proposed repair procedure.pdf

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Date: 15-Nov-15 Case # 1 (Removal of Refractory for Radiography) 1. Removal of refractory from identified location (inside of Regen) 2. RT confirmation for defect location 3. Location marking (from outside) 4. Grinding 200mm in length with close visual inspection to identify the defect 5. Complete removal of defect followed by DPT confirmation 6. Welding 7. Visual Inspection followed by RT confirmation (BSR) 8. PWHT 9. Final visual & Hardness test 10. Final RT Case # 2 (without demolition of Refractory) 1. Identification of location and marking 2. Grinding 200mm in length with close visual inspection to identify the defect 3. Complete removal of defect followed by DPT confirmation 4. Starting welding followed by DPT of each weld layer 5. Final Visual and DPT inspection 6. UT confirmation before PWHT 7. PWHT of repair area 8. UT & DPT inspection after PWHT 9. Hardness Test Sequence of Work Activities Proposal of Repair Procedure for Joint No 9 (Panel B15-1)

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Page 1: Proposed Repair Procedure.pdf

Date: 15-Nov-15

Case # 1 (Removal of Refractory for Radiography)1. Removal of refractory from identified location (inside of Regen)2. RT confirmation for defect location 3. Location marking (from outside)4. Grinding 200mm in length with close visual inspection to identify the defect5. Complete removal of defect followed by DPT confirmation6. Welding 7. Visual Inspection followed by RT confirmation (BSR)8. PWHT9. Final visual & Hardness test10. Final RT

Case # 2 (without demolition of Refractory)1. Identification of location and marking2. Grinding 200mm in length with close visual inspection to identify the defect3. Complete removal of defect followed by DPT confirmation4. Starting welding followed by DPT of each weld layer5. Final Visual and DPT inspection 6. UT confirmation before PWHT7. PWHT of repair area8. UT & DPT inspection after PWHT 9. Hardness Test

Sequence of Work Activities

Proposal of Repair Procedure for Joint No 9 (Panel B15-1)