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Proposed Diesel Vehicle Emissions National Environment Protection Measure Preparatory Work In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance Appendices April 2001

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Page 1: Proposed Diesel Vehicle Emissions National Environment

Proposed Diesel Vehicle EmissionsNational Environment Protection MeasurePreparatory Work

In-Service EmissionsTesting – Pilot Study,Fault Identification andEffect of Maintenance

Appendices

April 2001

Page 2: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 1

Appendix 1

VEHICLE MATRIX

Page 3: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 2

Number and type of vehicles tested for emission performance

Vehicle Category1 No of Vehicles to be Testedby Year of Manufacture Total

1980-89 1990-95 1996-00 621 (615)2 Passenger Cars, Off RoadVehicles, & Light Trucks & Buses<3.5 t GVM

53(55) 62(55) 56(55) 171(165)

Rigid Trucks ≥ 3.5-12 t GVM 55(55) 55(55) 55(55) 165(165)

Rigid Trucks & Buses ≥ 12 t < 25 tGVM

55(55) 55(55) 55(55) 165(165)

2 Articulated Trucks ≥ 42.5t GCM 28 (40) 52 (40) 40(40) 120(120)

Notes:GVM = gross vehicle mass; GCM = gross combination mass (vehicle + trailer)

Number anmd type of vehicles submited for diagnosis and repair

Vehicle Category No of Vehicles Diagnosedand Repaired ( ) by age

categoryTotal

1980-89 1990-95 1996-00 120 (53)Passenger Cars, Off RoadVehicles, & Light Trucks & Buses<3.5 t GVM

7 (4) 14 (9) 12 (2) 33 (15)

Rigid Trucks ≥ 3.5-12 t GVM 10 (6) 12 (6) 12 (6) 34 (18)

Rigid Trucks & Buses ≥ 12 t < 25 tGVM

12 (6) 9 (4) 12 (5) 33 (15)

Articulated Trucks ≥ 42.5t GCM 6 (4) 7 (0) 7 (1) 20 (5)

( ) vehicles selected for repair

Page 4: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

3

Vehi

cle

Man

ufac

ture

r Sum

mar

y

MC

& N

A Ve

hicl

es (<

3.5

t GVM

)

Cat

egor

yC

ompl

ianc

e D

ate

Ford

Hol

den

Kia

Maz

daM

itsub

ishi

Nis

san

Toyo

taTo

tal

119

80 -

891

20

20

345

532

1990

- 95

52

00

36

4662

319

96 -

0015

11

14

529

56 171

NB

Vehi

cles

(3.5

t -12

t GVM

)

Cat

egor

yC

ompl

ianc

e D

ate

Dai

hats

uFo

rdH

ino

Inte

rnat

iona

lIs

uzu

Ivec

oLe

yland

Maz

daM

erce

des

Benz

Mits

ubis

hiO

KAN

issa

nTo

yota

Tota

l4

1980

- 89

92

41

130

05

09

01

1155

519

90 -

951

45

028

10

10

50

010

556

1996

- 00

12

120

72

12

49

13

1155 16

5M

E &

NC

Veh

icle

s (1

2t -

25t G

VM)

Cat

egor

yC

ompl

ianc

e D

ate

Bedf

ord

Ford

Hin

oIn

tern

atio

nal

Isuz

uKe

nwor

thLe

yland

Mac

kM

ANM

erce

des

Benz

Mits

ubis

hiN

issa

nSc

ania

Volv

oTo

tal

719

80 -

892

211

57

01

40

57

00

1155

819

90 -

950

29

610

11

31

29

11

955

919

96 -

000

014

28

00

01

19

83

955 16

5N

CH V

ehic

les

(> 2

5t G

VM)

Cat

egor

yC

ompl

ianc

e D

ate

Atki

nson

Ford

Frei

ghtli

ner

Hin

oIn

tern

atio

nal

Isuz

uIv

eco

Kenw

orth

Mac

kM

erce

des

Benz

Mits

ubis

hiN

issa

nSc

ania

Volv

oW

este

rn

Star

Tota

l10

1980

- 89

15

00

90

03

32

20

12

028

1119

90 -

950

105

012

00

52

20

15

82

5212

1996

- 00

02

41

53

53

40

00

121

040 12

0

Tota

l Veh

icle

s62

1

Page 5: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 4

Appendix 2

VEHICLE GENERAL DETAILS

Page 6: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

5

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

535

Toyo

taTr

oop

Car

rier H

ZJ75

Toyo

taM

C2

May

-90

3035

2500

1518

926

536

Toyo

taTr

oop

Car

rier

Toyo

taM

C1

Mar

-89

3035

2500

2625

336

537

Maz

daBr

avo

B250

0M

azda

MC

3O

ct-9

827

7014

3047

800

453

9To

yota

Hilu

x LN

106R

Toyo

taM

C2

May

-93

2730

1520

2616

704

540

Toyo

taLa

ndcr

uise

r 80

Serie

sTo

yota

MC

2D

ec-9

029

6018

7017

5195

654

1To

yota

Troo

p H

J75R

VTo

yota

MC

1Ju

l-88

3035

1980

1638

746

542

Toyo

taTr

oop

HJ7

5RV

Toyo

taM

C2

Jun-

9230

3519

8916

4525

654

4To

yota

Land

crui

ser H

ZJ80

RTo

yota

MC

2Ju

n-95

2960

1989

1384

166

545

Toyo

taLa

ndcr

uise

r HZJ

80P

Toyo

taM

C2

May

-91

2960

1989

1437

216

546

Toyo

taH

ilux

LN65

RTo

yota

MC

1M

ay-8

725

2017

9030

6875

454

7To

yota

Land

crui

ser H

J60R

GTo

yota

MC

1Ju

n-83

2845

2400

3818

296

548

Toyo

taH

ilux

LN10

6RTo

yota

MC

2D

ec-9

027

3016

5019

9630

454

9To

yota

Troo

p C

arrie

r HZJ

75R

VTo

yota

MC

2Fe

b-92

3035

1989

3025

906

550

Toyo

ta4

Run

ner L

N13

0RTo

yota

MC

2Ja

n-92

2520

1670

2001

004

551

Toyo

taH

ilux

LN11

1RTo

yota

MC

2M

ay-9

525

2016

5013

2545

455

3To

yota

Land

crui

ser H

J60R

GTo

yota

MC

1O

ct-8

828

1019

8025

9030

655

4To

yota

Land

crui

ser H

ZJ80

RTo

yota

MC

3Ap

r-96

2960

1980

7307

76

555

Toyo

taH

ilux

Q-L

N13

0WTo

yota

MC

3Ap

r-00

2520

1850

6555

24

557

Nis

san

Terr

ano

IIN

issa

nM

C3

Apr-

9828

5019

0066

288

456

0To

yota

Land

crui

ser S

ahar

a H

J61R

GTo

yota

MC

1M

ar-8

829

6023

4026

8158

656

2To

yota

Hilu

x LN

106P

Toyo

taM

C1

Sep-

8927

3016

3043

4446

456

4To

yota

Land

crui

ser H

J60R

GTo

yota

MC

1Ja

n-83

2730

2400

3079

586

801

Nis

san

Patro

lN

issa

nM

C3

Nov

-99

2900

2200

1203

36

802

Nis

san

Turb

o D

iese

lN

issa

nM

C3

Jul-9

829

6023

5053

429

680

3To

yota

Land

crui

ser

Toyo

taM

C2

Jun-

9129

6023

5098

344

680

4N

issa

nPa

trol S

TN

issa

nM

C3

Mar

-99

2900

2200

1342

36

805

Nis

san

Patro

lN

issa

nM

C2

Oct

-95

2800

2350

1278

326

806

Toyo

taLa

ndcr

uise

r To

yota

MC

3M

ay-9

629

6021

5088

639

680

7To

yota

Troo

pTo

yota

MC

2N

ov-9

330

3523

0017

1000

680

8To

yota

Hilu

xTo

yota

MC

2N

ov-9

027

3019

5028

7280

480

9To

yota

Troo

pTo

yota

MC

2M

ar-9

030

3523

0021

4262

681

0To

yota

Land

crui

ser

Toyo

taM

C1

Apr-

8530

3523

0016

9676

681

1N

issa

nPa

trol

Nis

san

MC

2M

ar-9

528

0021

5014

2353

681

4To

yota

Land

crui

ser

Toyo

taM

C1

Aug-

8930

3523

0023

9694

681

5N

issa

nPa

trol

Nis

san

MC

3Se

p-98

2960

2150

4350

26

817

Toyo

taH

ilux

Toyo

taM

C2

May

-90

2730

1650

2350

714

818

Toyo

taH

ilux

Toyo

taM

C1

Nov

-85

2520

1405

3150

004

819

Nis

san

Patro

lN

issa

nM

C2

Apr-

9128

0022

0019

8000

6

Page 7: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

6

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

820

Toyo

ta80

STo

yota

MC

2M

ar-9

329

6021

5014

9600

682

1To

yota

Land

crui

ser

Toyo

taM

C2

Sep-

9530

3527

0010

6729

682

2To

yota

Land

crui

ser

Toyo

taM

C1

Jul-8

630

3523

5027

2748

690

9Is

uzu

NPR

492A

Isuz

uN

B5

Apr-

9573

0033

0022

8356

491

1Is

uzu

NPR

300

Isuz

uN

B5

May

-95

6200

3100

4403

54

912

Isuz

uN

QR

450

Isuz

uN

B6

Sep-

9885

0038

0066

117

491

4To

yota

BU91

Toyo

taN

B4

Jan-

8977

0029

0023

2376

491

6H

ino

FGH

ino

NC

9Fe

b-97

1500

078

0071

240

692

5M

erce

des

Benz

LCV2

Mer

cede

sN

B6

Feb-

0044

9025

0012

839

492

6Fo

rdTr

ansi

tFo

rdN

A3

Jul-9

733

0024

5087

578

492

8H

ino

FC3J

Hin

oN

B6

Oct

-97

1000

049

8096

222

693

0H

ino

FC3J

Hin

oN

B6

Jan-

9910

000

5190

7242

96

931

Hin

oFC

3JH

ino

NB

6M

ay-9

910

100

4860

3805

16

933

Hin

oKC

3JH

ino

NB

6Fe

b-00

1000

049

3092

186

936

Hin

oFC

3JH

ino

NB

6Ju

n-98

1010

049

4055

747

693

7H

ino

FC3J

Hin

oN

B6

Jun-

9810

000

4960

7529

66

938

Hin

oFC

3JH

ino

NB

6Ju

l-99

1010

048

8039

807

693

9M

itsub

ishi

FK41

7KS

Mits

ubis

hiN

B5

Sep-

9411

000

6220

1856

656

940

Isuz

uG

VRSM

CIs

uzu

NC

H12

Sep-

9832

000

1120

053

817

694

1H

ino

FC3W

LKA

Hin

oN

B6

Jun-

9697

0038

9412

0205

494

8M

itsub

ishi

Can

ter

Mits

ubis

hiN

B6

Apr-

9763

0035

8086

851

495

0M

itsub

ishi

FK61

7R1V

Mits

ubis

hiN

B6

Nov

-99

1040

053

3422

370

695

1M

itsub

ishi

FE6A

7EV

Mits

ubis

hiN

B6

Feb-

9963

0035

2034

893

495

2Is

uzu

NPR

Isuz

uN

B5

Sep-

9462

0036

3018

5106

495

3M

itsub

ishi

FE6H

7EV

Mits

ubis

hiN

B6

Nov

-98

6300

3500

3503

04

954

Mits

ubis

hiFK

417K

SM

itsub

ishi

NC

8Se

p-93

1210

062

0022

0251

695

5H

ino

FF17

SER

Hin

oN

C8

Aug-

9013

900

7000

2484

616

956

Nis

san

PKB2

10N

issa

nN

C9

Jan-

9813

900

7150

1011

8895

7M

itsub

ishi

FE98

AM

itsub

ishi

NB

6Fe

b-99

6300

3480

4718

34

958

Isuz

uN

PR66

Isuz

uN

B5

Sep-

9249

5034

4018

5380

495

9M

erce

des

Benz

LCV2

Mer

cede

sN

B6

Sep-

9944

9025

0025

726

496

0M

erce

des

Benz

LC29

8AM

erce

des

NB

6M

ar-0

044

9025

0073

734

961

Mer

cede

s Be

nzSp

rinte

rM

erce

des

NB

6Fe

b-00

4490

2500

2383

24

968

Hin

oFF

19H

ino

NC

7M

ay-8

913

900

7460

1759

886

969

Hin

oFG

Hin

oN

C8

Mar

-90

1500

076

0030

0908

697

0H

ino

GS2

21H

ino

NC

8Ap

r-92

2250

089

0021

2141

697

2H

ino

GH

3HJL

DH

ino

NC

9Ja

n-96

1500

066

6015

3701

697

3H

ino

GS2

21Q

3AN

Hin

oN

C8

May

-92

2250

089

0019

6043

6

Page 8: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

7

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

974

Mits

ubis

hiFE

HH

HFX

Mits

ubis

hiN

B4

Jan-

8780

0030

0052

5052

497

5To

yota

BU85

Toyo

taN

B4

Feb-

8566

0027

2038

9699

497

6To

yota

Hilu

xTo

yota

NA

1Ap

r-89

2580

1500

1516

864

977

Toyo

taD

yna

Toyo

taN

A1

Nov

-87

2750

1800

3650

684

981

Dai

hats

uV1

00D

iaha

tsu

NB

4Ju

n-81

5300

3000

2522

524

982

Dai

hats

uC

abst

ar K

MH

40

Dia

hats

uN

B4

Mar

-86

4040

2050

1830

654

983

Hin

oFD

3WH

ino

NB

5Fe

b-94

9800

4040

3127

386

984

Hin

oFD

3HLL

AH

ino

NB

6Ap

r-96

1040

048

8012

2926

698

5H

ino

FD3W

Hin

oN

B5

Jan-

9398

0040

6031

0672

698

7H

ino

Har

rier G

D3H

JLA

Hin

oN

B6

Feb-

9611

900

4100

1660

576

989

Hin

oG

HH

ino

NC

9Ja

n-96

1500

066

8064

947

699

0N

issa

n-

-N

B6

Apr-

9698

0040

2096

981

699

2M

itsub

ishi

FV 4

58K

-N

C8

Feb-

9322

500

1015

053

329

699

3M

itsub

ishi

FV 4

58K

Mits

ubis

hiN

C8

Jan-

9422

500

1015

036

948

699

8D

aiha

tsu

V48

Dia

hats

uN

B4

Aug-

8257

0024

6057

1776

499

9H

ino

FF19

Hin

oN

C7

Mar

-89

1390

086

5016

4363

610

00M

itsub

ishi

FK41

5M

itsub

ishi

NB

4Se

p-87

1050

049

8020

8233

610

01Is

uzu

FSR

500

Isuz

uN

B5

Apr-

9093

0049

7043

4024

610

05H

ino

FF17

Hin

oN

C7

Apr-

8913

900

5430

1932

126

1007

Toyo

taW

U90

Toyo

taN

B4

May

-88

7000

3050

4691

474

1008

Hin

oG

HH

ino

NC

9Ja

n-96

1500

067

0059

025

610

09Is

uzu

SPR

422

Isuz

uN

B4

May

-82

9000

3940

5695

526

1010

Dai

hats

uD

elta

Dia

hats

uN

B5

Jul-9

237

5016

8013

1545

410

11Is

uzu

NPR

300

Isuz

uN

B5

Jun-

9560

0028

0063

236

410

13M

azda

TH00

0WG

Maz

daN

B5

Jun-

9259

3528

5024

4163

410

14To

yota

Dyn

a To

yota

NB

4N

ov-8

566

0028

8039

7776

410

16Fo

rdTr

ader

Ford

NB

5Ja

n-94

4994

2900

2024

774

1019

Isuz

uN

PR59

L5J

Isuz

uN

B5

Feb-

9160

0028

0032

5016

410

20To

yota

Dyn

a400

Toyo

taN

B4

Apr-

8870

0033

6046

3758

410

21To

yota

Dyn

aTo

yota

NB

5Ja

n-90

7000

3360

2847

274

1022

Hin

oFC

Hin

oN

B5

May

-93

1067

042

2036

2676

610

23H

ino

FCH

ino

NB

5M

ay-9

410

670

4380

2277

356

1025

Toyo

taD

yna

Toyo

taN

B6

Apr-

9870

0035

6028

981

410

26To

yota

Dyn

a300

Toyo

taN

B6

Dec

-98

6000

3380

1302

84

1027

Toyo

taD

yna3

00To

yota

NB

6Fe

b-98

6000

3380

3108

04

1028

Toyo

taD

yna2

00To

yota

NB

5Se

p-94

4450

2140

2198

254

1029

Toyo

taD

yna2

00To

yota

NB

6Ap

r-97

4450

2580

1061

764

1062

Inte

rnat

iona

l90

00C

Inte

rnat

iona

lN

CH

12Fe

b-99

4200

015

080

1305

828

Page 9: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

8

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1068

Volv

oFL

10Vo

lvo

NC

H11

Oct

-92

2890

010

400

6362

986

1069

Volv

oFL

10Vo

lvo

NC

H11

Oct

-92

2890

010

400

6190

756

1071

Volv

oFL

10Vo

lvo

NC

H11

Oct

-92

2890

010

400

6561

446

1073

Scan

iaPI

I3M

76X4

Scan

iaN

CH

11Ju

n-94

3800

015

100

8178

616

1074

Kenw

orth

K125

CR

Cat

erpi

llar

NC

H10

Mar

-85

3800

014

180

1883

985

610

75In

tern

atio

nal

EF36

CM

7In

tern

atio

nal

NC

H11

Sep-

9442

500

1610

096

4003

610

78Is

uzu

NPR

300

Isuz

uN

B6

Mar

-00

4490

2110

1257

74

1079

Isuz

uN

PR40

0Is

uzu

NB

5Ap

r-94

7300

3430

1305

634

1080

Mits

ubis

hiFK

415F

16A

Mits

ubis

hiN

B4

Feb-

8593

0046

5054

4664

410

82Is

uzu

NPR

250

Isuz

uN

B6

Jan-

9844

9021

1039

814

410

83M

azda

T400

0M

azda

NB

6Ja

n-96

5915

2780

8398

84

1084

Isuz

uN

PR20

0Is

uzu

NB

5Ja

n-95

4490

2590

5579

64

1085

Ford

Trad

er D

409

Maz

daN

B5

May

-93

4495

2110

1682

014

1086

Toyo

taD

yna2

00To

yota

NB

5O

ct-9

344

5020

9012

5210

410

87M

itsub

ishi

FM65

8HM

itsub

ishi

NC

9Ap

r-96

1500

072

0010

4917

610

89To

yota

Dyn

aTo

yota

NB

5N

ov-9

360

0028

8084

176

410

90M

azda

T350

0M

azda

NB

4Ja

n-88

4485

2150

7224

14

1091

Toyo

taD

yna

Toyo

taN

B5

Aug-

9244

5021

3011

5544

410

92Is

uzu

KT26

Isuz

uN

B4

Jul-8

456

0026

8035

1267

410

93M

itsub

ishi

FK41

7HS

Mits

ubis

hiN

B5

Jan-

9597

0052

8018

4632

610

94Is

uzu

FSR

650

Isuz

uN

B4

Nov

-89

1100

052

8095

476

610

96Fo

rdC

argo

131

3Fo

rdN

C7

Feb-

8813

900

6200

2865

856

1097

Scan

iaP1

13M

6X4-

310

Scan

iaN

CH

11Ju

l-94

3800

013

160

8224

316

1099

Mac

kM

HR

6X4

Mac

kN

CH

10M

ay-8

842

500

1610

016

6499

58

1100

Volv

oF1

6Vo

lvo

NC

H11

Jul-9

042

100

1590

011

9117

211

01In

tern

atio

nal

EF36

00In

tern

atio

nal

NC

H11

Aug-

9342

000

1580

070

7309

811

02In

tern

atio

nal

EF36

00C

umm

ins

NC

H11

Jul-9

342

000

1595

092

7493

811

03Ke

nwor

thN

A4Ke

nwor

thN

CH

11M

ay-9

242

500

1605

014

2861

68

1104

Ivec

o-

Ivec

oN

B5

Aug-

9544

9021

5016

0321

411

05Iv

eco

C/C

abIv

eco

NB

6Fe

b-99

4050

1940

5752

94

1109

Isuz

uFS

R55

0Is

uzu

NB

5Ju

n-94

9500

5100

1413

376

1110

Isuz

uFS

R45

0Is

uzu

NB

5M

ay-9

293

0048

0022

3959

611

11N

issa

nPK

C31

0N

issa

nN

C9

Jan-

9626

500

9900

2383

576

1113

Isuz

uFS

R45

0Is

uzu

NB

5M

ay-9

210

230

4640

2260

996

1114

Nis

san

PKC

310

Nis

san

NC

9Ap

r-97

1500

081

0017

8117

611

15Is

uzu

FVR

900T

A-

NC

9M

ar-9

720

400

9650

1704

546

1116

Isuz

uFV

M14

00-

NC

8Ja

n-95

2250

010

890

3047

026

1118

Isuz

uFS

R45

0Is

uzu

NB

5Ju

n-92

9300

4460

2253

866

Page 10: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

9

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1120

Isuz

uFS

R45

0Is

uzu

NB

5M

ay-9

293

0044

6023

2665

611

21Is

uzu

FSR

450

Isuz

uN

B5

Jun-

9299

0046

3020

1165

611

22Is

uzu

FSR

450

Isuz

uN

B5

May

-92

1023

047

1020

2894

611

23N

issa

nPK

C31

0-

NC

9Ju

l-97

1500

081

0013

3616

611

24Is

uzu

FVR

900T

AIs

uzu

NC

9Ja

n-98

2250

010

110

1226

706

1125

Isuz

uFS

R45

0Is

uzu

NB

5M

ay-9

210

400

4800

2439

686

1126

Isuz

uFS

R50

0Is

uzu

NB

5Fe

b-92

9300

4460

3405

946

1127

Isuz

uFS

R65

0Is

uzu

NB

5O

ct-9

412

000

5200

3847

196

1129

Mer

cede

s Be

nz40

5M

erce

des

Benz

ME

8N

ov-9

317

600

9300

4130

296

1130

Volv

oB1

0MVo

lvo

ME

8M

ay-9

416

500

8740

3627

716

1131

Leyl

and

PMC

Leyl

and

ME

8Fe

b-91

1626

086

1027

9457

611

32M

erce

des

Benz

PMC

-BB8

6M

erce

des

Benz

ME

7Ju

n-86

1600

084

8087

1964

611

33Vo

lvo

B10M

94A

Volv

oM

E9

Jun-

9816

500

8740

1240

296

1134

Volv

oB5

8Vo

lvo

ME

7Ap

r-84

1650

087

4079

2766

611

36M

erce

des

Benz

PMC

-BB8

6M

erce

des

Benz

ME

7M

ar-8

616

000

8480

8151

576

1137

Volv

oB5

8Vo

lvo

ME

7Fe

b-84

1600

084

8072

6200

611

38Vo

lvo

B10M

Volv

oM

E8

Jul-9

117

300

9160

5295

676

1140

Volv

oPM

CVo

lvo

ME

7N

ov-8

816

500

8740

6235

476

1143

Toyo

taD

yna

Toyo

taN

B6

Aug-

9844

9521

5043

195

411

44M

itsub

ishi

Can

ter

Mits

ubis

hiN

B6

Jun-

0044

9529

2924

114

1145

Toyo

taD

yna

Toyo

taN

B6

Jul-9

844

5021

3047

218

411

46To

yota

Hilu

xTo

yota

NA

1N

ov-8

725

5014

8021

6066

411

47To

yota

Hilu

xTo

yota

NA

1Ja

n-87

2550

1480

2256

274

1148

Dai

hats

uD

elta

Dai

hats

uN

B4

May

-89

4450

2130

1483

664

1149

Toyo

taD

yna

Toyo

taN

B5

Jul-9

544

5021

3010

6383

411

51To

yota

Hilu

xTo

yota

NA

2N

ov-9

525

2014

8010

3700

411

52D

aiha

tsu

Del

taD

aiha

tsu

NB

6Ja

n-00

4420

2340

3869

411

53D

aiha

tsu

Dua

lcab

Del

taD

aiha

tsu

NB

4Se

p-89

3750

1980

1088

504

1154

Toyo

taD

yna

200

Toyo

taN

B5

Jun-

9144

5025

5013

7494

411

55H

ino

FCH

ino

NB

4M

ar-8

710

230

4330

3327

616

1156

Hin

oFG

Hin

oN

C7

May

-89

1500

078

0017

9496

611

57H

ino

FFH

ino

NC

7D

ec-8

913

900

5580

1701

716

1158

Hin

oFF

Hin

oN

C7

Oct

-89

1390

065

3016

8852

611

59M

itsub

ishi

Can

ter

Mits

ubis

hiN

B5

Apr-

9060

0031

2021

1797

611

60H

ino

FCH

ino

NB

4Ja

n-88

1023

038

0012

3488

611

61D

aiha

tsu

Del

taD

aiha

tsu

NB

4N

ov-8

766

0028

0016

8799

411

62To

yota

Dyn

a 20

0To

yota

NB

6Fe

b-98

4495

2150

4025

24

1166

Toyo

taD

yna

300

Toyo

taN

B5

Nov

-95

6000

2880

7916

44

Page 11: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

10

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1167

Mits

ubis

hiC

ante

rM

itsub

ishi

NB

4M

ar-8

745

0021

6017

8853

411

68Is

uzu

FSR

550

Isuz

uN

B5

Jul-9

310

450

4380

2120

116

1170

Maz

daT3

500

Maz

daN

B4

Feb-

8844

8523

3023

1470

411

71M

itsub

ishi

FK61

7M

itsub

ishi

NB

6O

ct-9

798

0050

9078

060

611

72Fo

rdTr

ader

Ford

NB

5Au

g-92

4495

2380

1096

954

1173

Isuz

uFS

R 4

50Is

uzu

NB

5M

ar-9

110

230

5420

1743

156

1174

Mits

ubis

hiFM

515

Mits

ubis

hiN

C7

Dec

-85

1390

063

5015

1228

611

93Is

uzu

FVR

900A

Isuz

uN

C9

Feb-

0016

000

7920

6772

611

94Is

uzu

FVR

900

Isuz

uN

C7

Jul-8

913

900

7640

2772

016

1196

Kenw

orth

T300

Kenw

orth

(CAT

)N

CH

12M

ay-9

842

000

1600

085

615

611

97Is

uzu

FVR

Isuz

uN

C8

Aug-

9413

900

8120

2263

276

1198

Volv

oFL

6Vo

lvo

NC

9M

ay-9

616

900

7960

1898

956

1199

Nis

san

PK25

0N

issa

nN

C9

Apr-

9816

000

8480

5486

912

00H

ino

FGH

ino

NC

9Fe

b-99

1500

079

8035

326

612

03N

issa

nPK

C31

0N

issa

nN

C9

Apr-

9816

000

7700

1060

236

1204

Nis

san

LK18

5N

issa

nN

B6

Nov

-96

1190

053

0010

3111

612

05Is

uzu

FVR

950

Nis

san

NC

9Ap

r-99

1600

081

9070

473

612

06Is

uzu

FVR

900

Isuz

uN

C8

Nov

-93

1390

082

0023

5995

612

10N

issa

nPK

C31

0N

issa

nN

C9

Apr-

9816

000

7885

6445

96

1211

Isuz

uN

PR 3

00Is

uzu

NB

5Ju

l-93

6200

3260

1784

134

1213

Isuz

uFV

R 1

30Is

uzu

NC

8Au

g-94

1600

081

2025

0664

612

14Is

uzu

FVR

900

Turb

oIs

uzu

NC

8Ju

n-91

1390

079

3037

4471

612

15N

issa

nPK

C39

7AN

issa

nN

C9

Apr-

9816

000

7700

8632

76

1217

Isuz

uFV

R90

0TA

Isuz

uN

C9

Mar

-00

1600

080

5042

970

612

18Is

uzu

FSR

32H

NIs

uzu

NB

5O

ct-9

210

430

4970

1618

306

1221

Isuz

uFR

R55

0Is

uzu

NB

6O

ct-9

710

000

5440

1368

186

1222

Hin

oFD

3WH

ino

NB

5Fe

b-94

1080

052

0020

5570

612

23In

tern

atio

nal

Acco

185

0DPe

rkin

sN

C7

Aug-

8713

900

8320

3522

686

1225

Mits

ubis

hiFK

Mits

ubis

hiN

C8

Oct

-90

1390

067

8053

3723

612

26M

itsub

ishi

FK41

7M

itsub

ishi

NB

5Se

p-94

9700

4960

3622

966

1227

Nis

san

CW

450

Nis

san

NC

H11

Apr-

9442

500

1540

025

6015

612

29In

tern

atio

nal

N17

50In

tern

atio

nal

NC

8Fe

b-90

1250

054

0077

1160

612

31M

itsub

ishi

FV41

8KS

Mits

ubis

hiN

C9

May

-96

2540

011

640

1495

876

1232

Volv

oFL

10Vo

lvo

NC

H12

Feb-

9831

600

1248

053

5126

612

33In

tern

atio

nal

Acco

235

0EC

umm

ins

NC

H11

Jun-

9531

000

1441

028

1053

612

34In

tern

atio

nal

Acco

185

0DPe

rkin

sN

C8

Sep-

9116

000

7440

3202

466

1235

Mits

ubis

hiSu

perfr

ame

Mits

ubis

hiN

C9

Sep-

9725

400

1210

010

4112

612

37O

KALT

Ser

ies

Perk

ins

NB

6M

ay-9

660

0031

2046

585

4

Page 12: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

11

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1239

Maz

daT4

000

Maz

daN

B6

Dec

-97

4495

2620

9146

54

1240

Toyo

taH

iace

Toyo

taN

A3

Feb-

9828

5013

6051

635

412

41To

yota

Hia

ceTo

yota

NA

3Fe

b-97

2850

1360

5163

54

1242

Isuz

uN

KR58

Isuz

uN

B5

May

-93

4400

2110

8191

412

43M

itsub

ishi

FM55

7M

itsub

ishi

NC

8O

ct-9

415

000

7800

8562

36

1244

Isuz

uN

PR 3

00Is

uzu

NB

6Ju

n-98

6000

2880

447

412

45Is

uzu

FSS5

00Is

uzu

NB

5M

ar-9

310

000

5200

8532

86

1246

Isuz

uFT

R85

0Is

uzu

NC

9M

ay-9

713

900

6670

4018

36

1248

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uN

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Isuz

uN

B5

Jun-

9344

0022

8072

504

1249

Mer

cede

s Be

nzC

argo

UL1

700L

Mer

cede

s Be

nzN

C7

Jun-

8812

600

6240

1001

06

1250

Isuz

uFT

R85

0Is

uzu

NC

9N

ov-9

713

900

7360

2261

36

1251

Isuz

uN

PR20

0Is

uzu

NB

6Ap

r-97

4490

2370

2289

04

1254

Ford

Trad

erFo

rdN

B5

Feb-

9468

5536

3050

263

412

55Is

uzu

FTR

800

Isuz

uN

C8

Jun-

9313

900

7220

8610

56

1256

Toyo

taH

ilux

Toyo

taN

A3

Mar

-00

2730

1410

471

412

57Is

uzu

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58Is

uzu

NB

5M

ay-9

344

0023

3077

094

412

58To

yota

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xTo

yota

NA

3Ja

n-99

2730

1420

2066

04

1259

Volv

oB1

0MVo

lvo

ME

8Ja

n-94

1730

091

5016

1762

612

60M

itsub

ishi

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ess

SJM

itsub

ishi

NA

3Ju

n-00

2505

1320

1306

412

62To

yota

Dyn

aTo

yota

NB

4Ja

n-86

6600

2900

2255

274

1263

Isuz

uJC

SIs

uzu

NB

4O

ct-8

511

000

5830

3038

16

1264

Toyo

taLa

ndcr

uise

rTo

yota

NA

1Ju

l-81

2730

1310

3942

656

1265

Toyo

taD

yna4

00To

yota

NB

5M

ar-9

377

0035

6024

1868

412

66H

ino

FEH

ino

NC

8Ju

l-93

1390

065

4017

2919

612

67To

yota

Dyn

a400

Toyo

taN

B4

Jan-

8777

0034

0028

8134

412

69Is

uzu

FSR

12FX

Isuz

uN

B4

May

-86

1155

048

5034

9307

612

72Is

uzu

FTR

Isuz

uN

C7

May

-87

1390

059

7033

2146

612

74Le

ylan

d45

Ser

ies

Leyl

and

NB

6N

ov-9

710

000

5300

1008

726

1275

Toyo

taD

yna4

00To

yota

NB

4N

ov-8

777

0034

2032

0151

412

76M

itsub

ishi

Can

ter

Mits

ubis

hiN

B6

Jan-

9875

0039

0059

697

412

77M

itsub

ishi

Can

ter

Mits

ubis

hiN

B6

Jun-

9670

0049

4013

3062

412

78Fo

rdTr

ader

Ford

NB

6O

ct-9

670

7531

4069

055

412

79Fo

rdTr

ader

Ford

NB

6O

ct-9

670

7532

4013

4286

412

81Is

uzu

FSR

500

Isuz

uN

B5

Jan-

9310

400

4870

5531

16

1284

Mits

ubis

hiN

KRM

itsub

ishi

NB

5Au

g-92

6000

3120

8765

24

1288

Isuz

uN

KRIs

uzu

NB

4M

ar-8

743

0022

7039

6448

412

89Is

uzu

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13H

RA

Isuz

uN

C7

Oct

-89

1500

079

3043

8547

612

90N

issa

nM

K235

Nis

san

NB

6Au

g-97

9925

4760

4937

16

Page 13: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

12

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1295

Mits

ubis

hiFK

H15

Mits

ubis

hiN

B4

Sep-

8793

0049

2022

3894

612

96H

ino

FT3W

FKA

Hin

oN

B6

Jan-

9690

0046

8015

5881

412

97H

ino

UN

K FQ

316

Hin

oN

B4

Feb-

8793

0049

3045

1310

612

98Is

uzu

Forw

ard

JCR

500

Isuz

uN

C7

May

-84

1350

071

5017

8632

612

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uzu

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Isuz

uN

C7

Sep-

8520

800

1102

075

5558

613

00Vo

lvo

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lvo

NC

7Se

p-85

1872

099

2091

3963

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ino

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oN

C7

Sep-

8513

900

7360

6630

826

1302

Isuz

uFS

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0Is

uzu

NB

4O

ct-8

810

230

4950

4242

986

1305

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san

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lN

issa

nM

C2

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9027

5019

6018

4458

613

06To

yota

Land

crui

ser

Toyo

taM

C1

Nov

-87

2810

1350

2386

864

1308

Toyo

taLa

ndcr

uise

rTo

yota

MC

3Ja

n-97

2960

1540

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976

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taLa

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rTo

yota

MC

3M

ar-9

831

5015

1080

787

613

11To

yota

Land

crui

ser

Toyo

taN

A3

Mar

-97

3150

1510

4984

36

1312

Toyo

taH

ilux

LN16

7RTo

yota

MC

3N

ov-9

727

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8064

063

413

14To

yota

Land

crui

ser

Toyo

taN

A2

Sep-

9330

3515

7014

0108

413

15To

yota

Land

crui

ser

Toyo

taM

C1

Jun-

8928

1014

6024

1582

413

19H

ino

FG1J

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oN

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0015

000

7150

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613

20H

ino

FG1J

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oN

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Apr-

0015

000

7100

3600

613

21H

ino

FG1J

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oN

C9

May

-00

1500

071

0033

726

1323

Hin

oFG

1JH

ino

NC

9M

ay-0

015

000

7080

3034

613

24Is

uzu

FVR

900

Isuz

uN

C8

Nov

-92

1390

069

6033

2144

613

25To

yota

Dyn

a400

Toyo

taN

B6

Jun-

9870

0049

4050

854

413

26H

ino

FB4J

Hin

oN

B6

Feb-

0080

0045

7015

044

1327

Toyo

taD

yna8

6ATo

yota

NB

6Ju

n-99

7000

3640

8636

413

28To

yota

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a400

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taN

B5

May

-95

7000

3570

9014

14

1329

Isuz

uFR

R33

LIs

uzu

NB

6Au

g-99

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6087

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1330

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yota

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ct-9

770

0036

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834

413

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Land

crui

ser

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taM

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May

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2160

1160

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taH

ilux

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taM

C1

Dec

-88

2580

1230

2278

504

1334

Nis

san

D21

Nis

san

MC

1Ja

n-89

2730

1280

2169

354

1336

Maz

daB2

200

Maz

daM

C1

Oct

-86

2470

1160

2202

614

1337

Maz

daB2

200

Maz

daM

C1

Aug-

8824

9511

7018

4874

413

38To

yota

Hilu

xTo

yota

MC

2Au

g-93

2500

1200

2211

064

1341

Toyo

taH

iace

Toyo

taN

A2

Jan-

9428

0013

1015

5781

413

44Vo

lvo

FL7

Volv

oN

C7

Aug-

8920

460

8040

3131

006

1345

Volv

oFL

7Vo

lvo

NC

9Fe

b-96

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011

680

3309

296

1346

Volv

oFL

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lvo

NC

9Ju

n-96

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011

680

3249

076

1347

Volv

oFL

7Vo

lvo

NC

8Ap

r-95

2040

092

5029

2376

6

Page 14: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

13

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

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(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1348

Volv

oFL

7Vo

lvo

NC

9Ap

r-96

2414

011

810

3356

856

1349

Volv

oFL

7Vo

lvo

NC

7Ju

n-89

2414

011

810

6599

266

1351

Scan

iaP1

1M36

X4Sc

ania

NC

H11

Feb-

9542

000

1500

058

2274

613

52Sc

ania

P11M

36X4

Scan

iaN

CH

11Fe

b-95

4200

015

000

7559

096

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16

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Mer

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s Be

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Ser

ies

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cede

s Be

nzN

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umm

ins

NC

H11

Jun-

9338

000

1500

045

2974

613

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lvo

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oN

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ct-9

328

900

1200

039

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613

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lvo

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ar-9

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62Vo

lvo

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CH

11N

ov-9

438

000

1580

061

1269

613

64To

yota

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xTo

yota

NA

3Ja

n-98

2730

1420

6203

44

1365

Mac

kEc

onod

yne

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kN

C7

Jan-

8424

340

8200

1243

340

613

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ack

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odyn

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ack

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7Ja

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ack

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Dec

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613

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2350

EIn

tern

atio

nal

NC

8M

ar-9

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Mac

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den

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ini

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uM

C1

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8214

0095

070

004

1373

Mits

ubis

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ubis

hiN

C8

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9013

900

1034

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613

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9027

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5316

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oN

C8

Sep-

9226

000

9350

5803

106

1377

Inte

rnat

iona

l36

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umm

ins

NC

8Fe

b-92

2250

083

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7457

613

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tern

atio

nal

Acco

Inte

rnat

iona

lN

C7

May

-85

2250

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5100

06

1381

Volv

oF7

GVo

lvo

NC

7Ja

n-84

2140

082

0052

1414

613

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itsub

ishi

FV45

8M

itsub

ishi

NC

7Ja

n-85

2350

085

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613

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tern

atio

nal

2250

D-

NC

8Ju

n-90

2250

076

9035

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613

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C8

Dec

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613

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nal

Acco

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umm

ins

NC

9Ap

r-98

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3330

613

87In

tern

atio

nal

Acco

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min

sN

C7

Jan-

8521

900

7750

5102

408

1388

Ford

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iville

LM

800

GM

NC

7Ja

n-80

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078

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tern

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nal

1950

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umm

ins

NC

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g-80

2190

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ack

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rolin

er 2

Mac

kN

C8

Jul-9

423

770

8500

3164

506

1391

Mac

kEc

onod

yne

Mac

kN

C7

Nov

-84

2434

085

0011

2667

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1393

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rnat

iona

lT2

700

Cum

min

sN

C8

Dec

-95

2350

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613

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3Ju

l-99

2800

1400

2332

04

1395

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oFF

17H

ino

NC

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ct-8

613

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9120

1120

538

614

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erie

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NC

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ino

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000

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1403

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rdN

C8

Nov

-94

2040

010

040

3985

476

Page 15: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

14

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

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ianc

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re W

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t (k

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dom

eter

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)N

o of

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ylin

ders

1405

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rnat

iona

lM

etro

liner

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rnat

iona

lM

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Mar

-86

1405

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0027

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614

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ack

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enau

lt/ M

ack

ME

8O

ct-9

013

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lvo

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ino

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614

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erce

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cede

s Be

nzM

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8316

000

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and

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064

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Mer

cede

s Be

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erce

des

Benz

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7Fe

b-87

1600

084

8056

0014

614

13Vo

lvo

B10M

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E7

Sep-

8616

500

8410

7108

586

1415

Bedf

ord

YMT

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7Ju

l-81

1219

258

5010

9202

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7Ju

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Oct

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1600

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9761

614

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lvo

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Nov

-85

1650

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8080

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614

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310

Mer

cede

s Be

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E9

Jul-9

814

200

7380

9051

66

1423

MAN

SL20

0M

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E8

Feb-

9016

000

8320

4630

476

1424

MAN

1419

0 H

OC

LM

ANM

E9

Apr-

9713

700

7120

1363

006

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Jul-8

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500

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Oct

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ino

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ino

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3916

614

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uN

C7

Oct

-85

1350

068

1090

7814

614

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itsub

ishi

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ishi

NC

7Ju

l-89

1500

079

5048

7712

614

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ishi

FM21

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ishi

NC

7Ju

n-81

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076

5055

4263

614

34Vo

lvo

F724

Volv

oN

C7

Jan-

8024

000

1128

046

9293

614

36N

issa

nC

PC15

Nis

san

NC

8Ju

l-94

1600

072

5064

4731

614

37Fo

rdTr

ader

Ford

NB

4O

ct-8

859

1530

7017

7960

414

38To

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Dyn

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yota

NB

4M

ay-8

844

5023

5023

5885

414

39N

issa

nC

abst

arN

issa

nN

B4

Oct

-88

4500

2160

3116

434

1440

Dai

hats

uD

elta

Dai

hats

uN

B4

Apr-

8444

5023

1030

9760

414

41To

yota

Dyn

a200

Toyo

taN

B4

May

-89

4450

2310

3276

264

1442

Mits

ubis

hiC

ante

rM

itsub

ishi

NB

4Ja

n-84

5500

2530

2037

954

1443

Isuz

uTL

Isuz

uN

B4

Apr-

8450

0026

0070

4500

414

44To

yota

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ceTo

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NA

1O

ct-8

424

4611

7043

5162

414

46To

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ceTo

yota

NA

1Ap

r-88

2446

1170

3261

934

1452

Toyo

taH

ilux

Toyo

taN

A2

Nov

-93

2580

1480

1355

684

1453

Toyo

taH

ilux

Toyo

taN

A2

Nov

-93

2580

1480

1086

614

1454

Toyo

taD

yna

Toyo

taN

B6

Jun-

9644

5023

5095

760

414

58M

itsub

ishi

FM51

86A

Mits

ubis

hiN

C7

Jun-

8513

900

6100

4659

756

1459

Ford

Trad

erFo

rdN

B4

Jul-8

977

4032

8036

1296

414

62M

itsub

ishi

FM55

7JM

itsub

ishi

NC

8Ju

l-90

1390

073

0046

3469

6

Page 16: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

15

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1463

Mits

ubis

hiFM

557M

AM

itsub

ishi

NC

7Ju

l-89

1399

074

1042

8917

614

64Is

uzu

FVZ1

400A

Isuz

uN

C9

Jun-

9822

500

9020

7874

36

1465

Ivec

oD

aily

Ivec

oN

B6

Oct

-97

4490

2330

5765

04

1468

Ford

Tran

sit

Ford

NA

3Ju

l-00

3500

1680

241

414

69Fo

rdTr

ansi

tFo

rdN

A2

Nov

-95

2830

1360

7002

64

1470

Ford

Tran

sit

Ford

NA

3Ju

l-98

2830

1360

6003

44

1471

Ford

Tran

sit

Ford

NA

3Ju

n-96

2830

1360

1585

674

1472

Ford

Tran

sit

Ford

NA

2N

ov-9

528

3013

6018

2948

414

73Fo

rdTr

ansi

tFo

rdN

A3

May

-98

2830

1360

2040

464

1474

Ford

Tran

sit

Ford

NA

3M

ay-9

835

0016

8010

8386

414

75Fo

rdTr

ansi

tFo

rdN

A3

Nov

-96

2830

1360

1436

104

1476

Maz

daT3

500

Maz

daN

B4

May

-87

4490

2790

2095

694

1477

Maz

daT3

500

Maz

daN

B4

May

-87

4490

2790

2062

504

1480

Mits

ubis

hiFM

657

Mits

ubis

hiN

C9

May

-96

1500

074

6019

1073

614

82M

itsub

ishi

FM60

0M

itsub

ishi

NC

9Ju

n-96

1500

076

0025

8626

614

83M

itsub

ishi

FM60

0M

itsub

ishi

NC

9Ju

n-96

1500

074

8020

8088

614

84M

itsub

ishi

FM60

0M

itsub

ishi

NC

9Ap

r-96

1500

075

0019

9371

614

85M

itsub

ishi

FM65

7M

itsub

ishi

NC

9Ju

n-96

1500

074

8026

1011

614

86M

itsub

ishi

FM60

0M

itsub

ishi

NC

9Au

g-96

1500

074

8022

3038

614

87M

itsub

ishi

FP41

8FM

itsub

ishi

NC

H10

Feb-

8732

000

1244

019

0166

614

88M

itsub

ishi

FTR

5MF

Isuz

uN

C7

Nov

-88

1350

077

8013

2700

614

90In

tern

atio

nal

ACC

O 2

350G

Cum

min

sN

C9

Sep-

9824

000

9120

7197

06

1491

Mits

ubis

hiFM

5571

7SM

itsub

ishi

NC

8Ap

r-93

1500

087

0026

2260

614

92M

itsub

ishi

FM55

7M

itsub

ishi

NC

8Ap

r-93

1500

087

0021

7342

614

93M

itsub

ishi

FEM

itsub

ishi

NB

4O

ct-8

860

0031

2020

7890

414

95Fo

rdC

ourie

rFo

rdN

A2

Feb-

9524

7012

8014

6973

414

97Fo

rdLo

uisv

illeC

umm

ins

NC

H12

Jun-

9742

000

1590

025

4248

614

98Vo

lvo

FH12

Volv

oN

CH

11Se

p-94

4200

015

800

6077

416

1501

Ford

Aero

max

L90

00C

umm

ins

NC

H11

Sep-

9442

000

1580

012

1514

26

1503

Ford

Aero

max

L S

erie

sC

umm

ins

NC

H11

May

-95

4200

016

000

9888

676

1504

Ford

Aero

max

Cum

min

sN

CH

11Ap

r-95

4250

016

000

1395

582

615

05Fo

rdL

9000

Det

roit

NC

H12

Apr-

9642

500

1600

078

2448

615

07Ke

nwor

thK1

00E

Det

roit

NC

H11

Jun-

9542

400

1610

011

2840

26

1509

Scan

ia11

3M6X

4Sc

ania

NC

H11

Sep-

9442

000

1600

086

7416

615

10Sc

ania

1246

X4Sc

ania

NC

H12

Aug-

9742

500

1610

067

6375

615

11Sc

ania

113M

6X4

Scan

iaN

CH

12O

ct-9

642

000

1600

038

3634

615

12Vo

lvo

F12-

82F

Volv

oN

CH

10Se

p-85

4250

016

100

1251

970

615

13Fo

rd90

00D

etro

itN

CH

10O

ct-8

642

000

1600

013

9079

26

Page 17: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

16

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1514

Scan

ia14

4LSc

ania

NC

H12

Feb-

9842

500

1610

049

1432

615

16In

tern

atio

nal

S-36

00C

umm

ins

NC

H11

Oct

-95

3800

015

000

9937

176

1517

Inte

rnat

iona

lS-

3600

Cum

min

sN

CH

12Ja

n-96

4250

015

000

8979

066

1519

Mac

kC

HR

92A

Mac

kN

CH

11Ju

l-95

4250

016

100

9809

616

1520

Mac

kM

etro

-line

rC

umm

ins

NC

H12

Feb-

9942

000

1600

078

389

615

21Ke

nwor

thSA

RC

umm

ins

NC

H10

Jun-

8642

000

1600

022

0642

66

1523

Mac

kTi

tan

HD

Mac

kN

CH

12Ja

n-97

4200

016

000

6894

626

1525

Ford

L900

0C

umm

ins

NC

H10

Sep-

8842

000

1600

079

1967

615

27Vo

lvo

FL7

Volv

oN

C8

Apr-

9424

000

1100

019

9306

615

29M

itsub

ishi

FP41

8M

itsub

ishi

NC

H10

Apr-

8932

000

1100

081

7977

615

30Iv

eco

Euro

tech

350

0Iv

eco

NC

H12

Jan-

9642

500

1610

036

4072

615

32M

itsub

ishi

FK41

5M

itsub

ishi

NB

4Au

g-85

1023

044

6026

6167

615

34D

aiha

tsu

Del

taD

aiha

tsu

NB

4D

ec-8

760

0031

2015

3430

415

35In

tern

atio

nal

N16

30In

tern

atio

nal

NB

4M

ar-8

610

450

5860

2822

716

1536

Isuz

uFo

rwar

dIs

uzu

NB

4Ap

r-84

6400

3390

4067

776

1538

Ford

L900

0C

umm

ins

NC

8Fe

b-93

2350

010

400

1400

000

615

39Is

uzu

Forw

ard

Isuz

uN

C7

Feb-

8112

850

6810

7723

886

1540

Kenw

orth

W92

3C

ater

pilla

rN

CH

10Ju

l-85

4200

016

000

8021

726

1541

Scan

ia11

3MSc

ania

NC

8M

ay-9

122

500

8400

1173

943

615

43Fr

eigh

tline

rFL

112

Det

roit

NC

H11

Oct

-93

4200

016

000

7351

166

1544

Frei

ghtli

ner

FL11

2C

ater

pilla

rN

CH

11M

ar-9

342

000

1600

055

2500

615

45Fr

eigh

tline

rFL

112

Cum

min

sN

CH

11Ju

n-95

4200

016

000

8749

606

1546

Frei

ghtli

ner

FL11

2D

etro

itN

CH

12Se

p-96

4200

016

000

7526

836

1547

Volv

oFL

6Vo

lvo

NC

8O

ct-9

013

900

8260

2309

186

1548

Ford

L900

0D

etro

itN

CH

11Ju

l-91

4200

016

000

5468

846

1550

Frei

ghtli

ner

FL11

2D

etro

itN

CH

11Ju

n-94

4200

016

000

8514

526

1551

Frei

ghtli

ner

FL11

2D

etro

itN

CH

11M

ay-9

442

000

1600

069

7270

615

53Fr

eigh

tline

rFL

112

Cum

min

sN

CH

12Au

g-97

4200

016

000

1181

786

1554

Volv

oFL

6Vo

lvo

NC

8Se

p-90

1600

076

8026

7500

615

56To

yota

Hia

ceTo

yota

NA

1O

ct-8

928

0013

4017

5607

415

57To

yota

Hilu

xTo

yota

NA

3O

ct-9

827

8013

3041

560

415

58H

ino

FFH

ino

NC

7Ju

n-85

1350

059

6077

7687

615

59To

yota

SR5

Toyo

taN

A1

Oct

-86

2520

1200

2574

624

1561

Toyo

taH

ilux

Toyo

taN

A3

Dec

-97

2730

1310

5916

84

1564

Isuz

uN

KRIs

uzu

NB

4M

ar-8

752

0024

9025

6909

415

65To

yota

Hilu

xTo

yota

NA

2D

ec-9

327

3013

1014

3705

415

67To

yota

LN10

6RTo

yota

NA

2M

ar-9

127

3013

1026

7904

415

68To

yota

LN10

7RTo

yota

NA

3D

ec-9

627

3013

1020

7804

4

Page 18: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

17

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1569

Maz

daT4

100

Maz

daN

B4

Oct

-89

6838

3120

2828

264

1571

Toyo

taLa

ndcr

uise

rTo

yota

NA

2Fe

b-92

3035

1450

1950

076

1572

Ford

Mav

eric

kFo

rdN

A2

May

-91

3150

1510

1184

026

1576

Toyo

taLa

ndcr

uise

rTo

yota

NA

1O

ct-8

430

3514

5021

5000

615

77To

yota

Hilu

xTo

yota

NA

3M

ar-9

827

3013

1046

550

415

78To

yota

Hilu

xTo

yota

NA

1M

ay-8

224

6011

8036

5442

415

79To

yota

Hilu

xTo

yota

NA

2Ju

l-94

2730

1310

2311

504

1582

Toyo

taH

ilux

Toyo

taN

A2

Oct

-91

2580

1240

2005

374

1583

Toyo

taH

ilux

Toyo

taN

A3

Jul-9

725

8012

4010

3324

415

84To

yota

Hilu

xTo

yota

NA

2Ju

l-92

2730

1310

2229

774

1585

Toyo

taLN

85R

Toyo

taN

A1

Apr-

8928

0014

4031

9952

415

87To

yota

Hilu

xTo

yota

NA

2M

ar-9

427

3013

1038

3469

415

88To

yota

SR5

Toyo

taN

A1

Jan-

8725

2012

0015

8889

415

90To

yota

Hilu

xTo

yota

NA

3Au

g-96

2730

1310

2023

054

1591

Ford

Tran

sit

Ford

NA

2Au

g-94

3490

1670

1884

344

1592

Toyo

taH

ilux

Toyo

taN

A2

Apr-

9527

3013

1099

496

415

93Fo

rdC

ourie

rFo

rdN

A1

Apr-

8824

9511

9726

9745

415

94To

yota

Hilu

xTo

yota

NA

2Se

p-93

2730

1310

1560

694

1595

Toyo

taH

ilux

Toyo

taN

A2

Aug-

9427

3013

1016

0422

415

96To

yota

Hilu

xTo

yota

NA

1Ju

n-85

2520

1200

2483

764

1597

Hol

den

Rod

eoH

olde

nN

A1

Sep-

8123

5011

2839

7282

415

98To

yota

Hilu

xTo

yota

NA

1M

ar-8

526

0012

4844

0398

415

99To

yota

Hia

ceTo

yota

NA

1Ju

n-84

3020

1440

2322

714

1600

Mits

ubis

hiC

ante

rM

itsub

ishi

NB

4Ju

n-84

5500

2640

2935

014

1607

Kenw

orth

T480

Cum

min

sN

CH

11Fe

b-95

4200

014

250

7486

226

1610

Hin

oFE

3HH

ino

NC

8Ja

n-94

2040

070

4021

5273

616

11Is

uzu

FTR

800

Isuz

uN

C8

Apr-

9113

500

5450

2629

946

1613

Isuz

uFT

RIs

uzu

NC

8Fe

b-92

1390

055

0082

897

616

14Is

uzu

FVR

900

Isuz

uN

C8

Jul-9

516

000

6690

6531

66

1615

Isuz

uN

KRIs

uzu

NB

4Fe

b-86

4300

2500

4134

464

1616

Mits

ubis

hiEx

pres

sM

itsub

ishi

NA

2Fe

b-90

2505

1550

3381

416

17To

yota

Hilu

xTo

yota

NA

3Au

g-99

2730

1650

1442

74

1619

Ivec

o45

00C

umm

ins

NC

H12

Apr-

9742

000

1500

021

5461

616

20Fo

rdTr

ansi

tFo

rdN

A3

Feb-

9934

5016

5031

061

416

35To

yota

Hilu

xTo

yota

NA

3Au

g-99

2730

1650

3278

14

1636

Ford

Tran

sit

Ford

NA

3M

ar-9

934

8016

5031

922

416

37To

yota

LN86

RTo

yota

NA

2O

ct-9

225

8015

3014

3439

416

38Fo

rdTr

ansi

tFo

rdN

A3

Mar

-99

3480

1650

2447

54

Page 19: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

18

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1639

Ford

Tran

sit

Ford

NA

3M

ar-9

934

8016

5026

718

416

41To

yota

LH11

3RTo

yota

NA

3Ju

n-00

2800

1720

1623

416

54Vo

lvo

B10B

LEVo

lvo

ME

9Ja

n-99

1633

084

9048

072

616

55Sc

ania

DSC

112

4Sc

ania

ME

9O

ct-9

719

100

9930

1458

236

1656

Scan

iaD

SC 1

124

Scan

iaM

E9

Oct

-97

1910

099

3014

4302

616

57Sc

ania

DSC

112

4Sc

ania

ME

9O

ct-9

719

100

9930

1578

176

1658

Volv

oB1

0BLE

Volv

oM

E9

Sep-

9818

900

9820

1123

746

1659

Volv

oB1

0BLE

Volv

oM

E9

May

-00

1636

084

9023

884

616

60Vo

lvo

B10B

LEVo

lvo

ME

9D

ec-9

718

900

9820

1349

246

1663

Scan

ia12

4LSc

ania

NC

H12

Apr-

9942

000

1600

056

387

616

64Sc

ania

124L

Scan

iaN

CH

12Ja

n-99

4200

016

000

8450

46

1668

Kenw

orth

K100

93A

Cum

min

sN

CH

11Ja

n-93

4200

016

000

7938

296

1669

Kenw

orth

K100

Det

roit

NC

H12

Mar

-96

4200

016

000

2657

686

1670

Kenw

orth

K100

Cum

min

sN

CH

11Ja

n-93

4200

016

000

1105

223

616

71Sc

ania

124L

Scan

iaN

CH

12Ap

r-99

4200

016

000

5228

26

1672

Scan

ia12

4LSc

ania

NC

H12

Mar

-99

4200

016

000

7378

66

1674

Scan

ia12

4LSc

ania

NC

H12

Apr-

9942

000

1600

083

462

616

75Fo

rdL9

000

Cum

min

sN

CH

10M

ay-8

942

000

1600

043

4980

616

76In

tern

atio

nal

S260

0C

umm

ins

NC

H10

Nov

-84

4250

014

500

2089

810

616

77Fo

rdL9

000

Cum

min

sN

CH

10D

ec-8

942

000

1600

048

1642

616

78Sc

ania

124L

Scan

iaN

CH

12M

ar-9

942

000

1600

067

079

616

80At

kins

on48

70C

umm

ins

NC

H10

Mar

-85

4200

016

000

6653

536

1681

Inte

rnat

iona

l36

00C

umm

ins

NC

H11

Jan-

9542

000

1600

086

8856

616

82Sc

ania

124L

Scan

iaN

CH

12D

ec-9

842

000

1600

086

920

616

83Sc

ania

124L

Scan

iaN

CH

12Ja

n-99

4200

016

000

8984

16

1684

Mac

kFR

Cru

isel

iner

Mac

kN

CH

10Se

p-84

4200

016

000

9004

146

1685

Inte

rnat

iona

l44

70 T

urbo

star

Fiat

/ Ive

coN

CH

10Ja

n-89

4200

016

000

7290

126

1686

Mac

kR

688

- Eco

nody

neM

ack

NC

H11

Nov

-90

4200

016

000

8608

236

1687

Toyo

taH

ilux

Toyo

taN

A1

Oct

-80

2470

1180

5427

654

1688

Toyo

taH

ilux

Toyo

taN

A2

May

-90

2580

1240

1802

944

1689

Ford

LTL9

000

Cat

erpi

llar

NC

H10

Nov

-88

4200

016

000

1135

275

616

90Sc

ania

124L

Scan

iaN

CH

12D

ec-9

842

000

1600

091

545

616

91H

olde

nR

odeo

Isuz

uN

A3

Mar

-98

2740

1315

8349

74

1692

Toyo

taH

ilux

Toyo

taN

A1

Aug-

8825

2012

0019

7473

416

93To

yota

Land

crui

ser

Toyo

taM

C2

Oct

-95

3035

1460

1356

386

1694

Toyo

taH

iace

Toyo

taN

A3

Dec

-96

2800

1340

1714

454

1695

Toyo

taH

ilux

Toyo

taN

A3

Jan-

9827

3013

1041

554

416

96To

yota

Hilu

xTo

yota

NA

3Au

g-96

2580

1240

2159

064

Page 20: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

19

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1698

Ford

Tran

sit

Ford

NA

3Ja

n-98

3300

1585

9567

54

1700

Hol

den

Rod

eoIs

uzu

NA

2M

ar-9

527

4013

1011

2077

417

01Fo

rdTr

ansi

tFo

rdN

A3

Jun-

9735

0016

8023

6173

417

03H

ino

FG F

61J

Hin

oN

C9

Mar

-99

1500

071

4039

645

617

04H

ino

FG F

61J

Hin

oN

C9

Mar

-99

1500

071

4039

577

617

05Fo

rdL9

000

Ford

NC

H11

Feb-

9542

500

1478

012

1480

617

06M

itsub

ishi

Expr

ess

Mits

ubis

hiN

A2

Jul-9

425

0514

3028

1294

417

07To

yota

Hilu

xTo

yota

MC

3Ju

n-99

2600

1420

8809

14

1708

Ford

L900

0Fo

rdN

CH

11M

ar-9

542

500

1514

089

933

617

09M

itsub

ishi

Expr

ess

Mits

ubis

hiN

A3

Feb-

9622

6012

0023

8990

417

10M

itsub

ishi

Expr

ess

Mits

ubis

hiN

A3

Jan-

9626

0014

5017

1556

417

11M

itsub

ishi

Expr

ess

Mits

ubis

hiN

A2

May

-95

2505

1210

2407

604

1712

Hin

oFG

1JH

ino

NC

9Se

p-00

1500

078

0027

316

1713

Hin

oFG

Hin

oN

C9

Feb-

9815

000

6580

8263

617

15H

ino

FGH

ino

NC

9Au

g-99

1500

068

7037

843

617

17To

yota

Hilu

xTo

yota

NA

1Ju

l-89

2730

1310

2642

384

1719

Isuz

uFS

R 1

1FA

Isuz

uN

B4

Jul-8

993

0044

6016

8268

617

22Is

uzu

SBR

478A

Isuz

uN

B4

Aug-

8190

0039

2014

0378

617

23Iv

eco

6500

Pow

erst

arC

umm

ins

NC

H12

Jan-

9942

000

1600

076

765

617

24H

ino

FDH

ino

NB

4M

ay-8

287

7049

2064

2094

617

25H

ino

TFH

ino

NC

H12

Sep-

9842

000

1600

080

247

617

26To

yota

Hilu

xTo

yota

NA

1O

ct-8

725

2012

0032

2812

417

27To

yota

Dyn

aTo

yota

NB

4Fe

b-89

4450

2140

2877

644

1728

Mer

cede

s Be

nzSK

243

5M

erce

des

Benz

NC

H11

Aug-

9542

000

1600

020

1647

817

30To

yota

Hia

ceTo

yota

NA

2Au

g-92

2850

1370

1587

814

1731

Dai

hats

uD

elta

Dai

hats

uN

B4

Jan-

8660

0027

1017

0674

417

32To

yota

Hia

ceTo

yota

NA

1M

ay-8

727

5013

2024

9991

417

33Fo

rdTr

ansi

tFo

rdN

A3

Feb-

9735

0016

8044

278

417

37To

yota

Hilu

xTo

yota

NA

1Ju

l-81

2470

1185

6009

244

1738

Inte

rnat

iona

lS3

600

Cum

min

sN

CH

11Ju

n-94

4200

016

000

4894

476

1739

Toyo

taH

ilux

Toyo

taN

A2

Oct

-95

2580

1240

1358

114

1740

Inte

rnat

iona

lTu

rbos

tar -

447

0C

umm

ins

NC

H11

Jan-

9442

000

1600

032

5627

617

41To

yota

Hilu

xTo

yota

NA

2Fe

b-92

2730

1310

2092

154

1743

Toyo

taH

iace

Toyo

taN

A3

Jul-0

028

0013

4478

484

1744

Toyo

taH

ilux

Toyo

taN

A1

Dec

-85

2550

1225

2077

974

1746

Toyo

taH

iace

Toyo

taN

A3

Jun-

9828

0013

4429

501

417

47To

yota

Hilu

xTo

yota

NA

2Au

g-92

2580

1240

1036

524

1749

Hol

den

Rod

eoIs

uzu

NA

2Fe

b-92

2730

1310

1433

104

Page 21: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

20

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylin

ders

1750

Ford

Tran

sit

Ford

NA

3Se

p-97

3300

1580

6724

04

1752

Toyo

taH

ilux

Toyo

taN

A3

Jan-

9827

3013

1058

176

417

53To

yota

Hilu

xTo

yota

NA

2M

ay-9

525

2012

0047

365

417

54To

yota

Hilu

xTo

yota

NA

1Ju

l-87

2520

1200

1104

374

1755

Nis

san

D21

Nis

san

NA

1M

ar-8

625

7012

3018

1890

417

57M

itsub

ishi

Trito

nM

itsub

ishi

NA

3N

ov-9

826

2012

6046

394

417

58To

yota

Hia

ceTo

yota

NA

2Fe

b-94

2800

1340

3849

74

1759

Toyo

taH

ilux

Toyo

taN

A3

Oct

-98

2730

1310

5481

94

1760

Toyo

taH

ilux

Toyo

taN

A2

Oct

-92

2730

1310

1234

834

1761

Nis

san

Nav

ara

Nis

san

NA

2Ju

l-95

2740

1310

1341

14

1762

Toyo

taTr

oop

Car

rier

Toyo

taN

A2

Mar

-91

3035

1460

3889

06

1765

Inte

rnat

iona

lT2

670

Cum

min

sN

CH

10N

ov-8

442

000

1600

048

7824

617

66In

tern

atio

nal

S260

0C

umm

ins

NC

H10

Apr-

8642

000

1600

050

2790

617

67Is

uzu

GVR

950

Isuz

uN

CH

12M

ar-0

038

000

1600

027

684

617

68In

tern

atio

nal

S360

0C

umm

ins

NC

H12

May

-98

4200

016

000

2308

116

1769

Inte

rnat

iona

lS3

600

Cum

min

sN

CH

12M

ay-9

642

000

1600

098

3143

617

71In

tern

atio

nal

Tran

star

Cum

min

sN

CH

11M

ar-9

042

000

1600

074

2416

617

81Is

uzu

Cus

tom

Exy

Isuz

uN

CH

12Ju

n-00

4200

016

000

1643

617

83Ke

nwor

thK1

04C

umm

ins

NC

H12

Oct

-99

4200

016

000

2919

786

1785

Scan

ia11

2HSc

ania

NC

H10

Jan-

8842

000

1600

064

5470

617

87To

yota

Hilu

xTo

yota

NA

2O

ct-9

127

3013

1019

7006

417

88N

issa

nPa

trol

Nis

san

MC

2Au

g-95

2800

1344

1741

864

1789

Toyo

taH

iace

Toyo

taN

A2

Mar

-94

2800

1344

2638

104

1790

Inte

rnat

iona

l92

00 N

avis

tar

Det

roit

NC

H12

Aug-

9942

000

1600

013

0616

617

91Vo

lvo

N10

Volv

oN

CH

10Fe

b-89

3390

012

000

7190

656

1792

Ivec

oEu

rote

ch 4

500

Cum

min

sN

CH

12M

ay-9

742

000

1600

016

0243

617

93W

este

rn S

tar

4964

FC

ater

pilla

rN

CH

11Ja

n-94

4200

016

000

6429

896

1794

Mer

cede

s Be

nz16

25M

erce

des

Benz

NC

H10

Oct

-86

4200

016

000

4572

496

1796

Wes

tern

Sta

r49

64C

umm

ins

NC

H11

Jan-

9442

000

1600

078

4005

618

00In

tern

atio

nal

S260

0C

umm

ins

NC

H10

May

-89

4200

016

000

5679

266

1801

Inte

rnat

iona

lS2

600

Cum

min

sN

CH

10Ju

n-89

4200

016

000

5880

686

1802

Inte

rnat

iona

lS2

600

Cum

min

sN

CH

10D

ec-8

942

000

1600

052

0348

618

04In

tern

atio

nal

S260

0C

umm

ins

NC

H10

May

-89

4200

016

000

6234

566

1805

Inte

rnat

iona

lS2

600

Cum

min

sN

CH

11Ja

n-90

4200

016

000

5358

646

1813

Ford

Aero

max

Det

roit

NC

H11

Apr-

9542

000

1600

012

5426

16

1814

Inte

rnat

iona

lT2

670

Inte

rnat

iona

lN

CH

10Ap

r-86

3800

014

000

7070

846

1815

Inte

rnat

iona

lT2

670

Cum

min

sN

CH

11Ap

r-93

3800

014

000

9427

286

1820

Mer

cede

s Be

nzV

Serie

sM

erce

des

Benz

NC

H10

May

-89

4200

016

000

1169

619

6

Page 22: Proposed Diesel Vehicle Emissions National Environment

Dies

el V

ehic

le Em

issio

ns –

In-S

ervi

ce E

miss

ions

Tes

ting

– Pi

lot S

tudy

, Fau

lt Id

entif

icat

ion

and

Effec

t of M

aint

enan

ce -

App

endi

ces

Page

21

Gen

eral

Det

ails

Test

No

Vehi

cle

Mak

eVe

hicl

e M

odel

Engi

ne M

ake

Vehi

cle

ADR

C

ateg

ory

Proj

ect

Cat

egor

yC

ompl

ianc

e D

ate

GVM

(k

g)Ta

re W

eigh

t (k

g)O

dom

eter

(km

)N

o of

C

ylind

ers

1821

Ford

L900

0D

etro

itN

CH

11Ju

n-93

4200

016

000

1126

956

618

22In

tern

atio

nal

3600

Det

roit

NC

H11

Oct

-93

4200

016

000

4075

136

1826

Mac

kM

etro

liner

Cum

min

sN

CH

12N

ov-9

942

000

1600

010

3422

618

27M

ack

Met

rolin

erC

umm

ins

NC

H12

Nov

-99

4200

016

000

1132

216

1829

Frei

ghtli

ner

FL11

2C

umm

ins

NC

H12

Aug-

9742

000

1600

070

0674

618

44Iv

eco

4500

Cum

min

sN

CH

12Ap

r-98

4200

016

000

1572

336

1848

Frei

ghtli

ner

FL11

2C

ater

pilla

rN

CH

12Se

p-00

4200

016

000

1643

618

74N

issa

nD

21N

issa

nN

A1

Mar

-88

2730

1310

2378

164

1886

Toyo

taLN

61 4

Run

ner

Toyo

taN

A1

Mar

-86

2520

1210

3466

594

1891

Toyo

taH

ilux

Toyo

taN

A1

Nov

-85

2600

1400

3034

204

1896

Toyo

taLa

ndcr

uise

rTo

yota

MC

1Ju

n-89

2810

1980

3194

186

1900

Toyo

taH

ilux

Toyo

taN

A1

Jun-

8324

6011

8034

9435

419

02To

yota

Trou

pcar

rier

Toyo

taM

C1

Nov

-87

3035

1850

3647

726

Page 23: Proposed Diesel Vehicle Emissions National Environment
Page 24: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 23

Appendix 3

Compliance Date Emission Graphs

Page 25: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 24

NOx Emissions MC & NA Vehicles < 3.5t GVM (1980 to 2000)

R2 = 0.02 R2 = 0.07

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Compliance Date

Emis

sion

s (g

/km

.t) A DR 30

A DR 70

Figure A3-1

PM Emissions MC & NA Vehicles < 3.5t GVM (1980 to 2000)

R2 = 0.19 R2 = 0.04

0

100

200

300

400

500

600

700

800

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (m

g/km

.t) A DR 30

A DR 70

Figure A3-2

Average Opacity MC & NA Vehicles < 3.5t GVM (1980 to 2000)

R2 = 0.10

R2 = 0.05

0

5

10

15

20

25

30

35

40

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Compliance Date

Emis

sion

s (%

)

A DR 30

A DR 70

Figure A3-3

Page 26: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 25

Maximum Opacity MC & NA Vehicles < 3.5t GVM (1980 to 2000)

R2 = 0.03 R2 = 0.01

0

20

40

60

80

100

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (%

)A DR 30 A DR 70

Figure A3-4

NOx Emissions NB Vehicles 3.5t - 12t GVM (1980 to 2000)

R2 = 0.09 R2 = 0.01

0.0

0.5

1.0

1.5

2.0

2.5

3.0

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com plia nce Date

Emis

sion

s (g

/km

.t)

A DR 30

A DR 70

Figure A3-5

PM Emissions NB Vehicles 3.5t - 12t GVM (1980 to 2000)

R2 = 0.00

R2 = 0.00

0

100

200

300

400

500

600

700

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Compliance Date

Emis

sion

s (m

g/km

.t)

A DR 30

A DR 70

Figure A3-6

Page 27: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 26

Average Opacity NB Vehicles 3.5t - 12t GVM (1980 to 2000)

R2 = 0.06

R2 = 0.03

0

10

20

30

40

50

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Compliance Date

Emis

sion

s (%

)A DR 30

A DR 70

Figure A3-7

Maximum Opacity NB Vehicles 3.5t - 12t GVM (1980 to 2000)

R2 = 0.01 R2 = 0.03

0

20

40

60

80

100

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Da te

Emis

sion

s (%

)

A DR 30 A DR 70

Figure A3-8

NOx Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 2000)

R2 = 0.00 R2 = 0.03

0.0

0.5

1.0

1.5

2.0

2.5

3.0

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Da te

Emis

sion

s (g

/km

.t)

A DR 30

A DR 70

Figure A3-9

Page 28: Proposed Diesel Vehicle Emissions National Environment

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Page 27

PM Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 2000)

R2 = 0.11 R2 = 0.03

0

40

80

120

160

200

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (m

g/km

.t)A DR 30

A DR 70

Figure A3-10

Average Opacity M E & NC Vehicles 12t - 25t GVM (1980 to 2000)

R2 = 0.11R2 = 0.20

0

5

10

15

20

25

30

35

40

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (%

)

A DR 30

A DR 70

Figure A3-11

Maximum Opacity ME & NC Vehicles 12t - 25t GVM (1980 to 2000)

R2 = 0.08

R2 = 0.15

0

20

40

60

80

100

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com plia nce Date

Emis

sion

s (%

)

A DR 30 A DR 70

Figure A3-12

Page 29: Proposed Diesel Vehicle Emissions National Environment

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Page 28

NOx Emissions NCH Vehicles > 25t GVM (1980 to 2000)

R2 = 0.01 R2 = 0.01

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Compliance Date

Emis

sion

s (g

/km

.t)A DR 30

A DR 70

Figure A3-13

PM Emissions NCH Vehicles > 25t GVM (1980 to 2000)

R2 = 0.16

R2 = 0.01

0

10

20

30

40

50

60

70

80

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Da te

Emis

sion

s (m

g/km

.t)

A DR 30

A DR 70

Figure A3-14

Average Opacity NCH Vehicles > 25t GVM (1980 to 2000)

R2 = 0.24 R2 = 0.00

0

5

10

15

20

25

30

35

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (%

)

A DR 30

A DR 70

Figure A3-15

Page 30: Proposed Diesel Vehicle Emissions National Environment

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Page 29

Maximum Opacity NCH Vehicles > 25t GVM (1980 to 2000)

R2 = 0.08 R2 = 0.02

0

20

40

60

80

100

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000

Com pliance Date

Emis

sion

s (%

)A DR 30

A DR 70

Figure A3-16

Page 31: Proposed Diesel Vehicle Emissions National Environment

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Page 30

Appendix 4

ODOMETEREMISSION GRAPHS

Page 32: Proposed Diesel Vehicle Emissions National Environment

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Page 31

NOx Emissions M C & NA Vehicles < 3.5t GVM (1980 to 1995)

R2 = 0.03

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0 100000 200000 300000 400000 500000 600000 700000

Odom eter (km)

Emis

sion

s (g

/km

.t)

Figure A4-1

NOx Emissions M C & NA Vehicles < 3.5t GVM (1996 to 2000)

R2 = 0.04

0.0

0.3

0.6

0.9

1.2

1.5

1.8

0 50000 100000 150000 200000 250000 300000

Odom eter (km)

Emis

sion

s (g

/km

.t)

Figure A4-2

PM Emissions M C & NA Vehicles < 3.5t GVM (1980 to 1995)

R2 = 0.09

0

100

200

300400

500

600

700

800

0 100000 200000 300000 400000 500000 600000 700000

Odom eter (km )

Emis

sion

s (m

g/km

.t)

Figure A4-3

Page 33: Proposed Diesel Vehicle Emissions National Environment

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Page 32

PM Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

R2 = 0.04

0

100

200

300

400

500

0 50000 100000 150000 200000 250000 300000

Odom eter (km )

Emis

sion

s (m

g/km

.t)

Figure A4-4

Average Opacity M C & NA Vehicles < 3.5t GVM (1980 to 1995)

R2 = 0.04

0

5

10

1520

25

30

35

40

0 100000 200000 300000 400000 500000 600000 700000

Odom eter (km )

Emis

sion

s (%

)

Figure A4-5

Average Opacity M C & NA Vehicles < 3.5t GVM (1996 to 2000)

R2 = 0.05

0

5

10

15

20

25

30

0 50000 100000 150000 200000 250000 300000

Odom eter (km )

Emis

sion

s (%

)

Figure A4-6

Page 34: Proposed Diesel Vehicle Emissions National Environment

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Page 33

Maximum Opacity MC & NA Vehicles < 3.5t GVM (1980 to 1995)

R2 = 0.00

0102030405060708090

0 100000 200000 300000 400000 500000 600000 700000

Odom eter (km )

Emis

sion

s (%

)

Figure A4-7

M aximum Opacity M C & NA Vehicles < 3.5t GVM (1996 to 2000)

R2 = 0.06

0

10

20

30

40

50

60

70

80

0 50000 100000 150000 200000 250000 300000

Odom eter (km )

Emis

sion

s (%

)

Figure A4-8

NOx Emissions NB Vehicles 3.5t - 12t GVM (1980 to 1995)

R2 = 0.02

0.00.20.40.60.81.01.21.41.61.82.0

0 100000 200000 300000 400000 500000 600000 700000 800000

Odom eter (km )

Emis

sion

s (g

/km

.t)

Figure A4-9

Page 35: Proposed Diesel Vehicle Emissions National Environment

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Page 34

NOx Emissions NB Vehicles 3.5t - 12t GVM (1996 to 2000)

R2 = 0.01

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 20000 40000 60000 80000 100000 120000 140000 160000 180000

Odom eter (km )

Emis

sion

s (g

/km

.t)

Figure A4-10

PM Emissions NB Vehicles 3.5t - 12t GVM (1980 to 1995)

R2 = 0.00

0

100

200

300

400

500

600

700

0 100000 200000 300000 400000 500000 600000 700000 800000

Odom eter (km )

Emis

sion

s (m

g/km

.t)

Figure A4-11

PM Emissions NB Vehicles 3.5t - 12t GVM (1996 to 2000)

R2 = 0.01

0

50

100

150

200

250

300

350

0 20000 40000 60000 80000 100000 120000 140000 160000 180000

Odometer (km)

Emis

sion

s (m

g/km

.t)

Figure A4-12

Page 36: Proposed Diesel Vehicle Emissions National Environment

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Page 35

Average Opacity NB Vehicles 3.5t - 12t GVM (1980 to 1995)

R2 = 0.01

0

10

20

30

40

50

0 100000 200000 300000 400000 500000 600000 700000 800000

Odometer (km)

Emis

sion

s (%

)

Figure A4-13

Average Opacity NB Vehicles 3.5t - 12t GVM (1996 to 2000)

R2 = 0.00

0

5

10

15

20

25

30

0 20000 40000 60000 80000 100000 120000 140000 160000 180000

Odometer (km)

Emis

sion

s (%

)

Figure A4-14

Maximum Opacity NB Vehicles 3.5t - 12t GVM (1980 to 1995)

R2 = 0.00

0

10

20

30

40

50

60

70

80

0 100000 200000 300000 400000 500000 600000 700000 800000

Odometer (km )

Emis

sion

s (%

)

Figure A4-15

Page 37: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 36

Maximum Opacity NB Vehicles 3.5t - 12t GVM (1996 to 2000)

R2 = 0.01

0

10

20

30

40

50

60

70

80

0 20000 40000 60000 80000 100000 120000 140000 160000 180000

Odometer (km )

Emis

sion

s (%

)

Figure A4-16

NOx Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

R2 = 0.01

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 100000 200000 300000 400000 500000 600000 700000 800000 900000

Odom eter (km)

Emis

sion

s (g

/km

.t)

Figure A4-17

NOx Emissions ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

R2 = 0.06

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

0 50000 100000 150000 200000 250000 300000 350000 400000

Odom eter (km)

Emis

sion

s (g

/km

.t)

Figure A4-18

Page 38: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 37

PM Emissions M E & NC Vehicles 12t - 25t GVM (1980 to 1995)

R2 = 0.01

020406080

100120140160180

0 100000 200000 300000 400000 500000 600000 700000 800000 900000

Odom eter (km )

Emis

sion

s (m

g/km

.t)

Figure A4-19

PM Emissions M E & NC Vehicles 12t - 25t GVM (1996 to 2000)

R2 = 0.02

0

10

20

3040

50

60

70

80

0 50000 100000 150000 200000 250000 300000 350000 400000

Odometer (km)

Emis

sion

s (m

g/km

.t)

Figure A4-20

Average Opacity M E & NC Vehicles 12t - 25t GVM (1980 to 1995)

R2 = 0.00

0

5

10

15

20

25

30

35

0 100000 200000 300000 400000 500000 600000 700000 800000 900000

Odometer (km)

Emis

sion

s (%

)

Figure A4-21

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 38

Average Opacity ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

R2 = 0.00

0

2

4

6

8

10

12

14

0 50000 100000 150000 200000 250000 300000 350000 400000

Odom eter (km)

Emis

sion

s (%

)

Figure A4-22

Maximum Opacity ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

R2 = 0.03

0

10

20

30

40

50

60

70

80

0 100000 200000 300000 400000 500000 600000 700000 800000 900000

Odometer (km )

Emis

sion

s (%

)

Figure A4-23

Maximum Opacity ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

R2 = 0.08

0

10

20

30

40

50

60

70

0 50000 100000 150000 200000 250000 300000 350000 400000

Odometer (km )

Emis

sion

s (%

)

Figure A4-24

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 39

NOx Emissions NCH Vehicles > 25t GVM (1980 to 1995)

R2 = 0.01

0.0

0.20.4

0.6

0.8

1.01.2

1.4

1.6

0 500000 1000000 1500000 2000000 2500000

Odom eter (km )

Emis

sion

s (g

/km

.t)

Figure A4-25

NOx Emissions NCH Vehicles > 25t GVM (1996 to 2000)

R2 = 0.05

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

0 200000 400000 600000 800000 1000000 1200000

Odometer (km )

Emis

sion

s (g

/km

.t)

Figure A4-26

PM Emissions NCH Vehicles > 25t GVM (1980 to 1995)

R2 = 0.05

0

10

20

3040

50

60

70

80

0 500000 1000000 1500000 2000000 2500000

Odometer (km )

Emis

sion

s (m

g/km

.t)

Figure A4-27

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 40

PM Emissions NCH Vehicles > 25t GVM (1996 to 2000)

R2 = 0.00

05

1015202530354045

0 200000 400000 600000 800000 1000000 1200000

Odometer (km )

Emis

sion

s (m

g/km

.t)

Figure A4-28

Average Opacity NCH Vehicles > 25t GVM (1980 to 1995)

R2 = 0.11

0

5

10

15

20

25

30

35

0 500000 1000000 1500000 2000000 2500000

Odometer (km )

Emis

sion

s (%

)

Figure A4-29

Average Opacity NCH Vehicles > 25t GVM (1996 to 2000)

R2 = 0.01

0

2

4

6

8

10

12

14

0 200000 400000 600000 800000 1000000 1200000

Odometer (km)

Emis

sion

s (%

)

Figure A4-30

Page 42: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 41

Maximum Opacity NCH Vehicles > 25t GVM (1980 to 1995)

R2 = 0.09

0

10

20

30

40

50

60

70

80

0 500000 1000000 1500000 2000000 2500000

Odom eter (km)

Emis

sion

s (%

)

Figure A4-31

Maximum Opacity NCH Vehicles > 25t GVM (1996 to 2000)

R2 = 0.02

0

10

20

30

40

50

60

70

80

0 200000 400000 600000 800000 1000000 1200000

Odom eter (km )

Emis

sion

s (%

)

Figure A4-32

Page 43: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 42

Appendix 5

CATEGORY AVERAGESGRAPHS & TABLES

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 43

Table A5-1

Vehicle Category AveragesMC & NA Vehicles (< 3.5t GVM)

Category Age GroupNo of

VehiclesNOx

(g/km.t)PM

(mg/km.t)Avg Opacity

(%)Max Opacity

(%)1&2 1980 - 95 115 0.87 198.8 14.0 60.9

3 1996 - 00 56 0.92 128.9 10.5 53.3

NB Vehicles (3.5t -12t GVM)

Category Age GroupNo of

VehiclesNOx

(g/km.t)PM

(mg/km.t)Avg Opacity

(%)Max Opacity

(%)4&5 1980 - 95 110 0.94 143.2 16.6 55.1

6 1996 - 00 55 0.99 85.9 10.7 45.3

ME & NC Vehicles (12t - 25t GVM)

Category Age GroupNo of

VehiclesNOx

(g/km.t)PM

(mg/km.t)Avg Opacity

(%)Max Opacity

(%)7&8 1980 - 95 110 1.07 58.3 12.0 47.4

9 1996 - 00 55 0.81 28.1 4.3 31.9

NCH Vehicles (> 25t GVM)

Category Age GroupNo of

VehiclesNOx

(g/km.t)PM

(mg/km.t)Avg Opacity

(%)Max Opacity

(%)10&11 1980 - 95 80 0.74 23.7 7.6 49.5

12 1996 - 00 40 0.56 11.1 3.3 29.9

NOx EmissionsVehicle Category Averages

0.87 0.920.94 0.991.07

0.810.74

0.56

0.0

0.3

0.6

0.9

1.2

1.5

1980 - 95 1996 - 00

Compliance Date

Emis

sion

s (g

/km

.t)

MC & NANBME & NCNCH

Figure A5-1

Page 45: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 44

PM EmissionsVehicle Category Averages

199

129143

86

58

282411

0

40

80

120

160

200

240

1980 - 95 1996 - 00

Com pliance Date

Emis

sion

s (m

g/km

.t)MC & NANBME & NCNCH

Figure A5-2

Average OpacityVehicle Category Averages

14

10

17

1112

4

8

3

0

4

8

12

16

20

1980 - 95 1996 - 00

Compliance Da te

Emis

sion

s (%

)

MC & NANBME & NCNCH

Figure A5-3

Maximum OpacityVehicle Category Averages

615355

4547

32

50

30

0

10

20

30

40

50

60

70

80

1980 - 95 1996 - 00

Complia nce Date

Emis

sion

s (%

)

MC & NANBME & NCNCH

Figure A5-4

Page 46: Proposed Diesel Vehicle Emissions National Environment

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Page 45

Appendix 6

FAULT DIAGNOSISVEHICLE SELECTION

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 46

Table A6-1Categories 1+2 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/115

PM Ranking

/115

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/115

Average Opacity Ranking

/115

Average Opacity

(% above average)

540 2.9 235 2 37 235 18 1 97 -53.71700 3.0 114 1 80 251 -42 2 97 -53.71372 1.1 522 13 4 29 163 4 16 61.81338 1.1 484 19 6 22 143 6 60 -7.01717 0.7 470 79 9 -22 136 12 8 93.41755 1.1 352 14 16 27 77 13 9 93.21744 1.0 330 32 18 11 66 18 18 52.71592 0.6 404 97 11 -35 103 21 1 162.2546 0.4 415 110 10 -49 109 24 7 93.4

1711 0.9 298 46 20 3 50 26 20 49.51495 0.7 322 73 19 -18 62 31 14 69.21472 1.7 66 5 101 100 -67 34 71 -24.31341 0.9 262 50 26 2 32 35 49 8.41594 0.6 287 85 22 -26 44 39 12 70.91453 0.8 214 55 40 -3 8 44 38 15.91758 1.2 119 10 78 43 -40 48 100 -56.11572 1.1 150 16 67 23 -24 52 81 -36.3976 0.8 206 63 46 -10 4 55 63 -16.5

1469 1.0 135 23 72 19 -32 58 39 15.51306 0.7 208 78 45 -22 5 61 111 -75.2548 0.5 213 103 42 -40 7 64 59 -4.3

Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

0 100 200 300 400 500 600 700 800

PM Em issions (m g/km .t)

NO

x Em

issi

ons

(g/k

m.t) NOx A verage

PM A verage

Figure A6-1

Page 48: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 47

Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1980 to 1995)

-200

-100

0

100

200

300

0 10 20 30 40 50 60 70 80 90 100 110

Ra nk of Emissions

% a

bove

gro

up a

vera

geSum of NOx & PM

Figure A6-2

Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1980 to 1995)

-200

-100

0

100

200

300

0 10 20 30 40 50 60 70 80 90 100 110 120

Rank of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMAverage Opacity

Figure A6-3

Table A6-2Category 3 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/56

PM Ranking

/56

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/56

Average Opacity Ranking

/56

Average Opacity

(% above average)

1757 0.9 309 30 3 -5 140 3 3 95.61470 1.0 254 20 6 6 97 6 2 142.81590 0.9 250 32 7 -6 94 9 8 73.2926 1.3 164 5 18 46 27 10 48 -50.71309 1.0 202 22 12 4 57 13 14 35.61471 1.7 91 1 30 85 -29 14 22 3.01707 0.8 187 34 14 -8 45 17 11 46.61620 1.5 85 2 32 67 -34 19 25 -0.7802 0.6 171 49 17 -34 32 23 34 -24.7554 1.1 99 16 27 18 -24 24 43 -40.91694 1.2 75 12 37 27 -42 28 46 -47.7806 0.7 116 41 23 -20 -10 32 26 -6.7

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Page 48

Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

0.00.20.40.60.81.01.21.41.61.8

0 100 200 300 400 500

PM Em issions (m g/km .t)

NO

x Em

issi

ons

(g/k

m.t) NOx A verage

PM A verage

Figure A6-4

Ranked Mass Normalised Emissions M C & NA Vehicles < 3.5t GVM (1996 to 2000)

-200

-100

0

100

200

300

0 10 20 30 40 50 60

Rank of Em issions

% a

bove

gro

up a

vera

ge

Sum of NOx & PM

Figure A6-5

Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

-200

-100

0

100

200

300

0 10 20 30 40 50 60

Rank of Emissions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMA verage Opacity

Figure A6-6Table A6-3

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Page 49

Categories 4+5 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/110

PM Ranking

/110

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/110

Average Opacity Ranking

/110

Average Opacity

(% above average)

1092 1.2 406 21 7 24 184 5 1 159.91437 0.7 470 91 4 -26 228 6 2 149.61443 0.3 390 108 8 -63 173 9 3 127.01019 0.9 293 57 9 -4 105 10 20 40.3958 1.6 168 4 25 75 18 12 69 -20.81295 1.7 127 2 47 83 -12 13 85 -36.91086 1.1 202 28 16 18 41 15 76 -27.21080 1.1 189 23 19 22 32 18 62 -17.31028 1.1 181 26 22 19 26 21 77 -29.81014 1.2 143 17 35 31 0 24 53 -5.71166 1.1 163 34 27 13 13 28 48 -1.41126 1.2 138 22 42 24 -4 31 33 19.01439 1.5 86 7 76 60 -40 32 93 -43.01085 1.0 140 38 40 12 -2 38 63 -18.2914 1.0 133 46 45 6 -7 43 28 23.61218 1.6 36 5 105 69 -75 47 106 -69.7911 0.8 147 83 33 -20 3 52 23 34.71269 1.0 113 48 58 4 -21 53 45 2.91022 1.0 106 50 65 2 -26 59 70 -21.71093 1.2 63 20 92 27 -56 63 108 -81.61615 0.8 120 72 52 -15 -16 66 46 0.11104 1.1 60 29 94 18 -58 71 109 -83.9

Mass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1980 to 1995)

0.0

0.5

1.0

1.5

2.0

0 100 200 300 400 500 600 700

PM Emissions (mg/km .t)

NO

x Em

issi

ons

(g/k

m.t)

NOx A verage

PM A verage

Figure A6-7

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Page 50

Ranked Mass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1980 to 1995)

-200

-100

0

100

200

300

400

0 10 20 30 40 50 60 70 80 90 100 110

Rank of Emissions

% a

bove

gro

up a

vera

geSum of NOx & PM

Figure A6-8

Ranked Mass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1980 to 1995)

-200

-100

0

100

200

300

400

0 10 20 30 40 50 60 70 80 90 100 110

Rank of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMAverage Opacity

Figure A6-9

Table A6-4Category 6 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/55

PM Ranking

/55

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/55

Average Opacity Ranking

/55

Average Opacity

(% above average)

1152 1.8 296 2 1 82 244 1 3 138.51105 1.6 147 3 9 63 71 4 45 -49.81162 1.2 182 13 5 17 112 5 9 55.61026 0.9 195 25 3 -5 127 6 5 83.61239 1.0 147 19 8 3 72 10 11 53.41330 0.8 162 44 7 -23 89 11 2 139.2941 1.0 104 21 15 0 21 15 15 36.6

1244 0.9 110 29 13 -9 28 17 8 62.3960 1.5 54 4 35 46 -37 19 53 -77.3

1221 1.3 45 7 41 34 -48 26 26 -5.1933 1.2 19 8 54 25 -78 40 49 -69.6

1454 0.7 55 45 34 -25 -36 43 21 8.2

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Page 51

Mass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1996 to 2000)

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 50 100 150 200 250 300 350

PM Emissions (mg/km .t)

NO

x Em

issi

ons

(g/k

m.t) NOx A verage

PM A verage

Figure A6-10

Ranked Mass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1996 to 2000)

-200

-100

0

100

200

300

400

0 5 10 15 20 25 30 35 40 45 50 55

Rank of Em issions

% a

bove

gro

up a

vera

ge

Sum of NOx & PM

Figure A6-11

Ranked M ass Normalised Emissions NB Vehicles 3.5t - 12t GVM (1996 to 2000)

-200

-100

0

100

200

300

400

0 5 10 15 20 25 30 35 40 45 50 55

Rank of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMA verage Opacity

Figure A6-12

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Page 52

Table A6-5Categories 7+8 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/110

PM Ranking

/110

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/110

Average Opacity Ranking

/110

Average Opacity

(% above average)

1411 2.5 121 1 5 137 108 1 39 10.51427 0.7 157 93 1 -37 169 4 1 176.91408 2.5 48 2 67 134 -18 6 93 -61.51413 1.8 73 7 30 72 26 9 49 -1.51138 1.9 66 5 39 76 13 10 84 -44.61255 1.5 88 18 20 37 51 11 54 -4.81234 2.2 36 3 84 110 -39 16 96 -63.81194 0.9 108 65 9 -16 86 17 22 54.21213 1.1 91 46 15 -2 56 23 19 61.91463 1.1 90 44 16 -1 55 24 9 78.61096 1.0 93 57 13 -10 60 27 46 3.41136 1.2 79 40 23 8 36 29 57 -8.11301 0.5 111 105 8 -50 91 30 28 40.71289 0.6 99 97 12 -39 70 33 12 75.91380 1.3 62 30 41 23 7 34 29 40.6955 0.8 88 81 19 -30 51 38 16 63.6

1206 1.3 50 29 61 26 -13 41 69 -23.01409 1.3 50 31 63 22 -14 44 43 6.51391 1.2 50 36 62 12 -14 48 66 -18.61554 1.4 35 27 86 28 -41 58 53 -2.71436 1.2 44 39 75 9 -24 60 65 -18.2

Mass Normalised Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 20 40 60 80 100 120 140 160 180

PM Emissions (mg/km.t)

NO

x Em

issi

ons

(g/k

m.t)

NOx A verage

PM A verage

Figure A6-13

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Page 53

Ranked Mass Normalised Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-200

-100

0

100

200

300

0 10 20 30 40 50 60 70 80 90 100 110

Rank of Em issions

% a

bove

gro

up a

vera

geSum of NOx & PM

Figure A6-14

Ranked Mass Normalised Emissions ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-200

-100

0

100

200

300

0 10 20 30 40 50 60 70 80 90 100 110

Ra nk of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMA verage Opacity

Figure A6-15

Category 9 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/55

PM Ranking

/55

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/55

Average Opacity Ranking

/55

Average Opacity

(% above average)

1123 1.0 70 8 1 20 148 1 20 -8.61115 0.9 61 18 4 8 115 3 6 79.31124 0.7 65 41 3 -13 133 4 11 54.4956 0.7 57 45 6 -14 103 6 10 56.5

1008 0.9 43 13 10 13 52 7 13 49.9972 0.9 38 9 13 16 36 9 4 104.6

1133 1.1 24 2 26 40 -14 18 50 -57.21210 0.7 40 47 12 -17 41 19 44 -43.91193 0.5 43 55 9 -33 53 21 37 -35.21323 0.8 29 25 24 1 5 26 31 -23.41660 1.1 15 3 43 33 -48 29 42 -42.21703 0.9 16 10 39 15 -44 31 45 -44.1

Table A6-6

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Page 54

M ass Normalised Emissions M E & NC Vehicles 12t - 25t (1996 to 2000)

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

0 10 20 30 40 50 60 70 80

PM Em issions (m g/km .t)

NO

x Em

issi

ons

(g/k

m.t) NOx A verage

PM Average

Figure A6-16

Ranked Mass Normalised Emissions ME & NC Vehicles 12t - 25t (1996 to 2000)

-200-150

-100-50

0

50100

150200

0 5 10 15 20 25 30 35 40 45 50 55

Rank of Em issions

% a

bove

gro

up a

vera

ge

Sum of NOx & PM

Figure A6-17

Ranked M ass Normalised Emissions M E & NC Vehicles 12t - 25t (1996 to 2000)

-200-150-100

-500

50100150200250

0 5 10 15 20 25 30 35 40 45 50 55

Rank of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMA verage Opacity

Figure A6-18

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Page 55

Categories 10+11 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/80

PM Ranking

/80

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/80

Average Opacity Ranking

/80

Average Opacity

(% above average)

1676 0.6 68 58 2 -16 189 2 2 163.01513 0.5 71 68 1 -28 199 3 1 335.01487 0.7 59 56 3 -12 147 5 3 137.31677 0.6 55 57 5 -15 132 7 9 68.11362 0.9 42 12 9 26 76 9 20 32.11685 1.3 18 1 45 81 -23 13 47 -17.71540 0.5 38 71 15 -33 60 17 4 119.51355 0.6 33 67 16 -24 38 25 8 76.51073 0.7 27 52 29 -8 12 29 36 4.01771 0.6 28 61 22 -20 18 34 10 56.41545 0.6 27 62 28 -21 14 37 54 -29.41544 0.8 18 25 47 13 -25 40 51 -25.71686 0.5 29 72 20 -34 22 41 28 12.5

Table A6-7

M ass Normalised Emissions NCH Vehicles >25t GVM (1980 to 1995)

0.0

0.20.4

0.6

0.8

1.01.2

1.4

1.6

0 10 20 30 40 50 60 70 80

PM Emissions (mg/km.t)

NO

x Em

issi

ons

(g/k

m.t)

NOx A verage

PM A verage

Figure A6-19

Ranked M ass Normalised Emissions NCH Vehicles >25t GVM (1980 to 1995)

-200-150

-100-50

0

50100

150200

0 10 20 30 40 50 60 70 80

Rank of Emissions

% a

bove

gro

up a

vera

ge

Sum of NOx & PM

Figure A6-20

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Page 56

Ranked Mass Normalised Emissions NCH Vehicles >25t GVM (1980 to 1995)

-200

-100

0

100

200

300

400

0 10 20 30 40 50 60 70 80

Rank of Em issions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMAverage Opacity

Figure A6-21

Category 12 Fault Diagnosis Selection

Test NoNOx

(g/km.t)PM

(mg/km.t)

NOx Ranking

/40

PM Ranking

/40

NOx (% above average)

PM (% above average)

Sum of NOx & PM Ranking

/40

Average Opacity Ranking

/40

Average Opacity

(% above average)

1546 0.9 37 3 2 60 230 1 1 287.1940 0.7 38 10 1 26 243 2 7 60.2

1826 0.4 23 32 5 -24 110 5 4 128.71790 1.2 5 1 37 112 -56 9 37 -69.81511 0.5 15 17 8 -7 39 13 10 19.31517 0.8 7 6 26 39 -40 15 30 -48.31505 0.8 6 8 28 35 -42 16 24 -37.8

Table A6-8

Mass Normalised Emissions NCH Vehicles >25t GVM (1996 to 2000)

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

0 5 10 15 20 25 30 35 40 45

PM Em issions (m g/km .t)

NO

x Em

issi

ons

(g/k

m.t) NOx A verage

PM A verage

Figure A6-22

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 57

Ranked Mass Normalised Emissions NCH Vehicles >25t GVM (1996 to 2000)

-200

-100

0

100

200

300

400

0 5 10 15 20 25 30 35 40 45

Rank of Emissions

% a

bove

gro

up a

vera

geSum of NOx & PM

Figure A6-23

Ranked Mass Normalised Emissions NCH Vehicles >25t GVM (1996 to 2000)

-200

-100

0

100

200

300

400

0 5 10 15 20 25 30 35 40 45

Rank of Emissions

% a

bove

gro

up a

vera

ge NOxSum of NOx & PMPMA verage Opacity

Figure A6-24

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Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 58

Appendix 7

MINOR REPAIR RESULTS

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Page 59

Table A7-1Category 1 + 2 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1338 6 1.1 484 13 3 1.6 330 16 2 $2,619 181717 12 0.7 470 27 3 1.2 385 23 2 $2,007 181755 13 1.1 352 27 3 1.3 117 21 2.5 $772 61744 18 1.0 330 21 3 0.8 367 25 3 $169 11592 21 0.6 404 37 4 0.8 219 22 3 $2,600 191711 26 0.9 298 21 3 0.8 141 17 2 $596 51495 31 0.7 322 24 2 1.0 169 21 2 $350 41341 35 0.9 262 15 3 0.9 57 5 2 $1,797 181594 39 0.6 287 24 2 0.8 28 4 2 $414 41453 44 0.8 214 16 2 0.5 208 16 1.5 $414 41572 52 1.1 150 9 2 1.0 178 13 2 $757 6976 55 0.8 206 12 2 1.0 140 16 2 $518 5

Average 0.8 315 20 2.7 1.0 195 17 2.2 $1,084 9

Cost BenefitAverage of 12 Vehicles Repaired

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.8

315

20

2.71.0

195

17

2.2

$1,084

9

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param ete rs Me asured

Res

ults

Original T es t

A fter M ino r Repair

C atego ry A verage

Figure A7-1

Cost Bene fitAverage of 12 Vehicle s Repa ire d

MC & NA Vehicle s < 3.5t GVM (1980 to 1995)

-38.1

-18.2

13.9

-60

-50

-40

-30

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Pa ram e te rs Mea sured

% c

hang

e (p

ost/p

re)

$ 1084 - A verage Cost$ 2619 - Max Cost$ 169 - Min Cost

Figure A7-2

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Page 60

Cost BenefitTest No: 1338 & 1853 - Rank 6 / 115 (High PM & NOx )

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

1.1

484

13

31.6

330

16

2

$2,619

18

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Param eters Measured

Res

ults

Original Test

A f ter M ino r R epair

Catego ry A verage

Replaced major pump parts , injector nozz les and air & fuel f ilters

Figure A7-3

Cost BenefitTest No: 1717 & 1842 - Rank 12 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.7

470

27

31.2

385

23

2

$2,007

18

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Param eters Measured

Res

ults

Original T est

A f ter M ino r R epair

C atego ry A verage

Calibration of f uel pump, repair injectors and replace fuel & air f ilter

Figure A7-4

Cost BenefitTest No: 1755 & 1825 - Rank 13 / 115 (High PM & NOx)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

1.1

352

27

31.3

117

21

2.5

$772

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Param eters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Drain fuel tank, replace injector nozz les & air & f uel f ilters

Figure A7-5

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Page 61

Cost BenefitTest No: 1744 & 1809 - Rank 18 / 115 (High PM & NOx)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

1.0

330

21

3

0.8

367

25

3

$169

1

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param ete rs Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Replace res tric ted tailpipe and air f ilter

Figure A7-6

Cost BenefitTest No: 1592 & 1875 - Rank 21 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.6

404

37

4

0.8

219

22

3

19

$2,600

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours )

Param eters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Replaced pump parts , injector nozzles and fuel f ilter

Figure A7-7

Cost BenefitTest No: 1711 & 1786 - Rank 26 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.9

298

21

3

0.8

141

17

2

$596

5

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Injector nozzles & w ashers and air & fuel f ilters replaced

Figure A7-8

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Page 62

Cost BenefitTest No: 1495 & 1870 - Rank 31 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.7

322

24

21.0

169

21

2

$350

4

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Para meters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Injector nozz les & w ashers replaced

Figure A7-9

Cost BenefitTest No: 1341 & 1885 - Rank 35 / 115 (High PM & NOx)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.9

262

15

3

0.9

57

52

$1,797

18

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Replaced pump parts , injector nozzles, f uel & air f ilters and timing belt

Figure A7-10

Cost BenefitTest No: 1594 & 1872 - Rank 39 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.6

287

24

20.8

28

42

$414

4

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injector nozzles replaced

Figure A7-11

Page 64: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 63

Cost BenefitTest No: 1453 & 1836 - Rank 44 / 115 (High PM)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.8

214

16

2

0.5

208

16

1.5

$414

4

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost($)

Repair Time(hours)

Param eters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injector nozzles replaced

Figure A7-12

Cost BenefitTest No: 1572 & 1812 - Rank 52 / 115 (High NOx)

MC & NA Vehicles < 3.5t GVM (1980 to 1995)

1.1

150

9

21.0

178

13

2

$757

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Injector nozzles & w ashers and air f ilter replaced

Figure A7-13

Cost BenefitTest No: 976 & 1846 - Rank 55 / 115 (High PM)MC & NA Vehicles < 3.5t GVM (1980 to 1995)

0.8

206

12

21.0

140

16

2

$518

5

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injector nozzles and f uel f ilter replaced

Figure A7-14

Page 65: Proposed Diesel Vehicle Emissions National Environment

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Page 64

Table A7-2Category 3 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1757 3 0.9 309 21 2 0.9 191 21 1.5 $132 11590 9 0.9 250 18 3 1.2 287 20 2.5 $1,431 13

Average 0.9 279 19 2.5 1.1 239 21 2.0 $782 7

Cost BenefitAverage of 2 Vehicles Repaired

MC & NA Vehicles < 3.5t GVM (1996 to 2000)

0.9

279

19

2.51.1

239

21

2.0

$782

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost ($) Repair Time(hours)

Pa ram e ters Mea sure d

Res

ults

Original Tes t

A f ter M ino r R epair

Catego ry A verage

Figure A7-15

Cost Bene fitAverage of 2 Vehicles Repa ired

MC & NA Vehicles < 3.5t GVM (1996 to 2000)

21.9

-14.5

7.5

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Param ete rs Measured

% c

hang

e (p

ost/p

re)

$ 782 - A verage Cost$ 1431 - Max Cost$ 132 - Min Cost

Figure A7-16

Page 66: Proposed Diesel Vehicle Emissions National Environment

Diesel Vehicle Emissions – In-Service Emissions Testing – Pilot Study, Fault Identification and Effect of Maintenance - Appendices

Page 65

Cost BenefitTest No: 1757 & 1828 - Rank 3 / 56 (High PM)MC & NA Vehicles < 3.5t GVM (1996 to 2000)

0.9

309

21

20.9

191

21

1.5

$132

1

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Drain fuel and replace air & f uel f ilters

Figure A7-17

Cost BenefitTest No: 1590 & 1819 - Rank 9 / 56 (High PM)MC & NA Vehicles < 3.5t GVM (1996 to 2000)

0.9

250

18

31.2

287

20

2.5

$1,431

13

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injector nozz les, air & fuel f ilters replaced. New c lutch plate.

Figure A7-18

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Page 66

Table A7-3Category 4 + 5 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1092 5 1.2 406 43 3 1.9 203 26 2 $945 71437 6 0.7 470 41 3 0.8 213 36 2 $890 61019 10 0.9 293 23 3 0.8 115 21 2 $770 5958 12 1.6 168 13 3 1.3 93 17 2.5 $977 6

1086 15 1.1 202 12 3 1.4 179 18 2 $1,846 171080 18 1.1 189 14 2 1.3 107 11 2 $975 61028 21 1.1 181 12 3 1.0 91 15 2 $284 21439 32 1.5 86 9 3 1.3 73 15 3 $223 21085 38 1.0 140 14 2 0.8 93 16 2 $1,083 13911 52 0.8 147 22 2 0.9 79 19 2 $987 5

1269 53 1.0 113 17 3 1.0 61 15 2.5 $816 71615 66 0.8 120 17 3 0.9 69 13 2.5 $878 10

Average 1.1 210 20 2.8 1.1 115 18 2.2 $890 7

Cost BenefitAverage of 12 Vehicles Repaired

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.1

210

20

2.81.1

115

18

2.2

$890

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost ($) Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Figure A7-19

Cost Bene fitAverage of 12 Vehicles Repaired

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

3.8

-45.3

-6.7

-60

-50

-40

-30

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Param eters Measured

% c

hang

e (p

ost/p

re)

$ 890 - A verage Cost$ 1846 - Max Cost$ 223 - Min Cost

Figure A7-20

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Page 67

Cost BenefitTest No: 1092 & 1764 - Rank 5 / 110 (High PM & NOx)

NB Vehicles 3 .5t - 12t GVM (1980 to 1995)

1.2

406

43

31.9

203

26

2

$945

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours )

Param ete rs Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injector nozz les & w ashers and air & fuel f ilters replaced

Figure A7-21

Cost BenefitTest No: 1437 & 1772 - Rank 6 / 110 (High PM)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

0.7

470

41

3

0.8

213

36

2

$890

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (% )

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injector nozz les and fuel & air f ilter replaced

Figure A7-22

Cost BenefitTest No: 1019 & 1869 - Rank 10 / 110 (High PM)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

0.9

293

23

3

0.8

115

21

2

$770

5

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (% )

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injector nozz les , w ashers and seals replaced

Figure A7-23

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Page 68

Cost BenefitTest No: 958 & 1892 - Rank 12 / 110 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.6

168

13

31.3

93

17

2.5

$977

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Para meters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozzles and fuel f ilter replaced. Tappets adjus ted.

Figure A7-24

Cost BenefitTest No: 1086 & 1742 - Rank 15 / 110 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.1

202

12

31.4

179

18

2

$1,846

17

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Pump parts , injector nozz les & f uel f ilter replaced

Figure A7-25

Cost BenefitTest No: 1080 & 1897 - Rank 18 / 110 (High PM & NOx)

NB Vehicles 3 .5t - 12t GVM (1980 to 1995)

1.1

189

14

21.3

107

11

2

$975

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (% )

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozz les, springs, w ashers & seals and fuel & air f ilters replaced

Figure A7-26

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Page 69

Cost BenefitTest No: 1028 & 1716 - Rank 21 / 110 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.1

181

12

31.0

91

15

2

$284

2

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (% )

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Inlet air manif old and air & fuel f ilters replaced

Figure A7-27

Cost BenefitTest No: 1439 & 1770 - Rank 32 / 110 (High NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.5

86

93

1.3

73

15

3

$223

2

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Throttle adjustement and air & f uel f ilters replaced

Figure A7-28

Cost BenefitTest No: 1085 & 1714 - Rank 38 / 110 (Average PM & NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.0

140

14

20.8

93

16

2

$1,083

13

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Internal pump parts , Injector w ashers and f uel f ilter replaced

Figure A7-29

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Page 70

Cost BenefitTest No: 911 & 1884 - Rank 52 / 110 (Average PM)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

0.8

147

22

20.9

79

19

2

$987

5

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost($)

Repair Time(hours)

Param eters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Injector nozzles and fuel & air f ilters replaced

Figure A7-30

Cost BenefitTest No: 1269 & 1899 - Rank 53 / 110 (High NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

1.0

113

17

31.0

61

15

2.5

$816

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozzles & seals and fuel & air f ilters replaced

Figure A7-31

Cost BenefitTest No: 1615 & 1873 - Rank 66 / 110 (Low PM & NOx)

NB Vehicles 3.5t - 12t GVM (1980 to 1995)

0.8

120

17

3

0.9

69

13

2.5

$878

10

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector w ashers, glow plugs, lif t pump parts and fuel & air f ilters replaced

Figure A7-32

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Page 71

Table A7-4Category 6 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1152 1 1.8 296 26 2 1.8 67 12 1 $1,089 151105 4 1.6 147 5 3 1.7 25 0 2 $134 11162 5 1.2 182 17 3 1.2 118 13 2 $98 11026 6 0.9 195 20 1 0.7 150 18 1 $963 141239 10 1.0 147 16 3 1.3 61 12 2 $407 4941 15 1.0 104 15 2 1.2 42 11 2 $1,171 6

Average 1.3 179 16 2.3 1.3 77 11 1.7 $644 7

Cost BenefitAverage of 6 Vehicles Repaired

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.3

179

16

2.31.3

77

11

1.7

$644

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Figure A7-33

Cost BenefitAverage of 6 Ve hicles Repa ired

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

4.3

-56.8

-32.9

-70

-60

-50

-40

-30

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Param eters Measured

% c

hang

e (p

ost/p

re)

$ 644 - A verage Cost$ 1171 - Max Cos t$ 98 - Min Cos t

Figure A7-34

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Page 72

Cost BenefitTest No: 1152 & 1898 - Rank 1 / 55 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.8

296

26

21.8

67

12

1

$1,089

15

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Para meters Measured

Res

ults

Original T es t

A fter M ino r R epair

C atego ry A verage

Pump repair kit, injector w ashers and f uel & air f ilters replaced

Figure A7-35

Cost BenefitTest No: 1105 & 1573 - Rank 4 / 55 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.6

147

53

1.7

25

0

2

$134

1

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param ete rs Measured

Res

ults

Original T es t

A fter M ino r R epair

C atego ry A verage

Water removed f rom air inlet and air & fuel f ilter replaced

Figure A7-36

Cost BenefitTest No: 1162 & 1570 - Rank 5 / 55 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.2

182

17

31.2

118

13

2

$98

1

0

1

10

100

1000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param eters Measure d

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Petrol in tank - f ilter replaced

Figure A7-37

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Page 73

Cost BenefitTest No: 1026 & 1574 - Rank 6 / 55 (High PM)

NB Vehicles 3 .5t - 12t GVM (1996 to 2000)

0.9

195

20

10.7

150

18

1

$963

14

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours )

Param ete rs Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector w ashers replaced

Figure A7-38

Cost BenefitTest No: 1239 & 1562 - Rank 10 / 55 (High PM)

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.0

147

16

31.3

61

12

2

$407

4

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param ete rs Measured

Res

ults

Original T es t

A fter M ino r R epair

C atego ry A verage

Injec tor nozz les replaced

Figure A7-39

Cost BenefitTest No: 941 & 1795 - Rank 15 / 55 (High PM & NOx)

NB Vehicles 3.5t - 12t GVM (1996 to 2000)

1.0

104

15

21.2

42

11

2

$1,171

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (% )

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param eters Mea sure d

Res

ults

Original Tes t

A fter M ino r Repair

C atego ry A verage

Injector nozzles & w ashers replaced and tappets adjusted

Figure A7-40

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Page 74

Table A7-5Category 7 + 8 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1427 4 0.7 157 33 4 0.7 56 19 2 $915 71194 17 0.9 108 18 2 1.1 57 18 2 $1,043 81213 23 1.1 91 19 2 1.2 96 22 2 $1,224 61463 24 1.1 90 21 2 1.0 41 16 2 $838 71301 30 0.5 111 17 2 0.7 61 10 2 $60 11289 33 0.6 99 21 3 0.8 46 13 2 $1,038 71380 34 1.3 62 17 3 1.2 62 23 2.5 $2,228 24955 38 0.8 88 20 3 0.8 57 18 2.5 $785 6

1206 41 1.3 50 9 1 1.7 27 11 1 $165 31554 58 1.4 35 12 3 1.4 19 7 2 $1,330 7

Average 1.0 89 19 2.5 1.0 52 16 2.0 $963 8

Cost BenefitAverage of 10 Vehicles Repaired

ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.0

89

19

31.0

5216

2

$963

8

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Figure A7-41

Cost BenefitAverage of 10 Vehicles Repa ired

ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

8.1

-41.5

-16.3

-60

-50

-40

-30

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Parameters Measured

% c

hang

e (p

ost/p

re)

$ 963 - A verage Cost$ 2228 - Max Cost$ 60 - Min Cost

Figure A7-42

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Page 75

Cost BenefitTest No: 1427 & 1642 - Rank 4 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.7

157

33

4

0.7

5619

2

$915

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) AverageOpacity (%)

Vehic leCondition

Total Cost($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozzles and air & fuel f ilters replaced

Figure A7-43

Cost BenefitTest No: 1194 & 1876 - Rank 17 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.9

108

18

21.1

5718

2

$1,043

8

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original T es t

A f ter M ino r R epair

C atego ry A verage

Injector nozz les and fuel f ilters replaced, tappets adjusted

Figure A7-44

Cost BenefitTest No: 1213 & 1608 - Rank 23 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.1

91

19

21.2

96

22

2

$1,224

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injector nozzles, w ashers & seals replaced

Figure A7-45

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Page 76

Cost BenefitTest No: 1463 & 1673 - Rank 24 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.1

90

21

21.0

4116

2

$838

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Para meters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozzles & w ashers and fuel f ilter replaced

Figure A7-46

Cost BenefitTest No: 1301 & 1699 - Rank 30 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.5

111

17

20.7

61

10

2

$60

1

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param eters Me asure d

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Pump to engine timing corrected (w as 6° - 8 ° retarded)

Figure A7-47

Cost BenefitTest No: 1289 & 1589 - Rank 33 / 110 (High PM)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.6

99

21

3

0.8

4613

2

$1,038

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injec tors repaired and air & fuel f ilters replaced

Figure A7-48

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Page 77

Cost BenefitTest No: 1380 & 1893 - Rank 34 / 110 (High PM & NOx)

ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.3

62

17

31.2

6223

2.5

$2,228

24

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original T es t

A f ter M ino r R epair

C atego ry A verage

Injectors nozzles and pump parts replaced

Figure A7-49

Cost BenefitTest No: 955 & 1890 - Rank 38 / 110 (High PM)

ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

0.8

88

20

3

0.8

5718

2.5

$785

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozz les, w ashers & seals replaced

Figure A7-50

Cost BenefitTest No: 1206 & 1888 - Rank 41 / 110 (High NOx)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.3

50

9

11.7

2711

1

$165

3

0

1

10

100

1000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param eters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Pump to engine timing corrected (w as 6° retarded)

Figure A7-51

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Page 78

Cost BenefitTest No: 1554 & 1662 - Rank 58 / 110 (High NOx)ME & NC Vehicles 12t - 25t GVM (1980 to 1995)

1.4

3512

31.4

197

2

$1,330

7

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injector nozzles & springs and air & fuel f ilters replaced

Figure A7-52

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Page 79

Table A7-6Category 9 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1115 3 0.9 61 8 2 0.9 43 7 2 $580 81124 4 0.7 65 7 1 0.7 45 10 1 $2,129 18956 6 0.7 57 7 2 0.6 25 8 1 $60 1

1008 7 0.9 43 6 1 0.9 29 12 1 $211 2972 9 0.9 38 9 2 0.9 24 8 1 $148 1

Average 0.8 53 7 1.6 0.8 33 9 1.2 $626 6

Cost BenefitAverage of 5 Vehicles Repaired

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.8

53

7

1.60.8

33

9

1.2

$626

6

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param eters Measured

Res

ults

Original Test

A f ter M ino r Repair

Catego ry A verage

Figure A7-53

Cost BenefitAverage of 5 Vehicles Repa ired

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

-37.7

-2.6

29.3

-50

-40

-30

-20

-10

0

10

20

30

40

50

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Parameters Measured

% c

hang

e (p

ost/p

re)

$ 626 - A verage Cos t$ 2129 - Max Cost$ 60 - Min Cost

Figure A7-54

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Page 80

Cost BenefitTest No: 1115 & 1824 - Rank 3 / 55 (High PM)

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.9

61

8

20.9

43

7

2

$580

8

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Injector w ashers replaced & nozzles ultrasonically c leaned

Figure A7-55

Cost BenefitTest No: 1124 & 1808 - Rank 4 / 55 (High PM)

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.7

65

7

10.7

45

10

1

$2,129

18

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A fter M ino r R epair

C atego ry A verage

Injector nozzles & pump gaskets and parts replaced

Figure A7-56

Cost BenefitTest No: 956 & 1782 - Rank 6 / 55 (High PM)

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.7

57

7

2

0.6

25

8

1

$60

1

0

1

10

100

1000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param eters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Throttle adjusted

Figure A7-57

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Page 81

Cost BenefitTest No: 1008 & 1806 - Rank 7 / 55 (High PM)

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.9

43

6

10.9

2912

1

$211

2

0

1

10

100

1000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A f ter M ino r R epair

C atego ry A verage

Fuel tank drained, f uel & air f ilters replaced

Figure A7-58

Cost BenefitTest No: 972 & 1777 - Rank 9 / 55 (High PM & NOx)

ME & NC Vehicles 12t - 25t GVM (1996 to 2000)

0.9

38

9

20.9

248

1

$148

1

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Parameters Measured

Res

ults

Original T est

A fter M ino r R epair

C atego ry A verage

Fuel tank drained, f uel & air f ilters replaced

Figure A7-59

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Page 82

Table A7-7Category 10 + 11 Minor Repair ResultsBefore Repair After Repair

Original Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1676 2 0.6 68 20 4 0.6 65 21 3 $1,617 101513 3 0.5 71 33 4 0.7 56 29 3 $2,771 191677 7 0.6 55 13 4 0.8 54 12 4 $1,524 111685 13 1.3 18 6 2 0.9 19 14 2 $2,380 20

Average 0.8 53 18 3.5 0.8 49 19 3.0 $2,073 15

Cost BenefitAverage of 4 Vehicles Repaired

NCH Vehicles > 25t GVM (1980 to 1995)

0.8

5318

4

0.8

4919

3

15

$2,073

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cost ($) Repair Time(hours)

Param eters Measured

Res

ults

Original Tes t

A fter M ino r R epair

C atego ry A verage

Figure A7-60

Cost BenefitAverage of 4 Vehicles Repa ired

NCH Vehicles > 25t GVM (1980 to 1995)

-3.84.4

-8.5

-30

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Parameters Measured

% c

hang

e (p

ost/p

re)

$ 2073 - A verage Cost$ 2771 - Max Cost$ 1524 - Min Cost

Figure A7-61

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Page 83

Cost BenefitTest No: 1676 & 1830 - Rank 2 / 110 (High PM)

NCH Vehicles > 25t GVM (1980 to 1995)

0.6

68

20

4

0.6

6521

3

$1,617

10

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Test

A f ter M ino r R epair

C atego ry A verage

Injectors replaced

Figure A7-62

Cost BenefitTest No: 1513 & 1831 - Rank 3 / 110 (High PM)

NCH Vehicles > 25t GVM (1980 to 1995)

0.5

7133

4

0.7

5629

3

$2,771

19

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injectors and air & fuel f ilters replaced

Figure A7-63

Cost BenefitTest No: 1677 & 1843 - Rank 7 / 110 (High PM)

NCH Vehicles > 25t GVM (1980 to 1995)

0.6

55

134

0.8

54

124

$1,524

11

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t($)

Repair Time(hours)

Parameters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Injectors replaced

Figure A7-64

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Page 84

Cost BenefitTest No: 1685 & 1857 - Rank 13 / 110 (High PM)

NCH Vehicles > 25t GVM (1980 to 1995)

1.3

186

20.9

19 14

2

$2,380

20

0

1

10

100

1000

10000

NOx (g/km.t) PM (mg/km.t) A verageOpac ity (%)

V ehic leCondition

Total Cost($)

Repair Time(hours)

Param ete rs Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Pump parts , injec tor nozz les and air f ilter replaced

Figure A7-65

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Page 85

Table A7-8Category 12 Minor Repair Results

Before Repair After RepairOriginal Test No Rank

NOx (g/km.t)

PM (mg/km.t)

Average Opacity

(%)Vehicle

ConditionNOx

(g/km.t)PM

(mg/km.t)

Average Opacity

(%)Vehicle

ConditionTotal Cost

($)

Repair Time

(hours)1511 13 0.5 15 4 1 0.6 13 4 1 $176 1

Average 0.5 15 4 1.0 0.6 13 4 1.0 $176 1

Cost BenefitTest No: 1511 & 1838 - Rank 13 / 40 (High PM)

NCH Vehicles > 25t GVM (1996 to 2000)

0.5

15

4

10.6

13

4

1

$176

1

0

1

10

100

1000

NOx (g/km.t) PM (mg/km.t) A verageOpacity (%)

V ehic leCondition

Total Cos t ($) Repair Time(hours)

Param eters Measured

Res

ults

Original Tes t

A f ter M ino r R epair

C atego ry A verage

Outer air f ilter replaced

Figure A7-66

Cost BenefitAverage of 1 Vehicle Repa ired

NCH Vehicles > 25t GVM (1996 to 2000)

8.3

-14.3

10.5

-20

-10

0

10

20

30

NO

x(g

/km

.t)

PM(m

g/km

.t)

Ave

rage

Opa

city

(%)

Parameters Measured

% c

hang

e (p

ost/p

re)

$176 - A verage Cost

Figure A7-67

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Page 86

Table A7-9Minor Repair Details

Vehicle Category Items Replaced

Actual Total Parts Costs

Actual Total

Labour Costs

Actual Total Repair Costs

Total Repair Time (hrs)

1 Tailpipe and air filter 124 30 169.4 11 Injector nozzles and plates, air and fuel filters 335 360 771.68 61 Replace pump parts, nozzles and filters 700.44 1080 2007.04 181 Injector nozzles and fuel filter 169.5 300 517.9 52 Air and fuel filters and Injector nozzles and washers 241.81 300 595.99 52 Replace pump parts, fuel filters. Remove crankshaft repair keyway. New clutch plate. 3533.475 2209.995 5743.47 382 Injector nozzles 136.28 240 413.91 42 Injector nozzles and washers, air filter 328.2 360 757.11 62 Replace major pump parts, injector nozzles, air & fuel filters. 1238.52 1080 2618.53 183 Injector nozzles, air & fuel filters, clutch and rear universal joint 730.96 700 1430.96 133 Drain fuel and replaced air & fuel filter 60.31 60 132.34 14 Filters 83.08 120 223.39 24 Injector nozzles and filters 456.6 360 889.86 64 Air and fuel filters, Injector nozzles and washers and water trap 439.5 420 945.45 75 Air + fuel filters, air cleaner hose 137.75 120 283.53 25 Fuel filter, internal pump parts and wahers 204.98 780 1083.48 135 Fuel filter, Fuel pump parts and injector nozzles 714 990 1846.37 176 Air & fuel filters 134.22 16 Injector nozzles and washers 704 360 1171.39 66 1 inj nozzle cleaned 3 cleaned and reset 406.75 46 Fuel filter 97.68 17 Fuel Filters, injector nozzles & washers 418 420 838 77 Air & Fuel Filters 524.08 420 1038.49 77 Air & Fuel Filters, injector nozzles 411.89 420 915.08 78 Air & fuel filters, injecotr nozzles, springs, int. plate 724 420 1330.23 78 Injector nozzles + washers and seals 750 360 1224.37 69 Injector washers, nozzles ultrasonically cleaned 47.7 480 580.47 89 Nozzles, pump parts and gaskets 800.9 1080 2128.54 189 Air and fuel filters 101.9 90 211.09 210 Pump parts, injector nozzles and air filter replaced. 893 1200 2379.68 2010 Injectors 870 600 1617 1010 Injectors 797.5 726 1523.5 1110 Injectors, fuel and air filters 1709.79 1060 2771.14 1912 Outer air filter 146 30 176 1

34 Vehicle repairs 38,974.04$

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Page 87

Appendix 8

VEHICLE CONDITION GRAPHS

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Page 88

Vehicle Condition v PM Em issions (120 Vehicles)

0

1

2

3

4

5

0 100 200 300 400 500 600

Em is s ions (m g/k m .t)

Veh

icle

Con

ditio

n

A verag e

A verag e

A verag e

A verag e

Figure A8-1

Vehicle Condition v Avera ge Opacity (120 Ve hicle s)

0

1

2

3

4

5

0 5 10 15 20 25 30 35 40 45 50

Em is s ions (%)

Ve

hic

le C

ond

itio

n

A verage

A verage

A verage

A verag e

Figure A8-2

Vehicle Condition v Compliance Date (120 Vehicles)

0

1

2

3

4

5

80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01

Com pliance Date

Veh

icle

Con

ditio

n

Figure A8-3

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Page 89

Vehicle Condition v Flee t Size (120 vehicles)

0

1

2

3

4

5

Flee t Size

Veh

icle

Con

ditio

n

No of V ehic les at Condition

Fleet A verage

Private (55) Large (38)Medium (21)Small (2)Ow ner/ Driver (4)

12

7

17

12

7

9

5

1

1

2

1

1

4

22

17

2

Figure A8-4

Vehicle Condition v Ma intenance Type / Ow ner (120 vehicles)

0

1

2

3

4

5

Veh

icle

Con

ditio

n

No of V ehic les at Condition

Fleet A verage

A s RequiredMaintenance

(63)

GovernmentOw ner

(15)

Private Ow ner(105)

ScheduledMaintence

(57)

14

35

36

73

28

14

23

17

3

24

22

3

9

3

Figure A8-5

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Page 90

Appendix 9

REPAIR THRESHOLDGRAPHS AND TABLES

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Page 91

PM Ranked Mass Normalised EmissionsMC & NA Vehicles < 3.5t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

100

200

300

400

500

600

700

800

PM

Em

issi

ons

(mg/

km.t)

Original tes tA f ter repair

Class Average196 mg/km-t

Repair ThresholdV ehic le 976206 mg/km-t

Figure A9-1

NOx Ranked Mass Normalised EmissionsMC & NA Vehicles < 3.5t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0.0

0.4

0.9

1.3

1.7

2.2

2.6

3.0

3.5

NO

x Em

issi

ons

(g/k

m.t)

Original testA f ter repair

Class A verage0.86 g/km-t

Repair ThresholdV ehic le 15721.07 g/km-t

Figure A9-2

Average Smoke Opacity Ranked Mass Normalised EmissionsMC & NA Vehicles < 3.5t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

0 20 40 60 80 100 120Ra nk of Em issions

% a

bove

Cla

ss a

vera

ge

0

7

14

21

28

35

42

Ave

rage

Opa

city

(%)

Original tes tA f ter repair

C las s Average14%

Repair Thres holdVehicle 1469

16.1%

Figure A9-3

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Page 92

PM Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

300

0 10 20 30 40 50 60

Ra nk of Em issions

% a

bove

Cla

ss a

vera

ge

0

64

129

193

258

322

386

451

515

PM

Em

issi

ons

(mg/

km.t)

Original testA f ter repair

Class Average128.9 mg/km.t

Repair Threshold

V ehic le 1309206 mg/km.t

Figure A9-4

NOx Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

-100

-80

-60

-40

-20

0

20

40

60

80

100

0 10 20 30 40 50 60

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0.0

0.2

0.4

0.6

0.7

0.9

1.1

1.3

1.5

1.7

1.9

NO

x Em

issi

ons

(g/k

m.t)

Original test

A f ter repair

Repair ThresholdV ehic le 16951.07 g/km.t

Class A verage0.92 g/km.t

Figure A9-5

Average Smoke Opacity Ranked Mass Normalised Emissions MC & NA Vehicles < 3.5t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

0 10 20 30 40 50 60

Rank of Em issions

% a

bove

cla

ss a

vera

ge

0

5

10

15

20

25

30

Ave

rage

Opa

city

(%)

Original tes tA f ter repair

Class A verage10.5%

Repair ThresholdV ehic le 1752

16.1%

Figure A9-6

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Page 93

PM Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

350

400

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

72

144

216

288

360

432

504

576

648

720

PM

Em

issi

ons

(mg/

km.t)

Original tes tA f ter repair

Class A verage143 mg/km.t

Repair ThresholdV ehic le 1269113.2 mg/km.t

Figure A9-7

NOx Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1980 to 1995)

-100

-50

0

50

100

150

0 20 40 60 80 100 120

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0.00

0.47

0.94

1.41

1.88

2.35

NO

x Em

issi

ons

(g/k

m.t)

Original tes tA f ter repair

Repair Threshold

Vehic le 10281.06 g/km.t

Class Average0.94 g/km.t

Figure A9-8

Average Smoke Opacity Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

0 20 40 60 80 100 120

Ra nk of Em issions

% a

bove

Cla

ss a

vera

ge

0

8

17

25

33

42

50

Ave

rage

Opa

city

(%)

Original tes tA f ter repair

Class A verage

17%

Repair Threshold50% above average

25%

Figure A9-9

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Page 94

PM Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

300

0 10 20 30 40 50 60

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0

43

86

129

172

215

258

301

344

PM

Em

issi

ons

(mg/

km.t)

Original testA f ter repair

Repair ThresholdTest V ehic le 941

103.7 mg/km.t

Class A verage86 mg/km.t

Figure A9-10

NOx Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

0 10 20 30 40 50 60

Ra nk of Em issions

% a

bove

Cla

ss a

vera

ge

0.0

0.5

1.0

1.5

2.0

2.5

3.0

NO

x Em

issi

ons

(g/k

m.t)

Original tes tA f ter repair

Class A verage0.99 g/km.t

Repair ThresholdV ehic le 9331.24 g/km.t

Figure A9-11

Average Smoke Opacity Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

0 10 20 30 40 50 60

Rank of Emissions

% a

bove

Cla

ss A

vera

ge

0

5

11

16

22

27

32

Ave

rage

Opa

city

(%)

Original testA f ter repair

Repair ThresholdTest V ehic le 1244

17%

Class A verage11%

Figure A9-12

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Page 95

PM Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

29

58

87

117

146

175

PM

Em

issi

ons

(mg/

km.t)

Original testA f ter repair

Repair Threshold

V ehic le 142871.8 mg/km.t

Class A verage58 mg/km.t

Figure A9-13

NOx Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-100

-50

0

50

100

150

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0.00

0.54

1.07

1.61

2.14

2.68

NO

x Em

issi

ons

(g/k

m.t)

Original testA f ter repair

Class A verage1.07 g/km.t

Repair Threshold50% A bove Class

A verage1.59 g/km.t

Figure A9-14

Average Smoke Opacity Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

6

12

18

24

30

36

Ave

rage

Opa

city

(%)

Original testA f ter repair

Class A verage12%

Repair Threshold50% A bove Class A verage

18%

Figure A9-15

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PM Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

0 10 20 30 40 50 60

Ra nk of Emissions

% a

bove

Cla

ss a

vera

ge

0

14

28

42

57

71

85

PM

Em

issi

ons

(mg/

km.t)

Original tes tA f ter repairClass A verage

28 mg/km-t

Repair ThresholdTest Vehic le 972

38 mg/km-t

Figure A9-16

NOx Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1996 to 2000)

-100

-80

-60

-40

-20

0

20

40

60

80

0 10 20 30 40 50 60

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0.00

0.16

0.32

0.49

0.65

0.81

0.97

1.14

1.30

1.46

NO

x Em

issi

ons

(g/k

m.t)

Original tes tA f ter repair

Class A verage0.81 g/km-t

Repair ThresholdV ehicle 16591.03 g/km-t

Figure A9-17

Average Smoke Opacity Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

0 10 20 30 40 50 60

Ra nk of Emissions

% a

bove

Cla

ss A

vera

ge

0

2

4

6

9

11

13

15

Ave

rage

Opa

city

(%)

Original tes t

A f ter repair

Class A verage

4.3%

Repair Threshold

V ehic le 111511%

Figure A9-18

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Page 97

PM Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

0 10 20 30 40 50 60 70 80 90

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0

12

24

36

47

59

71

83

PM

Em

issi

ons

(mg/

km.t)

Original tes t

A f ter repair

Class A verage24 mg/km-t

Repair ThresholdV ehic le 123331 mg/km-t

Figure A9-19

NOx Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1980 to 1995)

-100

-80

-60

-40

-20

0

20

40

60

80

100

0 10 20 30 40 50 60 70 80 90

Ra nk of Em issions

% a

bove

Cla

ss a

vera

ge

0.00

0.15

0.30

0.44

0.59

0.74

0.89

1.04

1.18

1.33

1.48

NO

x Em

issi

ons

(g/k

m.t)

Original testA f ter repair

Repair Threshold

V ehic le 13520.94 g/km-t

Class A verage

0.74 g/km-t

Figure A9-20

Average Smoke Opacity Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

350

400

0 10 20 30 40 50 60 70 80 90

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

4

8

11

15

19

23

27

30

34

38

Ave

rage

Opa

city

(%)

Original tes tA f ter repair

Class A verage7%

Repair Threshold50% A bove Class A verage

11%

Figure A9-21

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PM Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

300

0 5 10 15 20 25 30 35 40 45

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0

6

11

17

23

28

34

39

45

PM

Em

issi

ons

(mg/

km.t)

Original testA f ter repair

Repair ThresholdVehic le 151115.4 mg/km-t

Class A verage11.13 mg/km-t

Figure A9-22

NOx R anked Mass N ormalised EmissionsNCH Vehicles >25t GVM (1996 to 2000)

-100

-50

0

50

100

150

0 5 10 15 20 25 30 35 40 45

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0.00

0.28

0.56

0.84

1.12

1.40

NO

x Em

issi

ons

(g/k

m.t)

Original tes tA f ter repair

Class A verage0.56 g/km-t

Repair Threshold50% above Class A verage

0.84 g/km-t

Figure A9-23

Average Smoke Opacity Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

300

350

0 5 10 15 20 25 30 35 40 45

Ra nk of Em issions

% a

bove

Cla

ss A

vera

ge

0

2

3

5

7

8

10

12

13

15

Ave

rage

Opa

city

(%)

Original tes tA f ter repair

Repair Threshold50% A bove Class A verage

5.0%

Class Average3.4%

Figure A9-24

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Page 99

Table A9-1Change In Emissions Due To Exceeding The Nox Repair Threshold

NOx RepairsVehicleClass Repair Threshold

NOxChangeg/km-t

PM Changeg/km-t

AverageOpacity

Change %

1&2 >1.07 g/km-t based on repairof test vehicle 1572 -0.57 +-68 -5

3 >1.07 g/km-t based on repairof test vehicle 1695 -0.18 -50 -8

4&5 >1.06 g/km-t based on repairof test vehicle 1023 -0.23 -26 -3

6 >1.24 g/km-t based on repairof test vehicle 933 -0.34 -84 -6

7&8 >1.59 g/km-t based on 50%above class average -0.33 -9 -1

9 >1.03 g/km-t based on repairof test vehicle 1659 -0.08 -8 -1

10&11 >0.94 g/km-t based on repairof test vehicle 1352 -0.13 -5 0

12 >0.84 g/km-t based on 50%above class average -0.15 -4 -2

Table A9-2Change In Emissions Due To Exceeding The Smoke Repair Threshold

Average Opacity RepairsVehicleClass Repair Threshold

NOxChangeg/km-t

PM Changeg/km-t

AverageOpacity

Change %

1&2 >16% based on repair of testvehicle 1469 +0.25 -193 -6

3 >16% based on repair of testvehicle 1752 -0.07 -38 -4

4&5 >25% based on 50% aboveclass average +0.16 -81 -8

6 >17% based on repair of testvehicle 1244 +0.05 -46 -5

7&8 >18% based on 50% aboveclass average +0.4 -25 -4

9 >11% based on repair of testvehicle 1115 +0.07 +9 -2

10&11 >11% based on 50% aboveclass average +0.24 -20 -5

12 >5% based on 50% above class -0.03 -10.6 -3

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Page 100

average

PM Ranked Mass Normalised EmissionsMC & NA Vehicles < 3.5t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

0 20 40 60 80 100 120

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

100

200

300

400

500

600

700

800

PM

Em

issi

ons

(mg/

km.t)

Original test

A f ter repair

Log. (A f ter repair)

Class A verage196 mg/km-t

Repair ThresholdVehic le 976206 mg/km-t

Figure A9-25

PM Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

300

350

400

0 20 40 60 80 100 120

Ra nk of Emissions

% a

bove

Cla

ss a

vera

ge

0

72

144

216

288

360

432

504

576

648

720

PM

Em

issi

ons

(mg/

km.t)

Original test

A f ter repair

Log. (A f ter repair)

Class Average143 mg/km.t

Repair ThresholdV ehic le 1269113.2 mg/km.t

Figure A9-26

PM Ranked Mass Normalised EmissionsNB Vehicles 3.5t - 12t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

250

300

0 10 20 30 40 50 60

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

43

86

129

172

215

258

301

344

PM

Em

issi

ons

(mg/

km.t)

Original test

A f ter repair

Log. (A f ter repair)

Repair ThresholdTes t V ehic le 941

103.7 mg/km.t

Class A verage86 mg/km.t

Figure A9-27

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Page 101

PM Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

0 20 40 60 80 100 120

Rank of Emissions

% a

bove

Cla

ss a

vera

ge

0

29

58

87

117

146

175

PM

Em

issi

ons

(mg/

km.t)

Original test

A f ter repair

Log. (A f ter repair)

Repair Threshold

V ehic le 142871.8 mg/km.t

Class A verage58 mg/km.t

Figure A9-28

PM Ranked Mass Normalised EmissionsME & NC Vehicles 12t - 25t GVM (1996 to 2000)

-100

-50

0

50

100

150

200

0 10 20 30 40 50 60

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

14

28

42

57

71

85

PM

Em

issi

ons

(mg/

km.t)

Original tes t

A f ter repair

Log. (A f ter repair)

Class A verage28.15 mg/km-t

Repair ThresholdTes t V ehic le 972

38 mg/km-t

Figure A9-29

PM Ranked Mass Normalised EmissionsNCH Vehicles >25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

0 10 20 30 40 50 60 70 80 90

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

12

24

36

47

59

71

83

PM

Em

issi

ons

(mg/

km.t)

Original tes t

A f ter repair

Log. (A f ter repair)

Class A verage23.7 mg/km-t

Repair ThresholdVehicle 123331 mg/km-t

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Page 102

Figure A9-30PM Ranked Mass Normalised Emissions

NCH Vehicles >25t GVM (1980 to 1995)

-100

-50

0

50

100

150

200

250

0 10 20 30 40 50 60 70 80 90

Rank of Em issions

% a

bove

Cla

ss a

vera

ge

0

12

24

36

47

59

71

83

PM

Em

issi

ons

(mg/

km.t)

Original tes t

A f ter repair

Log. (A f ter repair)

Class A verage23.7 mg/km-t

Repair ThresholdVehicle 123331 mg/km-t

Figure A9-31

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Page 103

Appendix 10

EMISSION HISTOGRAMS

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Page 104

All MC Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.1

All NA Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.2

All ME Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.3

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Page 105

All NB Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.4

All NC Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.5

All NCH Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

50%

0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 >1.8

NOx (g/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.6

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Page 106

All MC Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.7

All NA Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.8

All ME Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.9

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Page 107

All NB Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.10

All NC Vehicles

0%

5%

10%

15%

20%

25%

30%

35%

40%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.11

All NCH Vehicles

0%

10%

20%

30%

40%

50%

60%

70%

25 50 75 100 125 150 175 200 225 >225

PM (mg/km.tonne)

% o

f Veh

icle

s

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Cum

ulat

ive

Freq

. % V

ehic

les

Figure A10.12

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Page 108

Appendix 11

VEHICLE SPECIFICATIONWORKSHEET

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Page 109

Table A11-1

Parsons AustraliaOwnership Details

Name

Contact Number

Type of operation Private use Owner/Driver Small Fleet (less than 10 vehicles) Medium Fleet (10 to 50 vehicles) Large Fleet (50 or more vehicles)

Ownership Status Private Government

Maintenance Regime Scheduled maintenance program Repair as required

Vehicle DetailsRego NumberVehicle ADR CategoryTare Weight kgGVM kgVehicle MakeVehicle Model*Compliance Plate Date / /Vehicle Type Prime mover Rigid truck

Ute Light commercial van Minibus Route service bus Other bus Passenger car Offroad vehicle

*Engine Make*Engine ModelOdometer Reading km (or km since last engine rebuild)*Engine displacement L*No of cylinders 4/ 6/ 8/ 12*Turbocharged Yes No*Intercooled Yes No*Fuel System Direct injection Indirect injection*Air Filter Condition Clean Moderate Needs Replacing* Tampering Yes No

Pre-test Safety ChecksTyres Suitable for testing? Yes NoDrive Line Safe for test Unsafe for testBrakes Safe for test Unsafe for testExhaust system Security - Secure Loose

Leakage - Not leaking LeakingOverall Safety Is the vehicle in satisfactory condition for testing

Yes No

General Comments

Vehicle – on time (min): Vehicle – off time (min):

TEST NO:DATE:

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Appendix 12

RESULTS SHEET

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Table A12-1

PARSONS Parsons Australia Pty Ltd 1 Short Street , Auburn, 2144, NSW Australia

Tel: (+61) 9648 1022 Fax: (+61) 9648 1055

DT 80 (Diesel Short Emissions Test)

Test Date: 1-Jan-01

Test No: 1000

Vehicle Registration No: ABC 123

NOx (g/s)

Particulate Matter (mg/s)

Average Opacity

(%)

Maximum Opacity

(%)DT80 Results 0.021 1.696 3.32 25.10

DT80 Short Test

0

20

40

60

80

100

Vehi

cle

Spee

d (k

m/h

r)

60 second idle

Full throttle acceleration

Full throttleacceleration

Full throttleacceleration

10 second idle

10 second idle

60 second Cruise

Deceleration Deceleration

Emission DescriptionThe vehicles exhaust gases are sampled and analysed during the DT80 Short Test todetermine the level of NOx, PM and Smoke Opacity. The lower the level of each of theseemissions the cleaner the vehicle is.

A brief explanation of each emission is provided below;

Oxides of Nitrogen (NOx)� Consists of Nitric Oxide (colourless gas) and Nitrogen Dioxide (red/brown gas)� Are created in the engine during the combustion process when the oxygen and nitrogen

in the intake air combine under high temperatures and pressures� Upon entering the atmosphere from the tailpipe they react with hydrocarbons in the

presence of sunlight to form photochemical smog (white haze)� They are known to adversely effect human health including respirative problems

Particulate Matter (PM)• Consists of a carbon (soot) core surrounded by various hydrocarbons compounds� Is created in the engine when there is incomplete combustion of the fuel� Once emitted from the vehicle they remain suspended in the atmosphere contributing to

air pollution in the form of a brown haze� The very small particles (smaller than the eye can see) can be inhaled causing respirative

problems and cancer.

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Appendix 13

FAULT DIAGNOSIS &MINOR REPAIR WORKSHEETS

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Table A13-1

Fault Diagnosis & Minor Repair Sheet - Black/ White Smoke

Date: Cook's D&E Job No.Parsons Test No.

Vehicle DetailsRegistration Number: Odo (km):Vehicle Type:Engine Model:Emissions: NOx: PM/ Opacity:

Fault Diagnosis

Checklist

Condition 1-Best

5-Worst

Priority to fix 1-Most 5-Least

Estimated Parts Cost ($Retail)

Estimated Labour Cost

($Retail)

Estimated Time

(hours) Settings1 Engine start2 Exhaust Colour3 Air filter4 Exhaust system5 Fuel filter6 Fuel pump at full throttle7 Glow plug8 Pump to engine timing9 Fuel injectors

10 Check tappetsTotal

Comments

Minor Repair

ChecklistFixed

(yes/ no)Replaced

Items

Actual Parts Cost ($Retail)

Actual Labour Cost

($Retail)

Actual Time

(hours) Settings1 Engine start2 Exhaust Colour3 Air filter4 Exhaust system5 Fuel filter6 Fuel pump at full throttle7 Glow plug8 Pump to engine timing9 Fuel injectors

10 Check tappetsTotal

Comments

Further repairs required & estimated cost ($):

Vehicle condition before repair (1-best 5-worst)

Estimated repair cost ($):

Actual repair cost ($):

Items replaced

Vehicle condition after repair (1-best 5-worst)

Recommended repairs:

Vehicle tampering

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Table A13-2

Fault Diagnosis & Minor Repair Sheet - No Smoke

Date: Cook's D&E Job No.Parsons Test No.

Vehicle DetailsRegistration Number: Odo (km):Vehicle Type:Engine Model:Emissions: NOx: PM/ Opacity:

Fault Diagnosis

Checklist

Condition 1-Best

5-Worst

Priority to fix 1-Most 5-Least

Estimated Parts Cost ($Retail)

Estimated Labour Cost

($Retail)

Estimated Time

(hours) Settings1 Engine start2 Exhaust Colour3 Fuel filter4 Fuel pump at full throttle5 Glow plug6 Pump to engine timing7 Fuel injectors8 Check tappets

TotalComments

Minor Repair

ChecklistFixed

(yes/ no)Replaced

Items

Actual Parts Cost ($Retail)

Actual Labour Cost

($Retail)

Actual Time

(hours) Settings1 Engine start2 Exhaust Colour3 Fuel filter4 Fuel pump at full throttle5 Glow plug6 Pump to engine timing7 Fuel injectors8 Check tappets

TotalComments

Further repairs required & estimated cost ($):

Vehicle condition before repair (1-best 5-worst)

Estimated repair cost ($):

Actual repair cost ($):

Items replaced

Vehicle condition after repair (1-best 5-worst)

Recommended repairs:

Vehicle tampering

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Table A13-3

Fault Diagnosis & Minor Repair Sheet - Blue Smoke

Date: Cook's D&E Job No.Parsons Test No.

Vehicle DetailsRegistration Number: Odo (km):Vehicle Type:Engine Model:Emissions: NOx: PM/ Opacity:

Fault Diagnosis

Checklist

Condition 1-Best

5-Worst

Priority to fix 1-Most 5-Least

Estimated Parts Cost ($Retail)

Estimated Labour Cost

($Retail)

Estimated Time

(hours) Settings1 Engine start2 Exhaust colour3 Compression test

TotalComments

Minor Repair

ChecklistFixed

(yes/ no)Replaced

Items

Actual Parts Cost ($Retail)

Actual Labour Cost

($Retail)

Actual Time

(hours) Settings1 Engine start2 Exhaust colour3 Compression test

TotalComments

Further repairs required & estimated cost ($):

Vehicle condition before repair (1-best 5-worst)

Estimated repair cost ($):

Actual repair cost ($):

Items replaced

Vehicle condition after repair (1-best 5-worst)

Recommended repairs:

Vehicle tampering

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Appendix 14

TESTING QUESTIONARE

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Diesel Vehicle - Emissions Testing - Pilot Project

Thank you for taking part in this project.

The Government is considering a diesel vehicle emissions testing program as one way toreduce air pollution. We want to know whether testing diesel vehicles for pollutantemissions (and then repairing them if needed) is a good way to reduce air pollution.

Please take a few minutes to complete this questionnaire. Your answers are confidentialand will help us to design an effective testing program.

Your vehicle

1. Please indicate (�) each applicable vehicle categoryprivately owned passenger vehicle [ ]employee driver [ ]owner/driver subcontractor (1 truck) [ ]small fleet (2-5 trucks) [ ]medium fleet (6-20 trucks) [ ]large fleet (20-100 trucks) [ ]government fleet [ ]private fleet [ ]

other: …………………………………………

Voluntary testing

2. Would you be prepared to voluntarily bring your vehicle to a facility for anemissions test (and possible repair) if it helped to reduce the amount of pollutantsentering the atmosphere?

(please circle one) Yes No Unsure

3. Would you be prepared to voluntarily bring your vehicle to a facility for an emissionstest (and possible repair) if it could improve your fuel efficiency?

(please circle one) Yes No Unsure

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Compulsory Testing

Convenience factors.

If you were required to bring your vehicle in for testing, which day would be mostconvenient and what time of the day?

4a. Which day(s): ………………………………………………………………………….

4b. What time(s): …………………………….……………………………………………

4c. What would be a reasonable distance or time you would travel to a testing centre?

Distance: ……………………… km or Time: ………………………………

4d. Are there any other things that need to be considered to make it easy for you to bringyour vehicle in for testing? (please list)

………………………………………………………………………………………

………………………………………………………………………………………

………………………………………………………………………………………

5. A test facility would need to be at a fixed site - what would be the most convenientlocation for you? (please ���� one)

Near a major arterial road or highways [ ]

Near diesel vehicle service facilities [ ]

Near diesel fuel outlet [ ]

In light industrial areas [ ]

Near a weighbridge station [ ]

At vehicle safety inspection facility [ ]

Other, please specify ………………………………………………………………

6. How often do you think such a vehicle emissions test should be carried out?(please ���� one)

Each year [ ]

Every 2 years [ ]

Every 3 years [ ]

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Cost factors

7. What do you believe to be a reasonable cost for a compulsory vehicle emissions test?

(please ���� one) $30-$50 [ ] $50-$70 [ ] $70-$100 [ ]

8. How much would you be prepared to spend to repair your vehicle to improve its fuelconsumption?

$…………………. or $ ……………… for every litre per 100 km improvement

9. What cost, financial and/or time, have you incurred in participating in this pilotprogramme?

Cost $………………………… Time ……………………. minutes

Testing procedure

10. Is it important that you are informed of the purpose and details of the programmebefore your vehicle is tested?

(please circle one) Yes No

Why? ………………………………………………………………………………

………………………………………………………………………………………

………………………………………………………………………………………

11. Are you satisfied with the way you and your vehicle have been looked after by thestaff while you were here?

(please circle one) Yes No

(If no) Why not? ………………………………………………………………….

………………………………………………………………………………………

………………………………………………………………………………………

12. Were the results from the inspection

a. well explained to you Yes No

b. useful for you? Yes No

Comments: …………………………………………………………………………

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13. Are you satisfied with the time taken to undertake an emissions test of your vehicle?

(please circle one) Yes No

Comments: …………………………………………………………………………

14. Do you see any particular hurdles to introducing an ongoing diesel vehicleemissions testing programme?

………………………………………………………………………………………

………………………………………………………………………………………

15. Do you have any other comments or concerns about the vehicle emissions testprocedure?

………………………………………………………………………………………

………………………………………………………………………………………

16. If you had to show that your vehicle does not pollute, which of the followingoptions would you prefer, to show that your vehicle is clean?

(please ���� one or more)

Undergo regular vehicle emission testing [ ]

Submit audited records of regular vehicle maintenance [ ]

Retrofit vehicle with pollution control technology [ ]

Undergo training for fuel efficient driving [ ]

Other, please specify ……………………………………

(Optional) For survey verification purposes only, may we have your contact details

Name: ………………………………………… Telephone contact:…………….…...

Thank you for your time in completing this questionnaire. It really is appreciated.If you have any questions about the testing project, or this survey, you may contactMr Marc Thompson at the National Environment Protection Council ServiceCorporation on 08 8419 1202.

Please return your completed questionnaire to the testing facility staff member.

THANK YOU!

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Appendix 15

TEST EQUIPMENT SPECIFICATIONS

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TEST EQUIPMENT SPECIFICATIONS

A15.1 DYNAMOMETER

A15.1.1 Dynamometer IdentificationAll dynamometers shall have an identification plate permanently affixed showing, as aminimum, Dynamometer Manufacturer's Name, Production Date, Model Number, SerialNumber, Dynamometer Type, Maximum Axle Mass, Maximum kW Absorbed, RollerDiameter, Roller Width, Base Inertia Mass, Electrical Requirements (including Voltage andAmperage).

A15.1.2 Axle ConfigurationThe dynamometer shall be suitable for testing the following vehicle types:� two-wheel drive (front or rear axle)� dual axle drive vehicles that have a differential lock or equivalent device allowing power

to be transmitted through a single axle without damage to the vehicle.

A15.1.3 Axle Mass and Vehicle GVMThe dynamometer rollers, bearings and other structural components shall accommodatevehicles with a maximum individual axle mass (with the vehicle in the as-tested condition)of 7,000kg and a maximum Gross Vehicle Mass (GVM) or Gross Combination mass (GCM)of 45,000kg..The strength of the dynamometer's structural components shall take full account of anyadditional loads likely to be imposed by vehicles being driven over the rollers; braking,acceleration and restraint forces; or any other externally or internally applied loads arisingfrom reasonably foreseeable test lane operations.

A15.1.4 Track and Wheelbase

� The dynamometer shall have a useable track width of at least 2,500mm.� The dynamometer rollers shall have a minimum overall width of 2,600mm.� The space between split rollers shall not exceed 750mm.� Vehicle restraints and dynamometer structure adjacent to the rollers shall be

configured and located so as to minimise the potential for tyre damage. Tyredamage includes, but is not limited to, excessive scrubbing or cuts to tread orsidewall caused by contact with either the dynamometer or the restraints.

� The dynamometer and any ancillary equipment shall be designed to minimisethe potential for damage to any part of the vehicle during testing, ingress oregress under normal operation.

A15.1.5 Maximum Vehicle SpeedThe dynamometer shall be designed to accommodate vehicle speeds of up to 100km/h.

A15.1.6 Power AbsorptionThe dynamometer's power absorption system shall be capable of accurately applyingsteady-state and transient loads for vehicles with a test mass of up to 45,000kg GVM orGCM when driven on a range of user-defined drive cycles.

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A15.1.7 Power Absorption ModesFor vehicles with a test mass of 1,400kg to 30,000kg the dynamometer shall be capable ofapplying loads equivalent to the net sum of:(a) aerodynamic and tyre rolling resistance loads for speeds up to 100km/h;(b) positive acceleration rates up to 1.0 m/sec2

(c) deceleration rates up to the equivalent effect of the fixed mechanical inertia of thedynamometer's rotating components.

Note: The power absorber is not required to provide overrun inertia simulation by "motoring"during periods of deceleration. Deceleration inertia loads will be limited to those incidentallyapplied by the mechanical inertia of the dynamometer rotating components, including the fixedflywheel. Aerodynamic and tyre rolling resistance loads should, however, be partially or completelyremoved, as appropriate, during periods of deceleration in order to maximise the accuracy and effectof the mechanical inertia.

A15.1.8 Power Absorber Resolution & AccuracyThe power absorber control commands shall have a resolution equivalent to increments oftractive effort not exceeding 50N

A15.1.9 Base InertiaThe dynamometer shall be equipped with a mechanical flywheel(s) providing a total baseinertia mass for the dynamometer system of 1,400kg ±40kg (This may be increased to2,500kg if it is intended that the facility shall measure emissions only from medium andheavy duty vehicles with a GVM exceeding 3.5 tonnes). The actual inertia mass ±10kg shallbe marked on the dynamometer ID plate. The principal function of the mechanical inertiais to assist with system stability and to avoid excessive rotational speed loss duringgearchanges.

A15.1.10 Inertia SimulationThe dynamometer shall be capable of applying transient inertia loads, during accelerationphases only, equivalent to an acceleration rate between 0 to 1.0m/sec2 for a vehicle testmass range 3,500 to 30,000kg. This requirement is subject to the total dynamometer loadnot exceeding the power envelope of vehicles under test.For acceleration inertia simulation above the fixed base inertia, mechanical or electricalinertia simulation, or a combination of both, may be used.

A15.1.11 System ResponseThe torque response to a step change (increasing load) shall be at least 90% of the commandvalue within 300 milliseconds. The dynamometer shall be designed to shed residual loadduring step change decelerations as quickly as possible, preferably in less than 100milliseconds. The equipment manufacturer shall state the time required to reduce powerabsorber load from 50% of maximum torque down to 10% of maximum torque.

A15.1.12 RollersSize and Type:

� The dynamometer roller diameter shall be between 250 and 400 mm.

� The dynamometer shall be equipped with twin rollers, which may optionallybe laterally split..

� Laterally split rollers shall be electrically or mechanically coupled such thattheir speed is synchronised to within 0.2km/h.

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� The nominal centreline spacing between the front and rear rollers shall bedetermined by the following equation.

Roller Spacing = (620 + D) × Sin 31.52°, ωhere D = Roller Diameter (mm)

� The actual spacing shall be within +12 and -6 mm of the calculated value.

� The front and rear rollers shall be parallel to within 2 mm as measured by thecentreline differential across the maximum roller width.

� Other configurations may be considered by the Client.

Roller Speed MeasurementRoller speed measurement shall be accurate to within 0.2 km/h for speeds between 5km/hand 100km/h.

Roller CharacteristicsThe roller size, surface finish, and hardness shall be such that tyre slippage is minimized,that water removal is maximized, that the specified accuracy of distance and speedmeasurements are maintained, and that tyre wear and noise are minimized.

A15.1.13 Axle Pull-DownThe dynamometer shall have facilities for applying a vertical load of not less than 3.0tonneson the drive axle in order to minimise tyre slippage. The design and materials used shallminimise the potential for damage to hoses or any fittings located on or around the axle.Interlocked control switches for applying the load shall be positioned such that thepotential for injury to operators is also minimised.

A15.1.14 Other RequirementsVehicle RestraintThe dynamometer system shall be equipped with a means or device for restraining vehiclesunder test. Its primary function shall be to limit the vehicle’s side-to-side movement on thedynamometer rollers. The restraint system shall be designed to minimise unintendedvertical and horizontal force on the drive wheels.The restraint system shall allow unobstructed vehicle ingress and egress and shall becapable of safely restraining the vehicle under all reasonable operating conditions.

Level Operation SurfaceVehicles shall be approximately level (not to exceed ±5°) while being tested on thedynamometer.

A15.1.15 Lift Platform and Roller Brakes

� A lift platform situated between the rollers shall be installed

� A roller brake which securely locks the rollers shall be installed.

� When the lift platform is raised and the roller brake is actuated, the vehicleshall enter and leave the dynamometer without causing roller spin.

� Operation of the roller brake shall be independent of the lift platform.

� The lift platform shall be capable of being activated by a driver seated in thevehicle.

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� The lift platform shall be operable only when the rollers are not rotating. Aroller speed interlock system shall prevent raising of the lift platform and non-emergency engagement of the roller brakes while the roller(s) are rotating

A15.1.16 Driver’s AidThe dynamometer system shall be equipped with a driver’s aid that shall be clearly visibleto the driver during the loaded-mode test. The aid shall continuously display the requiredspeed, the number of seconds into the test mode, driver’s actual speed/time performance (adisplay showing deviation between set-point and actual drive trace), and necessaryprompts and alerts. The driver’s aid shall also be capable of displaying test and equipmentstatus and other messages as required.Display meters shall be installed to provide simultaneous speed, force and power readingsfor both the vehicle driver and the operator console, viz:• Roller speed (km/h)• Tractive force (N)• Tractive power (kW)

A15.1.17 Driver’s Remote ControlEach dynamometer system shall be equipped with a means of allowing the driver to startthe test, perform an emergency stop, and perform other necessary and convenient functionsrelated to the test, while seated at the driving position inside the vehicle.

A15.1.18 Engine Cooling FanA fan shall be provided for cooling the engine of the vehicle under test. It shall be mobileor positionable in front of the vehicle, and adjustable in such a manner that the catalyst isnot cooled abnormally. The fan shall have a maximum outer diameter of 1,000mm. Thefan must provide at least 10,000m3/h or at least 5 m/s air velocity averaged over the crosssection of the fan, whichever is greater. The fan shall have an on/off switch. In addition,an optional remote control shall be offered which allows the technician to activate the fanfrom the driver's seat. The remote control may use software and/or hardware to activatethe fan.

A15.1.19 Safety ProvisionsThe dynamometer shall provide a means of facilitating the removal of the vehicle in case ofsystem failure or power outage.

A15.2 DYNAMOMETER CONTROL SYSTEM

15.2.1 Drive Cycles.The dynamometer control system shall be supplied with the capability to run an unlimitednumber of user-defined driving cycles, which shall be readily loaded and stored by thesystem manager, through password access.The dynamometer control software shall be designed with a simple and intuitive "userfriendly" interface for setting up load, speed, time, drivers aid and tolerance bandparameters to define alternative test protocols. Proposals should provide graphicalexamples of the operation of the user interface, including screen captures if possible.The dynamometer control software shall be capable of loading an Excel spreadsheet orcomma delimited file containing a speed-time profile (in one second increments) andtranslating this data into a graphical drive trace on the Driver's Aid monitor as well ascontinuously generating, monitoring and correcting dynamometer load commands.

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Tolerance bands or "Tramlines" shall clearly show on the Driver's Aid screen the allowablespeed tolerances relative to the nominal drive trace. The error bands (positive andnegative) shall be capable of being inputted, together with the nominal speed-time tracedata, in any of the following forms:

� constant value (km/h)� constant percentage of nominal drive trace speed� mathematical algorithm based on drive trace speed� directly inputted numerical values� any combination of the aboveThe system shall be capable of determining, and recording the distance travelled at anypoint in the test cycle, elapsed time in test cycle, and all errors in the performance of thedriver in following the required drive cycle trace.

A15.2.2 Load Calculations and UpdateThe retardation load applied to the vehicle under test will be continuously monitored andadjusted to provide the correct road load for the type, mass and the speed of the vehicleunder test, when any valid drive trace is driven (see loading and inertia error sections above).The equipment manufacturer shall describe the proposed dynamometer load controlalgorithms and how they take account of:∗ rolling resistance∗ aerodynamic drag (including drag coefficient and vehicle frontal area)∗ air density,and what provisions are made to alter these values.Load commands shall be updated at least ten times per second.Actual dynamometer load and speed shall be recorded in the vehicle test file on the sametime base as the emission measurements (at least once every second).The software shall also provide facilities for the emissions measuring system operator toload vehicle-specific data, including registration number, VIN and other similar data (to bedefined by the Client). Input systems shall be designed to minimise entry time and thepotential for input errors.

A15.3 EXHAUST SAMPLE HANDLING AND PRE-CONDITIONING

A15.3.1 GeneralThe emissions measuring system shall include exhaust sample handling arrangements thatallow accurate measurements to be made of exhaust emissions on a g/km basis (plussmoke opacity of the raw exhaust), for any drive cycle.

The system shall be designed to ensure durable, leak free operation and be easilymaintained.Materials that are in contact with the gases sampled shall not contaminate or change thecharacter of the gases to be analysed.The sample temperature at which particulate matter is be measured must be below 51.7Cand the dew point of the sample shall be at least 10oC less than the temperature of thesample and any surfaces in contact with the sample.The sampling system shall be designed to withstand typical vehicle exhaust temperatureswhen the range of vehicles are driven through the DT80 test cycle.

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A15.3.2 Total Mass Flow

CVS System (Optional)If a constant volume sampling (CVS) system is employed, the equipment manufacturershall provide documentary evidence that the total mass flow of exhaust (including thediluent stream) at the point of emission sample take-off is controlled so as to maintain theequipment's nominated volumetric flow rate to within an accuracy of ±3.0% (normalised tostandard temperature and pressure).

Non-CVS Systems (Optional)If a sample handling system other than a CVS is employed, validated methods shall beutilised to convert gaseous and particulate sample instrument readings to determinationsof total exhaust mass emission rates of each pollutant expressed in g/km, g/kWh, g/kgfuel used, or as required by the client. Total exhaust mass flow determinations performedunder this option shall not introduce additional measurement errors greater than 3%.Exhaust flow determinations shall be logged on the same time base as the emissionmeasurements for the duration of the complete drive cycle.

Ambient Condition RecordingHumidityThe humidity measuring device shall have the following minimum characteristics:

� Range: 5% - 95% Relative Humidity� Sensor Accuracy: ±3% of full scale or better� Operating Temperature Range: 2oC- 43oCThe relative humidity reading shall be recorded in the Relative Humidity field of the testrecord.Ambient Temperature MeasurementAmbient temperature shall be measured continuously and shall be recorded in the AmbientTemperature field of the test record. The temperature measuring device shall have thefollowing minimum characteristics:

� Range: 0 - 60oC� Accuracy:±1.7oC

Barometric PressureBarometric pressure shall be measured continuously and shall be recorded in the BarometricPressure field of the test record. The barometric measuring device shall have the followingminimum characteristics:

� Range: 60 - 81 mm. Hg absolute� Accuracy:± 3% of point or better� Operating Temperature Range: 2oC - 43oC

Water Removal and Sample FiltrationThe particulate filter shall be capable of trapping 97% of all particulates and aerosols 5microns or larger from entering the gaseous analysers. Note: The particulate samplingelements of the system shall have no particulate filtration upstream of the particulate measuring sub-system.

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The filter element(s) in the gaseous sampling stream shall not absorb or adsorbhydrocarbons.The water trap shall be sized to remove exhaust sample water from vehicles fuelled withdiesel, diesohol, petrol, petrohol, propane/butane (LPG), compressed natural gas (CNG),as well as a combination of fuels such as diesel/CNG. The filter element, bowl and housingshall be inert to these fuels as well as to the exhaust gases from vehicles burning these fuels.Condensed water shall be continuously drained from the water trap's bowl. Sufficientwater shall be trapped, regardless of fuel, to prevent condensation in the sample system orin the optical bench's sample cell.

A15.4 GASEOUS EMISSIONS MEASUREMENTThis section defines the requirements for the equipment needed to determine theconcentrations of the exhaust gases of interest during the tests. It covers theanalysers/sensors, calibration and the sample handling system.

A15.4.1 GeneralThe analyser shall be compatible with all types of Diesel, Petrol and alternative fuelautomotive service operating environments. The necessary hardware and softwareconnectivity details shall be sufficient to allow a seamless interface between the exhaustmeasuring system and the dynamometer control system that meets all of the requirementsof the specification. The system must generate a result, (corrected for atmosphericconditions) in “real time” on a mass flow basis and report, by printout the results in units ofgrams/km-tonne and % opacity.

A15.4.2 Tamper ResistanceExcept for calibration and maintenance, the emission analyser and the sampling systemshall also be made tamper-resistant.System operators shall be prevented from creating or changing any test results, programsor data files contained in the emissions measuring system except as specifically providedfor elsewhere in this specification.Access to the system software and/or hardware shall be controlled via a hierarchy ofpasswords.

A15.4.3 Measured EmissionsGases and other emissions to be measured are:

� total hydrocarbons (THC), parts per million as hexane (ppmh);

� methane (CH4) ppm;

� carbon monoxide (CO), percent;

� carbon dioxide (CO2), percent;

� oxygen (O2), percent;

� nitric oxide (NO), ppm;

� particulate matter less than 2.5 micron nominal diameter(PM2.5), mg,

� smoke opacity, %

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� Oxides of nitrogen are to be calculated from the measured NO concentrationusing sample condition corrections and USEPA specified formulae.

A15.4.4 Emissions AnalyserSRange and AccuracyThe range and accuracy of emission analysers that are used to sample raw gas shall beconsistent with the values in the table below. Where the emissions measuring systemutilises dilution air, the range and accuracy of the analysers shall be selected such that thediluted flow is measured to the same overall degree of accuracy. Equipment manufacturersshall provide calculations and/or test data to verify that this condition is met.

Range and AccuracyGas Range Accuracy,

% of pointAccuracy,absolute

Range Accuracy,% of point

Accuracyabsolute

HC 0-2000ppm

h

±3% 4ppmh 2001-5000ppmh

5001-9999ppmh

±5%±10%

N/AN/A

CO 0-10.00% ±3% 0.02%CO 10.01-14.00% ±5% N/ACO2 0-16% ±3% 0.3%CO2 16.1-18% ±5% N/ANO 0-

4000ppm±4% 35ppm 4001-

5000ppm±8% N/A

O2 0-25% ±5% 0.1%O2 -CH4

Opacity**

0-100% N/A ±2%

PM2.5 0.001~100mg/m3

** Opacity to be measured in raw gas stream, regardless of dilution for other emissions.

Analyser/Sensor Response TimesAnalyser/sensor response times are defined as follows:Rise time: When a gas is introduced to a sensor’s sample cell inlet or inlet port (t0), the timerequired by the sensor’s output to rise from first indication of response to the input gas to agiven percentage of the final stable reading of a gas’s concentration. Two rise times arespecified:T90: The time required to reach 90% of the final gas concentration reading from firstindication of response to the input gas.T95: The time required to reach 95% of the final gas concentration reading from firstindication of response to the input gas.Fall Time: When a gas is removed from a sensor’s sample cell inlet or inlet port (tS), thetime required by the sensor’s output to fall from first indication of withdrawal of the gas toa given percentage of the final stable reading of a gas’s concentration. Two fall times arespecified:T10: The time required to fall to 10% of the stable gas concentration reading from firstindication of withdrawal of the gas.T5: The time required to fall to 5% of the stable gas concentration reading from firstindication of withdrawal of the gas.

RequirementsMaximum Response Time in Seconds For Each Channel

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HC, CO,CO2

NO CH4 Opacity PM

T90 3.5 4.5 3.5 2.0 3.5

T95 4.5 5.5 4.5 4.5

T10 3.7 4.7 3.7 3.7

T5 4.7 5.7 4.7 4.7

A15.5 OPACITYThe opacity meter used shall be a partial-flow device, meeting the performancerequirements of ISO 11614, and shall interface seamlessly with the analyser software via anRS232C or Universal serial Bus (USB) port. Adjustments such as electronic signal filteringshall be incorporated so as to correlate with other opacity-measuring devices andstandards. Other methods of measuring opacity may be submitted for consideration. Thedevices shall be calibrated by a method and at a frequency approved by Client.

A15.6 ANALYSER OUTPUTSAnalysers are required to provide a continuous electrical output signal to allow continuousrecording and calculating of the exhaust emissions.

A15.7 TESTING THROUGHPUT CAPABILITYThe emissions analyser shall be designed so that it is capable of performing at least 10 testsper hour for eight consecutive hours without experiencing excessive hangup or otherdeleterious effects.

A15.8 PARTICULATE EMISSIONS MEASUREMENTThe emissions measuring system shall be capable of measuring fine particulate emissions,using a sample stream collected on the same time-base as measurements of other emissionsand system parameters.

A15.8.1 Particulate sizeThe particulate measuring sub-system shall be capable of continuously measuring emissionrates of fine particulate matter with a nominal diameter of less than 2.5 microns (PM2.5).The equipment manufacturer shall also indicate whether the system is capable ofmeasuring other particulate size ranges (ie TSP, PM10, PM1.0).

A15.8.3 Measurement RangeThe particulate measuring sub-system shall be capable of measuring exhaust particulateemission concentrations (normalised to raw exhaust conditions if dilution is employed)over a range of at least 0.01 to 200 mg/m3 (ie, if the exhaust sample is diluted at a nominalratio of 4:1, then the actual measuring range of the system shall be 0.002 to 40 mg/m3.

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A15.8.4 Measurement AccuracyThe measurement accuracy of the system shall be validated by back-to back testing with astandard gravimetric filter method (eg. using equipment and sample preconditioningprocedures meeting the US Code of Federal Regulations (CFR) for light duty vehicles, part86.110-94). For this testing, both measuring systems shall measure from the same samplestream simultaneously and over the same period of time. The equipment manufacturershall provide documentary evidence that the system proposed has an overall (R2)correlation of at least 0.85 with the reference filter .

A15.9 SAMPLE PRECONDITIONINGThe particulates sample shall have a temperature not exceeding 51.70C at the point ofmeasurement. The sample shall have a dew point at least 50C below the temperature of thesample or any surfaces with which the sample comes into contact that could causeprecipitation of particulate matter from the sample. If the sample is diluted prior tomeasurement, the dilution gas shall be zero or filtered air or inert gas that will notintroduce measurement errors.

A15.9.1 Calibration & MaintenanceThe particulate measuring sub-system shall be suitable for use in a workshop environmentand for transportation without special handling procedures. Any components requiringroutine replacement, cleaning or adjustment shall be readily accessible. All routinemaintenance, cleaning and consumable replacements shall be capable of being performedby a trained, semi-skilled operator.

A15.10 SYSTEM INTEGRATION, DATA MANAGEMENT AND STORAGE

A15.10.1 System IntegrationThe dynamometer, dynamometer control systems, sample handling, analysers andancillary systems shall operate as a single, integrated system. If more than one controlcomputer or software package are employed, they shall be linked such that lane operationspersonnel have a single, simple interface.All computer systems shall, unless specifically approved by the Client, be IBM PC-compatible and shall have standard input and output interfaces for operator inputs or forcommunicating with external devices. Unless otherwise approved, all software shall rununder MS-DOS or Microsoft Windows operating systems.

A15.10.2 System Inputs

Operator LevelOperator inputs shall be limited to:

� vehicle license plate

� VIN

� make and model

� plated tare mass and GVM, if applicable

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� comments on test report (ie reasons for rejection on safety grounds, etc).To the greatest extent possible, automated or semi-automated responses should beprovided, via touch screens, menu choices, bar-coding and the like.

System Manager LevelUsing a hierarchical password structure, system managers and technical specialists shallhave the capability to modify, update or replace

� calibration settings

� test cycle profiles and error bands

� dynamometer road load algorithms

� lock-out values

� communication protocols and auto-dial numbers, and similar

A15.10.3 Input/Output File FormatsAll test data relating to vehicle identification, test conditions, test results and any operatorcomments shall be stored and exported in Microsoft Excel, Microsoft Access, or commadelimited format, to a structure defined by and agreed with the Client.Calibration data shall be stored in the emissions measuring system using date and time-stamped files of a similar structure to those used for test results.

A15.10.4 Local Data Storage and BackupAll test and calibration data shall be stored locally on the emission measuring system’scomputer and shall be mirrored on a second hard disk. Automatic daily backups shall beperformed and stored off-site in a secure, fire protected environment. Backups may usetape, CD-ROM or other reliable removable media for data storage. Provision shall also bemade for archiving data beyond a pre-determined date.

A15.10.5 CommunicationsExternal communications shall be via standard modem links and protocols (land-line orwireless). The communications system shall also be capable of operating via a local areanetwork (LAN) or wide area network (WAN).

A15.11 ELECTRICAL POWER SUPPLY, UTILITIES, SAFETY

A15.11.1 Electric PowerThe test equipment shall operate with the following electrical supply voltages:

� 240 Volt (±10%) 50Hz and/or

� 415 Volt (±10%) 50Hz (three phase, four wire)Installation shall conform to the latest editions of the relevant Australian Standards. Allpower points shall be protected by residual current devices (30 mA protected)The controls at the electronic and display section shall include, as a minimum:

� Emergency stop switch� Operator interface and displays.Two switches shall be accessible from the drivers seat

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� Lift platform switch� Roller brake switchIf these switches are operable from control console a safety interlock or alert to the drivershall be installed.The minimum requirements for controls and instrumentation at the power section are asfollows

� Emergency stop switch (palm push – mechanical release.� Main power switch (lockable in the off position)� Running-time (hour) meter� Fault protection circuit(s)

A15.11.2 SAFETY DEVICES.All safety devices for protection of the equipment shall be as independent of theprocessor as practical.Warning lights on the dynamometer indicating the status of the lift platform and rollerbrakes shall be visible to the driver of the vehicle.The dynamometer shall have the following personnel safety devices:∗ A safety barrier to prevent personal contact with the rollers during vehicle testing and

during dynamometer roller operation without a vehicle. If a twin roller cradle consistsof four roller cylinders, the area between the rollers/cylinders shall be covered toprovide a surface that facilitates personal safety and allows vehicle movement.

∗ Emergency stop switches in the dynamometer test cell, accessible to the driver, and atthe electronic and display cabinet, and also at the power cabinet if it is separate. Theemergency stop function shall cause shutdown (braking) of the dynamometer usingthe electric motor absorber working at the maximum current limits. In the event theelectric motor-absorber is unable to decelerate the rollers to zero, the roller brake maybe used.

All emergency stop switches shall be of the palm operated – mechanical release type.An emergency warning function shall be triggered automatically by the processor whenany of the following limits are detected:

� Dynamometer’s maximum speed (fixed speed).� Vehicle’s maximum speed (value input during calibration).These conditions do not warrant an immediate shutdown of the dynamometer system but rather awarning of a condition that requires immediate attention.An emergency shutdown function shall be triggered automatically by the processor whenany of the following are exceeded:

� Excessive armature or field current of the power absorber� Overheating of the power absorber.� Malfunction of the power transfer system� Power failure� Other conditions needed to protect the dynamometer or personnel.An indicator of the activation of the emergency stop shutdown or warning functions shallbe installed in a position where it is visible to from the driver’s seat and from the operator’sconsole. The indicator(s) shall be operational at all times, including during power failures.

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A15.12 LANE NETWORKING AND DATA COMMUNICATIONSAll test equipment shall have the capability to automatically control and monitor theinspection/testing procedures to ensure compliance with test protocols and to record testresults without human intervention.Using standard commercial networking protocols and hardware, all equipment in atest/inspection lane shall be linked such that the results of each stage of the test/inspectionprocess is automatically recorded and consolidated into a single computer record uniquelyassigned to each vehicle passing through the lane. Any observations or remarks enteredinto the computer system by lane inspectors shall also be merged into the test/inspectionrecord for each vehicle.The computer system shall be capable of automatically applying pass/fail criteria to theresults of each test/inspection element and, based on these criteria, automaticallydetermine an overall pass/fail result. Test records shall be available both as an electronicand printed record, incorporating the numerical results of each test, plus any observationsand remarks and outcomes of visual inspections. The test record shall include an overallpass/fail result that clearly identifies the reason(s) for a failure decision.Using either real-time or agreed batch transmission methods, all data in the lane shall betransmitted to a local data storage computer within the test facility and thence to programheadquarters.

A15.13 BUILDING AND LAND REQUIREMENTS

A15.13.1 BuildingAlthough construction materials and architectural styles will vary, it is important that somekey performance requirements are met if utilisation efficiency and safety requirements areto me achieved.For a high-volume vehicle test lane, it is important to balance the work performed at eachstage of the process, so that vehicles do not spend an inordinately long time at one position,while other vehicles stand idle because the work in that section is completed quickly.Ideally (though not always possible to achieve), the tasks performed at each positionshould take roughly the same time to complete.The total throughput of each test lane is determined by the longest time spent at a singleposition in the lane. It therefore follows that a facility with a larger number of short stageswill deliver a higher throughput than one with a small number of stages, where the vehiclespends a longer time at each stage. These factors are illustrated in the following table

Time Spent at:Number ofPositions in

Lane

Pos 1(min)

Pos 2(min)

Pos 3(min)

Total Timein Lane(min)

LaneThroughp

ut(veh/hr)

1 15 - - 15 4

2 7 8 - 15 7.5

3 4 8 3 15 7.5

3 5 5 5 15 12

In this example, a balanced lane with 3 positions can process three times as many vehiclesas a lane with only one position. Note, however, that a lane that has 3 positions but one of

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which is out of balance (example 3), has only the same through put as a balanced 2 positionlane. In each example, every vehicle spends the same total time in the lane.In the end, decisions on layout and number of lanes will depend on the size and shape ofavailable land, together with the characteristics of any existing buildings which may beadapted for this application.

A15.13.2 Key Building DimensionsRegardless of the detail layout of the building, the following dimensions should be treatedas practical minima for a facility capable of testing any road vehicle (excluding someindividually constructed or "permit-only" vehicles).Lane length (per position) 20mLane width 5.0mClearance Height 5.5mAdditional ceiling height may be required to accommodate fume extraction fans/ductingand acoustic shielding.These dimensions allow safe pedestrian movement alongside or between vehicles in thefacility (all reasonable steps should also be taken to guard or fence machinery and alert lanepersonnel to any vehicle movements).Separate enclosed space is also required for

� Customer waiting areas

� Customer transactions

� Administrative office

� Computer room

� Store rooms (calibration gases, maintenance equipment, general supplies)

� Toilets and locker rooms.Depending on the building location and size of surrounding land, sufficient acousticenclosure or shielding must be provided to meet OH&S and EPA noise regulations.

A15.13.3 Land RequirementsTo satisfy local government requirements and avoid on-site congestion, vehicle emission(and safety) testing facilities tend to have a fairly low plot ratio (ie, the ratio betweenbuilding area and land area).The most significant non-building factors are:

� Queuing space

� Entry and departure alignment

� Parking (customer and personnel)

� Boundary clearance and set-backs

� LandscapingFrom a performance standpoint, the following conditions should be satisfied:

� Queuing space for at least 45 minutes facility throughput (ie, 4 lanes eachoperating at a maximum throughput of 6 vehicles/hour = queuing space for18 vehicles)

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� 15m (min) aligned path for entry to and departure from the lane

� Short-term parking spaces for 25% of max throughput for 20 minutes each(ie, for a 24 vehicle/hr max throughput, provide a minimum of 8 truck parkingspaces)

� Long-term parking for employees, unless alternative parking is available(including "bulge" provisions for shift changes, if applicable).

The above factors will then determine the basic area needed, around which any other localauthority requirements for set-backs, clearances and landscaping will need to be added,consistent with the shape and size of the land parcel used for the facility.