prooil-276 refinery introduction presentatio · oil refinery process units for sale and relocation...

Ref.-No.:

ProOil-276

Presented by: Lohrmann International Germany

100,000 bpd OIL REFINERY PROCESS UNITSFOR SALE AND RELOCATION

OIL REFINERY PROCESS UNITS FOR SALE AND RELOCATION Ref.-No.: ProOil-276

Process Units

Description Capacity per MM Tons/Year

CDU Atmospheric Distillation Unit (Unit 100) 100,000 Barrels/Day 4.4

ATU Amine Treating Unit (Unit 700) 18,500 m³/HR Fuel GasATU Amine Treating Unit (Unit 700) 18,500 m³/HR Fuel Gas

SRU Sulphur Recovery Unit (Unit 800) 20 Tons/Day

SSFU Solid Sulphur Forming Unit (Flaker)

(Unit 900)


1. History

Brief summary of the equipment concerned, their capacities and brief engineering history up to shut down in 2004:

1.1 Process Unit’s History

1962 Commissioning

1981 Commissioned De-bottlenecked to 100,000 BPSD1981 Commissioned De-bottlenecked to 100,000 BPSD- added second parallel preheat exchanger train- doubled overhead cooling capacity, and- installed booster feed pump

Installed new de-salter

Modified tower internals removed two trays and replaced two others with packedsection and bubble cap tray.

1992 CDU Encon Project Phase-1- installed four preheat exchangers (two new and two idle)- modified tower internals, and- raised gas oil draw

1994 CDU EnCon Project Phase-II- installed six new preheat exchangers


1997 CDU Tower Modifications- installed new sieve trays at stripping section- installed new steam distributors at stripping section- installed new VEP type gravity liquid distributor- removed random packing and- removed bubble cap tray no 6 installed new low pressure drop de-entrainment tray- installed new HGO draw nozzles

1.2 Key Unit’s History and Capacities

Crude Distillation Unit

HISTORYHISTORY

1962 Commissioned at 68.500 BPSD capacity

1969 Debottlenecked to 100.000 BPSD capacity- added second parallel preheat exchanger train- doubled overhead cooling capacity, and- installed booster feed pump

Installed new desalter

1975 Modified tower internals removed two trays and replaced two others with packed sectionand bubble cap tray.

1992 CDU EnCon Project Phase 1-installed four preheat exchangers (two new and two idle)- modified tower externals, and- raised gas oil draw


1994 CDU EnCon Project Phase 2- installed six new preheat exchangers

1997 CDU Tower Mdifications- installed new sleve trays at stripping section- installed new steam distributors at stripping section- installed new VEP type gravity liquid distributor- removed random packing and- removed bubble cap tray no. 6. Installed new low pressure drop de-entrainment tray,- installed new HGO draw nozzles


Amine Treating Unit ARU(700)

HISTORY

Commissioned to treat 18,500 m3/hr fuel gas containing 26 kgmoles/hr HZS.Specified to meet 0.4 – 5.0 %vol H2S in fuel gas (- 2 tons/day)

UNIT CAPACITY 18,500 M3/HR Fuel Gas

Sulphur Recovery Unit SRU (800)

HISTORY

1995 Commissioned to recover 20 tons/day sulphur- Three-converter Claus plant, single train: 6.6 to 1 turn-down ratio.Incinerator but no tail gas unit.

- Sulphur Recovery is 97% at SOR, 96% at EOR- SO2 emission < 1 kg mole/hr

UNIT CAPACITY 20 tons/day

Solid Sulphur Forming Unit Flaker (900)

HISTORY

1995 Commissioned to process 30 tons/day liquid sulphur solid sulphur flakes


ADDITIONAL INFORMATION ABOUT PROCESSING UNITS REVELANT UDGRADES

1. ATMOSPHERIC CRUDE DISTILLATION UNIT

a) Capacity: 100 TBDb) Whose technology: Socony Mobil Oil, installed by Foster Wheelerc) Year of recent upgrades: ENCON Project Phase 1

1992 Project Phase 21997 Atmospheric Tower Modification1997 Atmospheric Tower Modification


6. AMINE TREATMENT AND RECOVERY UNIT

a) Capacity: 18500 m3/h fuel gas ( as to produce 20 ton/day of sulfur )b) Age: 9 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.

7. SULFUR RECOVERY UNIT

a) Capacity: 20 ton/day of liquid sulfurb) Age: 9 years oldc) Whose technology: Snamprogettic) Whose technology: Snamprogettid) Year of recent upgrades: None.


8. SOLID SULFUR FORMING UNIT ( FLAKER )

a) Capacity: 30 ton/day of sulfur flakesb) Age: 9 years oldc) Whose technology: Snamprogettid) Year of recent upgrades: None.


Crude Oil Throughput History Between 1998 – 2002 (1 Q)

x 1000 Metric Tons per Year

Year: 1998 1999 2000 2001 2002-(Q1)

Crude Oil Input Gravity API 33.2 33.2 32.8 31.9 32.5

Indigenous Mix 508.0 522.0 536.8 325.6 96.8Forozan 78.6 76.1 0.0 70.8 0.0Kerkuk 0.0 409.7 1,050.9 404.1 6.7E. Sider 78.7 0.0 75.0 5.6 15.1Iranian Heavy 223.2 252.3 94.0 1.4 0.0Urals 325.6 1,478.3 222.8 674.8 0.6Syrian Light 297.3 105.7 404.9 526.2 113.1Saharan 77.7 62.1 19.2 76.6 21.9Saharan 77.7 62.1 19.2 76.6 21.9Syrian Blend 760.4 208.0 363.2 864,8 283.3Iran. Light 51.6 9.4 0.0 0.0 101.6Basra Light 138.4 70.9 84.4 158.0 0.0Siberian Light 66.6 261.6 97.4 3.7 29.7Didon 0.0 44.0 0.0 0.0 0.0Arabian Light 117.8 0.0 0.0 0.0 0.0Arabian Heavy 102.1 0.0 0.0 0.0 0.0Arabian Medium 79.4 0.0 0.0 0.0 0.0Maya 77.4 0.0 0.0 0.0 0.0Ras Gharip 148.4 74.4 0.0 0.0 0.0Brent 3.3 0.0 0.0 0.0 0.0Tengiz 357.0 149.5 0.0 0.0 0.0Zueitina 0.0 0.0 0.0 36.2 7.3Total 3,486.3 3,724.1 2,948.7 3,100.9 676.0

Import H.F.O 0.0 0.0 11.6 0.0 0.0Additives 0.5 0.5 0.3 0.4 0.1

Total Input 3,486.8 3,724.5 2,960.6 3,101.2 676.1


Production History Between 1998 – 2002 (1 Q)

Refinery Production 1998 1999 2000 2001 2002-(1 Q)

LPG 83.1 76.1 73.7 68.5 15.8

Premium Gasoline 150.8 168.5 116.9 135.3 28.9

Regular GasolineRegular Gasoline 299.1 317.7 217.1 164.8 42.0

Unleaded Gasoline 58.9 47.0 78.3 127.2 36.0

Jet A-1 0.0 0.0 0.0 0.0 0.0

Kerosene 8.0 7.5 6.9 3.2 0.9

All – Purpose Diesel 1,101.3 1,330.7 1,019.1 997.6 204.4

Home Heating Oil 117.7 150.4 157.8 109.6 32.4

No. 6 Fuel Oil 1,550.0 1,499.5 1,190.2 1,372.1 283.8

Flaked Sulphure 3.0 1.9 2.0 2.9 0.8

Naphta 0.0 0.0 0.0 28.0 3.8

Total Saleable 3,371.8 3,599.2 2,862.0 3,009.1 648.9

Unfinished Product -5.3 10.4 -8.6 -19.4 1.5


Thank you for your attention !

Sonnenberger Strasse 16

65193 Wiesbaden, Germany

Tel. +49 611 701888

Fax +49 611 701895

www.lohrmann.com

[email protected]

prooil-276 refinery introduction presentatio · oil refinery process units for sale and relocation...

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