promatect ® 50 solid partition€¦ · a fi re resistance equal to or greater than 60 minutes....

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[email protected] progressivematerials.com.au 08 9445 8300 PROMAtect ® 50 Solid partition

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Page 1: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

[email protected]

progressivematerials.com.au

08 9445 8300

PROMAtect ® 50Solid partition

Page 2: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

2

PROMATECT® 50 CEMENT BOUND MATRIX BOARD

PROMATECT® 50 is Promat’s matrix technology of binding organic materials and inorganic minerals within a calculated mineral matrix to form a monolithic core. Known as a Cement Bound Matrix (CBM) board, this low energy environmentally friendly manufacturing process makes excellent boards that o� er not only superior fi re resistance but also exemplary physical strength, robustness and performance.

All below properties are mean values given for information and guidance only. If certain properties are critical for a particular application, it is advisable to consult Promat. PROMATECT® 50 is manufactured under a quality management system certifi ed in accordance with ISO 9001: 2008.

Material properties

Generic description PromaX® technology CBM board

Surface condition Front face: smooth, fair Back face: smooth with fi bre mesh reinforcement

Building regulations Class 0

Thickness tolerance ±0.5mm (standard thickness boards)

Dimension tolerance ±5mm (standard dimension boards)

Physical performance

Property Test method Test results

Density EN 1602 Nominal 1100kg/m³

Flexural strength, EN 12467 Longitudinal 13.76N/mm²Frupture Transverse 10.8N/mm²

Tensile strength, Trupture EN 12467 4.2N/mm²

Compressive strength BS 5669: Part 1 13.1N/mm²

Combustibilty BS 476: Part 4 Non combustible EN ISO 1182

Surface burning BS 476: Part 7 Class 1 AS ISO 9239: Part 1 No ignition for bare fl oors

Heat and smoke AS/NZS 3837 Group 1release rate

Fire propagation BS 476: Part 6 I = 0; i1 = 0; i2 = 0; i3 = 0

Simultaneousdetermination ofignitability, fl ame AS 1530: Part 3 Indices 0/0/0/0-1propagation, heatand smoke release

Thermal conductivity ASTM C518 Approx. 0.193W/mK at 20°C

Typical moisture BS 5669: Part 1 2.4%content (ambient to dry condition)

Emission test ASTM D5116-90 Within limits set out by the (for Green Label Singapore Environment Singapore) Council

PROMATECT® 50 is o� -white in colour and has one smooth surface. Because of the nature of CBM board Level 4 fi nish may not be achievable consistently without additional care. This must be taken in to account when costing out work. The painting specifi cation must always be followed closely and must be asked for and studied before any painting occurs. If a Level 5 fi nish is required or boards will be a� ected by glancing light, then specifi ers must be aware that a high level of expertise will be required when skim coating the whole surface of board (similar to that required by all other board products for this level of fi nish).

PROMATECT® 50 is resistant to the e� ects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by moisture.

Application

• Steel/timber stud and solid/frameless partitions• Self-supporting ceilings, suspended ceilings• Membrane ceilings, timber fl oor protection• Cladding to steel ducts• M&E services enclosure, riser pipes enclosure

Health and safety

When machining the PROMATECT® 50 product, airborne dust may be released, which may be hazardous to health. Do not inhale the dust. Avoid contact with skin and eyes. Use dust extraction equipment. Respect regulatory occupational exposure limits for tota inhalable and respirable dust. A health and safety data sheet is available from Promat and, as with any other material, should be read before working with the product.

PROMATECT® 50 product is not classifi ed as a dangerous substance so no special provisions are required regarding the transportation and the disposal of the product to landfi ll. The product can be placed in on-site rubbish skips with other general building waste which should then be disposed by a registered contractor in the appropriate and approved manner.

Standard Standard Number of boards Surface Weight of boards Weight thickness dimension per pallet per pallet per m² per pallet

7mm 2440mm x 1220mm 78 232m² Approx. 7.7kg Approx. 1787kg

9mm 2440mm x 1220mm 60 178m² Approx. 9.9kg Approx. 1763kg

12mm 2440mm x 1220mm 45 134m² Approx. 13.2kg Approx. 1769kg

15mm 2440mm x 1220mm 36 107m² Approx. 16.5kg Approx. 1766kg

18mm 2440mm x 1220mm 30 89m² Approx. 19.8kg Approx. 1768kg

20mm 2440mm x 1220mm 27 80m² Approx. 22.0kg Approx. 1762kg

22mm 2440mm x 1220mm 25 81m² Approx. 25.0kg Approx. 1960kg

25mm 2440mm x 1220mm 22 63m² Approx. 27.5kg Approx. 1733kg

Other dimensions are available upon request. Standard dimension for Australia is 2700mm x 1200mm.

Page 3: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS

P50 23.60

3

1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm

2 50mm x 50mm x 1mm thick galvanised steel perimeter angle

3 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards

4 30mm x No.8 self-tapping screws at nominal 200mm centres

5 40mm x M6 masonry anchors at nominal 500mm centres

Fire attack from both sidesNon loadbearing partitions

Fire

re

sist

ance

Aco

ust

icC

on

stru

ctio

n

FRL -/60/60

StandardBS 476: Part 22: 1987AS 1530: Part 4: 2005

Approval BRANZ FAR 3980

# STC, Rw (Ctr) 36

StandardISO140: Part 3: 1996ISO717: Part 1: 1996

Predicted assessment

Marshall Day23rd March 2016

Maximum height

3000mm

Maximum length

Unlimited

Partition thickness

Nominal 30mm

Partition mass 33kg/m²

# Margin of error is generally within -3dB

1

3

2

5

4

Page 4: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS

P50 23.60

4

Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005

1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm

2 50mm x 50mm x 1mm thick galvanised steel perimeter angle

3 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a ) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards

4 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres

5 40mm x M6 masonry anchors at nominal 500mm centres

6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance

Typical fi xing for construction up to 3000m highNon loadbearing partitions

at

gle, all a )

6

4

3

1

5

2

4

2

Max

imu

m 3

00

mm

Max

imu

m 3

00

0m

m

Page 5: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS

P50 23.60

5

Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005

1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm

2 50mm x 50mm x 1mm thick galvanised steel perimeter angle

3 Galvanised steel T-section formed by two units of 25mm x 15mm x 0.6mm thick galvanised steel angle at 1220mm centres

4 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards

5 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres

6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance

T-section fi xingNon loadbearing partitions

m x ntres

aximum

6

5

4

5

1

4

2

3

3

Max

imu

m 3

00

mm

Max

imu

m 3

00

0m

m

See illustration below

Page 6: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

PROMATECT® 50SOLID/FRAMELESS INTERNAL PARTITIONS

P50 23.60

6

Up to -/60/60 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005

1 Two layers of 15mm thick PROMATECT® 50 board, stagger joints at minimum 610mm

2 50mm x 38mm x 0.6mm thick galvanised steel perimeter channel

3 50mm x 90mm x 1mm thick galvanised steel C-channel at 1220mm centres

4 Laminating stitching screws of appropriate length at maximum 300mm centres Once fi rst layer of board is screwed to the perimeter angle, all subsequent layers are: a) fi xed to the perimeter angle, and b) stitched to the proceeding layers of boards

5 30mm x No.8 self-tapping screws fi xed to perimeter angle at nominal 200mm centres

6 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance

C-channel fi xingNon loadbearing partitions

at

aximum

6

5

4

5

1

4

23

3

Max

imu

m 3

00

mm

Max

imu

m 3

00

0m

m

See illustration below

Page 7: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

P50 23.60

7

PROMATECT® 50 SOLID INTERNAL PARTITIONSARCHITECTURAL SPECIFICATIONS

The following are standard architectural specifi cations for solid/frameless internal partition systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.

Fire attack from both sides / non loadbearing partition

Up to 60 minute fi re resistance, integrity and insulation in accordance with the criteria of BS 476: Part 22: 1987 and/or AS 1530: Part 4: 2005. (1)

Acoustic performance

The partition system shall have a Weighted Sound Reduction Index of Rw 36dB.

Supporting structure

Care should be taken to ensure that any structural element by which the partition system is supported, e.g. concrete/brick, has a fi re resistance equal to or greater than 60 minutes.

Lining boards

Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured by Promat International (Asia Pacifi c) Ltd, on both sides. All stagger joints at minimum 610mm. Standard board dimension 2440mm x 1220mm x 15mm thick.

Fixing

Galvanised steel frame made of 50mm x 50mm x 1mm thick perimeter steel angle will be fastened to the wall/fl oor/ceiling with 40mm x M6 masonry anchors at nominal 500mm centres.

First layer of 15mm board fi xed to perimeter angle using 30mm x No.8 self-tapping screws at 200mm centres. Second layer of 15mm board fi xed to fi rst layer using 40mm x No.8 self-tapping screws at 300mm centres around the perimeter and down the centre of each panel.

30mm x No.8 self-tapping screws are also used to fi x the board __________________________________________________________________________________________________________________________________________________________________________. (2)

Tests and standards

The complete system along with material and framing is tested in accordance with the criteria of AS 1530: Part 4: 2005.

Jointing

Plain butt joints between machined edges of boards. (3)

Joints fi lled in preparation for painting. (4)

Joints fi lled and taped in preparation for decoration. (5)

Follow-on trades

Surface of boards to be prepared for painting/plastering/tiling(6) in accordance with manufacturer’s recommendations.

NOTES:• (1), (3), (4), (5), (6) delete as appropriate.• (2) describe the alternative framing method or delete.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.

Page 8: PROMAtect ® 50 Solid partition€¦ · a fi re resistance equal to or greater than 60 minutes. Lining boards Two layers of 15mm thick PROMATECT® 50 CBM boards, as manufactured

6 Distinction Road

Wangara, WA 6065

T (08) 9445 8300

F (08) 9445 8400

[email protected]

progressivematerials.com.au