proline promass product presentation (endress+hauser)

VIK lezing - Go with the Flow 2012Coriolis flowmetingen

Endress+Hauser SA/NVJean-Jacques Renaux – Product Manager Flow 1

Subject:

Owner:Renaux Jean-JacquesCreation date:01/06/2004

PROline Promass Product Presentation

PROline Promass 80/83Applications

Folie 1

Welcome by Endress+Hauser


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Promass of Endress+Hauser… more than just a Coriolis mass flow meter !



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Folie 3

Flow measurement

Six innovative technologies

Instruments without any moving partsfor measurements in liquids, gas and steam

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Folie 4

Applications Window – Liquids and Gases

ConductiveLiquids

Non-conductiveLiquids Gases Steam

PromagElectromagnetic

PromassCoriolis

ProwirlVortex

Prosonic FlowUltrasonic

T MassThermal Mass

DeltatopDifferential Pressure

Lowviscosity

Highviscosity

Lowviscosity

Highviscosity

Fluid

Technology



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Folie 5

Why Measure Mass?

Volume 1 Volume 2Mass 1 = Mass 2

Masse 1

Volumen 1

Masse 2

Volumen 2

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Folie 6

Mass Flow Measurement

Discontinuous, direct

m = Smi

Continuous, indirect

m = V • r• •

•V = Volume flow

r = Density

m = Mass flow•

mi



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Folie 7

Direct mass flow measurement ofliquids and gases

• Highest accuracy over a wideflow range

• Multivariable technology:additional process information(density, temperature, volume,concentration, …)

• Easy installation: no upstreampiping required

• Compact and robust design

• No moving parts

• Industry specific versions

• Safety first (ATEX, 3-A, EHEDG…)

Promass: Advantages at a glance


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Coriolis Mass Flow MeterFrom theory ...




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Flow Measurement – Applications Window

FlowApplication window

Slide 9

~ QmfR ~ r ~ T

= Mass flow = Phase differencer = DensityfR = Reference frequencyT = Temperature = RTD resistance

Qm

fR

Qm

Coriolis Forces – Measuring Principle



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Slide 11

m= Particles

w= Angular velocity

v = Radial velocity

Fc= Coriolis force

Fc = -2m • v • w

V = 0

V > 0

Fc

Fc

Coriolis Forces – Translation and Rotation

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Slide 12

w = Angular velocityFc = Coriolis force = Phase shift

A,B = Sensorsy = Amplitudet = Time

~ Fc ~ m•

Direct Mass Flow measurement



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Slide 13

r

flfl

tfl

R

Vmmm

cf

21mt

fR mfl

fR = Resonant frequency

mt = Tube mass

mfl= Fluid mass

rfl = Fluid density

c = Constant

fR = ƒ(rfl)

Density Measurement


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Coriolis Mass Flow Meter… to vibrating systems adapted toindustrial environment.




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Folie 15

Features• Mass, volume, temperature and

density information from onemeasuring instrument

• High accuracy• Large turndown

Installation• Fit and forget design• No inlet and outlet runs required• Vibration compensated• Compact design

Safety first• Corrosive resistant materials• Secondary enclosure as standard• High-pressure design• Hygienic design• Fully Ex-certified

Traditional Coriolis Mass Flow Meters

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Slide 16

Coriolis Flow Meter: Wide Application Field

Industries Chemical

Oil & Gas

Pharmaceutical

Food & Beverages

Mining / Utility

Applications Process: continuous direct mass / density

Concentration measurement

Transfer of liquid or gases

Custody Transfer of liquids or gases

Loading of tank trucks, trains, ships

High / Low pressure gases (Natural gas, CNG, ethylene)

Filling machines




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Coriolis Mass Flow MeterWhich Sensor for which application?


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Slide 18

PROline Promass – Product segmentation

80 83

F

A

84

CustodyTransfer

Processapplication

Basicapplication

40

S

P

E

The Right Product for the Right Application

IMH

Promass F/A – Universal• Highest accuracy

• Mass flow 0,05%• Density 0,0005 g/cc

• DN: DN1 DN250• T°< 200 350°C

Promass S/P – OptimizedS: Food / 3-A / EHEDGP: Life Science / ASME-BPE• Single measuring tube• High accuracy

• Mass flow 0,1%• Density 0,001 g/cc

• Low pressure drop

Promass E – EconomicUtility applications: demin, oils,solvents, gases (N2, CO2)• Replacement of mechanicalcounters• Short face to face length

Promass I/M/H - ApplicationI: Single straight tube• Viscosity measurement• Low pressure drop• Minimal shear stress on fluidM: Straight tubes• High pressureH: Tantalum wetted parts• Highly corrosive media



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Slide 19

Sensor/Transmitter Combinations Overview

Integral SSRemote Ex (Field)Integral Alu Remote (Wall)

83

80

83

8080

83 83

80

F/A Sensors S/P Sensors I/M/H Sensors E Sensor

Choose according to your Needs

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Slide 20

High operating frequency 250 Hz< fr < 1100 Hz

(typical piping frequency 50 Hz< f < 150 Hz)

Balanced tube system (dualtube or TMB)

Robust and Compact SecondaryContainment

Promass – High Immunity to Interferences

High operating frequency, balanced tube system and Containment

Dual tube TMB



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Slide 21

Measurement• Low pressure gases (e.g. natural

gas, air, ethylene, oxygen• LPG (e.g. butane, propane)• Cryogenics (e.g. liq. Nitrogen)• Fuel oils and gasoline• Alcohol• Detergents and solvents• Latex, Silicon oil• Toluene, BenzeneAnd many more...

Ideal Sensor for gas- most experience- best zero point stability- Stainless steel and Alloy C-22

versions

“The standard for almostevery application!”

Promass 80/83 F – The Most Universal Solution

DN8...250 :0-100 kg/h up to 2.200 t/h

Temperature : -50 up to 350°CPressure : up to PN100

SIL 2

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Slide 22

Promass F Sensor – Choice of Materials

Electrodynamic sensors

Exciter Secondary containment

Measuring tube

Promass A/F Promass H Promass I Promass E

A : DN1, 2 & 4

F : DN 8 - 250

Measuring tubes (2):

904L or Hastelloy C22

T° : -200 … +200°C

(special version up to350°C)

Pressure : PN100 max

DN 15 – 25 (DN8/40/50in prep)

Measuring tube (1):

Tantalum 2.5W

T° : -50 … +150°C

Pressure : PN40 max

DN 8 - 80

Measuring tube (1):

Titanium

T° : -50 … +150°C


DN 8 - 50

Measuring tubes (2):

904L

T° : -50 … +125°C




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Folie 23

RDB palm oilmeasurement at50°C, 5.5 barg,

with 40st viscosityand 0.9 SG

Olein Stearin RDB Palm Oil

Totalizer for theblended oil

Steam tracing

Application• Mass flow measurement of Olein,

Stearin and Palm oil

Requirements• Mass measurement• Accuracy batching, independant of

T° variations• Hygienic design (3-A)• Steam tracing

Solution• Promass 80F• Vertical installation for self

draining installation (batches)

Benefit:• Improved quality of margarine due

to good ratio control• Easy heat tracing• Self draining

Blending: Continuous & Direct Mass, Heat Tracing,…

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Folie 24

Transfer: Promass 83F / 6” for Rubber Cement

Application:Hexane with rubber pellets. At theprocess temperature the rubber pelletsare pretty soft and mix with the hexane.Plugging was an issue with the PDmeters. Vertical installation waspreferred to avoid plugging and enableeasier draining. Upgrade to advanceddiagnostics was requested by thecustomer after installation in order todetect coating of the pipes.

Requested flow: 20 – 110 t/hPressure: 7 - 8 bar GTemperature: 95°CDensity: 660 kg/m³Viscosity: 3.500 cP



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Folie 25

Application• Flow measurement of highly

viscous fluid• Flow rate : 300 kg/h (average)

from piston pump• Viscosity : 40.000…150.000 cP• T° : 20…90°C• Pressure : 6 bar G• Piping : DN100, suspended

Requirements• Mass and T° for viscosity

control

Solution• Promass 63F DN50

Full Scale = 70 t/hOp. Flow = 300 kg/ (0.5% ofs)

7 cm/s in measuring tubesMeasuring results

• Specifications : 1.41 % or• Dynamic PIPO: 0,50 % or

High viscous Fluids: Promass F Zero Point Stability

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Folie 26

Promass F High temperature - Specifications



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Slide 27

Process: Promass F HT Sensor at 260°C

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Folie 28

Truck Loading: Lubricant Road Tanker Loading



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Folie 29

Truck/Train Loading: Promass on a Bio-Ethanol plant

Train Loading

Truck Loading

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Folie 30

Truck Loading: Promass 84 on Bio-Diesel Loading

Promass 84F Coriolis Mass Flow MeterThe universal flow meter for custody transfer.Together with the measured temperaturewe are calculating standard volume by 15°C



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Slide 31

Ship Loading/Unloading - Promass F DN250/10’’

• Direct mass measurement of flow rates up to 2200t/h• Promass F is easy to install when space is limited• Immune to disturbances (vibrations, flange misalignment, flow profile)Support or straight pipe runs are not required• High accuracy ± 0.1%• Robust, reliable measurement

Promass F DN250/10” sensor made it possible

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Slide 32

Promass F DN250 – The Big easy

Flange connections: DN250/10”:DINPN16, 40, 64, ANSI Cl. 150,300, 600, JIS10K, 20K

Reductions/expansion: DN150/6”, DN200/8”,DN300/12”Flanges available on request

Maximum flow rate: 2200 t/h

Fluid temperature: -50...+200 °C

Ambient temperature: -20...+60 °C

Measuring tube material: 1.4404/316L

Accuracy:• Mass flow rate (liq.)• Mass flow rate (gas)• Density• Temperature

±0.1 % o.r. (±zero point stability)±0.35 % o.r. (±zero point stability)±0.0005 kg/dm3

±0.5 °C±0.005 x fluid temperature [°C]

Ex approvals: ATEX II2GD EEx D / EEx deFM/CSA Cl I Div. 1TIIS (in preparation)

Big in Flow, Small in Dimensions!

SIL2



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Folie 33

Design with Modern Technology

MaximumAmplitude

NoMouvement

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Slide 34

Technical Data

Flow splitter material (cast): CF3M Flange material: 316L

102,26 mm



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Slide 35

Promass 83F DN250 – Sea Tank Terminal

Promass 83F DN250 onCalcium carbonate shiploading applications(Antwerp)

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Slide 36

Promass 83F DN250 – Sea Tank Terminal



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Folie 37

National transportationcompany

Ship loading &unloading: Custodytransfer of gasoline,diesel oil, kerosene

Ship loading & Unloading with Promass 83F DN250/10”

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Slide 38

Density Measurement in aby-pass with Promass F

In-line Density measurementwith Promass F

for measurement of milk fat content

Multivariable technology: Mass, Volume & Density



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Folie 39

Application• Measurement of sweet

condensate milk (10 t/h; 1,29-1,30 g/cc; 55-60°C)

Requirements• Mass AND density• High accuracy required on both

variables• Hygienic design (3-A)• CIP and SIP up to 150°C

Solution• Promass 83F DN80 with special

density calibration in factoryand Profibus DPcommunication

• Triclamp with 3-A approval

Benefit:• High accuracy• Easy cleaning

Promass F: Highest Accuracy for Mass Flow and Density

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Folie 40

Solution for an automatic Beer Extract Measurement

Special Software developed for Promass incombination with an automated solutiondone by a systempartner of Germany. Thissolution enables an automated andoptimizes brew process.

No more manual spindlingnecessary to detect the end of thebrew process.

• Germany• Öttinger Brewery• Solution for an:

Automatic beer extractmeasurement

• Q1/2004



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Slide 41

Not only Highly Viscous Fluids ... but also Gases!

Flow measurement of highly viscous fluid

Viscosity from 40.000 to 150.000 cP !!300 k/g (pulsating) in a Promass 63F DN50

=> measuring error < 0.5% o.r.

Accurate measurement of Nitrogenconsumption

Nitrogen gas at 40 bar - 100 - 2000 Nm³/h

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Slide 42

Natural gas: Promass 83F 6”/DN150



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Slide 43

No need for upstream piping: Hydrogen

Model: Promass 83FDN 150DN8

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Slide 44

Metering Station: High Accuracy, Low Pressure Gases



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Folie 45

Promass 40/80/83 E – The Economic Solution

Measurement• Gases (e.g. air, O2, N2, ...)• Demin water• Fuel oils and gasoline• Vegetable oils, animal fats

• Alcohol• Detergents and solvents

- Short face-to-face length- Replacement of mechanical counters

2 sligthy bended tubesDN8...80 : 0-100 up to 180 t/hTemperature : -50 up to 140 °CPressure : up to PN100(SS 904L/316L wetted parts)

“The Cost-effective solution forutilities applications!”

Ra < 0.8 µm

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Folie 46

Promass 80/83 A - When Every Drop Counts

Measurement• High-pressure gases• Low pressure gases

(e.g. helium, hydrogen, air)

• Additives and flavors• Perfume

• DI-water• Insulin• Glue

“Sometimes the little thingsin life count the most!”

Ra < 0.8 µmRa < 0.4 µm

1 sligthy bended tubeDN1, 2 & 4 :

0-100 g/h up to 450 kg/hTemperature : -50 up to 200°CPressure : up to PN400(SS 904L/316L or Alloy C22 wetted parts)



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Folie 47

Promass 80/83 S – The Optimized Solution for F&B

Ra < 0.8 µmMeasurement• Milk, cheese• Beer, drinks• Yogurt with or without fruit

pieces• Syrup/Molasses• Chocolate• Detergents, solvents

- Single-tube design- Drainable- Low pressure loss

“The optimized Solution forthe Food Industry”

1 sligthy bended tubeDN8...50 :

0-100 up to 70 t/hTemperature : -50 up to 150°CPressure : up to PN100(Stainless Steel wetted parts)

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Folie 48

Promass 80/83 P – The compliant Solution for LS

Ra < 0.4 µm, electropolishedMeasurement• WFI water, DI-water• Insulin• Blood plasma (sterile)• Cosmetics, Perfume

• Fermentation• Filtration• Chromatography• Media preparation

- Single-tube design- ASME-BPE compliant

“The compliant solution forLife Science applications”

1 sligthy bended tubeDN8...50 :

0-100 up to 70 t/hTemperature : -50 up to 200°CPressure : up to PN100(316L/1.4435, low delta ferrite)



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Folie 49

Promass 80/83 I - The Specialist

Measurement• Yogurt with fruit pieces• Syrup/Molasses• Chocolate with nut pieces

• Blood plasma (sterile)

• Colors• Cosmetics

- Single straight measuring tube- In-line Viscosity measurement

“The straight design for astraight measurement!”

1 single straight tubeDN8…80 :

0-100 up to 180 t/hTemperature : -50 up to 150°CPressure : up to PN100(Titanium Gr2 or Gr9 wetted parts)

Ra < 0.8 µmRa < 0.4 µm

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Folie 50

Promass I: Sensor Design

Electrodynamic sensors

Inner frame

Secondary containment

Measuring tubeExciter Counter pendulum

Nitrogen

Balanced single straight tube system



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Folie 51

Transfer – Liquid Chocolate Mass Flow

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Folie 52

Promass 83I - 4 x Measuring Parameters

D = Phase shift

m = Mass flow

W = RTD resistance

fR = Resonant frequency

r = Density

T = Temperature

= Dynamic viscosity

D = Tube damping

•

DD ~ m

fR ~ rr

WW ~ T

D ~

•



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Folie 53

Exploitation of torsional oscillation

Principle of operation

The pendulum is attached to the middle of the oscillating measuringtube, and induces torsional oscillations into the measuring tube by afrequency about 800Hz

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Folie 54

Velocity ofrotation v

q

Velocityprofile v(r)

q

measuring tube

fluid

Viscosity Measurement with Promass 83I

Torsional oscillation of themeasuring tube creates a shear rateof the fluid

Shear force on the inside of the tubeis a function of shear rate andviscosity

Shear force defines the necessarydrive power

Through measurement of the drivecurrent, the required drive powerand hence the viscosity can becalculated



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Folie 55

What you get....

-> PROline Promass 83I - Coriolis Mass Flow instrument

-> Viscosity calibration

-> Special density calibration

-> Flow calibration

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Folie 56

Quality control(comparison between lab andprocess measurement)

Process control

Trend / logging of data incl.viscosity

Quality control

(limit values determined in theprocess)

OK

possible with someefforts

Requires knowledgeabout fluid in detail

Application areas for Process viscosity measurement



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Folie 57

“Green” application: Detection of Lactoserum

Detection of lactoserum in ayaourt process

Fluid• White mass or Lactoserum (‘petit lait’)

Application• Detection of lactosérum to preventquality problems• Typical values for viscosity:White mass = 50 cPLactoserum = 25 cPSet point = 37 cP

Benefits• Robust detection, hygienic design and onesingle instrument for mass flow andviscosity.• Measurement more reliable than withother principals: Density, Conductivity,Optical

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Folie 58

Heating of the Promass F compactwith a Heating Jacket

Immunity to Stress: Heating Jacket up to 350°C

Heating of the Promass M remotewith Heating jacket (new design)



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Folie 59

Orientation when Heating

Ideal installation position,- for all certified heating media- for all certified temperature ranges.

Recommended in certain situation,but NOT when using steam

OK if fluid T° <200°CIf fluid T°>200°C, the remoteversion for heating isrecommended

Heating jacket,New design

Remote version,for heating


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Coriolis Mass Flow MeterTransmitter’s functionality's accordingto the customers’ needs




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Folie 61

Promass 80 - The Cost-effective Solution

Communication0/4..20mA; 0...1kHz

Digital communication: HART + Profibus PA

Service interface (Connection to Tooling)

Up to 5 cable glands

Human Machine Interface (HMI)Quick Setup for a fast and easy commissioning

Push-button operation

2-line back-lit display: Display in plain text

Measuring valuesm, V, ρ, T

Data storageS-DAT™

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Folie 62

CommunicationFlexible I/O-Modules

HART, Profibus PA and DP, FF

Service interface (connection to Tooling)

Human Machine Interface (HMI)Quick Setup for a fast and easy commissioning

Touch Control operation allows programmingwithout opening of electronics

4-line back-lit display

Modular Software conceptConcentration calculation, batching functionsand advanced diagnostics

Data storageS-DAT™, T-DAT™, F-CHIP™

26 differentconfigurations

Promass 83 - The Taylor-Made Solution



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Folie 63

Programming - Quick Setup

Quick Setup “Commissioning”PROline

• Rapid and easycommissioning

• Guided parametersequence

• Dynamic structure(corresponding toversion)

Application-specific Quick Setupfor Promag 53 and Promass 83

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Folie 64

Data Management - S-DAT , T-DAT and F-CHIP

F-CHIPTM

T-DATTM

S-DATTM

Sensor S-DAT™Sensor data• Calibration data• Diameter• Serial number

Transmitter T-DAT™Transmitter data (manual backup)• HART address• Ranges• Units / Values

Function F-CHIP™• Batching Software• ECC Software• Advanced Diagnostics



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Folie 65

Promag 53/Promass 83 - Pulsating Flow Measurement

mA

t

S

A

S = A

t

+Q

Working principlePeristaltic hose pump

Delivery characteristicPeristaltic hose pump

Measuring mode “pulsating flow”signal output (current or frequency)

Flow components outside the outputrange are bufferedSet off flow signal within measuringrange at signal output

• stable signal output(regulation/control)

• net transfer flow quantity is output(external totalizer)

-Q


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Coriolis Flow MeterInstallation guidelines




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Folie 67

Installations Hints – Easy to Install

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Folie 68

Installation – Vertical without special Supports

Vertical Installation• No inlet and outlet runs• No special supports• Recommended for batch

processes (discontinuous)



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Folie 69

Installation – Horizontal without special Supports

Horizontal Installation• No inlet and outlet runs• No special supports• To be applied for continuous

processes


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Coriolis Mass Flow MeterHighest accuracy and repetability




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Folie 71

Our calibration rig is worth its weight in Gold !!

Accredited, only accredited calibrations are credible calibrations.

± 0,015%measured error !!

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Folie 72

An unbroken chain of trust - Traceability

The international Prototype Kilogram(BIPM) ParisUncertainty = +/_ 0.000001%+/- 10 microgram

The National Standard Kilo (NationalInstitute of Metrology METAS)Uncertainty = +/_ 0.0001%+/- 0.5g/500 kg, replica No 38

Gravimetric scales (E+H Flowtec)Verification of scales every 2 weeksClass F2 Weights +/- 0.8g/50 kg = 0.0016%

The calibration Rig (E+H Flowtec)PremiumCal rigs in Reinach and GreenwoodUncertainty +/- 0.015%Accredited acc. to ISO 17025

The meter (in customer’s production plant)Promass 83/84F DN 08 – 2500ption 0.05% (only possible if the reference is far better !!)



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Slide 73

PremiumCal - Calibration Rig for ALL Promass

FCP 7.1.5 (4 t scale) 0.015% gravimetric FCP 7.1.5 (400kg scale) 0.015% gravimetric FCP 6.5 (cylinder) 0.021% volumetric

4t Scale 400kg Scale CylinderDN100 … DN250 DN25 … DN150 DN8 … DN15

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Slide 74

PremiumCal – Swiss Accreditation Service

Official download of certificate from the Swiss Accreditation Service website:www.sas.ch or www.seco.admin.ch/sas/index.html?lang=en



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Slide 75

High Accuracy - New ‘Flat’ specifications

New specification:

Old specification:

Example:Promass 83F25

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Folie 76

High Accuracy - New ‘Flat’ specifications

Linear specifications for a turndown of 25:1

linear specification 25:1

Accuracy on Mass Flow for Liquids for Gases• F ± 0.05% o.r. ± ZS ± 0.35% o.r. ± ZS• A ± 0.10% o.r. ± ZS ± 0.50% o.r. ± ZS• E ± 0.20% o.r. ± ZS ± 0.75% o.r. ± ZS



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Folie 77

Simple specification throughout the documentation

Screenshot from Applicator 10.07:

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Folie 78

Density Measurement of Liquids - Specifications

Den

sity

g/cc

Temperature °C°0 °80°20 °40 °60

0.8

1.8

1.0

1.2

1.4

°200

Validity of E+HStandard DensityAccuracy statement

± 0.01 g/cc

Validity of E+HField Density

Accuracy statement± 0.0005 g/cc

Validity of E+HSpecial Density

Accuracy statement± 0.001 g/cc



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Folie 79

Liquids & Gases: Influence of Medium Properties

Mediumcharacteristics

Effect on the accuracy of mass flow

Temperature When there is a difference between the temperature for zero pointadjustment and the process temperature, the typical measured error ofthe Promass sensor is ±0.0002% of the full scale value / °C.

Static pressure Static pressure has a predictive effect on the accuracy of Coriolis massflow meters. This effects is dependant of the sensor type and nominaldiameter. Tables show the effect on accuracy of mass flow due to adifference between calibration pressure and process pressure

Viscosity Viscosity has a negligible effect on the accuracy of Coriolis mass flowmeters. It has an effect on the Zero Point of the instrument. This effectcan be compensated by carrying out a static or dynamic zero pointadjustment during commisionning.

Density Density has a negligible effect on the accuracy of Coriolis mass flowmeters.

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