proleis: the end-to-end manufacturing ... - tebis ag, germany · tebis software and proleis...
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Tebis Software and Proleis
Optimize your processes—from order to finished product
Effectively plan and control your manufacturing
Working closely with Proleis, Tebis provides comprehen-sive data management and manufacturing planning and control features so you can perfectly manufacture individual parts—from the proposal to the finished product.
Optimal data management and organization: Manage all CAD/CAM data and keep it up-to-date with the Proleis data management module, which includes version control. You can operate the system intuitively – right in the Tebis GUI of your Tebis workstations. With the supplier-coupling module, you can even integrate your subcontractors into your data management system.
Transparent decision-making in the proposal process: During preplanning, quickly and easily check to see if proposed projects can be processed and required delivery dates met.
Fast and easy fine planning and capacity control: Use the standardized planning templates to define and plan all manufacturing steps of the components. The automatic capacity alignment in the manufacturing control center lets you fully utilize your personnel and machinery to meet delivery deadlines. All resources work with an individual task list with defined priorities.
Transparent and reliable logistics: Identify your compo-nents with bar codes and scanners so you can record storage locations and transport parts as scheduled. All components are delivered on time to the machine and assembly workstation just before the manufacturing starts.
Optimal tool provision: Transparently manage your real machine magazines, tool cabinets and pool magazines. After the net tool requirements are calculated, the system automatically generates assembly orders at the setup station. If a tool’s service life falls below a specific mini-mum, the automatic resupply helps prevent unscheduled downtime due to missing tools.
Process optimization: Document errors and problems, and create reports. Analyze your processes by evaluating and determining key performance indicators. This enables you to recognize problems early on and fully utilize the potential of your manufacturing processes.
“In our infrastructure, we rely on long-term partnerships and high quality. Fast amortization of our investments needs to be ensured by significantly higher productivity. Proleis precisely fits into this pattern: With Proleis, we achieve significantly more throughput, because of optimized manufacturing planning and seamless data management.”Dr. Louis SchneiderManaging Director of Schneider Form GmbH, Dettingen unter Teck, Germany
“Thanks to the order wizard and the planning templates, we can plan an entire vehicle type with just a few clicks of the mouse—it couldn’t be easier.”Frank EberhardtPlanner for tooling and equipment manufacture at Daimler AG, Sindelfingen, Germany
“With Proleis, we manage our project data and plan the entire manufacturing, from design to assembly. The control center keeps our manufacturing planning up-to-date, which delivers significant advantages for us as well as for our customers. We optimally utilize our resources, which enables us to precisely adhere to our production schedules. We also benefit from consistency in commercial and technical data.”Work preparation team Siebenwurst GmbH & Co. KG, Dietfurt, Germany
AssemblyLogistics
NC programming
Tool provisionControl center
Manufacturing planning
Key indicator evaluation
Preplanning Planning
DNC MES
Fine planning
CAD design
Subcontracted Order Receipt of goods
Product
Proposal ProductProleis: From proposal to finished product
Subcontracted
Proleis: The end-to-end manufacturing solution
Tebis America Inc.400 E. Big Beaver Rd.Troy, MI 48083USATel. +1/248/[email protected]
Tebis Canada Ltd.279 Turning Leaf RoadOakville, ON L6L 6V5CanadaTel. +1/905/[email protected]
Tebis China Co. Ltd.88 Keyuan RoadTower 1, 3rd floor, Unit 310Pudong201203 ShanghaiPeople's Republic of ChinaTel. +86/21/[email protected]
TebisTechnische InformationssystemeAktiengesellschaftEinsteinstr. 3982152 Martinsried/Planegg GermanyTel. +49/89/81803-0
© Tebis AG 2015All rights reserved.All trademarks and registered trademarks mentioned in this document are the property of their respective owners.
Tebis France SARL96, Bd. M. Vivier-Merle69003 LyonFranceTel. +33/4/[email protected]
Tebis Iberia, S.L.Avda. Dr. Severo Ochoa, 3628100 Alcobendas (Madrid)SpainTel. +34/[email protected]
Tebis Italia S.r.l.Via Ferrero 29/3110098 Cascine Vica Rivoli TOItalyTel. +39/011/[email protected]
Tebis Portugal Unipessoal, Lda.Estrada de Leiria E.N. 242 n °̄ 206Edificio Embra Park, Escritório 1°̄L2430-527 Marinha GrandePortugalTel. +351/244/[email protected]
Tebis Scandinavia ABBacka Bergögatan 18SE-42246 Hisings BackaSwedenTel. +46/31/[email protected]
Tebis (UK) Ltd.Coventry Univ. Technology ParkPuma WayCoventry CV1 2TTUnited KingdomTel. +44/2476/[email protected]
Proleis: Milled medals show what the system can doTo provide small souvenirs for visiting Tebis customers, we scanned their faces, processed the data, and milled in a multiple setup (16 units) to put their likenesses on medals.
The entire process—scanning, design, NC programming, setup and output—was planned, monitored and con-trolled with Proleis. Our visitors were able to follow the manufacturing progress on displays. We used some images of the medal milling in this brochure to illustrate manufacturing steps.
Proleis: Who is behind this product?Proleis is a manufacturing planning and control system developed by the ID Ingenieursgesellschaft für Daten-technik GmbH located in Germany. ID GmbH special-izes in communication and integration tools for the manufacturing process. As close collaboration partners, Tebis AG and ID GmbH work together to develop professional software solutions for data management and manufacturing planning and control. Tebis has integrated Proleis functionality into its CAD/CAM and Viewer systems. Proleis systems can be customized to meet specific manufacturing requirements.
Proleis: How do I implement it?Tebis Consulting, the manufacturing-related consul-tancy of Tebis AG, works with ID GmbH to carefully analyze your processes and provide support for your decision making. Then, step-by-step, we implement a data management and manufacturing planning and control solution tailored to your processes.
Proleis: What are users saying?
Tebis Software and Proleis
Optimize your processes—from order to finished product
Effectively plan and control your manufacturing
Working closely with Proleis, Tebis provides comprehen-sive data management and manufacturing planning and control features so you can perfectly manufacture individual parts—from the proposal to the finished product.
Optimal data management and organization: Manage all CAD/CAM data and keep it up-to-date with the Proleis data management module, which includes version control. You can operate the system intuitively – right in the Tebis GUI of your Tebis workstations. With the supplier-coupling module, you can even integrate your subcontractors into your data management system.
Transparent decision-making in the proposal process: During preplanning, quickly and easily check to see if proposed projects can be processed and required delivery dates met.
Fast and easy fine planning and capacity control: Use the standardized planning templates to define and plan all manufacturing steps of the components. The automatic capacity alignment in the manufacturing control center lets you fully utilize your personnel and machinery to meet delivery deadlines. All resources work with an individual task list with defined priorities.
Transparent and reliable logistics: Identify your compo-nents with bar codes and scanners so you can record storage locations and transport parts as scheduled. All components are delivered on time to the machine and assembly workstation just before the manufacturing starts.
Optimal tool provision: Transparently manage your real machine magazines, tool cabinets and pool magazines. After the net tool requirements are calculated, the system automatically generates assembly orders at the setup station. If a tool’s service life falls below a specific mini-mum, the automatic resupply helps prevent unscheduled downtime due to missing tools.
Process optimization: Document errors and problems, and create reports. Analyze your processes by evaluating and determining key performance indicators. This enables you to recognize problems early on and fully utilize the potential of your manufacturing processes.
“In our infrastructure, we rely on long-term partnerships and high quality. Fast amortization of our investments needs to be ensured by significantly higher productivity. Proleis precisely fits into this pattern: With Proleis, we achieve significantly more throughput, because of optimized manufacturing planning and seamless data management.”Dr. Louis SchneiderManaging Director of Schneider Form GmbH, Dettingen unter Teck, Germany
“Thanks to the order wizard and the planning templates, we can plan an entire vehicle type with just a few clicks of the mouse—it couldn’t be easier.”Frank EberhardtPlanner for tooling and equipment manufacture at Daimler AG, Sindelfingen, Germany
“With Proleis, we manage our project data and plan the entire manufacturing, from design to assembly. The control center keeps our manufacturing planning up-to-date, which delivers significant advantages for us as well as for our customers. We optimally utilize our resources, which enables us to precisely adhere to our production schedules. We also benefit from consistency in commercial and technical data.”Work preparation team Siebenwurst GmbH & Co. KG, Dietfurt, Germany
AssemblyLogistics
NC programming
Tool provisionControl center
Manufacturing planning
Key indicator evaluation
Preplanning Planning
DNC MES
Fine planning
CAD design
Subcontracted Order Receipt of goods
Product
Proposal ProductProleis: From proposal to finished product
Subcontracted
Proleis: The end-to-end manufacturing solution
Tebis America Inc.400 E. Big Beaver Rd.Troy, MI 48083USATel. +1/248/[email protected]
Tebis Canada Ltd.279 Turning Leaf RoadOakville, ON L6L 6V5CanadaTel. +1/905/[email protected]
Tebis China Co. Ltd.88 Keyuan RoadTower 1, 3rd floor, Unit 310Pudong201203 ShanghaiPeople's Republic of ChinaTel. +86/21/[email protected]
TebisTechnische InformationssystemeAktiengesellschaftEinsteinstr. 3982152 Martinsried/Planegg GermanyTel. +49/89/81803-0
© Tebis AG 2015All rights reserved.All trademarks and registered trademarks mentioned in this document are the property of their respective owners.
Tebis France SARL96, Bd. M. Vivier-Merle69003 LyonFranceTel. +33/4/[email protected]
Tebis Iberia, S.L.Avda. Dr. Severo Ochoa, 3628100 Alcobendas (Madrid)SpainTel. +34/[email protected]
Tebis Italia S.r.l.Via Ferrero 29/3110098 Cascine Vica Rivoli TOItalyTel. +39/011/[email protected]
Tebis Portugal Unipessoal, Lda.Estrada de Leiria E.N. 242 n °̄ 206Edificio Embra Park, Escritório 1°̄L2430-527 Marinha GrandePortugalTel. +351/244/[email protected]
Tebis Scandinavia ABBacka Bergögatan 18SE-42246 Hisings BackaSwedenTel. +46/31/[email protected]
Tebis (UK) Ltd.Coventry Univ. Technology ParkPuma WayCoventry CV1 2TTUnited KingdomTel. +44/2476/[email protected]
Proleis: Milled medals show what the system can doTo provide small souvenirs for visiting Tebis customers, we scanned their faces, processed the data, and milled in a multiple setup (16 units) to put their likenesses on medals.
The entire process—scanning, design, NC programming, setup and output—was planned, monitored and con-trolled with Proleis. Our visitors were able to follow the manufacturing progress on displays. We used some images of the medal milling in this brochure to illustrate manufacturing steps.
Proleis: Who is behind this product?Proleis is a manufacturing planning and control system developed by the ID Ingenieursgesellschaft für Daten-technik GmbH located in Germany. ID GmbH special-izes in communication and integration tools for the manufacturing process. As close collaboration partners, Tebis AG and ID GmbH work together to develop professional software solutions for data management and manufacturing planning and control. Tebis has integrated Proleis functionality into its CAD/CAM and Viewer systems. Proleis systems can be customized to meet specific manufacturing requirements.
Proleis: How do I implement it?Tebis Consulting, the manufacturing-related consul-tancy of Tebis AG, works with ID GmbH to carefully analyze your processes and provide support for your decision making. Then, step-by-step, we implement a data management and manufacturing planning and control solution tailored to your processes.
Proleis: What are users saying?
Tebis Software and Proleis
Optimize your processes—from order to finished product
Effectively plan and control your manufacturing
Working closely with Proleis, Tebis provides comprehen-sive data management and manufacturing planning and control features so you can perfectly manufacture individual parts—from the proposal to the finished product.
Optimal data management and organization: Manage all CAD/CAM data and keep it up-to-date with the Proleis data management module, which includes version control. You can operate the system intuitively – right in the Tebis GUI of your Tebis workstations. With the supplier-coupling module, you can even integrate your subcontractors into your data management system.
Transparent decision-making in the proposal process: During preplanning, quickly and easily check to see if proposed projects can be processed and required delivery dates met.
Fast and easy fine planning and capacity control: Use the standardized planning templates to define and plan all manufacturing steps of the components. The automatic capacity alignment in the manufacturing control center lets you fully utilize your personnel and machinery to meet delivery deadlines. All resources work with an individual task list with defined priorities.
Transparent and reliable logistics: Identify your compo-nents with bar codes and scanners so you can record storage locations and transport parts as scheduled. All components are delivered on time to the machine and assembly workstation just before the manufacturing starts.
Optimal tool provision: Transparently manage your real machine magazines, tool cabinets and pool magazines. After the net tool requirements are calculated, the system automatically generates assembly orders at the setup station. If a tool’s service life falls below a specific mini-mum, the automatic resupply helps prevent unscheduled downtime due to missing tools.
Process optimization: Document errors and problems, and create reports. Analyze your processes by evaluating and determining key performance indicators. This enables you to recognize problems early on and fully utilize the potential of your manufacturing processes.
“In our infrastructure, we rely on long-term partnerships and high quality. Fast amortization of our investments needs to be ensured by significantly higher productivity. Proleis precisely fits into this pattern: With Proleis, we achieve significantly more throughput, because of optimized manufacturing planning and seamless data management.”Dr. Louis SchneiderManaging Director of Schneider Form GmbH, Dettingen unter Teck, Germany
“Thanks to the order wizard and the planning templates, we can plan an entire vehicle type with just a few clicks of the mouse—it couldn’t be easier.”Frank EberhardtPlanner for tooling and equipment manufacture at Daimler AG, Sindelfingen, Germany
“With Proleis, we manage our project data and plan the entire manufacturing, from design to assembly. The control center keeps our manufacturing planning up-to-date, which delivers significant advantages for us as well as for our customers. We optimally utilize our resources, which enables us to precisely adhere to our production schedules. We also benefit from consistency in commercial and technical data.”Work preparation team Siebenwurst GmbH & Co. KG, Dietfurt, Germany
AssemblyLogistics
NC programming
Tool provisionControl center
Manufacturing planning
Key indicator evaluation
Preplanning Planning
DNC MES
Fine planning
CAD design
Subcontracted Order Receipt of goods
Product
Proposal ProductProleis: From proposal to finished product
Subcontracted
Proleis: The end-to-end manufacturing solution
Tebis America Inc.400 E. Big Beaver Rd.Troy, MI 48083USATel. +1/248/[email protected]
Tebis Canada Ltd.279 Turning Leaf RoadOakville, ON L6L 6V5CanadaTel. +1/905/[email protected]
Tebis China Co. Ltd.88 Keyuan RoadTower 1, 3rd floor, Unit 310Pudong201203 ShanghaiPeople's Republic of ChinaTel. +86/21/[email protected]
TebisTechnische InformationssystemeAktiengesellschaftEinsteinstr. 3982152 Martinsried/Planegg GermanyTel. +49/89/81803-0
© Tebis AG 2015All rights reserved.All trademarks and registered trademarks mentioned in this document are the property of their respective owners.
Tebis France SARL96, Bd. M. Vivier-Merle69003 LyonFranceTel. +33/4/[email protected]
Tebis Iberia, S.L.Avda. Dr. Severo Ochoa, 3628100 Alcobendas (Madrid)SpainTel. +34/[email protected]
Tebis Italia S.r.l.Via Ferrero 29/3110098 Cascine Vica Rivoli TOItalyTel. +39/011/[email protected]
Tebis Portugal Unipessoal, Lda.Estrada de Leiria E.N. 242 n °̄ 206Edificio Embra Park, Escritório 1°̄L2430-527 Marinha GrandePortugalTel. +351/244/[email protected]
Tebis Scandinavia ABBacka Bergögatan 18SE-42246 Hisings BackaSwedenTel. +46/31/[email protected]
Tebis (UK) Ltd.Coventry Univ. Technology ParkPuma WayCoventry CV1 2TTUnited KingdomTel. +44/2476/[email protected]
Proleis: Milled medals show what the system can doTo provide small souvenirs for visiting Tebis customers, we scanned their faces, processed the data, and milled in a multiple setup (16 units) to put their likenesses on medals.
The entire process—scanning, design, NC programming, setup and output—was planned, monitored and con-trolled with Proleis. Our visitors were able to follow the manufacturing progress on displays. We used some images of the medal milling in this brochure to illustrate manufacturing steps.
Proleis: Who is behind this product?Proleis is a manufacturing planning and control system developed by the ID Ingenieursgesellschaft für Daten-technik GmbH located in Germany. ID GmbH special-izes in communication and integration tools for the manufacturing process. As close collaboration partners, Tebis AG and ID GmbH work together to develop professional software solutions for data management and manufacturing planning and control. Tebis has integrated Proleis functionality into its CAD/CAM and Viewer systems. Proleis systems can be customized to meet specific manufacturing requirements.
Proleis: How do I implement it?Tebis Consulting, the manufacturing-related consul-tancy of Tebis AG, works with ID GmbH to carefully analyze your processes and provide support for your decision making. Then, step-by-step, we implement a data management and manufacturing planning and control solution tailored to your processes.
Proleis: What are users saying?
Target hours Actual hours
Calendar week
Hou
rs
Target/actual deviation
Project manager, planner, purchasing �� Assign subcontracted assembly manufacturing�� Transfer data using the data exchange module�� Track the status of the external manufacture
Result: Transparent status tracking
Purchasing�� Execute requirements for material
and subcontracting�� Select subcontractors and manufacturers
Result: Subcontractors and manufacturers receive orders
Subcontractor�� Transfer data using the data
exchange module�� Manufacture cast models and
components
Result: Integrated data transfer
Procurement/goods receiving�� Report delivery dates to planning�� Identify components using bar codes
Result: Synchronized manufacturing planning and receipt of components
Logistics specialist �� Record current storage location
of components�� Transport the components as
planned
Result: Transparent and reliable logistics
Assembly specialist�� Oversee assembly readiness
for all components�� Process the assembly orders�� Have paperless access to design
and manufacturing data
Result: All assembly information is available
Quality assurance and acceptance�� Detect and document faults and
problems�� Create measurement reports�� Create documentation and
test reports
Result: Transparent quality assurance across the entire manufacturing process
Logistics Assembly
Planning, controlling, designing, programming, manufacturing, recording and evaluating in an optimized process chain
Start order Commissioning Receive data Start design Start manufacturing Start NC programming Start machining End machiningStart assembly End assembly Quality assurance Delivery End design
BOM, processes, schedules Order status, capacity alignment, schedules, processing sequences
Planner�� Create order�� Determine dates and milestones
for in-house manufacturing�� Plan die design
Result: Overview and checklist of order process
Designer�� Receive external component data�� Design the die assembly�� Create the bill of materials�� Release the design version
Result: Easy transfer and management of CAD data
Project manager, planner�� Preplan using planning templates�� Simulate capacity utilization�� Choose in-house or contracted
manufacturing
Result: Transparent decisions on proposal acceptance, refusal and postponement
Fine planner�� Accept the bill of materials (BOM)
and release the material requirement�� Assign process templates for each
component�� Schedule all manufacturing steps
Result: Convenient fine planning for all individual components
Scheduler, foreman�� Assign resources�� Order subcontracted manufacturing
for capacity bottlenecks�� Easily update after modifications
Result: Defined employment planning; high resource utilization
Machine tool setter�� Process tool supply orders�� Send measuring order�� Generate transport order with bar codes�� Deliver tools
Result: Tool assembly data available; tools provided on time
Controller, manager�� Monitor the manufacturing process
for compliance with deadlines, capacity utilization, target and actual deviations in hours and expenses
Result: Controlling ensures early detection of problems and optimized processes
Proposal, milestone planning CAD data NC programs, NC documentation, tool transport ordersTebis CAD data
Manufacturing designer�� Work through the task list�� Prepare and structure data for
automatic programming
Result: Data for NC programming
NC programmer�� Process the task list�� Import job manager templates�� Calculate the net requirements
for tools
Result: NC programs are available; missing tools are ordered
Machine operator�� Process manufacturing orders�� Check the availability of tools�� Ensure automatic tool resupply�� Initiate urgent tool provision jobs�� Output NC programs
Result: High machine utilization
Statistics, evaluations, fault detectionMES data, storage locations, transport orders
Evaluation of key indicatorsProposal Preplanning
DNC MES
Control center
CAD data
Your benefits: End-to-end manufacturing planning Perfect data management Optimized manufacturing flow
Evaluation and optimization
JIT: just in time
ASAP: as soon as possible Resources CW 20CW 18 Checklist
ProductOrder
Tool provision
NC programmingManufacturing preparationCAD die design
Subcontracted manufacturing
Planning Fine planning
Subcontracted manufacturing
Receipt of goods
Planning and controlling
Subcontracted manufacturing
Tool provision
Target hours Actual hours
Calendar week
Hou
rs
Target/actual deviation
Project manager, planner, purchasing �� Assign subcontracted assembly manufacturing�� Transfer data using the data exchange module�� Track the status of the external manufacture
Result: Transparent status tracking
Purchasing�� Execute requirements for material
and subcontracting�� Select subcontractors and manufacturers
Result: Subcontractors and manufacturers receive orders
Subcontractor�� Transfer data using the data
exchange module�� Manufacture cast models and
components
Result: Integrated data transfer
Procurement/goods receiving�� Report delivery dates to planning�� Identify components using bar codes
Result: Synchronized manufacturing planning and receipt of components
Logistics specialist �� Record current storage location
of components�� Transport the components as
planned
Result: Transparent and reliable logistics
Assembly specialist�� Oversee assembly readiness
for all components�� Process the assembly orders�� Have paperless access to design
and manufacturing data
Result: All assembly information is available
Quality assurance and acceptance�� Detect and document faults and
problems�� Create measurement reports�� Create documentation and
test reports
Result: Transparent quality assurance across the entire manufacturing process
Logistics Assembly
Planning, controlling, designing, programming, manufacturing, recording and evaluating in an optimized process chain
Start order Commissioning Receive data Start design Start manufacturing Start NC programming Start machining End machiningStart assembly End assembly Quality assurance Delivery End design
BOM, processes, schedules Order status, capacity alignment, schedules, processing sequences
Planner�� Create order�� Determine dates and milestones
for in-house manufacturing�� Plan die design
Result: Overview and checklist of order process
Designer�� Receive external component data�� Design the die assembly�� Create the bill of materials�� Release the design version
Result: Easy transfer and management of CAD data
Project manager, planner�� Preplan using planning templates�� Simulate capacity utilization�� Choose in-house or contracted
manufacturing
Result: Transparent decisions on proposal acceptance, refusal and postponement
Fine planner�� Accept the bill of materials (BOM)
and release the material requirement�� Assign process templates for each
component�� Schedule all manufacturing steps
Result: Convenient fine planning for all individual components
Scheduler, foreman�� Assign resources�� Order subcontracted manufacturing
for capacity bottlenecks�� Easily update after modifications
Result: Defined employment planning; high resource utilization
Machine tool setter�� Process tool supply orders�� Send measuring order�� Generate transport order with bar codes�� Deliver tools
Result: Tool assembly data available; tools provided on time
Controller, manager�� Monitor the manufacturing process
for compliance with deadlines, capacity utilization, target and actual deviations in hours and expenses
Result: Controlling ensures early detection of problems and optimized processes
Proposal, milestone planning CAD data NC programs, NC documentation, tool transport ordersTebis CAD data
Manufacturing designer�� Work through the task list�� Prepare and structure data for
automatic programming
Result: Data for NC programming
NC programmer�� Process the task list�� Import job manager templates�� Calculate the net requirements
for tools
Result: NC programs are available; missing tools are ordered
Machine operator�� Process manufacturing orders�� Check the availability of tools�� Ensure automatic tool resupply�� Initiate urgent tool provision jobs�� Output NC programs
Result: High machine utilization
Statistics, evaluations, fault detectionMES data, storage locations, transport orders
Evaluation of key indicatorsProposal Preplanning
DNC MES
Control center
CAD data
Your benefits: End-to-end manufacturing planning Perfect data management Optimized manufacturing flow
Evaluation and optimization
JIT: just in time
ASAP: as soon as possible Resources CW 20CW 18 Checklist
ProductOrder
Tool provision
NC programmingManufacturing preparationCAD die design
Subcontracted manufacturing
Planning Fine planning
Subcontracted manufacturing
Receipt of goods
Planning and controlling
Subcontracted manufacturing
Tool provision
Target hours Actual hours
Calendar week
Hou
rs
Target/actual deviation
Project manager, planner, purchasing �� Assign subcontracted assembly manufacturing�� Transfer data using the data exchange module�� Track the status of the external manufacture
Result: Transparent status tracking
Purchasing�� Execute requirements for material
and subcontracting�� Select subcontractors and manufacturers
Result: Subcontractors and manufacturers receive orders
Subcontractor�� Transfer data using the data
exchange module�� Manufacture cast models and
components
Result: Integrated data transfer
Procurement/goods receiving�� Report delivery dates to planning�� Identify components using bar codes
Result: Synchronized manufacturing planning and receipt of components
Logistics specialist �� Record current storage location
of components�� Transport the components as
planned
Result: Transparent and reliable logistics
Assembly specialist�� Oversee assembly readiness
for all components�� Process the assembly orders�� Have paperless access to design
and manufacturing data
Result: All assembly information is available
Quality assurance and acceptance�� Detect and document faults and
problems�� Create measurement reports�� Create documentation and
test reports
Result: Transparent quality assurance across the entire manufacturing process
Logistics Assembly
Planning, controlling, designing, programming, manufacturing, recording and evaluating in an optimized process chain
Start order Commissioning Receive data Start design Start manufacturing Start NC programming Start machining End machiningStart assembly End assembly Quality assurance Delivery End design
BOM, processes, schedules Order status, capacity alignment, schedules, processing sequences
Planner�� Create order�� Determine dates and milestones
for in-house manufacturing�� Plan die design
Result: Overview and checklist of order process
Designer�� Receive external component data�� Design the die assembly�� Create the bill of materials�� Release the design version
Result: Easy transfer and management of CAD data
Project manager, planner�� Preplan using planning templates�� Simulate capacity utilization�� Choose in-house or contracted
manufacturing
Result: Transparent decisions on proposal acceptance, refusal and postponement
Fine planner�� Accept the bill of materials (BOM)
and release the material requirement�� Assign process templates for each
component�� Schedule all manufacturing steps
Result: Convenient fine planning for all individual components
Scheduler, foreman�� Assign resources�� Order subcontracted manufacturing
for capacity bottlenecks�� Easily update after modifications
Result: Defined employment planning; high resource utilization
Machine tool setter�� Process tool supply orders�� Send measuring order�� Generate transport order with bar codes�� Deliver tools
Result: Tool assembly data available; tools provided on time
Controller, manager�� Monitor the manufacturing process
for compliance with deadlines, capacity utilization, target and actual deviations in hours and expenses
Result: Controlling ensures early detection of problems and optimized processes
Proposal, milestone planning CAD data NC programs, NC documentation, tool transport ordersTebis CAD data
Manufacturing designer�� Work through the task list�� Prepare and structure data for
automatic programming
Result: Data for NC programming
NC programmer�� Process the task list�� Import job manager templates�� Calculate the net requirements
for tools
Result: NC programs are available; missing tools are ordered
Machine operator�� Process manufacturing orders�� Check the availability of tools�� Ensure automatic tool resupply�� Initiate urgent tool provision jobs�� Output NC programs
Result: High machine utilization
Statistics, evaluations, fault detectionMES data, storage locations, transport orders
Evaluation of key indicatorsProposal Preplanning
DNC MES
Control center
CAD data
Your benefits: End-to-end manufacturing planning Perfect data management Optimized manufacturing flow
Evaluation and optimization
JIT: just in time
ASAP: as soon as possible Resources CW 20CW 18 Checklist
ProductOrder
Tool provision
NC programmingManufacturing preparationCAD die design
Subcontracted manufacturing
Planning Fine planning
Subcontracted manufacturing
Receipt of goods
Planning and controlling
Subcontracted manufacturing
Tool provision
Target hours Actual hours
Calendar week
Hou
rs
Target/actual deviation
Project manager, planner, purchasing �� Assign subcontracted assembly manufacturing�� Transfer data using the data exchange module�� Track the status of the external manufacture
Result: Transparent status tracking
Purchasing�� Execute requirements for material
and subcontracting�� Select subcontractors and manufacturers
Result: Subcontractors and manufacturers receive orders
Subcontractor�� Transfer data using the data
exchange module�� Manufacture cast models and
components
Result: Integrated data transfer
Procurement/goods receiving�� Report delivery dates to planning�� Identify components using bar codes
Result: Synchronized manufacturing planning and receipt of components
Logistics specialist �� Record current storage location
of components�� Transport the components as
planned
Result: Transparent and reliable logistics
Assembly specialist�� Oversee assembly readiness
for all components�� Process the assembly orders�� Have paperless access to design
and manufacturing data
Result: All assembly information is available
Quality assurance and acceptance�� Detect and document faults and
problems�� Create measurement reports�� Create documentation and
test reports
Result: Transparent quality assurance across the entire manufacturing process
Logistics Assembly
Planning, controlling, designing, programming, manufacturing, recording and evaluating in an optimized process chain
Start order Commissioning Receive data Start design Start manufacturing Start NC programming Start machining End machiningStart assembly End assembly Quality assurance Delivery End design
BOM, processes, schedules Order status, capacity alignment, schedules, processing sequences
Planner�� Create order�� Determine dates and milestones
for in-house manufacturing�� Plan die design
Result: Overview and checklist of order process
Designer�� Receive external component data�� Design the die assembly�� Create the bill of materials�� Release the design version
Result: Easy transfer and management of CAD data
Project manager, planner�� Preplan using planning templates�� Simulate capacity utilization�� Choose in-house or contracted
manufacturing
Result: Transparent decisions on proposal acceptance, refusal and postponement
Fine planner�� Accept the bill of materials (BOM)
and release the material requirement�� Assign process templates for each
component�� Schedule all manufacturing steps
Result: Convenient fine planning for all individual components
Scheduler, foreman�� Assign resources�� Order subcontracted manufacturing
for capacity bottlenecks�� Easily update after modifications
Result: Defined employment planning; high resource utilization
Machine tool setter�� Process tool supply orders�� Send measuring order�� Generate transport order with bar codes�� Deliver tools
Result: Tool assembly data available; tools provided on time
Controller, manager�� Monitor the manufacturing process
for compliance with deadlines, capacity utilization, target and actual deviations in hours and expenses
Result: Controlling ensures early detection of problems and optimized processes
Proposal, milestone planning CAD data NC programs, NC documentation, tool transport ordersTebis CAD data
Manufacturing designer�� Work through the task list�� Prepare and structure data for
automatic programming
Result: Data for NC programming
NC programmer�� Process the task list�� Import job manager templates�� Calculate the net requirements
for tools
Result: NC programs are available; missing tools are ordered
Machine operator�� Process manufacturing orders�� Check the availability of tools�� Ensure automatic tool resupply�� Initiate urgent tool provision jobs�� Output NC programs
Result: High machine utilization
Statistics, evaluations, fault detectionMES data, storage locations, transport orders
Evaluation of key indicatorsProposal Preplanning
DNC MES
Control center
CAD data
Your benefits: End-to-end manufacturing planning Perfect data management Optimized manufacturing flow
Evaluation and optimization
JIT: just in time
ASAP: as soon as possible Resources CW 20CW 18 Checklist
ProductOrder
Tool provision
NC programmingManufacturing preparationCAD die design
Subcontracted manufacturing
Planning Fine planning
Subcontracted manufacturing
Receipt of goods
Planning and controlling
Subcontracted manufacturing
Tool provision
Tebis Software and Proleis
Optimize your processes—from order to finished product
Effectively plan and control your manufacturing
Working closely with Proleis, Tebis provides comprehen-sive data management and manufacturing planning and control features so you can perfectly manufacture individual parts—from the proposal to the finished product.
Optimal data management and organization: Manage all CAD/CAM data and keep it up-to-date with the Proleis data management module, which includes version control. You can operate the system intuitively – right in the Tebis GUI of your Tebis workstations. With the supplier-coupling module, you can even integrate your subcontractors into your data management system.
Transparent decision-making in the proposal process: During preplanning, quickly and easily check to see if proposed projects can be processed and required delivery dates met.
Fast and easy fine planning and capacity control: Use the standardized planning templates to define and plan all manufacturing steps of the components. The automatic capacity alignment in the manufacturing control center lets you fully utilize your personnel and machinery to meet delivery deadlines. All resources work with an individual task list with defined priorities.
Transparent and reliable logistics: Identify your compo-nents with bar codes and scanners so you can record storage locations and transport parts as scheduled. All components are delivered on time to the machine and assembly workstation just before the manufacturing starts.
Optimal tool provision: Transparently manage your real machine magazines, tool cabinets and pool magazines. After the net tool requirements are calculated, the system automatically generates assembly orders at the setup station. If a tool’s service life falls below a specific mini-mum, the automatic resupply helps prevent unscheduled downtime due to missing tools.
Process optimization: Document errors and problems, and create reports. Analyze your processes by evaluating and determining key performance indicators. This enables you to recognize problems early on and fully utilize the potential of your manufacturing processes.
“In our infrastructure, we rely on long-term partnerships and high quality. Fast amortization of our investments needs to be ensured by significantly higher productivity. Proleis precisely fits into this pattern: With Proleis, we achieve significantly more throughput, because of optimized manufacturing planning and seamless data management.”Dr. Louis SchneiderManaging Director of Schneider Form GmbH, Dettingen unter Teck, Germany
“Thanks to the order wizard and the planning templates, we can plan an entire vehicle type with just a few clicks of the mouse—it couldn’t be easier.”Frank EberhardtPlanner for tooling and equipment manufacture at Daimler AG, Sindelfingen, Germany
“With Proleis, we manage our project data and plan the entire manufacturing, from design to assembly. The control center keeps our manufacturing planning up-to-date, which delivers significant advantages for us as well as for our customers. We optimally utilize our resources, which enables us to precisely adhere to our production schedules. We also benefit from consistency in commercial and technical data.”Work preparation team Siebenwurst GmbH & Co. KG, Dietfurt, Germany
AssemblyLogistics
NC programming
Tool provisionControl center
Manufacturing planning
Key indicator evaluation
Preplanning Planning
DNC MES
Fine planning
CAD design
Subcontracted Order Receipt of goods
Product
Proposal ProductProleis: From proposal to finished product
Subcontracted
Proleis: The end-to-end manufacturing solution
Tebis America Inc.400 E. Big Beaver Rd.Troy, MI 48083USATel. +1/248/[email protected]
Tebis Canada Ltd.279 Turning Leaf RoadOakville, ON L6L 6V5CanadaTel. +1/905/[email protected]
Tebis China Co. Ltd.88 Keyuan RoadTower 1, 3rd floor, Unit 310Pudong201203 ShanghaiPeople's Republic of ChinaTel. +86/21/[email protected]
TebisTechnische InformationssystemeAktiengesellschaftEinsteinstr. 3982152 Martinsried/Planegg GermanyTel. +49/89/81803-0
© Tebis AG 2015All rights reserved.All trademarks and registered trademarks mentioned in this document are the property of their respective owners.
Tebis France SARL96, Bd. M. Vivier-Merle69003 LyonFranceTel. +33/4/[email protected]
Tebis Iberia, S.L.Avda. Dr. Severo Ochoa, 3628100 Alcobendas (Madrid)SpainTel. +34/[email protected]
Tebis Italia S.r.l.Via Ferrero 29/3110098 Cascine Vica Rivoli TOItalyTel. +39/011/[email protected]
Tebis Portugal Unipessoal, Lda.Estrada de Leiria E.N. 242 n °̄ 206Edificio Embra Park, Escritório 1°̄L2430-527 Marinha GrandePortugalTel. +351/244/[email protected]
Tebis Scandinavia ABBacka Bergögatan 18SE-42246 Hisings BackaSwedenTel. +46/31/[email protected]
Tebis (UK) Ltd.Coventry Univ. Technology ParkPuma WayCoventry CV1 2TTUnited KingdomTel. +44/2476/[email protected]
Proleis: Milled medals show what the system can doTo provide small souvenirs for visiting Tebis customers, we scanned their faces, processed the data, and milled in a multiple setup (16 units) to put their likenesses on medals.
The entire process—scanning, design, NC programming, setup and output—was planned, monitored and con-trolled with Proleis. Our visitors were able to follow the manufacturing progress on displays. We used some images of the medal milling in this brochure to illustrate manufacturing steps.
Proleis: Who is behind this product?Proleis is a manufacturing planning and control system developed by the ID Ingenieursgesellschaft für Daten-technik GmbH located in Germany. ID GmbH special-izes in communication and integration tools for the manufacturing process. As close collaboration partners, Tebis AG and ID GmbH work together to develop professional software solutions for data management and manufacturing planning and control. Tebis has integrated Proleis functionality into its CAD/CAM and Viewer systems. Proleis systems can be customized to meet specific manufacturing requirements.
Proleis: How do I implement it?Tebis Consulting, the manufacturing-related consul-tancy of Tebis AG, works with ID GmbH to carefully analyze your processes and provide support for your decision making. Then, step-by-step, we implement a data management and manufacturing planning and control solution tailored to your processes.
Proleis: What are users saying?