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EV Battery Gauge Design: Project in progress Project no. 4203-1535

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Page 1: Project No. 4203-1535 Slides2

EV Battery Gauge Design:Project in progress

Project no. 4203-1535

Page 2: Project No. 4203-1535 Slides2

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Project Team Members and Roles Name: Pat McGoldrickRole: Industry Mentor (Creative Power Technologies)Contact Details: [email protected]

Name: Grahame HolmesRole: University Supervisor (RMIT University)Contact Details: [email protected]

Names: Curtis Moses, Declan Lammers, Ilia Andreev, John Francia, Long Nguyen, Olivia McCombeRoles: Student Researchers and Designers Contact Details: [email protected]

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Nominal full charge 6.630 kWh

Energy drawn over 22 km 6.596 kWh

SoC after 22 km

<1 %

Project BackgroundFrom Lap Simulator of RMIT Car

in Formula Student Event:

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Project Background

Image sources: plugincars.com, RMIT Electric Racing

Fuel gauge for an EV battery State of Charge (SoC) SoC % of maximum charge remaining

BENEFITS:• Driver control of battery• Foundation for automated

battery management

CHALLENGES:• Direct measurement inaccurate• Many estimation techniques

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Project Background

Image sources: plugincars.com, RMIT Electric Racing

Objectives:

Battery gauge- Li-ion chemistry

- Amateur EVs

SoC EstimationProgram

Display + ValidationPrograms

Product

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Discharge + Measurement

Circuit

SoC EstimationProgram

Display + ValidationPrograms

Our Estimation System

Battery

Image sources: Arduino, pngwebicons.com

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Project PlanResearch Phase:

Project Benefit, Scope, + Estimation Techniques

1 March – May 30

Circuit Team Arduino Team Display + Validation TeamDischarge/measurement circuit built

19 July

SoC estimation program (simulation data)

Display code

Open-circuit-voltage measurements

2 August

Circuit-Arduino connection code

2 August

Arduino-computer connection

Circuit-Arduino operation

31 August

Validation code

Arduino-computer operation

15 September

GANTT Chart Extract

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SoC Estimation Program

1. Before charging/discharging: estimate initial SoC

2. During charging/discharging: ± charge entering/exiting

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Constant Current Pulses discharge

battery

1. Estimate Initial SoCOpen Circuit Voltage (OCV) – SoC Table

Measurement Circuit

Test PhaseOCV SoC

3.75 100%

3.70 99%

3.65 98%

SWITCHVOLTAGESENSE

OCV = Battery Terminal Voltage

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1. Estimate Initial SoCOpen Circuit Voltage (OCV) – SoC Table

Initial SoC

Measurement Circuit

Estimation Phase

Battery TerminalVoltage

OCV SoC

3.75 100%

3.70 99%

3.65 98%

VOLTAGESENSE

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Coulomb Counting2. ± Charge Entering/Exiting

Convert Current to

Charge (Coulombs)

± From Initial SoC

Measurement Circuit

CURRENTSENSOR

Currentover Time

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Coulomb Counting2. ± Charge Entering/Exiting

Convert Current Charge (Q) (in coulombs)

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Coulomb Counting2. ± Charge Entering/Exiting

SoC Calculation

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Components Focus

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BatteryLithium-Ion ChemistryOne Cell3.7V, 100mAh

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Discharge + Measurement Circuit

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Discharge + Measurement Circuit

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Discharge + Measurement Circuit

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SoC Program

Arduino

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Display ProgramMATLAB

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MATLABBattery Simulation Model

Validation Program Validation Program

Estimate Initial SoCSimulation:

Pre-defined Variable

Read CurrentSimulation: Data

Array

Identify SoC for Current Range

Switch Statements

Current Range-SoC Look-Up Table

Outputs:Voltage

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Results + Conclusions

Achievements

Current Product Limitations

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Acknowledgements AutoCRC

Professor Grahame Holmes

Pat at Creative Power Technologies

RMIT Electric Racing Team

RMIT Staff