project (2)format of the project
TRANSCRIPT
-
7/22/2019 Project (2)format of the project
1/37
1. INTRODUCTION TO THE STUDY
HUMAN RESOURCE DEVELOPMENT:
Human resource development (HRD) deals with creating conditions that enable
people to get best out of themselves and their lives. Development is a never-ending process. As
people develop themselves in new directions, new problems and issues arise, requiring them to
develop new competencies to meet the changing requirements, aspirations and problems.
At the organization level, the goal of HRD is normally to have competent and
motivated people (employees) to ensure higher level of productivity, profitability and growth of
the organization. Organizations normally direct their HRD efforts towards the development of
competencies, culture and commitment among employees individually or in groups.
Organizations use many mechanisms to achieve HRD goals, as without competent and
committed employees, organizations can achieve very little even if they have excellent
technological and other resource bases.
The most important and common objective of human resource development at all
levels is competence- (capacity) building for a healthy and happy living.
The world has progressed in many unique ways and directions in the last three
decades. It has developed technologically, economically and industrially. It is also richer in terms
of human capabilities, facilities and quality of living.
HRD - CONCEPT:
People make things happen. If people have to make things happen, they need a set of
circumstance to make them happen. However, it is the people who create circumstances that
can help them and others in making things happen. HRD is the process of enabling people to
make things happen.
-
7/22/2019 Project (2)format of the project
2/37
HRDSTRATEGY:
Management of Human Resources is necessary in every walk of life, industry,
government, public administration and scientific research institutes.
The activities of any management can be broadly classified under,
a) Planning
b) Organization
c) Staffing
d) Directing
e) Controlling
HRD FUNCTIONS:
a) Acquisition
b) Development
c) Motivation
d) Maintenance of the Human Resource
QUALITY OF WORK LIFE:
INTRODUCTION:
Historically, work has occupied an important place in the life of human beings. How
people have thought and felt about the working experience has also been an age old concern for
both workers and managers. The term quality of work life (QWL) was probably coined
originally at the first international conference on QWL at Arden House in 1972 (Davis & Cherns,
1975). Mills (1978) probably coined the term quality of work life and suggested that it had
moved permanently into the vocabulary of unions and management, even if a lot of the people
using it were not exactly sure what territory it covered. During the twentieth century, our social
science conceptualizations regarding work have been labeled scientific management, human
-
7/22/2019 Project (2)format of the project
3/37
relations, socio-technical systems theory, and now possibly holistic learning organizations.
Cherns (1978) argued that:
QWL owes its origins to the marriage of the structural, systems perspective of
organizational behavior with the interpersonal, human relations, and supervisory-style
perspective.
FACTORS AFFECTING QUALITY OF WORK LIFE:
Work is an integral part of our everyday life, as it is our livelihood or career or er or
business. On an average we spend around twelve hours daily in the work place, that is one third f our
of entire life; it does influence the overall quality of our life. It should yield job satisfaction, give peace
peace of mind, a fulfillment of having done a task, as it is expected, without any flaw and having spent
spent the time fruitfully, constructively and purposefully. Even if it is a small step towards our
lifetime goal, at the end of the day it gives satisfaction and eagerness to look forward to the nextt day
day.
14 key factors affect the quality of work life. These factors are:
1. Fair and reasonable pay compared to others doing similar work.2. Concern over losing ones job in the next months and years.3. Sexual harassment or discrimination at the workplace.4. Interesting and satisfying work.5. Trust in senior management.6. People at the workplace wish to get on together.7. Recognition of efforts by intermediate manager/supervisor8. Career prospects9. Amount of control over the way in which work is done.10.Health and safety standards at work.11.Balance between the time spent at work and the time spent with family and friends.12.Intermediate manager/supervisors treatment of staff.13.Amount of work to be done.14.Level of stress experienced at work.
-
7/22/2019 Project (2)format of the project
4/37
A happy and healthy employee will give better productivity, make good decisions and
positively contribute to the organizational goal. An assured good quality of work life will not only
attract young and new talent but also retain the existing experienced talent.
Quality of work life: (QWL)
Definitions:
Indeed, it is difficult to best conceptualize the quality of work life elements. Walton
proposed eight major conceptual categories relating to QWL as (1) adequate and fair compensation,
(2) safe and healthy working conditions, (3) immediate opportunity to use and develop human
capacities, (4) opportunity for continued growth and security, (5) social integration in the work
organization, (6) constitutionalism in the work organization, (7) work and total life space and (8)
social relevance of work life. Several published works have addressed the constructs that make up the
QWL domain and key elements of QWL programs. Others such as Pelsma et al. and Hart found thatpsychological distress and morale contributed equally to teachers QWL. They determined that in the
work climate of an occupation, QWL can be assessed by combining the amount and the degree o
stress and the degree of satisfaction experienced by the individual within his/her occupational role.
Winter et al .viewed QWL for academicians as an attitudinal response to the prevailing work
environment and posited five work environment domains that include role stress, job characteristics,
supervisory, structural and sectoral characteristics to directly and indirectly shape academicians
experiences, attitudes and behavior.
Quality of work life is defined as a process by which all members of the organization
through appropriate and open channels of communication, have some say in decisions that affect their
obs in particular and the work environment in general, resulting in greater job involvement and
satisfaction and reduced levels of stress.
-
7/22/2019 Project (2)format of the project
5/37
Quality of work life has recently emerged as an important area of the concern. QWL refers to the
relationship between a worker and his environment adding the human dimension to the technical and
economic dimensions within which work is normally viewed and designed.Lawler (1982) defines QWL in terms of job characteristics and work conditions. He highlights that the
core dimension of the entire QWL in the organization is to improve employees well being and
productivity.
Later definition by Beukema (1987) describes QWL as the degree to which employees are able to
shape their jobs actively, in accordance with their options, interests and needs. It is the degree o
power an organization gives to its employees to design their work.
Vein Heskett, Sasser and Schlesinger (1997) define QWL as the feelings that employees have towards
their jobs, colleagues and organizations that ignite a chain leading to the organizations growth and
profitability.
Lau, Wong, Chan and Law (2001) define QWL as the favorable working environment that supports
and promotes satisfaction by providing employees with rewards, job security and career growth
opportunities.
This review on the definitions of QWL indicates that QWL is a multi-dimensional construct, made up
of a number of interrelated factors that need carefulconsideration to conceptualize and measure. It is
associated with job satisfaction, job involvement, motivation, productivity, health, safety and well-
being, job security, competence development and balance between work and non work life.
-
7/22/2019 Project (2)format of the project
6/37
1.2 OBJECTIVES OF THE STUDY:
To develop a conceptual framework for quality of work life. To assess the physical environment of the workers.
To assess the job involvement of the workers.
To assess the wages and salary administration of the organization.
To study the health and safety standards provided by the organization to the workers.
To analyze the social security given to the workers.
To assess the welfare measures given to the workers.
-
7/22/2019 Project (2)format of the project
7/37
1.1 NEED FOR THE STUDY:The review of literature shows that there are some studies on Quality of work life, but no
sufficient study was conducted at Alagendira exports, Tirupur on relating to Quality of work life. The
researcher was motivated to fill the gap in research on quality of work life in this organization. The
researcher studied Quality of work life here because of her own interest in doing the research in
different area.
In the current scenario Quality of work life seeks to create commitment to the organization
and society at large so as to ensure higher productivity and job involvement of the employees. Quality
of work life is a process of work organization, which enables its members at all levels to participate
actively and efficiently in shaping the organizations environment, methods and outcomes. It is a value
based process, which is aimed towards meeting the twin goals of enhanced effectiveness of the
organization and improved Quality of life at work for the employees.
Quality of work life is the degree to which members of a work organization are able to satisfy
their personal needs through their experience in the organization. Its focus is on the problem o
creating a human work environment where employees work corporately and contribute to the
organization objectives. The major indicators of QWL are involvement, job satisfaction and
productivity.
Quality of work life pays an important role in influencing job involvement of workers
productivity. Hence this study is important. QWL programs emphasis cooperative relationships among
the employees, unions and management. Thus QWL can significantly change the way in which
employee relations are concluded in an organizationconflict being replaced with cooperation.
-
7/22/2019 Project (2)format of the project
8/37
Favorable industrial setting and working conditions contributes to work efficiency by
increasing job involvement and job commitment in the current scenario of globalization. Everyone
expects quality in all fields of work. India in order to meet the global market quality plays a significant
role, which can be achieved only when there is good quality of work life for the workers. Thus thepresent study focuses to know the level of Quality of work life and job involvement of the workers at
Alagendira exports, Tirupur.
-
7/22/2019 Project (2)format of the project
9/37
1.4 LIMITATIONS OF THE STUDY:
The study is limited to only the paint industry and specifically to Asian paints ltd(pentadivision), Cuddalore and cannot be extended to any other industry.
All the limitations applicable to the questionnaire method are applicable to this survey too. The study confines its scope only to the outcomes relating to the level of quality of work life. Time and cost are limiting factors for the study.
-
7/22/2019 Project (2)format of the project
10/37
2. REVIEW OF LITERATURE
Review of literature is essential for every researcher to carry on the investigation
successfully. Review of literature will expose the researcher to previous research conducted,
their area of study etc, which in turn would help to decide upon the area not studied and that
which has to be concentrated on.
A literature review is a body of text that aims to review the critical points of current
knowledge on a particular topic. Literature reviews are secondary sources and as such, do not
report any new or original experimental work. They are common and very important in the
sciences and social sciences.
A good literature review is characterized by a logical flow of ideas; current and
relevant references with consistent, appropriate referencing style, proper use of terminology; and
an unbiased and comprehensive view of the previous research on the topic.
According to Cooper (1988) a literature review uses as its database reports of
primary or original scholarship and does not report new primary scholarship itself. The primary
reports used in the literature may be verbal, but in the vast majority of cases reports are written
documents. The types of scholarship may be empirical, theoretical, critical / analytical or
methodological in nature. Second a literature review seeks to describe, summarize, evaluate,
clarify and / or integrate the content of primary reports.
Mr. V. Raja Narayanan (2001) in his study concluded that working environment in
the organization is satisfactory, and the organization should concentrate on the employees
-
7/22/2019 Project (2)format of the project
11/37
welfare and free trips can be arranged once in a three months or six months to increase the job
involvement of the employees.
Mr. Jinto P.C. (2003) in his study concluded that the study gives ample opportunity to
interact with the employees of the company. Employees timely response to the questionnaire
helped immediately to prepare a full fledged report.
Ms. T. Jayshree (2000) has given the following conclusions in her study - the
organization can improve the quality of work life by giving training to improve their job skills
and senior staffs should pay more attention to the grievances of the junior staffs.
Mr. Ravi Rathna Kumar (2005) interviewed 100 respondents and concluded that the
working environment should be more adoptable and the organization should satisfy the general
needs of the employees.
Ms. Mary Veronica (2004) has given the conclusion that the organization should
suggest for a club by which the management can organize a family get together once in three
months which will definitely help to improve the morality of the organization and promote good
coordination and inculcate team spirit, which in turn will help to achieve the organizational goals
and in turn achieve prosperity for the organization.
Chapter references:
1. Mr. V. Raja Narayanan, A Study on quality of work life with reference to human resource
management at NIIT Limited, Coimbatore, Anna University, 2001.
2. Mr. Jinto P.C. A Study on quality on work life in Rubco industry, Kanore, Karpagam
college of engineering, Anna University, 2003.
3. Ms. T. Jayshree, A study on quality of worklife among the employees of Sri Garments (P)
ltd 2000.
-
7/22/2019 Project (2)format of the project
12/37
4. Mr. Ravi Rathna Kumar A study on quality of work life among the employees of Santha
spinning & weaving mills (p) ltd. - Saraswathi Thiyagaraja college of arts and science,
Bharathiyar university, 2005.
5. Ms. Mary Veronica A Study on quality of working life amongst employees in life insurance
corporation of India, Coimbatore, Indira Gandhi National Open University, 2004.
-
7/22/2019 Project (2)format of the project
13/37
INDUSTRY PROFILE
PAINT INDUSTRY
The paint industry worldwide is classified into 2 segments viz. decorative and industrial
segment in India. The decorative Segment is dominated by the unorganized sector which now
accounts for 70% of the total paint production as against 75% three to four ago. The unorganized
sector has an advantage over the organized sector since it is fully exempted from the 20% excise
duty and other government levies. In the organized sector Asian is the market share of 31%
followed by Goodlass Nerolac with a share of 16%.
Paint Industry is characterized by low capacity utilization as most of the companies get the
work done on job work basis. This is because of the longer processing time required in the paint
industry when paint is manufactured in smaller batches the production falls. Most of the plant
operates at 50% capacity with the exception of Berger paints which manages a capacity
utilization of around 70%. The main reason for this is that it has strong presence in the premium
enamel and emulsion segment and does not switch between decorative and industrial paint like
the other manufactures.
There is tremendous potential for the paints manufacturers in India because as against an
average percapita consumption of paints in India is very less. Economic liberalization is
attracting international giants like BASF Germany, Curt lauds UK and Jotun Norway. Jotun, has
announced plans to set up a powder coating plant, while International Paints UK, intends to set
up a marine paints plants. Since decorative paints are a consumer product Sales are price elastic
any change in the government policy on the excise duty has a direct bearing on the sales. Over
the last 4 years, the government has reduced the excise duty from a peak of 40% to current 20%.
The entire benefit of the duty reduction has been passed to the consumer which has not only
enabled this segment to come out of the recession but also enabled the organised sector to
increase its market share at the expanse of organised sector. The share of organised sector has
increased from 20% To 25% as a result of reduction in excise duty. Distribution channel plays an
important role in the industry. Awareness and perception of specific brand is more important
-
7/22/2019 Project (2)format of the project
14/37
than the corporate brand equity. Asian Paints, the market leader has around 16,000 dealers in its
network which are spread across the country. Goodlass nerolac comes second with around 9,000
dealers.
The paint industry is a raw material - intensive one with over 300 input going into the
manufacturing process. Half of these are petro based. The raw materials for paints may be
classified into 5 segment- pigments, solvents, binders, additives and white cement/urea and
account for roughly 50% of total cost. Hence the industry's profits are sensitive to international
price rises. When the international prices of petrochemical products comes down, the paints
companies benefit and vice versa. With raw material prices and tarrifs expected to come down in
the next few years the organised sector's operating profit and margins should go up substantially.
Most companies are hit by the fact that they do not make the raw material themselves. PANwhich is manufactured from Ortyhoxylene and which goes into the production of paints with
titanium dioxide, is only manufactured by Asian paints. The other paint majors import their
stock. Since PAN prices generally outpace international orthoxylene prices by almost 50% paint
Companies end up paying huge price when the price rise.
MAJOR RAW MATERIALS USED IN THE PAINT INDUSTRY PRODUCTION
Pigments: account for nearly one third of the total cost of paint production. Pigments are finely
ground solids of different shades which are used to give colour, consistency, durability and other
properties to the paint. Titanium di oxide (TiO2) is a vital pigment is available in two grades:
anatase and rutile. Of which the former is used in interiors while the latter is preferred for
exteriors.
Solvents: are volatile organic compounds (VOC) used to dissolve, suspend or change the
physical properties of other materials. They are generally used to bring down the viscosity of
paints to the desired level which also reduces the cost of paint formulation. Solvents constitute
70% to 75% of the paint liquid and ultimately escape into the atmosphere when the fluid dries.
Solvents such as ethylene glycol and alcohols are finding wider use as co-solvents in new water
borne formulations.
-
7/22/2019 Project (2)format of the project
15/37
Binders: are generally oils, resins and plasticisers that give painting its protective property. Most
resin manufacturers make alkyds, polyesters, emulsion polymers, epoxy resins, amino resins etc.
Additives: are added in small proportions to the paint to improve its performance characteristics
in various ways. Skinning inhibitors, fungicides, wetting agents, driers etc are included in this
category.
This is a working capital intensive industry. Due to wide range of shades and varying
pack sizes, the finished products tend to have a large inventory. Production of paints require 300
different (mostly petroleum based) raw material costs normally constitutes about 65% of the
sales. The paint industry derives most of its revenue in the second half of the financial as this
half coincide with the festival season in India. Also sales of automobiles in India is more in the
second half in comparison to the first half.
RURAL MARKET A NEW SEGMENT FOR THE INDUSTRY
Rural market has emerged as the new segment for the players in the decorative market
and most of the players have identified this segment as a thrust area and are launching new
economy brands to cater to the need of this segment.
Goodlass Nerolac has launched its synthetic distemper "Goody Synthetic" paint to add to
its range of wall finishes. The product has been packaged in a "festive look" polythene bag
containing one kg of synthetic distemper. The product is available across the country and has a
surface drying time of 30 minutes. Company officials claim that a one kg bag has a coverage of
160 square feet per coat. The new product falls in category-III paints and has an emulsion base
which acts as a binder. The company perceives Goody Synthetic Distemper as a mass-base
product. Hence it is being supported by below-the-line-promotion based on retailer margins and
driven by price.
-
7/22/2019 Project (2)format of the project
16/37
COMPANY PROFILE
1.1 ASIAN PAINTS LIMITEDIn 1945, the company was incorporated as a private limited company under the name of
Asian oil and Paints. It was converted into a public limited company in 1973. The companies
manufacture a wide range of surface coatings catering to different end-users. It also
manufactures vinyl pyridine latex used in the manufacture of rubber tyers. The company
expanded its products range, developed its own technology, set up a distribution network
penetrating in smaller towns and ploughed back a large part of earnings into creation of new
facilities.
In 1974, a major modernization programme was undertaken to streamline the paints
production facilities by improving the layout of machines, addition to balancing equipment and
replacement of old machinery.. The Bhandup plant of the company is reportedly the largest
single paint factory in the country and one of the most up-to-date with sophisticated machinery
and equipment for manufacturing a wide range of paints and to meet its entire requirements.
In 1985, the company undertook to set up a third paint unit at patancheru, a notified
backward area near Hyderabad, for the manufacture of 15,000 mt of paints and enamels. A letter
of intent was obtained for setting up a fourth paint plant in Uttar Pradesh with a capacity of
23,000 tonnes per annum of synthetic resins (for captive consumption). The company entered
into a collaboration agreement with Nippon paints co. Ltd., Japan, to obtain technical knowledge
about the manufacturing facilities for the powder coating and coil coating with a capacity of 300
mt were installed and commissioned at kasna plant during 1992-93
In 1987, the company commissioned a plant for the manufacture of synthetic rubbers
lattices with a capacity of 1,200 tonnes per annum. The company jointly with Tamil Nadu
-
7/22/2019 Project (2)format of the project
17/37
industrial development corporation (TIDCO) promoted a joint sector company under the name
pentasia chemicals ltd. (PCL), for the manufacture of 3,000 TPA of pentaerythritol and 1,800
TPA of sodium formate.
In 1990, Asian paints (south pacific) ltd., in Fiji and Asian paints (Tonga) ltd., are two
joint venture set up aboard with the company supplying the necessary know how. The company
also set up two more joint ventures under the names and styles of Asian paints (Nepal) private
limited., and Asian paints (S.I) ltd., both of which are subsidiaries of the company. The company
had set up a joint venture unit Asian paints (Vanuatu) ltd., for the manufacture of paints and
enamels in the pacific island of Vanuatu. The Vanuatu Company had issued 54,000 ordinary
shares of US each to the company as fully paid-up shares against the plant and machinery
supplied.
In 1991, pentasia chemicals limited., became a subsidiary of the company. Pentasia
investment limited, is a subsidiary of the company. In 1994, the company proposed to expand its
existing capacities for the manufacture of paints and enamels to 50,000 tonnes per annum at each
of its plants in ankleshwar, patancheru and kasna.
In 1996, the company proposed to set up a fifth point manufacturing plant at ratnagiri,
Maharashtra. During 21stFebruary, a fire broke and in the paint manufacturing block of Mumbai
plant extensive damage to the materials stored in the block. A joint venture company viz. Asian
PPG industries private Limited. was set up along with PPG industries, inc. Of USA to market
and / or manufacture automotive paints and certain industrial products as may be decided upon
mutually between the partners.
In 1998, the new initiative to install 350 colour worlds received encouraging response
and made significant contribution to performance. Three new products, NC range of wood
-
7/22/2019 Project (2)format of the project
18/37
finishes, ACE exterior emulsion and Asian wall putty were launched. Asian paints, Indias No.1
paint company recently, launched their latest offering Asian paints colour world. Credit rating
information services of India ltd (crisil) has assigned a AAA rating to the proposed non -
convertible debenture (NCD) obligation of Asian paints pentasia chemicals and pentasia
investments have been merged with the parent company following the approval of the board of
industrial & financial reconstruction (BIFR). Asian paints limited, the largest paint company in
India, launched its first exclusive showroom in Mumbai. Asian paints ltd has acquired a 76
percent equity stake in Sri Lankabased Delmege Forsyth & co (paints) ltd.
In 2000, Asian paints have launched two variants in polyurethane (PU) wood finish under
the brand name opal. An Asian paint has acquired the entire paints business of pacific paints
company based in Australia for over Rs. 1 crore. An Asian paint has lifted the lockout at its
factory in Uttar Pradesh. In 2001, Asian paints have introduced Utsav Enamel for the festive
season.
In 2002, approves voluntary delisting of shares from the following stock exchanges.
The Ludhiana stock exchange Association ltd. The Calcutta stock exchange Association ltd. The stock exchange, Ahmadabad. Madras stock exchange ltd. Delhi stock exchange Association ltd. Hyderabad stock exchange Association ltd. Vodorara stock exchange Association ltd.
In 2004, 10th
Asian paints star screen weekly awards aura of mystery. Asian paints
launches paints solutions for kids .
Today :
Asian paints becomes the 10thlargest decorative paint company in the world Asian paints is more than twice the size of its nearest competitor
-
7/22/2019 Project (2)format of the project
19/37
It is one of the most admired companies in India Present in 22 countries with manufacturing locations, over 2500 SKUs, integrated
SAPERP & i2SCM solution
Rated best employer by BT-Hewitt survey, 2000 Bluest of the blue chips by Hindubusiness line; most admired company to work for by ET-BT survey, 2000
On the recommendations of because, Allen and Hamilton, Asian paints restructured itself
into growth, decorative and international business units and adopted SCM and ERP
technology
Asian paints aims to become the 5 thlargest decorative paint company in the world
MISSION
To be the largest decorative paint company worldwide and the fifth largest paint
manufacturing company.
VISION
Asian paints aims to become one of the top five Decorative coatings companies world-
wide by leveraging its expertise in the higher growth emerging markets. Simultaneously, the
company intends to build long term value in the industrial coatings business through alliances
with established global partners.
BOARD OF DIRECTORS
Mr. Ashwin Choksi Chairman Mr. Ashwin Dani Vice Chairman Mr .P.M. Murty Managing Director & CEO Mr. Mahindra Choksi Director
-
7/22/2019 Project (2)format of the project
20/37
Mr. Amar Vakil Director Mr. Tarjani Vakil Director Mr. Dipankar Basu Director Mr. Mahindra Shah Director Mr. Deepak Satwalekar Director Dr. S. Sivaram Director Mr. S.R. Anaporai Director
ABOUT PENTA DIVISION
Penta division is situated at the SIPCOT industrial complex, Cuddalore. Here a chemical
by name Pentareythritol is manufactured in four different grades. During the process of
manufacturing Pentaerythritol another chemical by name Sodium Formate is obtained as by
product. 70% of the Penaterythritol manufactured in this division is captively consumed in the
Paint plants situated in four different states.
Pentasia Chemical Ltd., earlier a subsidiary of Asian Paints (I) Ltd was promoted in the
year 1984 as a joint sector company of TIDCO and Asian Paints (I) Limited. The company was
set up with an investment of Rs. 22 Crores and it manufactures Pentaerythritol and Sodium
Formate. The process technology at the plant, the first of its kind in India, is based on the
technology of Hercules Inc; the second largest manufacturer of penterythritol in the USA. The
trial runs in the plant were commenced in the year 1987.
PHILOSOPHY
Institution building is the cornerstone of the companys business philosophy. The
company believes in finding innovative solutions to problems and this is reflected in open
mindedness, willingness to initiate new ideas and a willingness to take the risks.
ORGANIZATION STRUCTURE
-
7/22/2019 Project (2)format of the project
21/37
General Works Manager heads this division and is assisted by Production, Maintenance,
Quality Assurance, Utilities, Environmental Management, Personnel and Administration
departments. Each department is headed either by a Manager or by an Executive. Departmental
heads are assisted by Executives / Engineers. Apart from them, process operators, Mechanical
fitters, Electrical & Instrument Technicians, Chemists and Boiler attendants work in the shop
floor.
NATURE OF THE PLANT
The plant runs continuously for all 24 hours a day and 365 day a year except for the dayswhen shut down is taken for routine maintenance. People work in 3 shifts in shop floor and are
supervised by an Assistant Engineer. This is a process plant comprises of almost all unit
operations. Consistency in quality plays a vital role in meeting the customer requirement in this
field.
SPECIAL AWARDS AND CERTIFICATES
The division had been awarded ISO: 14001 Certificate for its Environmental
management system in the year 1999 and re-certified in the year 2008. In order to improve the
upkeep of the plant and eliminate wastage of material 5 S Japanese concept is implemented in
shop floor. Further the division has been awarded with OHSAS 18001 (Occupational Health and
Safety Administration System)
PRODUCT
The company manufactures the following:
-
7/22/2019 Project (2)format of the project
22/37
Technical Grade Pentaerythritol used in the manufacture of Alkyd Resins which are usedin the paint industry, printing industry, etc.,
Mono Pentaerythritol (Nitration Grade) is used in the paint and explosives industries. Pentaerythritol tetranitrate is used in the manufacture of Detonator and Detonator fuses. Di Pentaerythritol is used as synthetic lubricants and plasticisers and the same is also
exported.
Sodium Formate is a by product and is used in the production by leather tanningindustries and in the manufacture of hydrosuphite.
FACILITIES CREATED
1. Penta Plant
2. Fromaldehyde Plant
3. Boiler / Coal Storage Yard
4. Oil Fired Boiler 1 x 8 TPH
5. Coal + Leco Fines + LigniteMixed Fuel Firing
6. Water Treatment Plant 40 M3 / hour of treated water.
7. Cooling Tower1660 M3 / hour (circulation rate)
8. Laboratory Quality Assurance Analysis of Raw Materials, In process and finished
goods.
9. Effluent Treatment Plant
10. HTTransformer yardHT Breaker
LT SubstationDG Sets
Instrument air Compressors and Instrument air drier
-
7/22/2019 Project (2)format of the project
23/37
Power Sanctioned - 3047 KVA
Transformer - 2 x 1500 KVA
DG Sets 2 x 365 KVA
- 1 x 500 KVAOur Maximum Demand Registered 1100 KVA
11. Methanol Storage tank yard 4 x 200 M3 Capacity each
12. Formaldehyde Storage tank yard 2 x 200 M3
3 x 50 M3
13. Caustic Soda lye 1 x 200 M3
14. Acetaldehyde tank yard 2 x 75 M3
15. Furnace Oil Storage Tank.
16. Diesel Storage Tank.
17. A very weigh bridge 20 Tonnes capacity.
18. Hydrocholoric acid tank 1 x 20 M3
Caustic Soda lye tank 1 x 20 M3 dedicated to Water Treatment
19. Engineering Stores & Workshop.
20. Canteen & Administration office and rest room.
-
7/22/2019 Project (2)format of the project
24/37
INDUSTRIAL RELATIONS
The company has three Unions namely Pentasia Pattali Thozhilalar Sangam, Pentasia
Anna Thozhilalar Sangam and Pentasia Employees Union.
CANTEEN
The Canteen is manage by an independent Contractor and is subsidized whereby every
employee has to pay Rs. 3.00 per meal. The Canteen coupons and free tea coupons are available
at Time Office
-
7/22/2019 Project (2)format of the project
25/37
ANALYSIS AND INTERPRETATION
TABLE1.1
TABLE SHOWING THE AGE CLASSIFICATION OF THE
RESPONDENTS
S.NO AGE GROUP NO. OF RESPONTENDS PERCENTAGE
1 18-25 14 14%
2. 26-40 34 34%
3. 41-50 43 43%
4. 51-58 09 09%
TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 14% of respondents are in the age group of18-25 years, 34% of respondents are in the age group of 26-40 years, 43% are in the age group of
41-50 years and 09% of the respondents are in the age group of 51-58 years.
-
7/22/2019 Project (2)format of the project
26/37
CHART2.1
CHART SHOWING THE AGE CLASSIFICATION OF THE
RESPONDENTS
-
7/22/2019 Project (2)format of the project
27/37
TABLE1.2
TABLE SHOWING THE GENDER CLASSIFICATION OF THE
RESPONDENTS
S.NO GENDER NO. OF RESPONDENTS PERCENTAGE
1. MALE 96 96%
2. FEMALE 04 04%
TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 96% of the respondents are male and 04% are
female.
-
7/22/2019 Project (2)format of the project
28/37
CHART2.2
CHART SHOWING THE GENDER CLASSIFICATION OF THE
RESPONDENTS
-
7/22/2019 Project (2)format of the project
29/37
TABLE1.3
TABLE SHOWING THE EDUCATIONAL QUALIFICATIONS OF THE
RESPONDENTS
S.NO EDUCATIONAL
QUALIFICATIONS
NO. OF RESPONDENTS PERCENTAGE
1. SSLC 17 17%
2. HSC 56 56%
3. UG 24 24%4. PG 03 03%
TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 17% of the respondents are SSLC, 56%
have HSC qualifications, 24% are Under Graduates, and 3% are Post Graduates.
-
7/22/2019 Project (2)format of the project
30/37
CHART2.3
CHART SHOWING THE EDUCATIONAL QUALIFICATIONS OF THE
RESPONDENTS
-
7/22/2019 Project (2)format of the project
31/37
TABLE1.4
TABLE SHOWING THE EXPERIENCE OF THE RESPONDENTS IN THE
PRESENT ORGANISATION
S.NO EXPERIENCE IN YEARS NO. OF PESPONDENTS PERCENTAGE
1. 0-3 23 23%
2. 4-6 15 15%
3. 7-10 15 15%
4. Above 10 47 47%TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 23% of the respondents have an experience
of between 03 years, 15% have between 4 6 years of experience, 15% have 7 10 years of
experience and 47% have above 10 years of experience in the present organization.
-
7/22/2019 Project (2)format of the project
32/37
CHART2.4
CHART SHOWING THE EXPERIENCE OF THE RESPONDENTS IN THE
PRESENT ORGANISATION
-
7/22/2019 Project (2)format of the project
33/37
TABLE1.5
TABLE SHOWING THE MARITAL STATUS OF THE
RESPONDENTS
S.NO MARITAL STATUS NO. OF RESPONDENTS PERCENTAGE
1. Single 22 22%
2. Married 78 78%
TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 22% of respondents are single and 78% of the
respondents are married.
-
7/22/2019 Project (2)format of the project
34/37
CHART2.5
CHART SHOWING THE MARITAL STATUS OF THE RESPONDENTS
-
7/22/2019 Project (2)format of the project
35/37
TABLE1.6
TABLE SHOWING THE MONTHLY INCOME OF THE RESPONDENTS
S.NO MONTHLY INCOME IN
RUPEES
NO. OF RESPONDENTS PERCENTAGE
1. 10,000-150,00 16 16%
2. 16,000-20,000 60 60%
3. 21,000-25,000 13 13%
4. Above 25,000 11 11%
TOTAL 100 100%
INTERPRETATION:
It can be inferred from the above table that 16% of the respondents are earning 10,000-
15,000 per month, 60% are earning 16,000-20,000 per month, 13% are earning 21,000-25,000
per month and 11% of the respondents are earning above Rs.25, 000 per month.
-
7/22/2019 Project (2)format of the project
36/37
CHART2.6
CHART SHOWING THE MONTHLY INCOME OF THE RESPONDENTS
-
7/22/2019 Project (2)format of the project
37/37