profit h08 cnc-nesting technologyfms.felder-group.com/format-4/prospekte/h08/eus/... · cnc...

12
CNC-NESTING TECHNOLOGY profit H08 www.format-4usa.com

Upload: others

Post on 02-Nov-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

  • CNC-NestiNg teChNology

    profit H08

    www.format-4usa.com

  • Efficiency in the smallest of spacesThe profit H08 from Format-4 is the CNC machining centre for professional nesting applications in the smallest of spaces. Designed specifically for universal apparitions, the high precision and productivity achieved when processing vary-ing materials, is the particular highlight about this profit making all-rounder.

    The matrix table keeps it shape regard-less of the temperature and consists of numerous vacuum fields offering absolute precision and perfect hold

    There are three different vacuum systems that are available, allowing you to optimally equip your machine based on the materi-als and workpieces to be processed

    After tool change a control of the length is carried out and checked with the tool data file

    ”Gantry”- rack and pinion driving synchronization system on both sides. Quick, low maintenance and highly precise

    3x 230 V/208 V motor voltage, 60 Hz ■ ■Automatic central lubrication system ■ ■Main spindle 10 kW ER23 ■Main spindle 10 kW HSK F63 ■DH 8 drilling head, with 8 vertical spindles ■Fences situated to the rear left of the operating field ■ ■8 or 10-piece tool changer on side of machine chassis ■Extraction from above, manually adjustable ■2 extraction connections from above ■ Compact - Control (1 machine license) ■ ■Vacuum system 180 m³/h ■ ■Automatic length measurement systems for tools in Z axis ■

    Two different sized working fields for individual requirements:profit H08 13.25 with 4 x 8 ft. (1250 x 2500 mm) or profit H08 16.31 with 5 x 10 ft. (1530 x 3090 mm)profit h08 13.25 / 16.31 “start” Package “Professional” Package

    Portal design “Gantry” drive FORMAT-4 Matrix Table Vacuum system

    Various materials: Wood, Plastic, Alucobond, mineralised material, packaging material

    Measuring system of the tool length

  • With 8 verticle spindlesFor maximum productivity and complete flexibility13.5 HP Router electrospindle (10 kW) - HSK F63 (24,000 rpm) ceramic bearings, pressurized system

    For perfect milling results13.5 HP Router electrospindle (10 kW) - ER32 (24,000 rpm) ce-ramic bearings, pressurized system

    8 or 10 position tool changer positioned on the side of the machine chassis

    Tool changerDH 8 drilling head“Professional” Package“Start” Package

  • ❄AC

    @

    2C8V

    19E48

    USV

    C08 Air conditioning for electrical cabinet

    Optional features ...

    C18 Hand-held terminal for the remote control of the axes

    C09 Teleservice support package via internet

    C14 Bar code reader, wireless

    C15 Closed cable draw in X and Y axis

    C54 Monitoring of the fence cylinder C16 Preparation of guides for none-wood related materials

    C62/ C61 Vacuum system 250 m³/h or 500 m³/h instead of 180 m³/h

    007 16 HP (12 kW) (S6) milling spindle HSK F63, 24,000 rpm

    C11 Central extraction hood C190 DH 12 drilling head, with 12 vertical spindles

    More options:005 60 Hz motor frequencyC342 WoodFlash - Control instead of Compact - Control (1 machine license) C10 Altitude package for installation at 2000–3000 mC228 Container packing with corrosion protection cover

    Various software packages:• Flash 3D construction software• FlashNest-Software• Label printer for rectangular

    FlashNest parts or “Free-Form Pro”• 3D simulator with collision check

    for Woodflash at the machine

    C12 Uninterrupted power supply to the PC

  • 2 control options are available for professional CNC processing:

    “Compact-Control” (standard) or “WoodFlash-Control” (option)

    Format-4 software - programming is child‘s play

    CNC Board

    Tool parametersTool database: Diameter, length, speed, feed rate, etc.

    Equipment parametersManaging the machine tools

    EditorProgramming individual workpieces, DXF-import standard

    2D simulatorFast calculation of machining times

    3D simulatorOptional, accurate representation of your machine as a 3D model incl. collision control

    Asafetylightgridmonitorstheentrancetothedangerareaandtheemergencystopcanbeusedtointerrupttheprogramatanypoint.

  • 21

    Assembly times

    On the basis of a carpenters skill the CNC broadens the current and future competitiveness and profitability of every workshop, in every market and in every sector.

    How big is the step up?

    Competitiveness/Profitability

    PrecisionFlexibility

    Prod

    uctiv

    ity

    Craftsman's skill

    Material competence

    Construction competence

    Finishing competence

    Machine competence

    Programmer competence

    21Craftsman's skill Competitiveness/

    Profitability

    Programmer competence

  • 3

    g

    g

    g

    g

    www.format-4usa.com

    It is now commonplace for all woodworkers to setup and operate various types of machines with a range of tools in order to produce a finished product.The CNC operates along the same lines, but with an important difference: The production processes are merged together. Programmed by the operator and performed by the CNC.

    Changing the way we think is the biggest challenge.

    The mechanization of the workshop has been advancing for decades.

    When will your workshop take the next step?

    95 of100rationaliseFocus: Revenue potential

    32 of100expandFocus: Market potential

    75 of100innovateFocus: Performance potential

    34 of100optimizeFocus: Business potential

    Type of company• Established• Dynamic

    Company size

    Market • Competition• Customers• Dynamic

    Performance area

    Furniture/KitchensDoorsInterior decorationWindowStaircasesJob order productionTenders

    The CNC triangle provides 4 key focus directions for your business ways in which to maximise profitability regardless of the market conditions.

  • 6 reasons to invest in a CNC! Today many cabinetmakers are fulfilling their dream of owning a CNC

    “CNC is the standard machine of tomorrow!” The things that seem difficult to us today, will become clear tomorrow! CNC machines are already playing a key role in

    every workshop. A CNC machine will enable umlimited options and possibilities for your workshop in the future.

    Programming within 3 daysAnyone with basic computer knowledge, who can draw their product and knows the required produc-

    tion steps, can develop a solid CNC pro-gramming base within 3 days.

    Founded on capentary skills!The foundation on which the programming of a CNC is built, is carpentry skill. Programming becomes a new and

    additional skill in a industry renowed for first class, innovative, artistic and design oriented practice

    CNC requires big changesCNC changes the carpenter trade significantly.The CNC redefines a cabinet-maker‘s work!

    CNC-Power is 3 dimensional! CNC broadens the competitiveness, as well as profitability over three central dimensions. It is a common misconception

    to view a CNC simply as a way to increase the speed of production.

    Batch production efficient from the very first piece!Once a cabinet has been programmed, the CNC will manufacture it faster and to a much better quality

    standard than a regular machine. Once, twice, a hundred times ...

    100 of 100 CNC users: “... CNC has become crucial to my work”

    87 of 100 CNC users: “... my CNC expectations were exceeded”

    Can one compete against CNC workshops without a CNC? 81 of a 100 say “no”

    “Easier to program than expected”: 78 out of a 100

    1. The standard machines of tomorrow.

    3.CNC = flexibility = individuality

    4.Core competencies and profitability

    5.CNC is

    3 dimensional!

    6.In summary

    2.Easy to learn

    programming.

  • www.format-4usa.com

    profit h08 13.25 / 16.31

    Technical data for individual machine models and configurations:

    Axes X-axis 11/13 ft. (3260/3860 mm) Y-axis 5/6 ft. (1630/1930 mm) Z-axis 9“Speed X-axis 165 ft/min. Y-axis 165 ft/min. Z-axis 50 ft/min. Vector speed XY 230 ft/min.Pneumatics Connection 0–17 mm Pressure in supply hose 8 bar Pressure in the machine 6 bar Air-consumption 150 Nl/minVacuum pump Motor 2x 90 CFM Installed power 5,5 kWDust Extractors Vacuum connection Ø 200 mm Volume flow 1000 CFM Air speed 20 m/sec. Vacuum 1000 PaWeight Machine (complete) approx. 4012 lbs

    Space requirements and technical specifications

    4 ft.

    (125

    0 m

    m)/

    5 ft.

    (153

    0 m

    m)

    5 ft.

    (163

    0 m

    m)/6

    ft. (

    1930

    mm

    )

    8 ft. (2500 mm)/ 10 ft. (3090 mm)

    11 ft. (3260 mm)/13 ft. (3860 mm)

  • NEW NEW

    NEW NEW

    NEW

    profil45 profil45M profil45Mx-motion

    kappa550e-motion kappa550x-motion kappa550

    kappa400x-motion kappa400

    dual51 plan51 plan51L exact63 exact51

    Jointer-Planers/Jointers/Planers

    Panel Saws

    The program

    Shapers

    RL300 RL250 RL200 RL160 RL125

    Dust Extractors

  • Industry Panel Saws

    NEW

    NEWNEW

    NEW

    kappaautomatic55/75 kappaV60 HVPfinish1302/1102GIANT

    perfect710e-motion/perfect710x-motion

    perfect812e-motion/perfect812x-motion

    perfect608x-motionplus

    profitH10 profitH08

    profitH24/H24L

    profitH22/H22L

    profitH20

    profitH30/H30L

    profitH50

    c-express920

    Wide Belt Sanding Machines Heated Veneer Press

    Edgebanders

    CNC Machine Centers

    5 axes CNC

    www.format-4usa.com VIewALLVIdeos

  • © AH 06/2013 · FELDER KG · KR-Felder-Straße 1, A-6060 HALL in Tirol, Tel. +43(0) 05223/58 500, Fax +43(0) 05223/56 130, [email protected] Specifications subject to alterations. Felder is not to be held responsible for syntax or printers errors.

    FELDER-GROUP USAEast: 2 Lukens Drive, Suite 300, NEW CASTLE, DE 19720, [email protected]. Cal: 3006 Beacon Blvd., WEST SACRAMENTO, CA 95691, [email protected]. Cal: 26060 Acero Suite 103, MISSION VIEJO, CA 92691, [email protected]

    www.format-4usa.com

    DE: 866-792-5288N. Cal: 800-572-0061S. Cal: 866-714-6005 866-922-8879

    FORMAT-4Quality and precision

    from AUSTRIA

    ... family ownership ... inhouse manufacturing ensuringhighest quality standards

    ... 60 years of experience in building fine woodworking machinery

    QUAlity, reliAbility, PreCisioN based on ...

    MADE IN AUSTRIAmeans for you ...