Manufacturing “PRODUCTIVITY”

1. About2. Approach

3. Productivity tools

5.Why Cogent?

Contents

7. Contact

4. SPM solutions 6. Customers

Productivity through Automation

1. About

Cogent Automation is created to hand hold its customers in

their pursuit to improve productivity by providing

1. Consulting to identify and assess current levels

2. Propose and assist to implement end to end system to

About

achieve desired targets.

Approach

Engage with Top management.

Understand Management Aspiration and current limitations.

Understand budget allocation and pay back guidelines

Propose apt system and automation initiatives

Provide solution design and cost proposalProvide solution design and cost proposal

Implement the solutions based on a mutually approved plan.

Productivity Improvement Tools

Level 1 – Improve Productivity of existing process by measuring and monitoring at count level.

Level 2 – Semi automate existing process to reduce resource, improve out put and stabilize the process

Level 3 – Fully automate to meet the high volume.

Level 4 – Design and implement MES to capture data online real time from automated factory floor.

We provide solution to improve productivity at all levels

Level 4 – Design and implement MES to capture data online real time from automated factory floor.

Level -1 Level -2 and 3

SPMsXL Productivity appliance

Productivity Improvement Tools

Mini Wave Soldering Machine. To Deposit molten tin on

terminals of insert molded

connectors and check for

the quality of deposit using

vision system and accept

or reject the parts.

SPM Solutions Aim: Manage unlimited number of variants… futuristic design

Existing Machine

PLC, IPC, SCADA, RFID,

VISION SYSTEM, SENSORS

18 WeeksEndure Singapore

Magnetic Welding Machine

To weld coil to frame and

to connector , which is use

in MCB

SPM Solutions Aim: demand increase ; reduce labor, increase output

PLC, SENSORS, Weld

controllers

20 Weeks

Resistance weld heads,

Fixture design,

Electrode engineering

Schneider Electric

Door Handle Assy Machine

To Assemble the Door

handle mechanism and to

ensure its correctness.

SPM Solutions Aim: No missing parts , line balancing with molding cycle time

PLC, SENSORS, 6 axis

Robot,

16 Weeks

Fixture design,

Mechanism design

ITW India

Chain End Joining Machine

To join free ends of an

open industrial chain.

SPM Solutions Aim: Consistent quality – reliable product

PLC, SENSORS, complex

fixturing

52 Weeks

Fixture design,

Mechanism design

TIDC India

Why Cogent ?

�Customer Focused.

�Relieve customer of potential risks.

We are …

�Relieve customer of potential risks.

�Carry more than 2 decades of international exposure

�Time conscious.

�Adequate resource on Software development and Machine building

• TIDC (Murugappa Group Company)

TIDC, a flagship company of Murugappa

group, market leader in power transmission.

• Schneider Electrical (Chennai)

Power management Business unit,

Customers

Power management Business unit,

where they make the electrical

safety devices.

• Endure Pte Ltd. (Singapore)

A company that offers Industrial

automation solutions to their Clients like

TDK EPCOS, who are leaders in

Semiconductor component manufacturing.

• ITW India Ltd, (Chennai)

An automotive component supplier to OEMs

world wide. A fortune 200 company based

in Chicago, USA

• Leo Plast(Nigeria)

Consumer durables

Rialto

• Rialto Enterprices

Manufacturers of Tooth brush,

exclusively for P&G

Customers

• FCI OEN Connectors,

A company that offers Industrial Connector

solutions, for data and power management,

• Tyco Fire & Security India Pvt Ltd,(Bangalore)

New age fire and security solutions and product

company

• Colgate Palmolive Pvt Ltd

Oral Care company in TADA Sri city

SF No: 275-1B, Anna Private Industrial Estate,Vilankurichi Road, Peelamedu P.OCoimbatore, Tamilnadu 641035

Contacts :

1. Unnikrishnan.B.K

Email: unni@cogentautomation.in

Phone: +919445349787

2. Sibi E Kuriakose

Email: sibi@cogentautomation.in

Phone: +65 84259360