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P RO F I BUS PROCESS FIELD BUS Drive Technology \ Drive Automation \ System Integration \ Services Compact Manual Drive System for Decentralized Installation PROFIBUS Interfaces and Field Distributors Edition 11/2009 16765613 / EN

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Page 1: PROFIBUS Interfaces and Field Distributors / Compact ... · working with PROFIBUS interfaces and field distributors. • Observe the information, instructions and notes in the detailed

P R O F I

B U S

PROCESS FIELD BUS

Drive Technology \ Drive Automation \ System Integration \ Services

Compact Manual

Drive System for Decentralized InstallationPROFIBUS Interfaces and Field Distributors

Edition 11/2009 16765613 / EN

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SEW-EURODRIVE—Driving the world

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Compact Manual – PROFIBUS Interfaces and Field Distributors 3

Contents

Contents1 General Information ............................................................................................ 4

1.1 Scope of this documentation....................................................................... 41.2 Structure of the safety notes ....................................................................... 4

2 Safety Notes ........................................................................................................ 52.1 General information .................................................................................... 52.2 Target group ............................................................................................... 52.3 Designated use ........................................................................................... 52.4 Transportation, storage............................................................................... 62.5 Installation................................................................................................... 62.6 Electrical connection ................................................................................... 62.7 Safe disconnection...................................................................................... 72.8 Operation .................................................................................................... 7

3 Type Designation ................................................................................................ 83.1 Type designation of PROFIBUS interfaces................................................. 83.2 Type designation of PROFIBUS field distributors ....................................... 8

4 Mechanical Installation..................................................................................... 104.1 Installation instructions.............................................................................. 104.2 MF.. / MQ.. fieldbus interfaces .................................................................. 114.3 Field distributors........................................................................................ 14

5 Electrical Installation ........................................................................................ 175.1 Installation planning considering EMC aspects ........................................ 175.2 Installation instructions for fieldbus interfaces, field distributors ............... 195.3 Connection of MFZ21 connection module with MFP../MQP.. to

MOVIMOT®............................................................................................... 245.4 Connecting MFZ23 field distributor with MFP../MQP.. .............................. 255.5 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP....... 285.6 Connecting inputs/outputs of MF.. / MQ.. fieldbus interfaces ................... 315.7 Bus connection with optional connection technology................................ 365.8 Hybrid cable connection............................................................................ 405.9 PC connection........................................................................................... 41

6 Startup................................................................................................................ 426.1 Startup procedure ..................................................................................... 42

7 Functionality of the PROFIBUS Interface MFP............................................... 467.1 LED display............................................................................................... 46

8 Functionality of the PROFIBUS Interface MQP .............................................. 488.1 LED display............................................................................................... 488.2 Error states ............................................................................................... 50

9 Declaration of Conformity ................................................................................ 51

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4

1 cope of this documentationeneral Information

PROFIBUS Interfaces and Field Distributors1 General Information1.1 Scope of this documentation

This documentation comprises the general safety notes and selected informationregarding PROFIBUS interfaces and field distributors.

• Please note that this documentation does not replace the detailed manual and theoperating instructions.

• Read the detailed manual and the detailed operating instructions first before you startworking with PROFIBUS interfaces and field distributors.

• Observe the information, instructions and notes in the detailed manual and theoperating instructions. This is essential for fault-free operation of the PROFIBUSinterfaces and field distributors and fulfillment of any rights to claim under guarantee.

• The enclosed CD or DVD contains PDF files of the detailed manual and the operatinginstructions as well as further documentation regarding PROFIBUS interfaces andfield distributors.

• All SEW-EURODRIVE’s technical documentation is available for download in PDFformat from the SEW-EURODRIVE website: www.sew-eurodrive.com.

1.2 Structure of the safety notesThe safety notes in these operating instructions are designed as follows:

Pictogram SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if disre-garded

Example:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMA-TION

Useful information or tip.Simplifies the handling of the drive system.

SG

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2General informationSafety Notes

2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved. Make sure that persons responsible for the plant and its operation, as well aspersons who work independently on the unit, have read through the operatinginstructions carefully and understood them. If you are unclear about any of theinformation in this documentation, please contact SEW-EURODRIVE.

2.1 General informationNever install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, MOVIMOT® drives can have live, bare and movable or rotating partsas well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Refer to thedocumentation for additional information.

2.2 Target groupOnly qualified electricians are authorized to install, startup or service the units orcorrect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 andIEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar withinstallation, assembly, startup and operation of the product who possess the necessaryqualifications.

Any activities regarding transportation, storage, operation, and disposal must be carriedout by persons who have been instructed appropriately.

2.3 Designated useThe field distributors and fieldbus interfaces are intended for industrial systems. Theycomply with the applicable standards and regulations and meet the requirements of theLow Voltage Directive 2006/95/EC.

You must observe the technical data and information on the connection requirementsas provided on the nameplate and in the documentation.

Do not start up the unit (operate in the designated fashion) until you have establishedthat the machine complies with the EMC Directive 2004/108/EC and that the end prod-uct categorically conforms to Machinery Directive 2006/42/EC (with reference to EN60204).

MOVIMOT® inverters comply with the regulations of the Low Voltage Directive 2006/95/EC. The standards given in the declaration of conformity are used for the MOVIMOT®

inverter.

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2 ransportation, storageafety Notes

2.3.1 Safety functions

Field distributors, fieldbus interfaces and MOVIMOT® inverters may not perform safetyfunctions unless these functions are described and expressly permitted.

If MOVIMOT® inverters are used in safe applications, you must observe the supplemen-tal documentation "MOVIMOT® – Functional Safety". Use only those components insafety applications that were explicitly designed and delivered for this purpose by SEW-EURODRIVE.

2.3.2 Hoist applicationsWhen using MOVIMOT® inverters in hoist applications, you must observe the specialconfiguration and settings for hoist applications specified in the operating instructions forMOVIMOT®.

MOVIMOT® inverters are not designed for use as a safety device in hoist applications.

2.4 Transportation, storageYou must observe the notes on transportation, storage and proper handling. Complywith the requirements for climatic conditions stated in chapter "Technical Data" of theoperating instructions. Tighten installed eyebolts securely. They are designed for theweight of the MOVIMOT® drive. Do not attach any additional loads. Use suitable,sufficiently rated handling equipment (e.g. rope guides) if required.

2.5 InstallationThe units must be installed and cooled according to the regulations and specificationsin the corresponding documentation.

Protect the MOVIMOT® inverters from improper strain.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impactloads, as specified in the documentation

2.6 Electrical connectionObserve the applicable national accident prevention guidelines when working on liveMOVIMOT® drive inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, referto the applicable documentation.

For information on EMC-compliant installation – such as shielding, grounding,arrangement of filters and routing of lines – refer to the documentation. Themanufacturer of the system or machine is responsible for maintaining the limitsestablished by EMC legislation.

TS

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2Safe disconnectionSafety Notes

Protective measures and protection devices must comply with the regulations in force(e.g. EN 60204 or EN 61800-5-1).

A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required forMOVIMOT® drives prior to startup to ensure insulation.

2.7 Safe disconnectionMOVIMOT® inverters meet all requirements for safe disconnection of power andelectronic connections in accordance with EN 61800-5-1. All connected circuits mustalso satisfy the requirements for safe disconnection.

2.8 OperationSystems with integrated MOVIMOT® inverters must be equipped with additionalmonitoring and protection devices according to the applicable safety guidelines, such asthe law governing technical equipment, accident prevention regulations, etc. Additionalprotective measures might be necessary for applications with increased potential risk.

Do not touch live components or power connections immediately after disconnecting theMOVIMOT® inverter, the field distributor (if installed) or the bus module (if installed) fromthe supply voltage because there may still be some charged capacitors. Wait at least for1 minute after having switched off the supply voltage.

As soon as supply voltage is present at the MOVIMOT® inverter, the terminal box mustbe closed, which means that:

• The MOVIMOT® inverter must be screwed on.

• The terminal box cover of the field distributor (if present) and the bus module (ifpresent) must be bolted down.

• The connector of the hybrid cable (if installed) must be connected and screwed on.

Note: The maintenance switch of the field distributor (if installed) only disconnects theconnected MOVIMOT® drive or motor from the power supply system. The terminals ofthe field distributor remain connected to the line voltage even after the maintenanceswitch is activated.

The fact that the status LED and other display elements are no longer illuminated doesnot indicate that the unit has been disconnected from the supply system and no longercarries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill.Eliminating the cause of the problem or performing a reset may result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the driven machine,disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and ofexternal options, e.g. the heat sink of the braking resistor, can exceed 60 °C duringoperation!

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3 ype designation of PROFIBUS interfacesype Designation

3 Type Designation3.1 Type designation of PROFIBUS interfaces

3.2 Type designation of PROFIBUS field distributors3.2.1 Example: MF../Z.3., MQ../Z.3.

3.2.2 Example: MF../MM../Z.7., MQ../MM../Z.7.

MFP 21 D/Z21 D

Variant

Connection module:Z11 = for INTERBUSZ21 = for PROFIBUSZ31 = for DeviceNet and CANopenZ61 = for AS-Interface

Variant

21 = 4 x I / 2 x O 22 = 4 x I / 2 x O 32 = 6 x I 23 = 4 x I / 2 x O 33 = 6 x I

(connection via terminals)(connection via plug connector + terminals)(connection via plug connector + terminals)(FO rugged line, only for INTERBUS)(FO rugged line, only for INTERBUS)

MFI.. MQI.. MFP.. MQP.. MFD.. MQD.. MFO.. MFK..

= INTERBUS= INTERBUS with integrated microcontroller= PROFIBUS= PROFIBUS with integrated minicontroller= DeviceNet= DeviceNet with integrated minicontroller= CANopen= AS-Interface

MFP21D/Z23DConnection moduleZ13 Z23 Z33 Z63

= for INTERBUS= for PROFIBUS= For DeviceNet and CANopen= for AS-Interface

Fieldbus interface(see "Type designation of PROFIBUS interface")

MFP22D/MM15C-503-00/Z27F 0Connection type0 = � / 1 = � Connection moduleZ17 = for INTERBUSZ27 = for PROFIBUSZ37 = for DeviceNet and CANopenZ67 = for AS-Interface

MOVIMOT® inverter

Fieldbus interface(see "Type designation of PROFIBUS interface")

TT

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3Type designation of PROFIBUS field distributorsType Designation

3.2.3 Example: MF../Z.6., MQ../Z.6.

3.2.4 Example: MF../MM..Z.8., MQ../MM../Z.8.

MFP21D/Z26F/AF0Connection technologyAF0 =AF1 =

AF2 =AF3 =

AF6 =

Metric cable entrywith micro-style connector/M12 connectorDeviceNet and CANopenM12 plug connector for PROFIBUSM12 plug connector for PROFIBUS +M12 plug connector for DC 24 V supplyM12 plug connector for AS-Interface connection

Connection moduleZ16 = Z26 = Z36 = Z66 =

for INTERBUSfor PROFIBUSfor DeviceNet and CANopenfor AS-Interface

Fieldbus interface(see "Type designation of PROFIBUS interface")

MFP22D/MM22C-503-00/Z28F 0/AF0Connection technologyAF0 =AF1 =

AF2 =AF3 =

AF6 =

Metric cable entrywith micro-style connector/M12 connectorDeviceNet and CANopenM12 plug connector for PROFIBUSM12 plug connector for PROFIBUS +M12 plug connector for DC 24 V supplyM12 plug connector for AS-Interface connection

Connection type0 = � / 1 = �

Connection moduleZ18 = for INTERBUSZ28 = for PROFIBUSZ38 = for DeviceNet and CANopenZ68 = for AS-Interface

MOVIMOT® inverter

Fieldbus interface(see "Type designation of PROFIBUS interface")

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4 stallation instructionsechanical Installation

4 Mechanical Installation4.1 Installation instructions

4.1.1 Assembly• Mount field distributors on a level, vibration-proof and torsionally rigid support

structure only.

• Use M5 screws with matching washers to connect the MFZ.3 field distributor. Tightenthe screws with a torque wrench (permitted tightening torque 2.8 – 3.1 Nm (25 –27 lb.in)).

• Use M6 screws and suitable washers for installing MFZ.6, MFZ.7 or MFZ.8 fielddistributors. Tighten the screws with a torque wrench (permitted tightening torque 3.1– 3.5 Nm (27 – 31 lb.in)).

4.1.2 Installation in damp locations or in the open• Use suitable screw fittings for the cables (use reducing adapters if necessary).

• Seal open cable entries and M12 connection sockets with screw plugs.

• When the cable entry is on the side of the unit, route the cable using a drip loop.

• Check and, if necessary, clean the sealing surfaces before re-mounting the fieldbusinterface/the connection box cover.

INFORMATIONOn delivery, field distributors are equipped with transportation protection covering theplug connector of the outgoing motor circuit (hybrid cable).

This only guarantees IP40 degree of protection. To attain the specified enclosurerating, remove the transport protection and plug on the appropriate mating connector.Screw them together.

InM

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4MF.. / MQ.. fieldbus interfacesMechanical Installation

4.2 MF.. / MQ.. fieldbus interfacesMF../MQ.. fieldbus interfaces can be installed as follows:

• Installation on MOVIMOT® connection box

• Installation in the field

4.2.1 Installation on MOVIMOT® connection box1. Remove knock outs on MFZ underside from the inside, as illustrated in the following

figure:

1138656139

MFZ..

[1]

INFORMATIONIf necessary, debur any break lines that occur after the knock outs [1] have beenremoved.

Compact Manual – PROFIBUS Interfaces and Field Distributors

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4 F.. / MQ.. fieldbus interfacesechanical Installation

2. Install the fieldbus interface on the MOVIMOT® connection box according to thefollowing figure:

1138663947

MF../MQ..

MM

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4MF.. / MQ.. fieldbus interfacesMechanical Installation

4.2.2 Installation in the field

The following figure shows the installation of an MF../MQ.. in the field: Fieldbusinterface:

1138749323

[1] Length of screws min. 40 mm

82

,5 m

m

102 mm

51 mm

M4

M4

MFZ...

MF../MQ..

MF../MQ..

[1]

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4 ield distributorsechanical Installation

4.3 Field distributors4.3.1 Installation of MF../Z.3., MQ../Z.3. field distributors

The following figure shows the mounting dimensions for ..Z.3. field distributors:

4.3.2 Installation of MF../Z.6., MQ../Z.6. field distributorsThe following figure shows the mounting dimensions for ..Z.6. field distributors:

1138759307

50 mm

100 mm

M5

M5

175 m

m

1138795019

M6

M6

365 mm

180 m

m

FM

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4Field distributorsMechanical Installation

4.3.3 Installation of MF../MM../Z.7., MQ../MM../Z.7. field distributors

The following figure shows the mounting dimensions for ..Z.7. field distributors:

4.3.4 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (size 1)The following figure shows the mounting dimensions for ..Z.8. field distributors: (size 1):

1138831499

59.5

mm

253.7 mm

M6

M6

1138843147

29

0 m

m

200 mm

270 mm

M6

M6

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4 ield distributorsechanical Installation

4.3.5 Installation of MF../MM../Z.8., MQ../MM../Z.8. field distributors (size 2)

The following figure shows the mounting dimensions for ..Z.8. field distributors (size 2)

1138856203

35

0m

m

205 mm

290 mm

M6

M6

FM

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5Installation planning considering EMC aspectsElectrical Installation

5 Electrical Installation5.1 Installation planning considering EMC aspects5.1.1 Notes on arranging and routing installation components

Successful installation of decentralized drives depends on selecting the correct cables,providing correct grounding and a functioning equipotential bonding.

You should always apply relevant standards. You also need to consider the followingpoints:

• Equipotential bonding– Low-impedance, HF-capable equipotential bonding must be provided indepen-

dent of the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 part540) using, for example

– Flat contact surface connection of metal components

– Flat grounding strips (HF stranded wire)

– Do not use the cable shield of data lines for equipotential bonding.

• Data lines and 24 V supply– Must be routed separately from cables that emit interference (e.g. control cables

from solenoid valves, motor cables).

• Field distributors– We recommend using prefabricated SEW hybrid cables especially designed for

connecting field distributors and motors.

• Cable glands– Select a cable gland with large contact surface shielding (see the notes on selec-

tion and correct installation of cable glands).

1138895627

1138899339

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5 stallation planning considering EMC aspectslectrical Installation

• Cable shield– The cable shield must have good EMC characteristics (high shield attenuation),

– It must protect the cable mechanically and as a shield,

– It must be connected with the unit's metal housing (via EMC metal cable glands)at the flat contact surface cable ends (see the further notes in this chapter onselection and correct installation of cable glands).

• Additional information is available in the SEW publication "Drive Engineering– Practical Implementation, EMC in Drive Engineering."

5.1.2 Sample connection between an MF.. / MQ.. fieldbus interface and MOVIMOT®

If the MF../MQ.. fieldbus interface and MOVIMOT® are installed separately, the RS-485connection must be implemented as follows:

• If the connection also carries the DC 24 V supply– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on appropriate assembly of EMC metal cableglands as well)

– Strand cores in pairs (see the following illustration)

• If the connection does not carry the DC -24 V supplyIf MOVIMOT® is supplied with DC 24 V via a separate connection, the RS-485connection must be carried out as follows:

– Use shielded lines

– Apply shielding to the housing of both units via EMC metal cable glands (consultthe other notes in this chapter on selection and appropriate assembly of cableglands as well)

– The GND reference potential must be provided for the RS-485 interface

– Strand the cores (see the following illustration)

1138904075

1138973579

RS+RS-

24VGND

RS+GND

24VRS-

RS+RS-GND

InE

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5Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2 Installation instructions for fieldbus interfaces, field distributors5.2.1 Connecting supply system leads

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the supply system.

• Select the cable cross section according to input current Iline at rated power; fordetailed information, see the "Technical Data" chapter in the operating instructions.

• Install line fuses at the beginning of the supply system lead behind the supply busjunction. Use D, DO, NH fuses or circuit breakers. Select the fuse size according tothe cable cross section.

• Do not use a conventional earth leakage circuit-breaker as a protective device.Universal current-sensitive earth-leakage circuit breakers ("type B") are permitted asa protective device. During normal operation of MOVIMOT® drives, earth-leakagecurrents > 3.5 mA can occur.

• In accordance with EN 50178, a second PE connection (at least with the same cross-section as the supply system lead) is required parallel to the protective earth viaseparate points of connection. Leakage currents > 3.5 mA may arise during opera-tion.

• Use contactor switch contacts from utilization category AC-3 according to IEC 158 toconnect MOVIMOT® drives.

• SEW-EURODRIVE recommends using earth-leakage monitors with pulse codemeasuring in voltage supply systems with a non-grounded star point (IT systems).Using such devices prevents the earth-leakage monitor mis-tripping due to theground capacitance of the inverter.

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5 stallation instructions for fieldbus interfaces, field distributorslectrical Installation

5.2.2 Notes on PE connection and/or equipotential bonding

5.2.3 Permitted connection cross section and current carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5 Ib.in).

5.2.4 Looping through the DC 24 V supply voltage in the MFZ.1 module terminal box• Two M4 x 12 studs are located on the connection part of the DC 24 V supply. These

studs can be used for looping through the DC 24 V supply voltage.

• The terminal studs have a current carrying capacity of 16 A.

• The permitted tightening torque for the hex nuts of the terminal studs is 1.2 Nm(11 Ib.in) ± 20%.

DANGERFaulty PE connection.

Death, severe injuries or damage to property from electric shock.• The permitted tightening torque for the screw fitting is 2.0 - 2.4 Nm (18 - 21 lb.in).• Observe the following notes regarding PE connection.

Prohibited assembly sequence

Recommendation: Assembly with forked cable lug, permitted for all cross sections

Assembly with solid connection wire, permitted for cable cross sections up to max. 2.5 mm2

323042443 323034251 323038347

[1] Forked cable lug suitable for M5 PE screws

Power terminals X1, X21(screw terminals)

Control terminals X20(cage clamp terminals)

Connection cross section (mm2)

0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

Connection cross section (AWG)

AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity 32 A max. continuous current 12 A max. continuous current

[1]

M5

2.5 mm²

M5

1140831499

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5Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2.5 Additional connection options with MFZ.6, MFZ.7 and MFZ.8 field distributors

• The connection part of the DC 24 V supply comprises an X29 terminal block with twoM4 x 12 studs and a pluggable X40 terminal.

• The X29 terminal block can be used as an alternative to the X20 terminal (seechapter "Unit Structure" in the operating instructions) for looping through the DC 24 Vsupply voltage. Both studs are connected internally to the 24 V connection at terminalX20.

• The plug-in terminal X40 ("Safety Power") is intended for the external DC 24 V supplyof the MOVIMOT® inverter via an emergency stop relay.

This setup allows for the operation of a MOVIMOT® drive in safety applications. Formore information, refer to the documentation on "Safe Disconnection for MOVIMOT®

MM.." of the respective MOVIMOT® drives.

• Terminal X29/1 is factory-jumpered with X40/1 and terminal X29/2 with X40/2, so thatthe MOVIMOT® inverter is supplied by the same DC 24 V voltage as the fieldbusinterface.

• The guide values for both studs are:

– Current carrying capacity: 16 A

– Permitted tightening torque for the hex nuts: 1.2 Nm (11 Ib.in) ± 20%.

• The guide values for screw terminal X40 are:

– Current carrying capacity: 10 A

– Connection cross-section: 0.25 mm2 – 2.5 mm2 (AWG24 – AWG12)

– Permitted tightening torque: 0.6 Nm (5 Ib.in)

1141387787

Terminal assignmentNo. Name FunctionX29 1 24 V 24 V voltage supply for module electronics and sensors

(studs, jumpered with terminal X20/11)

2 GND 0V24 reference potential for module electronics and sensors(studs, jumpered with terminal X20/13)

Terminal assignmentNo. Name FunctionX40 1 24 V 24 V voltage supply for MOVIMOT® for disconnection with emergency

stop relay

2 GND 0V24 reference potential for MOVIMOT® for disconnection with emergency stop relay

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5 stallation instructions for fieldbus interfaces, field distributorslectrical Installation

5.2.6 EMC metal cable glands

Install the EMC metal cable glands from SEW as follows:

Important: Cut off insulation foil [1], do not fold it back.

1141408395

[1]

InE

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5Installation instructions for fieldbus interfaces, field distributorsElectrical Installation

5.2.7 Wiring check

It is necessary to check the wiring before energizing the system for the first time toprevent injury to persons or damage to the system.

• Remove all fieldbus interfaces from the connection module

• Disconnect all MOVIMOT® inverters from the connection module (only with MFZ.7,MFZ.8)

• Disconnect all plug connectors of the motor connection (hybrid cable) from the fielddistributor

• Check the insulation of the wiring in accordance with applicable national standards

• Check the grounding.

• Check the insulation between the supply system cable and the DC 24 V cable.

• Check the insulation between mains cable and communication cable.

• Check the polarity of the DC 24 V cable

• Check the polarity of the communication line

• Check the mains phase sequence

• Ensure equipotential bonding between the fieldbus interfaces

After the wiring check

• Connect and fasten all motor connections (hybrid cable)

• Plug in and connect all fieldbus interfaces

• Install and fasten all MOVIMOT® inverters (for MFZ.7, MFZ.8 only)

• Install all connection box covers

• Cover any plug connections not in use

5.2.8 Connecting the PROFIBUS cable in the field distributorWhen connecting the PROFIBUS cables in the field distributor, make sure that:

• The connector cores inside the field distributor are as short as possible

• And that the PROFIBUS connection cores for incoming and outgoing bus are alwaysthe same length

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23
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24

5 onnection of MFZ21 connection module with MFP../MQP.. to MOVIMOT®lectrical Installation

5.3 Connection of MFZ21 connection module with MFP../MQP.. to MOVIMOT®

5.3.1 MFZ21 connection module with MFP../MQP.. PROFIBUS interface on MOVIMOT®

1141430027

0 = Potential level 0 1 = Potential level 1

[1]

[2][3][4]

For separate MF../Z21/MOVIMOT® installation:Connect the shield of the RS-485 cable with MFZ and the MOVIMOT® housing using the EMC metal cable gland Ensure equipotential bonding between all bus stations

Assignment of terminals 19 - 36 (page 31)EMC metal cable gland

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

24V

24V

GN

D

GN

D24

V

RS

+

RS

-

GN

D 24V

R L f1/f2

K1a K1b RS

-R

S+

MOVIMOT®MFZ21 (PROFIBUS)

24 VDC

+ -� �

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res.

AB

AB

PROFIBUS DP

[3]

[2]

[4] [4]

[1] [1]

0 1+

MFZ21

MFP..MQP..

X20

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 A Output PROFIBUS DP data line A (outgoing)

5 B Output PROFIBUS DP data line B (outgoing)

6 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors

14 GND - 0V24 reference potential for module electronics and sensors

15 24 V Output 24 V voltage supply for MOVIMOT® (jumpered with terminal X20/11)

16 RS+ Output Communication link to MOVIMOT® terminal RS+

17 RS- Output Communication link to MOVIMOT® terminal RS-

18 GND - 0V24 reference potential for MOVIMOT® (jumpered with terminal X20/13)

CE

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5Connecting MFZ23 field distributor with MFP../MQP..Electrical Installation

5.4 Connecting MFZ23 field distributor with MFP../MQP..5.4.1 Connection module MFZ23 with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and two

separate DC 24 V voltage circuits

1141439627

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1] EMC metal cable gland

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 - - Reserved

5 VP Output +5 V output (max. 10 mA) (for test purposes only)

6 A Output PROFIBUS DP data line A (outgoing)

7 B Output PROFIBUS DP data line B (outgoing)

8 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

9 - - Reserved

10 DGND - Reference potential for VP (terminal 5, for test purposes only)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

4 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

5 V2I24 Input 24 V voltage supply for actuators (digital outputs)

6 V2I24 Output 24 V voltage supply for actuators jumpered with terminal X21/5

7 GND2 - 0V24 reference potential for actuators

8 GND2 - 0V24 reference potential for actuators

8 7 6 5 4 3 2 1

L3L2L1PE

L3L2L1PE

4 mm (AWG10)2X1

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

PE L1 L1 L2 L2 L3 L3 PE

4 mm (AWG10)

AB

AB

24V1GND1

24V1GND1

24V2GND2

24V2GND2

2.5 mm (AWG12)

0 1 2

2 2

X20 X21

res . VP

PROFIBUS-DP[1] [1]

+MFP21

MFP22

2 x 24 VDC

MQP21

MQP22MFZ23

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26

5 onnecting MFZ23 field distributor with MFP../MQP..lectrical Installation

5.4.2 Connection module MFZ23 with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and onecommon DC 24 V voltage circuit

1141449739

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1] EMC metal cable gland

[1] [1]

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res .

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

8 7 6 5 4 3 2 1

PE L1 L1 L2 L2 L3 L3 PE

L3L2L1PE

L3L2L1PE

4 mm (AWG10)

AB

AB

24VGND

24VGND

0 1 2

2X1

X20 X21

res.

VP

PROFIBUS-DP

4 mm (AWG10)2.5 mm (AWG12)2 2+MFP21

MFP22

MQP21

MQP22MFZ23

1 x 24 VDC

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 - - Reserved

5 VP Output +5 V output (max. 10 mA) (for test purposes only)

6 A Output PROFIBUS DP data line A (outgoing)

7 B Output PROFIBUS DP data line B (outgoing)

8 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

9 - - Reserved

10 DGND - Reference potential for VP (terminal 5, for test purposes only)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

4 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

5 V2I24 Input 24 V voltage supply for actuators (digital outputs)

6 V2I24 Output 24 V voltage supply for actuators jumpered with terminal X21/5

7 GND2 - 0V24 reference potential for actuators

8 GND2 - 0V24 reference potential for actuators

CE

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5Connecting MFZ23 field distributor with MFP../MQP..Electrical Installation

5.4.3 MFZ23 connection module with MFP32/MQP32 PROFIBUS interface

1141460619

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland

8 7 6 5 4 3 2 1

PE

L1

L1

L2

L2

L3

L3

PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)2X1

[1] [1]

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

A B

DG

ND A B

DG

ND

DG

ND

res.

24

V

24

V

GN

D

GN

D

res.

A

B

A

B

24V

GND

24V

GND

0X20 X21

res.

VP

PROFIBUS-DP

res.

res.

res.

1

4 mm (AWG10)2.5 mm (AWG12)2 2+ MFP32

1 x 24 VDC

MQP32

MFZ23

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 - - Reserved

5 VP Output +5 V output (max. 10 mA) (for test purposes only)

6 A Output PROFIBUS DP data line A (outgoing)

7 B Output PROFIBUS DP data line B (outgoing)

8 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

9 - - Reserved

10 DGND - Reference potential for VP (terminal 5, for test purposes only)

X21 1 24 V Input 24 V voltage supply for module electronics, sensors and MOVIMOT®

2 24 V Output 24 V voltage supply (jumpered with terminal X21/1)

3 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

4 GND - 0V24 reference potential for module electronics, sensors and MOVIMOT®

5 - - Reserved

6 - - Reserved

7 - - Reserved

8 - - Reserved

Compact Manual – PROFIBUS Interfaces and Field Distributors

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28

5 onnecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..lectrical Installation

5.5 Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..5.5.1 MFZ26, MFZ27, MFZ28 connection modules with PROFIBUS interface MFP21/MQP21, MFP22/

MQP22 and two separate DC 24 V voltage circuits

1141472267

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1][2]

EMC metal cable gland Assignment of terminals 19 - 36 (page 31)

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 A Output PROFIBUS DP data line A (outgoing)

5 B Output PROFIBUS DP data line B (outgoing)

6 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors

14 GND - 0V24 reference potential for module electronics and sensors

15 V2I24 Input 24 V voltage supply for actuators (digital outputs)

16 V2I24 Output 24 V voltage supply for actuators jumpered with terminalX20/15

17 GND2 - 0V24 reference potential for actuators (digital outputs)

18 GND2 - 0V24 reference potential for actuators (digital outputs)

+

MFZ26

MFZ27

MFZ28

MFP21 MFP22

2 x 24 VDC

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res. VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8

PE L1 L1 L2 L2 L3 L3 PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

AB

AB

24V1GND1

24V1GND1

24V2GND2

24V2GND2

2X1

[1]

0 1 2

1 2

PROFIBUS-DP

2.5 mm (AWG12)2

[1]

X20

MQP21 MQP22

[2]

CE

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5Connecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..Electrical Installation

5.5.2 MFZ26, MFZ27, MFZ28 connection modules with PROFIBUS interface MFP21/MQP21, MFP22/MQP22 and one common DC 24 V voltage circuit

1141483147

0 = Potential level 0 1 = Potential level 1 2 = Potential level 2

[1][2]

EMC metal cable gland Assignment of terminals 19 - 36 (page 31)

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 A Output PROFIBUS DP data line A (outgoing)

5 B Output PROFIBUS DP data line B (outgoing)

6 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors

14 GND - 0V24 reference potential for module electronics and sensors

15 V2I24 Input 24 V voltage supply for actuators (digital outputs)

16 V2I24 Output 24 V voltage supply for actuators jumpered with terminalX20/15

17 GND2 - 0V24 reference potential for actuators (digital outputs)

18 GND2 - 0V24 reference potential for actuators (digital outputs)

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res. VP

DG

ND

res.

24V

24V

GN

D

GN

D

V2I

24

V2I

24

GN

D2

GN

D2

1 2 3 4 5 6 7 8 4 mm (AWG10)

AB

AB

24VGND

24VGND

0 1 2

1 2

PE L1 L1 L2 L2 L3 L3 PE

L3L2L1PE

L3L2L1PE

2

PROFIBUS-DP

2.5 mm (AWG12)2

[1] [1]

X1

X20

+

MFZ26

MFZ27

MFZ28

MFP21 MFP22

1 x 24 VDC

MQP21 MQP22

[2]

Compact Manual – PROFIBUS Interfaces and Field Distributors

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30

5 onnecting field distributors MFZ26, MFZ27, MFZ28 to MFP../MQP..lectrical Installation

5.5.3 MFZ26, MFZ27, MFZ28 connection modules with MFP32/MQP32 PROFIBUS interface

1141495051

0 = Potential level 0 1 = Potential level 1

[1] [2]

EMC metal cable gland Assignment of terminals 19 - 36 (page 31)

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

15

33

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res. VP

DG

ND

res .

24V

24V

GN

D

GN

D

res.

res.

res.

res.

1 2 3 4 5 6 7 8

PE L1 L1 L2 L2 L3 L3 PE

L3L2L1

PE

L3

L2L1PE

4 mm (AWG10)

AB

AB

24VGND

24VGND

0 1

1

2

PROFIBUS-DP

2.5 mm (AWG12)2

[1] [1]

X1

X20

+

MFZ26

MFZ27

MFZ28

MFP32

1 x 24 VDC

MQP32

[2]

Terminal assignmentNo. Name Direction FunctionX20 1 A Input PROFIBUS DP data line A (incoming)

2 B Input PROFIBUS DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

4 A Output PROFIBUS DP data line A (outgoing)

5 B Output PROFIBUS DP data line B (outgoing)

6 DGND - Data reference potential for PROFIBUS DP (for test purposes only)

7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics and sensors

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND - 0V24 reference potential for module electronics and sensors

14 GND - 0V24 reference potential for module electronics and sensors

15 V2I24 - Reserved

16 V2I24 - Reserved

17 GND2- - Reserved

18 GND2 - Reserved

CE

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5Connecting inputs/outputs of MF.. / MQ.. fieldbus interfacesElectrical Installation

5.6 Connecting inputs/outputs of MF.. / MQ.. fieldbus interfacesThe fieldbus interfaces are connected using terminals or M12 plug connectors.

5.6.1 Fieldbus interface connection via terminalsFor fieldbus interfaces with 4 digital inputs and 2 digital outputs:

MFZ.1MFZ.6

MFZ.7MFZ.8 in combination with

MF.21MF.22MF.23

MQ.21MQ.22

1141534475

[1] Only MFI23: Reserved, all other MF.. modules: V2I24

1 = Potential level 12 = Potential level 2

No. Name Direction FunctionX20 19 DI0 Input Switching signal of sensor 11)

1) Used in conjunction with field distributors MFZ26J and MFZ28J for maintenance switch feedback signal(NO contact). Evaluation via control is possible.

20 GND - 0V24 reference potential for sensor 1

21 V024 Output 24 V voltage supply for sensor 11)

22 DI1 Input Control signal of sensor 2

23 GND - 0V24 reference potential for sensor 2

24 V024 Output 24 V voltage supply for sensor 2

25 DI2 Input Control signal of sensor 3

26 GND - 0V24 reference potential for sensor 3

27 V024 Output 24 V voltage supply for sensor 3

28 DI3 Input Control signal of sensor 4

29 GND - 0V24 reference potential for sensor 4

30 V024 Output 24 V voltage supply for sensor 4

31 DO0 Output Control signal of actuator 1

32 GND2 - 0V24 reference potential for actuator 1

33 DO1 Output Control signal of actuator 2

34 GND2 - 0V24 reference potential for actuator 2

35 V2I24 Input24 V voltage supply for actuatorsOnly for MFI23: Reserved; only with MFZ.6, MFZ.7 and MFZ.8: Jumpered with terminal 15 or 16

36 GND2 - 0V24 reference potential for actuators; only for MFZ.6, MFZ.7 and MFZ.8: Jumpered with terminal 17 or 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DO

0

GN

D2

DO

1

GN

D2

GN

D2

1 2X20

V2I

24[1

]

Compact Manual – PROFIBUS Interfaces and Field Distributors

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32

5 onnecting inputs/outputs of MF.. / MQ.. fieldbus interfaceslectrical Installation

For fieldbus interfaces with 6 digital inputs:

MFZ.1MFZ.6MFZ.7MFZ.8

in combination withMF.32 MF.33

MQ.32

1141764875

1 = Potential level 1

No. Name Direction FunctionX20 19 DI0 Input Switching signal of sensor 11)

1) Used in conjunction with field distributors MFZ26J and MFZ28J for maintenance switch feedback signal(NO contact). Evaluation via control is possible.

20 GND - 0V24 reference potential for sensor 1

21 V024 Output 24 V voltage supply for sensor 11)

22 DI1 Input Control signal of sensor 2

23 GND - 0V24 reference potential for sensor 2

24 V024 Output 24 V voltage supply for sensor 2

25 DI2 Input Control signal of sensor 3

26 GND - 0V24 reference potential for sensor 3

27 V024 Output 24 V voltage supply for sensor 3

28 DI3 Input Control signal of sensor 4

29 GND - 0V24 reference potential for sensor 4

30 V024 Output 24 V voltage supply for sensor 4

31 DI4 Input Control signal of sensor 5

32 GND - 0V24 reference potential for sensor 5

33 DI5 Input Control signal of sensor 6

34 GND - 0V24 reference potential for sensor 6

35 res. - Reserved

36 GND - 0V24 reference potential for sensors

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

DI 0

GN

D

VO

24

DI 1

GN

D

VO

24

DI 2

GN

D

VO

24

DI 3

GN

D

VO

24

DI 4

GN

D

DI 5

GN

D

res.

GN

D

1X20

CE

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5Connecting inputs/outputs of MF.. / MQ.. fieldbus interfacesElectrical Installation

5.6.2 Fieldbus interface connection via M12 plug connectorsMF.22, MQ.22, MF.23 fieldbus interfaces with four digital inputs and two digital outputs:

• Connect sensors/actuators using either M12 sockets or terminals

• When using outputs: Connect 24 V to V2I24 / GND2

• Connect dual-channel sensors/actuators to DI0, DI2 and DO0. DI1, DI3 and DO1 canno longer be used.

MF.22H fieldbus interface:

• Connect sensors/actuators using either M12 sockets or terminals

• When using outputs: Connect 24 V to V2I24 / GND2

• The following sensors/actuators can be connected:

– 4 single-channel sensors and 2 single-channel actuators or 4 dual-channelsensors and 2 dual-channel actuators.

– The second channel is not connected when dual-channel sensors/actuators areused.

1141778443

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

DI3

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DO0

DO1

GND2

GND2

DO1

DO1

1 2

3

5

4

1 2

3

54

DO0

INFORMATIONConnections that are not in use must be covered with M12 closing caps to guaranteeIP65 degree of protection.

Compact Manual – PROFIBUS Interfaces and Field Distributors

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34

5 onnecting inputs/outputs of MF.. / MQ.. fieldbus interfaceslectrical Installation

MF.32, MQ.32, MF.33 fieldbus interfaces with 6 digital inputs:

• Connect sensors using either M12 sockets or terminals.

• Connect dual-channel sensors to DI0, DI2 and DI4. DI1, DI3 and DI5 can no longerbe used.

1141792779

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DO0

DO1

GND2

GND2DO1

1 2

3

5

4

1 2

3

54

DO0

n.c. n.c.

INFORMATIONConnections that are not in use must be covered with M12 closing caps to guaranteeIP65 degree of protection.

1141961739

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

DI1

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

DI3

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DI4

DI5

GND

GND

DI5

DI5

1 2

3

5

4

1 2

3

54

24 V(V024)

24 V (V024)

DI4

CE

Compact Manual – PROFIBUS Interfaces and Field Distributors

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5Connecting inputs/outputs of MF.. / MQ.. fieldbus interfacesElectrical Installation

MF.32H fieldbus interface

• Connect sensors using either M12 sockets or terminals.

• The following sensors can be connected:

– 6 single-channel sensors or 6 dual-channel sensors.

– The second channel is not connected when dual-channel sensors are used.

1142016651

[1] Do not use DI0 in combination with field distributors MFZ26J and MFZ28J.

DIO

DI1

GND

GND

n.c.

24 V(V024)

24 V (V024)

DI1

1 2

3

5

4

1 2

3

54

DI0

DI2

DI3

GND

GND

24 V(V024)

24 V (V024)

DI3

1 2

3

5

4

1 2

3

54

DI2[1]

DI4

DI5

GND

GNDDI5

1 2

3

5

4

1 2

3

54

24 V(V024)

24 V (V024)

DI4

n.c. n.c.

INFORMATIONConnections that are not in use must be covered with M12 closing caps to guaranteeIP65 degree of protection.

Compact Manual – PROFIBUS Interfaces and Field Distributors

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36

5 us connection with optional connection technologylectrical Installation

5.7 Bus connection with optional connection technology5.7.1 AF2 mounting flange

As an alternative to the standard design AF0, mounting flange AF2 can be combinedwith field distributors for PROFIBUS MFZ26F and MFZ28F.

AF2 comes equipped with a M12 connector system for PROFIBUS connection. The unitcomes equipped with an X11 connector for the incoming and an X12 socket for theoutgoing PROFIBUS.

The M12 connectors have a "reverse-key coding" design also referred to as B or Wcoding.

Mounting flange AF2 complies with the recommendations from PROFIBUS Directiveno. 2.141, "Connection technology for PROFIBUS".

1143352459

[1][2][3][4][5][6]

Front sheet metalM12 connector, incoming PROFIBUS (X11)Protection capM12 socket, outgoing PROFIBUS (X12)M20 screw plugM25 screw plug

[1]

[6]

[2]

[4]

[3]

[5]

INFORMATIONIn contrast to the standard design, the switchable bus termination at the MFP../MQPinterface is not available if AF2 is used.

A pluggable bus terminator (M12) should be used in the last station in place of theoutgoing X12 bus connection.

BE

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5Bus connection with optional connection technologyElectrical Installation

Wiring and pin assignment for AF2

1143562251

M12 connector X11Pin 1 Not connected

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not connected

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not connected

Thread Shield or protective earth

M12 socket X12Pin 1 VP supply voltage 5 V for terminating resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not connected

Thread Shield or protective earth

BUBNRDGN

GN

RD

1 2 4 5 8 9

X12X11

1

4

5

3

2

1 2

34

5

Compact Manual – PROFIBUS Interfaces and Field Distributors

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38

5 us connection with optional connection technologylectrical Installation

5.7.2 AF3 mounting flange

As an alternative to the standard design AF0, mounting flange AF3 can be combinedwith field distributors for PROFIBUS MFZ26F and MFZ28F.

AF3 comes equipped with a M12 connector system for PROFIBUS connection. The unitcomes equipped with an X11 connector for the incoming and an X12 socket for theoutgoing PROFIBUS. The M12 connectors have a "reverse-key coding" design alsoreferred to as B or W coding.

In addition, AF3 features an M12 connector plug X15 (4-pin, regular coding) for supply-ing the 24 V supply voltage(s).

Mounting flange AF3 complies with the recommendations from PROFIBUS Directiveno. 2.141, "Connection technology for PROFIBUS".

1145919755

[1][2][3][4][5][6][7][8]

Front sheet metalM12 connector, incoming PROFIBUS (X11)M12 socket, outgoing PROFIBUS (X12)ReductionConnector M12, 24 V voltage supply (X15)M20 screw plug Protection cap M25 screw plug

[1]

[8]

[6]

[7]

[2][3]

[4][5]

[6]

INFORMATIONIn contrast to the standard design, the switchable bus termination at the MFP../MQPinterface is not available if AF3 is used.

A pluggable bus terminator (M12) should be used in the last station in place of theoutgoing X12 bus connection.

BE

Compact Manual – PROFIBUS Interfaces and Field Distributors

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5Bus connection with optional connection technologyElectrical Installation

AF3 wiring and pin assignment

1146066315

M12 connector X11Pin 1 Not connected

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not connected

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not connected

Thread Shield or protective earth

M12 socket X12Pin 1 VP supply voltage 5 V for connection resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not connected

Thread Shield or protective earth

M12 plug X15Pin 1 24 V voltage supply for module electronics and sensors

Pin 2 V2I24 voltage supply, 24 V for actuators

Pin 3 GND - 0V24 reference potential, 24 V for module electronics and sensors

Pin 4 GND2 - 0V24 reference potential for actuators

BU BU WH BKBN BNRDGN

GN

RD

X12

X15

X11

1 2 4 5 8 9 11 13 15 17

1

4

5

3

2

1 2

34

5

2

4

1

3

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40

5 ybrid cable connectionlectrical Installation

5.8 Hybrid cable connection5.8.1 Hybrid cable between MFZ.3. or MFZ.6. field distributor and MOVIMOT® (part number

0186 725 3)

Note the enabled direction of rotation

1146765835

Terminal assignmentMOVIMOT® terminal Wire color/hybrid cable designationL1 Black/L1

L2 Black/L2

L3 Black/L3

24 V Red/24 V

� White/0 V

RS+ Orange/RS+

RS- Green/RS-

PE terminal Green/yellow + shield end

MFZ.6

+

MFZ.3

INFORMATIONCheck to see if requested direction of rotation has been enabled. Refer to chapter"Startup" in the MOVIMOT®" operating instructions for more information.

Both directions of rotation are enabled

Only CCW operation is enabled;Setpoint specifications for CW rotation result in standstill of drive

Only CW direction is enabled;Pre-selected setpoints for CCW rotation result in standstill of drive

Drive is inhibited or is being brought to a standstill

24V

LR LR24V

LR24V

LR24V

HE

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5PC connectionElectrical Installation

5.8.2 Hybrid cable between MFZ.7. or MFZ.8. field distributor and AC motors (part number0 186 742 3)

The outer shield of the cable must be attached to the housing of the motor terminal boxusing an EMC metal cable gland.

5.9 PC connectionThe diagnostic interface can be connected to a PC using one of the following options:

• USB11A with USB interface, part number 0 824 831 1 or

• UWS21B with serial interface RS-232, part number 1 820 456 2

1147265675MFZ.7

+

MFZ.8

Terminal assignmentMotor terminal Wire color/hybrid cable designationU1 Black/U1V1 Black/V1W1 Black/W14a Red/133a White/145a Blue/151a Black/12a Black/2PE terminal Green/yellow + shield end (internal shield)

1195112331

PC +

MOVITOOLS

RS-232 RJ10

MF../MQ..

UWS21B

RJ10USB

USB11A

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42

6 tartup proceduretartup

6 Startup6.1 Startup procedure

INFORMATIONThis chapter describes the startup procedure for MOVIMOT® MM..D and C in Easymode. For information on the startup of MOVIMOT® MM..D in Expert mode, refer to the"MOVIMOT® MM..D" operating instructions.

DANGERBefore removing/fitting the MOVIMOT® inverter, you must disconnect it from the supplysystem. Dangerous voltages may still be present for up to one minute after disconnec-tion from the power supply.

Severe or fatal injuries from electric shock.• Disconnect the MOVIMOT® inverter from the power supply and prevent it from

unintentional re-connection.• Then wait for at least 1 minute.

WARNINGThe surfaces of MOVIMOT® inverters and external options, e.g. braking resistors(especially the heat sinks), can become very hot during operation.

Danger of burns.• Do not touch the MOVIMOT® drive and external options until they have cooled

down sufficiently.

INFORMATION• Switch off the DC 24 V supply before removing/mounting the fieldbus interface

(MFP/MQP).• The bus connection of the incoming and outgoing PROFIBUS is integrated in the

connection module, which means the PROFIBUS can be operated even when themodule electronics have been disconnected.

• In addition, observe the notes in chapter "Supplementary Field Distributor StartupInformation" of the detailed manual.

INFORMATION• Remove paint protection cap from the status LED before startup.• Remove paint protection film from the nameplates before startup.• Check that all protective covers are installed correctly.• Observe a minimum switch-off time of 2 seconds for the mains contactor K11.

SS

00

I

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6Startup procedureStartup

1. Check for correct wiring of the MOVIMOT® inverter and the PROFIBUS interface(MFZ21, MFZ23, MFZ26, MFZ27 or MFZ28).

2. Set DIP switch S1/1 of the MOVIMOT® inverter (see corresponding MOVIMOT®

operating instructions) to "ON" (= address 1).

3. Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT®

inverter.

4. Set the maximum speed using setpoint potentiometer f1.

5. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in.

6. Set minimum frequency fmin with switch f2.

1158400267

1158517259

[1] Potentiometer setting

1

ON

6 7 854321

ON

2

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

INFORMATION• The degree of protection specified in the Technical Data chapter only applies if the

screw plugs of the setpoint potentiometer and the X50 diagnostic interface areinstalled correctly.

• A missing or incorrectly installed screw plug can cause damage to the MOVIMOT®

inverter.

Function SettingDetent setting 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz]

2 5 7 10 12 15 20 25 30 35 40

34

56

78

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44

6 tartup proceduretartup

7. If the ramp time is not specified via fieldbus (2 PD), set the ramp time at switch t1 ofthe MOVIMOT® inverter. The ramp times are based on a setpoint step change of50 Hz.

8. Check to see if requested direction of rotation has been enabled on MOVIMOT®.

9. Set the PROFIBUS address on the MFP/MQP fieldbus interface. Use DIP switches1 to 7 to set the PROFIBUS address (factory setting: address 4).

Function SettingDetent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10

Terminal R Terminal L MeaningActivated Activated • Both directions of rotation are enabled

Activated Not activated • Only CW operation enabled• Pre-selected setpoints for CCW rotation result in

standstill of drive

Not activated Activated • Only CCW operation enabled• Pre-selected setpoints for CW rotation result in

standstill of drive

Not activated Not activated • Unit is inhibited or drive brought to a stop

1148935435

[1] Example: Address 17[2] Switch 8 = reserved

Address 0 through 125: Valid addressAddress 126: Not supportedAddress 127: Broadcast

34

56

78

24V

R L

24V

R L

24V

R L

24V

R L

2 x 0 = 06

2 x 0 = 05

2 x 1 = 164

2 x 0 = 03

2 x 0 = 02

2 x 0 = 01

2 x 1 = 101

ON

67

54

32

17

[1]

[2]8

SS

00

I

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6Startup procedureStartup

In the following table, address 17 is used to show how to determine the DIP switchsettings for any bus address.

10.Activate the bus terminating resistors of the MFP/MQP fieldbus interface at the lastbus station.

• If the MFP/MQP fieldbus interface is located at the end of a PROFIBUS segment,it is only connected to the PROFIBUS network via the incoming PROFIBUS cable(terminals 1/2).

• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUSsegment must be terminated using bus terminating resistors at the first and laststations.

• The bus terminating resistors are already implemented in the MFP/MQP fieldbusinterface and can be activated using two DIP switches (see following figure). Bustermination is implemented for cable type A to EN 50170 (volume 2)!

11.Place the MOVIMOT® inverter and the MFP/MQP housing over on the field distribu-tor and screw them on.

12.Switch on the DC 24 V supply voltage for the MFP/MQP PROFIBUS interface andthe MOVIMOT® inverter. The green "RUN" LED of the MFP/MQP fieldbus interfaceshould now light up and the red "SYS-F" LED should go out.

13.Carry out the project planning for the MFP/MQP PROFIBUS interface in the DPmaster.

Calculation Remainder DIP switch setting Significance17 / 2 = 8 1 DIP 1 = "ON" 18 / 2 = 4 0 DIP 2 = "OFF" 24 / 2 = 2 0 DIP 3 = "OFF" 42 / 2 = 1 0 DIP 4 = "OFF" 81 / 2 = 0 1 DIP 5 = "ON" 160 / 2 = 0 0 DIP 6 = "OFF" 320 / 2 = 0 0 DIP 7 = "OFF" 64

Bus termination ON Bus termination OFFFactory setting

1148939147 1148956299

9

ON

109

ON

10

9

ON

10

INFORMATIONObserve the following when using field distributor with AF2 or AF3 mounting flange:

If you use the AF2/AF3 mounting flange, you cannot use the bus terminating resistoron the MFP/MQP module. You must use a pluggable bus terminator (12) instead of theoutgoing X12 bus connection at the last station (see also chapter "Connecting fieldbusinterfaces via M12 plug connectors" (page 33)).

Compact Manual – PROFIBUS Interfaces and Field Distributors

00

I

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46

7 ED displayunctionality of the PROFIBUS Interface MFP

7 Functionality of the PROFIBUS Interface MFP7.1 LED display

The PROFIBUS interface MFP has 3 diagnostic LEDs.

• LED "RUN" (green) for displaying the normal operating status.

• LED "BUS-F" (red) for displaying errors at the PROFIBUS DP.

• LED "SYS-F" (red) indicates system faults of the MFP PROFIBUS interface or theMOVIMOT® inverter

7.1.1 States of the LED "RUN" (green)

x = any status

INFORMATIONThe LED "SYS-F" is generally without any function in the DP configurations "0PD+DI/DO" and "0PD+DI."

1149342347

MF

P P

RO

FIB

US

DP

MF

P P

RO

FIB

US

DP

SYS-FSYS-F

BUS-FBUS-F

RUNRUN

RUN BUS-F SYS-F Meaning RemedyOn x x • MFP components hardware

OK–

On Off Off • Correct MFP operation• MFP is currently exchanging

data with the DP master (data exchange) and MOVIMOT®

Off x x • MFP not ready for operation• No DC 24 V supply

• Check the DC 24 V supply• Switch the MFP interface

back on. Replace the module if problem occurs again.

Flashing x x • PROFIBUS address is set higher than 125.

• Check the PROFIBUS address set on the MFP fieldbus interface.

LF

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7LED displayFunctionality of the PROFIBUS Interface MFP

7.1.2 States of the LED "BUS-F" (red)

x = any status

7.1.3 States of the LED "SYS-F" (red)

x = any status

RUN BUS-F SYS-F Meaning RemedyOn Off x • MFP is currently exchanging

data with the DP master (data exchange).

On Flashing x • Baud rate is detected, but not addressed by DP master.

• MFP was not configured in DP master or configured incorrectly

• Check project planning of the DP master

On On x • Connection to the DP master has failed

• MFP does not detect baud rate.

• Bus interruption • DP master not in operation.

• Check the PROFIBUS DP connection to the MFP

• Check the DP master• Check all cables in your

PROFIBUS DP network

RUN BUS-F SYS-F Meaning RemedyOn x Off • Standard operating status of

MFP and MOVIMOT®–

On x Flashes 1 x

• MFP operating status OK, MOVIMOT® reports error

• Evaluate the error number of MOVIMOT® status word 1 in the controller.

• Read the MOVIMOT® operating instructions for information about error rectification

• Reset MOVIMOT® with programmable controller (reset bit in control word 1) if necessary

On x Flashes 2 x

• MOVIMOT® does not respond to setpoints from DP master because PO data are not enabled.

• Check the DIP switches S1/1..4 in the MOVIMOT®

• Set RS-485 address 1 to enable the PO data.

On x On • Communication link between MFP and MOVIMOT® is disrupted or interrupted

• Check the electrical connection between MFP and MOVIMOT® (terminals RS+ and RS-)

• See chapters "Electrical Installation" and "Installation planning considering EMC aspects" (page 17)

• Maintenance switch on the field distributor is set to "OFF"

• Check setting of maintenance switch on field distributor

Compact Manual – PROFIBUS Interfaces and Field Distributors

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48

8 ED displayunctionality of the PROFIBUS Interface MQP

8 Functionality of the PROFIBUS Interface MQP8.1 LED display

The PROFIBUS interface MQP has 3 diagnostic LEDs.

• LED "RUN" (green) for displaying the normal operating status

• LED "BUS-F" (red) for displaying errors at the PROFIBUS DP

• LED "SYS-F" (red) indicates MQP or MOVIMOT® system faults

8.1.1 States of the LED "RUN" (green)

x = any status

1162233611

SYS-F

BUS-F

RUN

MQP

PROF

IBUS

DPV

1

RUN BUS-F SYS-F Meaning RemedyOn x x • MQP circuit board hardware

OK–

On Off Off • Correct MQP operation• MQP is currently exchang-

ing data with the DP master (data exchange) and MOVIMOT®

Off x x • MQP not ready• No DC 24 V supply

• Check DC 24 V voltage supply

• Switch MQP on again. Exchange module if problem occurs repeatedly.

Flashing x x • PROFIBUS address is set higher than 125.

• Check the PROFIBUS address set on the MQP.

LF

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8LED displayFunctionality of the PROFIBUS Interface MQP

8.1.2 States of the LED "BUS-F" (red)

x = any status

8.1.3 States of the LED "SYS-F" (red)

x = any status

RUN BUS-F SYS-F Meaning RemedyOn Off x • MQP is currently exchanging

data with the DP master (data exchange).

On Flashing x • Baud rate is detected, however not addressed by DP master

• MQP was not configured in DP master or configured incorrectly

• Check project planning of the DP master

On On x • Connection to the DP master has failed

• MQP does not detect baud rate.

• Bus interruption • DP master not in operation.

• Check the PROFIBUS DP connection to the MQP.

• Check the DP master• Check all cables in your

PROFIBUS DP network

RUN BUS-F SYS-F Meaning Remedyx x Off • Normal operating state

• The MQP is exchanging data with the connected MOVIMOT®

x x Flashingregularly

• The MQP is in error state.• An error message is

displayed in the MOVITOOLS® status window.

• Please observe the corresponding error description (see error table for the fieldbus interface).

x x On • The MQP is not exchanging data with the connected MOVIMOT®.

• The MQP was not configured, or the connected MOVIMOT® do not respond.

• Check the wiring of the RS-485 between MQP and connected MOVIMOT® as well as the voltage supply of MOVIMOT®.

• Check whether the addresses set on the MOVIMOT® correspond to the addresses set in the IPOS program ("MovcommDef" command).

• Check whether the IPOS program has been started

• Maintenance switch on the field distributor is set to OFF

• Check the setting of the maintenance switch on the field distributor

Compact Manual – PROFIBUS Interfaces and Field Distributors

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50

8 rror statesunctionality of the PROFIBUS Interface MQP

8.2 Error states8.2.1 Fieldbus timeout

Switching off the fieldbus master or a broken wire in the fieldbus cabling results in a field-bus timeout in the MQP. The connected MOVIMOT® drives are stopped by sending "0"in each process output data word. In addition, the digital outputs are set to "0".

This corresponds, for example, to a rapid stop at control word 1.

This error response can be deactivated via P831 in MOVITOOLS® Shell.

8.2.2 RS-485 timeoutIf one or more MOVIMOT® drives can no longer be addressed by the MQP via RS-485,error code 91 "System fault" is displayed in status word 1. The "SYS-F" LED lights up.The error is also transmitted via diagnostics interface.

MOVIMOT® drives that do not receive any data will stop after 1 second. The prerequisitefor this is that data exchange between the MQP and MOVIMOT® is enabled viaMOVCOMM commands. MOVIMOT® drives that continue to receive data can becontrolled as usual.

The timeout resets itself automatically, i.e. the current process data is exchangedimmediately with MOVIMOT® once communication has been restarted.

8.2.3 Unit errorsThe MQP fieldbus interfaces can detect a series of hardware defects. After detecting ahardware defect, the devices are inhibited. The exact error responses and remedialmeasures are listed in the chapter "Error table for fieldbus interfaces".

A hardware defect causes fault 91 to be displayed in the process input data in statusword 1 of all MOVIMOT® drives. The "SYS-F" LED on the MQP module flashesregularly.

The exact fault code can be displayed via the diagnostics interface in MOVITOOLS®.The error code can be read and processed in the IPOS program using the "GETSYS"command.

INFORMATIONWhen the MOVIMOT® drive is controlled with 3 process data words, the ramp isspecified with 0 s in the 3rd word

The "Fieldbus timeout" error resets itself automatically. This means the MOVIMOT®

drives receive the current process output data again from the controller as soon asfieldbus communication has been reestablished.

EF

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9Declaration of Conformity

9 Declaration of Conformity

2309606923

EC Declaration of Conformity

BruchsalJohann Soder

Place Date Managing Director Technology a) b)

a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents

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Compact Manual – PROFIBUS Interfaces and Field Distributors

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]