products solutions services iiot : how can you take the ...€¦ · products solutions services...

06/28/2018

Products Solutions Services

IIoT : How can you take the first step!!!

Jenish Gheewala

Slide 1 Jenish Gheewala

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IoT: Customer View with Advanced Diagnostics


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Data is the most important resource in this generation.


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Can IoT help with reducing my Energy Losses ?


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Steam production.

Steam Flowrate : m3/sec

Volume OR Mass Flowrate

Feed Water Flow m3/sec

Temperature °C


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Guess what is behind this puzzle.


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Pattern recognition is inherent ability of human.


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Speculations V/s Big Data.

Steam Flowrate : m3/sec• Mass + Volumetric flowrate• Saturated or Superheated

• Dryness Fraction (%)

Volume OR Mass Flowrate• Density of Fuel (Gas / Oil )

• Viscosity • Temperature

Feed Water Flow m3/sec• Maintenance Signal Strength

• Maintenance : SNR • Maintenance: Speed of Sound

Temperature °C • Maintenance :Short Circuit• Maintenance : Open Circuit

• Maintenance :Drift


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Additional Data from Sensor.



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Advanced Diagnostics to Monitor Losses.

Wet steam detection

100% steam quality

80% steam quality


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Exploiting Physics principle and adding useful analytics !!!


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Cross Industry Challenges.


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Can IoT (Diagnostic Data) help with Optimizing my Plant ?


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Digital Mines.

Carbon in Leach

Froth Flotation

Concentrator

Grinding


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Plant Optimization with BIG DATA for critical application.


• Viscosity

• Particle Concentration• Conductivity

• Signal to Noise Ratio• Radiation overdose

• Glass Impedance++• Drift (Zero Point)

• Drift(Slope)• Max Temperature

• Min/Max pH• Last Calibrated


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Higher Reliability Better Yield.Inductive data transmission

Inductive energy transmission



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Memosens improves reliability without increasing maintenance cost.



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Can IoT help reduce Maintenance Cost ?


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Predictive Diagnostics with BIG DATA

Resonance Frequency

Tube damping



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Predictive Maintenance by monitoring Build Up Data .

Power Supply

Temperature sensors

Exciter coil

Pick-up coil

ISEM, CPU

I/O Module

Example: Proline Promass F 200



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Choose your DIAGNOSTICS


Sensor DiagnosticTube Temperature Sensor DefectExciter Coils DefectCarrier Tube Temperature Sensor DefectSensor Diagnostic Message XSensor Diagnostic Message ASensor Diagnostic Message XSensor Diagnostic Message YSensor Diagnostic Message XYZSensor Diagnostic Message XYZ

Electronic DiagnosticWatchdog ErrorAmplifier EEPROM data inconsistentS-DAT not insertedCommunication FailureEEPROM FailureS-DAT data inconsistentElectronic Diagnostic Message AElectronic Diagnostic Message 8Save to T-DAT failedElectronic Diagnostic Message ZElectronic Diagnostic Message 47

Configuration DiagnosticBoard IncompatibilityCommunication FailureConfiguration Diagnostic Message 12Software Update in ProgressAI Configuration Diagnostic Configuration Diagnostic Message YConfiguration Diagnostic Message XYZConfiguration Diagnostic Message XYZ

Process Induced Diag.Oscillation Amplitude LimitExcitation Current LimitSensor Asymmetry Exceeded FaultFluid InhomogeneousEmpty PipeSlug FlowAir EntrainmentErosionCavitationElectronic Diagnostic Message XYCorrosionNoise Limit


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A paradigm shift in maintenance with BIG DATA. Self monitoring


“The diagnostic function will be a great maintenance tool for us, as we can trend and interpret the value and rate of buildup to schedule in cleaning for a planned shutdown day.”Owen HockingElectrical Leading HandKanmantoo Copper Mine,Australia


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Automate Maintenance with Build Up data.



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Safety compliance in the process industry


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Device Diagnostics

• Logic program run control

• Measuring cycle time

• Supply voltage

• Temperature

• Check sum RAM

• Cable breakage

• …

CheckContinuous automatic internal check in the device

• Continuous self-monitoring to check the correct functionality of the device

• More than 80 diagnostic measures and techniques permanently running in the background



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Clear Analytics with Device Diagnostics.



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Can I know if my plant is Safe?

F

C

M

S

Failure

Maintenance required

Function Check

Out of Specification

Unified and categorized information



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Connectivity


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A simple upgrade to be IoT ready.


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Retrofit option for existing devices

Memograph M

Ethernet

Flow Pressure Temperature

Configuration+

Diagnostics

Measured values

+Diagnostics


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Take your first step!!

Get More Data from Smart Sensors.

Upgrade your networkto collect more data.

Generate analytics which helps

you find solution!!


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Endress+Hauser’s digital offering

Connectivity

Slide 34 Endress+Hauser Consult AG Sales Support / jge

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Advanced Diagnostic for your Process Application

Arcelor FNE.wmv


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Field Networks: Problem Definition

• Pressure Transmitter issues • Measurements were intermittently missing on the Operator screen • Measurement on the display of pressure transmitter was stable.


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Field Networks : Start of investigation

• Signal was dirty • Electromagnetic Interference • Grounding issues.

• Floating ground, ground currents.

• Shielding was not uniformly grounded • Junction boxes were plastic and they missed the Faraday cage effect to keep out

the interferences.


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Field Networks: Wiring Discipline

• Reworked some of the wiring and found major measurement issues just disappeared, some junction boxes had to be exchanged with better quality where the cabling length was taken to the limit.

• Training for the staff.• Regular Network performance audit.


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Field Networks :

•Once one section of the plant performed well, Audit was carried out at other sites. Recommendations were made and implemented.

•Based on this experience customer involved E+H in “ Revamp 2nd blast furnace” project.

•Services Offered• Network Design Support• Supervision of installations. • Plant Start-Up Support.


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Connectivity level: Utilize the data of field instruments in a new dimension


From to


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Direct access to HART® devices


Memograph M

Ethernet

Flow Pressure Temperature

Configuration+

Diagnostics

Measured values

+Diagnostics

Unique in the Market-First data manager with integrated HART inputs!Transparency from the DCS to the Field• Parameterization and configuration

of field devices from the control room

• Connection of the HART® field devices to the plant asset management system

Use the complete potential of the HART devices, not only the 4…20 mA output• All 4 HART variables are available

in RSG45 via 2-wires

Process transparency increases the availability and plant safety enormously. Predictive maintenance can be realized and unplanned process interruptions as well as failures can be avoided!

NEW


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Advanced Asset Health Package Architecture for HART with SFG250

GatewayFieldCare SFE500 CM

W@M Portal

SFG250Integration of SFG250 into customer network with FNE(included in analysis).SFG250 is a HART field gateway consisting of:• Head module and • several (max. five) fieldbus modules

Tested and proven Hardware Components

Package Offering:

Record existing installed base with Installed Base Audit

Tested and proven Software Components

Engineering for:- Field Network Audit, On-Site-Service- Optional further extensions

ClientFieldCare SFE500

and DTMs

Ethernet

SFG250

HART Field Devices



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SFG250 Modularity

• The main (head) module – an Ethernet gateway – always in combination with a fieldbus modules

• Fieldbus modules either as 4-channels or 8-channels

• Up to 5 modules daisy-chained pluggable, making 40 channels possible with one system

Head module

8 chfieldbus module

4 chfieldbus module



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Architecture for HART over PROFINET with SIMATIC ET 200SP

GatewayFieldCare SFE500 CM and E+H HART over

PROFINET DTM

W@M Portal

SIMATIC ET 200SP

Prove your network and the configuration with FNE(included in the analysis)

SIMATIC ET 200SP is a RIO connected to the bus system via the PROFINET interface modules.


Package Offering





and DTMs

PROFINET

HART Field Devices


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Architecture for PROFIBUS with SFG500

GatewayFieldCare SFE500 CM

W@M Portal

SFG500 (x1 .. 5)

Integrate the SFG500 into customer network with FNE(included in the analysis)


Package Offering




Customer PROFIBUS Network


and DTMs


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Industrial Edge device

• Type: Gateway• Function: Connect assets to the IIoT Hub• Scope:

• PROFIBUS, HART, WHART• More information please refer to edge

device roadmap (annex 3) • Remote update• Pre-configurable• Easy to handle “plus-and-play”

• Availability: Available


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IIoT Modbus to LTE Edge Device (1)

First use case in liquid analysis

Read measured values and NE107 status

Data transmission into cloud

One SIM provider make the device work anywhere

Plug and Play

Receive data every 5, 15 or 60 min


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Weather and dust proof

Solid

Industry proven components


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• Extendable communication compatibility• Profinet• Ethernet IP• Profibus

• One Sim provider for all countries• Can handle all data transmitted via Modbus TCP!

• CM442, CM444, CM448 and further compatible

• CM44x housing with rail (see Tosibox)• Availability: Q3


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Bluetooth EDGE Device SWA20

Instrumentation

Power Options

Connectivity

Configuration

Bluetooth BTSI (Prio1)

24 VDC Power Supply

Product Version 2: Battery or Solar

Cellular LTE NB IoT

Evaluation: WLAN

SmartBlue

Optional: E+H Cloud

x

x

x

x

HART Non-Ex + Field Device Power Relay (Prio2)

E+H Cloud


Evaluation: HART [EEx ia] + Field Device Power Relay*


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Smart Instrumentation and Field Networks.



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Thanks a lot for your attention

Subscribe to our newsletter and get regular news on our activities!

https://iiot.endress.com/newsletter


06/28/2018

New Digital Services from Endress+Hauser

Digitalize to score

• https://iiot.endress.com

Slide 53 Corporate Marketing

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Digitalize to score

• Completely digitized Customer Journey


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Digitalize to score

• Self-Service


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Digitalize to score

Enhanced automation architecture – parallel data transmission utilizing IIoT


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Field instruments level: Exploit the potential of your field instruments

Digitalize to score

Let’s unlock it!


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Connectivity level: Utilize the data of field instruments in a new dimension

Digitalize to score

From to


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Digitalize to score

The Endress+Hauser Industrial Internet of Things (IIoT) eco-system

Adde

d Va

lue

3rd party


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App level: Unlock the know-how of the field instruments

Digitalize to score


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Digitalize to score

Scanner app: Create digital twins in less than 60 seconds

Scanner appDigital twins incl. photos, tag, GPS coordinates, criticality parameters, manufacturer, serial number, …


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Digitalize to score

Edge device: Establish connectivity and create digital twins automatically

Edge deviceEstablish connectivity between OT and ITCreate digital twins automaticallyFoundation for further IIoT use cases


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The Offering – What is available today

Digitalize to score

Scanner appA smartphone for a quick asset registration, data collection and RFID chip writing

Edge deviceA smart gateway for an easy connectivity and an automatic registration of the assets.

Analytics Web AppA web application to visualize, manage and share all assets, dashboard and insights.


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Digitalize to score

COMING SOON: Health – Feel the pulse of your assets and take measures quickly

Health Application


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Automation Security at Endress+Hauser

Global Portfolio Conference 2018


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Cyber security in process plants

Digitalize to score

1^^

Plant security (Operator, Service Provider)• Physical protection• Processes, guidelines and implementation in the plant

Network security (Operator, System Integrator, Product Supplier)• VPN & firewalls• Network segmentation

Security of automation components (Product Supplier)• Hardening of systems and components• Tamper prevention• Authentication and user administration• Patch management• System backup, change management, identification of „attacks“


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OT versus IT security

Digitalize to score

Component Lifetime

Availability requirement

Application of patches

Anti-virus

Security Awareness

Security Standards

Process Control / OT Office IT

Up to 20 years and more

Very high

Slow, certification, liability

Uncommon / hard to deploy

Increasing

Ready to use

3-5 years

Medium, delays accepted

Regular / scheduled

Common / widely used

High

Existing


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Security as a holistic approach

Digitalize to score

Security level scale by Fraunhofer AISEC

Time an attacker needs to hack a device

Low Hours to days

Medium Days to weeks

High Weeks to Months

Very high Months to years

Proline Promass F 300

FMR10/20


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4* Certification – highest industry certification

Digitalize to score

Contract and ComplianceSecurity and Data Privacy

Gateway security

Encryption of passwords

OAuth User Information

Encrypted communication channels only

Data Center Infrastructure and location Operational Processes

Customer data


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Digitalize to score

#3 – field to visualization in waste water treatment complex of a chemical park

4. Clear display of data through a web-based dashboard (web browser)

3. Visualization of data and benchmark (field device management)

1. Digital, secure and structured integration in the field and data transfer

2. Data storage and management and additional information

Office IT

User Interface(web application)

Integration

Field level

Dashboard management system

OPC-UA device management

Field data access module

OPC-UA Information model


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Digitalize to score

#3 – field to visualization in waste water treatment complex of a chemical park

• Visualization via Dashboards

Process Values

Historical trends

Device Information

Process Data

Data history

GIS-Data

Event Detection

Process status information


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Digitalize to score

Water Quality Smart Solution

• Liquiline CM44x with• pH probe• Conductivity probe• DO probe

• GSM Edge Device• Smartphone app• Unpack – commission – use!

Cloud based package solutions for specific water applications


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Digitalize to score

Measuring devices and accessories

pH(CPS11D)Conductivity (CLS21D)Dissolved Oxygen (COS51D)Dissolved Oxygen (COS61D)Ammonia/ Nitrate (CAS40D)

One package with your selected sensors and

hardware


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Digitalize to score

Smart Water app – available on Apple & Android phones


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Never forget our available Inventory Management Solution

Manual Dipping

WiredSmart Devices IMS

Middleware

Wireless Cellular

ERP/MESSolution

PLCSolution

SCH or SCE

… based on SupplyCare Hosting / Enterprise, sensors, gateways, integration… based on SupplyCare Hosting / Enterprise, sensors, gateways, integration

Digitalize to score

IMS Business Development Management IMS Solution Support Business Process Consultancy


06/28/2018


Thanks a lot for your attention

Subscribe to our newsletter and get regular news on our activities!

https://iiot.endress.com/newsletter


06/28/2018

Data security: Certified from head to toe

Our complete offering is certified to ensure maximum data security – from edge device to customer data in the cloud including paymentUse the most modern safety mechanisms:• Encryption methods with long key codes

(HTTPS / TLS with SHA-256)• Co-operation with certified data centers (e.g. ISO 27001)

according to European law• Certification by independent certification authority,

licensed by “EuroCloud” – with a 4 star rating best-in-class for process industries

Digitalize to score


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Digitalize to score

PC Maulburg: Level- Build-up & foam detection

Value proposition• Real-time detection of build-up and foam• Prediction about cleaning interval• Machine-learning and big data based on other applications in similar media

Build-up Foam

Pilot Available Q3 / 2018


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Digitalize to score

PC Flowtec: Flow- Detection of corrosion and abrasion

Value proposition• Dynamic recognition of corrosion, abrasion, and sediments• Prediction about time based on empirical values• Definition of customer-specific thresholds to reflect application specific needs

Launch PlannedQ3 / 2018


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Digitalize to score

Smart Systems- Water QualityLaunch Planned

end 2018


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Digitalize to score

Smart Systems- Water Quality; What can you do with the package?


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Digitalize to score

Smart Systems- Water Quality Delivery

• Hardware (one package) containing:• Liquiline CM442/4• Modbus Edge Device• Sensors• Armatures, cables, fixation material• Documentation

• IIoT Service• Web application

• Administration of installation and contracts

• Smartphone application• Visualization, alarms, map


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Endress+Hauser’s digital offering

Let’s make digitalization real together!


products solutions services iiot : how can you take the ...€¦ · products solutions services...

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