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Production of Biochar T R Miles Technical Consultants The Promise of Biochar Harvesting Clean Energy Kennewick, WA February 7, 2010

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Page 1: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Production of Biochar

T R Miles Technical Consultants

The Promise of BiocharHarvesting Clean Energy

Kennewick, WAFebruary 7, 2010

Page 2: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

What is Biochar?

Biochar is a fine-grained, highly porous charcoal that helpssoils retain nutrients and water. IBI

TR Miles Technical Consultants, Inc. 2

COLLINS

ICM

Page 3: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

What is Biochar?

TR Miles Technical Consultants, Inc. 3

Biochar can have different qualities depending on feedstock and process conditions.

LEHMANN

Page 4: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

TR Miles Technical Consultants, Inc. 4

Product Value: What is Biochar Worth?

Agronomic Benefits

PLANT HEALTH -Inhibit root disease

SOIL STRUCTURE-Vermiculite substitution

NUTRIENT FILTER -Remediation

Ponderosa Pine in Soilless Media with Vermiculite (Left) and Biochar (Right)

2008

2009

Page 5: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Northwest Biomass Sources and Biochar Markets

• Sources– Forest residues – slash, fuel

reduction, restoration– Crop residues – grain and grass

seed straw– Agricultural and Forest Industry

process residues– Urban wood waste

• Markets– Horticulture, nursery and urban

landscaping– Turf establishment and

maintenance– Soil remediation and storm water

nutrient management– Crops and soil amendment, e.g.

biochar + digested solids, composting

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Inspecting Seedlings Grown in Media with Biochar

Page 6: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Sources and Products

TR Miles Technical Consultants, Inc. 6

www.icminc.com/services/gasifiers

ICM GASIFIER

Wheat Straw or Corn Stover

Urban and Forest Wood Wood Char

Straw Char

Page 7: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

How biochar is made

REMOVE METAL

SIZING

DRYING CARBONIZINGGAS TO HEAT OR POWER

BIOCHAR

Pyrolysis: 3 DRY TON BIOMASS--> 1 TON BIOCHAR +16 MMBtu (1 MWhe)

Gasification: 8 DRY TON BIOMASS->1 TON BIOCHAR +100 MMBtu (6.3 MWhe)

GRIND

GRIND BIOMASS

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SCREEN

DENSIFY

Page 8: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Dryer

SPJ-Pyrolyser

Char Cooler

Chiller

Condenser

OIL

CHAR

BIOMASS

Making Biochar and Oil: Spirajoule Pyrolysis

www.belt-o-matic.com

Heated Auger

Page 9: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

TR Miles Technical Consultants, Inc. 9

JF Biocarbon [email protected]

Pyrolysis: JF Biocarbon Systems

During Emissions Tests

Heated Augers

Mobil Demo System

Page 10: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Pyrolysis: BEST Energies

www.bestenergies.com

TR Miles Technical Consultants, Inc. 10

2 TPH

Page 11: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Alterna Biocarbon Continuous Kiln TR Miles Technical Consultants, Inc.

alternabiocarbon.com

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Page 12: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Making Biochar for Under $10,000,000

TR Miles Technical Consultants, Inc. 12

Greenhouse, boiler, biochar Stirling Engine (DK)

Bioenergy LLC (RUS)Yuri Yudkevitch

HNEI Flash Carbonization

Alterna Biocarbon (CAN)Continuous Kiln

ICM

Page 13: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Making Biochar for Less Than $1,000,000

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100 kWe 10% CharNorthern Excellence MN

U N Dakota EERC

3 MMBtuh Hot Water25% Char+Ash

GASIFIERSBOILERSCHAR MAKERS

COMMERCIAL AND BYPRODUCT BIOCHAR PRODUCTION

0.5 MMBtuh Hot Water25%-30% Char+Ash

CHaP (UK)60 KWe + 32 kg Char

Seed Screenings

Mobile PyrolysisBlack is Green (BIG) AUS

Page 14: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Staged Combustion in a Greenhouse Boiler

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BoilerChain Grate Stoker

Burt’s GreenhousesOntario, CANAlex EnglishNE Biochar Symposium 2009

Page 15: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

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Biochar Engineering B-1000 Gasifier

www.biocharengineering.com

Page 16: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Making Biochar for Under $30,000

TR Miles Technical Consultants, Inc. 16

ADAM RETORT (Pakistan) 1 T Batchwww.biocoal.org

New England Biochar Reactor 1 T BatchHeat recovery for 5,000 ft2 greenhouse

newenglandbiochar.org

Page 17: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Making Biochar for Under $1000

TR Miles Technical Consultants, Inc. 17

SIMPLE CHAR KILNFolke Gunther

Max HendersonKelpie Wilson

Page 18: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Small Batch Barrel Kilns

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“SHOT GUN” BARREL KILN

New England Biochar

newenglandbiochar.org

“TIN MAN” BARREL KILN

Page 19: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Char From Top Lit Updraft Gasifiers• Batch load.

• Gases burn above fuel.

• Heat from flame and partial burning drives volatile gases from fuel.

• Char remains after volatiles burn

TR Miles Technical Consultants, Inc. 19

ARTI IndiaChar Barrel

Pellet GasifierChrista Roth

BioChar Cook Stove

Seachar.org

Page 20: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Summary

• Large and small scale pyrolysis and gasification technologies for making biochar are available and under development.

• Biochar can be an important byproduct of gasification or combustion.

• Large production facilities are planned but not yet in operation.

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Page 21: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

www.biochar.bioenergylists.org

TR Miles Technical Consultants, Inc.1470 SW Woodward WayPortland, OR 97225 [email protected] mobile

Design and development of energy and environmental processes

IndustriesBiomass energyPollution controlMaterials handlingFeed, Food and Fuels

Page 22: Production of Biochar - T. R. Miles Technical Consultants Inc.trmiles.com/Presentations/Biochar/Miles_Biochar_Production.pdf · Production of Biochar ... “SHOT GUN” BARREL KILN

Links

• Northeast Biochar Symposium 2009 http://www.nsm.umass.edu/biochar09/presentations/Mass_Biochar_2.pdf

• Pacific Northwest Biochar www.pnwbiochar.org

• International Biochar Initiative

biochar-international.org

• Bioenergylists.org biochar.bioenergylists.org

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