production of apple juice final presentation
DESCRIPTION
Presentation of apple juice processTRANSCRIPT
PRODUCTION OF APPLE JUICE AT LOW TEMPERATURE
GROUP NO: 15
PROJECT ADVISOR: SIR ZIA-UL-HAQ
PROJECT CO-ADVISOR: Madam MASOOMA
GROUP MEMBERS1. MUHAMMAD ZUBAIR SHARIF (10-ch-44)2. MUHAMMAD TALHA SAEED (10-ch-106)3. SULEMAN ARSHAD (10-ch-46)4. SHIRAZ MUSHTAQUE (10-ch-72)5. UMAR ABDUL SATTAR (10-ch-54)6. ZOHAIB ZULFIQAR (10-ch-99)
The old saying is, 'an apple a day keeps the doctor away". The NEW saying is "an apple juice a day keeps the doctor away".
apple juice 2.flv
INTRODUCTIONApples are more widely grown than any other fruit; apple
trees of one kind or another are grown all around the world. Apple production can vary from one year to the next by as much as 20 percent, depending on the climate of any given year. There are hundreds of apple cultivars, but only about 20 cultivars are commercially important. More than 90 percent of this production is represented by 14 cultivars and only five of these account for most of the world's apple production: Delicious, Golden Delicious, McIntosh, Rome Beauty and Granny Smith.
Newer cultivars are becoming increasingly common in the marketplace. Some newly popular cultivars are Gala, Fuji, Jonagold, Braeburn and Lady Williams. Many new commercial cultivars are red strains of the primary cultivars. There is a wide variety in their characteristics. For instance, Gala matures in 100 days or less while the Western Australian cultivar Lady Williams needs more than 200 frost-free days to mature. Some need long cold winters to break dormancy while others can be grown in very mild climates such as Israel.
CONTINUED…While some cultivars are grown exclusively for use in
processing, at least some of the harvest of all commercial apple cultivars is used in processed products. Only sound, ripe fruit should be used for further processing because decay, damage, maturity, firmness, color, soluble solids, acids and tannins of the fruit impact the quality of the product. Perfectly good fruit from the commercial fresh market cultivars (an average of 20 percent) are used for processing. Some fresh market cultivars produce excellent juice and still others produce superior sauce. Some apples are grown specifically for processing, but most of the apples that are sold to the processor are salvaged fruit grown for the fresh market. Premium price is paid for large, bruise-, disease- and insect-free apples delivered to the processor. This requires apple producers to pay full attention to their cultural details whether growing for fresh or the processing markets. Production practices for apples will vary not only with the apples' destination, but also with the climate and soils in which they are grown.
CONTINUED…One advantage that apples have over other more
perishable fruit crops is that the fruit may be successfully kept in storage for a few weeks to several months. However, to maintain their high quality for processing over storage time periods, it is extremely important that they are picked at the proper stage of maturity and storage conditions are optimized for specific apple cultivars. The processor must determine when the apples for processing are to be harvested.
Comparison of different varieties of Apples
RHS AGM 1993The Royal Horticultural Society's Award of Garden Merit (AGM) helps gardeners make informed choices about plants. This award indicates that the plant is recommended by the RHS.What is the AGM?With more than 100,000 plants available in the UK alone, how can you tell which plants are the best for all-round garden value? The RHS Award of Garden Merit (AGM) exists to help gardeners make that choice.Criteria:The AGM is intended to be of practical value to the gardener. It is awarded therefore only to a plant that meets the following criteria:•It must be of outstanding excellence for ordinary garden decoration or use•It must be available•It must be of good constitution•It must not require highly specialist growing conditions or care•It must not be particularly susceptible to any pest or disease•It must not be subject to an unreasonable degree of reversion in its vegetative or floral characteristicsPlants of all kinds can be considered for the AGM, including fruit and vegetables. An AGM plant may be cultivated for use or decoration. It can be hardy throughout the British Isles, or suitable only for cultivation under heated glass. Though growing conditions and plant types may vary, the purpose of the award is always the same: to highlight the best plants available to the gardener.
15 Major advantages of an apple a day
1. Get whiter, healthier teethAn apple won’t replace your toothbrush, but biting and chewing an apple stimulates the production of saliva in your mouth, reducing tooth decay by lowering the levels of bacteria.2. Avoid Alzheimer’sA new study performed on mice shows that drinking apple juice could keep Alzheimer’s away and fight the effects of aging on the brain. Mice in the study that were fed an apple-enhanced diet showed higher levels of the neurotransmitter acetylcholine and did better in maze tests than those on a regular diet.3. Protect against Parkinson’sResearch has shown that people who eat fruits and other high-fibre foods gain a certain amount of protection against Parkinson’s, a disease characterized by a breakdown of the brain’s dopamine-producing nerve cells. Scientists have linked this to the free radical-fighting power of the antioxidants contained therein.4. Curb all sorts of cancersScientists from the American Association for Cancer Research, among others, agree that the consumption of flavonol-rich apples could help reduce your risk of developing pancreatic cancer by up to 23 per cent. Researchers at Cornell University have identified several compounds—triterpenoids—in apple peel that have potent anti-growth activities against cancer cells in the liver, colon and breast. Their earlier research found that extracts from whole apples can reduce the number and size of mammary tumours in rats. Meanwhile, the National Cancer Institute in the U.S. has recommended a high fibre intake to reduce the risk of colorectal cancer.5. Decrease your risk of diabetesWomen who eat at least one apple a day are 28 percent less likely to develop type 2 diabetes than those who don’t eat apples. Apples are loaded with soluble fibre, the key to blunting blood sugar swings.
CONTINUE…6. Reduce cholesterolThe soluble fibre found in apples binds with fats in the intestine, which translates into lower cholesterol levels and a healthier you.7. Get a healthier heartAn extensive body of research has linked high soluble fibre intake with a slower buildup of cholesterol-rich plaque in your arteries. The phenolic compound found in apple skins also prevents the cholesterol that gets into your system from solidifying on your artery walls. When plaque builds inside your arteries, it reduces blood flow to your heart, leading to coronary artery disease.8. Prevent gallstonesGallstones form when there’s too much cholesterol in your bile for it to remain as a liquid, so it solidifies. They are particularly prevalent in the obese. To prevent gallstones, doctors recommend a diet high in fibre to help you control your weight and cholesterol levels.9. Beat diarrhea and constipationWhether you can’t go to the bathroom or you just can’t stop, fibre found in apples can help. Fibre can either pull water out of your colon to keep things moving along when you’re backed up, or absorb excess water from your stool to slow your bowels down.10. Neutralize irritable bowel syndromeIrritable bowel syndrome is characterized by constipation, diarrhea, and abdominal pain and bloating. To control these symptoms doctors recommend staying away from dairy and fatty foods while including a high intake of fibre in your diet.11. Avert hemorrhoidsHemorrhoids are a swollen vein in the anal canal and while not life threatening, these veins can be very painful. They are caused by too much pressure in the pelvic and rectal areas. Part and parcel with controlling constipation, fibre can prevent you from straining too much when going to the bathroom and thereby help alleviate hemorrhoids.
CONTINUE…12. Control your weightMany health problems are associated with being overweight, among them heart disease, stroke, high blood pressure, type 2 diabetes and sleep apnea. To manage your weight and improve your overall health, doctors recommend a diet rich in fibre. Foods high in fibre will fill you up without costing you too many calories.13. Detoxify your liverWe’re constantly consuming toxins, whether it is from drinks or food, and your liver is responsible for clearing these toxins out of your body. Many doctors are skeptical of fad detox diets, saying they have the potential to do more harm than good. Luckily, one of the best—and easiest—things you can eat to help detoxify your liver is fruits—like apples.14. Boost your immune systemRed apples contain an antioxidant called quercetin. Recent studies have found that quercetin can help boost and fortify your immune system, especially when you're stressed out.15. Prevent cataractsThough past studies have been divided on the issue, recent long-term studies suggest that people who have a diet rich in fruits that contain antioxidants—like apples—are 10 to 15 per cent less likely to develop cataracts
APPLE IN PAKISTAN•Pakistan is 10th largest producer of apples in the world•Land area for apple growth is about 45875 hectares with an annual production of 589281 tones•Baluchistan shares about 65% production and KPK around 25%• At present 38 units are producing fruit juices, syrups, and squashes. The big producers are•Nestle Pakistan Limited•Mitchells Fruit•Benz Industries•About 90% of the total fruit juice market is accounted for 250ml tetra pack
Enzymes • Enzymes are the Biological catalysts
synthesized by the living cells.
• They are protein in nature, colloidal and
specific in their action.
The substrate The substrate of an enzyme are the
reactants that are activated by the enzyme
Enzymes are specific to their substrates
The specificity is determined by the active
site
ClassificationAnother way of classification is following.
Enzymes
Intracellular
They are functional within the cells where they are synthesized.
Extracellular
They are active outside the cells for example digestive enzymes like
pepsin & Trypsin etc.
Enzyme catalysisA catalyst is a substance which increases the rate of a
chemical reaction without itself undergoing a permanent
chemical change. It only influences the rate of chemical
reaction; it does not effect the reaction equilibrium.
Pathways: enzymes function in sequence of reactions
called pathways. For a cell to grow normally, it is essential
that the flow of chemical substances or the metabolites
through these pathways be under a high degree of
regulation or control.
COMPARISON BETWEEN CATALYZED AND UN CATALYZED REACTION
Un catalyzed Reaction Catalyzed Reaction
COMPARISON OF CONVENTIONAL AND UF METHOD
UF METHOD CONVENTIONAL METHOD
High quality of the treated juice with respect to color, clarity and taste.High juice recovery, approximately 85–95%Enzyme treatment can be automated and consumption reduced to 25% of traditional quantitiesAddition of gelatin, bentonite and kieselguhr can be eliminatedLow operating costs (labor, energy, chemicals)Continuous/batch/semi-batch plant operationSanitary design
High quality of the treated juice with respect to color, clarity and taste.low juice recovery, approximately 75–80%Addition of gelatin, bentonite and kieselguhr for coagulationHigh operating costs (labor, energy, chemicals)Batch/semi-batch plant operationAn additional heating step prior to final pasteurization may have a detrimental effect on flavor,Rapid cooling is necessary to minimize flavor changes,The method efficiency is cultivar dependent and not applicable to all apples,
CAPACITY OF PLANT
Mass Flow rate of Product = 474kg/hrDensity = 1.0437 gm/mlVolume = 454153.4924 ml/hr or = 10900 liter/day ≈ 11000 liter/dayPacks of 250ml: 43600 pack/dayRaw Material = 80 ton/dayAnnual Requirement of Raw Material = 26400 ton
PFD KEY
Utilities & EnzymesRaw Material
Juice
Pomace
Aroma
Vapor
PROCESS FLOW DIAGRAM
Distillation column
MATERIAL BALANCE
BALANCE AROUND WASHER
CONTINUED…IN
STREAM NAME l1 l2
Stream flow kg/hr 3333.3 350
COMPONENTS ---------
FIBRE 0.0432 ---------
D.Solids 0.1250 ---------
Aroma 0.0001 ---------
Enzymes -------- --------
Water 0.8317 1
impurities --------- ---------
TOTAL FLOW kg/hr
3683.3
OUT
STREAM NAME l4 l8
Stream flow kg/hr 3333.3 350
COMPONENTS
FIBRE 0.0432 --------
D.Solids 0.1250 --------
Aroma 0.0001 --------
Enzymes -------- -------
Water 0.8317 0.9962
impurities 0.0038
TOTAL FLOW kg/hr
3683.3
CONTINUED…
BALANCE AROUND CRUSHER
CONTINUED… OUT
STREAM NAME l5
Stream flow kg/hr 3339.96
COMPONENTS
FIBRE 0.0431
D.Solids 0.1247
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8320
TOTAL FLOW kg/hr
3339.96
IN
STREAM NAME l4 l3
Stream flow kg/hr 3333.3 6.6
COMPONENTS
FIBRE 0.0432 ---------
D.Solids 0.1250 ---------
Aroma 0.0001 ---------
Enzymes -------- 0.05
Water 0.8317 0.95
TOTAL FLOW kg/hr
3339.96
STEAM IN
STREAM NAME
u3
Stream flow kg/hr
431.29
BALANCE AROUND HOLDING TANK (REACTOR 1)
REACTOR 1
CONTINUED…OUT
STREAM NAME l6
Stream flow kg/hr 3339.96
COMPONENTS
FIBRE 0.0431
D.Solids 0.1247
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8320
TOTAL FLOW kg/hr
3339.96
IN
STREAM NAME l5
Stream flow kg/hr 3339.96
COMPONENTS
FIBRE 0.0431
D.Solids 0.1247
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8320
TOTAL FLOW kg/hr
3339.96
BALANCE AROUND PRESSES
CONTINUED…IN
STREAM NAME l6
Stream flow kg/hr 3339.96
COMPONENTS
FIBRE 0.0431
D.Solids 0.1247
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8320
TOTAL FLOW kg/hr
3339.96
OUT
STREAM NAME l15 p4
Stream flow kg/hr 2838.96 501
COMPONENTS
FIBRE 0.0136 0.2101
D.Solids 0.1336 0.0742
Aroma 0.0001 ---------
Enzymes 9.97x10-5 --------
Water 0.8526 0.7157
TOTAL FLOW kg/hr
3339.96
BALANCE AROUND HEAT EXCHANGER
CONTINUED…IN
STREAM NAME l15
Stream flow kg/hr 2838.96
COMPONENTS
FIBRE 0.0136
D.Solids 0.1336
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8526
TOTAL FLOW kg/hr
2838.96STEAM IN
STREAM NAME
u3
Stream flow kg/hr
48.66
Pressure 2 bar
CONDENSATE OUT
STREAM NAME c1
Stream flow kg/hr 48.66
Out
STREAM NAME l17
Stream flow kg/hr 2838.96
COMPONENTS
FIBRE 0.0136
D.Solids 0.1336
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8526
TOTAL FLOW kg/hr
2838.96
BALANCE AROUND FALLING FILM EVAPORATOR
CONTINUED…IN
STREAM NAME l17
Stream flow kg/hr 2838.96
COMPONENTS
FIBRE 0.0136
D.Solids 0.1336
Aroma 0.0001
Enzymes 9.97x10-
5
Water 0.8526
TOTAL FLOW kg/hr
2838.96
OUT
STREAM NAME l19 A1
Stream flow kg/hr 2510.156 328.80
COMPONENTS
FIBRE 0.015381 ---------
D.Solids 0.1511 ---------
Aroma --------- 8.6342x10-4
Enzymes 1.127x10-
4
--------
Water 0.8330 0.99914
TOTAL FLOW kg/hr
2838.96STEAM IN
STREAM NAME
u4
Stream flow kg/hr
484.904
Pressure 2 bar
STEAM OUT
STREAM NAME c2
Stream flow kg/hr 484.904
BALANCE AROUND DISTILLATION COLUMN
CONTINUED…IN
STREAM NAME A1
Stream flow kg/hr 328.801
COMPONENTS
FIBRE ---------
D.Solids ---------
Aroma 8.6342x10-4
Enzymes --------
Water 0.99914
TOTAL FLOW kg/hr
328.801
OUT
STREAM NAME A3 w7
Stream flow kg/hr 0.283893 328.517
COMPONENTS
FIBRE --------- ---------
D.Solids --------- ---------
Aroma 1 ---------
Enzymes -------- --------
Water --------- 1
TOTAL FLOW kg/hr
328.801
BALANCE AROUND AROMA CONDENSER
CONTINUED…IN
STREAM NAME A3
Stream flow kg/hr 0.283893
COMPONENTS
FIBRE ---------
D.Solids ---------
Aroma 1
Enzymes --------
Water ---------
TOTAL FLOW kg/hr
0.283893
IN
STREAM NAME A3
Stream flow kg/hr 0.283893
COMPONENTS
FIBRE ---------
D.Solids ---------
Aroma 1
Enzymes --------
Water ---------
TOTAL FLOW kg/hr
0.283893
COOLING WATER IN
STREAM NAME
w1
Stream flow kg/hr
3.432
COOLING WATER OUT
STREAM NAME
w2
Stream flow kg/hr
3.432
BALANCE AROUND REACTOR 2 (ENZYMATIC TREATMENT TANK)
CONTINUED…OUT
STREAM NAME l20
Stream flow kg/hr 2564.804
COMPONENTS
FIBRE 0.01565
D.Solids 0.14788
Aroma ---------
Enzymes 0.021221
Water 0.81525
TOTAL FLOW kg/hr
2564.804
IN
STREAM NAME l19 E1
Stream flow kg/hr 2510.156 54.648
COMPONENTS
FIBRE 0.015381 ---------
D.Solids 0.1511 ---------
Aroma --------- ---------
Enzymes 1.127x10-
4
1
Water 0.8330 ---------
TOTAL FLOW kg/hr
2564.804
MATERIAL BALANCE AROUND ULTRA-FILTRATION UNIT
CONTINUED…IN
STREAM NAME l20
Stream flow kg/hr 2564.804
COMPONENTS
FIBRE 0.01565
D.Solids 0.14788
Aroma ---------
Enzymes 0.021221
Water 0.81525
TOTAL FLOW kg/hr
2564.804
OUT
STREAM NAME l21 w5
Stream flow kg/hr 2223.2217 341.5823
COMPONENTS
FIBRE --------- 0.1175
D.Solids 0.1535 0.61213
Aroma ---------- ---------
Enzymes --------- 0.15933
Water 0.8465 0.1110
TOTAL FLOW kg/hr
2564.804
BALANCE AROUND TRIPPLE EFFECT EVAPORATOR
CONTINUED…IN
STREAM NAME l21
Stream flow kg/hr 2223.2217
COMPONENTS
FIBRE ---------
D.Solids 0.1535
Aroma ----------
Enzymes ---------
Water 0.8465
TOTAL FLOW kg/hr
2223.2217
CONTINUED….OUT
STREAM NAME
c6 c7 v3 l24
Stream flow kg/hr
594.6122
583.302 571.359 473.9485
COMPONENTS
FIBRE --------- --------- --------- ---------
D.Solids --------- --------- --------- 0.7200
Aroma --------- --------- --------- ---------
Enzymes -------- -------- -------- --------
Water 1 1 1 0.28
TOTAL FLOW 2223.2217STEAM IN
STREAM NAME
u5
Stream flow kg/hr
769
Pressure 2 bar (g)
CONDENSATE OUT
STREAM NAME
c5
Stream flow kg/hr
769
OVER ALL BALANCEIN
STREAM NAME
STREAM FLOW kg/hr
l1 3333.3
l2 350
l3 6.6
u2 (u3+u4) 533.564
E1 54.648
w1 3.432
u5 767
H1 431.29
TOTAL FLOW 5048.544 kg/hr
OUT
STREAM NAME
STREAM FLOW kg/hr
l8 350
p4 501
c4 (c1+c2) 533.564
A4 0.283893
w7 328.517
w2 3.432
w5 341.5823
c5 767
c6 594.6122
c7 583.302
v3 571.359
l24 473.9485
H2 431.29
TOTAL FLOW 5048.676 kg/hr
(OUT-IN) 0.13 kg/hr
Energy Balance
Energy Balance Across Washer
Continued… IN
Stream name: l1 l2
Mass flow Rate kg/hr
3333.33 350
Component Cp KJ/Kg C
3.7850 4.18
Temperature 25 25
Heat Q KJ/hr 0 0
Total Heat KJ/hr 0
OUT
Stream name l4 l8
Mass flow Rate kg/hr
3333.33
350
CP of stream kJ/kg C
0.15509
4.17
Temp C 25 25
Hear Q KJ/hr 0 0
Total Heat KJ/hr 0
Qin Qout
0KJ/hr 0KJ/hrReference Temperature = 25 oC
Balance Across Crusher
Continued… IN
Stream name l4 I3 H1
Flow Rate Kg/hr
3333.33
6.66 431.29
Component CPKJ/kgC
3.785 4.08 4.18
Temp C 25 30 60
Heat Q KJ/hr 0 126.04
73740.0712
Total Heat KJ/hr
73866.111
Out
Stream name I5 H2
Flow Rate Kg/hr
3339.96
431.29
Component CP KJ/kgC
3.7859 4.18
Temperature C
30 30
Heat Q KJ/hr 63223.7728
10516.253
Total Heat KJ/hr
73740.0258
Qin = Qout
0+126.04+73740.0712
63223.7728+10516.253
73866.111 73740.0258
Heat Duty = 126.0852 KJ/hr
Balance Across Holding Tank
Balance Across Holding Tank:IN
Stream name l5
Flow Rate Kg/hr 3339.96
Component CP KJ/kgC 3.7859
Temperature C 30
Heat Q KJ/hr 63223.7728
Total Heat KJ/hr 63223.7728
Out
Stream name l6
Flow Rate Kg/hr 3339.96
Component CP KJ/kgC
3.7859
Temperature C 30
Heat Q KJ/hr 63223.7728
Total Heat KJ/hr 63223.7728
Qin = Qout
63223.7728 KJ/hr
63223.7728 KJ/hr
Balance Across Press:
Continued…Out
Stream name p4 l15
Flow Rate Kg/hr 501 2838.96
Component CP KJ/kgC
3.8608 3.7729
Temperature C 30 30
Heat Q KJ/hr 9668.212
53555.56
Total Heat KJ/hr 9668.212
53555.56
In
Stream name l6
Flow Rate Kg/hr 3339.96
Component CP KJ/kgC
3.7859
Temperature C 30
Heat Q KJ/hr 63223.7728
Total Heat KJ/hr 63223.7728
Qin = Qout
63223.7728 KJ/hr 63223.7728 KJ/hr
Balance Across Heat exchanger
Continued…In
Stream name U3 L15
Flow Rate Kg/hr 48.66 2838.96
Temperature C 120 30
Component Cp KJ/kgC
---------- 3.7729
Heat Latent KJ/kg 2201 ---------
Heat Q KJ/hr 126731.04 53555.56
Total Heat KJ/hr 180286.6
Continued…Out
Stream name l17 C1
Flow Rae Kg/hr 2838.96 48.66
Component CP KJ/kgC
3.7729 4.18
Temperature C 40 120
Heat Q KJ/hr 160666.68 19542.34
Total Heat KJ/hr 180209.2
Qin = Qout
180286.6KJ/hr
180209.2KJ/hr
Heat Duty = 77.4 KJ/kg
Balance Across Falling Film Evaporator
Continued…In
Stream name L17 U4
Flow Rae Kg/hr 2838.96 484.904
Component CP KJ/kgoC
3.7729 ----------
Enthalpy KJ/kg ---------- 2352.31
Temperature C 40 62.2
Heat Q KJ/hr 160543.188 1216045.161
Total Heat KJ/hr 1376588.349
Out
Stream name L19 A2 C2
Flow Rate Kg/hr 2510.150 328.80 484.904
Component CP KJ/kgC
3.7180 4.18 4.18
Temperature C 50 62.2 62.2
Enthalpy KJ/kg --------- 3093.11
Heat Q KJ/hr 232816.412 1068141.653 75400.63
Total Heat KJ/hr 1376588.349
Qin = Q out
1376588.349 KJ/hr 1376588.349 KJ/hr
Continued…
Balance Across Distillation Column
Continued…IN
Stream name A1
Flow Rae Kg/hr 328.80
Component CP KJ/kgC
4.18
Temperature C 62.2
Heat Q KJ/hr 1068141.653
Total Heat KJ/hr 1068141.653
Out
Stream name A3 W7
Flow Rate Kg/hr 0.283893 328.517
Component CP KJ/kgC 3.0006 4.18
Temp C 80 75
Heat Q KJ/hr 287.00 903075.79
Total Heat KJ/hr 849010.439
Qin = Q out
1068141.653 KJ/hr 1068141.653 KJ/hr
Heat Duty = 219131.214 KJ/hr
Balance on Aroma Condenser
Continued…In
Stream name A3 W1
Flow Rate Kg/hr
0.283893
3.432
Component CP KJ/kgC
3.0006 4.18
Temp C 80 36.8
Heat Q KJ/hr 287.00 169.88
Total Heat KJ/hr
456.88
Out
Stream name W2 A4
Flow Rate Kg/hr 3.432 0.283893
Component CP KJ/kgC
4.18 3.0006
Latent Heat KJ/kg 240.17 846
Temp C 50 27
Heat Q KJ/hr 455.18 1.7
Total Heat KJ/hr 456.88Qin = Q out
456.88 KJ/hr 456.88 KJ/hr
Balance Across Enzymatic Treatment Tank (REACTOR 2)
Continued…In
Stream name l19 E1
Flow Rate Kg/hr 2510.156
54.146
Component CP KJ/kgC
3,7180 2.26
Temp C 50 50
Heat Q KJ/hr 233319 3059.249
Total Heat KJ/hr 236378.249
Out
Stream name l20
Flow Rate Kg/hr 2564.804
Component CP KJ/kgC
3.6865
Temperature C 50
Heat Q KJ/hr 236378.24
Total Heat KJ/hr 236378.24
Qin = Q out
236378.249 KJ/hr 236378.249 KJ/hr
Across Ultra-filtration Unit
Continued…In
Stream name l20
Flow Rate Kg/hr 2564.804
Component CP kJ/kgC
3.6865
Temperature C 50
Heat Q KJ 236378.249
Total Heat KJ 236378.249
Out
Stream name l21 w5
Flow Rate Kg/hr 2223.2217
341.5823
Component CP KJ/kgC 3.7199 1.984
Temp C 50 68.7
Heat Q KJ 206754.06
29624.189
Total Heat KJ 236378.249
Qin = Q out
236378.249 KJ/hr 236378.249 KJ/hr
Balance Across Triple Effect Evaporator
Continued…In
Stream name l21 u5
Flow Rate Kg/hr 2223.2217 767.1
Component CP KJ/kgC
3.7 4.18
Latent Heat KJ/kg --------- 2163
Temp C 50 134
Heat Q KJ 205648.007 2009960.37
Total Heat KJ 2215608.397
Continued…Out
Stream name
c5 c6 c7 l24 V3
Flow Rate Kg/hr
767.1 594.6122 583.3 474 571.359
Component CP KJ/kgC
4.18 4.18 4.18 2.02 4.18
Temp C 134 121 112.53 72 112.53
Latent Heat KJ/Kg
--------- ---------- ----------- ----------- 2236.24
Heat Q KJ 349460.54
238605.98
213415.1208
45001.56 1363758.1
Total Heat KJ
2210242.16
Qin = Q out
2215608.397 KJ/hr 2210242.16 KJ/hr
Heat Duty = 5366.237 KJ/kg
Balance Across CoolerIn
Stream Name l24
Flow Rate (kg/hr)
474
Component Cp (KJ/kgoC)
2.02
Temperature (oC)
72
Total Heat (KJ/hr)
45001.56
Out
Stream Name l25
Flow Rate (kg/hr)
474
Component Cp (KJ/kgoC)
2.02
Temperature (oC)
5
Total Heat (KJ/hr)
19149.6
Balance
In Out
45001.56 KJ/hr 19149.6 KJ/hr
Cooler Duty = -25851.96 KJ/hr
Overall Energy BalanceIN
STREAM NAME
STREAM Heat KJ/hr
l1 o
l2 0
l3 73740.0712
u2 (u3+u4) 1342776.201
E1 3059.249
w1 169.88
u5 2009960.37
l24 45001.56
TOTAL Heat 3474707.331
OUT
STREAM NAME
STREAM heat KJ/hr
l4 10516.253
p4 9668.212
c4 (c1+c2) 100344.56
A4 1.7
w7 1068141.653
w4 455.18
w5 29624.189
c5 349460.54
c6 238605.98
c7 213415.1208
v3 1363758.1
l24 45001.56
l25 45001.56
TOTAL Heat 3474707.331
Surplus Energy
126.085 KJ/hr
77.4 KJ/hr
219131.214 KJ/hr
5366.237 KJ/hr
Total = 224700.936 KJ/hr