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Overview of Knauf Products And Systems Product & System 11/2013

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Page 1: Product & System 11/2013 Overview of Knauf Products … · Knauf Apertura (Cleaneo) ... Especially critical are volatile organic compounds that not only have an unpleasant odour but

Overview of Knauf Products And Systems

Product & System 11/2013

Page 2: Product & System 11/2013 Overview of Knauf Products … · Knauf Apertura (Cleaneo) ... Especially critical are volatile organic compounds that not only have an unpleasant odour but

I . Gypsum Plasterboard a . Standa rd 1 b. Mois tu resh ie ld 1 c. Densesh ie ld 1 d. F i resh ie ld 2 e. Soundsh ie ld 2 f . F i reboa rd 2

I I . Acoust ic and Aesthet ic a . Per fo rated Express ive Gypsum P las terboard i . Aper tu ra (C leaneo) 1. Random 8/15/20 3 2. C i r cu la r 8/12/50 3 3. Square 8/18 3 4. Square 12/25 3 i i . Danol ine 1. T i le 4 2. Des ignpanel 1200 4 3. Be lgrav ia 5 4. P laza 5 b. Herades ign Magnes i te Bonded Wood Wool Pane l 1. Super f ine 6 2. F ine 6 3. Mic ro 6 4. P lano 6 5. Super f ine A2 6 6. F ine A2 6

I I I . System a . F i re Rated Par t i t ion 7 b. Impact Res is tance Par t i t ion 7 c . Ce i l ing 8 d. St ruc tura l Stee l P rotect ion 8

IV. Accessor ies a . Ready Mix 9 b. Jo int Tape 9 c . Mast i c 9 d. Put ty Pad 9 e. Sc rews 9 f . Stee l Channel/Connector/Hanger 9

ContentsKnauf Group was founded in 1932 by the

brothers Karl and Dr. Alfons N. Knauf in Iphofen

Germany. Knauf nowadays operates more than 150

production plants in over 40 countries with over

23,000 employees. For the last few years, Knauf is

spreading the market to East Europe and Asia.

Knauf Gypsum Indonesia is the 48th Knauf

plasterboard manufacturing in the world, which is

located at Cikampek, West Java. Our professional

sale, technical assistance and marketing team

guarantee that our customers have access to the

benefits of a number of systems in the best possible

manner that we offer in commercial performance

and in the technical aspect. Knauf’s products and

systems made in Indonesia maintain high quality

and enjoy outstanding reputation. We are sure that

when it comes to good products and good services,

we give the best to the market.

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Standard Board A skin for the wallGypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Gypsum is made up of minerals, and is free of any materials that could negatively influence a sense of well-being. Gypsum is not harmful to human skin : modern medicine uses gypsum directly on the skin to set broken bones; dental technology uses gypsum for molds.

StandardsASTM C1396, ASTM E119BS 1230 : Part 1, Non Combustible BS 476 : Part 4

StandardsASTM C1396BS 1230 : Part 1, 1985Non Combustible to BS 476 : Part 4

StandardsASTM C1396BS 5234 : Part 2 : 1992BS 1230 : Part 1, 1985; Non Combustible to BS 476 : Part 4

Moistureshield Plasterboard for high humidity areasKnauf Moistureshield is a plasterboard manufactured specifically for use in areas of high humidity and exposure to moisture. The core formulation and treated paper liners ensure the boards resistance to the ingress of moisture.Features• The paper surface liner is treated to inhibit mould growth.• The special core formulation results in very low moisture absorption rate.• High resistance to deformation.

Denseshield

Exceptional impact resistance performanceKnauf Denseshield is a plasterboard specially developed to provide exceptional impact resistance. A combination of a high density and high strength core coupled with a purpose designed liner paper offers a significant improvement in impact performance in comparison to standard plasterboard.Features• A High density, reinforced core ensures the plasterboard can withstand significant impacts

without deformation or damage.• Both the surface paper, which is scuff resistant and back paper are designed to contribute

and further enhance the overall strength and integrity of the board. • High fire resistance compared to standard plasterboard.

Product SpecificationsAppearanceIvory face and grey back paperWeight9mm : nominal 6.3 kg/m2

12mm : nominal 8.4 kg/m2

15mm : nominal 10.5 kg/m2

Edge detail Square edge (SE) and tapered edge (TE)

Thickness9mm,12mm and 15mmWidth1200mm and 1220mmLength2400mm and 2440mm

Product SpecificationsAppearance : Green liner paperWeight : 9mm : nominal 6.3 kg/m2

12.5mm : nominal 8.75 kg/m2

15mm : nominal 10.9 kg/m2

Edge Profile : Tapered EdgeThickness : 9mm, 12.5mm and 15mmWidth : 1200mm and 1220mmLength : 2400mm and 2440mm

Product SpecificationsAppearance : Beige, scuff resistant front paper, grey back paperWeight12mm : nominal 11.3 kg/m2

15mm : nominal 14.12 kg/m2

Edge profile : Tapered edge Thickness : 12mm and 15mmWidth :1200mm and 1220mmLength : 2400mm and 2440mm

GYPSUM PLASTERBOARD

1

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Fireshield A high fire resistance performance plasterboardKnauf Fireshield is a plasterboard specifically developed to offer superior fire resistance performance when used in Knauf partition, ceiling and lining systems and also for encasement and shaftwall system. Designed to protect your investment and family.Feature• Ideal boards for area where superior fire resistance is required.• Suitable for forming walls and ceilings to fire components & means of escape.

Soundshield Sound reduction performanceKnauf Soundshield is designed for use in areas where sound reduction is of particular importance. Its high mass and tuned core help absorb sound energy, giving enchanced acoustic performance to Knauf Drywall systems.FeatureIdeal board for area where superior sound reduction is required.

Fireboard

DescriptionA glass reinforced gypsum (GRC) with impregnated fleece liners for high fire performance. It’s hygroexpansivity shall not exceed 0.02% according to BS 6712 : Part 2; 1991.FeatureProvide up to 2 hours protection to structural steel columns and beam, specially developed to accept direct edge fixings, providing a frameless system.

041 - 017

041 - 017

Product SpecificationsDensity : 800 kg/m3

SizeThickness : 15, 20, 25, 30 mmWidth : 1250 mmLength : 2000mmColour : White

Water Absorption (24 hour %) : < 20Water Vapour Transmission (MN. sg) : 8Alkalinity (pH value) : 6 - 8Thermal Conductivity K : 0.16 W / mkWorking Temp Range 0C : 0 to 40

Product SpecificationsAppearance : Pink face and grey back paperBoard Density : 885kg/m3

Weight : 12.5 mm : 10.5 kg/m2

15 mm : 13 kg/m2

Edge Profile : Tapered Edge

K : 0.24 w/mkR : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w

DimensionMetric12.5 mm x 1200 mm x 2400 mm15 mm x 1200 mm x 2400 mm

Imperial1/2 inch x 4 ft x 8 ft5/8 inch x 4 ft x 8 ft

Product SpecificationsAppearance : grey paperBoard Density : 885kg/m3

Weight : 12.5mm = 12kg/m2

15mm = 13.8kg/m2

Edge Profile : Tapered Edge

K : 0.24 w/mkR : 12.5m = 0.05 m2 k/w 15m = 0.06 m2 k/w

DimensionMetric12.5 mm x 1200 mm x 2400 mm15 mm x 1200 mm x 2400 mm

Imperial1/2 inch x 4 ft x 8 ft5/8 inch x 4 ft x 8 ft

GYPSUM PLASTERBOARD

StandardsASTM C1396, ASTM E119BS 1230 : Part 1Non Combustible to BS 476 : Part 4

StandardsASTMBS 1230 : Part 1Non Combustible to BS 476 : Part 4

StandardsNon combustible to BS476 : Part 4Class ‘O’ material under Building Regulations 1991

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APERTURA (CLEANEO)

Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class

Random 8/15/20, 400mm 0.56 0.83 0.53 0.49 0.33 0.35 Class D

Random 8/15/20, 400mm with Mineral Wool 0.64 0.85 0.69 0.62 0.37 0.48 Class D

Random 8/15/20, 60mm 0.19 0.29 0.78 0.64 0.32 0.57 Class D

Random 8/15/20, 60mm with Mineral Wool 0.31 0.68 1.02 0.60 0.25 0.40 Class D

Area Perforation 9.9%

Board SizeWidth = 1200 mmLength = 1875mmWeight = 9.09 kg/m2

Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class

Square 12/25, 400 mm 0.60 0.82 0.48 0.54 0.48 0.51 Class D

Square 12/25, 400mm with Mineral Wool 0.65 0.96 0.76 0.88 0.70 0.79 Class C

Square 12/25, 60mm 0.16 0.20 0.55 0.83 0.52 0.69 Class D

Square 12/25, 60mm with Mineral Wool 0.28 0.47 1.06 0.89 0.54 0.67 Class C

RANDOM 8/15/20

SQUARE 12/25

Board SizeWidth = 1200 mmLength = 2000mmWeight = 7.69 kg/m2 ²

Area Perforation 23.0%

Perforated

Patterned

Perforated Expressive Gypsum Plasterboard

Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class

Square 8/18, 400mm 0.57 0.86 0.52 0.59 0.47 0.52 Class D

Square 8/18, 400mm with Mineral Wool 0.66 0.95 0.77 0.90 0.67 0.75 Class C

Square 8/18, 60mm 0.17 0.18 0.66 0.81 0.50 0.69 Class D

Square 8/18, 60mm with Mineral Wool 0.27 0.53 1.09 0.90 0.52 0.68 Class C

SQUARE 8/18

Void Depth Hz 125 250 500 1000 2000 4000 Perform. Class

Circular 8/12/50, 400 mm 0.62 0.84 0.54 0.54 0.38 0.42 Class D

Circular 8/12/50, 400 mm with Mineral Wool 0.65 0.89 0.73 0.77 0.49 0.61 Class D

Circular 8/12/50, 60mm 0.18 0.25 0.70 0.77 0.40 0.60 Class D

Circular 8/12/50, 60mm with Mineral Wool 0.30 0.61 1.11 0.75 0.36 0.47 Class D

Board SizeWidth = 1188mmLength = 1998mmWeight = 8.19 kg/m2 ²

Area Perforation 19.8%

CIRCULAR 8/12/50

Board SizeWidth = 1200mmLength = 2000mmWeight = 8.73 kg/m2 ²

Area Perforation 13.1%

- Circular Straight Line Perforation (5 Design)

- Circular Double Perforation (2 Design)

- Circular Random Perforation (2 Design)

- Square Straight Line Perforation (2 Design)

- Squared Pattern (3 Design)

- Slotted Pattern (3 Design)

Knauf Acoustic And Aesthetic CeilingsKnauf Apertura (Cleaneo) ceilings give you the freedom to carefully control the acoustic properties of a room whlist creating stunning, seamless jointed aesthetics and improving air quality with the Cleaneo Effect.

Apertura (Cleaneo) Aesthetic Sound Absorption SolutionsAccurate and effective sound absorption is crucial to the effectiveness of many rooms including learning environments, communal areas and atriums. Knauf Apertura (Cleaneo) perforated and patterned sound absorption boards provide effective control over reverberation whilst offering the designer complete creative freedom and a quality of finish that simply cannot be achieved with tiles.

Controlling Pollutants - the ‘Cleaneo Effect’Knauf Apertura (Cleaneo) boards incorporate volcanic Zeolite to act as a molecular sieve, cleaning the air that passes through it by removing a range of impurities.

With regulations making buildings increasingly air tight the accumulation of pollutants in indoor air is a new challenge. Especially critical are volatile organic compounds that not only have an unpleasant odour but can, depending on the concentration, be damaging to health. Knauf Apertura (Cleaneo) is able to reduce the concentration of these pollutants in indoor air.

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Danotile Danoline Tiles are mounted with a visible Lay-in grid system. The ceiling tiles look like a smooth, white faced surface, which is environmentally friendly and ensures great usability in rooms with relatively high humidity. The surface is easy to maintain and will therefore withstand tough cleaning and disinfection agents with PH levels 2.5 - 13, as it has a good mechanical resistance. Apart from Danoline Tile’s fine qualities, it is also an economically advantageous solution.AcousticThe graph shows the acoustic performance of 600x600mm plain Danoline Tile, 200mm suspension.

Danoline Laminated Ceiling Tiles

Danoline Perforated Ceiling Tiles Plaza The setting of a Danoline Plaza ceiling is maybe best highlighted by using a narrow grid system.Danoline Plaza 600 is fast and easy to mount and adapt, as all edges remain hidden above the grid system. It is often used as a frieze/margin panel for Markant and Linear. Danoline Plaza 600 combines the qualities of gypsum with favourable pricing.AcousticThe graphs shows the acoustic performance of Danoline Plaza, 200mm suspension

DANOLINE

Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)3. Clean Room Certificate (Cera Labo Report)

Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)

Edge A (Square)

Surface:Laminated,White or Metallic

Suspension system:S15 / S24

New clean room standard:Danoline tiles fulfil the requirements of zones 4 in particle control according to the norm NF S 90- 351 (Kinetic of decontamination class)

Fire Classification:EN 13964: 9,5mm,Class 1 / B / No load,Class 2 / B / 30NEN 13964: 6,5 mm,Class 2 / B / No load

Deflection and load bearing capacity:EN 13964: 9,5mm,Class 1 / B / No load,Class 2 / B / 30NEN 13964: 6,5 mm,Class 2 / B / No load

Edge A (Square)

Surface:Painted, Standard White Gloss 5

Suspension system:S15 / S24

Fire Classification:EN14190 :Full perforated : A2-s1, d0(C1)Part and non-perforated:B-s1,d0(C1)S: Tändskyddande beklädnadN: K1-A, In 1

Deflection and load bearing capacity:EN 13964:Class 1 / A / No loadEN 13964:Class 2 / B / No loadEN 13964:Class 2 / A / 30N

Size & Perforation :600 x 600 x 9.5 mm600 x 1200 x 9.5 mm600 x 600 x 12.5 mm600 x 1200 x 12.5 mm

Size & Perforation :600 x 600 x 6.5 mm600 x 1200 x 6.5 mm600 x 600 x 9.5 mm600 x 1200 x 9.5 mm

Perforated Expressive Gypsum Plasterboard

Regula

Globe

Micro Tangent

Quadrill

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4_ 5

Belgravia Danoline Belgravia is the ceiling with a grid system that is semi-recessed. Supplied with tegular and bevelled edges, the tiles guarantee a very directionally stable ceiling and are less sensitive to damaging the edges. As they are being installed, they fall into place in the suspension system with distinct ease and simplicity.AcousticThe graph shows the acoustic performance of Belgravia, 200mm suspension.

Designpanel 1200 The Danoline Designpanel products offer scope for a ceiling design with large, seamless continuous surfaces. Combined with acoustic control, perforations are used, taking the shape of patterns embossed almost plastically into the surface.Designpanel are fitted with tapered edges on all four edges, giving an even and smooth intermediate joint filling between panels and reducing cracking.

Danoline Perforated Ceiling Tiles

Danoline Perforated Ceiling Panels & Wall Lining

DANOLINE

Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)

Edge E (Tegular)

Surface:Painted, Standard White Gloss 5

Suspension system:S15 / S24

Fire Classification:EN14190 :Full perforated : A2-s1, d0(C1)Part and non-perforated:B-s1,d0(C1)S: Tändskyddande beklädnadN: K1-A, In 1

Deflection and load bearing capacity:EN 13964:Class 1 / A / No loadEN 13964:Class 2 / B / No loadEN 13964:Class 2 / A / 30N

Edge

Surface:Untreated

Suspension System:Furring, suspended on steel

Fire Classification:Fullperforated Part : A2-s1, d0 (C1)and non-perforated : A2-s1, d0 (C1)N: K1-A, In 1DK: Kalsse 1 beklædning

Deflection and load bearing capacity:EN 13964:600/1200x2400Class2/B/30N

Size & Perforation :600 x 600 x 12.5 mmOther sizes on request

Size & Perforation :Globe: (1200) G2FQuadril: (1200) Q2FMicro: (1200) M2FTangent: (900) T3L4Regula: ROther sizes on request

Perforated Expressive Gypsum Plasterboard

Globe

Micro Tangent

Quadrill

Globe

Micro Tangent

Quadrill

Certificate:1. The Danish Indoor Climate Labelling2. Declaration of Conformity (EN 14190)

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HERADESIGN

Certificate:Institut Fur Baubiologie Rosenheim GmbHFraunhofer - Institut Fur Bauphysik IBPBlue Angel (BA)Singapore Green Label (SGL)

Heradesign Ceiling & Wall Panels

Heradesign Ceiling

Heradesign Ceiling (Island Design)

Fascinating Acoustic Solutions

HeradesignSuperfine

HeradesignMicro

HeradesignSuperfine A2

1-Layer magnesite bonded wood wool acoustic panel (fibre width 1mm). Exquisite surface structure, building biologically recommended

1-layer magnesite bonded wood wool acoustic panel with fine pored surface, building biologically recommended.

1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 1 mm). Exquisite surface structure, building biologically recommended.

HeradesignFine

HeradesignPlano

HeradesignFine A2

1-layer magnesite bonded wood wool acoustic panel (fibre width 2 mm). Characteristic surface structure, building biologically recommended

1-layer magnesite bonded wood wool acoustic panel with closed surface, building biologically recommended.

1-layer non-combustible magnesite bonded wood wool acoustic panel (fibre width 2 mm).Characteristic surface structure,building biologically recommended.

Heradesign Heradesign®’s innovative ceiling systems combine versatile design possibilities with an excellent acoustic functionality at the same time. With this they thrill architects, planners and building owners around the world and are used in the most extraordinary applications: lofts, event locations, galleries and wellness areas, to name a few. The magnesite bonded wood wool acoustic panels are convincing in every field with their outstanding properties with regard to sound absorption, ecology and sustainability.

Nominal Dimensions mm 600 x 600, 1200 x 600Other Sizes on Request

Thickness mm 15 25 35

Weight kg/m2 7,8 11,3 15,0

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0,95

Reaction to fire acc. to BS EN 13501-1 : B-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Nominal Dimensions mm 600 x 600, 1200 x 600

Thickness mm 15 25 35

Weight kg/m2 8 12 16

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0,80

Reaction to fire acc. to BS EN 13501-1 : B-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Nominal Dimensions mm 600 x 600, 1200 x 600

Thickness mm 25 35

Weight kg/m2 14.1 18.5

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0,50

Reaction to fire acc. to BS EN 13501-1 : B-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Nominal Dimensions mm 600 x 600, 1200 x 600

Thickness mm 25

Weight kg/m2 14.1

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0,30

Reaction to fire acc. to BS EN 13501-1 : B-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10) 200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Nominal Dimensions mm 600 x 600, 1200 x 600

Thickness mm 25

Weight kg/m2 18,5

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0.7

Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Nominal Dimensions mm 600 x 600, 1200 x 600

Thickness mm 25

Weight kg/m2 17.5

Standard colours: White, smililar to RAL 9010, natural tone 13 (beige)

Sound absorption value aw to 0,70

Reaction to fire acc. to BS EN 13501-1 : A2-s1, d0

Description code : WW-EN 13168-L3-W2-T2-S3-P2-CS(10)200-Cl3

EC Certificate of Conformity Reg. No: K1-0751-CPD-209.0-02-01/2008

ABZ general building inspection registration permit : Z-23.15-1562

Magnesite Bonded Wood Wool Panel

• SGL• BA

• SGL• BA

• BA

• BA

• BA

• BA

035 - 091

035 - 091

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Summary of strength and robustness test to BS 5234 : Part 2 : 1992(Details of partition specimen available upon request)

Tests for grade compliance

Requirements Tested Grade performance achievedPass / Fail

LD MD HD SD

Stiffness - - - Passed

Surface danage by small hard body impact : 1

straight partitionright angle partition

--

--

--

Tested*Tested*

Surface danage by large soft body impactstraight partitionright angle partition

--

--

--

PassedPassed

Perforation by small hard body impact : 1

straight partitionright angle partition

--

--

--

PassedPassed

Resistance to structural damage by large soft body impact - - - Passed

Door Slamming - - - Passed

1 See test report if surface damage is acceptable*Show „tested“ under grade tested

Summary of other test on partition specimen

Requirements Tested Performance achieved

Crowd pressure 3 kN/M

Acoustic Performance

Optional System Approx. Sound Reduction

Without Mineral wool infill RW 42 dB

With 50mm x 40 kg/m3 Mineral wool infill RW 49-50 dB

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Fire Rated Partition 80mm thick Knauf 1 hour Fire Rated drywall partition consisting of one layer of 15mm thick Knauf Fireshield gypsum plasterboard on each side of Knauf galvanized steel track and stud sections size 50 x 0.55 mm thick, studs at 610 mm c/c.

Impact Resistance Partition

TUV-SUD-PSB Certificate of Conformity011059, 010969, 011060

105mm thick 1 hour Fire Rated Impact Resistance (Severe Duty) Knauf drywall partition consisting of one layer of 15mm thick Knauf Denseshield gypsum plasterboard on each side of Knauf galvanized track and stud sections size 75 x 0.55 mm thick, studs at 405mm.

Technical ServicesOther systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.

Head trackKnauf ‘U’ Channel forms head plate

Knauf deep flange ‘U’ Channel for deflection head details.

StudsKnauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.

Plasterboard liningThe full range of acoustic, fire resistant, moisture resistant, impact resistance and carbon neutral boards to provide performance and design solutions.

Floor trackKnauf ‘U’ Channel secured to floor.

Head track

Knauf ‘U’ Channel secure to soffit.Taped & jointed

Seamless finish.

Door head

Knauf ‘U’ Channel snipped, bent back and screwed to the studs. Timber ground (full height)

to door frame.Studs

Knauf ‘C’ Stud with triangle embossment engaged in head and floor tracks.Plasterboard lining

Fixed to metal framework with Knauf Drywall screw.Floor track

Knauf ‘U’ Channel secured to floor.TUV-SUD-PSBCertificate of Conformity 011485

SYSTEM

Dimensions Fire Resistance Sound ReductionMaximum Heights (mm)

- Medium Duty

Board

Thickness

(mm)

Number

of Layers

Stud Size &

Gauge (mm)

Overall

Partition

Width

(mm)

Wallboard,

Moistureshield,

Soundshield

(hrs)

Fireshield, Fire

&

Moistureshield,

Denseshield

(hrs)

All Types except soundshield

Soundshield

305 405 610Clear

Cavity

dB

(Rw)

25mm

Glasswool

mat 12-16

kg/cu. m.

Clear

Cavity

dB

(Rw)

25mm

Glasswool mat

12-16kg/cu.m.

12.5 1 75 0.5 0.5 37 42 37 43 4300 3600 3200

12.5 2 100 1 2 45 50 46 51 4900 4300 3800

15 1 50(0.55) 80 0.5 1 37 42 40 45 4700 3700 3200

15 2 110 1.5 2 46 52 49 55 5400 4700 4000

12.5 1 100 0.5 0.5 37 44 40 45 5300 4400 4000

12.5 2 125 1 2 46 52 49 54 5800 5000 4400

15 1 75(0.55) 105 0.5 1 42 44 42 50 5800 4900 4400

15 2 135 1.5 2 47 55 51 57 6300 5500 4800

12.5 1 125 0.5 0.5 37 44 40 45 6500 5600 4800

12.5 2 150 1 2 46 52 49 54 7100 6200 5300

15 1 100(0.7) 130 0.5 1 42 44 42 50 7100 6000 5200

15 2 160 1.5 2 48 55 51 57 7100 6900 5800

12.5 1 175 0.5 0.5 40 46 41 47 8300 6900 6000

12.5 2 200 1 2 49 54 53 56 9100 7900 7000

15 1 150(0.55) 180 0.5 1 42 47 43 51 9100 7400 6600

15 2 210 1.5 2 49 55 55 57 10000 8900 7700

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SYSTEM

LEGENDS

1. Knauf Fireshield Plasterboard 2 x 12.5mm thick with board joints staggered2. Lower Knauf ‘C’ Channel @ 406mm c/c - Knauf ‘C’ Channel size 60 x 27 x 0.6 mm3. Upper Knauf ‘C’ Channel @ 816 mm c/c - Knauf ‘C’ Channel size 60x27x0.6 mm4. Knauf Channel Intersection Connector5. Knauf Adjustable channel hanger & suspension rod of 4mm dia.@ 800mm c/c6. Knauf ‘U’ Channel size 30x27x20x0.5mm perimeter support7. Knauf intumescent mastic FR sealant along perimeter8. No. 6 steel screw @ 150mm c/c length of screw, 1st layer: 25 mm; 2nd layer: 42mm9. M6 expansion bolts @ 610mm c/c10. wood screw of length 60mm or Hitti x-cc ceiling clip or HA8RI anchor for Steel & Concrete or equivalent11. Knauf C Channel Connector for connecting straight lengths of C Channel.

Ceiling Knauf 1 hour Fire Rated Suspended Ceiling consisting of two layers of 12.5mm thick Knauf Fireshield gypsum plasterboard with staggered joints fixed below Knauf upper channel size 60mm x 27 x 0.6mm at 800mm centres, lower Knauf channel at 406 mm centres connected by Knauf channel intersection connector and suspended by Knauf suspension hanger at 800mm centres together with perimeter channel size 30 x27 x 20 x 0.5 mm fixed to perimeter with expansion bolts at 610mm centres.

Structural Steel Protection Up to 2 hour protection of steel beam or column consisting of 20 to 25mm thick Fireboard glass reinforced gypsum (single or multiple layers) depending on the size of steel section to be protected fixed onto supporting soffit or wall with steel angle size 25 x 25mm x 0.7mm thick at 600mm centres.

TUV-SUD-PSB Certificate of Conformity010907, 010908, 010909, CLS1A 13 03 80539 003

SETSCOCertificate of Conformity FSP-2013-0133

Technical ServicesOther systems available are up to 2 hours shaftwall, standard suspended ceiling, moistureshield suspended ceiling, wall lining, twin frame acoustic partition, please contact Knauf Singapore Pte Ltd for details.

Abutment anglesLight gauge steel angles provide support at soffit and wall junctions.Fixed to soffit or section flange.

Butt jointsAdjacent board joints staggered a minimum 300 mm. Backing strips only behind joints in beam casing.

Fireboard casingDirect edge-fixing with either staples or screws.

SkirtingTimber profiles screw-fixed, or membrane skirting bonded direct to FIreboard casing.

Establishing Board ThicknessTo establish the board thickness required for steel column and beam encasement, proceed as follows:• Refer to tables to Locate the appropriate size of beam or column on the

table and read off its Hp/A Factor depending on whether 3 or 4 sided protection is required.

• Establish the period of fire resistance required.• Refer to the adjoining table to determine the board thickness required.• For castellated sections, adopt the above procedure, then add 20% to the

indicated thickness and specify the next highest available board thickness.ExampleRequirement:One hour fire protection to 254 x 254mm x 167 Kg/m steel beam with three sided encasement.SolutionSection Factor = 40 Hp/A m1 (from Table) Use single layer of fireboard.

Protection Required (hours) critical temperature 550o C

Secti

on Fa

ctor H

p/A

260

240

220

200180160

140

30

15 mm 15 mm

60 90

15 mm

20 mm

25 mm

30 mm

120

25 mm

30 mm

35 mm

40 mm

45 mm

120

10080

604020

0

FIREBOARD: FIRE RESISTANCE

VIEW A VIEW B39

5

10

2

4

7

188 3

6

6

5

DETAIL - A

Max. 20mm expansion atend of channel

2 X 12.5mmFireshield Plasterboard with

staggered board joints

COLUMNS & BEAMS

DESIGNATION

SECTION SIZEmm

MASS PERMETRE kg

3SIDES Hp/AM-1

4 SIDESHp/Am-1

356 x 406

634

551

467

393

340

287

235

15

20

20

25

30

30

40

20

25

30

35

35

45

50

356 x 368

202

177

153

129

45

50

55

65

60

65

75

90

305 x 305

283

240

198

158

137

118

97

30

35

40

50

55

60

75

40

45

50

65

70

85

100

254 x 254

167

132

107

89

73

40

50

60

70

80

50

65

75

90

110

203 x 203

86

71

60

52

46

60

70

80

95

105

80

95

110

125

140

152 x 152

37

30

23

100

120

155

135

160

205

Page 11: Product & System 11/2013 Overview of Knauf Products … · Knauf Apertura (Cleaneo) ... Especially critical are volatile organic compounds that not only have an unpleasant odour but

ACCESSORIESReady Mix, Joint Tape, Mastic, Putty Pad, Screws

Knauf Ready Mix

Knauf Joint Tape

Knauf Intumescent & Acoustic Mastic

Knauf Putty Pad

Knauf Screw

Knauf C Channel

Knauf Channel Intersection Connector

Knauf Adjustable Hanger

Knauf U Channel

Knauf C Channel Connector

For connecting straight lengths of DC60 channel.

Galvanised steel stud sections size 50mm, 75mm & 100mm are used in non-load bearing partition systems and fire resistance partition. Knauf roll formed C Channels are used to engage in head and floor tracks. Knauf DC 60 ceiling channel forms the upper and lower supports of Knauf C-Form I.

Galvanised steel track sections size 50mm, 75mm & 100mm are used as the standard head and floor track for partitions. Perimeter channel providing support at the junction of ceiling to wall.

Locates and connects DC60 channels (C-Form I).

Engages onto suspension rod and can be slid up and down by compressing the wing flanges. When the flanges are released, the suspension rod is held fixed in position. Enables adjustment of ceiling void depth and easy levelling.

Formulated for a professional quality finishing for drywall joints. A ready mixed formulation for embedding Knauf Joint Tape and for filling and finishing coats in interior plasterboards applications. Also suitable for covering corner beads, fasteners, trims and for skim coating entire gypsum panel surfaces and for applying simple textures.

Knauf Joint Tape provides strong, optimal seamless joints if used together with Knauf Jointing Compound or Knauf Ready Mix Joint Cement. Knauf Joint Tape is 50mm wide with micro perforations for joints reinforcement, suitable for manual or machine application. Knauf Joint Tape is one of the main components in Knauf Partition System and ceiling.

Knauf Putty Pads are sheets of intumescent, mouldable putty designed for use inside and outside plastic electrical socket boxes. They offer not only fire protection but also ensure that the acoustic integrity of a system is maintained, without the need for baffle boxes.

Black phosphated screws with drill bit tips for heavier gauge metal profiles from 0.7mm to 1.2mm thick. Each box includes one screwdriver tip.

Knauf Intumescent and Acoustic Mastic is a rapid curing, water based acrylic expanding fire resistant mastic. It is used for sealing individual or grouped services or for linear joint seal in fire separating walls and floors to prevent the spread of fire and smoke from one compartment to another.

8_9

Page 12: Product & System 11/2013 Overview of Knauf Products … · Knauf Apertura (Cleaneo) ... Especially critical are volatile organic compounds that not only have an unpleasant odour but

All the information contain within Overview

of Knauf Products And Systems is available

online at our website, www.knauf.com

Knauf Singapore Pte Ltd80 Marine Parade Rd #14 - 06Parkway ParadeSingapore 449269Tel. : (+65) 6345 9233 Fax. : (+65) 6345 5465E-mail : [email protected] Website : www.knauf.com.sg

PT. Knauf Gypsum IndonesiaCilandak Commercial EstateGarden Centre 5th Floor, Suite 16 (B)Jl. Raya Cilandak KKOJakarta 12560, IndonesiaPhone : (+62 21) 789 1661Fax : (+62 21) 789 1662Website : www.knauf.co.ide-mail : [email protected]

Knauf Gypsum Thailand Limited598 Q House Ploenjit Building, 19th Floor, Room 18BC & 19B, Ploenjit Rd., Lumpini, Pathumwan, Bangkok 10330 - Thailand Tel no. : +66(0) 2689-6077 Fax no. : +66(0) 2689-6001 e-mail : [email protected]

Disclaimer:

The information provided in this leaflet is only intended to give guidance in selecting and using Knauf products. While we make every effort to ensure its accuracy, neither PT Knauf Gypsum Indonesia nor any of its employees or affiliates warrant or assume any legal liability or responsibility for the completeness or usefulness of any information regarding any apparatus, product, or process described in this leaflet or for any failure in installing or constructing any structure, installation or building or part thereof, caused by using this leaflet. Readers are advised to independently verify this information prior to relying on it. In particular, readers must obtain appropriate independent advice on the use of products in specific structures, installations or buildings to ensure compliance with all regulations, including health and safety regulations.