product specifications - mouser electronics48,75v.pdf · dc measured at 25°c per document number...

Document number: 1015371.5 maxwell.com

DATASHEET 16V SMALL CELL MODULE

FEATURES AND BENEFITS 16 V DC working voltage Individually balanced cells Compact, lightweight system Screw terminals

TYPICAL APPLICATIONS Automotive subsystems Consumer electronics Portable power tools Renewable energy systems Short term UPS & telecom Wind pitch control

PRODUCT SPECIFICATIONS

ELECTRICAL BMOD0058 E016 B02

Rated Capacitance1 58 F

Minimum Capacitance, initial1 58 F

Maximum ESR DC, initial1 22 mΩ

Rated Voltage 16 V

Absolute Maximum Voltage14 17 V

Maximum Continuous Current (ΔT = 15oC)2 12.0 ARMS

Maximum Continuous Current (ΔT = 40oC)2 19 ARMS

Maximum Peak Current, 1 second (non repetitive)3 200 A

Leakage Current, maximum (B02 Suffix - Passive Balancing)4 25 mA

Maximum Series Voltage 750 V

TEMPERATUREOperating Temperature (Ambient temperature)

Minimum -40oC

Maximum 65oC

Storage Temperature (Stored uncharged)

Minimum -40oC

Maximum 70oC



PRODUCT SPECIFICATIONS (Cont’d)

PHYSICAL BMOD0058 E016 B02

Mass, typical 0.63 kg

Power Terminals M5 Thread

Recommended Torque - Terminal 4 Nm

Vibration Specification IEC60068-2-6

Shock Specification IEC60068-2-27, -29

Environmental Protection IP54

Cooling Natural Convection

MONITORING / CELL VOLTAGE MANAGEMENTInternal Temperature Sensor N/A

Temperature Interface N/A

Cell Voltage Monitoring N/A

Connector N/A

Cell Voltage Management Passive

POWER & ENERGYUsable Specific Power, Pd

5 2,200 W/kg

Impedance Match Specific Power, Pmax6 4,600 W/kg

Specific Energy, Emax7

3.3 Wh/kg

Stored Energy8 2.1 Wh

LIFEHigh Temperature1

(at Rated Voltage & Maximum Operating Temperature)1,500 hours

Capacitance Change (% decrease from minimum initial value) 20%

ESR Change (% increase from maximum initial value) 100%

Room Temperature1 (at Rated Voltage & 25oC)

10 years





80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

-60 -40 -20 0 20 40 60 80

Temperature (°C)

Perc

enta

ge c

hang

e fr

om v

alue

at 2

5°C

Capacitance

DC ESR

TYPICAL CHARACTERISTICS

THERMAL CHARACTERISTICSThermal Resistance (Rma, Module Case to Ambient), typical N/A

Thermal Resistance (Rca, All Cell Cases to Ambient), typical 4.8oC/W

Thermal Capacitance (Cth), typical 2 420 J/oC


Cycle Life1,9 500,000 cycles



Test Current 35 A

Shelf Life1,10

(Stored uncharged up to a maximum storage temperature)2 years

SAFETYShort Circuit Current, typical(Current possible with short circuit from rated voltage. Do not use as an operating current.)

730 A

Factory High-Pot Test13 Not Required

Certifications RoHS, UL810a (640 Volts)

BMOD0058 E016 B02

ESR AND CAPACITANCE VS TEMPERATURE



MOUNTING RECOMMENDATIONSRecommended mounting screw M4. Maximum torque on mounting screws 4 Nm. All 6 mounting locations must be utilized to meet vibration specifications.

MARKINGSProducts are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, and serial number.

NOTES1. Capacitance and ESRDC measured at 25°C per

Document Number 1007239 available at www.maxwell.com.

2. Per Maxwell Document 1007239 available at www.maxwell.com.

3. Maximum Peak current (1 sec) =

4. After 72 hours at 25°C and rated voltage. Initial leakage current can be higher.

5. Per IEC 62391-2, Pd =

6. Pmax =

7. Emax =

8. Estored = ½ CV2

9. Cycle per Document Number 1007239 available at www.maxwell.com.

10. No more than 10% decrease in capacitance from minimum initial capacitance or 50% increase in ESR from maximum initial ESR.

11. Tested at 1 kV DC.12. For a given application, sufficient cooling must be

provided to keep cell case temperatures below 65°. See Rth.

13. Duration = 60 seconds. Not intended as an operating parameter.

14. Absolute maximum voltage non repeated, not to exceed 1 second.

½ CVC x ESRDC + 1

0.12V2

ESRDC x massV2

4 x ESRDC x mass

½ CV2

3,600 x mass

3,600


Maxwell Technologies, Inc.Global Headquarters5271 Viewridge Court, Suite 100San Diego, CA 92123USATel: +1 858 503 3300Fax: +1 858 503 3301

Maxwell Technologies SACH-1728 RossensSwitzerlandTel: +41 (0)26 411 85 00Fax: +41 (0)26 411 85 05

Maxwell Technologies, GmbHBrucker Strasse 21D-82205 GilchingGermanyTel: +49 (0)8105 24 16 16Fax: +49 (0)8105 24 16 19

Maxwell Technologies, Inc.Shanghai Representative Office13E, CR Times Square500 Zhangyang Road, PudongShanghai 200122, P.R. ChinaTel: +86 21 5836 8780Fax: +86 21 5836 8790


Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7307830, 7203056, 7180726, 7027290, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877.

BMOD0058 E016

49m

ax.

030201

A3

D

F

C

1 2 3 4

B

A

321 5

C

D

4 6 7 8

A

630 g

04

BMOD0058 E016 B02 Customer Drawing

B

1:2

-

Switzerland

BMOD0058

1/1

E

Delivery condition: Cleaned and degreased part

© All rights Reserved / Maxwell technologies

CH-1728 Rossens

prohibited without writen authority from the compagny.Checked EPM

Sheet

General tolerances ISO 2768 mK, EN ISO 13920SBE 1

Weight [Kg]Material

ObjectDateModif.

Design

SolidWorks / All dimensions in [mm]

111

EPM

TEBCQ

Modif.:

xx.xx.xx

xx.xx.xxSBE Echelle:

Drawn

Approuv.

Depart. Visa DATE Drawing ref.

-

Sheet format:

-16.11.09GiL

Rte de Montena 65

Disposal to third persons or reproduction even in part,00

4.5

12.2

Mounting Screws:M4 x 40mm

Terminal screws:M5

31

76

36

Only for Customers44

.334

38.8 66.4 66.4 54.8

226 max.

Part DescriptionDimensions (mm)

Package QuantityL (±0.5mm) W (±0.5m) H (±0.5mm)

BMOD0058 E016 226.5 49.5 76.0 10

H

W

L


DATASHEET 16V MODULES

FEATURES AND BENEFITS Ultra-low internal resistance Highest power performance available

Over 1,000,000 duty cycles Compact, rugged, fully enclosed splash proof design

TYPICAL APPLICATIONS Automotive Industrial Telecommunications Transportation Uninterruptible Power Supplies (UPS)

Wind turbines


ELECTRICAL BMOD0500 B01 BMOD0500 B02

Rated Capacitance1 500 F 500 F

Minimum Capacitance, initial1 500 F 500F

Maximum ESR DC, initial1 2.1 mΩ 2.1 mΩ

Rated Voltage 16 V 16 V

Absolute Maximum Voltage14 17 V 17 V

Maximum Continuous Current (ΔT = 15oC)2 100 ARMS 100 ARMS


Maximum Peak Current, 1 second (non repetitive)3 2,000 A 2,000 A

Leakage Current, maximum (B01 Suffix - VMS 2.0)4 5.2 mA N/A

Leakage Current, maximum (B02 Suffix - Passive Balancing)4 N/A 170 mA

Maximum Series Voltage 750 V 750 V


Minimum -40oC -40oC

Maximum 65oC 65oC


Minimum -40oC -40oC

Maximum 70oC 70oC




PHYSICAL BMOD0500 B01 BMOD0500 B02

Mass, typical 5.51 kg 5.51 kg

Power Terminals M8/M10 M8/M10

Recommended Torque - Terminal 20/30 Nm 20/30 Nm

Vibration Specification SAE J2380 SAE J2380

Shock Specification SAE J2464 SAE J2464

Environmental Protection IP65 IP65

Cooling Natural Convection Natural Convection

MONITORING / CELL VOLTAGE MANAGEMENTInternal Temperature Sensor NTC Thermistor NTC Thermistor

Temperature Interface Analog Analog

Cell Voltage Monitoring Overvoltage Alarm -

Connector Deutsch DTM Deutsch DTM

Cell Voltage Management VMS 2.0 Passive


5 2,700 W/kg 2,700 W/kg

Impedance Match Specific Power, Pmax6 5,500 W/kg 5,500 W/kg


3.2 Wh/kg 3.2 Wh/kg

Stored Energy8 17.8 Wh 17.8 Wh


(at Rated Voltage & Maximum Operating Temperature)1,500 hours 1,500 hours

Capacitance Change (% decrease from minimum initial value) 20% 20%

ESR Change (% increase from maximum initial value) 100% 100%


10 years 10 years



Cycle Life1,9 1,000,000 cycles 1,000,000 cycles



80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

-60 -40 -20 0 20 40 60 80

Temperature (°C)

Perc

enta

ge c

hang

e fr

om v

alue

at 2

5°C

Capacitance

DC ESR


THERMAL CHARACTERISTICSThermal Resistance (Rcm, One Cell Case to Module Case), typical2 1.0oC/W 1.0oC/W

Thermal Resistance (Rma, Module Case to Ambient), typical 0.45oC/W 0.45oC/W

Thermal Resistance (Rca, All Cell Cases to Ambient), typical 0.70oC/W 0.70oC/W

Thermal Capacitance (Cth), typical 2 4,280 J/oC 4,280 J/oC




Test Current 100 A 100 A

Shelf Life1,10

(Stored uncharged up to a maximum storage temperature)2 years 2 years


7,600 A 7,600 A

Factory High-Pot Test13 2,500 V DC 2,500 V DC

Certifications RoHS UL810a (150 V)

RoHS UL810a (150 V)

BMOD0500 B01 BMOD0500 B02




MOUNTING RECOMMENDATIONSPlease refer to the user manual for installation recommendations.

MARKINGSProducts are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, warning marking, serial number.






5. Per IEC 62391-2, Pd =

6. Pmax =

7. Emax =

8. Estored =







½ CVC x ESRDC + 1

0.12V2

ESRDC x massV2

4 x ESRDC x mass

½ CV2

3,600 x mass

½ CV2

3,600








Package QuantityL (max) W (max) H (max)

BMOD0500 P016 B01/B02 418 68 179 3

Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7511942, 7307830, 7203056, 7180726, 7027290, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877.

BMOD0500 P016 B0x

400.20±0.254X 8.0±0.5

51.00±0.25

418 MAX

M8 POSITIVE TERMINAL

121 2 174.2 1.0

M10 NEGATIVETERMINAL

8X 6.80 0.25THRU

68 MAX

4X 8.0 0.5

367 1

2X 33.5±1.0

49 1

VENT

360 25

179 MAX157 MAX

4X 33.4 0.7

4X 89.40 0.25

6.80 0.25THRU

278 5

MONITOR CABLE

41±5

MAXWELL TECHNOLOGIES IS PROHIBITEDWITHOUT WRITTEN PERMISSION OF REPRODUCTION IN PART OR WHOLEOF MAXWELL TECHNOLOGIES INC. ANYIN THIS DRAWING IS THE SOLE PROPERTY

THE INFORMATION CONTAINED

1234

4 3 2 1

A

B

C

D D

C

B

A

NOTICE:

B-PG1 REV A 7/01

SCALE DOC. NO. SHEET

SIZE CAGE CODE PART NO. REV

B 68911 107723, 107723B

1:8 2 OF 2

2REV1013065 3

L

H

W



FEATURES AND BENEFITS Compact, rugged, fully enclosed splash proof design

Highest power performance available

Individually balanced cells Over 1,000,000 duty cycles Ultra-low internal resistance Voltage & temperature sensor output included

TYPICAL APPLICATIONS Automotive Industrial Telecommunications Bus, Train Uninterruptible Power Supplies (UPS)


ELECTRICAL BMOD0083 BMOD0165

Rated Capacitance1 83 F 165 F

Minimum Capacitance, initial1 83 F 165 F

Maximum ESR DC, initial1 10 mΩ 6.3 mΩ

Rated Voltage 48 V 48 V

Absolute Maximum Voltage14 51 V 51 V



Maximum Peak Current, 1 second (non repetitive)3 1,100 A 1,900 A

Leakage Current, maximum (B01 Suffix - VMS 2.0)4 3.0 mA 5.2 mA

Maximum Series Voltage 750 V 750 V


Minimum -40oC -40oC

Maximum 65oC 65oC


Minimum -40oC -40oC

Maximum 70oC 70oC




PHYSICAL BMOD0083 BMOD0165

Mass, typical 10.3 kg 13.5 kg

Power Terminals M8/M10 M8/M10

Recommended Torque - Terminal 20/30 Nm 20/30 Nm

Vibration Specification SAE J2380 SAE J2380

Shock Specification SAE J2464 SAE J2464

Environmental Protection IP65 IP65

Cooling Natural Convection Natural Convection

MONITORING / CELL VOLTAGE MANAGEMENTInternal Temperature Sensor NTC Thermistor NTC Thermistor

Temperature Interface Analog Analog

Cell Voltage Monitoring Overvoltage Alarm Overvoltage Alarm

Connector Deutsch DTM Deutsch DTM

Cell Voltage Management VMS 2.0 VMS 2.0


5 2,700 W/kg 3,300 W/kg

Impedance Match Specific Power, Pmax6 5,600 W/kg 6,800 W/kg


2.6 Wh/kg 3.9 Wh/kg

Stored Energy8 26.6 Wh 52.8 Wh


(at Rated Voltage & Maximum Operating Temperature)1,500 hours 1,500 hours




10 years 10 years





80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

-60 -40 -20 0 20 40 60 80

Temperature (°C)

Perc

enta

ge c

hang

e fr

om v

alue

at 2

5°C

Capacitance

DC ESR


THERMAL CHARACTERISTICSThermal Resistance (Rcm, One Cell Case to Module Case), typical2 1oC/W 1oC/W

Thermal Resistance (Rma, Module Case to Ambient), typical 0.30oC/W 0.25oC/W

Thermal Resistance (Rca, All Cell Cases to Ambient), typical 0.40oC/W 0.40oC/W

Thermal Capacitance (Cth), typical 2 7,675 J/oC 12,715 J/oC


Cycle Life1,9 1,000,000 cycles 1,000,000 cycles



Test Current 100 A 100 A

Shelf Life1,10

(Stored uncharged up to a maximum storage temperature)2 years 2 years


4,800 A 7,600 A

Factory High-Pot Test13 2,500 V DC 2,500 V DC

Certifications RoHS RoHS UL810a (150 Volts)

BMOD0083 BMOD0165




MOUNTING RECOMMENDATIONSPlease refer to the user manual for installation recommendations.







5. Per IEC 62391-2, Pd =

6. Pmax =

7. Emax =

8. Estored =







½ CVC x ESRDC + 1

0.12V2

ESRDC x massV2

4 x ESRDC x mass

½ CV2

3,600 x mass

½ CV2

3,600




Package QuantityL (max) W (max) H1 (max) H2 (max)

BMOD0083 P048 B01 418 191 126 106 1

Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.Please contact Maxwell Technologies directly for any technical specifications critical to application.

BMOD0083 P048 B01

360 25

179 MAX104 MAX

229 5

MONITOR CABLE

50 5

MAX191

116.4 22X

418 MAX

396.2 0.2510 0.5

54.3 1 307.5 1

174.2 1121 2

TERMINALM8 POSITIVE

TERMINALM10 NEGATIVE

36.8 22X

170 0.25156.5 1

33.5 1

121.2 1

34 2

8X 8.7 0.25THRU

10 0.5VENT

2

1234

4 3 2 1

A

B

C

D D

C

B

A

B-PG1 REV A 7/01



B 68911 107175B1:5 2 OF 2REV

1015531 2

W

L

H2 H1








Package QuantityL (max) W (max) H1 (max) H2 (max)

BMOD0165 P048 B01 418 194 179 157 1

Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7511942, 7307830, 7203056, 7027290, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877.

BMOD0165 P048 B01

360 25

179 MAX157 MAX

229 5

MONITOR CABLE

50 5

MAX191

116.4 22X

418 MAX

396.2 0.2510 0.5

54.3 1 307.5 1

174.2 1121 2

TERMINALM8 POSITIVE

TERMINALM10 NEGATIVE

36.8 22X

170 0.25156.5 1

33.5 1

121.2 1

34 2

8X 8.7 0.25THRU

10 0.5VENT

2

1234

4 3 2 1

A

B

C

D D

C

B

A

B-PG1 REV A 7/01



B 68911 108657B1:5 2 OF 2REV

1015380 1

W

L

H2 H1


DATASHEET 75V MODULE

FEATURES AND BENEFITS Ulta-low internal resistance Highest performance available

Temperature monitoring Over 1,000,000 duty cycles

TYPICAL APPLICATIONS Grid/Power quality UPS/Backup for heavy machinery

Wind turbine pitch systems


ELECTRICAL BMOD0094 P075 B02

Rated Capacitance1 94 F

Minimum Capacitance, initial1 94 F

Maximum ESR DC, initial1 13 mΩ

Rated Voltage 75 V

Absolute Maximum Voltage14 91 V



Maximum Peak Current, 1 second (non repetitive)3 1,600 A

Leakage Current, maximum (B02 Suffix - Passive Balancing)4 50 mA

Maximum Series Voltage 750 V


Minimum -40oC

Maximum 65oC


Minimum -40oC

Maximum 70oC




PHYSICAL BMOD0094 P075 B02

Mass, typical 25 kg

Power Terminals M8/M10

Recommended Torque - Terminal 20/30 Nm

Vibration Specification SAE J2380

Shock Specification -

Environmental Protection IP54

Cooling Natural Convection

MONITORING / CELL VOLTAGE MANAGEMENTInternal Temperature Sensor RTD

Temperature Interface Analog

Cell Voltage Monitoring N/A

Connector Harting

Cell Voltage Management Passive


5 2,100 W/kg

Impedance Match Specific Power, Pmax6 4,300 W/kg


2.9 Wh/kg

Stored Energy8 73.4 Wh


(at Rated Voltage & Maximum Operating Temperature)1,500 hours




15 years





80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

-60 -40 -20 0 20 40 60 80

Temperature (°C)

Perc

enta

ge c

hang

e fr

om v

alue

at 2

5°C

Capacitance

DC ESR


THERMAL CHARACTERISTICSThermal Resistance (Rma, Module Case to Ambient), typical N/A

Thermal Resistance (Rca, All Cell Cases to Ambient), typical 0.50oC/W

Thermal Capacitance (Cth), typical 2 19,200 J/oC


Cycle Life1,9 1,000,000 cycles



Test Current 100 A

Shelf Life1,10

(Stored uncharged up to a maximum storage temperature)2 years


5,800 A

Factory High-Pot Test13 2,500 V DC

Certifications RoHS

BMOD0094 P075 B02




MOUNTING RECOMMENDATIONSPlease refer to the user manual for installation recommendations







5. Per IEC 62391-2, Pd =

6. Pmax =

7. Emax =

8. Estored =







½ CVC x ESRDC + 1

0.12V2

ESRDC x massV2

4 x ESRDC x mass

½ CV2

3,600 x mass

½ CV2

3,600







Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7307830, 7203056, 7027290, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877.

BMOD0094 P075


Package QuantityL (±0.3mm) W (±0.2mm) H (±0.7mm)

BMOD0094 P075 B02 515 263 220 1

183195220

37.0

252.0

126.0

68.5

131.5

515

189.0263

POSITIVE TERMINAL

NEGATIVE TERMINAL

ANGLE ±0.5°

.XX ±.125

.X ±.259244 BALBOA AVENUE, SAN DIEGO, CA 92123 U.S.A

CHECKED

PROCESS ENGR

PRODUCTION ENGR

MECHANICAL ENGR

QUALITY ENGR

C:\

75v\

1234

4 3 2 1

A

B

C

D D

C

B

A

DRAWN

DESIGN ENGR

TEST ENGR

B-PG1 REV A 7/01


DO NOT SCALE DRAWING

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONSARE IN MILIMETERS AFTER PLATING.BREAK EDGES 0.3LATHE FINISH 63 µINCH, MILL FINISH 125 µINCHX.XXX DIAMETERS 0.125 TIR X.XXX DIASURFACES & 0.025mm

APPROVALS DATE


B 68911

DESCRIPTION

CODESCRIPTIONREV

REVISIONS

1077251:5 1 OF 1

AREVDATESHEET 1

MODULE ASSY, BMOOD0094 P075 B02N/A

N/A

L. ANDERSON 4/26/2010

1

1

X ±1

-1

NOTICE:THE INFORMATION CONTAINED IN THIS DOCUMENT IS MAXWELL CONFIDENTIAL INFORMATION AND IS THE SOLE PROPERTY OF MAXWELL TECHNOLOGIES. ANY REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITED.

CAUTIONCONTAINS PARTS AND/OR ASSEMBLIESSUSCEPTIBLE TO DAMAGE BYELECTROSTATIC DISCHARGE (ESD)

3RD ANGLE PROJECTION

PRODUCTION RELEASE

W

H

L

product specifications - mouser electronics48,75v.pdf · dc measured at 25°c per document number...

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