product selector guide mid-power ac-dc products · pdf file• capzero/senzero energy...

Product Selector GuideMid-Power AC-DC Products

March 2017

2

About Power Integrations

Power Integrations is the leading supplier of high-voltage analog integrated circuits used in energy-efficient power supplies. The company’s innovative technology enables compact, energy-efficient power converters for a wide range of electronic products, AC-DC, DC-DC and LED lighting applications. With industry-leading product quality and delivery, the company has shipped billions of devices to customers around the world.

50 W3 W2.5 W0 W 10 W 25 W 30 W 35 W 250 W150 W 350 W 450 W 550 W 3000 W20 W 90 W

Isolated Flyback

High Power,Isolated Flyback and

Main, PFC Boost,Boost-Follower,

PFC + LLCHalf Bridge

High-PerformanceHigh-Voltage Diodes

PI-6

361x

-030

917

Power Productsto Support

Low Standby and No-Load Operation

HiperTFS-2(Two-Switch Forward)

HiperTFS™-2(Standby)

LinkSwitch™-HP

Qspeed™

CAPZero™-2/ SENZero™

HiperLCS™(LLC)

HiperPFS™-4(600 V PFC)

HiperPFS-3(PFC)

TOPSwitch™-JX

Mid-Power Product Portfolio• Qspeed 600 V, 300 V, 200 V, and 150 V high performance diodes• CAPZero/SENZero energy saving devices for reducing no-load or standby input power• HiperPFS-4 and HiperPFS-3 integrated CCM PFC solution• HiperTFS-2 integrated two-switch forward converter solution• HiperLCS integrated LLC resonant converter solution• TOPSwitch-JX integrated secondary-side regulated flyback solution• LinkSwitch-HP integrated primary-side regulated flyback solution

For more information, please visit www.power.com

http://www.power.com

3

Resonant Converter Power MOSFET LLC Solution

HiperLCS – Resonant Converter Power MOSFET LLC Solution

Product Maximum Practical Power1 (W)

LCS700HG/LG 110

LCS701HG/LG 170

LCS702HG/LG 220

LCS703HG/LG 275

LCS705HG 350

LCS708HG 440

Table 1. Output Power Table. Notes: 1. Maximum practical power is the power the part can deliver when properly mounted

to a heat sink and a maximum heat sink temperature of 90 °C.

Additional Features:• LLC half-bridge power stage incorporating controller, high and low-side gate drives, and

high-voltage power MOSFETs • High maximum operating frequency of 1 MHz• Precise duty symmetry balances output rectifier current, improving efficiency• Comprehensive fault handling and current limiting

• Programmable brown-in/out thresholds and hysteresis• Undervoltage (UV) and overvoltage (OV) protection• Programmable over-current protection (OCP)• Short-circuit protection (SCP)• Over-temperature protection (OTP)

• Programmable dead-time for optimized design• Programmable burst mode maintains regulation at no-load and improves light load

efficiency• Programmable soft-start time and delay before soft-start• Accurate programmable minimum and maximum frequency limits

Additional Features:• Single IC solution for two-switch forward main (66 kHz/132 kHz) and flyback (132 kHz)

standby• High integration allows smaller form factor and higher power density designs, with

reduced component count• Incorporates control, gate drivers, and three power MOSFETs• Level shift technology eliminates need for pulse transformer• Protection features include: UV, OV, OTP, OVP, standby OPC, SCP, and ILIMIT• Transformer reset control, prevents saturation under all conditions• Up to 586 W peak output power in a highly compact package• >90% efficiency at full load

HiperTFS-2 – Two-Switch Forward and Flyback Solution

Product3

Two-Switch Forward380 V

Flyback100 V - 400 V

Continuous1

(50 °C)Peak2

Continuous(50 °C)

TFS7701H 148 W 187 W 20 W

TFS7702H 190 W 297 W 20 W

TFS7703H 229 W 375 W 20 W

TFS7704H 251 W 419 W 20 W

TFS7705H 269 W 466 W 20 W

TFS7706H 298 W 513 W 20 W

TFS7707H 322 W 553 W 20 W

TFS7708H 343 W 586 W 20 W

Table 1. Output Power Table. Notes:1. Maximum practical continuous power in an open frame design with adequate

heat sinking to maintain a heat sink temperature ≤95 ºC (see Key Applications Considerations for more information) measured at specified ambient temperature.

2. Peak load less than 10 seconds and average power less than maximum continuous load.

3. Package: eSIP-16F. (Note: Direct attach to heat sink, does not require insulation SIL pad).

4

CCM Boost Power Factor Correction Solution

Notes: 1. Maximum practical continuous power at 90 VAC in an open-frame design with adequate

heat sinking, measured at 50 °C ambient. 2. Internal output power limit.3. Packages: H: eSIP-16D, L: eSIP-16G.

HiperPFS-3 – PFC Controller with Integrated High-Voltage MOSFET and Qspeed Diode Optimized for High PF and Efficiency Across Load Range

Universal Input Devices

ProductMaximum Continuous

Output Power Rating at90 VAC1 (Full Power Mode) (W)

Peak Output Power2 (Full Power Mode) (W)

PFS7523L/H 110 120

PFS7524L/H 130 150

PFS7525L/H 185 205

PFS7526H 230 260

PFS7527H 290 320

PFS7528H 350 385

PFS7529H 405 450

High-Line Only Input Devices

ProductMaximum Continuous

Output Power Rating at180 VAC1 (Full Power Mode) (W)

Peak Output Power2 (Full Power Mode) (W)

PFS7533H 255 280

PFS7534H 315 350

PFS7535H 435 480

PFS7536H 550 610

PFS7537H 675 750

PFS7538H 810 900

PFS7539H 900 1000

Additional Features:• Incorporates high-voltage power MOSFET, ultra-low reverse recovery loss Qspeed

diode, controller and gate driver• EN61000-3-2 Class C and Class D compliance• Integrated protection features reduce external component count

• Accurate built-in brown-in/out protection• Accurate built-in undervoltage (UV) protection• Accurate built-in overvoltage (OV) protection• Hysteretic thermal shutdown (OTP)• Internal power limiting function for overload protection• Cycle-by-cycle power switch current limit• Internal non-linear error amplifier for enhanced load transient response

• No external current sense resistor required• Provides ‘lossless’ internal sensing via sense-FET• Reduces component count and system losses• Minimizes high current gate drive loop area

• Minimizes output overshoot and stresses during start-up• Integrated power limit

• Improved dynamic response• Digitally controlled input line feed-forward gain adjustment for flattened loop

gain across entire input voltage range• Eliminates up to 40 discrete components for higher reliability and lower cost• Continuous conduction mode PFC uses novel constant amp-second [on-time]

volt-second [off-time] control engine• High efficiency across load• High power factor across load• Low cost EMI filter

• Frequency sliding technique for light load efficiency improvements• >95% efficiency from 10% load to full load achievable at nominal input voltages

• Variable switching frequency to simplify EMI filter design • Varies over line input voltage to maximize efficiency and minimize EMI filter

requirements• Varies with input line cycle voltage by >60 kHz to maximize spread spectrum

effectAdvanced Package for High Power Applications• Up to 450 W [universal], 1 kW [high-line only] peak output power capability in a

highly compact package• Simple adhesive or clip mounting to heat sink

• No insulation pad required and can be directly connected to heat sink• Staggered pin arrangement for simple routing of board traces and high-voltage

creepage requirements• Single package solution for PFC converter reduces assembly costs and layout size

5

600 V CCM Boost Power Factor Correction Solution

Notes: 1. Maximum practical continuous power in an open-frame design with adequate heat sinking, measured at 50 °C ambient.2. Internal output power limit.

HiperPFS-4 – PFC Controller with Integrated 600 V MOSFET Optimized for High PF and Efficiency Across Load RangeUniversal Input Devices

Product Continuous Output Power at 90 VAC1 (W) Peak Output Power2 (W)

PFS7623H/L 110 120

PFS7624H/L 130 150

PFS7625H/L 185 205

PFS7626H 230 260

PFS7627H 290 320

PFS7628H 350 385

PFS7629H 405 450

High-Line Input Only Devices

Product Continuous Output Power at 180 VAC1 (W) Peak Output Power2 (W)

PFS7633H 255 280

PFS7634H 315 350

PFS7635H 435 480

PFS7636H 550 610

Additional Features:• Incorporates 600 V power MOSFET, controller and gate driver.• EN61000-3-2 Class C and Class D compliance.• Integrated protection features reduce external component count

• Accurate built-in brown-in/out protection.• Accurate built-in undervoltage (UV) protection.• Accurate built-in overvoltage (OV) protection.• Hysteretic thermal shutdown (OTP).• Internal power limiting function for overload protection.• Cycle-by-cycle power-switch current limit.• Internal non-linear error amplifier for enhanced load transient response

• No external current sense resistor required.• Provides ‘lossless’ internal sensing via sense-FET.• Reduces component count and system losses.• Minimizes high current gate drive loop area.

• Minimizes output overshoot and stresses during start-up• Integrated power limit.

• Improved dynamic response.• Digitally controlled input line feed-forward gain adjustment for flattened loop gain

across entire input voltage range.• Eliminates up to 39 discrete components for higher reliability and lower cost.• Continuous conduction mode PFC uses novel constant amp-second [on-time]

volt-second [off-time] control.• High efficiency across load.• High power factor across load.

• Frequency sliding technique for light load efficiency improvements.• >95% efficiency from 10% load to full load achievable at nominal input voltages.

• Variable switching frequency to simplify EMI filter design.• Varies over line input voltage to maximize efficiency and minimize EMI filter

requirements.• Varies with input line cycle voltage by >60 kHz to maximize spread spectrum effect.

• Up to 450 W [universal], 610 W [high-line only] peak output power capability in a highly compact package.

• Simple adhesive or clip mounting to heat sink• No insulation pad required and can be directly connected to heat sink.

• Staggered pin arrangement allows simple routing of board traces and to meet high-voltage creepage requirements.

• Single package solution for PFC converter reduces assembly costs and layout size.

6

High-Efficiency, Flyback Solution

Additional Features:• Multi-mode operation maximizes efficiency at all loads• eDIP™-12 package

• Low profile horizontal orientation for ultra-slim designs• Heat transfer to both PCB and heat sink• Optional external heat sink provides thermal impedance

equivalent to a TO-220• eSIP™-12 package

• Vertical orientation for minimum PCB footprint• Simple heat sink mounting using clip provides thermal imped-

ance equivalent to a TO-220• eSOP™-12 package

• 66 W universal input output power capability• Low profile surface mounted for ultra-slim designs• Heat transfer to PCB via exposed pad and SOURCE pins• Supports wave or reflow soldering

• Output overvoltage protection is user programmable for latching/non-latching shutdown with fast AC reset• Allows both primary and secondary sensing

• Line undervoltage detection prevents turn-off glitches• Line overvoltage shutdown extends line surge limit• Accurate programmable current limit• Optimized line feed-forward for line ripple rejection• 132 kHz frequency reduces transformer and power supply size

• Half frequency option for video applications• Frequency jittering reduces EMI filter cost• Improved auto-restart delivers <3% of maximum power in

short-circuit and open loop fault conditions• Accurate hysteretic thermal shutdown function automatically

recovers • Fully integrated soft-start for minimum start-up stress

TOPSwitch-JX – Integrated Off-Line Switcher with EcoSmart Technology for Highly Efficient Power Supplies Auto-Restart Protection Option

Product4

PCB Copper Area1

Open Frame2 (W) Open Frame2 (W)

230 VAC ± 15%3 85-265 VAC

TOP264V 34 22.5

TOP264K 49 30

TOP265V 36 25

TOP265K 53 34

TOP266V 39 28.5

TOP266K 58 39

TOP267V 44 32

TOP267K 65 45

TOP268V 48 36

TOP268K 73 50

TOP269V 51 37.5

TOP269K 81 55

TOP270V 55 41

TOP270K 91 60

TOP271V 59 43

TOP271K 102 66

Product4

Metal Heat Sink1

Open Frame2 (W) Open Frame2 (W)

230 VAC ±15%3 85-265 VAC

TOP264E/V 62 43

TOP265E/V 81 57

TOP266E/V 119 86

TOP267E/V 137 103

TOP268E/V 148 112

TOP269E/V 162 120

TOP270E/V 190 140

TOP271E/V 244 177

Notes: 1. See Key Application Considerations in the data sheet section for

more details.2. Maximum continuous power in an open frame design at +50 °C

ambient temperature.3. 230 VAC or 110/115 VAC with doubler.4. Packages: E: eSIP-7C, V: eDIP-12, K: eSOP-12.

7

High-Efficiency, PSR Flyback Solution

Notes:1. PCB heat sink with wave soldering. 2. Maximum power specified based on proper thermal dissipation.3. Packages: E: eSIP-7C, K: eSOP-12B, V: eDIP-12B.

LinkSwitch-HP – Energy Efficient, High-Power Off-Line Switcher with Accurate Primary-Side Regulation (PSR)

Product4 HeatSink

230 VAC ±15% 85-265 VAC

Open Frame (W) Open Frame (W)

LNK6xx3K/V PCB-W1 25 15

LNK6xx3E Metal 35 27













Additional Features:• EcoSmart – energy efficient

• Multi-mode control maximizes efficiency• No-load consumption below 30 mW at

230 VAC (LNK67xx)• >75% efficiency with 1 W input at 230 VAC• >50% efficiency with 0.1 W input at 230 VAC

• High design flexibility for low system cost• Dramatically simplifies power supply designs

• Eliminates optocoupler and all secondary control circuitry• ±5% or better output voltage tolerance

• 132 kHz operation reduces transformer and power supply size• Accurate programmable current limit

• Compensation over line limits overload power• Frequency jittering reduces EMI filter cost

CAPZero-2 – Zero1 Loss Automatic X Capacitor Discharge IC

Product2 BVDSSTotal X

Capacitance

Total Series Resistance(R1 + R2)

CAP200DG 1000 V 100 nF to 6 mF 7.5 MW to 142 kW

Notes:1. IEC 62301 clause 4.5 rounds standby power use below 5 mW to zero. 2. Package: D: SO-8.

Additional Features:• Automatically discharges X capacitors through

discharge resistors when AC is disconnected• Simplifies EMI filter design – larger X capacitor

allows smaller inductive components with no change in consumption

SENZero – Zero1 Loss High Voltage Sense Signal Disconnect IC

Product2 IntegratedDisconnect MOSFETs

230 VAC Power Consumption

in Standby

SEN012D 2 <1 mW

SEN013D 3 <1.5 mW

Additional Features:• Eliminates significant standby losses

• Disconnects unnecessary circuit blocks during standby, remote-off, or light-load conditions

• Ultra-low leakage (maximum 1 mA) 650 V MOSFETs <0.5 mW per channel during standby

Notes: 1. IEC 16301 clause 4.5 rounds standby power use below 5 mW to zero. 2. Package: D: SO-8.

8

Qspeed DiodesQspeed™ diodes combine an extremely low reverse recovery charge (QRR) with very soft recovery. Together, these features help designers improve the performance of their power conversion circuits.

Product Highlights• Ideal for continuous conduction mode (CCM) PFC circuits

• Very low reverse recovery (QRR) greatly reduces power loss in PFC diode and switching MOSFET• Flat QRR temperature characteristic reduces overdesign compared to ultrafast diodes• Ultra-soft recovery characteristic reduces EMI • Reduced switching losses and EMI allows higher switching frequency for smaller PFC inductors• Common cathode TO-220 package option is ideal for interleaved designs

• Reduced peak inverse voltage and soft recovery characteristic eliminate snubber circuits • Ideal for output rectifier diodes for electric vehicle chargers

• Product families optimized for different performance characteristics – lowest EMI and highest efficiency against different operating frequencies

Application Guide

High-Performance Diodes

Qspeed diodes significantly reduce reverse recovery loss that improves efficiency.

PI-6452-051011

f < 80 kHz X-Series Lowest VF

f > 80 kHzQ-Series Lowest EMI

H-Series Highest Efficiency

0 20 40 60 80 120100 180 200140 160

Time (ns)

Dio

de

Cur

rent

(A)

8

6

4

2

0

-2

-4

-6

-8

PI-

6645

-121

511

Qspeed H-Series DiodeUltrafast Diode

0

10

20

30

40

50

60

70

80

PI-

6644

-120

211

150 1 10 30

Frequency (MHz)

Leve

l (d

BµV

)

Qspeed Q-Series DiodeUltrafast Diode

0 20 40 60 80 120100 180 200140 160

Time (ns)

Dio

de

Cur

rent

(A)

9

678

543210

-1-2-3-4-5-6

PI-

6643

-120

211

Qspeed Q-Series DiodeUltrafast Diode

9

Design Examples

Hip

erLC

SU

1LC

S701

HG

HB

VR

EF

DT/

BF

IS

FB

VC

C

VC

CH

OV

/UV

G

R62.

2 Ω

D1

UF4

005

R14

3.3

kΩ

R13

442

kΩ1%

C17

2.2

nF

R11

27 Ω

R12

220 Ω

U2A

LTV8

17A

D2-

D3

SL44

D4

STPS

30L6

0CT

U2B

LTV8

17A

12

V

24

V

RTN

R10

6.81

kΩ

1%

R54.

7 Ω

R18

10 kΩ

1%

R17

22 kΩ

C23

330 µF

16 V

C16

680 µF

16 V

C14

10 µ

F35

V

C922

nF

630

V

C15

10 µ

F35

V

L115

0 nH

L215

0 nH

C833

0 nF

50 V

C44.

7 nF

200

V

C25

33 n

F20

0 V

R21

1.2

kΩ

R24

1.5

kΩ

R23

4.7

kΩ

R22

130

kΩ1%

R851

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1%

R95.

76 kΩ

1%

1 6

7

T1EF

D35

/35 12 9,10 11 8

C24.

7 nF

200

V

C1 1 µF

25 V

C6 1 µF

25 V

C54.

7 nF

200

V

C24

47 µ

F35

VC3

220

nF50

V

D5

BAV1

9WS

C7 1 nF

200

V

C12

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F1

kV

C11

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6 kV

C13

2.2

nF25

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C

U3

LM43

1AI

M3D

R2%

VR1

ZMM

5243

B-7

13 V

C10

1 µF

50 V

R15

1 kΩ

R20

47.5

kΩ

1%

R420

kΩ

1%

R1

976

kΩ1% R2

976

kΩ1% R3

976

kΩ1%

S1/S

2

D

38

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PI-6

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HiperLCS – LLC High-Voltage DC-DC Resonant Converter (DER-270)125 W, 24 V, 4 A, and 12 V, 2.4 A, 380 VDC INPUT LED TV POWER SUPPLY

10

Design Examples

HiperLCS – LLC CVCC Charger (DER-447)184 W, 23 V, 0.5 A – 8 A, 90 – 132 VAC INPUT BATTERY CHARGER POWER SUPPLY

Hip

erLC

SU

1LC

S705

HG

HB

VR

EF

DT/

BF

IS

FB

VC

C

VC

CH

OV

/UV

G

R19

2.2 Ω

D3

UF4

005 U

4BPC

357A

R16

11.8

kΩ

1%

R18

4.7 Ω

C11

1 µF

25 V

C94.

7 nF

200

VC1

01 µF

25 V

C547

nF

630

V

C633

0 nF

50 V

C15

47 p

F1

kV

R14

2.2

kΩ

R15

4.7

kΩ1/

8 W

R17

226

kΩ1% 1/8

W

R12

82.5

kΩ

1% 1/8

W

R13

10.2

kΩ

1%R2

151

Ω1/

8 W

R20

220 Ω

1/10

W

12

T1

9

C7 1 µF

25 V

C13

1 nF

200

V

C12

4.7

nF20

0 V

C822

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200

VD

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C

R10

10.5

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1% 1/8

WU

6BPC

357A

R99.

76 kΩ

1%

R11

3.3

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8 W

R84.

75 kΩ

1% 1/8

W

D2

BAV1

9WS

VR1BZX84C5V1LT1G

5.1 V

R433

2 kΩ

1% R533

2 kΩ

1% R633

2 kΩ

1%

S1/S

2

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D5

STPS

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R368

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R268

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L210

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BR1

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R168

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2.5 Ω

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23

C456

0 µF

200

V

C122

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275

V

C247

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V

RV1

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F35

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C18

82 µ

F35

V

C19

470 µF

35 V

C21

33 n

F50

V

C34

10 µ

F50

V

C22

10 n

F20

0 V

C23

100

nF50

V

C24

100

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C26

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VC

C

VC

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R22

4.7

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8 W

R23

4.7

kΩ1/

8 W

R26

22 kΩ

1/8

W

R41

220 Ω

1/8

W

R24

82.5

kΩ

1%

R27

10 kΩ

1%

R39

10 kΩ

1/8

W

R28

4.7

kΩR3

010

kΩ

R29

4.7

kΩ

R31

105

kΩ1%

R33

2.2

kΩ

RTN

J2-3

,4

B+

VC

CP

R

U3

LM43

1AIM

32%

R32

5.11

kΩ

1%

R38

15 kΩ

1/8

W

R36

100 Ω

1/10

W

R37

1 kΩ

1/10

WR4

01

kΩ1/

8 W

C25

10 µ

F50

V

C29

150 µF

25 V

VR3

SMAJ

150A

D11

US1

J

Q1

MM

BT44

03

D9

UF4

003

VR2

MM

SZ52

42B-

7-F

D10

UF4

003

C30

150 µF

25 V

C28

1 µF

16 V

C31

10 n

F50

V

C27

4.7

nF1

kV

R34

0.03

Ω5% 5

W

R35

0.03

Ω5% 5

W

U6A

PC35

7A

SW1

SPD

T

U5B

LM35

8D

U5A

LM35

8D

3 248

1

5 67

U4A

PC35

7A

PI-7

666-

1009

15

+

+

C33

10 n

F20

0 V

C20

22 n

F20

0 V

R25

470 Ω

1/8

W

VC

CP

R

FL1

FL2 6 5

421

D S

FB BP

Lin

kSw

itch

-TN

U2

LNK3

02D

G

11

HD

14 -

25

V

VR4MMSZ5243BT1G

13 V

D7

STP

S30

L60C

T

D6STPS30L60CT

D9

UF4

005

L141

µH

C4

47 n

F50

V

C5

47 n

F50

V

C10

1500

µF

16 V

C24

1500

µF

16 V

R21

3.3

kΩ

R28

100 Ω

R30

1 kΩ

R34

19.1

kΩ

1% R31

4.99

kΩ

1%

U7

LM43

1U5

LM43

1

R33

1 kΩ

R32

10 kΩS

W1

Rem

ote

ON

/OFF

U3A

PC

357A

R24

3.92

kΩ

1%

R15

1 kΩ

R38

1 kΩ

U1A

PC

357A

R9

15 kΩ

1%

R10

220 Ω

C9

1 nF

100

V

D8

UF4

005

C19

1 nF

200

V

C20

330 µF

35 V

C1

120 µF

450

V

R26

200 Ω C

1710

00 µ

F16

V

C21

2.2

nF25

0 VA

C

U2A

PC

357A

C16

330

nF50

V

C15

330 µF

25 V

C13

470

pF

100

V

U2B

PC

357A

U1B

PC

357A

R25

232

kΩ1%

R27

232

kΩ1% R

394.

7 kΩ

D10

BA

V19

WS

+38

0 V

DC

J3-1

12 V

Bia

s

J4-1 B-

J3-3

B-

J4-2

R14

1 kΩ

C3

100

nF50

V

D3

1N40

07

R5

4.7 Ω

1/2

W

R1

2.2 Ω

1 W

F13.

5 A

D13

1N40

05

R20

4.7

kΩ

R16

7.5

kΩ

R35

1.33

MΩ

1%R13

1.33

MΩ

1%R12

1.33

MΩ

1%

R23

619 Ω

1%

R22

4.7

kΩ

U3B

PC

357A

R6

100 Ω

1/2

W

VR3P6KE150A

R18

1.33

MΩ

1% R19

1.33

M1%

R36

1.33

MΩ

1%

Hip

erT

FS-2

U6

TFS

7703

HD

41N

4007

D12

UF4

003

D16

SB

3100

2 1

34 6

9,10

7,8,

9

10,1

1,12

5

HS

+38

0 V

DC

RT

N

J5-3

,4

RT

N

J2-2

FB

EN

T1 EF2

5

T2E

E16

D

GS

56

VD

DH

13

R L

FB BP

EN7 9 10 11 8

DS

B

16 14 1 3

PI-

6999

-110

513

C12

10 µ

F16

V

6,7

CO

NT

RO

L

+12

V

Mai

nJ5

-1,2

+12

V

Sta

ndb

yJ2

-1

R37

2.2 Ω

1 WC22

3.3

nF10

0 V

L22.

2 µH

R7

2.2 Ω

1/2

W

C18

1 nF

200

V

C2

2.2

nF1

kV

C8

47 n

F50

V

R11

39 kΩ

Q1

MM

BT4

401

C6

100

nF50

V

Design Examples

HiperTFS-2 – Two-Switch Forward and Flyback Standby Power Supply (DER-368)190 W CONTINUOUS, 280 W PEAK, 12 V, 15 A and 12 V, 0.83 A, 300 – 420 VAC INPUT ALL-IN-ONE PC POWER SUPPLY

12

Design Examples

HiperTFS-2 – High-Efficiency, Non-PFC Stage Forward Power Supply (DER-483)184 W, 23 V, 0.5 A – 8 A, 90 – 132 VAC INPUT BATTERY CHARGER POWER SUPPLY

HD

C810

0 nF

50 V

D3

US1

D

C710

0 nF

50 V

R16

1 kΩ

R13

47 kΩ

R12

7.5

kΩ

R15

232

kΩ1%

R14

1.2

kΩ

R697

9 kΩ

1%R593

1 kΩ

1%R493

1 kΩ

1%

R363

0 kΩ

R263

0 kΩ

L19

mH

L29

mH

BR1

GBU

8J60

0 V

R163

0 kΩ

RT1

2.5 Ω

F1 5 A

U3B

PC35

7A

1 4

23

R18

6.8 Ω

1/2

W

VR3

P6KE

150A

VR1

SMBJ

150A

150

V

D1

BAV1

9WS

D6

1N40

07

D5

UF4

005

D11

1N41

48

D4

UF4

005

D7

UF4

003

VR5

SMBJ

150A

150

V

VR6

P6KE

170A

R9

931

kΩ1% R1

093

1 kΩ

1%

R11

976

kΩ1%

Hip

erTF

S-2

U3

TFS7

704H

D2

1N40

07

2 133 5 1 5

8 9

HS

FB

T2EF

12.6

T1EE

R28

L

D

GS

56

VD

DH

13

R L

FB BP

EN

7 9

10

11 8

DSB

16

14

1 3

C610

µF

16 V

C12

150 µF

25 V

R22

1 kΩ

R20

4.7

kΩ

R21

4.7

kΩ

Q1

MM

ST39

04Q

2M

MST

3904

C11

10 n

F50

V

VR2MMSZ5245B-7-F

C456

0 µF

200

V

C122

0 nF

275

V

C247

0 nF

275

V

CO

NTR

OL

R8

2.2 Ω

1/2

W

C92.

2 nF

1 kV

C52.

2 nF

1 kV

Q3MMST3904

RV1

175

VAC

R17

22 kΩ

R710

0 Ω

1/2

WD

8ST

PS30

150C

T

D12

UF4

003

D13

IN40

02-

E3/5

4

D10

1N41

48

D9STPS30150CT

L341

µH

C16

330 µF

35 V

C15

330 µF

35 V

C18

10 n

F20

0 V

C19

2.2

nF20

0 V

C17

10 µ

F50

V

C20

10 n

F20

0 V

C23

100

nF50

V

C22

10 n

F20

0 V

C24

100

nF50

V

C21

150 µF

25 V

C13

4.7

nF25

0 VA

C

C10

1 nF

1 kV

9,1012,1

3

23

V, 0

.5 -

8.0

A

Mai

nJ2

-1,2

VC

C

J1-1

J1-3

90

- 1

32

VA

C

R23

4.7 Ω

1 W

R26

3.3

kΩ1/

8 W

R25

4.7

kΩ

R29

3.3

kΩ

R24

220 Ω

R27

82.5

kΩ

1%

R30

10 kΩ

1%

R39

10 kΩ

R28

10 kΩ

R31

4.7

kΩR34

6.8

kΩR32

4.7

kΩ

R33

105

kΩ1%

R35

10 kΩ

C14

1.0

nF1

kV

RTN

J2-3

,4

C356

0 µF

200

V

tO

U4

LM43

1AIM

3DR

2%

R19

2.2 Ω

R36

5.11

kΩ

1%

C25

10 µ

F50

V

R37

0.03

Ω5% 5

W

R38

0.03

Ω5% 5

W

U3A

PC35

7A

SW1

SPD

T

U5B

LM35

8D

U5A

LM35

8D

3 248

1

5 67

U2A

PC35

7A

PI-7

729-

0929

15

+

+

VC

C

VC

CP

R

VC

CP

R

13

HiperPFS-3 – Boost PFC Front-End Power Supply (DER-394)275 W, 385 V, 0.71 A, 90 – 264 VAC INPUT PFC FRONT-END POWER SUPPLY

Design Examples

L140

0 µH

VO

J3-1

J2-2

J4-1

J4-2

RL1

J2-1

DC

OU

T+ VO

J3-3

S

C PG

T

FBVC

C

PG

KD

REF

GVC

ON

TRO

L

Hip

erP

FS-3

U1

PFS7

527H

PI-725

7a-061

915

N

Po

wer

Go

od

90

- 2

64

VA

C

EL

R1

510

kΩ

R6

1 Ω

1%

R3

10 kΩ

1%

R4

16.2

kΩ

1%

R5

3.01

kΩ

1% D1

S1AB

-13-

F

C847

µF

50 V

C768

0 nF

450

V

C9 1 µF

35 V

C10

1 µF

50 V

R14

30.1

kΩ

1% 1/8

W

R15

332

kΩ1% 1/8

W

C11

470

pF50

VH

S1

D3S1AB-13-F

VR1BZX384-B13,115

13 V

Q1

MM

BT44

03

3 4

21

U3

LTV81

7A

Q2

MM

BT44

01LT

1G

R7

1 Ω

1%

R8

2.21

kΩ

1% 1/8

W

R2

510

kΩ

C268

0 pF

250

VAC

BR1

GBU

8K-B

P80

0 V

L29

mH

C433

0 nF

275

V

C668

0 pF

250

VAC

C568

0 pF

250

VAC

C168

0 pF

250

VAC

F1 5 A

RV1

320

VAC

VC

CSu

pply

C333

0 nF

275

VAC

RT1

2.5 Ω

D1

CA

PZ

ero

U2

CAP0

03D

G

D2

L333

0 µH

+

+C1

41

nF50

V

C17

180 µF

450

V

R19

162

kΩ1% 1/8

W

R16

3.74

MΩ

1%R10

6.2

MΩ

1% R11

6.2

MΩ

1% R12

3.74

MΩ

1% R13

162

kΩ1% 1/8

W

R17

6.2

MΩ

1% R18

6.2

MΩ

1%

C15

10 n

F1

kV

C13

1 µF

50 V

D2

1N54

08-T

C12

100

nF25

V

C16

470

pF50

V

tO

14

Design Examples

HiperPFS-4 – Boost PFC Front-End Power Supply (DER-547)275 W, 440 V, 0.63 A, 100 – 300 VAC INPUT PFC FRONT-END POWER SUPPLY

L140

0 µH

VO

J3-1

J2-2

J4-1

J4-2

RL1

J2-1

DC

OU

T+ VO

J3-3

S

C PG

T

FBVC

C

PG

D

REF

GVC

ON

TRO

L

Hip

erP

FS-4

U1

PFS7

627H

PI-8

037-

0201

17

N Po

wer

Go

od

10

0 -

30

0V

AC

EL

R151

0 kΩ

R6 1 Ω

1%

R310

kΩ

1%

R416

.2 kΩ

1%

R53.

01 kΩ

1% D1

S1AB

-13-

F

C847

µF

50 V

C70.

68 µ

F63

0 VD

C

C9 1 µF

35 V

C10

1 µF

50 V

R14

30.1

kΩ

1% 1/8

W

R15

332

kΩ1% 1/8

W

C11

470

pF50

V

D3S1AB-13-F

VR1BZX384-B13,115

13 V

Q1

MM

BT44

03

3 4

21

U3

LTV81

7A

Q2

MM

BT44

01LT

1G

R7 1 Ω

1%

R82.

21 kΩ

1% 1/8

W

R251

0 kΩ

C268

0 pF

250

VAC

BR1

GBU

8K-B

P80

0 V

L29

mH

C40.

33 µ

F76

0 V

C668

0 pF

250

VAC

C568

0 pF

250

VAC

C168

0 pF

250

VAC

F1 5 A

RV1

420

VAC

VC

CSu

pply

C30.

33 µ

F76

0 VA

CRT

12.

5 Ω

D1

CA

PZ

ero

-2U

2CA

P200

DG

D2

L333

0 µH

+

+C1

41

nF50

V

C18

180 µF

550

V

R19

143

kΩ1% 1/8

W

R16

3.74

MΩ

1%R1

06.

2 MΩ

1% R11

6.2

MΩ

1% R12

3.74

MΩ

1% R13

143

kΩ1% 1/8

W

R17

6.2

MΩ

1% R18

6.2

MΩ

1%

C15

10 n

F1

kV

C13

1 µF

50 V

D2

1N54

07-E

3/54

D4

LXA0

6T60

0

C12

100

nF25

V

C16

470

pF50

V

tO

Spre

ad s

pect

rum

var

iabl

e sw

itchi

ngfr

eque

ncy

over

line

cyc

le r

educ

es E

MI

CAPZ

ero

elim

inat

es

pow

er lo

st f

rom

X c

apac

itor

disc

harg

e re

sist

ors

Driv

e fr

om e

xter

nal

bias

sup

ply

Inpu

t lin

e se

nse

(bro

wn-

in a

nd

brow

n-ou

t pr

otec

tion)

Ultr

a-lo

w r

ever

sere

cove

ry Q

spee

d D

iode

Hip

erPF

S-4

inte

grat

ed P

FC c

ontr

olle

r pl

usM

OSF

ET a

nd lo

ssle

ss c

urre

nt s

ensi

ng

POW

ER G

OO

D p

inge

nera

tes

a co

ntro

lsy

nchr

oniz

atio

n si

gnal

whe

n ou

tput

vol

tage

isw

ithin

reg

ulat

ion

DC

volta

ge s

ense

,lo

op c

ompe

nsat

ion

and

OV/

UV

prot

ectio

n

15

Design Examples

PI-6844-120312

C182.2 nF

250 VAC

VR1BZG03C130

130 V

L410 mH

BR2DF206ST-G

600 V

C268 µF400 V

D2BAV21WS-

7-F

T1RM8D1

DL4937

C622 µF16 V

C8100 pF50 V

C2310 pF50 VC20

4.7 nF50 V

C310 nF630 V

C121000 µF

16 V

C13680 pF100 V

D8STPS30100ST

C5470 nF50 V

7

FL2

FL19

6 8

C14150 nF

275 VAC

R293.3 MΩ

R303.3 MΩ

F12 A

90 - 265VAC

12 V, 2.5 A

J3

RTN

J4

J1 J2

LinkSwitch-HP

D

S

FB

BP

CPPD

CONTROLU1

LNK6766E

C2210 µF16 V

L5100 µH

R1941.2 kΩ

1%

R823.2 kΩ

1%1/8 W

R7100 kΩ1/8 W

R94.3 kΩ

1%1/8 W

R1320 Ω1/8 W

R2100 Ω1/2 W

R33 kΩ R28

27 kΩ

R2010.2 kΩ

1%

C7100 nF25 V

LinkSwitch-HP – High-Efficiency, Universal Input Power Supply (RDK-313)30 W, 12 V, 2.5 A, 90 – 265 VAC INPUT ADAPTER POWER SUPPLY

16

Design Examples

PI-8

122-

1005

16

R25

11 kΩ

1%1/

16 W

R23

200

kΩ1/

10 W

R21

2.4

kΩ

R22

1 kΩ

1/8

W

R18

3.48

kΩ

1%1/

16 W

U2A

TCLT

1007

C14

15 n

F50

VR2

416

2 kΩ

1%1/

16 W

C17

47 n

F25

V

U4

LMV4

31AI

MF

C15

680 µF

25 V

C18

1 µF

50 V

C982

µF

400

V

C12

470

pF25

0 V

R162

0 Ω

R362

0 Ω

R575

0 kΩ

R262

0 Ω

D4

V201

20C-

E3/4

W

A2 1

B

FL

19

V, 2

.37

A

J3 RTN J4

R19

22 Ω

R20

22 Ω

RT1

2.5 Ω

C410

0 pF

50 V

C133

nF

50 V

Q1

MM

ST39

04Q

2M

MST

3904

D2

1N41

48

C233

nF

50 V

C747

0 nF

50 V

Link

Swit

ch-H

P

D S

FB

BP

CP

PD

CO

NTR

OL

U1

LNK6

777E

R423

.2 kΩ

1%1/

16 W

R32

200

kΩ1/

8 W

R33

200

kΩ1/

10 W

R31

100

kΩ1/

4 W

R712

kΩ

1/10

W

R14

7.5

kΩ1%

R824

.9 kΩ

1% 1/8

W

R10

1 kΩ

1/8

W

R9 1 kΩ 1%

1/16

W

R6 1 kΩ 1% 1/8

W

R17

1.2

kΩ

R16

0.0 Ω

T1 RM8

D3

BAV2

1WS-

7-F

D1

GS1

M-L

TP

R15

35.7

kΩ

1% 1/8

W

C5 1 µF

16 V

C19

1 µF

25 V

C347

0 pF

1 kV

C822

0 µF

25 V

Q4

2N70

02

VR4

MM

SZ46

89T1

G5.

1 V

TP1

TP2

GN

D

VR5

MM

SZ46

89T1

G5.

1 V

19 V

C11

10 n

F1

kV

C13

470

pF25

0 VA

C

U2B

TCLT

1007

BR1

2KBP

06M

600

V

L213

mH

C647

0 nF

275

VAC

tO

L120

0 µH

F13.

15 A RV

132

0 VA

C 9

0 -

265

VA

C

L N

11N

C

12

R12

620

kΩ

R13

620

kΩ

D6

DL4

148

D1

CA

PZe

ro-2

U3

CAP2

00D

G

D2

+19

V

U5

HC

PL-

4701

-500

E

VC

C

VB

VO

GN

D

NC

AN

OD

E

CA

TH

OD

E

NC

LinkSwitch-HP – High-Efficiency, Universal Input Power Supply (DER-581)45 W, 19 V, 2.37 A, 90 – 265 VAC INPUT APPLIANCE POWER SUPPLY

17

TOPSwitch-JX – LCD Monitor (DER-187)35 W, 13 V, 2.69 A, 90 – 264 VAC INPUT FLYBACK LCD MONITOR POWER SUPPLY

D

S X F

C

V

CONTROL

PI-6233-030916

R1033 Ω

R433 Ω1/8 WR3

3.9 MΩ1/2 W

R9100 Ω

R1210 kΩ

R1410 kΩ1%

R1342.2 kΩ

1%

R111.2 kΩ

U3TL4312%

VR21N5255B

28 V

D5FR106

R520 Ω

R810 Ω1/8 W

R715.4 kΩ

1%

R2100 kΩ1/2 W

R133 Ω

U2BLTV817A

U2ALTV817A

L19 mH

L33.3 µH

L2(3.5 × 7.6 mm)

U1TOP267EG

C947 µF16 V

C1, C2220 pF

250 VAC

C1647 nF50 V

C1022 µF50 V

C51 nF100 V

D6BAV20

D7, D8SB580

C8100 nF50 V

D11N4937

D21N4007

D31N4937

D41N4007

C13680 µF25 V

C14680 µF25 V

C15330 µF25 V

C12470 pF100 V

1

3

2

NC

T1EF25

9,10

7,8

5

4C4100 µF400 V

C62.2 nF1 kV

C72.2 nF

250 VAC

C3100 nF

275 VAC

RT110 Ω

F13.15 A

TOPSwitch-JX

L

E

N

13 V, 2.69 A

RTN

tO

90 - 264VAC

R64.7 Ω

C1122 pF1 kV

725 V MOSFET technology allowshigher transformer turns ratio enablinglower diode voltage rating; reduces circuit cost, improves efficiency

Output overvoltage protection (OVP).Resistor (R5) sets latching or hysteretic shutdown

– Internal high-voltage current source eliminates start-up circuitry– Internal current sense circuit eliminates sense resistor

– Tight I2f tolerance minimizes the size of the transformer and output diodes and reduces overload to rated power ratio

132 kHz switching frequency forgreatly reduced transformer costFrequency jittering simplifies

EMI filter design, reducingdevelopment time andcomponent cost

Line undervoltage/overvoltage(UV/OV) detection, dual-slope line feed-forward for output ripplereduction

TOPSwitch-JX– Accurate thermal shutdown with large hyteresis provides complete system-level protection

– DIP-8 package with 2 Ω MOSFET and optimized pinout eliminates heat sink– Auto-restart limits available power to <3% of maximum power in short-circuit and open-loop fault conditions

Design Examples

18

TOPSwitch-JX – Universal Input Non-PFC CVCC Flyback Charger (DER-566)70 W, 23 V, 3.04 A, 90 – 264 VAC INPUT BATTERY CHARGER POWER SUPPLY

Design Examples

R11

33 Ω

1 W

R168

0 kΩ

R268

0 kΩ

R368

0 kΩ

D1

FR30

7G

R10

6.8 Ω

U2B

LTV8

17A

U1

TOP2

66EG

C647

µF

16 V

C510

0 µF

25 V

D2

UF4

003

D3

STPS

3015

0CT

C410

0 nF

50 V

BR1

GBU

8J60

0 V

L29

mH

L111

5 µH

4 5

T1PQ

26/2

510,1

1,12

7,8,

9

1 3

6

C133

0 nF

275

VAC

F1 4 A

TOP

Swit

ch-J

X

C218

0 µF

400

V

C32.

2 nF

1 kV

RV1

320

VAC

90 -

264

VA

C

D S

C

V

FX

CO

NTR

OL

R71.

5 MΩ

RT1

5 Ω

R61.

5 MΩ

VR1

P6KE

150A

R433

kΩ

1 W

R5 33 Ω

1 W

R96.

65 kΩ

1%

R81.

3 MΩ

C9 1 nF

200

V

C868

0 µF

35 V

C10

680 µF

35 V

C72.

2 nF

250

VAC

43

12

PI-8

011-

0719

16

tO

J2-1

,2

RTN

J2-3

,4

U3B

LM35

8D5 6

U3A

LM35

8D4

7

38

21

U2A

LTV8

17A

+

+

C11

220 µF

35 V

R19

10 kΩ

R22

5.11

kΩ

1%U

4LM

431B

IM3/

NO

PB

R21

102

kΩ1%

R16

47 Ω

C14

1.0 µF

50 V

C13

47 n

F50

V

C12

100

nF50

V

R14

0.15

Ω2

W

R13

9.31

kΩ

1%

R17

68 kΩ

R12

1.5

kΩ

R18

68 kΩ

D5

1N41

48

R23

6.8

kΩ

R20

42.2

kΩ

1%

R15

0.15

Ω2

W D6

1N40

01

D4

BAV1

9WS

L33.

3 µH

19

Reference DesignsR

DR

Reference Design Report (RDR)

Reference Design Reports contain a power supply reference design specification, schematic, bill of materials, transformer documentation, and PCB layout. Performance data and typical operating characteristics are included. The design has been put into production for use in our Reference Design Kits (RDKs).

DERDesign Example

Report (DER)

Design Example Reports contain a power supply design specification, schematic, bill of materials, transformer documentation, and PCB layout. This design has been built and bench-tested to provide performance data and typical operation characteristics.

Application ProductFamily

AC Input Voltage

(V)

Output Voltage

(V)

Output Power

(W)Topology Documents DAK/

RDK

All-In-One PCHiperPFS-3 + LinkSwitch-HP 90-264 20 150 PFC + Flyback DER-437

HiperPFS-4 100-300 440 275 PFC Boost DER-547

Appliance LinkSwitch-HP + CAPZero-2 90-265 19 45 Flyback DER-581

Battery Charger

HiperTFS-2 90-132 23 184 Two-Switch Forward + Flyback DER-483

HiperTFS-2 90-132 61, 5 300 Two-Switch Forward + Flyback DER-472

HiperLCS + LinkSwitch-TN 90-132 23 184 LLC + Flyback DER-447

General Purpose

HiperLCS 300-420 (DC) 24 150 LLC RDR-239

TOPSwitch-JX 85-264 12 30 Flyback RDR-242 RDK-242

LCD Monitor

LinkSwitch-HP 90-265 12 30 Flyback RDR-313 RDK-313

LinkSwitch-HP 90-265 5 / 18 17 Flyback RDR-321 RDK-321

TOPSwitch-JX 90-264 5 / 16 36.3 Flyback DER-259

TOPSwitch-JX 90-265 5 / 14.5 27 Flyback DER-235

LCD TV



TOPSwitch-JX 300-420 (DC) 12 / 24 100 Flyback DER-299

HiperLCS 300-420 (DC) 12 / 24 125 LLC DER-270

HiperLCS 300-420 (DC) 12 / 24 100 LLC DER-282

LinkSwitch-HP 90-265 12 36 Flyback DER-467

HiperPFS-3 + LinkSwitch-HP 90-264 12 / 24 100 PFC + Flyback DER-393

LED Driver

HiperLCS 90-265 43 150 LLC RDR-382 RDK-382

HiperLCS 90-265 48 150 PFC + LLC RDR-292


Notebook Adapter

TOPSwitch-JX 90-265 19 65 Flyback DER-243

LinkSwitch-HP 90-265 19 45 Flyback DER-453

PC Main

HiperTFS-2 300-420 12 190 Two-Switch Forward + Flyback DER-368



HiperTFS 300-385 5 / 12 300 Two-Switch Forward + Flyback RDR-249

HiperTFS-2 + HiperPFS-3 90-264 5 / 61 300 Two-Switch Forward + Flyback DER-484

PC Standby


CAPZero 85-264 N/A N/A N/A RDR-252 RDK-252


TOPSwtich-JX 110-400 12 30 Flyback DER-246

Power Tools and eBikes

HiperLCS 90-132 23 184 LLC DER-447

HiperTFS-2 90-132 23 184 Two-Switch Forward DER-483

HiperPFS-2 + HiperTFS-2 90-264 61 300 PFC + Two-Switch Forward DER-484

HiperTFS-2 90-132 61 300 Two-Switch Forward DER-472




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