product presentation - ΑΕΙΜΑ ΑΕΒΕ · product presentation tcg 2016 c | 07.2013 page 8 unit...

Product presentation

Container

Mannheim, 29.11.2013

Agenda

1. Added value MWM Container-Solution

2. Technical data

3. References

Produktpräsentation Container Page 1

Added value MWM

Container-Solution

Added value MWM Container-Solution

The idea

Genset and peripheral equipment out of one hand


• Optimal input parameters are necessary in order to maximize genset efficiency

• These parameters are delivered by peripheral equipment

• Optimal adjustment and engineering of peripheral equipment done by MWM

• Maximizing efficiency + life time

Betriebsoptimum

Genset

Component 1

Component 2

Component 3

Component 4

Component 5

Component 6

Komponente 7 Optimal Operation Optimal Operation

Added value MWM Container-Solution

Why it makes sense to take entire solution „out of one hand“


Saving valuable time Engineering, project management and production process are existing under one umbrella – thus

working efficient and time-saving hand in hand.

Container is ready for operation ex works including hot check of all components. This ensures a

„surprise-free“ inauguration.

Adjusted to your needs You are placing your requirements directly at the genset manufacturer.

Genset and peripheral equipment are perfectly harmonized

Profitable solution thanks to entire-view-engineering Engineering includes both genset and peripheral equipment. This

makes the total solution most efficient and allows smooth

operation of the plant. Therefore long maintenance intervals,

hence most profitable.

Ecological We are guaranteeing keeping the current emission limits by efficient and clean combustion and

eventually fluegas cleaning systems.

MWM Container – Adjusted to your needs!


Operation with different gas types Plant operation with variable gas quality and different gas types

Appropriate adjustment of genset and peripheral equipment

Special Engine configuration according to gas quality (piston, gas mixer etc.)

Gas treatment system optional

Integrated adjusted solution Adjustments are comprising entire plant (genset + equipment)

E.G. Adjustments according to gas parameters are touching gas treatment system, gas

control train, gas-mixer, piston, exhaust gas system

Intelligent plant control Engine Control Unit is monitoring, optimizing and protecting each cylinder

Total plant control enables optimal plant operation

„Smooth“ operation extends components lifetime

MWM Container – Adjusted to your needs!

Case: Sulfureous biogas

Input: Biogas, MN > 120, Reduction CO / HCHO desired

MWM Solution:

Your requirements are considered throughout the entire plant – hence

longer lifetime, longer maintenance intervals, maximum efficiency

*Outside the container


Genset

Adjusted gas mixer

Optimized piston

Adjusted ignition device

Adjusted plant control

system

Gas compressor*

Gas cooling dryer*

Carbon filter*

Gas analysis

Gas control train

Catalytic

Converter

Gas

MW

el ; M

Wth

MWM Container –

Profitable by maximized efficiency


Reduced fuel consumption Optimized camshafts and chamber spark plugs.

TEM controls engine optimally

Reduced lube oil consumption Less lube oil consumption through optimal cylinder liner, piston and ring package

dimensioning

This reduces the total costs of ownership by a considerable amount

Entire plant is optimized Both genset and peripheral are perfectly harmonized by engineering out of one hand.

This optimizes the total plant efficiency

TCG 2016 C: Highest Efficiency In It‘s Class

Competitive Comparison

Product Presentation TCG 2016 C | 07.2013 Page 8

unit MWM Liebherr Caterpillar Guascor GE Jenbacher

model TCG 2016 V12 C G9512 G3508 LE SFGLD 360 J312 GS

electrical power output kWe 600 500 516 609 637

electrical efficiency % 42,0 40,5 38,1 38,8 40,8

thermal efficiency % 45,8 42,1 41,2 45,7 46,4

engine total displacement dm3 26,3 25 33,7 35,9 29,2

no. of cylinder no. 12 12 8 12 12

engine speed rpm 1500 1500 1500 1500 1500

mean effective pressure bar 18,9 16,5 12,9 14,0 18,0

lube oil consumption g/kWh 0,2 0,24 0,32 0,35 0,3

lenght x width x height mm 3690 x 1490 x 2190 3600 x 1900 x 3000 4540 x 2238 x 2679 3966 x 1735 x 2433 4700 x 1800 x 2300

dry weight genset kg 7000 - 7627 7230 8000

livetime until overhaul Oh 64000 - - - 60000

first service interval Oh 4000 - - - 2000

natural gas, 500 mg/Nm3 NOx, 50Hz

unit MWM GE Waukesha GE Jenbacher Caterpillar mtu

model TCG 2020 V12 APG 1000 J416 GS G3512 E CHP 12V 4000 L63

electrical power output kWe 1200 1000 1189 1211 1286

electrical efficiency % 43,6 42,1 43,0 42,3 41,6

thermal efficiency % 43,3 44,9 43,4 42,8 45,7

engine total displacement dm3 53,1 48,0 48,9 51,8 57,2

no. of cylinder No. 12 16 16 12 12

engine speed rpm 1500 1500 1500 1500 1500

mean effective pressure bar 18,6 17,1 20,0 19,3 18,5

lube oil consumption g/kWh 0,2 - 0,3 0,32 0,3

lenght x width x height mm 4660 x 1810 x 2210 5821 x 2160 x 2215 6200 x 1800 x 2200 4645 x 1828 x 2255 6000 x 1800 x 2400

dry weight genset kg 11200 14182 12500 12250 -

livetime until overhaul Oh 64000 - 60000 - -

first service interval Oh 4000 - 2000 - -

natural gas, 500 mg/Nm3 (1.0 g/bhph) NOx, 50Hz

TCG 2020: Highest Efficiencies In It‘s Class

Competitive Comparison

Product Presentation TCG 2020 / K | 07.2013 Page 9

MWM Container – Saving valuable time


Out of one hand Production lead time is minimized as engineering, scheduling and project management

are perfectly synchronized

Hot check of plant at production site. No surprises on installation site

Low-maintenance Long maintenance intervals

Smooth operation by plant control system TEM

Maintenance friendly All components are easy accessible

Container dimension give enough moving space

More than 50% time savings at the overhauls with Xchange short blocks



Maintenance friendly concept

9.8 ft width and height as well as unruffled walls lead to

more space at the inside for perfect maintenance work

All components are easy accessible

Beam for fastening hoisting devices

Rails at the container's bottom and a full opening front

door enable a fast disassembling of the genset

More than 50% time savings at the overhauls with

Xchange short blocks

* the amount of contaminants is decisive.


Maintenance friendly concept

Product Presentation TCG 2016 C | 07.2013 Page 12

maintenance plan gas quality

high and medium low

first service (valve clearance check) Oh 2,000 1,500

spark plug change Oh 4,000 3,000

cylinder heads overhaul (latest) Oh 32,000 12,000

general overhaul Oh 64,000 48,000

typical classification of gases*

high medium low

natural gas biogas (purified) biogas

coal mine gas (purified) coal mine gas landfill gas

sewage gas

MWM Container – Ecological


Reduced emissions by engine-internal process Calculation of NOx-emissions by measurements of combustion temperature inside the

engine

If required, TEM adjusts gas mixture

Thus keeping the allowed limits is guaranteed

Exhaust gas cleaning system Optional SCR-catalytic converter for further NOx reduction (outside the container)

Optional oxidation catalytic converter to reduce CO and HCHO

Sound insulation Standard 65 dBA, optional further reduction possible

Measurement process acc. DIN EN ISO 3476

Technical Data

Technical data TCG 2016 C

Natural gas applications, NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*

Bio, landfill- and sewage gas applications, NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*

* 5% O2 and dry exhaust gases

Product presentation container Page 15

Motortyp TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C

50 Hz 50 Hz 50 Hz

El. power kW 400 600 800

Th. power ±8 % kW 428 654 856

El. efficiency % 42,3 42,0 42,5

Th. efficiency % 45,2 45,8 45,3

Motortyp TCG 2016 V08 C TCG 2016 V12 C TCG 2016 V16 C

50 Hz 50 Hz 50 Hz

El. power kW 400 600 800

Th. power ±8 % kW 394 595 791

El. efficiency % 42,8 42,7 42,8

Th. efficiency % 42,1 42,3 42,3

Natural gas applications, NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*

Bio, landfill- and sewage gas applications, NOx ≤ 500 mg/Nm3* / 1.0 g/bhph*

* 5% O2 and dry exhaust gases

Technical data TCG 2020


Motortyp TCG 2020 V12 TCG 2020 V16 TCG 2020 V20

50 Hz 50 Hz 50 Hz

El. power kW 1200 1560 2000

Th. power ±8 % kW 1190 1579 1977

El. efficiency % 43,6 43,2 43,7

Th. efficiency % 43,3 43,8 43,2

Motortyp TCG 2020 V12 TCG 2020 V16 TCG 2020 V20

50 Hz 50 Hz 50 Hz

El. power kW 1200 1560 2000

Th. power ±8 % kW 1250 1645 2021

El. efficiency % 42,0 41,7 42,9

Th. efficiency % 43,8 44,0 43,3


Dimensions and weights

TCG 2016 C*

TCG 2020*

*Dimensions for CHP-layout

Engine type V08 V12 V16

Length mm 10.500 12.200 12.200

Width mm 3.000 3.000 3.000

Height mm 3.000 3.000 3.000

Motortyp V12 V16 V20

Length mm 13.500 14.000 15.000

Width mm 3.000 3.000 3.200

Height mm 3.000 3.000 3.200


Auslegungsdaten für MWM Container

For ambient temperatures

between: -20°and +35°C

Noise emissions for a

32 ft distance: 65 dB(A)

Heating water

temperatures: 70°C / 90°C

Generator voltage: up to medium voltage

Further design parameters on request

General design of a container


Intake

air filter

intercooler

circuit

Gas

control

train

Exhaust noise

insulations

Intake

air fan

Fresh

oil tank

Wiring

system

Engine

cooling

system

Switchboard

room

Air-

condition

Sophisticated container concept

Welded steel structure with single wall segments. Heat and noise insulation through space-saving isolation; soundproof, air conditioned switchboard room.

Circulation air steering for an ideal internal temperature even by low outside temperatures, less dust loading due to gauge pressure inside the container.

The container basement serves as an oil collecting tray if necessary.

Cable exits underneath the switchboards, connections for gas and heating water in the side wall.

The roof system can either be delivered completely pre-assembled for an easy and fast installation on site or as pre-assembled modules packed inside the container for lowest transport costs


TEM-Evo, the all-embracing control system

Main functions

The basis for the high efficiency of MWM

gensets

All necessary engine control- and regulation

functions

Many possibilities of extension in order to

create a complete plant control

Genset control and parameterization from any

location in the world is possible

Optimal solution for your power generation


Switchboard inside the container


Auxiliary panel Alternator breaker panel TEM panel

References

Coal Mine Xishan, Shanxi, China

The MWM equipped 2008 the state-owned coal mine in Taiyuan with a

total of three containerized gensets of type TCG 2020 V20. The facility

uses the coal mine gas from the mine to generate electricity. After

receiving the CDM certification operation, the customer ordered four

other TCG 2020 V20.

Page 24 Product presentation container

Genset/Engine

Customer/Operator

Total output

Installation/Commissioning

Segment/fuel type

3 x TCG 2020 V20

4 x TCG 2020 V20

Electricity/Coal mine gas

Shanxi Coking Coal,

China

12.0 MWel

2008/2010

Anderlingen-Ohrel, Germany

A TCG 2016 V08C, packed in a container provides electrical and

thermal power, which is used for the fermentation process of the

plant. In earlier days a biogas-fired TCG 2016 V16B using the same

gas was installed and supplies heat to a district heating network.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2016 V08C

1 x TCG 2016 V16B

Cogeneration/Biogas

Anderlingen, Germany

1.16 MWel

2007/2009

Sewage treatment plant, Germany

The sewage plant Mannheim expands its asset with a TCG 2020 V12

packed in a container. The sewage plant is powered by natural gas

and sewage gas in dual gas operation. Because of the consumed

incidental heat, the sewage plant is able to save its costs

considerably.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1x TCG 2020 V12 1x TBG 616 V16 3x TBG 620 V12 K

Cogeneration/Natural gas & Sewage gas

Sewage plant Mannheim, Germany

4.5 MWel

2009

OXI Petrol Station, Yemen

These containerized gensets with an electrical output of total

3,120kWe running on associated gas collected from the oil wells

around the facility. They are providing the electrical energy for the

whole oil pumping station in island mode operation.


Genset/Engine

Customer/Operator

Total output


Segment/fuel type

3 x TCG 2020 V16 K

1 x TCD 2020 V12

Electricity/Associated gas

OXI Oil Company

3.12 MWel

2006

Biogasanlage Geotexia, Frankreich

Die Biogasanlage nutzt Schweinegülle, Schlämme und Fette aus der

Industrie zur Erzeugung von 700m³ Biogas pro Stunde. Das Biogas

wird in zwei containerisierten TCG 2016 V16 genutzt. Die Besonderheit

ist die Auf-bereitung der Gärreste zu Volldünger sowie die Reinigung

des Abwassers.

Seite 28 Produktpräsentation Container

Aggregat/Motor

Kunde

Gesamtleistung

Inbetriebnahme

Segment/Gasart

2 x TCG 2016 V16

KWK/Biogas

Geotexia, Frankreich

1,6 MWel

2011

Die Deponiegasanlage, bestehend aus 3 TCG 2020 V16 nutzt

anfallendes Deponiegas, das durch den Verfall von organischem

Material entsteht, um Strom zu erzeugen. Dieser Strom wirdin das

lokaleStromnetz eingespeist. Verglichen mit der alternativen

Kohleverbrennung werden jährlich 114.383 Tonnen CO2 eingespart.

Aggregat/Motor

Kunde

Gesamtleistung

Inbetriebnahme

Segment/Gasart

3 x TCG 2020 V16

Strom/Deponiegas

Suzhou Everybright

Environment and Energy

Gas Power Co. Ltd.

4,2 MWel

2008

Deponie Suzhou, China

Seite 29 Produktpräsentation Container

OXI Petrol Station, Jemen

Diese Container-Aggregate mit einer elektrischen Leistung von

insgesamt 3.120 kWel, werden mit dem Gas betrieben, das aus den

Ölquellen rund um die Anlage gesammelt wird. Sie liefern die

elektrische Energie für die ganze Öl-Pumpstation im Insel-Betrieb.

Aggregat/Motor

Kunde

Gesamtleistung

Inbetriebnahme

Segment/Gasart

3 x TCG 2020 V16 K

1 x TCD 2020 V12

Strom/Erdölbegleitgas

OXI Oil Company

3,12 MWel

2006

Produktpräsentation Container Seite 24

CSM Suiker, The Netherlands

In 2007 a CHP-container with a TCG 2020 V16 was installed. The

speciality of this container is the capability to switch between natural

gas and biogas by the same power output. The engines is running on

net parallel operation as well as island operation.

Genset/Engine

Customer/Operator

Total output


Segment/fuel type

1 x TCG 2020 V16

Cogeneration/Natural gas & Biogas

CSM Suiker, The Netherlands

1.5 MWel

2007


Thank you!

Contact: Johann Matthies

T +49 (0) 621 384 8709

F +49 (0) 621 384 8747

E [email protected]

product presentation - ΑΕΙΜΑ ΑΕΒΕ · product presentation tcg 2016 c | 07.2013 page 8 unit...

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