product portfolio - smartwood s.r.l

SMARTWOOD SRL

Via Caduti sul don, 31

12020 Villar San Costanzo (CN)

Tel +39 0171 910010

e-mail: [email protected]

www.smartwoodsrl.com

PRODUCT PORTFOLIO

1

PRODUCT PORTFOLIO

1

Pellet Mills for

Home Use

Pellet mills for home use suitable for pellet production from agricultural-forestry scraps.

They come in single-phase, three-phase, PTO and with gasoline internal combustion

engine edition.

PRODUCT PORTFOLIO

2

PLT-50 - Single-Phase Pellet Mill

Power supply Electrical single-phase

Installed

power

3 kW

Approx. hourly

production * Depending on the material

Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter

2 rollers 78 mm diam. (working

surface approx.39 mm)

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

PLT-100 - Three-Phase Pellet Mill

Power supply Electrical three-phase

Installed

power

4 kW

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller

diameter 2 rollers 78 mm diam.

Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg

* Hourly production considerably varies according to the type of biomass used. Estimated data

contained in this catalogue are purely indicative and not binding in any way.

PRODUCT PORTFOLIO

3

PLT-100 PTO - Pellet Mill with PTO Attack

Power supply PTO

Required

driving force

6 hp

Approx. hourly

production* Depending on the material

Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 67 x 77 x 121 cm

Weight 93 kg

PLT-100 M-Pellet Mill with Gasoline Internal Combustion Engine

Power supply: Gasoline internal combustion

engine

Installed

power: 14 hp

Approx. hourly


Pellet

diameter 6 mm

Die diameter 119 mm

Roller


Dimensions

(LxWxH) 87 x 39 x 106 cm

Weight 110 kg



PRODUCT PORTFOLIO

4

Woodstock

Bio-Shredders

Biomass shredders designed to chop vegetable waste. They come with feed hopper,

discharging hole and a cutting mechanism with 2 blades and 2 counter blades.

PRODUCT PORTFOLIO

5

WOODSTOCK 3PH – Electrical Three-Phase Bio-Shredder

Power supply Electrical, three-phase

Installed

power

3 kW

Max.

branches’

diam.

40/50 mm

Feed hopper

dimensions 35 x 40 cm

Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 87 kg

WOODSTOCK PTO – PTO Bio-Shredder

Power supply PTO

Installed

power 18 hp

Max.

branches’

diam.

70 mm

Feed hopper


PTO rotation 540 RPM

Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 106 kg

PRODUCT PORTFOLIO

6

WOODSTOCK ENGINE – Petrol Engine Bio-Shredder

Power supply Petrol engine

Engine HONDA GX200

Engine power 6,5 hp

Max.

branches’

diam.

60 mm

Feed hopper


Dimensions

(LxWxH) 134 x 83 x 106 cm

Weight 92 kg

PRODUCT PORTFOLIO

7

Semi-Professional

Pellet Mills

Semi-professional pellet mills designed for pellet production from agricultural-forestry

waste. They come with central bearing and pressure rollers lubrication through greasing

pumps.

PRODUCT PORTFOLIO

8

PLT-400 - Electrical Three-Phase Pellet Mill


Installed

power

22 kW

Approx. hourly


Die hole

diameter** Usually 6 mm

Die diameter 225 mm

Roller


Dimensions

(LxWxH) 153 x 70 x 130 cm

Weight 600 kg

PLT-400 PTO - PTO Pellet Mill

Power supply PTO

Driving force

required

> 60 hp

PTO attack Category 2

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 100 x 130 x 147

Weight 436 kg



** Die hole diameter can vary according to customer’s needs.

PRODUCT PORTFOLIO

9


Power supply Electrical

Installed

power

37 kW

Approx. hourly


Die hole


Die diameter 225 mm

Roller


Dimensions

(LxWxH) 195 x 89 x 142 cm

Weight 840 kg




PRODUCT PORTFOLIO

10

Professional

Pellet Mills

Professional pellet mills designed for pellet production from agricultural-forestry waste.

They come with central bearing and pressure rollers lubrication through greasing pumps.

PRODUCT PORTFOLIO

11



Installed

power

45kW

Approx. hourly


Die hole


Die diameter 398 mm

(working surface 360 mm)

Roller


Dimensions

(LxWxH) 170 x 90 x 130 cm

Weight 950 kg




PRODUCT PORTFOLIO

12

Loaders and

Dispensers

Dispensers / loaders for biomass designed for our pellet mills. Our CRT-50 is also

designed for the addition and the dosage of a small quantity of starch (e.g. corn flour).

The material is moved by means of a screw feeder. Biomass metering’s control is

managed through a motor inverter with potentiometer.

PRODUCT PORTFOLIO

13

CRT-50 - Biomass Dispenser

CRT-100 - Biomass Loader

Characteristics

Starch dispenser/ biomass loader

that can be used:

- to feed our domestic pellet

mills of 100 series

- to add and meter starches

(e.g. corn flour)

Materials are moved by means of a screw feeder. Biomass

metering’s control through a motor

inverter with potentiometer.


Installed

power 0,25 kW

Max volume Approx. 0,25 m3

Dimensions

(LxWxH) 150 x 90 x 190 cm

Weight 85 kg

Characteristics

Biomass loader with screw feeder,

essential to feed our domestic,

semi-professional and

professional pellet mills.


Installed

power

Electrical single-phase motor

inverter 0,55 kW

Screw feeder 0,25 kW

Max volume Approx. 0,8 m3

Dimensions

(LxWxH) 325 x 72 x 210 cm

Weight 145 kg

PRODUCT PORTFOLIO

14

CRT-200 Biomass Loader + RC-400 Refiner Mill

CRT-200

RC-400

IRON REMOVER

Characteristics

Biomass loader with screw feeder,

essential to feed our domestic,

semi-professional and

professional pellet mills. Set up for

aspiration.

Opening inspection door with

protection grid.


Installed

power

Electrical single-phase motor

inverter 0,55 kW

Screw feeder 0,25 kW

Max volume About 0,4 m3

Dimensions

(LxWxH) About 325 x 72 x 210 cm

Weight 145 kg

Grid diameter

(mm)

Several dimensions available on

request

Max.

granulometry

of the material

Production considerably varies

according to the type of biomass

used and to its dimension

Power supply Electrical three-phase with motor

protection

Installed

power 11 kW

Refining

system Rotor with knives or hammers

Number of

knives 96

Dimensions

(LxWxH) About 147 x 117 x 147 cm

Weight 235 kg

Characteristics

Iron remover with magnets and

stainless-steel support that can be

opened to remove ferrous bodies.

It is incorporated into the refiner

mill hopper.

PRODUCT PORTFOLIO

15

Refiner

Mills

Refiner mills for ligno-cellulosic wood chips, designed to refine the product for the

subsequent pelletization. They ensure a regular and homogeneous granulometry through

an exchangeable grid. They are set up to be eventually connected to an aspirator for dust

elimination and material transport.

PRODUCT PORTFOLIO

16

RC-1000 - Refiner Mill

RC-400 - Refiner Mill

Grid diameter

(mm) Different measures available

Max.

granulometry

of the material

Wood chip max. size approx.4 cm





Installed

power 22 kW

Refining

system Rotor with knives

Number of

knives 150

Dimensions

(LxWxH) 165 x 68 x 186 cm

Weight 354 kg

Grid diameter

(mm)

Several dimensions available on

request

Max.

granulometry

of the material

Wood chip max. size approx.1 cm




Power supply Electrical three-phase (electrical

panel excluded)

Installed

power 11 kW

Refining

system Rotor with knives/hammers

Number of

knives 80

Dimensions

(LxWxH) 147 x 117 x 147 cm

Weight 235 kg

RC-400 REFINER MILL INSTALLED ON

CRT-100

PRODUCT PORTFOLIO

17

Biomass

Extractors

Extractors for sawdust or wood chips controlled by IP66 vector inverter

• Rotating axis with leaf springs in harmonic steel

• Extracting screw feeder for material metering

• Electrical panel with protections

PRODUCT PORTFOLIO

18

ECP-3000 - Biomass Extractor*

Characteristics

Extractors for sawdust or wood

chips controlled by IP66 vector

inverter

• Rotating axis with leaf springs in

harmonic steel

• Extracting cochlea for material

metering



Installed

power

Rotating axis: 3 kW

Extracting screw feeder: 2,2 kW

Capacity 8-10 m3

Cochlea diam. 200 mm

Dimensions

(LxWxH) 2,2 m x 4,2 m x 3,2 m

* double screw feeder version also available

ECP-2000 Biomass Extractor*

Characteristics



inverter


harmonic steel

• Extracting screw feeder for

material metering



Installed

power

Rotating axis: 0,75 kW


Agitator hopper extractor: 0.25 kW

Capacity 1,5 m x 2,8 m x h 2,6 m

Cochlea diam. 3-4 m3

Dimensions

(LxWxH) 150 mm

*double screw feeder version also available

PRODUCT PORTFOLIO

19

ECP-2000XL Biomass Extractor + CRT25 Biomass Dispenser

ECP-2000L

Characteristics



inverter


harmonic steel

• Extracting cochlea for material

metering



Installed

power

Rotating axis: 0,75 kW


Predisposition for agitator hopper

extractor: 0.25 kW

Dimensions

(LxWxH) About 1,5 m x 3,3 m x h 2,6 m

Capacity About 4 m3

Screw feeder

diam. 180 mm with variable pitch

CRT-25

Characteristics

Starch dispenser/ biomass loader

that can be used to add and meter

starches (e.g. corn flour).

It comes with protection grid and

cover for material loading.

Materials handling occurs through

screw feeder. Biomass metering’s

control through a motor inverter

with potentiometer.


Installed

power 0,25 kW

Max volume About 0,25 m3

Dimensions

(LxWxH) About 150 x 90 x 190

Weight 85 kg

PRODUCT PORTFOLIO

20

Conveyor Belts

Conveyor belts for raw material and final product’s loading and handling. They come with

paddles and wheels or legs and hopper.

PRODUCT PORTFOLIO

21

NT4X250 - Conveyor Belt for Wood Chips

Characteristics

Conveyor belt for wood chips or

sawdust loading. With wheels and

adjustable in height. It comes with

an inverter with potentiometer to

adjust the speed.


Installed

power 0,75 kW

Dimensions

Length 4 linear metres

Width 250 cm

Adjustable height

Speed 0,25 m/s adjustable through

inverter

NT4X300 ET TM - Conveyor Belt after Pellet Mill

Characteristics

Conveyor belt with modified

hopper for pellet loading into the

cooler


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 cm

PRODUCT PORTFOLIO

22

NT4X300 ET - Conveyor Belt for Big Bags

Characteristics Conveyor belt for final product

loading and for big-bag filling.


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions Length 4 linear metres

Width 300 cm

NT4X400 ET TM - Conveyor Belt for Bagging Machine

Characteristics Conveyor belt for bagging

machine PKG-1000


Installed

power 0,75 kW

Speed Related to PKG-1000 speed

Dimensions


Width 400 cm

PRODUCT PORTFOLIO

23

NT3X300 ET TM - Conveyor Belt under Pellet Press

Characteristics Conveyor belt for pellet loading

into the vibrating screen.


Installed

power 0,75 kW

Speed 0,15 m/s

Dimensions


Width 300 cm

PRODUCT PORTFOLIO

24

Filter Units

Filter units for dust suction and recovery. They come with a cleaning system consisting of

an electrical vibrator that allows the automatic shaking of filter bags. The electrical vibrator

is manually operated at the end of the production process.

PRODUCT PORTFOLIO

25

FILTRO-32 RAF - Filter Unit for RC-1000 Mill

Characteristics

Filter unit for dust suction and

recovery. It comes with a cleaning

system consisting of an electrical

vibrator that allows the automatic

shaking of filter bags. The

electrical vibrator is manually

operated at the end of the

production process.


Installed

power Electric vibrator 0,18 kW

No. of bags 32 cotton filter bags Ø 200 mm H

180 cm

Dimensions

(LxWxH) 100 x 200 x 380 cm

Weight 250 kg

FILTRO-32 POL - Filter Unit for Dust Recovery

Characteristics


recovery. It comes with a cleaning

system consisting of an electrical

vibrator that allows the automatic

shaking of filter bags. The

electrical vibrator is manually

operated at the end of the

production process.


Installed

power Electric vibrator da 0,18 kW


180 cm

Dimensions

(LxWxH) 100 x 200 x 380 cm

Weight 250 kg

PRODUCT PORTFOLIO

26

FILTRO-12 - Filter Unit with 12 Filter Bags

Characteristics


recovery. It comes with self-

cleaning system for the automatic

shaking of the filter bags and

electrical panel for manual

actuation. It comes with an

integrated aspirator and 4-way

suction attacks Ø 100 mm


Installed

power

Electric vibrator 0,18 kW

Aspirator electrical three-phase 3

kW engine


180 cm

Dimensions

(LxWxH) 140 x 240 x 340 cm

ASP400-1500 - Single-Phase Filter Unit with 2 Filter Bags

Characteristics Filter unit for suction and recovery

of dust from the pellet mill.


Installed

power 1500 W

No. of bags 2 cotton filter bags Ø 100

PRODUCT PORTFOLIO

27

Bagging machines

Bagging

Machines

Semi-automatic bagging machines for pellet and granulates of several origins. Electronic

weighing through cells and weight setting of the bagged product.

PRODUCT PORTFOLIO

28

PKG-1000 - Semi-Automatic Bagging Machine

Characteristics

Semi-automatic bagging with feed

hopper for material loading and

conveyor belt for material

handling. Net weight scale with

weighing cells. Unloading of pre-

weighed material through

pneumatic valve


Installed

power 1,55 kW

Unloading

time of pre-

weighed

material

Approx. 3 sec.

Sack weight Potentiometer allowing to set ideal

weight (kg)

Weighing

range 50 gr

Language Software available in several

languages

Dimensions 113 x 131 x 240

Weight 300 kg

66F650X1 - Thermo Welding Machine

Characteristics Thermo welding machine with

pedal 1 resistance

Length 600 mm

Welding 10 mm

Power 800 W

Dimensions 70 x 57 x 880 cm

Weight 28 kg

PRODUCT PORTFOLIO

29

Other Components

PRODUCT PORTFOLIO

30

Humidification Kit

Characteristics

Humidification pump for raw

material. Air-powered. It comes

with:

- 1m3 tank

- Interchangeable vaporizing

nozzle

Power supply Compressed air

Tank

dimensions 1m3

DFM-500 – Iron Remover

Characteristics

Iron remover with 2 neodymium

magnets and stainless-steel

support for belt conveyor

VBR-300 - Vibrating Screen

Characteristics

Vibrating screen with n. 2

vibrators 0,26 kW with manual

valve for regulation pellet

unloading and interchangeable

sieve with different Ø


Installed

power 0,52 kW

Volume 0,1 m3

Dimensions

(LxWxH) 175x80x110

Weight 150 kg

PRODUCT PORTFOLIO

31

RPL-1000 - Pellet Cooling System

Characteristics

Pellet cooling system including:

- Loading hopper

- No. 2 proximity sensors to

maintain the level of the product

within the tank

- Manual release button

- Star valve hourly output 400 l/h

- Electrical panel with

potentiometer


Installed

power Star valve 0,75 kW

RPL-1000 - ASP Pellet Cooling System with Suction Device*

Characteristics

Pellet cooling system with suction

device including:

- Loading hopper

- No. 2 proximity sensors to

maintain the level of the product

within the tank

- Manual release button


- Electrical panel with

potentiometer


Installed

power

Star valve 0,75 kW

Suction device 2,2 kW

* product available on request

PRODUCT PORTFOLIO

32

BIG-100 Big-Bag Holding Structure for Pellet Line

Characteristics

Steel structure with chains and

hooks for big bag support.

Adjustable height

BIG-1000-1 Big-Bag Holding Structure for Bagging Machine

Characteristics Steel structure with a hole for big

bags.

Accessories

Vibrating screen

Raised support for big bag

discharge on the conveyor belt

powered by the bagging machine.

PRODUCT PORTFOLIO

33

PMP-100 e PMP-100 PTO - Grease Dispenser Cart

PMP-100

Characteristics

Grease dispenser cart complete

with volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

PMP-100 PTO

Characteristics

Grease dispenser cart for PTO

pellet mill complete with electric

panel and volumetric pump for

regulation of grease quantity

Power supply Compressed air (4 bar)

S3 460-18 - Grease Can for Lubrication

Characteristics

Grease can for lubrication of

pressure rollers / central bearing.

Product technical data sheet

available on request

Weight 18 kg

PRODUCT PORTFOLIO

34

Pipes Kit RC-1000

Characteristics

Zinc-coated pipes 150 for

connection RC-800 to separating

cyclone CRT-100. Complete with

bent pipes and regulation valves.

Dimensions Diameter 150 mm

CRT-100 Biomass Loader + Modification Kit

Characteristics

Modification kit:

- Separating cyclone diameter 600

mm


- Suction device

- Support for CRT-100 biomass

loader


Installed

power

Star valve 0,75 kW

Suction device 5,5 kW

PRODUCT PORTFOLIO

35

Dust Recovery Kit

Characteristics

The dust recovery kit includes:

- Cyclone 600 diameter

- Star valve with 400 l/h hourly

output

- Aspirator


Installed

power

Star valve 0,75 kW

Aspirator 5,5 kW

Dust Kit Pipes

Characteristics

Zinc-coated connection pipes for

dust recovery of pellet press,

vibrating screen and cooling

system including bent pipes and

regulation valves

Dimensions Diameter 150 mm

PRODUCT PORTFOLIO

36

The above image is for illustrative purposes only and represents a possible configuration of single

machines. It is not therefore to be considered binding in any way.

Pellet Lines

PRODUCT PORTFOLIO

37

Minimal Line with PLT-400 + CRT-100

Compact Line with PLT-400

PRODUCT PORTFOLIO

38

Supercompact Line with PLT-400

Compact Line with PLT-800

PRODUCT PORTFOLIO

39



PRODUCT PORTFOLIO

40

Complete Line with PLT-1000

PRODUCT PORTFOLIO

41

Semi-Automatic Bagging Station

PRODUCT PORTFOLIO

42

DRY 500: High-efficiency biomass dryer:

Dry 500 is an innovative direct-exchange drying system with very high return. The operating principle

is extremely simple but equally effective: the hot air generated by the combustion of the biomass

(wood pellets or wood chips) is mixed in the combustion chamber in order to obtain the correct

temperature based on moisture and the type of material to be dried, which is introduced into the

flow of hot air and passes through the evaporation cell, where the separation between water (in

vapor phase) and material takes place.

Finally, a centrifugal cyclone system allows the physical separation in the vapor phase and of the

dried biomass that is expelled through a special rotary valve.

The thermal power applied is 400 Kw, with maximum quantities dried according to the power and

moisture of the material. It is possible to reach high productions.

The raw material to be dried can have maximum moisture levels of about 40-45% with return directly

proportional to the applied thermal power and the type of biomass used.

Type of drying material: Sawdust, shavings, micro-woodchips (maximum drying size within 8mm).

The drying systems are specially designed to be used in a profitable way with the Smartwood

pelletizing systems.

DRY 500: High-Efficiency

Biomass Dryer

product portfolio - smartwood s.r.l

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