Fiberglass Manhole Covers & Gully

Gratings

FRP Moulded Gratings

FRP Pultruded Sections &

Applications

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Product Portfolio

FRP Manhole Covers & Gully Gratings

• Over 50’000 FRP covers and gratings supplied since 2008.

• Designed to take Point Load from 1.5 Tonnes to 60 Tonnes

• Unique top layer for added protection from abrasion,

weathering and UV.

• All standard sizes available

• Customization possible*

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* Subject to technical and commercial viability

About FRP and its Misconceptions

BELIEF TRUTH

FRP is a plastic material. Can it take

Heavy Loads

Yes ,FRP is polymer resin based material but use of glass fibres provides

immense strength. It can be designed to take loads more than 40 T also.

If FRP is plastic then it must have SCRAP

Value

FRP is thermoset plastic and formed by chemical process which is

irreversible. Hence it cannot be recycled and has no scrap value

If FRP is non-recyclable then it must be

Hazardous to Environment

FRP is not recyclable but it does not release any harmful chemicals in the

environment throughout its lifetime. It is greener than CI or RCC as recycling

releases CO2 & other harmful gases in Environment.

All makes of FRP products are same as

long as they are used for same

application.

FRP products are engineered products. Unlike Iron FRP is not a uniform

load bearing material. Hence design and material used to make product

make a HUGE difference in performance & Quality.

• Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) is a composite

material made of a polymer matrix reinforced with fibers.

• There are three important categories of fibre used in FRP, glass, carbon,

and aramid. Glass reinforced polymers are strongest and most resistive to

deforming forces.

Why is FRP a Better Choice ?

Parameter RCC CI FRP Life Span Low Moderate High

Strength/Weight Ratio Very Low Moderate Very High

Cost Low Moderate Comparable to CI

Scrap Value Low High Nil (Zero Scrap Value)

Colour Range Concrete Grey Black / Metallic Range Available

Finishing Not Applicable Rough Granite Finish

Logo Embossing Not Available Not Available Possible

Custom Design Not Available Not Available Possible

Locking System None None Available

Handling Very Difficult Difficult Easy

Thermal Expansion Slight High Almost Nil

Corrosion Resistance Low Medium High

Why EVERLAST ? • Highest no. of approvals & usage of FRP Manhole covers by reputed

institutions in India like MCGM, MES, BARC, MTNL, NMMC, MMRDA, CIDCO etc.

• Two dedicated manufacturing facilities, one located in Vasai and other in Aurangabad, Maharashtra.

• Largest supplier of FRP manhole covers in India.

• Special Top-Layer in Manhole Covers to make it resistant to UV, abrasion and also decorative in appearance.

• Using Imported molds to make gratings for superior product quality and finishing.

• Recognized by customers for superior quality of products.

• In house R&D and Test Facilities for scientific manufacturing practices.

• Over 50,000 installations.

• National award winner for “FRP Manhole Covers” in the year 2010-11

Advantages of EVERLAST BRAND FRP Covers - I

• Products approved by Reputed govt. institutions like

– BARC, MES, MCGM, MMRDA, CIDCO etc.

• Product approval in process with

– Gujrat Gas Ltd., Indian Railways, Mumbai Port Trust, EIL, etc.

• In house design, testing & Quality Control facilities

• Designed & Tested strictly as per IS 1726:1991 loading class

specifications

• High Glass content in FRP product

– Ensures that the product can take heavy loads

Advantages of EVERLAST BRAND FRP Covers - II

• Special Top Layer which contains Quartz &

Corundum crystals

– Greatly increases abrasion resistance and durability.

– Adds aesthetic value to the products

• Robust Frame and Cover design

– For long life and high strength.

• Polymer Concrete used as core material

– Provides assured strength, robustness and durability.

Material Used

• Modified unsaturated resin

• Glass fibers (E-Type)

• Quartz

• Corundum

• Antioxidant

• Hardeners & Activators

• Promoter

• UV additive

• Other auxiliary materials

Load Specifications (As Per IS 1726:1991)

• LD-2.5 (2.5 Tonnes) : Suitable for use within residential and institutional complexes/areas

with pedestrian but occasional light motor vehicle traffic. These covers are also used for

‘Inspection Chambers’

• MD-10 (10 Tonnes) : Suitable for use in service lanes/roads, on pavements for use under

medium duty vehicular traffic including car parking areas.

• HD-20 (20 Tonnes) : Suitable for use in institutional/commercial/carriageways/city trunk

roads/bus terminus, with heavy duty vehicular traffic of wheel loads between 5-10 tonnes

like Buses/Trucks and parking areas and where the manhole chambers are located in

between the pavement and the middle of the road.

• EHD 35 (35 Tonnes) : Suitable for use on carriageways/industrial/port areas/near

warehouses/godowns where frequent loading and unloading of trucks/trailers are common,

with slow to fast moving vehicular traffic of the types having wheel loads upto 11.5 tonnes

irrespective of the location of the manhole chambers.

Dimensions Currently Available STANDARD SIZES THAT ARE AVAILABLE WITH US

SIZE \ LOAD LD

(2.5T) B 100 / MD

(10 T) C 200 / HD

(20 T)

MA

NH

OLE

CO

VER

S 300 x 300 ✓ ✓

450 x 450 ✓ ✓ ✓

450 x 600 ✓ ✓ ✓

450 x 900 ✓ ✓ ✓

600 x 600 ✓ ✓ ✓

600 x 900 ✓ ✓ ✓

900 x 900 ✓

900 x 1200 ✓

1000 x 1000 ✓

1170 x 1170 ✓

Dia 530 ✓ ✓ ✓

Dia 600 ✓ ✓ ✓

Dia 690 ✓

GR

ATIN

GS 450 x 450 ✓ ✓

500 x 550 ✓

500 x 600 ✓ ✓

600 x 1170 ✓

NOTE : Custom sizes can also be developed at additional cost, however they are subject to technical & commercial feasibility

SO MANY SATISFIED CUSTOMERS

• MCGM (Municipal Corporation of Greater Mumbai)

• BARC (Bhaba Atomic Research Center)

• MTNL

• MES (Military Engineering Services)

• MMRDA

• Seven Hills Healthcare Pvt. Ltd.

• Vijay Associates (Wadhva Group)

• Lodha Group

• IVRCL

• Relcon Infraprojects

And the List goes on …..

Site Installations of Everlast Manhole Covers in Mumbai

Site Installations of Everlast Manhole Covers in Mumbai

Site Installations of Everlast Manhole Covers in Mumbai

Site Installations of Everlast Manhole Covers in Mumbai

Site Installations of Everlast Manhole Covers in Mumbai

Site Installations of Everlast Manhole Covers in Mumbai

FRP Moulded Gratings

• Plain Surface, Check Plate Cover and Anti Skid surface

options available

• Ideal for covering Channel Drains, walkways, Staircases,

Maintenance Platforms etc.

• Custom size and Colour range available

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Site Installations of Everlast FRP Moulded Gratings

Site Installation & Testing of Everlast FRP Moulded Gratings

Load Testing of FRP Grating

FRP Pultruded Sections & Applications

• Developing a range of structural profiles like Channels, Angles, Pipes, Box Sections etc. for use across various Industrial and Construction applications.

• Lighter in Weight and longer life as compared to SS/MS/CI sections.

• Innumerable applications across various industries like construction & Infrastructure, Oil & gas, Automobile and Airline, Maintenance Equipment etc.

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Comparison between FRP & Steel Sections

Sr. Properties Everlast Steel

1 Corrosion Resistance

Very High Subject to Oxidation & Corrosion

2 Weight Light Weight – Weighs only 25% as much

of steel Will require lifting equipments to move and

place

3 Conductivity Highly insulating material Conducts electricity, potential Shock hazard

4 Strength High strength to weight ratio Lower strength to weight ration

5 Stiffness Will not permanently deform under load

conditions Any deformation will be permanent in nature

6 Impact

Resistance

Glass mat distributes load evenly to prevent surface damage

Can permanently deform under impact

7 EMI / RFI

Transparency Transparent to EMI/RFI interferences Can Interfere with EMI/RFI transmissions

8 Versatility Pigments added to resin provide uniform

coloring through volume

Colour is applied only on surface via paint/coating.

9 Field

Fabrication

Can be fabricated on site using simple carpenter tools. Erection easy due to

light weight.

Needs specialized cutting and welding equipment and skilled labor. Heavier material requires special lifting equipment to manage.

10 Cost Lower lifecycle cost due to low

maintenance and installation cost. High Lifecycle costs.

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Applications of FRP Pultruded Sections

Different Variants of FRP Fencing using FRP Pultruded Profiles

Applications of FRP Pultruded Sections

FRP Barricade Fencing using FRP Pultruded Profiles

Applications of FRP Pultruded Sections

Different Variants of FRP Fencing using FRP Pultruded Profiles

Applications of FRP Pultruded Sections

Raised Platform Entirely made using FRP Sections and FRP Gratings