product overview valves & controls - · pdf fileamal anderson greenwood anderson greenwood...

Product overview valves & controlsValVes & Controls Overview

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2 | valveS & CONTrOlS

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PentaIr valves & controls

PentaIr ValVes & Controls Is tHe naMe BeHInD tHe WorlD’s Most CoMPreHensIVe ranGe oF ValVes, aCtUators anD assoCIateD FloW Control ProDUCts.

Supplying a host of leading global brands, we work closely with the oil & gas, power generation, mining, chemical, food & beverage and marine industries, so we can anticipate their needs and exceed their expectations at every level.

ExcEllEncE in EnginEEringat Pentair valves & Controls our position as the technology leader in flow control is solidified by the collective resources of our brands. Utilising the latest systems and technology, our specialists produce the highest quality flow products at competitive market pricing.

Quality philosophya strong commitment to maintaining and improving the quality of both product performance and customer service is inherent within our management policy. Our factories and Q.a. procedures are inspected

and audited regularly by major quality authorities such as lloyds register, BSi, Bureau veritas, and TÜv, and are in compliance with iSO 9000: 2000.

application solutionsworking closely with industry contractors and users, Pentair valves & Controls engineers are able to develop specific proposals for individual process requirements – by combining advanced technology with outstanding engineering expertise.

projEct packagEsThe extensive range of product types enables Pentair valves & Controls to propose and supply integrated project packages. Simplify your supply chain by including Pentair as an approved vendor.

anywhErE in thE worldwhat’s more, Pentair’s products can be found at work in every corner of the globe with 30,000 people worldwide, working with clients and partners on six continents. Our flow management solutions are backed by unrivalled customer services, experience and support.

a GloBal nEtwork of intErnational brands

Contents

InDUstrIal ValVes4 Ball valves 7 Gate & globe valves 8 Butterfly valves 9 Other industrial valves

Controls & InstrUMentatIon10 Pneumatic actuation 11 Pneumatic accessories 12 electric actuators 13 Fieldbus interface

saFetY relIeF ValVes15 Safety valves 18 environmental

InstrUMent ValVes & enClosUres20 instrument valves & enclosures

steaM & PoWer ProDUCts21 Power industry isolation valve

(gate)22 Power industry isolation valve

(globe & check)23 Boiler trim & control valves

sPeCIal serVICe ValVes26 lined valves & sampling systems 27 Slurry valves

HYGIenIC serVICes28 Process valves & pumps

CrYoGenIC serVICes29 Cryogenic services

aFterMarKet30 aftermarket services

Overview

K-BallCHeMat, GaCHot, HInDle, KtM, MCF, MeCaFranCe KtM


a comprehensive range of one, two and three-piece ball valves to suit a wide range of general industrial applications

FeatUres• Reducedandfullboremodels• ISO5211topmountingplateavailableon

selected models• Three-way,multiportdesignsavailable• Seatmaterialoptionsavailable• Firesafemodelsavailable• TALuftapproved

teCHnICal DataPressure class:ASME150/300:PN10to100sizes:DN 8-300 (NPS ¼-12)end connections:Screwed - BSPP, BSPT, NPTFlanged-ASME150/300,PN10/16,PN25/40

MaterIalsBody: Carbon steel, stainless steelBall and shaft: Stainless steelseat: virgin PTFe, reinforced PTFe

For use in a wide spectrum of chemical, hydrocarbon and other process industry applications

FeatUres• Fullandreducedbore• Highintegrityshaftseal• Blow-outproofandantistaticshaftdesign• Fugitiveemissiondetectionsystem

available• Firetestcertifiedmodelsavailable• ISO5211mountingflangeforeasy

adaptation to automated operation, pneumatic or electric actuators

• Suitableforadaptationforhightemperature, cryogenic and vacuum service

• TALuft/ISO15848fugitiveemissioncertified

• Lockingdevicecavityrelieflowtorqueoperation

• Jacketedvalves• Cryogenicvalves• Tankbottomvalves

teCHnICal DataPressure class:ASME150/300/600/900/1500PN16to100sizes:DN8-400(NPS¼-16)temperature range:-196°Cto+500°C

MaterIalsBody: Carbon and stainless steels, aluminium bronze, duplex steels, alloy 20, Monel,HastelloyB&C,nickel,Inconel,titanium etc.Ball and shaft: Stainless steel and other alloysseat: virgin PTFe, glass filled PTFe, copolymer e-seat, PeeK, rTFe, nylon, graphite, metal etc.Other materials on request

KTM’s Single-v and Dual-v design provides shearing action between the v-notch ball and seat for a smooth, non-clogging operation

FeatUres• Splitbody(Single-V)&Unibody(Dual-V)• Trunnionmounted• Uni-directional• Sideentry• Widerangeability• HighCv• RTFEorstellitedbearings• Adjustablepacking• Cavityfree• Accuracyofcontrol

teCHnICal DataPressure class:ASMEclass150to300sizes:DN25-300(FB)(NPS1-12)DN40-500(RB)(NPS1½-20)temperature range:-29°Cto+350°Cend connection:Flanged & flangelessFace to face dimension:ANSIB16.10shortpattern/longpatternISA75.04

MaterIalsBody: Carbon steel, stainless steelOther materials on requestDisc: Stainless steel with hard facingseat: laminated metal seat, stellited thick (solid) metal seat

industrial ball valves process, floating ball valves control (single-V & dual-V)

InDUstrIal valves

GaCHot, KtM, MeCaFranCe FCt, KtM FCt, KtM

| 5

Metal seated ball valves, for high temperature, abrasive or erosive services across a wide spectrum of applications

FeatUres• Reliableshut-off• Lowtorqueoperation• Highintegrityshaftseal• Firesafedesign• Variouscoatingsavailable - Chromium carbide - Tungsten carbide - Nickel alloy

teCHnICal DataPressure class:ASME150/300/600/900/1500/2500sizes:DN15-600(NPS½-24)temperature range:Upto500°C

MaterIalsSpecifications determined in response to individual service requirements

Metal seated

Two-piece (cast) and three-piece (forged) end entry designs for tight shut-off on gas and liquid services

FeatUres• Fullorreducedbore• Firesafeapproveddesign• Endconnections:flanged,buttweldor

clamped• ToAPI6DorAPI6A• DesigntoASMEB16.34• Variationsincludedivertingmulti-port

designs, and piggable valves• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed

teCHnICal DataPressure class:ASME150/300/600/900/1500/2500API3000/5000/10000sizes:DN50-1500(NPS2-60)three-piecetemperature range:-196°Cto+350°C

MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, including but not limited to:- Carbon steel- Superduplex(25%Cr)- low alloy steels- Stainless steel- Inconel625and718- Duplex(22%Cr)- 6Mo- TitaniumSeat area weld overlays or coatings available

Used in mixing or dividing fluid, minimizing space & reducing piping stress

FeatUres• Positiveflowstemindicator• Firesafedesign• Lockingdevice• MeetsNACEMR0175• Positiveshut-off• Integralmountingflange• Blow-outproofstem• Lowtorqueoperation• Availableforhightemperatureapplication

teCHnICal DataPressure class:ASMEclass150to300sizes:DN15-200(FB)(NPS½-8)DN150-250(RB)(NPS6-10)temperature range:-29°Cto+270°C(+500°Casoption)end connection:FlangedFace to face dimension:KTM standard

MaterIalsBody: Carbon steel, stainless steelOther materials on requestBall and stem:Stainlesssteel(304SS,316SS)seat: PTFe, rTFe, PeeK & graphite

three-way 2 & 4 seats (l & t port)

End entry, split bodytrunnion mounted

Overview

FCt FCt, raIMonDI FasanI, raIMonDI, rMI

6 |

InDUstrIal valves

ideal construction for high pressures and high temperatures. Mainly installed on offshore applications (topsides, sub-sea valves)

FeatUres• One-piecebodyconstruction• Internalaccesswithoutdismantling

flanges• Boltedorpressuresealedbonnet• Firesafeapproveddesign• Endconnections:flanged,buttweld,clampedortransition/puppieces

• ToAPI6DorAPI6A• DesigntoASMEB16.34• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed

teCHnICal DataPressure class:ASME150/300/600/900/1500/2500API3000/5000/10000/15000sizes:DN50-1400(NPS2-56)temperature range:-196°Cto+350°C

MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, including but not limited to:- Carbon steel- Superduplex(25%Cr)- low alloy steels- Stainless steel- Inconel625and718- Duplex(22%Cr)- 6Mo- TitaniumSeat area weld overlays or coatings available

top entry fully welded gate valves

The one-piece fully welded body construction offers the minimum risk of outside pressure leakage. This design is recommended for gas transportation and storage

FeatUres• Fullorreducedbore• Firesafeapproveddesign• ToAPI6D• DesigntoASMEB16.34/B31.3/ASMEVIII

Div 1&2• Extensionsavailableformechanical

driving, vent and drains• Soft,metal/softormetal/metalseating• Manualorpoweredoperation• DoubleBlockandBleed

teCHnICal DataPressure class:ASME150/300/600/900/1500sizes:DN50-1500(NPS2-60)temperature range:-196°Cto+350°C

MaterIalsComplies with naCe Mr0175 - 2002wide range of materials available, in cast or forged version, includingbut not limited to:- Carbon steellow alloy steels- Stainless steelSeat area weld overlays or coatings available

Suitable for oil, gas and petrochemical plants, for throttling and shut-off services

FeatUres• DesignedtoASMEB16.34,API600andBS1414

• Boltedbonnetandpressuresealdesigns• Bellowssealeddesigns• Hazardousservicemodelsavailable,includingChlorine,HFAlkylation,LAB,etc.

• TestedaccordingtoAPI598• MaterialcompliancetoNACEavailable

teCHnICal DataPressure class:ASME150to4500sizes:DN15-1800(NPS½-72)larger sizes on requesttemperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends

MaterIalsBody: Carbon, alloy and stainless steels, Monel,Hastelloy,Incoloy,Inconel,duplex,6Mo,etc.Other materials on request

valveS & CONTrOlS

FasanI, raIMonDI, seMPell HanCoCK KleIn

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ideal for throttling and shut-off service in oil, gas and petrochemical applications

FeatUres• DesignedtoASMEB16.34andBS1873• Boltedbonnetandpressuresealdesigns• Bellowssealeddesigns• TestedaccordingtoAPI598• MaterialcompliancetoNACEavailable

teCHnICal DataPressure class:ASME150to4500sizes:DN15-600(NPS½-24)larger sizes on requesttemperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends

MaterIalsBody: Carbon, alloy and stainless steels, Monel,Hastelloy,Incoloy,Inconel,duplex, 6Mo,etc.Other materials on request

globe valves gate, globe and check valves bellows sealed globe valves

Complete range of gate, globe and check valves suitable for low and medium pressure applications in power generation

FeatUres• Bolted&weldedbonnetdesigns• Caststeelorone-piecedieforgedbodies• DifferenttrimsaccordingtoAPIavailable• Dependingonvalvetype:conventionalor

full port design• Gateandglobevalveshaveanintegral

machined backseat• Graphitepacking• Forgedgateandglobevalveshaveswing

bolts hardened pins• Internalsurfacesareaccuratelymachined

to provide maximum performance

teCHnICal DataPressure class:ASME150/300/600/800/1500sizes:Forged:DN15-50(NPS½-2)Cast: DN50-600(NPS2-24)temperature range:+649°C(1200°F)forA351CF8+425°CforA216WCBend connections:BWtoASMEB16.25SWtoASMEB16.11FlangetoASMEB16.5RFTestedtoAPI598

MaterIals- Carbon steel- Stainless steelOther alloy steel on request

For non critical hazardous services such as thermal oil, steam, vacuum and chemicals

FeatUres• Suitableforthermaloilapplications• Proventechnologiesfortightsealingon

high temperature services (metal or soft seating)

• Steamtracing• ShafttightnessinaccordancewithTALuft(3.1.8.4)

• Manual,actuatedandcontrolvalves

teCHnICal DataPressure class:ASME150/300/600/800PN10/16/25/40/50/100sizes:DN15-350(NPS½-14)temperature range:-60°Cto+420°C

MaterIalsBody and bonnet: Carbon steel, cast iron or stainless steellow temperature carbon steel on request

Overview

KeYstone KeYstone KeYstone, WInn

8 |

InDUstrIal valves

wafer type valves in highly engineered composite material, according iSO standards

FeatUres• Valvebodyanddiscinhighengineered

composite material• Patentedwaferstylebodyanddisc• Excellentinternalandexternalchemical

resistance• Extremelylightweightconstruction• Allfastenersinstainlesssteel316as

standard• PressurerangeuptoPN16• Canbeusedinhighlinevelocityapplicationsupto12m/sec.

• Canbeusedinvacuumapplications• ThindiscresultinginhighCv value• 4integratedlocatingholes• ActuatorflangetoISO5211• Sustainableproductionphilosophyasthevalvematerialsare100%recyclable

teCHnICal DataPressure class:PN10/16sizes:DN40-300(NPS1½-12)temperature range:-40°Cto+150°CFlange connections:DINPN6/10/16,ASME150Face to face:EN558-1/T5,API609

MaterIalsBody: CompositeXP1600/XP1620Disc: CompositeXP1620liner: ePDM

composeal innovative resilient seated valves

resilient seated butterfly valves

high performance butterfly valves

wafer, lugged and double flanged versions are available for both general and heavy duty industrial applications

FeatUres• ActuatorflangetoISO5211• Highsolid,glossy,siliconefreepaint

system• Extendedbodyneckallowspipeinsulation• FacetofacedimensionsaccordingtoEN558-1(ISO5752)

• Polisheddiscedgesforlongerseatlifeand bubble-tight shut-off

• Topbushingabsorbsactuatorsidethrustloads

• TALuftapproved

teCHnICal DataPressure class:FullvacuumtoPN25sizes:DN40-2400(NPS1½-96)temperature range:-40°Cto+160°CFlange accommodation:PN6/10/16/25,ASME125/150,JIS10/16K

MaterIalsBody: Cast and ductile iron, carbon steel, stainless steelDisc: Ductile iron, stainless steel, nickel aluminum bronzeseat: NBr, white NBr, ePDM, XP ePDM, FKM,PTFE/EPDMOther materials on request

wafer, lugged and double flanged, double eccentric butterfly valves in compliance with iSO or aSMe standards

FeatUres• ActuatorflangetoISO5211• Integratedtravelstop• Accessiblepackingadjustmentwithout

operator removal• Bi-directionalshut-offperformance• End-of-lineservice• Softseat,fire-safeandmetalseat• Compactdesign,lowweight• Doubleeccentricoperatingprinciple• Shaftbearingstoensurestabilityduring

high pressure, high cycle applications• TALuftapproved

teCHnICal DataPressure class:FullvacuumtoPN40,ASME150/300/600sizes:DN50-900(NPS2-36)temperature range:-50°Cto+400°CFlange accommodation:PN10/16/25/40,ASME150/300/600

MaterIalsBody: Carbon steel, stainless steelDisc: Carbon steel, stainless steelseat: rTFe, stainless steel, fire safeOther materials on request

valveS & CONTrOlS

DeWranCe, FasanI, FloCHeCK, GUlF, KeYstone, PrInCe, raIMonDI, saPaG, seMPell Vanessa

ClarKson, KeYstone, l&M ValVe, roValVe

| 9

wafer, lugged and double-flanged check valves for all utility, industrial and process applications

FeatUres• Single,dualplatedortorpedoshapeddisc

design• Swing,liftortiltingdiscprinciple• Spring,weightorhydraulicassisteddisc

action• Non-slamaction• CompatiblewithDIN,ASME,BS,PNandJISstandards

• Lowcostofmaintenance• Suitableforinstallationinvertical

pipelines• MaterialcompliancetoNACEavailable• Rubberlinedversionsforallwaterrelated

and industrial applications

teCHnICal DataPressure class:UptoASME4500sizes:DN40-1600(NPS1½-64)temperature range:-196°Cto+650°Cend connections:FlangedRFandRTJ,buttweld,hubends,wafer, lugged

MaterIalsBody: Cast and ductile iron, carbon steel, stainless steel, nickel aluminum bronzeDisc: Carbon steel, stainless steel, nickel aluminum bronzeseat: NBr, ePDM, FPM, stelliteOther materials on request

Bi-directional, zero leakage shut-off, suitable for extremes of pressure and temperature

FeatUres• Torque-generatedresilientmetalseal

provides zero leakage performance (API598resilientseated)

• Quarterturn,tripleoffsetgeometryachieves non-rubbing design

• Hardfaced,integralmetalseating• All-metalconstructiongivesinherentfire

safety• Blow-outproofstem,retainedboth

externally and internally• Suitableforcryogenicandhigh

temperature services • Designcodes:ASME&EN

teCHnICal DataPressure class:ASME150to1500 PN10to160sizes:DN 80-2800 (NPS 3-112)temperature range:-254°Cto+815°C

MaterIalsBody and disc: Carbon, stainless and duplex steels, aluminum bronzeseat: all-metallic, stelliteOther materials on request

Knife gate valves for service in polluted media such as sewage water, soft solids, coal dust, emulsions, granulates, powders, pastes, etc.

FeatUres• Two-partbodywithmetallicgateguides• Canbeinstalledasinlet/outletvalveor

between flanges• Tightshut-offinbothdirections• Self-adjustingtransversesealingto

atmosphere• Flush-outcornersensureflushingofthe

seat area• Segmentalgateradiusavoidsapossible

jam effect• Cuttingedgeinlowerbody• Handwheel,electric,pneumaticor

hydraulic available• Face-to-facetoEN558-1(DIN3202part1)

teCHnICal DataPressure range:Fromvacuumupto25barsizes:DN50-1400(NPS2-56)temperature range:Upto400°CFlange accommodation:PN10/16/25,ASME

MaterIalsBody: Cast iron, ductile iron, stainless steel, HastelloyGate:Stainlesssteel,Hastelloy,specialmaterialsealing: NBr, ePDM, FPM, PTFe, ceramic fiber

check valves triple offset valves knife gate valves

Overview

KeYstone, MorIn KtM, MorIn BIFFI

10 |

rack and pinion pneumatic actuators, developing a constant output torque, ideal for the smooth operation of quarter turn valves, etc.

FeatUres• Compactrackandpiniondesign• Doubleactingorspringreturn• Topandbottombearings• Antifrictionpistonpads• HardanodisedandESPCfinish• Fieldreversible• ISO,DIN,NAMURandKeystonemounting

standards• Bi-directionaladjustabletravelstops• Aluminumhousingforlowerweight• Antiblow-outshaftdesign• SuitableforSIL2applications

teCHnICal Datatorque outputs:Double acting models:Upto2054Nm(5.5barg)Spring return models:Upto1414NmMax supply pressure:10 bargtemperature range:-30°Cto+90°C

MaterIalsBody:HardanodisedaluminumPistons: aluminumo-ring seals: NBrBearing pads: Polyamide

Scotch yoke, pneumatic actuators for efficient on-off or modulating control of quarter turn valves

FeatUres• Double acting or spring return• Stainlesssteelorductileironhousing• Stainlesssteelcylindersforunrivalled

corrosion protection• Easydisarmingofspringforsafe

maintenance• ISO5211mountingpattern• Bi-directionaltravelstops• Symmetricalorcantedyoke

Optional features- Jackscrewoverride- Partial stroke test device- integral lock out device

teCHnICal Datatorque outputs:Double acting models:Upto124,256Nm(5.5barg)Spring return models:Upto65,903Nm(springendtorque)supply pressure:2.8 to 8.3 bargtemperature range:-30°Cto+100°Coption:-45°Cto+150°Cangular rotation:90°±8°

MaterIalsBody: Ductile iron, stainless steelCylinders: Carbon steel Xylan coated, stainless steelshaft:HighstrengthalloysteelBushings: Sintered bronzeGuide bands: PTFe

Heavydutyscotchyoke,pneumaticactuators suitable for quarter turn on-off or modulating service

FeatUres• Doubleactingorspringreturn• Carbonsteelconstructionformaximum

strength• Totallyenclosed,weatherproofhousing• Idealforlargervalveswithhighbreak-

out torques and valves with high working pressures

• Fullyencapsulated,weldedspringcartridge for maximum safety and ease of assembly

• Externaltravelstopsforprecisestrokeadjustment

• Specialcoatingsavailableforoffshoreorcorrosive environments

• ‘GasoverOil’andhydraulicversions

teCHnICal Datatorque outputs:Double acting models:Upto226,400Nm(5barg)Spring return models:Up to 78,900 Nm (spring end torque)supply pressure:10.5bargmaxtemperature range:-30°Cto+100°COther ranges on request

MaterIalsBody: Carbon steelCylinders: eNP and polishedPiston rods and guide bars: Hardchromeplated and polishedBushings: Bronze or sintered bronze, charged with PTFe

Quarter turn pneumatic actuators

pneumatic actuators heavy duty pneumatic actuators

Controls & instrumentation

valveS & CONTrOlS

aVID aVID aVID

| 11

Highflow,pilotoperatedsolenoidvalvesfordirect mounting to pneumatic actuators

FeatUres• Compactdesign,constructedonthe

diaphragm-operated poppet valve principle

• Positivesealingandhighairflowcharacteristics

• 5/2or3/2selectableviaadapterplate• 3/2operationprovidesspringchamber

purge function• MeetsinternationallyacceptedNAMUR

standards for use in aggressive environments

• Availableversionsinclude: - WeatherprooftoIP65 - Explosion-prooftype‘ed’,‘m’ - intrinsically safe

teCHnICal Dataair pressure range:2-8 bargVoltage:24-230Vtemperature range:-25°Cto+55°CPort size:ISO228-G1/4

MaterIalsSee individual product datasheets for details of construction and materials

a complete range of aviD®, quarter turn valve position monitoring devices

FeatUres• ModelCR–economicalIP66enclosure

with solenoid valve integration as standard• ModelXA–ruggedenclosure,suitablefor

hazardous area, ex d applications• ModelZR–corrosionresistantIP67

enclosure, for general purpose and intrinsically safe applications

• ModelZRPlus–forpositioningmonitoringand integrated solenoid valve control in a single housing

• Lowprofileswitchbox–simplifiedsettingof switches or sensors in an aluminum enclosure

• AllmodelsfeatureaHiVuebeaconforlong distance visibility, an easifix shaft for screwless switch adjustment and a Modmount assembly for direct mounting to the r&P actuators

teCHnICal DataOptions available for all hazardous area classificationsConformstoVDI/VDE3845Standard


The aviD® range of pneumatic and electro-pneumatic positioners for proportional operation and advanced digital control of actuated valves

FeatUres• Analog - auto calibration via push buttons or

infrared - Corrosion resistant enclosure - HiVuelocaldisplay - Optional switches or sensors for fully

open or close position detection• Programmable - For advanced control of rotary and

linear actuators - AutocalibrationviakeypadorHART - Diagnosticinformationavailable(FDT/

DTM) - Programmable PiD characteristics - remote mount sensor option

for high vibrating environments (max.15m/50ft)

teCHnICal DataWorking pressure:2.8 to 8 barsignal:0.2 to 1.0 bar4-20mAtemperature range:-40°Cto+75°C


solenoid valves position monitoring devices positioners

Overview

KeYstone BIFFI BIFFI, KeYstone

12 |

Controls & instrumentation

For the operation of quarter turn valves or dampers

FeatUres• Compact,epicyclicgearedactuatorinrobustconstruction(IP68)suitableforcorrosive environments

• Interchangeablebaseplatesforsimpleconnection to all valve types

• Adjustable(+/-10°)travelstopsinbothdirections

• Manualoverrideisindependentofthemotor drive

• Aninnovativemotoroperatingwiththewhole range of voltages; duty rated at 100%

• Incorporatesalocalvalvepositionindicator

• UniversalvoltagesupplyforDCor1-phAC(3-ph optional)

• Variablespeedcontrolindependentlyadjustable in both directions

• Accurateandadjustabletorquecontrolfrom40%to100%ofnominaltorque

• Optionalmodulesforvariousfeatures

teCHnICal Datatorque:Up to 2,000 NmVoltage supply ranges:24Vupto240VDCorsinglephaseAC (3-phase optional)Control voltages range:24Vupto120VDCorsinglephasetemperature range:-40°Cto+70°Cspeed range:adjustable

MaterIalsanodized aluminum gear case and enclosureelectro static powder coating

compact electric actuators intelligent programmable actuators

accessories

The new generation of intelligent electric actuators will set a further step into the integration in automated process plants

FeatUres• Easyset-upandcommissioning• Non-intrusiveconfiguration• Reducedset-uptime• Doubledisplays• Positionindicationincaseofpowerfailure• Localpushbuttonsforfullactuatoraccess• Passwordprotectiontoavoidunauthorized

access• Diagnosticsaredisplayedinachoiceof

languages for both alarms and warnings• Bluetoothinterfaceasstandard• Reducednumberofpartsensureshigher

reliability and lower maintenance cost• FDT/DTMsupport

teCHnICal Datatorque:Upto340,000NmVoltage:110-690Vtemperature range:-55°Cto+85°Cspeed range:6to180secs

MaterIalsanodized aluminum enclosures with epoxy-vinyl paint protection ral 9007 (grey)

a complete range of accessories to ensure maximum performance from the whole range of compact electric actuators with integrated electronic controls

FeatUres• Multi-functional module with features as

follows: - analog position input:

4-20mA(0-10VDC) - Analogpositionoutput:4-20mA - 4additionalSPSToutputcontacts - Motor relay - Blinker for motor running• Localinterfacedevicewithlocal/remoteselector,OP/CLpushbuttonsand2LEDsfor local indication

• Optionalmodulesfor3-phasevoltagesupply

• Backupalkalinebatteryorexternal24VDCtoupdateremoteindicationsduring power supply failure

• Fieldbuscommunicationmodulesfordifferent bus protocols:

- DeviceNet - Profibus DP - Foundation Fieldbus - Modbus - Bluetooth module

teCHnICal DataSee individual product datasheets for further technical details


valveS & CONTrOlS

| 13

aVID, KeYstone aVID, BIFFI, KeYstoneaVID, KeYstone aVID, BIFFI, KeYstone

as-interface devicenet profibus fieldbus foundation

reduced wiring reduced installation

Diagnostics control Diagnostics and control, including hazardous areas and redundancy

CaBle

DIstanCe

aDDresses

sPeeD

toPoloGY

InPUts

oUtPUts

DIaGnostICs

reDUnDanCY

on/oFF

Control

eleCtrIC aCtUator

PneUMatIC aCtUator

HazarDoUs

CoMMUnICatIon

2 core

100 m [1]

62[2]

167kb/s

Line,tree,star,trunk/drop

4

4

Yes [3]

No

Yes

Yes [3]

Yes

Yes

eexna, eex d [4]

Gateway

2 twisted pairs

500m[1]

63

125/250/500kb/s

Trunk/drop,daisychain

4

2

Yes

No

Yes

Yes

Yes

Yes

eex d

Scanner card

2 twisted pairs

1200 m [1]

126

9.6/19.2/93.75/187.5kb/s

Trunk/drop(max0.3m), daisy chain

6

2

Yes

No

Yes

Yes

Yes

Yes

eex d, eex ia [5]

Scanner card

will communicate with higher level fieldbus via a gateway ie. ProfiBus, DeviceNet, interBus

will communicate directly with PlC or DCS


Diagnostics and control, including hazardous areas and redundancy

Twisted pair

1900 m [1]

126

93.75kb/s

Trunk/drop,star daisy chain

4

2

Yes

Yes

Yes

Yes

Yes

Yes

eex d, eex ia [5]

Scanner card


[1] repeaters may be used to extend the distance limits[2] version 2.1[3] For further information, please contact your local

Pentair Sales Office[4] Hermeticallysealedhousing[5] Numberofaddressesreducesforintrinsicallysafe

hazardous areasNote: The system designer must give due consideration

to the constraints of distance and speed

Overview

anDerson GreenWooD, CrosBY anDerson GreenWooD, CrosBYanDerson GreenWooD, CrosBY, saPaG, seMPell, trIanGle

| 15

pilot operated spring operated asME 1- boiler

For premium tightness on difficult services such as gas liquid, steam, flashing fluids, cryogenics etc.

FeatUres• Popormodulatingaction• Bubbletightperformance• Low-costmaintenance• Notsensitivetobackpressure• Externallyadjustableblowdown• Stableevenintwo-phaseflow• In-situtestingavailable• Highcapacity/highpressure• Configurationstosuitdirtyservices

teCHnICal DataPressure range:1to425bar(upto690baroptional)sizes:NPS 1 x 2 to NPS 8 x 10 (single or dual outlet)temperature range:-252°Cto+538°C

MaterIals- Carbon steel- austenitic stainless steels- Hastelloy- Monel- Duplex- Inconel/Incoloy- TitaniumOther materials on request

Metal or soft seated range of safety valves for the oil & gas and process applications

FeatUres• Capacitycertified• Highcapacity• Fullnozzledesign• Conventional/bellowsopenbonnetdesign• DesigncodesaccordingtoASMEVIII/API526andTRD/AD2

• Liquidtrimdesign• In-situtesting• Cost-effectivemaintenance• Flanged,threaded,hub,socketandbutt

welded connections

teCHnICal DataPressure class:ASME150to2500PN10to400sizes:NPS½x1toNPS28x36temperature range:-196°Cto+815°Cend connections:ConformingtoASME/DINconnections

MaterIals- Carbon steel- austenitic stainless steels- Hastelloy- Monel- Duplex- Inconel/Incoloy- TitaniumOther materials on request

Drum, superheater, reheater and economizer valves for all types of boiler and steam systems

FeatUres• Seattightnessupto96%+ofsetpressure• Exceptionaltightnessminimises

maintenance resources and repair interval times

• Reducedlife-cyclecosts• Fullandseminozzledesignsavailable• LiftrestrictionfacilityavailableonHCI

style• Openandclosedbonnetsavailable• Weatherhoodsforoutdoorservice

teCHnICal DataPressure class:ASME150to2500flangedorbuttweldedinlets and flanged outletssizes:DN40-150(NPS1½-6)inletstemperature range:Saturatedsteamto593°C

MaterIalsBody and bonnet: Carbon steel, alloy steelOther body materials on requestStainless steel nozzleStainlesssteel/Inconeldiscinsert

saFetY relIeF valves

Overview

anDerson GreenWooD, CrosBY KUnKle seMPell

16 |

Dual pressure relief system for all process industry applications

FeatUres• Dualsafetyvalvessystem• Either1valveactiveand1stand-byor

2 valves in service with possibility to isolate one for maintenance

• Guaranteedlessthan3%pressuredrop• Bleedvalvesstandard• Enhancedexternaltightnesswithout

bellows• Integralflatseats• Risingnon-rotatingstem• Positivedrivechaininterlocking

teCHnICal DataPressure class:UptoASME2500sizes:DN50-300(NPS1-12)temperature range:-252°Cto+427°C

MaterIals- Carbon steel- Stainless steel- Duplex- other alloysseat: PTFe, PeeK or Grafoil

safety selector and changeover valves

commodity industrial pneumatic controlled

Metal or soft seated range of safety valves for all industrial applications

FeatUres• Capacitycertified• ASMEI,IV,VIII• Highcapacity• Fullorseminozzle• Conventional/openbonnetdesignASMEB16.47,BS3243

teCHnICal DataPressure class:ASME150to900PN10to63sizes:DN8-150(NPS¼-6)temperature range:-196°Cto+427°Cend connections:ToASME/DINstandards

MaterIals- Carbon steel- austenitic stainless steels- Bronze- iron- aluminum

The efficiency of plant operation can be increased by application of pneumatically controlled operation on a spring loaded safety valve

FeatUres• Hightightnessuptosetpressureby

supplement loading• Smallopeningandclosingdifferences• Highsettingaccuracyandreproducibility• Pressuresettingofsafetyvalveduring

normal plant operation• Onecontrolunitcanbecombinedwithtwo

or more valves

teCHnICal DataPressure class:ASME150to2500 PN10to400sizes:DN50-600(NPS2-24)temperature range:-20°Cto+700°Cend connections:ToASME/DINstandards

MaterIals- Carbon steel- Stainless steel- Hightemperaturealloysteel


valveS & CONTrOlS

anDerson GreenWooD, CrosBY, MarVaC, WHessoe MarVaC, WHessoe

anDerson GreenWooD, CrosBY, lUCeat, MarVaC, WHessoe

| 17

tank blanketing regulators low pressure pilot operated safety valves

breather valves

For preservation of stored liquids and safe operation of low pressure storage tanks

FeatUres• Springloadedorpilotoperated• Perfecttightness• Singlestageupto14barofDP• Onesinglesetting• Reducedinstallationcosts• Low-costmaintenance

teCHnICal DataPressure range:Upto14barsizes:NPS½,1and2temperature range:Upto260°C

MaterIals- Carbon steel- Stainless steelseat: elastomeric

Safety valves for low pressure tanks, refrigerated, cryogenic and chemical processes and liquified gas carriers

FeatUres• Popormodulatingaction• Excelsincryogenicservice• Externallyadjustableblowdown• Notsensitivetobackpressure• In-situtesting• Perfecttightness• Largecapacities

teCHnICal DataPressure range:Fullvacuumto+3.5barsizes:NPS 2-12, vent or piped outlettemperature range:-252°Cto+205°C

MaterIals- aluminum- Stainless steel- Carbon steelseat: elastomeric or plastic

Pressure and vacuum relief valves for tank safety and integrity

FeatUres• Availablein’venttoatmosphere’and ‘pipe-away’models

• Replaceablepressureandvacuumseatrings reduce maintenance time

• Steamjacketsavailable• Optionsforseverechemicalservice• Weightloaded/springloadedmodels

available

teCHnICal DataPressure range:0.0025barto3.5barVacuum range:-0.0025barto-0.8barsizes:DN50-300(NPS2-12)end connections:Flanges to aSMe, DiN or other standards

MaterIals- aluminum- Cast iron- Carbon steel- Stainless steel- Monel- other alloys

Overview

aMal, MarVaC, WHessoe MarVaC, WHessoe WHessoe

18 |

a complete range of flame and detonation arresters for maximum protection against flame and explosion propagation

FeatUres• Suitableforlowflash-pointflammable

gases or vapours• In-line,end-of-line,orinconjunctionwith

pressure and vacuum relief valves• SuitableforgasgroupsIIA,IIBandIIC• Specialmodelsforengineprotection• Detonationanddeflagrationunitsavailable• Minimalpressuredrops• DesignedtoBS7244,UL,USCGandEN‘long-burn’requirements

teCHnICal Datasizes:DN8-600(NPS¼-24)temperature range:-30°Cto+150°C

MaterIals- aluminum- Cast iron- Carbon steel- Stainless steel- Hastelloy- other alloys

flame and detonation arresters

gauge hatches, vents and other tank accessories

floating suctions

emergency relief man hole covers, gauge hatches, emergency vents and other tank accessories

FeatUres• Emergencyvents - Combined vacuum relief available - air cushion seat available• Reservecapacityreliefvalves - For large lNG and lPG tanks - instantaneous opening - Highcapacity• Gaugehatches - locking mechanisms available• Internaltankvalves - For cryogenic, low temperature and

other tanks - Bottom or side mounted - Pivot or plug style for high capacities

teCHnICal DataSee individual product datasheets for further technical details

MaterIals- aluminum- Carbon steel- Stainless steelseats: Metal, NBr, PTFe

Prevents product contamination by tank debris or water

FeatUres• Facilitatesremovalofproductfrom

stratified tanks, without removal of water or tank debris

• Incorporatemaintenancefreeswivels• Designedtoavoidcreatingavortex

teCHnICal DataDesigned to suit particular service conditionssizes:DN50-600(NPS2-24)

MaterIals- aluminum- Steel- Stainless steel


valveS & CONTrOlS

Marston DeWranCe, raIMonDI, seMPell

| 19

bursting discs and explosion panels

reheat isolation devices

Complete range of rupture discs and explosion vent panels for all applications

FeatUres• Foolproofingfeaturesforthepreventionof

incorrect installation• Non-torquesensitiveforeasierandsafer

installation• Forwardorreversebuckling,scoredor

not• Non-fragmentingdesignforuseupstream

of safety valves• Vacuum/reversesupportavailable• Allstylesofholders• Hygienicdesigns• CertifiedanddesignedperBS,ADA1,

iSPeSl, aSMe viii, iSO, UDT, etc.

teCHnICal DataPressure range:0.04to1,030bar (2.0 bar max for panels)sizes:DN6-1200(NPS⅜-48)temperature range:-200°Cto+600°C(+500°Cforpanels)Panels vent area:0.23to1.25m2

MaterIals- aluminum- Nickel- Stainless steel- inconel- Graphite- PTFe- PFa- Monel- Tantalum- etc.

For quick isolation of reheat section of boiler for testing, maintenance etc.

FeatUres• Pressuresealbonnet• Manufacturedfromcastorforgedsteel• Eliminatespressurelossexperienced

using normal isolation valves• Alleviatestheneedforcuttingintopipes

and fitting blanking flanges• Stelliteseatingfaces• Designsinacc.withASMEB16.34,API,

DiN, TrD codes

teCHnICal DataPressure class:ASME500to2500 PN 100 to 320sizes:DN65-900(NPS2½-36)temperature range:-30°Cto+425°Cend connections:Butt weld

MaterIals- Carbon steel- alloy steel- Highalloysteel

Overview

anDerson GreenWooD InstrUMentatIon



20 |

Hand,gaugevalvesandmanifoldsforinstrument isolating, draining, calibrating and venting service

FeatUres• Singleisolationvalvesforventingor

isolating service• 2,3,4or5valveversions• Closecouplingorremotemounted• Suitableforcoplanarorbiplanar

transmitter flange connections• VersiontoShellinternationalstandard• Gas,liquidorsteamservice• Adjustableglandpackingforlongervalve

life• Nonrotatingballendstemforbubbletight

shut off• Powerornaturalgasconfigurations

teCHnICal DataPressure range:414barasstandard690baravailablesizes:HandvalvesNPS¼-1,manifoldsNPS¼-½ManifoldshaveNPS2⅛(DN54)CTRStemperature range:Upto538°C

MaterIals- Carbon steel- Stainless steel- Monel- Duplex- and other exotic materials

Valves and manifolds primary isolation Enclosure systems

instrument primary isolation for block, block and bleed and double block and bleed service

FeatUres• Primaryisolationservice• Replacesconventionalbulkyvalve

assemblies• Closecouplingofinstruments• One-pieceforgedbody• FiresafetestedandcertifiedtoAPI607• Flangedorthreadedconnections• Needle/globe/ballvalvecombinations• MeetsASMEB16.5andB16.34standard• Choiceofblock,blockandbleedand

double block and bleed combinations

teCHnICal DataPressure class:ASME150to2500:10,000APIsizes:NPS½flangedtoNPS3temperature range:Upto538°C

MaterIals- Carbon steel- Stainless steel- Monel- Duplex- and other exotic materials

Protection of field instrumentation from cold temperatures and harsh environments

FeatUres• Choiceofenclosuresizes• Completedesignandinstallationservice• 2,3and5valveenclosuremanifolds

reduce internal brackets and pipe work• WeatherprooftoIP66• Completerangeofaccessories,windows,

cable glands and brackets• Heatedversionavailable• Insulatedversionavailable

teCHnICal DataPressure range:414barasstandard690baravailablesizes:5L(single330x400x428mm)15L(double500x495x600mm)24L(multiple800x495x600mm)temperature range:From-70°C

MaterIals- Tough fire resistant GrP- antistatic and insulated options available

InstrUMent valves & enclosures

valveS & CONTrOlS

FasanI, InterValVe, raIMonDI, saPaG raIMonDI, seMPell DeWranCe

| 21

wedge gate valves split wedge and parallel slide gate valves

Suitable for a wide range of power applications

FeatUres• Pressuresealbonnet• Manufacturedfromcaststeel• Variouswedgeconfigurations• Stelliteseatingfaces• Fullboredesign• DesignstoASMEB16.34

teCHnICal DataPressure class:ASME900to2500sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged and butt weld

MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther exotic materials on request

ideally suited for reliable isolation of high pressure and high temperature steam and water

FeatUres• Pressuresealbonnet• Manufacturedfromforgedsteel• Parallelslidedisc/splitwedge• Stelliteseatingfaces• Tailoredboredesignandinterpolated

ratings available• DesignstoASMEB16.34,DIN,TRD

teCHnICal DataPressure class:ASME900to4500PN160to720sizes:DN20-600(NPS¾-24)temperature range:-30°Cto+650°Cend connections:Butt weld


parallel slide gate valves (Eyelet design)

Highpressureparallelslidegatevalves,with‘lowpressureloss’or‘highvelocityflow’specifications

FeatUres• Pressuresealbonnet• Manufacturedfromcaststeel• Parallelslidedisc• Eyeletfollower(conduit)• Stelliteseatingfaces• DesigntoASMEB16.34

teCHnICal DataPressure class:ASME1000to2850sizes:DN125-600(NPS5-24)temperature range:-30°Cto+650°Cend connections:Butt weld


steaM & PoWer Products

Overview

DeWranCe, FasanI, HanCoCK, InterValVe, raIMonDI, saPaG, seMPell, YarWaY

DeWranCe, FasanI, HanCoCK, InterValVe, seMPell

DeWranCe, FasanI, InterValVe, raIMonDI, saPaG, seMPell

22 |

Globe and screw down non return valves suitable for a wide range of power applications

FeatUres• Boltedandpressuresealbonnetdesigns

available• Manufacturedfromcastandforgedsteel• ‘Y’,‘T’andelbowdownpattern

configurations available• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD

codes• Screwdownnonreturnmodelsavailable

teCHnICal DataPressure class:aSMe 900 to 2700 PN160to500sizes:DN15-600(NPS½-24)temperature range:-30°Cto+650°Cend connections:Flanged, socket or butt weld ends

MaterIals- Carbon steel- alloy steel- Highalloysteel- Stainless steelOther materials on request

globe valves piston/lift check valves swing and tilting disc check valves

Suitable for non return duties in a wide range of power applications


available• Manufacturedfromcastandforgedsteel• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD

codes

teCHnICal DataPressure class:ASME150to2700 PN40to500sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged, socket or butt weld ends


Suitable for non return duties in a wide range of power applications


available• Manufacturedfromcastandforgedsteel• Stelliteseatingfaces• DesignstoASMEB16.34,DINandTRD

codes

teCHnICal DataPressure class:ASME900to2850 PN160to320sizes:DN50-600(NPS2-24)temperature range:-30°Cto+650°Cend connections:Flanged or butt weld ends



valveS & CONTrOlS

HanCoCK, YarWaY YarWaY DeWranCe, FasanI, seMPell

| 23

Blow-off and continuous blow-down valves

FeatUres• Seatlessvalves - No seat, live loaded packing and slow

opening• Unittandem - Combinationofhardseat/hardseator

hardseat/seatlessinasinglebody - reduces potential leaks - Fits into confined space• Hardseatvalves - Stellite valve and seat - Provides long service life - resistant to wear

teCHnICal DataPressure class:aSMe 300 to 2700sizes:DN25-65(NPS1-2½)end connections:Flanged, socket or butt weld ends to aSMe standards

MaterIals- Carbon steel- alloy steel

For use in dripleg, tracing and process applications

FeatUres• Non-repairabledripandtracersteam

traps - Thermostatic and thermodynamic

technologies• Repairabledripandtracersteamtraps - Thermostatic, thermodynamic and

variable orifice technologies - Unibody plus technology• Processsteamtraps - Thermostatic dual range for batch and

continuous process applications - Thermostatic: high capacities up to

100,000kg/hr - variable orifice technology for high

pressure applications - lever technology for high capacity

applications

teCHnICal DataPressure class:ASME150to4500PN25to640sizes:DN10-100(NPS⅜-4)end connections:Flanged, socket or butt weld ends to DiN and aSMe standards

MaterIals- Carbon steel- Stainless steel- alloy steel

Specificallydesigned,‘freetoswing’checkvalve for bled steam or cold reheat non-return applications


available• Tiltingdiscorswingdisc• Stelliteseatfaces• Counterweightavailable• Sidemountedorcentrallymounted

actuator• Pneumaticorgravityoperation• DesignsinaccordancewithASMEB16.34,

DiN, TrD codes

teCHnICal DataPressure class:ASME150to1000PN40to100sizes:DN150-1000(NPS6-40)temperature range:-30°Cto+650°Cend connections:Butt weld


boiler trim valves steam traps and strainers bled steam and cold reheat check valves

Overview

YarWaY narVIK, PenBertHY, YarWaY narVIK, YarWaY

24 |

automatic minimum flow valves or systems for the protection of centrifugal pumps

FeatUres• Singlevalvefunctionsas: - integral check valve - Flow sensing element - Bypass control valve - Bypass actuator - Multistage pressure letdown valve• Reducesinstallationandmaintenance

costs• Eliminatescavitationinvalveandpiping• Intrinsicallysafemechanicaldesignwith

static seals, packless design, no leak path to atmosphere

• Flowlooptestingandperformancecurveevaluation certification

• Multi-stageturbo-cascadecontrolvalve

teCHnICal DataPressure class:ASME150to4500PN25/40to640sizes:DN25-300(NPS1-12)end connections:Flanged or butt weld to aSMe or DiN standards

MaterIals- Carbon steel- Stainless steel- alloy steel- HighalloysteelOther exotic materials on request

a full range of control valves for precise and economical control of steam temperature

FeatUres• Multiplenozzle,steamassisted,high

temperature desuperheaters• Venturistyle,fixednozzledesignavailable• Easyinstallation:fewcomponents,

compact size• Excellentandnearuniformsprayquality• Watercapacitiesupto100m3/hr• Steamtemperature:controlwithin5°Cof

saturation• Repeatability±1%• Largecontrolrange>1:60• Stelliteseatforlonglifetightshut-off• ConstructiontoTRD100,ASMEB16.34,Stoomwezen(Holland),IBRIIIC(India),austrian TÜv

teCHnICal DataPressure class:ASME150to2500 PN25/40to400sizes:water side DN25-80(NPS1-3) Steam side DN80-100(NPS3-4)end connections: Flanged acc. eN, aSMe, DiN and BS and butt weld

MaterIals- Carbon steel- alloy steel- Stainless steelOther materials on request

pump protection valves and systems

boiler level gauges desuperheaters


level visualization in power and process applications

FeatUres• Completerangeofproductstocover

mainly power applications:• Mechanical - Two colour readings - Belleville washers design for thermal

expansion - Highintensityilluminators - Highqualitymicaprotectionofinner

glass surface• Electronic - No moving parts - High/lowwaterleveltripsandalarms - redundant power supplies - Fault diagnostic modules - Self calibrating - Bi-color display indicator• Magnetic - anodised gold follower - Flag or follower design

teCHnICal DataGlasses:Transparent and reflex (lP and MP)Bullseyetype(HPsteam/water)steam/water application:Upto200baratsaturationT°Process applications:-198°Cto+315°Cupto413barWater column electronic types:Pressure rating:<45bar,138barand207barwatercolumnProbe temperature:648°Cmaximum

MaterIals- Carbon steel- Stainless steel- alloy steel- PlasticsOther materials on request

valveS & CONTrOlS

seMPell seMPell seMPell

| 25

reducing of steam pressure and temperature in one single unit

FeatUres• Singleunittakestheplaceofconventional

pressure reducing and desuperheating systems

• Steamatomizingattemperatorwithverysmall water droplets

• Nothermalshockprotectionsleeveneededtoprotectthesteampipe(HPdesign)

• Perforatedplug,singleormultiplestagereduces noise level

• LP,IPandHPturbinebypassvalveswithhydraulic or pneumatic actuators

• LP,IPandHPturbinebypassvalveswithquick opening safety function as per GermancodeTRD421

• Perforatedcageprotectsvalvesagainstthermal shocks

teCHnICal DataPressure class:ASME150to4500PN25/40to640sizes: DN10-600(NPS⅜-24)temperature range:+150°Cto+620°Cend connections:Flanged or butt weld


Control valves in water and steam cycles of power generation plants

FeatUres• Lownoiselevelandcavitationsfree,due

to multiple stage trim system• Pressurebalancedpluggiveslowstem

forces• Enlargedoutletsizeforreductionof

velocity of steam-water mixture• Easytomaintainandtore-fitinternal

parts• Separatedthrottlingandsealingarea• Largevolumebodyreduceseffectsof

flashing• ConstructionaccordingtoDINandASME

standards

teCHnICal DataPressure class:ASME300to4500PN64to640sizes:DN15-700(NPS½-28)temperature range:+20°Cto+550°Cend connections:Flanged or butt weld

MaterIals- Carbon steel

Used to bypass the pipes in the preheater in case of pipe leaks

FeatUres• Medium-operatedacc.toreleasing

principle with blocking stem• Hightighteningforcesbythesystem

medium• Quickandsafeshut-offofthepreheaters

teCHnICal DataPressure class:ASME 900to4500PN160to500sizes:DN80-500(NPS3-20)temperature range:+100°Cto+360°Cend connections:Butt weld

MaterIals- Forged or cast carbon steel

steam conditioning valves and turbine bypass systems

steam and feed water control valves

feedwater bypass valves

Overview

neoteCHaKeYstone, neoteCHa GaCHot, neoteCHa

26 |

wafer, lugged and double flanged lined butterfly valves for highly corrosive liquids, gases and slurries

FeatUres• Mechanicallyloadedshaftseals• Polyestercoatedbodywithstandingsevere

atmospheric corrosion• Serratedbodyflangesreducethecoldflow

of the seat• HighCv value• ActuatorflangeaccordingtoISO5211• Self-lubricatingbearing• TALuftapproved

teCHnICal DataPressure class:Full vacuum to PN 10sizes:DN40-900(NPS1½-36)temperature range:-40°Cto+200°CFlange accommodations:PN10/16,ASME,JIS

MaterIalsBody: Ductile ironDisc: PFA,conductivePFA,UHMWPE,stainless steelseat: PTFE,TFM,conductiveTFM,UHMWPEBacking ring: Silicone, FKM

Highperformance,linedballvalvesfor isolation and control in corrosive applications

FeatUres• BodyfullylinedinPFA• Highintegrityshaftsealingandlinedshaft• Fugitiveemissiondetectionsystem

available• Fullbore• Constantoperatingtorque• One-pieceball/shaftconstruction• Captivityreducedtoaminimum• Modelsforcontrolservices• TALuftapproved

teCHnICal DataPressure class:Fullvacuumto16barandASME150sizes:DN15-150(NPS½-6)temperature range:-40°Cto+210°C

MaterIalsBody: Ductile iron or carbon steel PFa-linedBall: PFa-lined, ceramicseat: PTFeshaft: PFa-linedOther materials on request

Compact systems for the extraction of representative samples from pipelines or reaction vessels, without process interruption

FeatUres• Inlinesamplingguaranteesatrue

representative sample• Offeredwitheitherabottleorsyringe

collection method• PFAliningisavailableforaggressive

services• Thereliabilityofeachsampleisassured

due to the ease of assembly and disassembly for cleaning

• Theuseofauniversalseatforallsizesallows a quick and easy seat change

• TightnessaccordingEN12266,leakagerate a bubble tight

• TALuftapproved

teCHnICal Datasizes:Valve:DN25-100(NPS1-4)waferorflangedSyringe:20-250mlPressure:Valve:16/25barSyringe: 10 barvacuum: 0.1 mbartemperature:Valve:SSupto200°C PFAlinedupto180°CSyringe:Upto160°C

MaterIals- PFa lined- Stainless steel- Hastelloy

lined butterfly valves lined ball valves sampling valves

sPeCIal serVICe valves

valveS & CONTrOlS

neoteCHa KleIn lUnKenHeIMer

| 27

Designed to handle highly corrosive liquids. The lifting of the liquid sample takes place during the reaction process with a closed reactor. No toxic gases escape into the atmosphere

FeatUres• Canbedirectmountedonallreactors,

lined, enamelled or stainless steel• DirectconnectionofthePFAheavyduty

suction hose• AllwettedpartsarePFA,PTFEorglass• Ballcheckvalvewithsoftsealprotects

vacuum line and is suitable for an automated process

• Directmountingofallauxiliaryvalveswithintegrated 2-hole mounting flange

• EasyfittingofpH-probe• Transferdeviceeliminatestheneedto

stop the process or to open the reactor• Modulardesign,varioustransferdevices

and auxiliary valves can be mounted directly

teCHnICal DataPressure:Max. 10 bartemperature:Max.200°Csample volume:150/250/500ml

MaterIalsPFa lined stainless steel

Flanged Y angle and tank bottom slurry globe valve for the isolation and drainage of highly abrasive and scaling media

FeatUres• Splitandmonoblockbody• Venturebodyinlowpressureandfullbore

for high pressure• Overspecificationonwallthickness• Lowpressuredrop• Installationonpipeordirectmounton

tank• Manualandlargerangeofelectric,

pneumatic and hydraulic actuators• Provendesigninhighscaleandabrasive

slurries• PEDapproved

teCHnICal DataPressure class:ASME150to600sizes:DN50-800(NPS2-32)temperature range:-29°Cto+455°CFlange accommodations:aSMe

MaterIalsBody: Carbon steelDisc and seat: Carbon steel or stainless steel with stellited overlay

Flanged 90˚ angle, bayonet, 3-way combination and check slurry valve for isolation and diverting highly abrasive and scaling media

FeatUres• Boltedanglepistontypecheckvalve• Angle,bayonetand3-waycombination

valves are with in-line regrindable seat design

• Overspecificationonwallthickness• Largestemdiameterforstrengthand

stiffness• Pinionshaftarrangementforairmotor

operation• Optionalboltedclutcharrangementfor

hammerless operation• Manualandlargerangeofelectrical,

pneumatic and hydraulic actuators• Provendesigninhighscaleandabrasive

slurries• PEDapproved

teCHnICal DataPressure class:ASME150to600sizes:DN50-900(NPS2-36)temperature range:-29°Cto+455°CFlange accommodations:aSMe

MaterIalsBody: Carbon steelDisc and seat: Carbon steel or stainless steel with stellited overlayOther materials on request

reactor sampling systems 45˚ y type angle slurry valves 90˚ y type angle slurry valves

Overview

HoVaP, KeYstone HoVaP HoVaP, KeYstone

28 |

EHEDGand3Aapproved,lineardivertervalves suitable for all demanding hygienic applications in dairies, breweries and all related food processes

FeatUres• Availableinstop-,multi-wayandtank

bottom valves• One-piecebodydesign• Waterhammerproof• NoadditionalCIPconnectionsneeded• Patenteddoubleseatdesign,100%mixproof

• In-lineservicingandcleaning• Suitabletobuildmanifoldsupto150valves

• Integrated3positionpneumaticactuatorfor independent seat lifting

• Controlheadforlocalandremotepositiondetection and integral 3 solenoid valves available

• FieldbussupportforAS-interfaceandDeviceNet

teCHnICal DataPressure rating:Full vacuum to PN 10sizes:DN10-150(NPS⅜-6)temperature range:-40°Cto+110°Cend connections:Butt weld

MaterIalsBody: Stainless steelother parts: Stainless steelseat: PTFe, FPM

Mixproof process valves centrifugal pumps hygienic butterfly valves, actuators and controls

Stainless steel, centrifugal pumps designed to handle all food process related liquids

FeatUres• Standardelectricmotorsavailablein

eeX e and eeX d versions• StandardmechanicalsealstoDIN24960• FavourableNPSH• Lownoise• SuitableforCIP• Widevarietyofavailableoptionssuchas

heating jackets, frequency controllers, flushed seal, etc.

• Availablewithunions,planeendsorflanges

• DesignedtoEHEDGrecommendations• Selfprimingoptionsavailable

teCHnICal DataDischarge pressures:Upto60barMaximum flow capacity:230 m3/htemperature range:Upto110°C

MaterIalsall components: Stainless steelseals: Stainless steel, silicium coatedelastomers: NBr, ePDM, PTFe, FPMOther materials on request

Stainless steel butterfly valves in wafer, flanged, screwed or butt weld configurations for all shut off and control applications in hygienic processes

FeatUres• Offershugepotentialsavingsbygreatly

reducing maintenance time• Availabletosuitbothimperialandmetric

tubing• Approvedfoodgradeseatandseal

material options• Suitableforbothisolationorflowcontrol

functions• Bi-directionalcapability• One-piece,mirrorpolisheddiscandstem

assembly• HighCv, slim profile disc• Integralpadlocking

teCHnICal DataPressure rating:Full vacuum to PN 10sizes:DN25-150(NPS1-6)temperature range:-10°Cto+95°C

MaterIalsBody: Stainless steelDisc: Stainless steelseat: Silicone, ePDM, FPM

HYGIenIC services

valveS & CONTrOlS

anDerson GreenWooD, CrosBY, FasanI, FCt, HInDle, lUCeat, raIMonDI, Vanessa

| 29

CrYoGenIC services

cryogenic temperature service valves

Many of the valve brands incorporated in this brochure are suitable for, or can be readily modified for, use in low temperature and cryogenic service conditions

FeatUres• Expertiseinmanufacturingand

assembling to low temperature specifications

• In-housespecializedtestingfacilitiesforseat area and atmospheric leakage

• Capabilitytotestatspecifiedtemperaturesdownto-254°C

• Cleanareaassemblyfacilities• Trackrecordofmajorcontractexecution

in this specialised field• Extensivefamiliaritywithmajorenduser

specification requirements

teCHnICal DataPressure class:ASME150/300/600/900/1500sizes:DN8-1200(NPS¼-48)temperature range:-20°Cto-254°Cend connections:as specified

MaterIalsBody: Carbon steels, stainless steelsseats: PTFe or other, as specified

Overview

saBo, seMPell saBo, seMPell saBo, seMPell

30 |

Professional management of user’s valve population data to increase efficiency and reduce overall maintenance costs

FeatUres• Dataintegritymanagement - Proven methodology for managing valve

servicing - Data interface with clients Maintenance

Management System (MMS) - inventory reductions through spares

rationalisation, etc• Valvecriticalityreview - Maintenance strategy development - Spares optimization analysis• Riskbasedinspection - Development of models for valve rBi

management and reporting• Inventorymanagement - Stock profiling - Component identification - Storage and logistics - Pre-event coordination - inventory reduction• Safetyvalveperformanceanalysis - Increased‘meantime’betweenservice

and/orfailure - verification against process conditions

Valve management Valve repair services and valve testing

training

a full service capability of testing and repair, for all valve types, from all sources

FeatUres• Valverepairservice - Safety valves (spring or pilot), control

valves, isolation valves and actuators - Fully trained and experienced work

force - access to OeM technical data and

support - iSO 9002 accreditation - Onshore, offshore, marine - Fully equipped mobile workshops,

approved for hazardous areas - Co-ordination and supervision of

shutdowns, start-ups, etc.• Fullrangeofsafetyvalvetestequipment - Suitable for flanged or screwed

connections - Suitable for operation on gas, liquid or

both - Manual or automatic clamping - Safety interlock systems - Customised systems available - Test pressures up to 10,000 psi

(690bar)• In-situsafetyvalvetestdevice - Set pressure verification without

removing valve from the process line - Suitable for most spring operated safety

relief valves

Comprehensive range of training courses on valve/actuatorrelatedsubjects

FeatUres• Trainingcoursesatcustomer’spremises

or at any of the Pentair facilities throughout europe, Middle east, africa

• Safetyvalves - Maintenance, for technicians - appreciation courses for supervisors

and managers - refresher courses - individually structured courses to

customer’s requirements• Isolationvalves,including: - ‘Tripleoff-settechnologyand

application - ‘Quarter-turn’selectioncriteriaand

application - ‘Safesampling’devices.Selection,

application and maintenance• Controlandactuation - electro (bus), hydraulic, pneumatic

interface devices. Selection, application and maintenance conditions

aFtermarket

valveS & CONTrOlS

| 31Overview

PentaIr ValVes & Controls

WWW.PENTAIR.COM/VALVESall Pentair trademarks and logos are owned by Pentair inc. all other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2012 Pentair inc. all rights reserved.

ALLGBR-09059-EN-1308

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