product manual section 20 - kestrel aluminium doors...

Kestrel Aluminium Systems Limited

Product Manual Section 20TB Commercial Door

Manual Version 23.0.1

© Kestrel Aluminium Systems TB Commercial door

Section 20 Contents

Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and

specifications without prior notice.

20.01.00

Sheet 1 01.11.14

Section 20.01 – Product Specification 20.01.01 sheet 1 Product specification

20.01.01 sheet 2 Product specification – Therm software images



Section 20.02 – Section ID 20.02.01 sheet 1 Section ID – KAS751

20.02.02 sheet 1 Section ID – KAS752, KAS753



20.02.05 sheet 1 Section ID – KAS764

20.02.06 sheet 1 Section ID – KAS756, KAS757, KAS589 (Ex KAS767), KAS766 and KAS631

20.02.07 sheet 1 Section ID – KAS758, KAS759, KAS760 and KAS761

20.02.08 sheet 1 Section ID – KAS765, KAS768 and KAS769

20.02.09 sheet 1 Section ID – KAS282, KAS467 and beads KAS631, 632, 633, 634, 635 and KAS636

20.02.10 sheet 1 Section ID – KAS772, KAS773 and KAS774 (Upvc profiles)

20.02.11 sheet 1 Section ID – Gaskets KAS471, 472, 473, 476, 477, 478 and KAS479

20.02.12 sheet 1 Section ID – KAS480, 480A, 481, 481A, 482, 482A, 583, 480.14B, 480.13B, 482.9B

Section 20.03 – Parts ID 20.03.01 sheet 1 Parts ID – KAS591-762 for use with KAS762 and KAS764

20.03.02 sheet 1 Parts ID – KAS591-763 for use with KAS763

20.03.03 sheet 1 Parts ID – KAS593-A and KAS593-P

20.03.04 sheet 1 Parts ID – KAS490.T01, 490.T02, 490.T03, 490.T04, 490.T05 and KAS490.T06

20.03.05 sheet 1 Parts ID – COC ID KAS573, KAS574 and KAS575

20.03.06 sheet 1 Parts ID – COC ID KAS561.E – End load arm

20.03.07 sheet 1 Parts ID – COC bottom pivot set and KAS537-SBKP

20.03.08 sheet 1 Parts ID – KAS504.H and KAS503-300

20.03.09 sheet 1 Parts ID – KAS505.P and KAS536.NPLL

20.03.10 sheet 1 Parts ID – KAS528T-T1, 528T-T2, 528T-T3, and KAS528T-T4

20.03.11 sheet 1 Parts ID – KAS570-B, KAS539-SBR and KAS539-SBE

20.03.12 sheet 1 Parts ID – KAS570-G

20.03.13 sheet 1 Parts ID – KAS537-SBKP

20.03.14 sheet 1 Parts ID – KAS529 90mm profile cylinders

20.03.15 sheet 1 Parts ID – KAS520 and KAS519.SA escutcheons

20.03.16 sheet 1 Parts ID – KAS582-FG and KAS582-STD end plugs

Section 20.04 – Parts ID – Glazing gaskets 20.04.01 sheet 1 Parts ID – Glazing thickness table part 1

20.04.02 sheet 1 Parts ID – Glazing thickness table part 2

Section 20.05 – Parts ID – screws 20.05.01 sheet 1 Parts ID – KAS494 screw variants for polyamide material


Section 20 Contents

Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and

specifications without prior notice.

20.01.00

Sheet 2 01.11.14

Section 20.06 – Typical details – Vertical sections 20.06.01 sheet 1 Typical door header bar and glazed fanlight at COC

20.06.02 sheet 1 Typical intermediate door rail

20.06.03 sheet 1 Typical door bottom rail and threshold

20.06.04 sheet 1 Typical door header bar and glazed fanlight

20.06.05 sheet 1 Typical door header bar and glazed fanlight – KAS578

20.06.06 sheet 1 Typical door bottom rail and threshold – KAS578

20.06.07 sheet 1 Typical door header bar and glazed fanlight – KAS443

20.06.08 sheet 1 Typical door bottom rail and threshold – KAS443

20.06.09 sheet 1 Typical door stile preparations – KAS578

Section 20.07 – Typical details – Horizontal sections 20.07.01 sheet 1 Typical door hinge mullion – Finger guard

20.07.02 sheet 1 Typical door hinge mullion – Finger guard. Elevation at top of door rail KAS762

20.07.03 sheet 1 Typical door hinge mullion – Finger guard. Elevation at bottom of door rail KAS763

20.07.04 sheet 1 Typical door locking mullion – Single door

20.07.05 sheet 1 Typical door meeting stiles – Double door

20.07.06 sheet 1 Typical door locking mullion – Single door showing pad handle

20.07.07 sheet 1 Typical door meeting stiles – Double door showing pad handles

20.07.08 sheet 1 Typical door hinge mullion – Finger guard – KAS578

20.07.09 sheet 1 Typical door locking mullion – Single door – KAS578

20.07.10 sheet 1 Typical door hinge mullion – Finger guard – KAS443

20.07.11 sheet 1 Typical door locking mullion – Single door – KAS443

Section 20.08 – Typical details – Horizontal sections 20.08.01 sheet 1 Threshold and glazing options

20.08.02 sheet 1 Door intermediate rail with KAS403 Letter plate

Section 20.09 – Typical details – KAS540 ultra line electric strike 20.09.01 sheet 1 Typical application on single door

20.09.02 sheet 1 Typical application on double door

Section 20.10 – Typical details – Automated sliding doors – Vertical sections 20.10.01 sheet 1 Typical section through door head detail

20.10.02 sheet 1 Typical section through door threshold/track detail

Section 20.11 – Typical details – Automated sliding doors – Horizontal sections 20.11.01 sheet 1 Typical section through door jamb detail – Sliding end

20.11.02 sheet 1 Typical section through door jamb detail – locking end (single slider)

20.11.03 sheet 1 Typical section through door meeting stiles

TB COMMERCIAL PIVOT DOORS:

TB Commercial Pivot Doors are designed for use as stand alone units or use in conjunction with the Thermal Framing System. Doors are pivoted with a finger guard hinge jamb only, and are suitable for all high traffic areas. The twin brush seal, woolpile weatherstripping together with an co-ordinated suite of profiles, covers the majority of entrance door requirements.

Materials:Aluminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN 12020-2: 2008

Finishes:

Mill finish

Etched and anodised to BS 3987: 1991 (01.06.2007) - Silver AA25 or colours on request.

Polyester Powder coat paint to BS EN 12206-1:2004. See separate list for standard colour range available.

Construction:Concealed extruded aluminium mechanical corner jointing cleats and midrail brackets are used.

Hardware:Door hardware is available to construct pivot doors with finger-guard door jamb stiles only. Automatic doors require bespoke operating gear supplied and commissioned by specialist contractors.

Double and single door sets have also met and passed the requirements of PAS24: 2012 with specialist lock/lock cylinders - See separate PAS24 product specifications and details.

Kestrel Aluminium Systems Limited supply as standard;Hook bolt & bar bolt dead locks & relevant face plates and armour strikes,Latch locks & relevant face plates, standard strikes or electric strikes,Profile cylinders to suit above - key variations possible, thumbturn options,Push bar exit devices - concealed rod, face fitted rod or push paddle types,Concealed overhead closer - end load,Letter plates,Pad and tubular handles, flush pulls,Flush bolts,

Other hardware options can be reviewed on request.

Glass, Glazing and Infil Panels:Doors are supplied with external vertical glazing rebate bead, external horizontal glazing rebate is integral to the door rail. Clip fit glazing beads are fitted internally. The system is designed to accept glazing of 24mm to 46mm thickness (insulating glass units or infil panels). Glazing to be carried out in strict accordance with BS 6262 and BS 6206 with particular attention being taken to risk areas, which would require safety glass.The system will also accommodate solid infil panels to customers own specification and supply.

TB Commercial door

TB Commercial Pivot Doors - Product Specification

KESTRELALUMINIUM SYSTEMS

2.01.0102.04.14Sheet 1

Kestrel Aluminium Systems©

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.


Thermal Performance – Therm Software images


20.01.01

Sheet 2 02.04.14

TB Commercial door - Typical header bar detail – Therm Version 5.2.14

TB Commercial door - Typical threshold detail – Therm Version 5.2.14




20.01.01

Sheet 3 02.04.14

TB Commercial door - Typical FG hinge jamb detail – Therm Version 5.2.14

TB Commercial door - Typical locking jamb detail – Therm Version 5.2.14




20.01.01

Sheet 4 02.04.14

TB Commercial door - Typical intermediate rail detail – Therm Version 5.2.14

Thermal data for frame elements (Uf) is independently validated by UKAS accredited testing facility. Psi (Ψ) and IGU Centre pane U-Value (Ug) data is provided by manufactures of insulated glass units (this data should also be validated in accordance with the relevant BS EN product standards by an accredited body) so overall U-Value to be calculated to the standard models for single and double doors as defined in BS EN 14351:2006. Resulting values can then be used on the relevant product DOP and CE Marking information. NB Psi and Ug performance data will vary according to the IGU inner and outer glass specification, cavity filling with air or gasses and edge spacer chosen, so ensure your calculation data accurately reflects the IGU products being used. Kestrel Aluminium Systems Limited is not responsible for the calculation of Psi and Ug data.

KAS751


© Kestrel Aluminium Systems

ALUMINIUM SYSTEMSKESTREL

Section and parts IDTB Commercial door

Scale 1:1

Sheet 1

20.02.01

Safety stile frame.

72

32

02.04.14

KAS752

KAS753




TB Commercial door

Scale 1:1

Sheet 1

20.02.02

Section and parts ID

Safety stile.

Flat safety stile.

60

83 70.5

70.5

60

77.2

5

02.04.14

KAS754

KAS755




TB Commercial door

Scale 1:1

Sheet 1

20.02.03


Lock stile.

Slave stile.

71.5

70.5

60

71.5

70.5

60

02.04.14

KAS762

KAS763

*1No KASP994inverted to giveclearance.




TB Commercial door

Scale 1:1

Sheet 1

20.02.04


8512

0

70

Top rail.

Bottom rail.10

065

02.04.14

KAS764




TB Commercial door

Scale 1:1

Sheet 1

20.02.05


Intermediate rail.

140

100

70

02.04.14

KAS756

KAS766KAS631

KAS767

KAS757




TB Commercial door

Scale 1:1

Sheet 1

20.02.06

Section and parts ID56

20

97

100

4 23.5

20

Door header bar.

Thermally brokenheader plate.

Header rebatebead.

Plain header plate soldas a component partKAS589

02.04.14

KAS758

KAS759

KAS760

KAS761




TB Commercial door

Scale 1:1

Sheet 1

20.02.07

Section and parts ID15

1515

100

100

15

100

115

Ramp threshold.

Square back threshold.

Square threshold.

Extended squarethreshold.

02.04.14

KAS768

KAS769

KAS765




TB Commercial door

Scale 1:1

Sheet 1

20.02.08


Vertical rebate bead.

Security vertical rebate bead.

CVR stile.

71.5

70.5

60

20

20

44

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.02.09


13.5

17.5

KAS631

23.5

2020

20

17.5

20

13.5

2020

23.5

7 7

KAS633

KAS635

KAS632

KAS634

KAS636

KAS282Standard 7mm

KAS467Standard 7mm

external gasket internal gasket

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.02.10


KAS772Brush carrier.

KAS773Lock stile trim.

KAS774Slave stile trim.

Black rigid uPVC profiles.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.02.11

Section and parts IDNB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.

KAS471Alternative 5mmexternal gasket.


KAS476Alternative 5mminternal gasket.





02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.02.12


KAS480Base - 6.7mmPile - 9mm

KAS480ABase - 6.7mmPile - 12mm

KAS481Base - 11mmPile - 9mm

KAS481ABase - 11mmPile - 13mm

KAS482Base - 4.8mmPile - 6mm

KAS482ABase - 4.8mmPile - 9mm

KAS58313mm Brush

02.04.14

KAS482.9B - 4.8mm base, 9mm pileBLACK - Woolpile with weather fin



Alternative black woolpile with weather fin

Standard grey premier density woolpile - No weather fin




TB Commercial door

Scale 1:1

Sheet 1

20.03.01


29.5

29.5

Rail cleats fabricated from KAS591-SL.

KAS591-762Intermediate rail cleat.8No Required per rail.1No KAS495-F16 &1No KAS495-D16 per cleat.

KAS495-D16

KAS495-F16

KAS591-762Top rail cleat.4No Required per rail.2No KAS495-F16 &1No KAS495-D16 per cleat.

Top rail isKAS762.

Intermediate rail isKAS764.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.02


58.5

KAS591-763Bottom rail cleat.2No Required per rail.2No KAS495-F16 &2No KAS495-D16 per cleat.

Rail cleats fabricated from KAS591-SL.

KAS495-D16

KAS495-F16

02.04.14

Bottom rail isKAS763.




TB Commercial door

Scale 1:2

Sheet 1

20.03.03


Carrier fabricatedfrom KAS593-SL

KAS593-ACOC top arm carrier plateinstalled within KAS762 rail

233

126

58

KAS593-PPivot plate installed withinKAS763 rail using 4No M6x15Rd Hd A2 St St machine screws.

using 6No M5x12 Rd Hd A2St St machine screws.

Fabricator supply.

Fabricator supply.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.04


KAS490.T01Flat safety stile sealing block10mm thick.

KAS490.T03Safety stile sealing block10mm thick.

KAS490.T05Small pocket sealing block14mm thick.

KAS490.T02Radiused pocket sealing block14mm thick.

KAS490.T04Square pocket sealing block14mm thick.

KAS490.T06Large pocket sealing block14mm thick.

02.04.14

KAS574.2NHO-E

KAS574.3NHO-E

KAS574.3HO-E

KAS574.4NHO-E

KAS574.4HO-E

4 NHO End Load

- DUMMY End Load

4

3

HO

NHO

3

2

HO

NHO

End Load

End Load

End Load

End Load

Closer Identification Numbers26 = Size 2 Hold Open

46 = Size 4 Hold Open36 = Size 3 Hold Open

KAS No.

KAS574.2HO-E

KAS573.NHO-E

35

25 = Size 2 Non-Hold Open35 = Size 3 Non-Hold Open45 = Size 4 Non-Hold Open

HO90°

25 06

Date of Manufacturee.g. 2506 = Week 25 Year 2006

2

Adj.

HO

NHO

Size Function

End Load

Arm

KAS573

Adjustable Closer

Dummy Closer

KAS575

KAS574

Transom Closer




TB Commercial door

Scale NA

Sheet 1

20.03.05


KAS573.HO-E Adj. HO

End Load

End Load

KAS575E

3

4

2

strengthSpring

950mm

1100mm

850mm

door widthMaximum

2500mm

door heightMaximum

60Kg

80Kg

40Kg

door weightMaximum

2500mm

2500mm

If either the width or weightcriteria are exceeded thenthe next size up should beused.Do not exceed any of the maximum limits set!

Note:

02.04.14

(Finger guard door jamb)

Description

End Load ArmKAS561.E

End Load Drive Arm

KAS No.




TB Commercial door

Scale NA

Sheet 1

20.03.06


NB End load top arm typically supplied as part of KAS573 code.

Order KAS561.E as repair or replacement part only.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.07


Bottom pivot post supplied as part ofa concealed overhead closure kit byKestrel.

Bottom pivot shoe supplied as part ofa concealed overhead closure kit byKestrel.

KAS537-SBKP2mm Satin stainless steel.(detailed elsewhere)

02.04.14

Bottom pivot tap plate supplied as part ofa concealed overhead closure kit byKestrel.




TB Commercial door

Scale 1:1

Sheet 1

20.03.08


KAS504.HAdams Rite MS2200deadlock.

KAS503-300Adams Rite Sentinel 6deadlock.

30 30

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.09


KAS505.PAdams Rite MS4750deadlatch.

KAS536 NPLLNemef 9600latch lock.

28

30

02.04.14

Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.



TB Commercial door

Scale 1:1

Sheet 1

20.03.10


KAS528T.T1

Adams Rite and Nemef locktab, 2No per lock.

KAS528T.T2

Recessed electric strike locktab, 2No per lock.

Stainless steel.

Stainless steel.

KAS528T.T3

Recessed electric strike locktab, 2No per lock.

Stainless steel.

KAS528T.T4

Lock case packing washersused as required.

Stainless steel.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.11


KAS570-BFace mountedFlush bolt.

Shoot bolt rod.M8 allthread @ 240mmlong and M8 locknut.

KAS539-SBEShoot bolt endmounted on allthread.

Fabricator to produceitem using KAS539-SBR.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.12


KAS570-GStandard door shoot boltguide.2No Per stile.

5125.5

40

15

Guide secured into aluminium profile via1No M5x15 machine screw at centre shown.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.13


Shoot bolt keep

KAS537-SBKP2mm Satin stainless steel.

This item doubles up as a load spreaderwasher to the bottom pivot and threshold

Note:

junction with the same KAS reference.In both locations the washer is retained by2No M5x15 Csk Hd A2 St St machine screws.

02.04.14

90

45 45

90

45 45

4510

55

Double key cylinder




TB Commercial door

Scale 1:1

Sheet 1

20.03.14


KAS529-CPKey differs cylinder (KD)

KAS529-CP-AKAAll keyed alike cylinders (AKA)

KAS529-CP-KA22No Keyed alike cylinders (KA2)

Single key & thumb turn cylinderKAS529-CTKey differs cylinder (KD)

KAS529-CT-AKAAll keyed alike cylinders

KAS529-CT-KA22No Keyed alike cylinders

Single key cylinderKAS529-HCPKey differs cylinder (KD)

KAS529-HCP-AKAAll keyed alike cylinders (AKA)

KAS529-HCP-KA22No Keyed alike cylinders (KA2)

(AKA)

(KA2)

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.15


Screw on escutcheon

KAS520.MMill finish escutcheon

KAS520.NANatural anodised escutcheon

Csk Hd machine screws.Fabricator supply.

Escutcheon fixed with 2No M5x12

KAS520.WPPC white escutcheon

KAS520.BPPC black escutcheon

Self adhesive escutcheon

KAS519.SANatural anodised escutcheon

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.03.16


Safety stile end plugs.(Sold as pairs)

KAS582-FG

Slave stile end plug.(Sold individually)

KAS582-STD

02.04.14




TB Commercial door

Scale NA

Sheet 1

20.04.01


KAS2827mm thick

KAS4677mm thick

KAS4715mm thick

KAS4733mm thick

Exte

rnal

gas

ket.

KAS4765mm thick

KAS4774mm thick

KAS4783mm thick

KAS4792mm thick

Internal gasket.

KAS634

KAS633

KAS632

KAS631

42

KAS2827mm thick

KAS4677mm thick

KAS4715mm thick

KAS4733mm thick

Exte

rnal

gas

ket.

KAS4765mm thick

KAS4774mm thick

KAS4783mm thick

KAS4792mm thick

Internal gasket.

48

NB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.

30 mminfil

28 mminfil

31 mminfil

32 mminfil

33 mminfil

32 mminfil

30 mminfil

33 mminfil

34 mminfil

35 mminfil

34 mminfil

32 mminfil

35 mminfil

36 mminfil

37 mminfil

36 mminfil

34 mminfil

37 mminfil

38 mminfil

39 mminfil

38 mminfil

36 mminfil

39 mminfil

40 mminfil

41 mminfil

40 mminfil

38 mminfil

41 mminfil

42 mminfil

43 mminfil

02.04.14

KAS636

KAS635

52




TB Commercial door

Scale NA

Sheet 1

20.04.02


KAS2827mm thick

KAS4677mm thick

KAS4715mm thick

KAS4733mm thick

Exte

rnal

gas

ket.

KAS4765mm thick

KAS4774mm thick

KAS4783mm thick

KAS4792mm thick

Internal gasket.

40 mminfil

38 mminfil

41 mminfil

42 mminfil

43 mminfil

42 mminfil

40 mminfil

43 mminfil

44 mminfil

45 mminfil

44 mminfil

42 mminfil

45 mminfil

46 mminfil

47 mminfil

NB - Due to extrusion and glass build up tolerances, as well as unit specification not being astandard 28mm thickness, other thicknesses can be accommodated by using alternative beadsand the gaskets detailed below. Also, it may be prudent to take alternative gaskets to site toavoid glazing delays for the reasons already stated.

02.04.14




TB Commercial door

Scale 1:1

Sheet 1

20.05.01


KAS494.16Polyamide screws.



02.04.14

KAS631

KAS631

8

2056

20

28

7

23.5

7

4

85

4

65

14




Vertical section through door head and closure rail.TB Commercial door

20.06.01Scale 1:1

Sheet 1

KAS766

KAS756

KAS589

KAS762

KAS494.16

Door header bar housing concealedoverhead closure, complete with18mm spindle.

Glazedfanlight.

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

Top pivot arm and bracketryfixed to fixing plate withinhead cavity of door rail.

KAS219

KAS219 Weather bar to run full widthof header bar and both vertical outerframe bars for maximum protection.

LC

LC

KA

S471

KA

S476

KA

S282

KA

S467

KAS593-A

KAS721 KAS751

KAS762

KAS766

02.04.1470

KAS631

20

14




Vertical section through intermediate door rail.TB Commercial door

Scale 1:1

Sheet 1

KAS631

2010

0

14

140

4 23.528

7 7

KAS764

KAS494.16

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.LC

KA

S282

KA

S467

KA

S282

KA

S467

20.06.0202.04.14

KAS631

20

28

7

23.5

7

4

20

Woolpile running full width of door leaf.




Vertical section through door bottom rail and threshold.TB Commercial door

Scale 1:1

Sheet 1

964

7

14

120

15

7 KAS482A

KAS763

KAS758

KAS494.16

KAS494.16

Drainedthreshold

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

Bottom pivot housing fixedto fixing plate within thebottom cavity of door rail.

Door stile cut 4mm short of undersideof door bottom rail to take PVC end plugto allow woolpile to run full width.

Drainage slot

Stile end plug

FFL

LC LC

KA

S282

KA

S467

KAS772

KAS593-P

KAS721 KAS751

KAS763

KAS537-SBKP

20.06.03

7055

02.04.14

KAS631

KAS631

8

2056

20

28

7

23.5

7

4

85

4

65

14




Vertical section through door head rail.TB Commercial door

Scale 1:1

Sheet 1

KAS766

KAS756

KAS762

KAS494.16

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

KAS757KAS219

Between either concealed overhead closuresor closure and outer frame fit KAS757 thermallybroken plate closure.

LC

KA

S282

KA

S467

KA

S471

KA

S476

20.06.0402.04.14

KAS631

KAS631

8

2056

20

28

7

23.5

7

4

85

4

65

14




Vertical section through door head rail - KAS578.TB Commercial door

Scale 1:1

Sheet 1

KAS766

KAS756

KAS762

KAS494.16

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

KAS757

KAS219

Between either concealed overhead closuresor closure and outer frame fit KAS757 thermallybroken plate closure.

KA

S28

2

KA

S46

7

KA

S47

1

KA

S47

6

20.06.0502.04.14

Top trip btacketfixed to header bar.

37

37

20

26

Shoot bolt keep centredon stile CVR shootbolt.

KAS756

KAS757

12

17

9

32

CVR actuator prep intop of CVR style.

CVR guide in topof KAS765 stile.

910

KAS631

20

28

7

23.5

7

4




Vertical section through door bottom rail and threshold - KAS578.TB Commercial door

Scale 1:1

Sheet 1

964

14

120

15

7 KAS482A

KAS763

KAS761

KAS494.16

KAS494.16

Drainedthreshold

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

Stile end plug

FFL

KA

S28

2

KA

S46

7

KAS772

KAS537-SBKP

20.06.0602.04.14

32

7

10 9

14

22 29

51

104

13 13

CVR guide prep inbottom of CVR stile.

Shoot bolt keep centredon stile CVR shootbolt.

KAS631

5685

414




Vertical section through door head rail - KAS443.TB Commercial door

Scale 1:1

Sheet 1

KAS756

KAS762

KAS494.16

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

KAS757KAS219

KA

S28

2

KA

S46

7

20.06.0702.04.14

14.25

49

32

Top or rod shootdetail.

Intermediate rodguide bracket.

Exidor 500 2401Aluminium top trip keep.

KAS756

KAS762

KAS631

28

7

23.5

7

4




Vertical section through door bottom rail and threshold - KAS443.TB Commercial door

Scale 1:1

Sheet 1

4

14

120

15

7 KAS482A

KAS763

KAS761

KAS494.16

KAS494.16

Drainedthreshold

Lin

e o

f ve

rtic

al f

ram

e b

ehin

d.

Stile end plug

FFL

KA

S28

2

KA

S46

7

KAS772

KAS537-SBKP

20.06.0802.04.14

32

7

13 13

Shoot bolt keep centredon surface mounted stile rod.

16 206

16

25

25

Exidor 500 bottom shootand guide.

Exidor 500 P1301 keep plate

19 19

Exidor 500 bottomguide prep.




Stile preps for KAS578 - (Axim 7085 device).TB Commercial door

Scale 1:1

Sheet 1

20.06.0902.04.14

32

KAS727KAS721

Main unit - fixing detailSlave unit - fixing centres

840

160

32

88

160

21

KAS727KAS721

KAS480A

KAS727

KAS753

KAS752

KAS480A

10

55 70 20 20

14

KAS751

KAS631




Horizontal section through anti-finger trap door stile.TB Commercial door

Scale 1:1

Sheet 1

165

Glazedsidescreen.

Outer verticalframe.

Anti-finger trapprofile.

Anti-finger trap single action, open out,stile shown (KAS753) with double actionstile (KAS752) shown dashed.

Door leaf.

Line of threshold below.


LCLC

KAS476

KAS471

KAS282

KAS467

KAS768

20.07.0102.04.14

KAS727KAS721

KAS480A

KAS727

KAS480A

KAS751




Horizontal section showing layout to the top of the door leaf.TB Commercial door

Scale 1:1

Sheet 1

KAS593-A

Glazedsidescreen.

KAS752


Anti-finger trapprofile. Door leaf.




Top pivot arm and bracketryfixed to fixing plate withinhead cavity of door rail.

10

55 70 20 Overall door rail width

Drainagehole

LCLC

KAS476

KAS471

20.07.0202.04.14

KAS727KAS721

KAS480A

KAS727

KAS480A

KAS751




TB Commercial door

Scale 1:1

Sheet 1

Horizontal section showing layout to the underside of the door leaf.

KAS593-P

11mm Drainage hole drilled throughbottom rail holes to ensure continuity of drainage detail.Glazed

sidescreen.

KAS752




Bottom pivot housing fixedto fixing plate within thebottom cavity of door rail.

Line of header bar above.

Line of header bar above.

10

55 70 20 Overall door rail width

LCLC

KAS476

KAS471

KAS772

20.07.0302.04.14

KAS480A

KAS480A

KAS727KAS721

KAS727

KAS754KAS631




Horizontal section through lock style, single door.TB Commercial door

20.07.04Scale 1:1

Sheet 1

KAS494.25

KAS729

KAS282

KAS467

KAS476

KAS471

5560

5

20

14

140

KAS768

20 60

Glazedsidescreen.

Door leaf.

Line of horizontal frame below.




LC

Handles omitted for detail clarity.

For further lock types and detailsrefer to fabrication drawings.

Adams Rite MS2200 Hook lock

prof

ile c

ylin

der

90m

m E

uro

KAS520

KAS520

30

KAS728

KAS728 pocket closure profilecan be fitted in lieu of KAS729,if required.

02.04.14




Horizontal section through meeting stiles, double door.TB Commercial door

20.07.05Scale 1:1

Sheet 1

KAS60

KAS60 Applied rebate profile canbe fitted to improve weatheringon a single action double door set.

KAS480A

KAS755KAS631 KAS631

KAS282

KAS467

KAS282

KAS467

KAS768 KAS768

Master door leaf. Slave door leaf.

KAS754

KAS480A



60

5

20

14

60 20

14

165

60 6020 20


LC



prof

ile c

ylin

der

90m

m E

uro

KAS520

KAS520

30

KAS570-B

02.04.14

KAS480A

KAS480A

KAS727KAS721

KAS727

KAS754KAS631




Horizontal section through showing pad handles to a single door.TB Commercial door

Scale 1:1

Sheet 1

KAS494.25

KAS729

KAS282

KAS467

KAS476

KAS471

KAS768

Glazedsidescreen.

Door leaf.





KAS401/2

KAS401/2

15

Vertical position of pad handles (KAS401 & KAS402)

There is NO criteria set within the Building RegulationsApproved Document M with regards to positioningof handles. Therefore, we would suggest you refer to theBuilding's Access Statement for clarification.Alternatively, follow the guildlines for handrails withtheir position being between 900mm & 1100mm abovefinished floor level.

Pad handles (KAS401 & KAS402)

KAS401 Pad handle is 200mm long and is securedwith 2No M6x94mm studs and dome nuts (supplied)

KAS402 Pad handle is 300mm long and is sucuredwith 2No M6x94mm studs and dome nuts (supplied)at 250mm centers.

at 150mm centers.



prof

ile c

ylin

der

90m

m E

uro

KAS520

KAS520

20.07.0602.04.14

KAS482

KAS480A

KAS755KAS631 KAS631




TB Commercial door

Scale 1:1

Sheet 1

KAS282

KAS467

KAS282

KAS467

KAS768 KAS768



Line of threshold below.KAS60

KAS754

15 15

KAS401/2

KAS401/2

KAS401/2

KAS401/2


Vertical position of pad handles (KAS401 & KAS402)

There is NO criteria set within the Building RegulationsApproved Document M with regards to positioningof handles. Therefore, we would suggest you refer to theBuilding's Access Statement for clarification.Alternatively, follow the guildlines for handrails withtheir position being between 900mm & 1100mm abovefinished floor level.

Pad handles (KAS401 & KAS402)

KAS401 Pad handle is 200mm long and is securedwith 2No M6x94mm studs and dome nuts (supplied)

KAS402 Pad handle is 300mm long and is sucuredwith 2No M6x94mm studs and dome nuts (supplied)at 250mm centers.

at 150mm centers.

Horizontal section through showing pad handles to a double door.

KAS754



prof

ile c

ylin

der

90m

m E

uro

KAS520

KAS520

20.07.0702.04.14

KAS727KAS721

KAS480A

KAS727

KAS753

KAS480A

10

55 70 20 20

14

KAS751

KAS631




Horizontal section through anti-finger trap door stile - KAS578.TB Commercial door

Scale 1:1

Sheet 1

165

Glazedsidescreen.



Door leaf.



KAS476

KAS471

KAS282

KAS467

KAS768

20.07.0802.04.14

Axim PR7085 exit devicewith full width push bar.

Axim PR7085 exit only,NO entry!

KAS578

KAS480A

KAS480A

KAS727KAS721

KAS727

KAS765

KAS631




Horizontal section through lock style, single door - KAS578.TB Commercial door

20.07.09Scale 1:1

Sheet 1

KAS494.25

KAS729

KAS282

KAS467

KAS476

KAS471

5560

5

20

14

140

KAS768

Glazedsidescreen.

Door leaf.





02.04.14

Axim PR7085 exit devicewith full width push bar.(Paddle option shown dotted)

Axim PR7085 exit only,NO entry!

28

Axim PR7085 exit devices can also beused on a double door set as the doorleaves operate independently simplymirror the fitting over.

KAS578

KAS727KAS721

KAS480A

KAS727

KAS753

KAS480A

10

55 70 20 20

14

KAS751

KAS631




Horizontal section through anti-finger trap door stile - KAS443.TB Commercial door

Scale 1:1

Sheet 1

165

Glazedsidescreen.



Door leaf.



KAS476

KAS471

KAS282

KAS467

KAS768

20.07.1002.04.14

Exidor 500 exit devicewith full width push bar.

Exidor 500 exit andexternal entry overide.

KAS443

KAS480A

KAS480A

KAS727KAS721

KAS727

KAS754KAS631




Horizontal section through lock style, single door - KAS443.TB Commercial door

20.07.11Scale 1:1

Sheet 1

KAS494.25

KAS729

KAS282

KAS467

KAS476

KAS471

KAS768

Glazedsidescreen.

Door leaf.





02.04.14

leaves operate independently, simplymirror the fitting over.

Exidor 500 exit andexternal entry overide.

Exidor 500 exit devicewith full width push bar.

used on a double door set as the doorExidor 500 exit devices can also be

KAS443

KAS759

KAS760

KAS761

KAS631

Glazing option:28mm glazing - KAS631 or KAS632 beads together with KAS282 & KAS467 gaskets.Overall size and weight limits must not beexceeded.

KAS636

KAS633

KAS632

KAS635

KAS634

34mm glazing - KAS633 or KAS634 beads together with KAS282 & KAS467 gaskets.

38mm glazing - KAS635 or KAS636 beads together with KAS282 & KAS467 gaskets.

2020

20

13

Alternative brush piles.

Glazing option:

Overall size and weight limits must not beexceeded.

Glazing option:

Overall size and weight limits must not beexceeded.




Threshold and glazing options.TB Commercial door

20.08.01Scale 1:1

Sheet 1

KA

S282

KA

S467

KA

S282

KA

S282

KA

S467

KA

S467

KAS772

KAS494.16

KAS494.16

KAS494.16

KAS494.16

KAS494.16

KAS494.16

Regardless of threshold type theyare all drained in the same manner.30x6 slots draining both inner and outer drainage channel at both endswith only the outer drainage channeldrained at all intermediate locations.

All intermediate locations should beplaced symmetrically about thecenter of the door and at maximum 600mm Ctrs.

KAS19

Square back thresholds can becoupled with other Kestrel thresholdsto provide extended thresholddetails if required.

LC

KAS583

KAS772

KAS537-SBKP

KAS772

KAS537-SBKP

KAS772

KAS593-P

KAS537-SBKP

KAS593-P

KAS593-P

02.04.14

KAS631

20

14




Letter plate into an intermediate door rail.TB Commercial door

Scale 1:1

Sheet 1

KAS631

2010

0

14

140

4 23.528

7 7

KAS764

KAS494.16

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

20.08.02

LC70

KAS403KAS403 Letter plate inserted into prep andsecured using Dia 4 x 70 Csk Hd woodscrews.

KA

S282

KA

S467

KA

S282

KA

S467

02.04.14

KAS480A

KAS480A

KAS727KAS721

KAS727

KAS754KAS631




TB Commercial door

20.09.01Scale 1:1

Sheet 1

KAS282

KAS467

KAS476

KAS471

5560

5

20

14

KAS768

20 60

Glazedsidescreen.

Door leaf.



KAS724

22.5

162.5

27

1

27

Horizontal section through lock stile with electric strike, single door.LC

Access control latching provided by Adams Rite4710 or 4750 deadlatch and Adams Rite LEK7400electric strike complete with LEK7400-06 subcoverextension of 27mm (54mm to center of strike)

Prep note.Strike to be set out 1mm inside centerline toremove the need of routing KAS721.


KAS540.06

02.04.14

KAS480A

KAS754 KAS755KAS631 KAS631




Horizontal section through meeting stiles with electric strike, double door.TB Commercial door

20.09.02Scale 1:1

Sheet 1

KAS282

KAS467

KAS282

KAS467

60

5

20

14

KAS768

60 20

14

KAS768

165

60 5 6020 20




827

KAS482 or KAS460

KAS60


LC

Access control latching provided by Adams Rite4710 or 4750 deadlatch and Adams Rite LEK7400electric strike complete with LEK7400-50 subcoverextension of 8mm (35mm to center of strike)


KAS540.50

KAS480A

KAS540.50

02.04.14

KAS631

20

28

7

23.5

7

4

85

65

14




Vertical section through door head and closure rail.TB Commercial door

20.10.01Scale 1:1

Sheet 1

KAS762

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

KAS726

KAS718

KA

S282

KA

S467

02.04.14

KAS728

KAS631

20




Vertical section through door bottom rail and threshold.TB Commercial door

20.10.02Scale 1:1

Sheet 1

964

14

120

KAS482A

KAS763

KAS494.31

KAS494.16

Line

of v

ertic

al fr

ame

behi

nd.

Line

of v

ertic

al fr

ame

behi

nd.

External FFL

&KAS494.16

7 KAS555

KAS19KAS19

Modified. 7

284 23.5

7 7

964

120

KAS482A7 KAS555

KAS19

Modified.

KAS86

7 Internal FFL

External FFL

Internal FFL

Alternative threshold detail forflush (raised) internal floor level.

KA

S282

KA

S467

KAS772

KAS772

02.04.14




TB Commercial door

20.11.01Scale 1:1

Sheet 1

Horizontal section through auto slide frame and jamb.LC

KAS727KAS721

KAS727Glazedsidescreen.

10

55

KAS631

KAS38

Alternative dual colour detail.

2mm Closure pressing finished to matchexternal surfaces and applied to cloakvisible internal finish externally.

Back edge style of moving door leaf. Door shown in the closed position.

To b

e de

term

ined

by

auto

doo

r sup

plie

r.

LC

LC

KAS38

Line of internal threshold below.

Line of threshold junction below.

Line of external threshold below.

KAS728

02.04.14




TB Commercial door

20.11.02Scale 1:1

Sheet 1


KAS727KAS721

KAS727

Glazedsidescreen.

10

55

To b

e de

term

ined

by

auto

doo

r sup

plie

r.

LC

KAS480A

KAS480A

KAS754KAS631

KAS282

KAS467

KAS768

LC Alternative dualcolour detail.

2mm Closure pressing finished to matchexternal surfaces and applied to cloakvisible internal finish externally.


prof

ile c

ylin

der

90m

m E

uro

KAS5

KAS1

KAS5

KAS1

Door shown in the closed position.




KAS520

KAS520

KAS728

02.04.14




TB Commercial door

20.11.03Scale 1:1

Sheet 1


KAS631

KAS480A

KAS480A

KAS754KAS631

KAS282

KAS467

KAS768

Door leaf.

LC

KAS754


prof

ile c

ylin

der

90m

m E

uro

KAS494.16

Door leaf.




KAS520

KAS520

KAS282

KAS467

02.04.14

product manual section 20 - kestrel aluminium doors...

Documents