product manual section 12 -...

Kestrel Aluminium Systems Limited

Product Manual Section 1260mm Polyamide Window System

Manual Version 23.0.1

© Kestrel Aluminium Systems Polyamide Window System

Section 12 Contents

Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and

specifications without prior notice.

12.01.00

Sheet 1 01.11.14

Section 12.01 – Product Specification 12.01.01 sheet 1 60mm Window System – Product Specification

12.01.01 sheet 2 60mm Window System – Product Specification

12.01.01 sheet 3 Thermal performance – Therm software images

12.01.01 sheet 4 Thermal performance – Therm software images

12.01.01 sheet 5 Section properties

Section 12.02 – Profile Identification 12.02.01 sheet 1 Profile ID – KAS661, 662, 663 and KAS664

12.02.02 sheet 1 Profile ID – KAS665 and KAS666



12.02.04 sheet 2 Profile ID – KAS670


12.02.06 sheet 1 Profile ID – KAS654

12.02.07 sheet 1 Profile ID – KAS621, 623, 624 and KAS625

12.02.07 sheet 2 Profile ID – KAS626 and cill end plates

12.02.07 sheet 3 Profile ID – KAS215, 216 and KAS217

12.02.07 sheet 4 Profile ID – KAS229 PW/PB 57, KAS229 PB/PW 131 injection moulded end plates

12.02.07 sheet 5 Profile ID – KAS622 and KAS629 one piece polyamide cills


12.02.09 sheet 1 Profile ID – Glazing beads

12.02.10 sheet 1 Profile ID – Rigid PVC profiles and gaskets

12.02.11 sheet 1 Parts ID – Corner cleat options and assembly items

12.02.11 sheet 2 Parts ID – Fixing screws and fixing lug

12.02.11 sheet 3 Parts ID – Drain cover, locking wedges, setting blocks and trickle vents

12.02.12 sheet 1 Hardware ID – KAS228 and KAS232

12.02.12 sheet 2 Hardware ID – KAS240 and KAS241 handles

12.02.12 sheet 3 Hardware ID – KAS243N, KAS243 and KAS245

12.02.12 sheet 4 Hardware ID – KAS246-T and KAS246-S

12.02.12 sheet 5 Hardware ID – KAS246 Friction hinges

12.02.12 sheet 6 Hardware ID – KAS247-T and KAS247-S

12.02.12 sheet 7 Hardware ID – KAS247 Friction hinges

12.02.12 sheet 8 Hardware ID – KAS251-10 restrictor

Section 12.03 – Typical details (internally bead vent and fixed lights)

12.03.01 sheet 1 Typical details – KAS661/668 – Vertical sections


12.03.02 sheet 1 Typical details – KAS661/668 – Horizontal sections



12.03.05 sheet 1 Typical details – KAS661/666/668 – Vertical sections


12.03.06 sheet 1 Typical details – KAS661/666/668 – Horizontal sections

Section 12.04 – Typical details (internally bead vent and externally beaded fixed lights) 12.04.01 sheet 1 Typical details – KAS661/668 – Vertical sections




Section 12 Contents




12.01.00

Sheet 2 01.11.14

Section 12.05 – Typical details (externally bead vent and externally beaded fixed lights) 12.05.01 sheet 1 Typical details – KAS661/669 – Vertical sections









Section 12.06 – Typical details (TBT open in vent type) 12.06.01 sheet 1 Typical details – KAS661/667 – Vertical sections

12.06.02 sheet 1 Typical details – KAS661/667 – Horizontal sections (Handle side)

12.06.02 sheet 2 Typical details – KAS661/667 – Horizontal sections (Hinge side)






12.06.07 sheet 1 Typical details – KAS661/667/652 – Horizontal sections (Hinge/Hinge)

12.06.07 sheet 2 Typical details – KAS661/667/652 – Horizontal sections (Handle/Hinge)

12.06.07 sheet 3 Typical details – KAS661/667/665 – Horizontal sections (Handle/Handle)

12.06.07 sheet 4 Typical details – KAS661/665/652 – Horizontal sections (Handle/Handle)

Section 12.07 – Typical details - Cills 12.07.01 sheet 1 Typical details – KAS621/624 Cill section

12.07.02 sheet 1 Typical details – KAS216 Cill section

Section 12.08 – Typical details – Corner post 12.08.01 sheet 1 Typical details – 90° external corner arrangement

12.08.02 sheet 1 Typical details – 90° external corner arrangement

Section 12.09 – Typical details – Flush coupling KAS652 12.09.01 sheet 1 Typical details – Flush coupling mullion

12.09.02 sheet 1 Typical details – Flush coupling transom

Section 12.10 – Typical details – Trickle vents KAS231 12.10.01 sheet 1 Typical details – Trickle vent KAS663/652

12.10.01 sheet 2 Typical details – Trickle vent KAS663

12.10.01 sheet 3 Typical details – Trickle vent KAS663/668

12.10.01 sheet 4 Typical details – Trickle vent KAS661/666/668




Section 12 Contents




12.01.00

Sheet 3 01.11.14

Section 12.11 – Typical details – Drip bar KAS219 12.11.01 sheet 1 Typical details – Drip bar KAS219 on KAS661/668 and KAS661/669

12.11.01 sheet 2 Typical details – Drip bar KAS219 on KAS662/668 into curtain wall

12.11.01 sheet 3 Typical details – Drip bar KAS219 on KAS663/668 and KAS663/669

Section 12.12 – Typical details – Butt hinge KAS228 12.12.01 sheet 1 Typical details – KAS228 on KAS661/669

12.12.02 sheet 1 Typical details – KAS228 on KAS661/668

12.11.03 sheet 1 Typical details – KAS228 on KAS661/666/668

Section 12.13 – Typical details – Folding openers 12.13.01 sheet 1 Typical details – KAS228 on KAS661/668

12.13.02 sheet 1 Typical details – KAS228 on KAS661/669

Section 12.14 – Fixing lug 12.14.01 sheet 1 Fixing lug KAS488-150

12.14.01 sheet 2 Fixing lug KAS230-LUG

Section 12.15 – KAS251-10 12.15.01 sheet 1 Restrictor KAS251-10 on KAS661/668

12.15.02 sheet 1 Restrictor KAS251-10 on KAS661/669

Section 12.16 – Locking wedges 12.16.01 sheet 1 KAS489 Locking wedges on KAS661/668 and KAS661/669

12.16.02 sheet 1 KAS252 BS 7950 Hinge Protector for use with KAS668 vent

Section 12.17 – Glazing bead options 12.17.01 sheet 1 KAS631, 632, 633 and KAS634

12.17.01 sheet 2 KAS635 and KAS636

Section 12.18 – Pressure fit bead profiles 12.18.01 sheet 1 Profile ID - KAS671, 672, 673 and KAS637



12.18.04 sheet 1 Typical details – KAS671/672/673 – horizontal sections

12.18.05 sheet 1 Typical details – KAS671/672/673 – horizontal sections

12.18.06 sheet 1 Typical details – Glazing for 28mm igu only

Polyamide Window System

Product Specification

KESTRELALUMINIUM SYSTEMS

12.01.0101.10.10Sheet 1

Kestrel Aluminium Systems©

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.


Product Description

The Kestrel 60mm Polyamide Window System is designed for residential and commercial use.The suite of both externally and internally beaded profiles will allow construction of the most common types of top and side hung open-out vents, tilt before turn and open in bottom or side hung vents and fixed lights as individual or composite window styles.The system can be externally (open out casement vents) beaded or internally (TBT vents and casement vents with adapter used) beaded.The system is designed generally in accordance with BS 4873: 2004 and uses 24mm PA66 GF25 polymide thermal break.

Polyamide thermal break allows for single or dual colour options

Please note dual colour choice will incurr additional cost surcharges

Frame profiles are typically 60mm deep, odd leg and curtain wall outer frames are also available. Square or bevel beads are standard. A range of cill sections, corner posts and couplers compliment the range.

Materials:Aluminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN 12020-2:2008

Finishes:Mill finishEtched and anodised to BS 3987: 1991 (01.06.2007) - Silver AA25 or colours on request.Polyester Powder coat paint to BS EN 12206-1:2004. See separate list for standard colour range available.


Product Specification


12.01.0101.10.10Sheet 2




Construction:Frame joints are mitre cut, sealed and jointed using aluminium EN1706 AC-46100D die cast mechanical corner cleats and aluminium UNI 5076 die cast mechanical corner chevrons. Alternatively, extruded aluminium corner crimping cleats can be used. Mullions and transoms are square cut, shouldered and secured either by concealed aluminium extruded cruciform cleats, or by driving stainless steel self tapping screws into integral extruded screw ports. Die cast EN1706 AC-46100D mechanical 'T' joint locking pieces are also used to align and grip the mullion or transom (wide) face.

Hardware:The nominal 13.5mm hardware cavity accepts most proprietary window fittings i.e. butt hinges, friction hinges, locking cockspur handles, bi-part or standard espagnolette locking, folding openers, and remote cable winding gear and trickle vents.

Glass, Glazing and Infill Panels:The system is designed to accept 18mm, 24mm or 28mm thick (DG) IGU's or infill panels. Glazing to be carried out in strict accordance with BS 6262

Performance: ThermalWindows constructed with thermally broken profiles meet current Building Regulation Approved Document (AD) L1A, L1B/L2A, L2B requirements using a range of IGU's (Insulating Glass Units)

Standard window styles in accordance with GGF data sheet 2.2 and BR443 can be used to demonstrate compliance to Building Regulations thermal performance requirement, or NON domestic window styles can be calculated on an individual basis to confirm their thermal performance.

SAP 2009 Table 6e can also be used in the absence of test data or calculated values.

Performance: WeatherA correctly fabricated and installed window will achieve the following ratings in accordance with BS 6375-1: 2009

Test Classifications;

600pa Air Permeability to BS EN 14351600pa Water ingress to BS EN 143512000pa Wind resistance to BS EN 143513000pa Safety requirement to BS EN 14351


• Thermal Performance – Therm Software images


12.01.01

Sheet 3 01.10.10

60mm window - Typical outer frame detail – Therm Version 5.2.14

KAS661 outer frame KAS669 vent frame and KAS636 28mm bevel bead

The image above shows a typical outer frame and open out casement vent arrangement with a 28mm IGU (insulating glass unit) with a temperature range of 0°C externally (the left hand side) and 20°C internally (the right hand side). The colour legend shows the temperature fluctuations across the construction, the yellow and orange shading giving a nominal internal temperature of 12°C on the face of the vent and 13.3°C on the face of the outer frame. The low frame and edge U-value figures and high internal frame temperatures provide for excellent thermal performance when combined with a correctly specified IGU or non vision panel, and greatly reduced condensation risk to the internal frame parts. Please refer to Kestrel Aluminium Systems Limited to clarify requirements and options on compliance to current Building Regulations. The window system has been independently modelled and simulated by a BFRC certified simulator to determine the expected WER classification for the standard domestic window type and size. WER ratings only apply to this one style of window for generalised comparison purposes only. WER simulations cannot be done on any other style or size of window. There is NO WER scheme for commercial window projects. Our calculations assume the use of an EdgeTech Tri-seal warm edge double glazed unit. Other IGU warm edge spacer bar types are available – substitutions of complete IGU specifications (including glass types) in WER classifications may be possible to allow flexibility in sourcing your IGU supplier – please check.


• Thermal Performance – Therm Software images


12.01.01

Sheet 4 01.10.10

KAS661 outer frame KAS666 adapter frame and KAS668 vent frame and KAS635 28mm square bead

KAS661 outer frame, KAS667 vent frame and KAS635 28mm square bead

Outer frames and mullion/transom sections can be used to construct both open out casement vents and open in TBT type vents, with internally or externally beaded fixed lights. Open in vents with have internally beaded fixed lights by default. Use separate frames and coupling profiles if a mix of internal/external bead arrangements are required


x


KAS654y y

x

x

yy

KAS653y

KAS652y

x

x

y

x

y

x

KAS668

KAS669

y

KAS667

y

x

x

y

y

x

x

x

25.1660mm 7.66

Sheet 5

Scale 1.4

12.01.01

25.16

01.10.10

7.66

29.9960mm 8.12

14.25

156.5960mm

60mm

25.51

4.32

24.92

29.51

60mm

60mm

6.89

8.35

2.888.94

20.34

1.99

8.14

1.66

13.21

7.17

3.36

2.19

KAS666

y

KAS665y

y

x

x

x

y

x

x

y

KAS664y

KAS663

y

y

x

y

x

x

x

y

© Kestrel Aluminium Systems

Profile

KAS661

KAS662

y

x

x

x

y

13.32

23.87

60mm

60mm

4.32

6.83

23.31

21.68

25.4860mm

60mm

60mm

7.38

5.95

7.06

3.40

8.21

1.14

2.42

10.18

8.05

7.94

2.89

2.36

2.32

Ixx(cm4)

19.8460mm

Type

5.68

Zxx(cm3)

Section Properties

5.55

Iyy(cm4)

1.73

Zyy(cm3)



Profile Identification


12.02.0101.10.10Sheet 1



Scale 1.1

68

60

KAS663Long equal leg outer frame

48

60

Short equal leg outer frame

50

KAS661

60

68

Odd leg outer frame (Bead in)

30

30

Section options - Outer frames

KAS664

Odd leg outer frame (Bead out)KAS662

60

50

48

18

18




12.02.0201.10.10Sheet 1



Scale 1.1

Section options - Mullion/Transom

Mullion/TransomKAS665

28

60

68

Section options - Casement Vent Adapter

Casement vent adapterKAS666

405

2020

52

4




12.02.0301.10.10Sheet 1



Scale 1.1

Section options - Open out casement vents

Casement vent (Bead in)KAS668

33.8

60

77

Casement vent (Bead out)KAS669

23.2

68.6

44.8

40.1

6

15.3

6




12.02.0401.10.10Sheet 1



Scale 1.1

Section options - Open in vent

Tilt before Turn vent (Bead in)KAS667

45.5

68

43.1

22.4

Operating RodKAS290




12.02.0401.10.11Sheet 2



Scale 1.1 and 1.2

Section options - Wide Mullion

Wide MullionKAS670

37

60

77

KAS670

y 27.39y

x

x

60mm 7.83 14.85 3.93

Zyy(cm3)

Iyy(cm4)

Zxx(cm3)

Ixx(cm4)

TypeProfile

20Section Properties

KAS670 Wide mullion.

General notes;

Use to improve spanning capability against wind load criteria

Use to improve hinge clearance when using tilt before turn hardwarei.e. to allow hinge to clear an adjacent vent.

NB Two TBT hinges cannot be fixed to the same mullion

See 12.06.07 sheet 1

12.512.5

77

68

TBT Handle

TBT Hinge




12.02.0501.10.10Sheet 1



Scale 1.1

Section options - Couplers

60

4

18 243

Flush coupler and head extensionKAS652

Expansion couplerKAS653

122

50

50

4 68

50




12.02.0601.11.14Sheet 1



Scale 1.1

Section options - Corner posts

62

60 62

Corner post (90°)KAS654

2

60

4




12.02.0701.10.10Sheet 1



Scale 1.1

Section options - Cills79.3

Cill baseKAS621

74.54

1836

25

110mm Cill noseKAS623

81


25

25

106


See sheet 12.02.07_2 for KAS626




12.02.0701.10.10Sheet 2



Scale 1.1

Section options - Cills13

1

25

205m

m C

ill n

ose

KA

S626

KAS229.626Cill end plate

Cill end plateKAS229.625



Cill end plates:

Material = 2mm thick aluminium

Hole size to suit No. 6 fixing




12.02.0701.10.10Sheet 3



Scale 1.1

Section options - Cills

25

150

100

5

175

KAS217175mm Sub Cill

150mm Sub CillKAS216

25No.6 No.6

5

100

75

75

5

No.6

KAS215100mm Sub Cill

No.6 25No.6

No.6

KAS229Cill End Plate

Common to all cills(Shown dotted)

These cills are not suitable for dual colour options

Polyamide Windows

Cill End Caps


12.02.0701.09.12Sheet 4



Scale 1.1

Moulded cill end caps:

Material = Polyamide 6 (PA6)

Colours = Black or white

Manufactured in LH and RH pairsBr

eak

line

for K

AS62

5

Brea

k lin

e fo

r KAS

624

KAS 229 PB 57 (Black end caps)

KAS229 PW 57 (White end caps)

KAS 229 PB 131 (Black end caps)

KAS229 PW 131 (White end caps)

Fit to KAS623cill nose

Fit to KAS624, KAS625, KAS626 cill nose

Polyamide Windows

KAS622 and KAS629 one piece polyamide cills


12.02.0701.11.14Sheet 5



Scale 1.1

152

23

18

25

5

177

23

5

18

25

KAS229 PB 131 (Black end caps)KAS229 PW 131 (White end caps)

New cill KAS629

New cill KAS622

KAS229 PB 131 (Black end caps)KAS229 PW 131 (White end caps)

4

4




12.02.0801.10.10Sheet 1



Scale 1.1

KAS218 not suitable for dual colour option

70

24

20

14

KAS218Coupling

17.5

KAS219Weather Bar

KAS218

KAS661 shown as example

1




12.02.0901.10.10Sheet 1



Scale 1.1

Section options - Beads

KAS631Square 23.50 (18mm)

23.5 23.5

Bevel 23.50 (18mm)KAS632

Square 17.50 (24mm)KAS633

17.5

KAS634Bevel 17.50 (24mm)

17.5

Square 13.50 (28mm)KAS635

13.5

KAS636Bevel 13.50 (28mm)

13.5

Bevel angle = 30°




12.02.1001.10.10Sheet 1



Scale 1.1

Section options - PVC Rigid Profiles (Black)

18.25

1.6513.8

5

24

24.7

5

Vent hinge spacerKAS288

Frame hinge spacerKAS289

KAS628Curtain wall adapter

Gasket Profiles

7mm Wedge gasketKAS467

Retained glazing gasketKAS282

KAS669 outer rebateKAS287

sealVent rebate seal KAS286

KAS667 TBT Centre sealKAS283

5


Parts Identification


12.02.1101.10.10Sheet 1



Scale 1.1

KAS230-CGR = Small chevron with gasket recess shape

11.5

BREVETTATO

FUJI

200

0

KAS230-C = Mechanical corner chevron

11.5

1701 DX 1701 SX

KAS230-JL and JR = Mechanical mullion/transom connectors

KAS230 - CB Cruciform block for KAS665

4710

2914

13.8

KAS227 Offset = Corner cleat with off set button (KAS668 and 669)

KAS227 Centre = Corner cleat with centre button (O/frames and KAS667)

14

Crimping corner cleat

Crimping corner cleat

KAS221 - 15.2 = 15.20mm corner cleat for KAS666

8.8

KAS226 - 23.1 = 23.1mm corner cleat (O/frames and KAS667)

KAS226 - 22.5 = 22.5mm corner cleat (KAS668 and 669)

4

corner cleat options and assembly items




12.02.1101.10.10Sheet 2



Scale 1.1

18.5

15

KAS488-150 Fixing lugMaterial: PA 6 (Grey)

For fixing of Espag keeps/locking wedges etc. into polyamide strips

KAS494.45

KAS494.31

KAS494.25

All screws shown are GS coated steel silver finish and chrome (VI) free

KAS494.16

KAS493.31

KAS493.25

All screws shown are austenitic stainless steel A2

KAS493.16

For fixing of friction hinges/restrictors into polyamide strips

** These screws have been tested on Kestrel twin wall polyamide stripThreads engaged in two walls only - Pull out results averaged 118 kg per screwPull out tests carried out using a Comten pull out meter model 301Nkg serial No 23181.

**




12.02.1101.10.10Sheet 3



Scale 1.1

KAS487 drain hole cover

(Black, Brown or white) 10

KAS489 Locking wedges

(Black, Brown or white)

KAS486.30Setting Block

15 30

Setting BlockKAS486.15

Setting blocks are available in 1mm, 2mm, 3mm, 4mm, 5mm, 6mm

Trickle Vents

Equivalent Area (EA) = TTF Slimline data as per BS 13141-1:2004

345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot

Equivalent Area (EA)

KAS 231.375Gives 2500mm2

345mm x 10mm Slot

10mm bridge

745mm Overall Vent

KAS 231.745Gives 5000mm2Equivalent Area (EA)

20External hood can be positioned in two ways

2520

25

18

Open Closed

18

27.26 20.5


Hardware Identification


12.02.1201.10.10Sheet 1



Scale 1.1

Open

Lock

Vents hung on Butt hinges - Vent height should be not less than 250mmVents hung on Friction hinges - Vent height should be not less than 400mm

Vent width up to 400mm = 1 opener requiredVent width from 400mm to 900mm = 2 openers required & tandem barVent width from 900mm to 1800mm = 3 openers required & tandem bar

Available with 150mm, 225mm and 300mm throw.

NB. Step = 8.00mm on polyamide window profiles Step

KAS228 HAPS Butt hinge

KAS232 Folding Opener

92

13.7

HAPS Butt hinge KAS228 (Includes frame pack)

Mill finish (for powder coating)

Natural anodizing

White Powder coat (RAL9003)

38.2

2

32.3

Frame pack




12.02.1201.10.10Sheet 2



Scale 1.1

LEFT hand shownCockspur Handle (9mm backset)KAS241

KAS241-PCockspur Handle Packer (2mm)

Cockspur Handle Wedge (3mm)KAS241-W

Cockspur Handle Screw CoverKAS241-SC

KAS241 Virage cockspur handle

In Line Espagnolette Handle (15mm spindle)KAS240

Non handed

KAS240 Virage espagnolette handle

15

4321.5

�10�12




12.02.1201.10.10Sheet 3



Scale 1.1

KAS243 N Night vent keep (machined for profile)

KA

S243

In li

ne e

spag

KA

S245

Bi p

art e

spag

20

20

686 1169

0 10 5

1

Pin Height

20

9.5

Backset

KAS243 sizes

KAS243-0240KAS243-0400KAS243-0600KAS243-0800KAS243-1000KAS243-1200

KAS245 sizes

KAS245-0300KAS245-0400KAS245-0550KAS245-0750KAS245-0850KAS245-0950KAS245-1050KAS245-1150

KAS243N

Hardware Identification KAS246-T & KAS246-S


12.02.1201.10.10Sheet 4



12"/310mmKAS246-S12

KAS246-S16 16"/412mm

Side Hung Ventilators

Part Reference

KAS246-T20

KAS246-T24

Hinge Length

24"/615mm

20"/513mm

KAS246-T16

KAS246-T12

KAS246-T10

Part Reference

KAS246-T08

12"/310mm

10"/259mm

16"/412mm

Hinge Length

8"/209mm

60°360mm600mm22Kg 166mm

174mm700mm24Kg 470mm 60°

200mm

154mm

131mm

163mm

237mm

119mm

1100mm

1300mm

MaximumVent WidthVent Weight

Maximum

26Kg

40Kg

Vent WidthMinimum

700mm

850mm

Vent HeightMaximum

350mm

550mm

400mm

780mm

20Kg

21Kg

16Kg

Vent Weight

12Kg

Maximum

365mm

310mm

500mm

Vent HeightMinimum

260mm

HingeDim 'L'

OpeningAngle

50°

37.5°

80°

80°

80°

Dim 'L'Hinge

Angle

65°

Opening

Top Hung Ventilators

concealed variable geometry friction hinges non-restricted.Top and Side Hung ventilators are hung on 13mm stack height

Side hung vent should NOT exceed 1300mm in heightTop hung vent should NOT exceed 1200mm in width

Vent

Siz

e

Vent

Siz

e

KAS669 KAS668

Hin

ge D

imn

'L'

KAS246-T08

Opening Angle

Whe

n hi

nge

fully

ope

n


Hardare Identification - Friction hinge ID KAS246


12.02.1201.10.10Sheet 5



310.

1

412.

2

KAS246-S12 KAS246-S16

208.

5

KAS246-T8

259.

3

KAS246-T10

310.

1

KAS246-T12

411.

7

KAS246-T16

513.

3

KAS246-T20 KAS246-T24

615.

4NB Side hung hinges havelonger vent arms and lift blocks

Use correct hinge for each application

Data sheets for each hinge can be provided if required

Scale 1.4

Side Hung

Top Hung


Hardware Identification KAS247-T & KAS247-S


12.02.1201.10.10Sheet 6



Vent HeightMinimum

700mm

850mm

365mm

500mm

360mm

MinimumVent Width

470mm

360mm

470mm

600mm22Kg12"/310mmKAS247-S12R

KAS247-S16R

KAS247-S16L 16"/412mm

16"/412mm

24Kg

24Kg 700mm

700mm

Hinge Length

Hinge Length

KAS247-S12L

Part Reference

Side Hung Ventilators

12"/310mm

Part Reference

KAS247-T20

KAS247-T16

KAS247-T12

KAS247-T24

20"/513mm

16"/412mm

24"/615mm

12"/310mm

Maximum

22Kg

Vent Weight

600mm

MaximumVent Width

26Kg

21Kg

40Kg

Vent WeightMaximum

20Kg

1100mm

1300mm

780mm

Vent Height

550mm

Maximum

13°58°

58°

58° 11°

11°

RestrictedMaximumOpening

58°

Angle

13°

OpeningAngle

Restricted

50°

59°

37.5°

AngleOpeningMaximum

65°

8°

7°

10°

Angle

14°

Opening

variable geometry friction hinges with integral restrictor mechanism.Top and Side Hung ventilators are hung on 13mm stack height concealed

Top Hung VentilatorsTop hung vent should NOT exceed 1200mm in widthSide hung vent should NOT exceed 1300mm in height

KAS247-T12

Opening AngleRestricted AngleVe

nt S

ize

Vent

Siz

e

KAS669 KAS668


Hardware Identification Friction hinge ID (Restricted) KAS247


12.02.1201.10.10Sheet 7



310.

1

411.

7

KAS247-S12 KAS247-S16

310.

1

KAS247-T12

411.

7

KAS247-T16

513.

3

KAS247-T20 KAS247-T24

614.

9NB Side hung hinges havelonger vent arms

Use correct hinge for each application

Data sheets for each hinge can be provided if required

Scale 1.4

Side Hung

Top Hung

NB

Only use one restricted hinge per pair

Typically the bottom hinge of a side hung window, left or right hand of top hung window as specified

8" and 10" hinges NOT available in restricted type


Hardware Identification - Restrictor arm KAS251-10


12.02.1201.10.10Sheet 8



Scale 1.4

57

NB - This restrictor is NON releasable

179

269

KAS251-10 Restrictor

10

18.2

60

KAS669

KAS661 18.2

15.88

12.4

5

KAS493.25


Typical details - KAS661/668 - Vertical sections


12.03.0101.10.10Sheet 1



Scale 1.1

B12.03.01

12.03.01A

81

66

4

97

82

20

77

50

20

2034

KAS661

KAS668

KAS635

KAS635

KAS668

KAS665

KAS282 KAS467

KAS286

KAS286

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.03.01A

12.03.01B

60

See Detail B on sheet 12.03.01 _2

KAS240

KAS286

KAS286

8


KAS668

KAS486.30.5

KAS243N

60


KAS66112.03.01

97

82


20

KAS286

C

KAS28250

Scale 1.1

12.03.01Sheet 2

KAS494.25

01.10.10

KAS286

KAS635

20KAS467

KAS240



KAS665

4C

12.03.01

12.03.01B

81

66

KAS282

KAS286


12.03.01B

61

34

KAS635

20

KAS467

KAS668KAS286

8


Typical details - KAS661/668 - Horizontal sections


12.03.0201.10.10Sheet 1



D12.03.02

Scale 1.1

D12.03.02


60

502720

20

82

97

8

28

KAS282

KAS635

KAS467

KAS668

KAS661

KAS286

KAS286

KAS289 Frame Hinge PackerKAS288 Vent Hinge Packer

Hardware cavity nominal 13.50mm +/-




12.03.0301.10.10Sheet 1



Scale 1.1

12.03.03A

100

Out

side

38

12.03.03B

B12.03.03

12.03.03A

8.5

Detail as below

KAS635

KAS467

20KAS486.30.5

KAS282

123.

5

501.

527

KAS286

KAS286KAS668

KAS662

KAS628KAS662/KAS628 makes upa 28.00mm glazing edge

KAS668

10


Typical details - KAS662/668 - Horizontal section


12.03.0401.10.10Sheet 1



Scale 1.1

Outside 38

12.03.04C

8.5

50

C12.03.04

100

123.5

1.5 50 27 20

100

KAS668

KAS286

KAS286

KAS635

KAS467

KAS282

28

KAS662

KAS628

KAS662/KAS628 makes upa 28.00mm glazing edge

KAS628

10


Typical details - KAS661/666/668 - Vertical sections


12.03.0501.10.10Sheet 1



Scale 1.1

12.03.05A

A12.03.05

KAS286

40

102

117

KAS282

KAS635

20KAS467

8

97

KAS668KAS286

2545

KAS661

KAS666

60

Use of Casement Adapter KAS666

Use only where both fixed lights and open out vents occur in a composite window design

Allows both vent (inside bead vent KAS668) and fixed lights to beaded internally

Vent frame KAS668 can be used directly with outside bead frame types for individual windows requiring internal beads

KAS666

See details on sheet 12.03.05_2 also

101

86

C

60

KAS486.30.5

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

12.03.05C

Sheet 2 01.10.10

Scale 1.1

12.03.05

KAS661

34

19

KAS282

2412.03.05B

See Detail A on sheet 12.03.05_1 also

12.03.05

KAS286

KAS494.25

KAS243N

KAS668

34

KAS467

KAS635

KAS665

14

54

40

5

KAS286


12.03.05B

KAS486.30.5

28

KAS282


20

KAS635

KAS240

KAS467


KAS635

KAS467KAS282

50

35

3020

KAS487

KAS487

D

50


KESTRELSheet 1 01.10.10

Scale 1.1

12.03.06

12.03.06

Typical details - KAS661/666/668 - Horizontal sectionsKestrel Aluminium Systems© Polyamide Window System

28

60

KAS288 Vent Hinge Packer

117

102

KAS282


KAS289 Frame Hinge Packer

KAS286

40

2720

KAS467

KAS635

70

KAS668

8

KAS286

KAS661

12.03.06E

KAS666

25540

KAS467

KAS635

KAS282

28

60

35KAS661

12.03.06E

D12.03.06



12.04.0101.10.10Sheet 1



Scale 1.1

81

66

4

97

82

20

77

50

20

2034

KAS661

KAS668

KAS635

KAS635

KAS668

KAS665

KAS282 KAS467

KAS286

KAS286

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.04.01A

12.04.01B

60


KAS240

KAS286

KAS286

8



12.04.01A

KAS282 KAS467

34

19

Internally beaded vent KAS668 over externally beaded fixed light



12.04.0101.10.10Sheet 2



Scale 1.1

81

66

4

2034

KAS635

KAS668

KAS665

KAS282 KAS467

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.04.01B

12.04.01C

KAS240

KAS286

KAS286



12.04.01B

34

19


12.04.01C

KAS636

34

28

5018

3515

KAS282 KAS467

KAS486.30.5

KAS661

KAS621

KAS623

KAS229.623

25

KAS636



12.04.0201.10.10Sheet 1



Scale 1.1

12.04.02E


12.04.02D


12.04.02E

28

50

3515

82

60

97

KAS282

D12.04.02

20

KAS286

27

KAS635

KAS467

28

20 50

KAS286KAS668

8


KAS661

KAS288 Vent Hinge Packer KAS289 Frame Hinge Packer

KAS661

60

KAS636

KAS282

KAS467



12.05.0101.10.10Sheet 1



Scale 1.1

B12.05.01

12.05.01A

72

57

11.8

88

73

27.8

88

5034

KAS661

KAS636

KAS669

KAS665

KAS282 KAS467

KAS286

KAS287

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.05.01A

12.05.01B

60


KAS240

KAS287

KAS286

8


KAS669

KAS636

14



12.05.0101.10.10Sheet 2



Scale 1.1

B12.05.01

72

57

11.8

34

KAS636

KAS669

KAS665

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.05.01B

See Detail A on sheet 12.05.01 _1

KAS240

KAS287

KAS286


KAS287

KAS286

KAS669

KAS636

KAS282 KAS467

11.8

57

72

34

728

28

28



12.05.0101.10.10Sheet 3



Scale 1.1

C12.05.01

88

73

27.8

50

KAS636

KAS669

KAS661

KAS282 KAS467

KAS486.30.5

KAS494.25

KAS243N

12.05.01C


KAS240

KAS287

KAS286


28

60



12.05.0201.10.10Sheet 1



Scale 1.1

D12.05.02

88

73

27.8

50

KAS661

KAS282

12.05.02D


28

60

KAS467

KAS287

KAS286

KAS669

KAS636

KAS288 Vent Hinge Packer


KAS289 Frame Hinge Packer

KAS493.25 Screw code - Use to fix window friction hinges into 2 walls of polyamide strips

Do not use standard self tapping screw with polyamide material

8




12.05.0301.10.10Sheet 1



Scale 1.1

12.05.03A

91

Out

side

45.8

12.05.03B

B12.05.03

12.05.03A

8.5

Detail as below

KAS467

KAS486.30.5

KAS282

114.

5

501.

538

KAS287

KAS286

KAS669

KAS662


10

KAS636

KAS669




12.05.0401.10.10Sheet 1



Scale 1.1

Outside 45.8

12.05.04C

8.5

50

C12.05.04

91

114.5

1.5 50 38

100

KAS669

KAS286

KAS287

KAS467

KAS282

28

KAS662

KAS628


KAS628

10

KAS636

28




12.05.0501.10.10Sheet 1



Scale 1.1

12.05.05A

A12.05.05

KAS287

27.8

73

88

KAS282

KAS636

KAS467

8

88

KAS286

50

KAS661

60


KAS669

12.05.05B

KAS486.30.5

KAS240

KAS243N

KAS665KAS287

11.8

57

72

KAS494.25

KAS467KAS282

KAS636

KAS286

3434

12.05.05B

KAS636

KAS282 KAS467

19

34

KAS669




12.05.0501.10.10Sheet 2



Scale 1.1

B12.05.05

KAS661


12.05.05C

KAS486.30.5

KAS240

KAS243N

KAS665KAS287

11.8

57

72

KAS494.25

KAS467KAS282

KAS636

KAS286

3434

12.05.05C

KAS636

KAS282 KAS467

19

34

KAS669

KAS486.30.5

KAS282 KAS467

35

KAS636

28

50

25 KAS623

18

KAS621

KAS229.623

50




12.05.0601.10.10Sheet 1



Scale 1.1

12.05.06D

D12.05.06

12.05.06E

60

28

88

KAS636

KAS282

27.8

73KAS669

KAS287

KAS467

50

KAS286

8

KAS661

KAS636

28

KAS282

KAS467

KAS661

60

12.05.06E

50

35

50




12.06.0101.10.10Sheet 1



Scale 1.1

12.06.01A

HingeH

inge

12.06.01B

Please Note:

Tilt before Turn (TBT) window type will default to internally beaded vent (and fixed lights in a composite frame). If externally beaded fixed lights are required, these will need to constructed separately and coupled together.

60

50

89.5

24

74.5

89.5

4

KAS487

89.5

4

50

89.5

74.5

24Vent opens in

KAS667

KAS282 KAS467

KAS283

KAS286

KAS635

KAS290

KAS661

KAS661

KAS667

KAS282 KAS467

KAS283KAS290

KAS286

KAS486.30.5

KAS635

12.06.01A

12.06.01B




12.06.0201.10.10Sheet 1



Scale 1.1

12.06.02C

HingeH

inge

60

50

89.5

24

74.5

89.5

412.06.02

C

28

KAS282

KAS661

KAS467

KAS283

KAS286

KAS667

KAS635

Typical TBT Handle

Tilt before Turn (TBT) window type should always be fitted with a safety locking handle

KAS290

Vent opens in




12.06.0201.10.10Sheet 2



Scale 1.1

12.06.02D

HingeH

inge

60

50

89.5

24

74.5

89.5

412.06.02

D

28

KAS282

KAS661

KAS467

KAS283

KAS286

KAS667

KAS635

Typical TBT Hinge(Visible type)

Allow clearance toreveal detail

KAS290

Vent opens in




12.06.0301.10.10Sheet 1



Scale 1.1

12.06.03A

92.5

Out

side

68

12.06.03B

B12.06.03

12.06.03A

8.5

Detail as below

20

116

24

1.5

45.5


10

KAS282 KAS467

KAS635

KAS667

KAS486.30.5

KAS290KAS283

KAS286

KAS664KAS487

KAS494.16




12.06.0401.10.10Sheet 1



Scale 1.1

Outside 68

12.06.04C

8.5

50

C12.06.04

92.5

116

1.5

100

28

KAS628


KAS628

10

KAS467

KAS282

KAS667

KAS635

KAS286

89.5

24

KAS664

KAS283

KAS290

28

KAS494.16

A



Scale 1.1

12.06.05

34

19

KAS282

3412.06.05B

See Detail C on sheet 12.06.05_2 also

12.06.05

14

KAS467

KAS635

KAS665

8

53.5


12.06.05B

Kestrel Aluminium Systems© Polyamide Window System

KAS487

KAS486.30.5

KAS667

KAS635

KAS467KAS282

KAS290KAS283

KAS661

KAS283

KAS290

KAS667

KAS286

24

74.5

89.5

KAS282 KAS467

KAS635

74.5

450

60

73.5

89.5

KAS286

58.5

73.5 4

34

12.06.05A



Scale 1.1

12.06.05

34

19

KAS282

34

12.06.05B

See Detail B on sheet 12.06.05_1 also

14

KAS467

KAS635

KAS665

8

53.5


12.06.05C


KAS487

KAS486.30.5

KAS661

KAS635

KAS467KAS282

KAS290KAS283

73.5

KAS286

58.5

73.5 4

34

50

KAS486.30.5

KAS635

KAS467KAS282

35

18

KAS621

25 KAS623

KAS229.623

3020

12.06.05C KAS487



Scale 1.1

12.06.06

12.06.06D


12.06.06E


KAS286

89.5

74.5

24

KAS667

89.5

28

KAS282

KAS467

KAS635

504KAS661

KAS283

KAS290

60

Vent opens in

KAS66150

60

KAS282

KAS635

KAS467

28

35

50

12.06.06E

12.06.06D


Typical details - KAS661/667/652 - Horizontal sections


12.06.0701.10.10Sheet 1



Scale 1.1

12.06.07A

50

89.5

4

12.0

6.07

A

KA

S661

KA

S667

TBT

Hin

ge a

nd h

andl

e - (

Visi

ble

type

)

Allo

w c

lear

ance

for h

inge

to fi

t ont

o ou

ter f

ram

e, a

nd n

ot c

lash

with

ad

jace

nt v

ent,

extra

spa

ce is

nee

ded.

Use

KA

S65

2 as

a fl

ush

coup

ler

Det

ail w

ill n

ot b

e ap

plic

able

if u

sing

con

ceal

ed (i

nvis

ible

) hin

ge T

BT

gear

va

riatio

n.

KA

S661

KA

S667

1824

24

89.5

504

18

KA

S652

Hin

geH

inge




12.06.0701.10.10Sheet 2



Scale 1.1

12.06.07B

50

89.5

4

12.0

6.07

B

KA

S661

KA

S667

TBT

Hin

ge a

nd h

andl

e - (

Visi

ble

type

)

Allo

w c

lear

ance

for h

inge

to fi

t ont

o ou

ter f

ram

e, a

nd n

ot c

lash

with

ad

jace

nt v

ent,

extra

spa

ce is

nee

ded.

Use

KA

S65

2 as

a fl

ush

coup

ler

Det

ail w

ill n

ot b

e ap

plic

able

if u

sing

con

ceal

ed (i

nvis

ible

) hin

ge T

BT

gear

va

riatio

n.

KA

S661

KA

S667

1824

24

89.5

504

18

KA

S652

Hin

geH

andl

e




12.06.0701.10.10Sheet 3



Scale 1.1

12.06.07C

12.0

6.07

C

KA

S665

KA

S667

73.5

344

Han

dle

Han

dle

73.54

34

16

KA

S667

TBT

Han

dle

- Han

dle

Usi

ng K

AS

665

inte

gral

mul

lion

is p

ossi

ble,

bu

t giv

es m

inim

al c

lear

ance

bet

wee

n pa

irsof

TB

T lo

ckin

g ha

ndle

s - S

ee s

heet

4 fo

r an

alte

rnat

ive

deta

il us

ing

KA

S65

2




12.06.0701.10.10Sheet 4



Scale 1.1

12.06.07D

50

89.5

4

12.0

6.07

D

KA

S661

KA

S667

KA

S661

KA

S667

1824

24

89.5

504

18

KA

S652

Han

dle

Han

dle

TBT

Han

dle

- Han

dle

Gre

ater

cle

aran

ce to

han

dles

usin

g K

AS

652/

KA

S66

1 op

tion


Typical details - KAS621/624 - Cill section


12.07.0101.10.10Sheet 1



Scale 1.1

12.07.01A

KAS661

KAS487

KAS486.30.5

KAS467KAS282

KAS635

KAS624

Use 1/8" (3.175mm) thick aluminium joint plates to join cills, or chevron plates to join cill corners

KAS229.624cill end plate

KAS621 can be fixedwith KAS488-150 twist in lug

Compressible seal strip

NB 2 part cills allow for different nose projections to suit different window reveal details. Nose can be added as final fit - to avoid damage during general building works

See 12.02.07 sheets 1 & 2 for 2 part cill options

12.07.01A

KAS621

Seal

Reveal toconstruction details

KAS382a


Typical details - KAS216 - Cill section


12.07.0201.10.10Sheet 1



Scale 1.1

12.07.02A

KAS661

KAS487

KAS486.30.5

KAS467KAS282

KAS635

Compressible seal strip

NB Resin fill cills are not suitable for dual colour options

See 12.02.07 sheet 3 for resin fill cill options

12.07.02A

Seal

Reveal toconstruction details

cill end plateKAS229

KAS216


Typical details - 90° external corner arrangement


12.08.0101.10.10Sheet 1



Scale 1.1

A12.08.01

12.08.01B

Typical ElevationTop hung vent and fixed light

Outside

88

A12.08.01

KAS636

KAS282

KAS669

KAS287

KAS467

KAS286

8

KAS661

60

No. 8 x 45mm s/steel csk head self tapping screw

6050

60

50

12.08.01B

KAS654

KAS661

KAS636

KAS467 KAS282

KAS661

13.55

KAS467 KAS282

38 50


Typical details - 90° external corner arrangement


12.08.0101.10.10Sheet 2



Scale 1.1

C12.08.01

12.08.01D

Typical ElevationTBT vent and fixed light

OutsideC

12.08.01

60


6050

60

50

12.08.01D

KAS654

KAS661

13

KAS661

KAS283

KAS290

KAS282

KAS635

KAS467

KAS286

KAS661KAS667

NB Use KAS663 long leg outer frames to corner if vents meet at the corner detail to avoid hinges clashing. Avoid putting two handles into a corner!! These WILL clash

KAS635

KAS635

KAS467 KAS282

KAS282KAS467

89.5


Typical details - Flush coupling mullion KAS652


12.09.0101.10.10Sheet 1



Scale 1.1

97

KAS286

A12.09.01

2720 50

KAS668

8

KAS286

KAS661

12.09.01A

KAS652 KAS661

18 30 20

18 50

NB Use KAS652 coupling section to create simple composite frames with all glazing beads set internally. For certain designs of window this may be more effective than using KAS666 adapter.

KAS652 can also be used to increase the spanning potential of an outerframe/coupler assembly compared to an integral mullion KAS665

Outside

Internally beaded fixed lightInternally beaded vent

seal


Typical details - Flush coupling transom KAS652


12.09.0201.10.10Sheet 1



Scale 1.1

A12.09.02

NB Use KAS652 coupling section to create simple composite frames, and to alter bead arrangement as required. For example detail shows an externally beaded/glazed non vision panel under an internally beaded TBT vent

Outside

12.09.02A

KAS283KAS290

KAS667

KAS635

KAS486.30.5

KAS282 KAS467

Internal wall constructionwith cill board

solid insulated panel orspandrel unit, externally glazed

28

1850

39.5

50

KAS661

KAS652

KAS661

KAS636

seal


KAS231 Trickle vent options


12.10.0101.10.10Sheet 1



Scale 1.1Equivalent Area (EA) = TTF Slimline data as per BS 13141-1:2004

345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5

See details on sheet 12.10.01_2, 3, 4, 5, 6 also

12.10.01A

28

KAS652

60

Head extension

20

86

KAS663

25

13.55

3

No. 8 x 32mm s/steel pan head self tapping screw

trickle vent with 10mm slotTypical SlimLine EA

1848

Out

side

A12.10.01




12.10.0101.10.10Sheet 2




345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5


12.10.01B

B12.10.01

Out

side

28

68

KAS663

60


48

2520




12.10.0101.10.10Sheet 3




345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5


12.10.01C

C12.10.01

Out

side

38

KAS668

1015

KAS219

KAS663

60

68

1015


Trim back legs here




12.10.0101.10.10Sheet 4




345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5


12.10.01D

D12.10.01

Out

side

40

KAS668

1015

KAS219

KAS661

60

10


Trim back legs here

KAS666

70

15




12.10.0101.10.10Sheet 5




345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5


12.10.01E

E12.10.01

Out

side

58

KAS668

1015

KAS219

KAS663

60

10


Trim back legs here

KAS666

88

15




12.10.0101.10.10Sheet 6




345mm x 10mm Slot

375mm Overall Vent

345mm x 10mm Slot



345mm x 10mm Slot

10mm bridge

745mm Overall Vent


Open Closed

18

27.26 20.5


12.10.01F

F12.10.01

Out

side

28

13.55

60

25

20

No. 8 x 32mm s/steel pan head self tapping screw 18

KAS663

68

3KAS652Head extension

KAS669



Application of KAS219 drip bar


12.11.0101.10.10Sheet 1



Scale 1.1

2017

.5

KAS219Weather Bar

Typical drip bar application with concealed fixing;Fixing is no8 pozi csk head AB self tapping screw (stainless steel)

NBDrip bar must slide over screw head from the side!!

Typical drip bar application with exposed fixing;Fixing is no6 pozi pan head AB self tapping screw (stainless steel)

Use KAS219 at frame heads if the head reveal is shallow or flush to the window frame. The drip bar should run full width of the window frame

Window casement vents hung on friction hinges

Check trickle vent detail does not clash

KAS661 KAS661

KAS669

KAS668

KAS668


KESTREL

KAS662

12.11.01Scale 1.1

Sheet 2 01.10.10

Use KAS219 at window frame heads in curtain wall elevation. The drip bar should run to the same width as the curtain wall corresponding horizontal pressure plate

Window casement vents hung on friction hinges

Do not use if vents are hung on KAS228 Haps butt hinges


2017

.5Weather BarKAS219


Typical drip bar application with concealed fixing;Fixing is no8 pozi csk head AB self tapping screw (stainless steel)


Application of KAS219 drip barPolyamide Window System

Use KAS219 at frame heads if the head reveal is shallow or flush to the window frame. The drip bar should run full width of the window frame

Window casement vents hung on KAS228 HAPS butt hinges

USE KAS663 long leg outer frame at head

Check trickle vent detail does not clash



KAS668

01.10.10

12.11.01Sheet 3

Scale 1.1

KAS669

Set 5mm down to avoid drilling extrusion leg here


20

5

17.5

KAS663

Kestrel Aluminium Systems

KAS219Weather Bar

©

5

KAS663

Application of KAS219 drip barTypical drip bar application with concealed fixing;Fixing is no8 pozi csk head AB self tapping screw (stainless steel)




KESTRELALUMINIUM SYSTEMS 01.10.10

12.12.01Sheet 1

Scale 1.1


Application of KAS228 Haps butt hingePolyamide Window System

21

Out

side

53

BA

A B

Plan view A on KAS669

Use KAS494.25 fixing screw in holes A - pilot hole not required

Use No8 x 13mm pozi csk head s/steel self tapping AB screw in holes B - drill 3.00mmØ pilot holes

8

5 A

Cut line in KAS287 gasket either side of hinge

NBRemove nib as indicated for 53.00mm to clear hinge (cranked vent leaf)

KAS494.25

Hinge packer

Fix hinge base on packer (supplied) with No8 x 13 csk pozi head S/Steel self tapping AB screws

Elevation on KAS6616.50

KAS661

KAS669

KAS228 - KAS661/KAS66920

Elevation on KAS661

Use KAS494.25 fixing screw in holes B - pilot hole not required

Ignore Holes A and drill new holes C (4mmØ)

Use No8 x 22mm pozi pan head s/steel self tapping AB screw in holes C - drill 3.00mmØ pilot hole through polyamide and extrusion leg

Application of KAS228 Haps butt hinge

KAS228 - KAS661/KAS668

Out

side

21 16



Plan view A on KAS668

A B

20

AC

B

C

8

Cut back KAS286 gasket for width of hinge (Vent part)

16 NBAdd 4mm packer to set correct cavity between vent and outer frame (Part KAS486.30.4)

20

5

KAS668

A


KAS661

Hinge packer 3

01.10.10

12.12.02Sheet 1

Scale 1.1

KAS494.25



Out

side


21 16

ALUMINIUM SYSTEMSKESTREL

41

01.10.10

12.12.03

pilot hole through polyamide

Use No8 x 22mm pozi pan head s/steel self tapping AB screw in holes C - drill 3.00mm


Use KAS494.25 fixing screw in holes B - pilot hole not

Ignore Holes A and drill new )holes C (4mm

required

and extrusion leg

Sheet 1

Scale 1.1Scale 1.1

20

C

KAS494.25

Side

Vie

w A

on

KA

S668

A B

C

A B

Kestrel Aluminium Systems

24

Face width of KAS665 Mullion 68mm

34

KAS665

©

16 60

5

Outside

Cut back KAS286 gasket for width of hinge (Vent part)

60

A

KAS668

NBAdd 4mm packer to set correct cavity between vent and outer frame (Part KAS486.30.4)


Application of KAS228 Haps butt hinge

KAS228 - KAS665/KAS666/KAS668

20

KAS666

31.8

NB. Step = 8.00mm on polyamide window profiles


KESTREL

50

Scale 1.1

Sheet 1

12.13.0101.10.10

Csk screw heads to vent bracket

Pan screw heads to frame bracket

60

7.5

with M5 rivnutM5 x 16 Csk Head Screw

M5 x 12 Pan Head ScrewRecommended Fastenings:-


Step size = 7.00mm (Nominal)



Typical arrangements - KAS232 Folding Opener detail

with M5 Nyloc Nuts

Open

Lock


8

18KAS668

KAS661


KAS286

KAS661/KAS668

KAS286

31.8

NB. Step = 8.00mm on polyamide window profiles


KESTREL

50

Scale 1.1

Sheet 1

12.13.0201.10.10

Csk screw heads to vent bracket

Pan screw heads to frame bracket

60

7.5

with M5 rivnutM5 x 16 Csk Head Screw

M5 x 12 Pan Head ScrewRecommended Fastenings:-


Step size = 7.00mm (Nominal)



Typical arrangements - KAS232 Folding Opener detail

with M5 Nyloc Nuts

Open

Lock


8

18KAS669

KAS661


KAS286KAS287

KAS661/KAS669




01.10.10

12.14.01Sheet 1

Scale 1.1


5.7

1518.5

KAS488-150 Fixing Lug (150mm)

Material: PA 6 (Grey)

Twist in fit

3.1

KAS488-150 Fixing Lug

KAS621KAS661

KAS623

∅4.8

4961

.5

Use in either direction

122.

8




01.11.14

12.14.01Sheet 2

Scale 1.1


KAS230-LUG Fixing Lug (200mm)

Material: Stainless steel

Twist in fit

KAS230-LUG - Fixing Lug

KAS661

200

3512

.5

19

ø6

Typical arrangements - KAS251-10 Restrictor




01.10.10

12.15.01Sheet 1

Scale 1.1/1.2


KAS668

KAS661

60

269

18.2

179

57

10

15.88

18.2

12.4

5



KAS661/KAS668

KAS286

KAS286

Typical arrangements - KAS251-10 Restrictor




01.10.10

12.15.02Sheet 1

Scale 1.1/1.2


KAS669

KAS661

KAS493.25

60

269

18.2

179

57

10

15.88

18.2

12.4

5



KAS661/KAS669

KAS286KAS287

KAS489 Locking Wedges




01.10.10

12.16.01Sheet 1

Scale 1.1


KAS669

60

10

Available in White, Black or Brown

KAS489 Locking Wedge (10mm)

49.75

10

13.8

KAS661

60

KAS668




34

KAS494.25

34KAS287

KAS286KAS289

KAS286

KAS289 KAS286

KAS489 Locking wedges

Use on tall (side hung) vents on hinge jamb to maintain compression on rebate seals - position to give equal spacing

Use on wide (top hung) vents on hinge head to maintain compression on rebate seals - position to give equal spacing

Do not exceed performance specification of friction hinges

Do not over tighten screws

KAS661/KAS669

KAS661/KAS668

KAS661

Hinge Protectors - BS 7950 Specification casement


12.16.0206.06.11Sheet 1



Scale 1.1


KAS252 13mm Delta Hinge Protector (Stainless Steel)

2077

60

50

KAS668

KAS661

13

KAS486.30.5

KAS635

KAS282 KAS467

KAS289 Frame Hinge PackerKAS288 Vent Hinge Packer

Glazing/bead options




01.10.10

12.17.01Sheet 1

Scale 1.1


KAS486.30.5

187 7

KAS631

KAS486.30.5

KAS632

3535

718

7

KAS661 KAS661

NB Glazing beads can be used internally or externally. We recommend sloping beads externally as these may be less of a water/dirt trap

Bevel beads are all 30° cut angle

KAS467

KAS282

KAS467

KAS282

77

KAS633

35 KAS661

KAS486.30.5

24

KAS467

7

KAS634

7

35KAS661

KAS486.30.5

24

KAS282

KAS467

KAS282

Cut back KAS282 on vee as shown if used in bead

Glazing/bead options




01.10.10

12.17.01Sheet 2

Scale 1.1


NB Glazing beads can be used internally or externally. We recommend sloping beads externally as these may be less of a water/dirt trap

Bevel beads are all 30° cut angle

77

KAS635

35 KAS661

KAS486.30.5

28

KAS467

7

KAS636

7

35KAS661

KAS486.30.5

28

KAS282

KAS467

KAS282

Cut back KAS282 on vee as shown if used in bead

See Sheet 12.02.09_1 for further details of beads

ALUMINIUM SYSTEMSKESTREL Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and specifications without prior notice.


Pressure fit bead sections - 60mm windowKestrel Aluminium Systems©

12.18.0101.11.14Sheet 1

Scale 1.1

Important Note!

The four pressure fit bead profiles shown above are a stand-alone suite of profiles.

The profiles DO NOT match other polyamide window profles, the bead and bead retaining detail are different

All key tooling, window hardware and general accessories can be used from the 60mm polyamide casement window product. Glazing methodology and technique is different.

Bead is typically EXTERNAL and a 45° bevel cut

KAS673Casement vent - external bead

Short equal leg 70mm outer frameKAS671

Mullion/TransomKAS672

Pressure fit beadKAS637

70

50

3020

2820

68

4020

44.8

68.6

45°

70

28

Pressure fit bead sections - 60mm window




Side hung vent over a fixed light

13mm stack height friction hinge

KAS672

KAS673

KAS637


Scale 1.1

KAS671

5018

3472

Fixed light with 70mm outer frame

1513

15

12.18.0201.11.14Sheet 1

KAS637

Polyamide Window System© Kestrel Aluminium Systems



KESTREL

Side hung vent over a fixed light

cruciform block if needed


KAS672

KAS673

KAS637

KAS219


optional drip bar

Scale 1.1

KAS671

88

50

7234

1313

15

12.18.0301.11.14Sheet 1

KAS673

KAS672


KAS673



Scale 1.1

KAS637

KAS671

Virage in line espagnolette handle and bi-part locking system

KAS672

KAS637


KAS637

KAS673

optional KAS489 locking wedges

88

50

70

2828

13

1513

12.18.0401.11.14Sheet 1

1219

34

59

34


KAS673



Scale 1.1

KAS637

KAS671

KAS672

KAS637


KAS637

KAS673

88

50

70

2828

Virage cockspur handle and wedge set

13

13 15

12.18.0501.11.14Sheet 1

121959

3434

28 47

Polyamide Window System© Kestrel Aluminium Systems


KESTRELScale 1.1


5

KAS467 7mm wedge

KAS470 retained gasket

45°

8°

KA

S63

7 P

ress

ure

Fit

Bea

d =

28m

m IG

U t

hic

knes

s o

nly

28

12.18.0601.11.14Sheet 1

product manual section 12 -...

Documents