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MLC165-1 Product Guide
ASME B30.5Imperial
Features
• 182 USt capacity
• 5510 ft-kips maximum load moment
• 275 ft main boom
• Max boom + fixed jib combination: 226 ft + 80 ft
• Max boom + luffing jib combination: 167 ft + 170 ft
• 310 hp Tier 4 Final engine
• 325 hp Tier 3 engine
The MLC165-1 provides a broad range of features that will undoubtedly be translated into jobsite benefits that increase productivity and save money.
MANITOWOC MLC165-1
Crawler Connection Each crawler is FACT™ aligned and securely fastened to the carbody with hydraulic powered pins for fast, easy assembly. Hydraulic connections utilize screw style quick disconnect couplers.
Counterweight Single part number for upperworks counterweight can be stacked in any order, and raised into position using optional self-assembly counterweight raising cylinders. Counterweight tray is retained in position using hydraulic powered pins with incorporated locking system for quick and hasselfree installation.
Features
CraneSTAR is an exclusive and innovative crane asset management system
that helps improve your profitability and reduce costs by remotely monitoring critical crane data. Visit www.cranestar.com for more information.
Asset Utilization The MLC165-1 is able to be equipped with attachments that are already in common in the field. The No. 134 fixed jib has been used on the 777, 888, 999, 14000 and MLC165. In addition the No. 135 luffing jib has been used on the 888, 999, 14000 and MLC165.
Job site benefits
Manitowoc Crane Care when you need it. The assurance of the world’s most advanced crane service and support to get you back to work fast.
Manitowoc Finance helps you get right to work generating profits for your business. Financial tools that help you capitalize on opportunity with solutions that fit your needs.
Increased productivity The MLC165-1 delivers superior performance to finish the job quicker. • 27,560 lb single line pull and 443 ft/min maximum line speed • 2.5 rpm swing speed • Travel, swing and counter-rotate with full rated capacity
Rugged durability and ease of service The MLC165-1 comes equipped with a numerous upgrades to spend less time performing maintenance. • Individual function hour tracking to optimize service intervals • Remote mounted filters for easy access inside enclosures • Sealed intermediate rollers eliminating the need for greasing
Easy and quick assembly The MLC165-1 helps you spend less time on the truck and more time on the job. • Raise full boom and luffing jib combinations without assist • Self-erect mast cylinder eliminates need to reeve self assembly block • Ability to completely self assemble machine without an assist crane
Contents
Outline dimensions ............................................................. 5
Transport data ...................................................................11
Performance data ............................................................... 12
Boom combinations ............................................................ 14
Working range/load charts - Main boom ...............................16
Working range/ load charts - Fixed jib ..................................18
Working range/ load charts - Luffing jib ................................ 21
Specifications .................................................................... 23
5Manitowoc MLC165-1
Outline dimensions
6
Outline dimensions
Basic crane
Length 34' 7"Width 9' 10"Height 10' 6"Weight 84,000 lbNote: Weight includes carbody, upperworks, operator’s cab, mast, boom-hoist wire rope, maximum hoist and whip lines on drums, optional self-assembly jacks, full hydraulic fluid reservoir, and half tank of fuel.
Crawlers
Length 26' 3"Width 4' 4"Height 3’ 9"Weight 32,400 lb
Counterweight tray
Length 21' 3"Width 6' 3"Height 3' 1"Weight 35,300 lb
Upper side counterweight Series 1 x 6 Series 2 x 8
Length 6' 8"Width 5' 5"Height 1' 4"Weight 11,025 lb
L
H
W
L
H
W
L
H
W
WH
L
7Manitowoc MLC165-1
Outline dimensions
Lower carbody counterweight Series 2 x 2
Length 8' 2"Width 5' 6"Height 3' 0"Weight 22,500 lb
19.7' No. 74A boom butt, wire rope guide and boom stop
Length 22' 6"Width 6' 11"Height 7' 5"Weight 11,200 lbNote: without aux drum –6,200 lb
29.5' No. 74A boom top, wire rope guide and straps
Length 31’ 4”Width 6' 8"Height 8’ 6”Weight 7,600 lb
9.8' No. 74A boom insert and straps
Length 10' 4"Width 6' 8"Height 7' 3"Weight 1,250 lb
19.7' No. 74A boom insert and straps
Length 20' 5"Width 6' 8"Height 7' 3"Weight 1,800 lb
L
H
L
H
L
H
L
H
LW
H
8
Working Range Subhead
Outline dimensions
19.7' No. 74A boom insert with sheaves and straps
Length 20' 5"Width 6' 8"Height 7' 10"Weight 2,800 lb
39.4' No. 74A boom insert and straps
Length 40' 0"Width 6' 8"Height 7' 3"Weight 3,200 lb
39.4' No. 74A boom insert with backstay lugs and straps
Length 40' 0"Width 6' 8"Height 7' 3"Weight 3,300 lb
15' No. 134 jib butt, strut and stop
Length 15' 4"Width 2' 10"Height 4' 3"Weight 1,400 lb
15' No. 134 jib top and pendants
Length 16' 3"Width 2' 8"Height 2' 8"Weight 1,220 lb
H
L
L
H
L
H
L
H
L
H
9Manitowoc MLC165-1
Load Chart Subhead
Outline dimensions
10' No. 134 jib insert and pendants
Length 10' 3"Width 2' 8"Height 2' 8"Weight 482 lb
20' No. 134 jib insert and pendants
Length 20' 3"Width 2' 8"Height 2' 8"Weight 750 lb
27' No. 135 luffing jib butt and struts
Length 28' 11"Width 5' 2"Height 9' 11"Weight 9,870 lb
23' No. 135 luffing jib top, roller and pendants
Length 25' 7"Width 5' 0"Height 6' 8"Weight 4,374 lbNote: Includes wire rope guide.
10' No. 135 luffing jib insert and pendants
Length 10' 4"Width 5' 0"Height 4' 4"Weight 840 lb
L
H
L
H
L
H
L
H
L
H
10
Load Chart SubheadOutline dimensions
Weight ball
Capacity/Swivel 15 USt Diameter 3' 9"
Weight 1,310 lb Length 1' 9"
20' No. 135 luffing jib insert and pendants
Length 20' 4"Width 5' 0"Height 4' 4"Weight 1,350 lb
40' No. 135 luffing jib insert with backstays and pendants
Length 40' 4"Width 5' 0"Height 4' 4"Weight 2,315 lb
No. 74A A upper boom point
Length 8' 8"Width 1' 5"Height 2' 8"Weight 926 lb
D
L
L
H
L
H
L
H
11Manitowoc MLC165-1
Working RangeSubhead
Transport data
Load summary
276 ft No. 74A boom + 80 ft No. 134 fixed jib Series 2 counterweightQuantity on trailer load #
(Does not include blocking, strapping, etc.)
Item lb 1 2 3 4 5 6 7 8 9
Basic Crane 84,000 1
Crawler 32,400 1 1
Counterweight Tray 35,300 1 1
Side Counterweight 11,025 1 1 3 3
Carbody Counterweight 22,500 1 1
19.7' No. 74A Boom Butt with aux drum 11,198 1
29.5' No. 74A Boom Top 7,600 1
9.8' No. 74A Boom Insert 1,250 1
19.7' No. 74A Boom Insert 1,800 1
19.7' No. 74A Boom Insert with Sheaves 2,800 1 1
39.4' No. 74A Boom Insert 3,200 1 1
Miscellanious 5,000 1
Payload for each trailer (lb)
84,
000
34,
200
35,
200
41,
125
49,
723
36,
275
36,
275
36,
550
35,8
34
12
Load Chart SubheadPerformance data
Main and whip drum - 27,560 lb
Single line pull/single line speed ft/min
Layer
Single line pull lb 1 2 3 4 5 6
0 315 338 364 390 417 443
27,560 220 236 256 272 292 312
Luffing hoist auxiliary drum - 20,000 lb
Single line pull lb
Single line pull/single line speed ft/min
Layer
1 2 3 4 5 6 7 8
20,000 135 144 157 167 180 190 203 213
Hoist reeving for main load block 26 mm wire rope No. 74A boom
No. Parts of Line
Maximum Load
lb
1 27,560
2 55,120
3 82,680
4 110,240
5 137,800
6 165,360
7 192,920
8 220,480
9 248,040
10 275,600
11 303,160
12 330,720
13 358,280
14 363,762
Wire rope lengths No. 74A boom - or -Fixed jib No. 134 on No. 74A boom
Boom or boom and jib
length
Whip line (front or auxiliary drum)
Hoist line (rear drum)
1 part 2 partTotal parts
of lineft ft ft ft
49.2 148 213 820 14
59.1 180 246 902 13
68.9 197 279 968 12
78.7 213 295 1017 11
88.6 230 328 1050 10
98.4 246 361 1148 10
108.3 279 394 1148 9
118.3 295 427 1148 8
128.0 312 443 1214 8
137.8 328 476 1214 7
147.6 344 509 1214 6
157.5 377 541 1214 6
167.3 394 574 1230 6
177.2 410 591 1230 5
187.0 427 623 1230 5
196.9 443 656 1230 4
206.7 476 689 1230 4
216.5 492 722 1230 3
226.4 509 738 1230 3
236.2 525 771 1230 3
246.1 541 804 1230 3
255.9 574 837 1230 3
265.7 591 853 1230 3
275.6 607 886 1230 2
285.4 525 738 — —
295.3 535 751 — —
305.1 545 761 — —
NOTE: Hoist and whip line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line times added travel distance. Hoisting distance or line pull may be limited when block travel below ground is required.
Maximum wire rope length on auxiliary drum when used as Whip Line is 623'. When auxiliary drum is used as Luffing Jib Hoist, wire rope length required on drum is 689'. If auxiliary drum is used as Whip Line while equipped with 689' rope length, hoisting distance and line pull will be limited. Consult factory for further information.
13Manitowoc MLC165-1
Load Chart Subhead
Performance data
Drum capacities - wire rope
Maximum length
Operational Storage
Front or rear grooved drum
26 mm wire rope
1227 ft 6 layers
1499 ft7 layers
Auxiliary drum 26 mm wire rope
538 ft7 layers
764 ft9 layers
Boom hoist drum
22 mm wire rope
558 ft 7 layers —
Wire rope lengths No. 135 luffing jib on No. 74A boom
Luffing jib hoist line
Boom length*
Hoist line
Maximum required parts of
lineft ft
68.9 850 4
78.7 899 4
88.6 951 4
98.4 1001 4
108.3 1001 4
118.3 1050 4
128.0 1050 4
137.8 1099 4
147.6 1099 3
157.5 1099 3
167.3 1152 3
*Hoist line lengths given in table include all luffing jib lengths.
NOTE: Hoist line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line multiply by added travel distance. Hoisting distance or line pull may be limited when block travel below ground is required.
Wire rope specifications 5:1 Safety Factor No. 74A boom - or - No. 134 fixed jib on No. 74A boom
Rotation resistantWire rope
Rotation resis-tant
Wire rope
Function Hoist line Whip line Auxiliary line
Size wire rope 26 mm 26 mm 26 mm
Maximum load per line 27,560 lb 27,560 lb 20,000 lb
Approximate weight 2.28 lb/ft 2.28 lb/ft 2.28 lb/ft
Maximum lengthMaximum boom and luffing jib raising
No. 135 luffing jib on No. 74A boom Series 2Series 2 counterweight
In-line method Jack-knife method
Boom length
ft
Over end of blocked crawlers
ft
Over side of
crawlersft
Over end of blocked crawlers
ft
Over side of
crawlersft
68.9 70 - 170 70 - 170
78.7 70 - 170 70 - 170
88.6 70 - 160 70 - 160 170 170
98.4 70 - 150 70 - 140 160 - 170 150 - 170
108.3 70 - 130 70 - 120 140 - 170 130 - 170
118.3 70 - 110 70 -90 120 - 170 100 - 170
128.0 70 - 90 70 100 - 170 80 - 170
137.8 70 — 80 - 170 70 - 170
147.6 — — 70 - 170 70 - 130
157.5 — — 70 - 170 —
167.3 — — 70 - 170 —
Maximum length Maximum boom and fixed jib raising
No. 134 fixed jib on No. 74A boom
Series 2
Main boom
ft
Fixed jibft
Over front of blocked crawlers
ft
275.6 —
265.7 —
255.9 —
246.1 40
236.2 60
226.4 80
Maximum length Maximum boom and fixed jib raising
No. 134 fixed jib on No. 74A boom
Series 2
Main boom
ft
Fixed jibft
Over rear of blocked crawlers
ft
275.6 —
255.9 —
246.1 30
236.2 50
226.4 80
Maximum length Maximum boom and fixed jib raising
No. 134 fixed jib on No. 74A boom
Series 2
Main boom
ft
Fixed jibft
Over side of crawlers
ft
255.9 —
236.2 —
226.4 40
216.5 60
206.7 80
For specific configurations refer to www.cranelibrary.com.
14
Boom combinations
No. 134 fixed jib combinations
Fixed jib inserts length ft
Fixed jiblength
ft10 20
30 0 0
40 1 0
50 0 1
60 1 1
70 0 2
80 1 2
19.7 ftboom butt
226.4 ftNo. 74A boom
19.7 ftboom insert with sheave
39.4 ftboom insert
80 ftNo. 134 fixed jib
10 ftNo. 134 jib insert
39.4 ftboom insert
39.4 ftboom insert
15 ftNo. 134 jib butt
39.4 ftboom insert with backstay assembly
29.5 ftboom top
20 ftNo. 134 jib insert
15 ftNo. 134 jib top
20 ftNo. 134 jib insert
9.8 ftboom insert
29.5 ftboom top
19.7 ftboom butt
39.4 ftboom insert
275.6 ftNo. 74A boom
19.7 ftboom insert with sheave
39.4 ftboom insert
39.4 ftboom insert
39.4 ftboom insert
39.4 ftboom insert with backstay assembly
No. 74A boom combinations
Boom inserts length ft
Boomlength
ft9.8 19.7 39.4 39.4*
49.2 0 0 0 0
59.1 1 0 0 0
68.9 0 1 0 0
78.7 1 1 0 0
88.6 0 2 0 0
98.4 1 2 0 0
108.3 0 1 0 1
118.3 1 1 0 1
128.0 0 2 0 1
137.8 1 2 0 1
147.6 0 1 1 1
157.5 1 1 1 1
167.3 0 2 1 1
177.2 1 2 1 1
187.0 0 1 2 1
196.9 1 1 2 1
206.7 0 2 2 1
216.5 1 2 2 1
226.4 0 1 3 1
236.2 1 1 3 1
246.1 0 2 3 1
255.9 1 2 3 1
265.7 0 1 4 1
275.6 1 1 4 1
* with fixed jib backstay assembly.
15Manitowoc MLC165-1
Working RangeSubhead
Boom combinations
No. 135 luffing jib combinations
Luffing jib inserts length ft
Luffing jiblength
ft 10 20 40
70 0 1 0
80 1 1 0
90 0 0 1
100 1 0 1
110 0 1 1
120 1 1 1
130 0 0 2
140 1 0 2
150 0 1 2
160 1 1 2
170 0 0 3
23 ftNo. 135 jib top
19.7 ftboom butt
167.3 ftNo. 74A boom
19.7 ftboom insert with sheave
40 ftNo. 135 jib insert
29.5 ftboom top
170 ftNo. 135 luffing jib
20 ftNo. 135 jib insert
20 ftNo. 135 jib insert
39.4 ftboom insert
39.4 ftboom insert
19.7 ftboom insert
27 ftNo. 135 jib butt
40 ftNo. 135 jib insert
16
Main boom range diagram
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
No. 74A boom
Rotation
UpperBoomPoint
30˚
40˚
50˚
60˚
25˚
15˚5˚
70˚80˚
81.7˚
Distance from centerline of rotation - feet
Hei
ght
abov
e gr
ound
- fe
et
60.0
80.1
100.1
120.1
140.1
160.1
180.1
200.1
220.1
240.2
299.9
279.9
259.8
49.9
69.9
89.9
109.9
129.9
149.9
169.9
190.0
210.0
230.0
250.0
270.0
290.0
40.0
29.9
310.0
49.9 69.9 89.9 109.9 129.9 149.929.9 190.0169.940.0 60.0 80.1 100.0 120.1 140.1 160.1 180.1
9.8 20.0
60
30
40
50
70
80
265.7
236.2
196.9187.0
206.7
216.5
226.4
246.1
255.9
275.6
147.6
128.0
108.3
78.7
49.2
59.1
68.9
88.6
98.4
118.3
137.8
157.5
167.3
177.2
19.7'Tailswing
4.6' 6.9'
17Manitowoc MLC165-1 - Preliminary
Main boom load chart
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
123,500 lb upper counterweight, 45,000 lb carbody counterweight
360° Rating lb x 1000
Radius ft Boom length ft
49 59 79 98 118 138 157 177 197 217 236 256 276
14 363.8
16 337.6 334.8
18 302.3 302.1
20 273.5 273.3 272.3
22 249.6 249.4 248.4 247.8
26 211.9 211.9 211.0 210.4 209.5
30 169.3 169.7 169.4 169.5 169.5 169.3 158.3
34 140.5 140.8 140.5 140.5 140.5 140.2 140.4 134.1
38 119.6 120.0 119.7 119.6 119.5 119.2 119.4 119.0 113.3
42 103.8 104.2 103.9 103.8 103.7 103.3 103.5 103.0 102.6 88.7 79.2
46 91.4 91.8 91.5 91.4 91.3 90.9 91.0 90.6 90.1 86.7 78.9 65.4
50 81.3 81.8 81.5 81.5 81.3 80.9 81.0 80.5 80.1 79.6 78.6 65.0 54.8
60 63.5 63.5 63.4 63.2 62.8 62.9 62.4 61.9 61.3 60.4 59.8 54.1
70 51.3 51.3 51.1 50.7 50.7 50.2 49.7 49.1 48.1 47.5 46.9
80 42.3 42.5 42.4 41.9 42.0 41.4 40.9 40.3 39.3 38.7 38.0
90 35.9 35.8 35.3 35.4 34.9 34.3 33.7 32.7 32.0 31.4
100 30.6 30.6 30.2 30.3 29.7 29.2 28.5 27.5 26.9 26.2
110 26.4 26.0 26.2 25.6 25.0 24.4 23.4 22.7 22.0
120 22.6 22.8 22.2 21.7 21.0 20.0 19.3 18.6
130 19.7 19.9 19.3 18.8 18.2 17.1 16.4 15.8
140 17.5 16.9 16.4 15.8 14.7 14.0 13.4
150 15.4 14.8 14.3 13.7 12.7 12.0 11.3
160 13.0 12.5 11.9 10.9 10.2 9.5
170 11.4 10.9 10.3 9.3 8.6 7.8
180 9.5 8.9 7.9 7.2 6.2
190 8.2 7.6 6.6 5.7 4.7
200 6.5 5.4 4.4 3.4
210 5.5 4.2 3.2
220 3.1
No. 74A boom
For complete chart, refer to www.cranelibrary.com.
18
Working Range SubheadFixed jib range diagram
No. 134 fixed jib on No. 74A boom
Rotation
UpperBoomPoint
30˚
40˚
50˚
60˚
25˚
15˚5˚
70˚80˚
81.7˚
Distance from centerline of rotation - feet
Hei
ght
abov
e gr
ound
- fe
et
60.0
80.1
100.1
120.1
140.1
160.1
180.1
200.1
220.1
240.2
299.9
279.9
259.8
49.9
69.9
89.9
109.9
129.9
149.9
169.9
190.0
210.0
230.0
250.0
270.0
290.0
40.0
29.9
310.0
49.9 69.9 89.9 109.9 129.9 149.929.9 190.0169.940.0 60.0 80.1 100.0 120.1 140.1 160.1 180.1
9.8 20.0
60
30
40
50
70
80
265.7
236.2
196.9187.0
206.7
216.5
226.4
246.1
255.9
275.6
147.6
128.0
108.3
78.7
49.2
59.1
68.9
88.6
98.4
118.3
137.8
157.5
167.3
177.2
19.7'Tailswing
4.6' 6.9'
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
19Manitowoc MLC165-1 - Preliminary
Fixed jib load charts
123,500 lb upper counterweight, 45,000 lb carbody counterweight
360° Rating lb x 1000
5° offset 25° offset
30.0 ft fixed jib length 30.0 ft fixed jib length
Boom length ft
Boom length ft
89 128 167 207 246 89 128 167 207 246
Radius ft Radius ft
30 55.1 40 46.4
40 55.1 55.1 50 41.6 45.4
50 55.1 55.1 55.1 55.1 60 37.9 41.9 44.8
60 55.1 55.1 55.1 55.1 48.0 80 32.6 36.6 39.7 41.9 40.6
80 43.5 42.4 41.5 40.3 38.6 100 31.4 30.7 29.6 28.2
100 31.7 30.6 29.7 28.4 26.7 120 23.5 22.9 21.8 20.2
120 23.0 22.2 20.9 19.1 140 17.4 16.3 14.7
140 17.7 16.9 15.6 13.8 160 12.2 10.6
160 13.0 11.7 9.9 180 9.1 7.4
180 10.0 8.7 6.9 200 4.9
200 6.3 4.6 205 4.4
220 4.4
5° offset 25° offset
50.0 ft fixed jib length 50.0 ft fixed jib length
Boom length ft
Boom length ft
89 128 167 207 89 128 167 207
Radius ft Radius ft
36 44.2 55 29.6
40 43.8 60 28.1 30.4
50 41.0 41.9 41.5 70 25.6 28.0 29.8
60 39.1 40.3 40.3 39.0 80 23.5 26.0 27.9 29.4
80 35.2 37.5 38.0 37.2 90 21.8 24.4 26.3 27.9
100 31.2 31.3 30.4 29.1 100 20.4 22.9 24.9 26.5
120 25.0 23.7 22.8 21.4 120 20.6 22.6 23.0
140 18.4 17.5 16.1 140 19.0 18.4 17.3
160 14.5 13.6 12.2 160 14.2 13.1
180 10.5 9.2 180 9.9
200 8.1 6.8 200 7.3
220 4.8
230 4.0
No. 134 fixed jib on No. 74A boom
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
20
Fixed jib load charts
123,500 lb upper counterweight, 45,000 lb carbody counterweight
360° Rating lb x 1000
5° offset 25° offset
60.0 ft fixed jib length 60.0 ft fixed jib length
Boom length ft
Boom length ft
89 128 167 207 89 128 167 207
Radius ft Radius ft
40 37.2 60 25.7
50 35.1 35.9 70 23.2 25.2
60 33.1 34.4 34.3 33.3 80 21.1 23.2 24.9 26.1
80 29.7 31.5 32.3 31.7 90 19.4 21.6 23.3 24.6
100 26.9 29.0 30.1 29.2 100 18.0 20.2 21.9 23.3
120 22.6 24.0 22.9 21.6 120 15.9 17.9 19.7 21.1
140 19.2 18.6 17.6 16.2 140 16.3 17.9 17.8
160 14.7 13.7 12.3 160 14.7 13.6
180 11.6 10.7 9.3 180 11.4 10.3
200 8.3 6.9 200 7.7
220 5.0 215 6.0
230 4.1
5° offset 25° offset
80.0 ft fixed jib length 80.0 ft fixed jib length
Boom length ft
Boom length ft
89 128 167 207 89 128 167 207
Radius ft Radius ft
40 24.0 70 19.10
50 22.9 22.7 80 17.20 18.70
60 21.8 21.8 21.4 90 15.60 17.20 18.40 19.00
80 19.8 20.0 19.9 19.4 100 14.30 16.00 17.20 18.30
100 18.2 18.4 18.5 18.2 120 12.30 13.90 15.20 16.30
120 16.8 17.1 17.2 17.1 140 10.80 12.40 13.70 14.80
140 15.2 16.0 16.1 16.1 160 11.20 12.40 13.50
160 13.7 15.0 14.0 12.6 180 10.30 11.40 10.90
180 12.1 11.0 9.6 200 9.40 8.30
200 9.7 8.6 7.2 220 6.10
220 6.7 5.2 240 4.20
240 5.0
No. 134 fixed jib on No. 74A boom
For complete chart, refer to www.cranelibrary.com.
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
21Manitowoc MLC165-1
Working RangeSubhead
Luffing jib range diagram
No. 135 luffing jib on No. 74A boom
Rotation
Hei
ght
abov
e gr
ound
- fe
et
210.0
200.1
390.1
379.9
370.1
359.9
350.1
339.9
319.9
330.1
310.0
290.0
270.0
250.0
190.0
149.9
129.9
109.9
259.8
279.9
299.9
240.2
220.1
230.0
160.1
140.1
120.1
100.1
69.9
40.0
29.9
89.9
49.9
80.1
60.0
80.140.0 140.160.0 100.0 120.1 160.1 180.1 200.1 220.1 259.8240.2 279.9
Distance from centerline of rotation - feet
170 160
150 140
130 120
110 100
90
70
80
147.6
128.0
137'.8
157.5
167.3
108.3
88.6
98.4
118.3
78.7
68.9
6.9'
4.6'
19.7'Tailswing
70˚
60˚
50˚
40˚
30˚
20˚
10˚
83˚80˚
75˚70˚
65˚
73.7˚
87˚
13.5˚
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
22
Working Range Subhead
Luffing jib load charts
No. 135 luffing jib on No. 74A boom
123,500 lb upper counterweight, 45,000 lb carbody counterweight
360° Rating lb x 1000
87° boom angle
70 ft luffing jib length 100 ft luffing jib length
Boom length ft
Boom length ft
69 89 108 128 148 167 69 89 108 128 148 167
Radius ft
Radius ft
30 110.3 106.1 38 82.7 79.6
32 110.3 106.1 98.1 90.1 40 81.2 79.5 74.5 69.3
36 110.3 106.1 98.1 90.0 81.7 74.3 50 73.7 73.3 72.2 68.5 59.8 51.7
40 102.5 102.5 97.9 89.6 81.4 71.7 60 67.4 67.1 66.2 61.6 53.6 46.7
50 85.9 81.8 78.9 75.1 70.5 63.2 70 58.2 58.1 57.1 54.0 47.4 41.6
60 71.3 68.6 66.8 64.0 60.6 54.9 80 49.2 49.1 48.9 46.8 41.6 36.9
70 58.7 58.6 58.3 56.3 53.5 47.6 90 42.4 42.3 42.2 40.5 36.4 32.6
80 44.6 49.4 49.3 49.1 46.9 41.8 100 37.1 37.0 36.9 35.2 31.9 29.0
85 40.0 110 29.6 32.6 32.5 31.0 28.4 26.0
115 25.1
140 ft luffing jib length 170 ft luffing jib length
Boom length ft
Boom length ft
69 89 108 128 148 167 69 89 108 128 148 167
Radius ft
Radius ft
50 47.8 46.4 44.8 42.9 55 38.0
60 46.0 44.7 43.2 41.5 38.9 34.5 60 36.7 36.3 35.1 32.5 29.7
70 43.2 43.0 41.9 40.3 36.3 32.1 70 33.6 33.4 33.1 31.2 28.4 25.6
80 39.8 39.8 39.5 37.4 33.5 29.7 80 30.6 30.6 30.5 29.5 26.9 24.3
90 36.6 36.7 36.6 34.2 30.6 27.2 90 27.9 27.9 27.9 27.8 25.3 22.9
100 33.8 33.8 34.0 31.0 27.8 24.8 100 25.3 25.4 25.5 25.5 23.6 21.4
110 31.1 31.3 30.9 27.9 25.1 22.5 110 22.9 23.1 23.2 23.2 21.9 19.9
120 28.7 28.7 27.7 25.1 22.7 20.4 120 20.6 20.8 21.0 21.2 20.3 18.4
130 25.8 25.8 24.8 22.6 20.5 18.5 130 18.7 18.9 19.1 19.2 18.7 17.1
140 23.3 23.3 22.2 20.3 18.6 16.9 140 16.8 17.1 17.2 17.4 17.2 15.8
150 20.9 20.3 18.7 17.1 15.7 150 15.2 15.4 15.5 15.8 15.8 14.5
155 15.3 160 13.2 13.5 13.7 13.9 14.1 13.4
170 11.6 11.8 11.9 12.1 12.3 11.8
180 10.2 10.3 10.4 10.6 10.7 10.3
185 9.6
For complete chart, refer to www.cranelibrary.com.
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane
23Manitowoc MLC165-1
Specifications
DrumsTwo equal width winches are driven by independent variable displacement axial piston hydraulic motors through planetary reduction. Drums are grooved for 26 mm rope.Powered hoisting/lowering operation is standard with automatic (spring applied, hydraulically released) multi-disc brakes, and drum rotation indicators.
• Optional: free-fall operation for front and/or rear drums.
• Optional: auxiliary (third) hydraulic powered drum mounted in boom butt. Includes third drum control system. Auxiliary drum may be used as the luffing hoist when machine is equipped with a luffing jib.
• Optional: auxiliary drum preparation includes electric wiring, controls, hydraulic selector valve and plumbing.
Boom hoistIndependent boom hoist consists of a single drum grooved for 22 mm diameter wire rope. Includes 22 mm diameter wire rope for 18 part line reeving.Drum is powered by a fixed displacement hydraulic motor coupled to an internal brake and planetary gearbox equipped with ratchet and pawl.
MastMoving mast is 16’ 2” long and connects the boom hoist reeving to the steel boom strap rigging. When used with optional self-erect package, the mast is utilized for crane assembly and disassembly. The mast is capable of lifting and positioning the crawler assemblies, stacking the counterweights and assembling the boom and jib, utilizing the self assembly cylinder. Rotating bed includes counterweight raising cylinders capable of lifting the entire upperworks counterweight for removal and installation. The upperworks counterweight is attached to rotating bed with power-actuated pins.
Upperworks
EngineCummins Model QSL9-325 Tier 3, 6 cylinder, 325 hp at 2100 governed RPM. Cummins Model QSL9-310 Tier 4 Final, 6 cylinder, 310 hp at 2100 governed RPM. Includes engine block heater (120 V), air heater starting aid (24 V), oil heater starting aid (120 V), high silencing muffler (Tier 3) or diesel particulate filter (Tier 4 Final), radiator and fan.24 volt starting and 70 amp alternator.One 163 gallon capacity diesel fuel tank, mounted on right side of upperworks with sight and electrical level indicator.
ControlsHydraulic pilot controls provide infinite speed response directly proportional to control lever movement. Controls include Manitowoc’s CANBUS operating system providing microprocessor driven control logic, pump control, on-board diagnostics and service information. Block-up limit control is standard for hoist and whip lines. RCL/RCI (Rated Capacity Limiter/Rated Capacity Indicator) system is standard for main boom and upper boom point. “Function cut-out” or “warning only” operation is available via programmable configuration.Travel and swing alarms are standard.
Hydraulic systemThree high-pressure pumps are driven by the engine. Two pumps provide hydraulic power enabling simultaneous multi-function capability. One pump provides independent "closed loop" hydraulic power for the swing system. An additional fourth pump is required for free fall.Hydraulic reservoir capacity is 158 gallon and is equipped with breather, sight and electrical level indicator, clean out access, and internal diffuser.Each function is equipped with relief valves to protect the hydraulic circuit from overload or shock.Replaceable, ten micron (absolute) full flow tank filter is furnished in the hydraulic circuit. All oil is filtered prior to return to the hydraulic reservoir. Hydraulic system also includes hydraulic oil cooler.
24
Specifications
CrawlersCrawler assemblies are 26’ 3» long, high strength steel fabrications with 3’ 7» wide cast steel crawler pads. Each crawler is powered independently by a variable displacement hydraulic motor driving a planetary reduction. Crawlers provide ample tractive effort that allows counter rotation with full rated load. Maximum ground speed of 1.9 mph.
Attachments
No. 74A boomThe liftcrane is equipped with a 49' 2" basic No. 74A tubular chord boom consisting of a 19' 8" butt and 29' 6" top with six 25.6" diameter roller bearing sheaves. No. 74A boom utilizes steel straps.Hydraulically powered boom hinge pin system consists of cylinder, piping, operating controls and locking device. Spring cushioned boom stop and electronic automatic boom stop standard.Aux drum preparation included as standard.• No. 74A boom length is increased using 9' 10", 19'
8", and 39' 4" boom inserts with steel suspension straps. Max boom length is 275'.
• 15 USt swivel hook and weight ball standard.
No. 134 fixed jib30' basic No. 134 tubular chord fixed jib consisting of 15' jib butt and 15' jib top with 12' 6" jib strut, wire rope, pendants and backstay. Includes RCL/RCI hardware.No. 134 fixed jib length is increased using 10' and 20' inserts with wire rope pendants. Max fixed jib length is 80'.
No. 135 luffing jib70' basic No. 135 tubular chord luffing jib assembly consisting of 27' butt, 20' insert, and 23' top with two 27" straight roller bearing sheaves. Also included are RCL/RCI hardware, pin connected jib sections, pendants, fixed strut, jib strut, backstay pendants, boom point wheel and 26 mm luffing jib hoist line.No. 135 luffing jib is lengthened using 10', 20' and 40' inserts with wire rope pendants. Maximum luffing jib length is 170'.
CounterweightCounterweight raising cylinders are mounted in the rotating bed with chain connecting the top of the cylinders and the counterweight tray. The upper counterweight is secured to the rotating bed with hydraulically actuated pins.Upper counterweight consists of a one-piece tray and eight upper counterweight boxes. Series 2 carbody counterweight boxes are attached to carbody (each side) and weigh 22,500 lbSeries 1Upper counterweight (6 pieces+tray) 101,450 lbSeries 2Upper counterweight (8 pieces+tray) 123,500 lbCarbody counterweight (2 pieces) 45,000 lbTotal counterweight 168,500 lb
Swing systemIndependent single swing drive mounted in rotating bed is powered by a hydraulic piston type motor driving a spur gear through a planetary reduction. Internal brake and four position manual swing lock is provided. Maximum swing speed: 2.5 rpm.
Operator’s cabFully enclosed and galvaneeled steel insulated module is equipped with sliding door, large safety glass windows on all sides and roof. Signal horn, cab space heater, front and roof windshield wipers, air conditioning, dome light, sun visor and shade, fire extinguisher and air circulating fan are standard.• Additional optional: External RCI light.
Lowerworks
CarbodyHigh strength fabricated steel assembly utilizing Manitowoc’s FACT™ connection system incorporating two hydraulically powered pins for fast installation and removal of crawlers.
25Manitowoc MLC165-1
Working RangeSubhead
Optional equipment
Mirrors for viewing drum operation and surroundings from operator’s cab
• Camera system includes: drum cameras and monitor
• Handrails and ladder to allow easy access to machinery from top of enclosures.
• Self-erect system includes: carbody jacking cylinders with pads, controls, self assembly cylinder, boom-butt installation support, counterweight cylinders and crawler handling chain.
Detachable upper boom point with one 30" diameter tapered roller bearing sheave for No. 74 boom top (this is same upper boom point used on 555, 777, 999, 2250,16000 and 18000).
Blocks and hooks – • 60 USt hook block with two 30" sheaves for 26 mm wire rope with swivel hook, hook latch and swivel lock.
• 100 USt hook block with three 30" sheaves for 26 mm wire rope with swivel hook, hook latch, and swivel lock.
• 165 USt hook block with five 30" sheaves for 26 mm wire rope with single barb swivel hook, hook latch, and swivel lock.
• 220 USt hook block with seven 30” sheaves for 26 mm wire rope with duplex swivel hook, hook latch, and swivel lock.
Hydraulic Test Kit: recommended to properly analyze the performance of the hydraulic system.
Service Interval Kits including the items necessary to perform general scheduled maintenance.
Special Paint Color (other than Manitowoc standard red and black.)
Zinc rich primer (marine applications) for corrosion resistance.
Special Customer Decals: custom vinyl decal(s) of name and/or logo from artwork supplied by customer.
Export Packaging: basic crane, boom and jib sections.
Notes
www.manitowoccranes.com
This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
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