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Product Design & Commercialization Services

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  • Product Design & CommercializationServices

  • Minimally Invasive Device Solutions

    Make your device concept a reality and achieve yourmilestones with support from our expert design team,proven systems and ready-to-go infrastructure.

    Whether you are looking for full product development,concept design or you need to meet a specific milestone,our services are customized to deliver your goals on timeand within budget.

    From initial engagement, our focus is to add value to your development project. We bring the latest ideas andtechnologies to your project. With the support of an in-house supply chain of quality components, regulatoryconsulting and global contract manufacturing capability,we deliver your product to market. We are experts in thefollowing therapy areas:

    Cardiovascular

    Structural Heart

    Electrophysiology & CRM

    Peripheral Vascular

    Neurovascular

    MI Orthopaedic

    Pulmonary

    Oncology

    Endoscopy

    Laparoscopy

    Urology & Gynecology

    Project Overview

    Laparoscopic device - focus on humanfactors inputs, mechanical & industrialdesign and plastics design for molding. Line set-up for volume ramp

    Low profile RX delivery system andhandle for novel implant device.Technical, industrial & mechanicaldesign. Concept development, quick turnprototyping, review & testing

    Development of catheter system to deliver cardiac bio therapeutics. Focus on catheter, deployment mechanism,sheath & needle devices

    Kyphoplasty device - Industrial & mechanical design and prototyping,human factors design, ergonomics andvideo ethnography

    Novel steerable peritoneal access system- sheath, balloon device, needle accesssystem

    Specialty catheter delivery system- rapid development cycle

    Development of new deploymentmechanism and handle for existingdevice shaft. Technical, industrial & mechanical design. Conceptdevelopment, quick-turn prototyping,review & testing

    PTCA balloon catheter - from conceptdesign to market launch

    Sample ProjectPortfolio

    Laparoscopic Devicefor SILS

    Self Expanding Stentand HandleDevelopment

    Stem Cell DeliveryCatheter

    Kyphoplasty Balloonand Stent DeliverySystem

    NOTES Access Device

    CTO Catheter

    Implant DeliverySystems - DFM

    PTCA Balloon Catheter

    Client Profile

    World's leading medical devicecompany

    US based start-up, medicaldevice company

    European based start-up:medical biotechnology company

    US emerging medical devicecompany

    A world leading global medicaldevice company

    Start-up company, EMEA

    A world leading global medicaldevice company

    A world leading global medicaldevice company

    Achievements

    Project delivered with full designhistory file and supporting 510ksubmission - from conceptdevelopment to steady statecommercial manufacture

    Enabled customer to focusresources on implant device whileCreganna Medical led catheterdevelopment to achieve FIH trialsand CE mark approval

    Working in parallel with therapeuticdevelopment project, supportedcustomer through GLP testing,product verification/validation andCE mark submission process

    Product was brought from conceptto initial European market release

    Concept & product development,supported client through initial IDEsubmission and FIH builds

    CE mark achieved, client acquiredin major buyout by world leadingmedical device company

    Handle design delivered, includingfull drawing specification for eachcomponent

    510k submission, FDA approval,steady-state manufacture & sterilization management

  • Manufacturing l DFMA assessmentl Cost modelling

    Regulatory l Regulatory strategy

    A concept design that "works like" yourintended designl Concept prototypes and initial testingl Preliminary cost modelling

    Infrastructure across the US, Latin America, Europe & Asia Prototyping labs & dedicated class 100,000 pilot manufacturing cleanroom State of the art catheter testing and analysisCertified to ISO and registered with the FDA and Japan MHLWCAD, rapid prototypingVertically integrated component sourcing Low volume to high volume manufacturing capacity

    Concept Design l VOC & performance benchmarkingl Concept developmentl Prototyping & performance testing

    Dedicated Project TeamDedicated project manager and project core team with industrial & mechanical design experts

    ConceptGeneration

    Design Feasibility

    Design Verification& Validation

    Commercialization& Ramp

    ProductManufacture

    Dedicated Project TeamDedicated project manager and projectcore team with device development anddesign for manufacturability expertise

    Dedicated Project TeamDedicated project manager and project core team with manufacturing, quality andtesting experts

    Dedicated Project TeamDedicated project manager and project coreteam with design for manufacturing, quality,supply chain and customer support expertise

    Dedicated Project TeamDedicated manufacturing cell, continuousimprovement team and customer support

    Design Feasibilityl Design optimizationl Device testingl Design freezel Packaging design

    Design Verification & Validationl Verification & Validation testing & reportsl Product risk managementl Predicate testing l Support human use product releasel DHF/Technical file compilation

    Design Transferl Product validationl Ramp support

    Product Reviewl Next generation design

    Outputs

    Team

    Services

    Manufacturing l Preclinical prototyping & pilot buildsl Value engineeringl DFM planning

    Regulatory l Preclinical testing

    A frozen design that "works like and lookslike" the final devicel Functional prototypes & testing reportl Design freeze specificationl Estimated unit costl Draft product risk assessment l Detailed commercialization proposal

    Manufacturing Build design verification units - l FMEAl Quality planningl Prove critical processesl FIH builds & pilot linesl DFM, lean manufacturing review

    & implementation

    Regulatoryl Clinical strategies & study design l Clinical trial management l Regulatory submissions

    Proof that design outputs meet design inputs by verification testing of products that"work like, look like and are made like" thefinal productl Verified product design freeze specificationl Product and packaging validationsl Risk assessment documentation l Technical File/Design History Filel Clinical validation report

    Manufacturing Process validation IQ,OQ,PQl Equipment validationl Packaging validation l Finalize supply chainl Build launch volumel DFM, lean manufacturing review

    & implementation

    Regulatory l Field complaint managementl Complaint handling l Safety

    Proof that the product can be transferred tolarge-scale manufacture - repeatable & reliable processesl A stable source of product supplyl Validated manufacturing line

    - commercially readyl Product ramp

    Manufacturing l Operational management & metricsl Continuous improvementl Process improvements

    Regulatoryl Field complaint managementl Complaint handling l Safety

    l Steady state manufacturingl Supply chain managementl Continuous improvement projects

    Product Development Process

    Infrastructure

  • Technologies:

    Catheter technologies

    Metal shafts

    Wire & coil

    Braided shafts

    Extruded shafts

    Medical balloons

    Injection molding

    Device manufacture & assembly

    Speciality needles

  • www.creganna.com

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