product data sheet - performa mesh, mesh cable …...cable capacity mesh tray size height (mm) width...

1 of 18Schneider Electric (Australia) Pty Ltd clipsal.com/techdata

ApplicationsPerforma Mesh Trays are one of the most flexible solutions on the market for routing of cables, in light and medium duty installations. The double transversal wires ensure Performa Mesh Trays comply with all safety requirements for installers and cables; in addition, they give higher safety working load values as compared to other available products on the market.

The smart, screw-less accessories cover all needs, and are quick and easy to use. It’s simple to make angles on site. Just cut and bend the mesh tray to the desired angle and use the fast-fix locking-clips to fix and secure the wires.

The three different finishes make it easy to choose the right option for all environments and applications in commercial buildings, industry and infrastructure.

Features• Patenteddesignofdoubletransversalwires

• E90fireresistanceapplication

• Reducedinstallationtimewithscrew-lessaccessories

• Makebendsonsite

• Patentedsolutionforsafetyedges

• Deliveredinaprotectivefilmandcolourcoded for easy identification

Technical Data Sheet

Performa MeshMesh Cable Tray

MAY 2012

Schneider Electric (Australia) Pty Ltd clipsal.com/techdata 2 of 18

Specifications

Technical and material data

Steel wire Specification C4D: EN 10016-2-3C7D: EN 10016-2-3AISI 304 (Stainless steel): EN 10088-2

Density 7.85kg/m³

Surface treatment Electro-zinc (>8µm): EN 12329-1Hot-dip galvanised (>70 µm): ENISO 1461(Stainless steel)

Steel sheet Specification Dx51D+Z275 MA-CDx51D+ZM175 MA-C

Density 7.85kg/m³

Surface treatment Electro-zinc (>8µm): EN 12329-1Hot-dip galvanised (>70µm): ENISO 1461(Stainless steel)

Resistance to impact IK-10 (EN 50102)

Temperature range From –40°C to +120°C

Fire resistance E90 classified (DIN 4102-12)

Standards The products comply with the standards: • IEC 61537– Loading and deflection – Electrical continuity across couplers – System with electrical continuity • IEC 60068-2-75 (resistance to impact) • EN ISO 9227 (salt spray test)

DimensionsDetaileddimensions

Mesh tray size Longitudinal

wire Ø (mm)

Transversal

wire Ø (mm)Height x width (mm) Length (mm)

35 x 100 35 x 150 35 x 200 35 x 300

3000300030003000

4.44.44.44.4

3.93.93.93.9

60 x 60 3000 4.4 3.970 x 100 70 x 150 70 x 200 70 x 300(*) 70 x 400(*) 70 x 500(*) 70 x 600(*)

3000300030003000300030003000

4.44.44.94.94.94.94.9

3.93.93.93.93.93.93.9

105 x 200(*) 105 x 300(*) 105 x 400(*) 105 x 500(*) 105 x 600(*)

30003000300030003000

4.94.94.94.94.9

3.93.93.93.93.9

Note: (*) The longitudinal wire Ø for the stainless steel range is 4.4mm.


Cable capacity

Mesh tray size Height (mm) Width (mm) Cross section (mm²)

35 x 100 35 x 150 35 x 200 35 x 300

35353535

100150200300

2688428858889088

60 x 60 60 60 266670 x 100 70 x 150 70 x 200 70 x 300(*) 70 x 400(*) 70 x 500(*) 70 x 600(*)

70707070707070

100150200300400500600

5268911212,32819,02825,728 32,42839,128

105 x 200(*) 105 x 300(*) 105 x 400(*) 105 x 500(*) 105 x 600(*)

105105105105105

200300400500600

18,76828,96839,16849,36859,568

Note: * Unless it is stated in the country’s regulations, we suggest the following orientative values to determine the

cable tray to be installed: • Fill factor value to be applied to the cross-sectional area of the cables: 80% for power cables and 40% for

data cables • Enlargement factor: 30%.


Typical InstallationOverall View Ceiling Suspended Solutions

Components

1. Ceiling bracket omega 10. Fast-fix suspended bracket

2. Vertical/suspended/floor bracket 11. Support for box/bracket

3. Beam clamp 12. Fast-fix hanger 35

4. Profile fast-fixing + profile 21 x 41/41 x 41 13. Central suspension support

5. Pendant bracket 14. ID label

6. Swivel support + U-profile 15. C-shape support

7. Extendable joint 16. Take-off plate

8. Cover fixing 17. Earthing clamp

9. Cover 18. L-shape support.

EZ: Electrozinc–indoorinstallations,notaggressiveatmosphere(officebuildingandcommercialshopping centres).

HDG:Hot-dipgalvanisation–indoorinstallations,aggressiveatmosphere,tunnels,underground,outdoor installations and urban locations.

SS:Stainlesssteel–chemicalindustries,acidandalkalineatmosphere,foodindustry,atmospheres with halogen. Other possible applications may include harbours, marinas and water treatment facilities.

LZ:Lamellarzincisazincandaluminiumcoatingwithadegreeofresistancetosevereatmospheres, comparable to that of hot-dip galvanised steel. It is used for small items, to achieve a smooth surface.

BC:Bi-chromate(accordingto12329-1)isaprocessthatdepositsathinlayerofzincoverthesteel through an electro-chemical process, with an additional passivation that gives a typical yellow colour.Thebenefitsofthisprocessarecontroloverzincthicknessandsmoothersurfaces.


Components

1. Mesh tray 11. Fast-fix horizontal bracket

2. Horizontal bracket set 12. Cable drop-out

3. Pendant bracket + U-profile 13. Fast-fix divider

4. Horizontal bracket omega 14. Vertical/suspended/floor bracket

5. Coupler 15. ID label

6. Side coupler 16. Support for box + bracket

7. Fast coupler 70 + 105 17. Insulating floor support

8. Locking clip for flat bends 18. Vertical/suspended/floor bracket

9. Horizontal bracket 19. Adjustable bracket set.

10. Spring nut + profile 2121/4141

EZ:Electrozinc–indoorinstallations,notaggressiveatmosphere(officebuildingandcommercialshopping centres).

HDG:Hotdipgalvanisation–indoorinstallations,aggressiveatmosphere,tunnels,underground,outdoor installations and urban locations.

SS:Stainlesssteel–chemicalindustries,acidandalkalineatmosphere,foodindustry,atmospheres with halogen. Other possible applications may include harbours, marinas and water treatment facilities.

LZ:Lamellarzincisazincandaluminiumcoatingwithadegreeofresistancetosevereatmospheres, comparable to that of hot dip galvanised steel. It is used for small items, to achieve a smooth surface.

BC:Bi-chromate(accordingto12329-1)isaprocessthatdepositsathinlayerofzincoverthesteel through an electro-chemical process, with an additional passivation that gives a typical yellowcolour.Thebenefitsofthisprocessarecontroloverzincthicknessandsmoothersurfaces.

Overall View Wall and Floor-Mounted Solutions


Parts List and Safe Working LoadsThesafeworkingloadiscalculatedaccordingtotheStandardIEC61537.Seediagramsbelow.

• The load is uniformly distributed along the mesh trays.

• Themaximumdistancebetweencouplersandbracketsis1/5ofthespanbetweenbrackets.

• The safety working load value is given when:• thelongitudinaldeflectionis<1%ofthespanbetweenbrackets• thetransversaldeflectionis<5%ofthewidthofthemeshtray.

0

10

20

30

40

50

60

2m1.75m1.50m1.25m1m

Load

Kg/m

Span

0102030405060708090

100110120130140150160

2m1.75m1.50m1.25m1m

Load

Kg/m

Span

Cat. Number

Description

Mesh Trays Electro-Zinc

4511110 Mesh Tray 35 x 100 EZ

4511115 Mesh Tray 35 x 150 EZ

4511120 Mesh Tray 35 x 200 EZ

4511130 Mesh Tray 35 x 300 EZ

Mesh Trays Hot-Dip Galvanised

4512110 Mesh Tray 35 x 100 HDG




Mesh Trays Stainless Steel

4515110 Mesh Tray 35 x 100 SS

4515115 Mesh Tray 35 x 150 SS

4515120 Mesh Tray 35 x 200 SS

4515130 Mesh Tray 35 x 300 SS

Cat. Number

Description


4511230 Mesh Tray 70 x 300 EZ

4511240 Mesh Tray 70 x 400 EZ

4511250 Mesh Tray 70 x 500 EZ

4511260 Mesh Tray 70 x 600 EZ







4515230 Mesh Tray 70 x 300 SS

4515240 Mesh Tray 70 x 400 SS

4515250 Mesh Tray 70 x 500 SS

4515260 Mesh Tray 70 x 600 SS


0

10

20

30

40

50

60

70

80

90

100

110

2m1.75m1.50m1.25m1m

Load

Kg/m

Span

50

65

80

95

110

125

140

155

170

185

200

2m1.75m1.50m1.25m1m

Load

Kg/m

Span

Cat. Number

Description


4511206 Mesh Tray 60 x 60 EZ

4511210 Mesh Tray 70 x 100 EZ

4511215 Mesh Tray 70 x 150 EZ

4511220 Mesh Tray 70 x 200 EZ







4515206 Mesh Tray 60 x 60 SS

4515210 Mesh Tray 70 x 100 SS

4515215 Mesh Tray 70 x 150 SS

4515220 Mesh Tray 70 x 200 SS

Cat. Number

Description


4511320 Mesh Tray 105 x 200 EZ

4511330 Mesh Tray 105 x 300 EZ

4511340 Mesh Tray 105 x 400 EZ

4511350 Mesh Tray 105 x 500 EZ

4511360 Mesh Tray 105 x 600 EZ


4512320 Mesh Tray 105 x 200 HDG

4512330 Mesh Tray 105 x 300 HDG

4512340 Mesh Tray 105 x 400 HDG

4512350 Mesh Tray 105 x 500 HDG

4512360 Mesh Tray 105 x 600 HDG


4515320 Mesh Tray 105 x 200 SS

4515330 Mesh Tray 105 x 300 SS

4515340 Mesh Tray 105 x 400 SS

4515350 Mesh Tray 105 x 500 SS

4515360 Mesh Tray 105 x 600 SS


Admissible working-load on bracketsThe safe working-load is calculated according to the standard IEC 61537. See diagrams below:• The load is uniformly distributed along the bracket

• The safety working-load value is given when the deflection is ≤5%ofthewidthofthebracket.

Horizontal wall solutionsCat. No. Load kg* Cat. No. Load kg*

Horizontal bracket 45xx110 324 Fast-fix horizontal bracket

45xx110 324

45xx115 306 45xx115 306

45xx120 273 45xx120 273

45xx130 214 45xx130 214

45xx140 191 45xx140 191

45xx150 178 45xx150 178

45xx160 154 45xx160 154

Horizontal bracket set 45xx210 418 Horizontal bracket omega

45xx310 198

45xx215 428 45xx315 121

45xx220 345 45xx320 100

45xx230 331 45xx330 78

45xx240 315

45xx250 250

45xx260 190

Ceiling-suspended solutions

Suspended bracket 45xx310 51 Reinforced suspended bracket

45xx620 505

45xx315 52 45xx630 481

45xx320 59 45xx640 515

45xx330 62 45xx650 442

45xx340 56 45xx660 460

45xx350 42

45xx360 35

Horizontal bracket omega

45xx410 264 Swivel support + U-profile

+ pendant bracket

45xx410 + 45xx420 + 45xx910

90

45xx415 154

45xx420 107

45xx430 85 45xx410 + 45xx420 + 45xx915

85

45xx410 + 45xx420 + 45xx920

80

45xx410 + 45xx420 + 45xx930

70

45xx410 + 45xx420 + 45xx940

60

45xx410 + 45xx420 + 45xx950

50

45xx410 + 45xx420 + 45xx960

40


Admissible working load on brackets (continued).

Note: ¹) Two brackets back-to-back, fixed together with bolts.²)Permetre,withamaximumdistancebetweentwothreadedrodsof950mm.Thethreaded rods must be placed all along the bracket.* These values refer to all the surface treatments available for each bracket.XXinrefno.referstofinish(EZorHDG) i.e.45xx110-xx(forfullcat.numberpleaserefertoTPG).

Ceiling-suspended solutions

Ref. No. Load kg* Load kg* double¹)

Fast-fix suspended bracket

45xx510 127 –

45xx520 138 –

45xx530 98 –

45xx540 70 250

45xx550 60 230

45xx560 49 170

45xx570 – 140

45xx580 – 140²)

45xx590 – 140²)

Resistance to tractionResistance to traction (kg)

1 U-profile + 1 pendant bracket

1000

1 L-shape support

362

1 C-shape support

400

According to the standard IEC 61537

1: Measuring point for the deformation

F: Strength

1 Threaded rod M6-M8

100

F

1


Recommended couplersMesh tray size

Options for side-coupling (the quantity equals the sum of both sides)

Couplers used as central couplers

Side couplers Couplers Fast couplers

35 x 100

2 2 2

Not required

35 x 150 1

35 x 200 1

35 x 300 2

60 x 60 2 2 2 Not required

70 x 100

2 2 2

Not required

70 x 150 1

70 x 200 1

70 x 300

2 4 2

2

70 x 400 2

70 x 500 3

70 x 600 3

105 x 200

2 4 4

1

105 x 300 2

105 x 400 2

105 x 500 3

105 x 600 3

Recommended fixings for bracketsWidth of mesh tray (mm)

No. of fixings for all kinds of brackets

60 1 Profile fast-fixings, fixings

100 1

150 2

200 2

300 3

400 4

500 4

600 4


Electro-zinc EZ

Hot-dip galvanised

HDG

Stainless steel SS

Indoor installations, unaggressive atmosphere (office building, commercial malls)

Indoor installations, aggressive atmosphere, tunnels, underground

Outdoor installation, urban location

Chemical industries, acid and alkaline atmosphere

Harbours, marinas and water treatment

Food industry

Atmosphere with halogen

Surface treatments for all environments

EZ =Electro-zinc HDG =Hot-dipgalvanised SS =Stainlesssteel

Accessories also available

PG=Pre-galvanised LZ=Lamellarzinc BC=Bi-chromate

Recommended

EZ:Electro-zinc(accordingtoEN12329-1)isaprocessthatdepositsathinlayerofzincoverthesteel through an electro-chemical process, with an additional passivation that gives a typical shiny greycolour.Thebenefitsofthisprocessarecontroloverzincthicknessandsmoothersurfaces.

HDG:Hot-dipgalvanisation(ENISO1461)istheprocessofcoatingsteelwithazinclayer,bypassingthesteelthroughamoltenbathofzincatatemperatureofmorethan400°C.Theresultisasurface treatment that protects the steel from environmental elements.

SS: StainlesssteelAISI304(EN10088-2)offersahighresistancetoaggressiveatmospheres.Thepickling and passivation processes taking place after manufacturing improve the degree of protection of the steel.

PG: Pre-galvanisedsteel(EN10346)iscarbonsteelthathasgonethroughazincbathjustafterrolling.Goodprotectionagainstoxidationandrust.

LZ:Lamellarzincisazincandaluminiumcoatingwithadegreeofresistancetosevereatmospherecomparable to that of hot dip galvanised steel. It is used for small items to achieve a smooth surface.

BC: Bi-chromate(accordingto12329-1)isaprocessthatdepositsathinlayerofzincoverthesteelthrough an electro-chemical process, with an additional passivation that gives a typical yellow colour. Thebenefitsofthisprocessarecontroloverzincthicknessandsmoothersurfaces.

Available


Instructions for Making Accessories

The Performa Mesh Trays are delivered with a protective transparent plastic film. Forget about dust and humidity! Each mesh tray also has a colour code for easy identification of the surface treatment.

2,7

KgL470

B130

MÁX 3 mm

MÁX 3 mm

How to cut the mesh trays Coupling of all elements

BWidth(mm)

L Height(mm)

12

L

B

23.5 23.5

TorquePart number

Value of recommended torque.

45 xx 110

Fast-fixing of large radius flat bends

L

B

18 21

Part number

45 xx 900

LHeight(mm)

BWidth(mm)


Practical application of the various cuts.

How to obtain the same angle with different bending radii function of numbers of cuts.

Example: ForameshtraywidthofW=300,torealise anangleof60°.

OPTION1:3cuts(20°+20°+20°) OPTION2:2cuts(30°+30°)

These examples can apply for any width of mesh trays.

C3

60 100 150 200 300 400 500 600

W

o o o o o o o125 85 55 37 25 19 15,5 12o

Approximate angles.

Wmm

C5

60 100 150 200 300 400 500 600

W

o o o o o o 180 135 90 67 45 34 27 22o o

Approximate angles.

Wmm

C5

60 100 150 200 300 400 500 600

W

o o o o o o 180 135 90 67 45 34 27 22o o

Approximate angles

C4

60 100 150 200 300 400 500 600

W

o o o o o o 145 100 65 44 30 23 18,5 14o o

Approximate angles.

Wmm

C1

60 100 150 200 300 400 500 600

W

o o o o o o o o20 13 10 7 5 4 3 2Approximate angles.

mm

How to cut to obtain different kind of angles

C2

60 100 150 200 300 400 500 600

W

o o o o o o o o90 64 45 30 20 15 12.5 10

Approximate angles.

Wmm

W (mm)

Corte 60 100 150 200 300 400 500 600C1 20° 13° 10° 7° 5° 4° 3° 2°C2 90° 64° 45° 30° 20° 15° 12.5° 10°C3 125° 85° 55° 37° 25° 19° 15.5° 12°C4 145° 100° 65° 44° 30° 23° 18.5° 14°C5 180° 135° 90° 67° 45° 34° 27° 22°

Wmm


C2

C2

C1

C2

W

60 100 150 200 300 400 500 600

C2

C3

x1 x2 x2x3 x6 x8 x9x2

rL 450 450 210 310 550 600 760 900

255 200 50 75 110 175 225 260

Necessary length 780 780 335 480 930 930 1225 1370

C1

C1 x4 x2++

L

Lr

o90

Wmm

Large radius flat bends

W

W = 300 mm

C3

C2

C2

C3C3

C2

C2

C3

C3

C3

W

W = 100 mm

WWC1

C1

C2

Coupling of large radius bends

L

B

18 21

Part number

45 xx 900

BWidth(mm)

LHeight(mm)


60 100 150 200 300 400 500 600

(approx.)

ALLOWMOUNTING LIDS

Wmm

Right-angleflatbends

2

60 100 150 200 300 400 500 600

1

L

L

3

ALLOWMOUNTING LIDS (approx.)

Wmm

Coupling of right angle flat bends

BWidth(mm)

LHeight(mm)

12

L

B

23.5 23.5

TorquePart number

Value of recommended torque

45 xx 110


2

1

60 100 150 200 300 400 500 600

WL

ALLOWMOUNTING LIDS

Cut matches with transversal mesh

(approx.)

W

1

L

2

3

4

L=W

5

T-junction(90˚radius)

CouplingofT-junction(90˚radius)

12

L

B

23,5 23,5

TorquePart numberL

HeightB

Width

Value of recommended torque

45 xx 110


3

1

2

60 100 150 200 300 400 500 600

L= W-W1

WL

W1

(approx.)

ALLOWMOUNTING LIDS

Wmm

ALLOWMOUNTING LIDS

Reducer

Coupling of reducers

BWidth(mm)

LHeight(mm)

12

L

B

23.5 23.5

TorquePart number


45 xx 110

Schneider Electric (Australia) Pty Ltd33-37 Port Wakefield Road, Gepps Cross, South Australia 5094

Contact us clipsal.com/feedback

National Customer Care Enquiries: 1300 2025 25

Schneider Electric (Australia) Pty Ltd reserves the right to change specifications, modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure that descriptions, specifications and other information in this document are correct, no warranty is given in respect thereof and the company shall not be liable for any error therein.

© 2012 Schneider Electric. All Rights Reserved.

Trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.

CLIPCOM24642 April 201218 of 18V1.1

Cn1

CONCAVE CONVEX

CONCAVE

CONVEXr

o90

convex

concave

convex concave

3560/70105

65250-

1259050

220180150

300250250

185 315 450

r

x3x2 x4x1

r

x3x2 x4x1

Radius according to flat

ro90

Cn3

Cn2

Cn1

Cn1

Cn3

35

60/70

105

de 0 a 180º

de 0 a 180º

de 0 a 180º

de 0 a 155º

de 0 a 90º

de 0 a 60º

45º

25º

15º

45º

25º

15º

concave convexconcaveconvex

From 0 to 180º

From 0 to 180º

From 0 to 180º

From 0 to 155º

From 0 to 90º

From 0 to 60º

45º

25º

15º

45º

25º

15º

Angles according to flat

Raisers:

Coupling of raisers:

BWidth(mm)

LHeight(mm)

12

L

B

23.5 23.5

TorquePart number


45 xx 110

product data sheet - performa mesh, mesh cable …...cable capacity mesh tray size height (mm) width...

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