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Product catalogueHeat-Exchanger Tubes
01 Centravis stainless steel tube solutions
03 Quality Management
05 Classification of steels
06 Application areas of steel grades
07 Steel grades correlation in different standards
08 Chemical composition
10 Heat-exchanger tubes
12 Standards: ASTM A213/A213M; ASME SA-213/SA-213M
14 Standard: EN 10216-5
16 Standards: ASTM A268/A268M, ASME SA-268/SA-268M
17 Standards: ASTM A789/A789M, ASME SA-789/SA-789M
18 Standards: ASTM B829, ASTM B407, ASTM B729, ASTM B668, ASTM B423, ASTM B163
19 Additional requirements (acc. to DIN 28180)
21 U-bent tubes
24 List of standards in production
Centravis Worldwide
1
Always striving for quality and new technologies in the production of seamless stainless steel tubes,we can produce high-quality tubes in accordance withall major specifications and grades. The millmanufactures hot-extruded pipes and cold finished tubes and pipesto more than 100 standards. Our product range covers austenitic, ferritic, austenitic-ferritic steel grades, duplex,super duplex, nickel alloys in a dimensional rangeOD 4 – 250mm with wall thickness of 0.2– 35mmand a maximum tube length of 25 metres includingU-tubes OD 12.7-38.1mm ( ½ –1 ½ inch) with maximumlength of 25 metres.
Currently Centravis ranks as one of the leadingglobal producers of seamless stainless steel heat-exchanger tubing. Products are supplied for a variety of applications that involve heat transfer processes, including solutions for nuclear steamgenerators. Year by year the product range is increased, technological processes improve, efficiency andproductivity increases. During the last years our mill at Nikopol gradually increased its production volume of high quality heat-exchanger tubes. These positive trends are accompanied by the expansion of our geographic distribution.All in all we are delivering product solutions to morethan 70 countries.
In order to continue the development Centravishas launched a new highly productive 44 MN press line producing OD 57 – 250mm, and a new streamlinefor heat-exchanger tubes manufacturing. The streamline includes new and highly productive cold pilgermills (KPW –25), bright annealing furnace, straightening, grinding machines, cutting machine and testingequipment, provided by leading European suppliers.
Asia – 3%America – 1%EU – 62%ROW – 2%CIS – 32%
Centravis heat-exchangers tubesand pipes sales 2010-2012
Centravis heat-exchanger tubes salesdistribution by region
Year2010
2011
2012
tones2 460
2 788
3 728
USD41 365 094
42 213 833
53 747 700
2010 2011 2012
Centravis stainless steel tube solutions
We are focused on and have proven experience in manufacturing heat exchanger tubes within the shortest terms (4-6 weeks) to satisfy our customers. This is a customized service, which is provided upon request with a case-by-case feasibility analysis.
3
Quality Management
5
Classification of steels
6
Application areas of steel grades
7
Steel grades correlation in different standards
8
ТР 304TP 304LTP 304HTP 304NTP 304LNTP 310STP 310HTP 316TP 316LTP 316HTP 316TiTP 316NTP 316LN
TP 317TP 317LTP 321
TP 321HTP 347
TP 347HTP 347HFG
N089041.43011.43061.43071.43111.44011.44041.44351.44291.44361,45411.45711.48281.48451.4878
TU Z 6 CN 18 9TU Z 2 CN 18 10
TU Z 12 CN 25 20TU Z 6 CNT 18 10
TU Z 6 CNDT 17 12TU Z 6 CNT 18 10TU Z 2 CND 17 12TU Z 6 CND 17 11TU Z 2 CND 18 14
А269, A213, А312А269, A213, А312
A213, А312A213, А312
А269, A213, А312A213, А312A213, А312
А269, A213, А312А269, A213, А312
A213, А312A213, А312A213, А312
А269, A213, А312A213, А312A213, А312
А269, A213, А312A213, А312
А269, A213, А312A213, А312
A213А269, А312EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5EN 10216-5
SEW 470SEW 470SEW 470
NF A 49-117, NF A 49-217NF A 49-117, NF A 49-217
NF A 49-117NF A 49-117NF A 49-117NF A 49-217
NF A 49-117, NF A 49-217NF A 49-117, NF A 49-217
NF A 49-217
≤0.08≤0.035
0.04-0.10≤0.08
≤0.035≤0.08
0.04-0.10≤0.08
≤0.0350.04-0.10
≤0.08≤0.08
≤0.035≤0.08
≤0.035≤0.08
0.04-0.10≤0.08
0.04-0.100.06-0.10
≤0.02≤0.07≤0.03≤0.03≤0.03≤0.07≤0.03≤0.03≤0.03≤0.05≤0.08≤0.08≤0.20≤0.15≤0.12≤0.09≤0.03≤0.16≤0.09≤0.09≤0.09≤0.03≤0.08≤0.03
≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.00≤2.04≤2.04≤2.04≤2.04≤2.04≤2.04≤2.04≤2.04≤2.04
≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.045≤0.025
≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.030≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.015≤0.035≤0.035≤0.035≤0.035≤0.035≤0.035≤0.035≤0.035≤0.020
≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤0.75≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00
1.5-2.5≤0.75≤1.00≤1.05≤1.05≤1.05≤1.05≤1.05≤1.05≤1.05≤1.05≤1.05
TP 405TP 410TP 430
TP 430Ti1.40021.40061.40161.4510
TU Z 12 C 13TU Z 10 C 17
A268A268A268A268
DIN EN 10297-2DIN EN 10297-2DIN EN 10297-2DIN EN 10297-2
NF A 49-217NF A 49-217
A789A789
EN 10216-5NF A 49-217
A789A789
≤0.03≤0.05
≤1.20≤1.00
≤0.035≤0.030
≤0.020≤0.010
≤0.80≤1.00
≤0.03≤0.03≤0.03≤0.03
≤2.00≤2.00≤2.00≤2.04
≤0.030≤0.030≤0.035≤0.035
≤0.020≤0.020≤0.015≤0.025
≤1.00≤1.00≤1.00≤1.05
≤0.08≤0.15≤0.12≤0.10≤0.08
0.08-0.15≤0.08≤0.05≤0.16≤0.13
≤1.00≤1.00≤1.00≤1.00≤1.00≤1.50≤1.00≤1.00≤1.05≤1.05
≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.040≤0.045≤0.045
≤0.030≤0.030≤0.030≤0.030≤0.015≤0.015≤0.015≤0.015≤0.035≤0.035
≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.00≤1.05≤1.05
S31803S322051.4462
TU Z 2 CND 22 05 03
S32750S32760
Chemical composition
9
18.0-20.018.0-20.018.0-20.018.0-20.018.0-20.024.0-26.024.0-26.016.0-18.016.0-18.016.0-18.016.0-18.016.0-18.016.0-18.018.0-20.018.0-20.017.0-19.017.0-19.017.0-19.017.0-19.017.0-19.019.0-23.017.0-19.518.0-20.017.5-19.517.0-19.516.5-18.516.5-18.517.0-19.016.5-18.516.5-18.517.0-19.016.5-18.519.0-21.024.0-26.017.0-19.017.0-20.217.0-20.224.0-26.217.0-20.216.0-18.217.0-20.216.0-18.216.0-18.217.0-18.7
8.0-11.08.0-12.08.0-11.08.0-11.08.0-11.0
19.0-22.019.0-22.011.0-14.010.0-14.011.0-14.010.0-14.010.0-13.010.0-13.011.0-14.011.0-15.09.0-12.09.0-12.09.0-13.09.0-13.09.0-13.0
23.0-28.08.0-10.5
10.0-12.08.0-10.08.5-11.5
10.0-13.010.0-13.012.5-15.011.0-14.010.5-13.09.0-12.0
10.5-13.511.0-13.019.0-22.09.0-12.0
8.00-11.109.00-12.15
19.00-22.159.00-12.15
10.50-13.159.00-12.15
10.50-13.1510.00-12.6513.00-16.15
-------
2.00-3.002.00-3.002.00-3.002.00-3.002.00-3.002.00-3.003.00-4.003.00-4.00
-----
4.0-5.0----
2.0-2.52.0-2.52.5-3.02.5-3.02.5-3.0
-2.0-2.5
-------
1.9-2.5-
2.0-2.52.0-2.52.2-3.1
---
0.10-0.160.10-0.16
-----
≤0.100.10-0.160.10-0.16
-------
≤0.10≤0.11≤0.11≤0.11
0.12-0.22≤0.11≤0.11
-0.12-0.22
---------------
-----------------
10*C-1.008*C-1.008*С-1.10
------------------------
----------
5*(C+N)-0.70----
5*C-0.704*C-0.60
-------------
5*C-0.705*C-0.70
--
4*C-0.80---
5*C-0.655*C-0.655*C-0.65
---
24.0-26.024.0-26.0
6.0-8.06.0-8.0
3.0-5.03.0-4.0
0.24-0.320.20-0.30
--
--
21.0-23.022.0-23.021.0-23.021.0-23.2
4.5-6.54.5-6.54.5-6.5
4.50-6.65
2.5-3.53.0-3.52.5-3.52.5-3.6
0.08-0.200.14-0.200.10-0.220.07-0.21
----
----
11.5-14.511.5-13.516.0-18.0
16.00-19.5012.0-14.011.5-13.516.0-18.016.0-18.011.5-13.716.0-18.2
≤0.50--
0.75-
≤0.75--
≤0.55≤0.55
----------
----------
----------
---
5*C-0.75
(4(C+N)+0.15) - 0.80--
--------------------
Cu 1.00-2.00-------------
1.4878---------
Cu ≤0.50W 0.50-1.00
----
Al 0.10-0.30---
Al 0.10-0.30-
Al 0.10-0.30---
10
Heat-exchanger tubes
11
12
• Standards: ASTM A213/A213M; ASME SA-213/SA-213M
13
14
• Standard: EN 10216-5
15
16
• Standards: ASTM A268/A268M, ASME SA-268/SA-268M
17
• Standards: ASTM A789/A789M, ASME SA-789/SA-789M
18
• Standards: ASTM B829, ASTM B407, ASTM B729, ASTM B668, ASTM B423, ASTM B163
19
• Additional requirements (acc. to DIN 28180)
20 21
TP 304/304L
TP 316/316L
TP 316Ti
TP 317/317L
TP 321
TP 347
1.4301 (Х5CrNi 18 10)
1.4401 (Х5CrNiMo 17 12 2)
1.4541 (Х6CrNi 18 10)
1.4571 (Х5CrNiMoTi 17 12 2)
TP410 UNS S31803
UNS S32205
1.4462(X2CrNiMoN 22 5 3)
UNS S32750
UNS S32760
UNS N06600
UNS N08020
UNS N00880
UNS N08825
UNS N08904
ТЕМА RCB 2.31 − Standards of the Tubular Exchanger Manufacturers Association (9th edition).
АSТМ А688 − Standard Specification for Seamless and Welded Austenitic Stainless Steel Feedwater Heater
Tubes.
АSТМ B163 − Standard technical requirements for tubes of nickel and nickel alloy for condensers and heat
exchangers.
DIN 28179 − Steel U-tubes for tubular heat exchangers - Technical delivery conditions.
Customer specifications.
• U-bent tubes
Technical requirements
U-BENT TUBES:
Straight tubes for bending (ASTM/ASME A/SA 213; ASTM B 163; ASTM B 729; ASTM B 407; ASTM B 423; ASTM A 789;DIN 28180; EN 10216-5)
* − Tubes of other alloys and steel grades can be produced in trial lots.
22
Heat Treatment:
Heat treatment is carried out by resistometric method on a curved part of the tube and on straight parts 300 mm in length by heating the tube to the required temperature (see table below), and then soaking and rapid cooling of the tube to the temperature 370 C & below. Nitrogen blow-off tubes used before and during the process of heat treatment to protect the inner and outer surface from oxidation.
Marking − before bending by marking machine all over the tube length (bent section after heat treatment without marking). Marking is also possible after bending on the straight parts of U-bent tube. Packaging − closed wooden boxes of corresponding dimensions for each tube length, radius, diameter, according to PO requirements or in bundles wrapped in polyethylene film with plastic clamping spacers on each tube. Transportation − a truck with capacity of 20 tonnes, body length 13.6 m, width 2.46 m.
BENDING RADIUS − from 1.5 OD to 1250 mm. When ordering tubes with R ≤ 1.5D it is necessary to agree precision of geometrics. STRAIGHT TUBES MAXIMUM LENGTH (before bending) − 26 000 mm upon agreementLEG LENGTH − min 1 meter, max 10.5 meters (for max R=1250 mm)HYDROSTATIC TEST − maximum test pressure 600 bar, soaking 10 sec. with demineralized water. Compressed aircleaning after hydro-test.
23
List of standards in production
24
ASTM A213/A213M, ASME SА213/SА213М Seamless ferritic and austenitic alloy-steel boiler, superheater, and heat-exchanger tubes
АSТМ A268/A268M, ASME SА268/SА268MSeamless and Welded Ferritic and Martensitic Stainless Steel Tubing for General Service
АSТМ A269/A269MSeamless and Welded Austenitic Stainless Steel Tubing for General Service
АSТМ A312/A312M, АSМЕ SA312/SА312MSeamless and welded austenitic stainless steel pipes
АSТМ A376/A376M, АSМЕ SА376/SА376MSeamless austenitic steel pipes for high-temperature central-station service АSТМ A511Seamless stainless steel mechanical tubing
АSТМ A789/A789M, ASME SА789/SА789MSeamless and Welded Ferritic/Austenitic Stainless Steel Tubing for General Service
ASТM A790/A790M, ASME SA790/SA790MSeamless and Welded Ferritic/Austenitic Stainless Steel Pipe
ASТM В167, В407, В444, В829Standard specifications for Nickel and Nickel Alloys Seamless Pipe and Tube
DIN 17459Seamless circular high-temperature austenitic stainless steel tubes
DIN 28180Seamless steel tubes for tubular heat exchangers
EN 10216-5Seamless steel tubes for pressure purposes
NF A 49-117Seamless plain-end ferritic and austenitic stainless steel tubes for pipelines and other use NF A 49-217Seamless ferritic, austenitic and austenitic-ferritic stainless steel tubes for heat exchangers
NF A 49-317 Seamless plain-end austenitic stainless steel mechanical tubing
UNI 6904 Seamless tubes of special alloyed corrosion and heat resisting stainless steel
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UkraineCentravis Production Ukraine56 Trubnikov Avenue, Nikopol,Dnipropetrovsk Region, 53201,Phone/fax: +38 0566 69 11 01
RussiaCentravis Sales Rus119049, Moscow, Shabolovka str, 23 (entrance 5)Phone/fax: +7 495 792 39 95
620078, Yekaterinburg,8-а Pedagogicheskaya str., office 15Phone/fax: +7 343 311 66 77
UzbekistanRepresentative office CentravisProduction Ukraine in UzbekistanTashkent region, Chirchik,Mendeleyev street, 8Phone: +8 10 998 7071 63534Fax: +8 10 998 7071 65616
USACentravis Sales America3730 Kirby Suite 1200Houston, TX 77098Phone: +1 713 834 1125Fax: +1 713 834 1128
SwitzerlandCentravis Sales Switzerland S.A.Via San Salvatore, 13PO Box 609, CH-6902Lugano-ParadisoPhone: +41 91 960 5060Fax: +41 91 960 5061
Representative office CentravisSales Switzerland S.A. in Poland39 Lagiewnicka Street,30-417 Krakow, PolandPhone : +48 602 834 112Fax: +41 91 960 5061
Italian Branch Centravis SalesSwitzerland S.A.Piazza IV Novembre, 420124 MilanoPhone: +39 02 6679 6101Fax: +39 02 6679 6128
GermanyCentravis Sales Germany GmbHWuestenhoeferstr, 23445355 EssenPhone: +49 201 729 467 19Fax: +49 201 729 467 11
Centravis Worldwide