produced by: scope creep who is the ring leader of your circus bennie j. moore conocophillips ta...
TRANSCRIPT
Produced by:
Scope CreepWho is the Ring leader of your Circus
Bennie J. MooreConocoPhillips TA Team Lead
What do Shutdowns, Turnarounds and Outages have in common?
I. What are the categories of scope creep
II. Is there a way to control scope creep
III. Examples of how scope creep can cost you
IV. Questions and Answers Section
Things we will cover during this presentation
What do Shutdowns, Turnarounds and Outages have in common
They are all like a finely tuned Circus
Key Players in your Shutdown, Turnaround or Outage “Circus”
Jugglers ( Logistics and Materials)
Trapeze and other High Risk Acts ( Critical path activates)
Elephant trainers ( Equipment Jobs)
Lion Tamers ( Piping ,Valve & Misc jobs)
Clowns ( Items that can derail you)
Who is the Ring Leader ?
Allow me to Introduce you to the Clowns, Item that can derail you
Post Scope Freeze scope additions
Discovery work
Poorly defined scope
Poorly planned scope
Scope that is done during an outage that should be done on routine
Good OleBoy scope ( The Boudreaux and Thibodeaux Story )
All it takes in one clown to mess up your finely tuned Circus
What defines a Frozen Scope?
What is a Scope Freeze : Consensus agreement of an agreed to list of work that fits within budget parameters
How do we get there?A rigorous, challenging scope review process with considerations for safety, inspection, MI deficiency, reliability and access window capability issues
Each scope item risk ranked and prioritized,
By Risk Racking you can predict and be prepared for issues.Possible retubesValves Repack vs. ReplaceLong Lead Items
DISCIPLINE NAME SIGNATURE DATE
Process Engineer
Reliability Engineer
Lead Inspector
Rotating Equipment
Environmental (VOCs)
Instrumentation
Electrical
S/D Operator
Post Scope Freeze Additions
The Definition of this type of Scope Creep
Is work that sneaks into the work process over time.
Without a rigorous, challenging post scope freeze review process prior to a new addition both scope and cost will spiral out of control
This must be controlled to keep thing on track.
Discovery Work
The definition of this type of scope creep-, is work that was not planned or identified as a risk.
This type of scope can cost you in all areas.This type of scope creep also carries the highest risk.
Examples:No Materials sourced.No QAQC Plan.No Area review to see how this will effect your current scope.No Resources.Equipment requirements for this scope.Creates a distraction from executing the plan
Discovery Work
This distraction from executing the plan should be managed by.
Running “what if” process to try to outguess discovery work?
The Resources should include
Variance Czar strategyEngineering ResourcesMechanical ResourcesProcurement Resources
How are costs captured, organized and tracked?. (This should be a defined process)
Poorly Defined Scope
This type of scope creep is due to lack of effort or Information.
The scope should be well defined before it is allowed to be placed in the approved scope for the event.
The only fix for this is to improve the scope definition. This can be done by coaching your people and/or requesting original manufacture assistance.
Do not be afraid to ask for help!!
If the scope can not be well defined this item should be listed on the risk matrix with a value reflecting how poorly the scope is defined.
Poorly Planned ScopeThis type of scope creep is due to lack of effort or Information.
( Ask for help when needed)
Step 1. Define which is lacking,The Planner or the Information the planner has to work with.
Note: You are only as good as your tools and Information.
The fix for this is to get the right people or companies involved to reduce your risk and improve the plan.
If the scope can not be well planned. Then the scope item should be listed on the risk matrix with a value reflecting how poorly the scope is defined.
Routine Scope vs. T/A Scope
Question: Is it cost effective to perform this work during the outage or on Routine
There are many pro’s and cons to this question. The Right answer depends on how you manage you scope and Dollars
Unit already blindedUnit already cleaned upIndirect support already providedSupport structure in place
Work time will be on overtime not straight timeWill delay Outage jobsNo part of the event plan
Routine Scope vs. T/A Scope
How does the Routine Scope job effect the Outage Scope timeline.
How can you best use a Routine crew in you TA ( Options )
Shift Schedule ( Will the Routine crew effect the outage Path Yes or No?
The Scope must be worked in after the outage time line is set to see if any effects
Good Ole’Boy ScopeThe Boudreaux and Thibodeaux Story
This is the most dangerous scope creep of them all !
Work that is done outside of the process
No Scope reviewNo PlanNo QA/QC PlanWhat does it really cost ?Not to mention Management of Change
The Boudreaux and Thibodeaux Story
Bleeder repair
The Operations Outside side person and the Supervisor were old Friends.Operations requested the bleeder be left on so they can check it in the future when ready to blind. The Supervisor agreed.
The valve failed during operations as it was carbon and not chrome which was required in the current service. What is the real cost of
good O’boy scope?
Any well Planned job still has PotentialScope Creep
Lets look at a few.
Scope Creep examples
Car in the bay scope
Truck Safety
Drum Transport
Crane Vs Slab
Controlling Scope creep
1. Make sure your Scope is well defined.2. Have a Risk matrix to help define contingency3. Have pre planned back up on high risk scope items 4. Have a rigid process that must be followed
Set up a flow chart that does not allow the Project Manager to be over looked. See flow chart for example
The person who is requesting the
new scope
Project Mgr to
Review
Planning
Engineering
Review with Planning,Engineering and QA/QC
Review with Management
Proceed with scope plan
Example of Scope Change Formx
Unit:Equipment #:Work Description Details:
xx Mechanical Integrity
Weather Delay
Estimate Error
Estimated By:
x
Originator
Originator
Signature DateRejectApprove
TASC Member (> $500M)
(< $500M)
(< $500M)
Area Manager
TA Manager
Maint. Supt. (< $10M)
Est:
Network / Activity Number:Define Schedule Impacts:
larry statum
$0$0
Section 3 -- Approvals and Closure Signatures
Define Scope Type: New Scope
Expense
Yes
Deletion
SCR / Variance Completed:
TA Lead
TA Lead
Originated By:
Circulate for Approval: (Only Checked Approval Required)
Operations
SCR / Variance Cancelled:
snuuffing steam
VarianceChange Order
Addition ConocoPhillipsSCOPE CHANGE REQUEST (SCR) / VARIANCE FORM VARIANCE # E-003
$0
Rental / OtherMaterials
$100
CPM Schedule Impact:
Define Cost Type:
Attach estimate if Required
In Scope
Captial
No
$240$0
$1,400$0$0$0
$35
$37
$5
TIGmatTIGPTATL
leadabateScaffolds
48Weld o- let & run tubingMaterialsRain down 48
40
Change Approval Form (CAF) #
$0.00$0.00
(Required if checked Yes in Section 1)
Total $5,016.00
$0.00
$1,776.00$100.00$240.00
$1,500.00$1,400.00
$0.00$0.00
Section 2 -- Cost and Schedule
TotalTask LaborRateMhrsContractor
Date: 05/10/2010
Justification / Benefits: Safety issue to keep someone from getting burned
TA Lead SignatureChange Approval Form Required (CAF)
Reviewed and OK to Process SCR
Immediately Start Job
Yes
Yes
Yes
No
No
No
Other:
Operational Delay
Operability/Reliability
Fabrication Error
DiscretionaryScope Justification (mark all applicable)
weld thread-o-let over weep holes so you can run tubing to drain safely
Safety
Section 1 -- Originator Information and Turnaround Lead Review
84 Project Name: Date: 5/10/210#8HDS Cat Change
Any Scope not on the approved Scope freeze must go through this process
Section 1 Originator, Whomever is requesting Scope must submit the form and why they are requesting this, What business need does it fall into.
Ring Leader / Project Mgr: Reviews the request after turned in.
Set-a level of approval guideline if allowing project manager to approve
Planning and QAQC reviews, After Review Planned and QAQC checked
Capture Approved or Not. This should be a daily meeting to review any changes and Critical path updates.
Key Points to Take Home
I. Strive to have a defined scopeII. Make sure all players are on the same pageIII. Ensure a rigid process to control scope creepIV. Ensure your ring leader is in charge
Keep your circus in tune
Questions
Discussion
Answers And
Action Items
Questions
