procurement, installation and commissioning of

PROCUREMENT, INSTALLATION AND COMMISSIONING

OF

INSTRUMENTATION SYSTEM FOR BULK STORAGE

FACILITIES

ISRO PROPULSION COMPLEX

Indian Space Research Organization

Department of Space, Government of India

Mahendragiri 627 133

Procurement, Installation and Commissioning of Instrumentation System for BSFAnnexure A: Scope of work and services

TABLE OF CONTENTS

SL:NO CHAPTER PAGE NO

ANNEXURE A SCOPE OF WORK & SERVICES

1 Introduction 1

2 Instrumentation system requirements for BSF 1

3 Scope of contract 11

ANNEXURE -1 Control room layout 45

ANNEXURE -2 Instrumentation System Configuration andschematic diagram

48

ANNEXURE -3 Instrumentation rack General Assembly drawing 60

ANNEXURE -4 Specification & Sub-vendor directory 65

ANNEXURE -5 Free Issue Items 173

ANNEXURE -6 T & E Sheet format 174

ANNEXURE-7 Process & Instrumentation Diagrams And Layout 178

ANNEXURE B PRICE FORMAT 181

ANNEXURE C TERMS AND CONDITIONS 202


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1. INTRODUCTION

Bulk Storage Facilities (BSF) is planned to be established at IPRC,

Mahendragiri as a part of semi-cryo project. This facility caters to the

requirement of storing propellants which will be used for various activities.

The Instrumentation System for Bulk Storage Facilities is divided into two

work packages namely Field & Control room Instrumentation and Control

System.

This document defines the scope & basic requirements for realization of Field& control room Instrumentation for Bulk Storage Facility (BSF). BSF includes

Isrosene Storage Facility (ISF)LOX Storage Facility (LOX SF)LIN Storage Facility (LIN SF)GHe Storage Facility (GHe SF)

These storage facilities are distributed in various locations with separateindividual control rooms.The scope of this work package includes detailed engineering, equipments &materials supply, installation & wiring of field elements, wiring ofinstrumentation racks, erection of cable trays, laying of cables on cable trays,testing & evaluation of instrumentation system and documentation for BSFinstrumentation system.

2. INSTRUMENTATION SYSTEM REQUIREMENT FOR BSF

2.1. DEFINITION OF FIELD & CONTROL ROOM INSTRUMENTATIONThe Field & Control room Instrumentation system includes four subsystems namely Measurement System, Safety System, CommandSystem and Auxiliary System. Field refers to the location where thestorage tanks and its associated fluid systems are located. Fieldelements refer to pressure transmitter, guided wave level sensors,temperature probes, temperature transmitters, mass flow meters,junction boxes, Solenoid Valves (SOV), SOV cubicle, camera etc locatedin field. In control room, the signal conditioners, relays, powersupplies, instrumentation racks, consoles etc will be located.


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2.2. INSTRUMENTATION SYSTEM – CHANNEL WISEREQUIREMENTS

Sl. No System ISF LOX LIN GHE TotalA Facility Measurement System1 Absolute Pressure,

Differential Pressure(DP) & DP based Level

30 8 16 4 58

2 Guided wave radarbased level

8 8

3 Temperature 7 8 154 Flow 2 25 Current/ voltage 3 3

Sub Total-1 47 8 27 4 86B Safety System4 UV/IR Flame Detectors 12 125 Hydrocarbon Gas

Detection10 10

6 Oxygen gas detection 2 5 1 8Sub Total-2 22 2 5 1 30

C Command System7 E/P valve 59 598 Flow Switch 5 59 Pressure switch 9 9

10 Control valve 1 1Sub Total-3 65 9 74

D Auxiliary System11 CCTV 6 2 3 2 1312 Wired Inter Com Units 6 1 3 2 1213 Wireless

Communication Units6 2 3 2 13

Sub Total-4 18 5 9 6 38Total 152 15 50 11 228

The instrumentation system configuration diagram for each of theabove storage facilities is given in Fig. No 1 to 4 of Annexure 2.


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2.3. INSTRUMENTATION SYSTEM WISE REQUIREMENTS2.3.1. Measurement system

Pressure/DP Based Level measurement system

This measurement is used for monitoring the storage tank & fluid line

pressure/Level.

The SMART pressure transmitters (Absolute & Differential) with built

in electronics senses the pressure and converts the sensed pressure to a

corresponding 4 to 20mA electrical signal.

The 4 to 20mA output is wired to intrinsic safe Transformer Isolated

Barrier (TIB). TIBs are powered from 24V DC linear power supply.

The TIBs and 24V DC linear power supply are housed inside

instrumentation rack.

For ISF & LINSF, the output of TIB is given to Control system for

acquisition and monitoring. Selected channels are wired to Data logger

also. Schematic is shown in Annexure 2- Fig.No:5

For other storage facilities, the output of TIB is wired to Data logger

alone. Schematic is shown in Annexure 2- Fig.No:5A.

Guided wave radar based Level measurement system

This measurement is used for monitoring the storage tank level.

The guided wave radar based sensor with built in electronics senses

the level and converts to a corresponding 4 to 20mA electrical signal.

The 4 to 20mA output is wired to intrinsic safe Transformer Isolated

Barrier (TIB). TIBs are powered from 24V DC linear power supply.



For ISF, the output of TIB is given to Control system for acquisition

and monitoring. Selected channels are wired to Data logger also.

Schematic is shown in Annexure 2- Fig.No:6


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Temperature (RTD based) measurement system.

This measurement chain is used for monitoring the storage tank &

fluid line temperature.

4 wire RTDs are used as sensors. The sensors are interfaced to

temperature transmitters.

The 4 to 20mA output of temperature transmitters is wired to intrinsic

safe TIB. TIBs are powered from 24V DC linear power supply. The

TIBs and 24V DC linear power supply are housed inside


For ISF & LINSF, the output of TIB is given to Control system for

acquisition and monitoring. Schematic is shown in Annexure 2-

Fig.No:7.

Facility flow measurement system

This measurement is used for measuring the flow rate in fluid lines.

The 4 to 20mA output of flow transmitters is wired to intrinsic safe

TIB. TIBs are powered from 24V DC linear power supply. The TIBs

and 24V DC linear power supply are housed inside instrumentation

rack.

For ISF, the output of TIB is given to Control system for acquisition

and monitoring. Schematic is shown in Annexure 2- Fig.No:8.

The scope involves procurement, installation & wiring of field

elements, impulse tubing, erection of cable trays, signal cable laying on

cable trays, wiring of instrumentation rack and interfacing between

racks.


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2.3.2. Safety Instrumentation systemOxygen detector system.

The Oxygen presence is continuously monitored by using oxygen

detectors.

Totally 8 numbers of monitors are planned for LIN SF, LOXSF & GHe

SF.

The sensors are mounted in field and the 4-20mA output is interfaced

to TIBs.

TIBs and the detectors are powered from 24V DC linear power supply.



For LINSF, the output of TIB is given to Control system for acquisition

and monitoring. Selected channels are wired to Data logger also.

Schematic is shown in Annexure 2- Fig.No:9.

For LOXSF & GHe SF, The output of TIB is wired to Data logger.

Schematic is shown in Annexure 2- Fig.No:9A.

Hydrocarbon detector system.

The hydrocarbon presence is continuously monitored by using

hydrocarbon detectors.

Totally 10 numbers of monitors are planned.


to TIBs.




In ISF, the output of TIB is given to control system for acquisition and

monitoring. All the channels are wired to Data logger also.



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UV/IR Flame detecting system.

The flame presence is continuously monitored by using flame

detectors.

Totally 12 numbers of monitors are planned.


to TIBs.



instrumentation rack. The same 24V DC linear power supply is used to

power detectors.

In ISF, the output of TIB is given to control system for acquisition and

monitoring. All the channels are wired to Data logger also.


The scope involves procurement, mounting & wiring of safety

detectors & field elements, cable tray laying, signal cable laying on

cable trays, the wiring of instrumentation rack and its interface

cabling.

2.3.3. Command systemE/P valve Command/ flow switch/ pressure switch

The command signals (Digital Output) from control system actuates

relays housed inside instrumentation rack.

The acknowledgement of this command signal from one relay contact

is patched to control system as Digital input.

The other contact of relay drives the SOlenoid Valve (SOV) housed

inside SOV cubicles in the field.

Separate 24VDC SMPS are used for actuating SOVs and

acknowledging command signal to control system.


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The status signal from proximity sensors of Electro Pneumatic (E/P)

valve located in field run to Transformer Isolated Barrier (TIB).

Similarly, the status output of flow and pressure switches are also

terminated in TIBs.

For ISF, the outgoing signals (ON/OFF status) from TIB are

terminated in Control system Rack as Digital input signal. For other

facilities, the output is wired to data logger.

Schematic diagram & wiring diagram of EP valve command system

are shown in Annexure 2-Fig.No:12&13 respectively. Schematic

diagram of Flow/pressure switch is shown in Annexure 2- Fig.No:14

&15.

Control Valve command

The analog command (4 to 20mA) for operating the control valve is

issued from control system.

The command output will be wired to control valve through TIBs.

The position feedback of control valve from positioner is terminated in

control system through TIBs.

The TIBs and 24VDC linear power supply are housed inside

instrumentation rack. The output of TIB is given to control system for

acquisition and monitoring. Schematic diagram is shown in Annexure

2-Fig.No:16.

The scope involves procurement, installation & wiring of fieldelements, Pneumatic tubing, erection of cable trays, signal cable layingon cable trays, wiring of instrumentation rack and interfacing betweenracks.

2.3.4. Auxiliary Instrumentation

Auxiliary system includes closed circuit television (CCTV) system,Communication equipments, and Timing system.


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CCTV System

CCTV is designed for remotely controlling, monitoring and recording

the videos of the storage facility for safety and surveillance monitoring

of the process during propellant storage and transfer from road tank to

storage tanks.

CCTV system consisting of Digital colour Cameras with motorised

zoom/focus lens housed inside Explosion proof Pan /tilt unit for ISF

and LOXSF. For LINSF and GHe SF Weather proof Pan /tilt unit is

used. The camera is 24V AC powered.

The video output from the camera is wired to 4 channel Fibre optic

transmitter and receiver system located in Cable terminal room (CTR)

using RG12 co axial cable.

These video signals are fed to Video Cross matrix switcher and

Controller unit. This controller has Joystick control or keyboard control

and built in RS 485 data multiplexer unit.

Through this data multiplexer unit, the

Pan/Tilt/Zoom/Focus/Left/Right/Auto commands are given to

pan/tilt unit of camera via 17 function telemetry receiver from

controller unit. Each camera requires one telemetry receiver.

The video output is fed to video distribution unit. The output of video

distribution unit is given to LED TV display units and video recorder.

Schematic diagram is shown in Annexure 2-Fig.No:17.

Inter communication system

Communication equipments are required for interpersonal

communication between the personnel working at storage facility and

control room and to make any announcements during transfer of

propellant.


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Wired intercom units and wireless communication equipments are

planned.

Wired Inter communication system includes

1. Flame proof Intercom station with flame proof page horn

speaker and microphone type handset for mounting in field for

ISF and LOXSF.

2. Weather proof Intercom station with outdoor page horn speaker

and microphone type handset for mounting in field for LINSF

and GHESF.

3. Rack mountable Intercom station with false ceiling mountable

speaker and microphone type handset for mounting in all

control rooms.

4. Surge protectors are to be used for power and Data lines were

ever applicable.

Wireless communication equipment includes one base station and

12numbers of handsets


Timing System

Timing system are designed to Generate GPS/IRNSS based universal

time code signals with an accuracy of 1ms or better with output in

Analog IRIG-B format and TCP/IP packets.

UTC generator time code is connected to operator stations and PLC

control system for time tagged logging of data.

Timing system includes

o GPS/IRNSS based Universal Time Code Generator

o Network Time display units

o Ethernet switches & Ethernet cables


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o System & Application Software including required drivers and

license


The scope involves procurement, wiring and mounting of all auxiliaryequipments, interface cable laying and its wiring.

2.3.5. Fiber optic cable laying and splicing

The different storage facilities need to be linked in a common network.

This is to be done with fiber optic network.

The fiber optic cables shall be laid between

o ISF command room and LOX command room

o LOX command room and LIN command room

The fiber optic cable termination to be done.

2.3.6. Powering of Equipments For equipment powering, 230V, 50Hz power outlet is available in

control room at MCB panel.

This power has to be distributed to equipments, racks and consoles.

The power cable shall be laid in conduits and terminated in Terminal

blocks/ sockets on one side.

The other end termination shall be made in MCBs.

The scope of work involves conduit laying and laying of cable throughconduits with one end termination in MCB and the other endtermination in instrumentation rack, console or other equipments.

2.3.7. Grounding of Equipments

Separate instrumentation and power earth grounding strips are

available in the control room.

The instrumentation earth and power earth are separately maintained.

In each instrumentation rack, isolated instrumentation earth strip shall

be planned.


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The instrumentation cable shields shall be connected to earthing strip

in each rack and in turn to instrumentation earth strip running

through the building.

All the equipment body are to be connected to power earth.

The work involves laying of cable with one end termination in racks/rack equipments and the other end termination in grounding strip.

2.3.8. Console & Control room Table - Equipment mounting and wiring

8 segment console and 3 numbers of control room tables are planned

for Isrosene Storage Facility.

2 segment console and 1 control room table are planned for LINSF.

For GHe SF & LOX SF, 1 control room table for each facility is planned.

In these control room tables, Personal Computers (PC) will be placed

for data display/configuration/data processing.

The Personal Computers (PC), switches, keys, indicators, power

supply, keyboard for CCTV system controller and rack mountable

intercommunication equipments will be mounted in consoles.

The scope involves procurement, installation, equipment mountingand its wiring. Also powering of all equipments is to be carried out.

3. SCOPE OF CONTRACTThe scope of contractor includes

Detailed engineering

Equipments and Material supply as per list attached in

Annexure -4.

Erection and commissioning which includes

Installation and Mounting of equipments & field

elements.

Wiring of field elements & instrumentation rack


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Erection of cable trays, laying of signal cables,

impulse tubes, pneumatic tubes on cable trays

Powering and grounding of equipments

Testing & evaluation of instrumentation system

Documentation

Detailed scope of above activities is given below.

3.1. DETAILED ENGINEERINGThe following input documents shall be referred during detailed

engineering

Annexure-1: Control room layouts showing the positioning of

racks, consoles and data processing nodes.

Annexure-2: Instrumentation system Configuration & schematic

diagram.

Annexure-3: Instrumentation rack General Assembly layout

Annexure-4: List of items to be supplied by contractor, its

quantity, specifications and recommended brands/vendors.

Annexure-5: Free issue materials

Annexure-6: Sample Testing and Evaluation sheets.

Annexure-7: P&I diagram

The following documents will be provided by Department during

Detailed Engineering

The sensor mounting procedure recommended by manufacturer

for safety sensors and temperature probes.

Detailed Measurement/Command Plan

The points explained in chapter 3.3 shall also be considered during

detailed engineering phase. The following documents shall be

prepared and submitted by the contractor for the approval from the

Department during detailed engineering.


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Specification document which includes the detailed specification

of all items & accessories supplied by contractor, its part number

and test plans.

Quantity Estimation of items including the accessories under

supply of contractor’s scope and its specifications.

Selection of all major equipments including Model matrix and

sizing sheets with supporting documents like latest catalogues.

Instrument/equipment erection diagram

Instrument/equipment mounting procedure

Cable & Cable tray routing layout diagram

Pneumatic / Impulse tubes routing diagram

Instrument rack General Assembly diagrams

Instrumentation rack signal flow and ferruling details

Equipment powering layout diagram

Conduit routing layout inside control room for power

distribution.

Equipment earthing scheme / layout inside control room

Field Instrument, Junction Box and control room cable

Termination and ferruling details

Testing and evaluation plan.

Quality assurance plan

3.2. EQUIPMENTS AND MATERIAL SUPPLYa. The list of field instruments & materials which are freely issued

by Department for the execution of this work package are givenbelow: Control System & its support for commissioning activities.

Heavy duty connectors

Switch mode power supplies

Contactor


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Safety sensors for all facilities (Oxygen, Hydro carbon &

UV/IR Flame detectors)

Temperature Probes

Flow switches (4Nos) for ISF SF

Terminal block ( Single deck & for use in 230V AC power

wiring)

b. All other instruments & materials which are required to

complete the field and control room instrumentation detailed in

this contract shall be supplied by the contractor.

c. The list of items to be supplied by the contractor and its

specification along with recommended brands/vendors is given

in Annexure-4.

d. The contractor shall source the list of items only from the

recommended brands/vendors indicated here in Annexure-4.

e. In case the contractor proposes to source the items from any

other supplier/brand, necessary prior approval from the

department need to be obtained.

f. The required accessories (as mentioned in the document

Annexure 4) and its quantity shall be worked out by the vendor.

The quantity of accessories shall include 20% spare or 1 number

whichever is higher.

g. The accessories apart from which are mentioned in this

document and are required for the execution of work shall also

be quoted (unit rate) by the party.

h. The exact quantity and the list of items required for

commissioning the facility will be finalized during detailed

engineering and 10% quantity variation is permitted for supply

and erection as per contract.


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i. The consumables required for erection and commissioning apart

from those mentioned Annexure-4 shall be in contractor’s scope.

j. For few items, part number/model matrix is given as guidelines

for the supplier to select the product. However it is the

responsibility of the vendor to decide up on the finalized model

matrix complying to the specifications given with the latest

available catalogues.

k. Wherever mentioned, the material despatch shall be carried out

only after the test certificate/calibration certificate/ inspection

report approvals.

l. The vendor shall submit finalized Specification document which

includes the detailed specification of all items & accessories

supplied by contractor, its part number, test certificates,

approvals, calibration and guarantee certificates.


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3.3. ERECTION AND COMMISSIONING3.3.1. General Instructions

Tools for Erection & Commissioning1. The contractor shall bring necessary tools required for erection

& commissioning of the instruments & components and an

instrument work shop shall be made ready at the erection site.

2. Erection & commissioning works shall be carried out strictly

according to the specifications stipulated in the contract,

documents/drawings approved by department during detailed

engineering. Also it shall be carried out as per the supervision of

the department’s representative.

3. The Contractor shall provide and maintain a formal system for

documenting technical clarification from the Department.

4. Only correctly signed documents which are marked “Approved

for Construction” (AFC) shall be used for installation work.

5. Only the best trade practices and correct tools shall be used and

all works are expected to be completed in a neat and safe

manner.

6. Welding shall be done only by qualified personnel.

7. Electrical installation shall only be performed by appropriate

qualified trade persons.

8. Holes shall be drilled or punched and not burnt out by gas

torches or electric arcs.

9. Piping and tubing shall be formed with the appropriate pipe or

tube bending equipment.

10. Instrument/equipment shall be mounted using suitable

stands/brackets/clamps. As far as possible all field instruments

shall be mounted on instrument support stands. These shall be

installed on floors, RCC columns and walls using approved make


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anchor fasteners / Hilti bolts and on steel structure by drilling

suitable holes and using chromium plated/galvanized bolts and

nuts or in exceptional cases by welding. After welding, the slag on

weld surface shall be removed and one coat each of Red-oxide

primer and paint shall be applied over the surface.

11. Equipment shall be installed in a neat, workman like manner so

that it is level, plumb, square and properly aligned and oriented.

12. Field Instruments should not be supported from impulse lines,

hand rails and vibrating structures.

13. Instruments shall be located such that it is easy to approach for

operation and maintenance. Cover can be removed without

obstruction and there should not be any problem in re-glanding the

cable later on.

14. All indicating instruments shall be located such that its scale is

conveniently visible to plant operator.

15. Canopy shall be provided for all the instruments, JBs and SOV

located outdoor.

16. All threaded opening of the instruments shall be protected by

suitable Aluminium/Chromium plated plugs.

17. During installation of the signal and control cables and prior to

connection up to the instruments, the cables shall be checked for the

insulation resistance, continuity and tagging.

18. If the insulation resistance is not found within the limits, these

cables shall not be used. The contractor should lay new cables,

meeting the continuity and insulation resistance requirements,

without any cost implication.

19. The signal and control cable wires shall be connected to respective

terminals, as per the wiring drawings.


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20. Field equipment shall be properly grouped at a convenient

location based on the equipment layout diagrams.

21. Allocation of grouping of channels based on signal levels in

junction boxes and racks shall be finalized during detailed

engineering.

22. Separate trays shall be used for routing pneumatic tubes and cables.

23. Field transmitters (pressure, temperature, flow) shall be mounted

on 2” pipe stands. The instrument stands shall have a suitable

height so that instrument shall be mounted at 1.4m from ground or

platform / catwalk. If the instrument to be mounted on a catwalk /

platform the preferred location shall be on the outside of the hand

railing.

24. Field instruments, which are exposed to open terrain, shall be

provided with weather canopy.

25. To protect temperature probes from mechanical damage /entry of

water, suitable individual enclosures shall be designed.

Handling & storage of Instruments26. The Contractor shall be responsible for the collection of “free-issue”

instrument items, transportation, storage and safe custody of the

equipments until completion of its installation and acceptance by

Department’s representative. This excludes the control system.

Contractor shall maintain a stock system to enable material tracking

throughout the installation & commissioning of the facility.

27. All instruments shall be visually examined by the Contractor on

receipt to ensure that they have not been damaged in transit.

Instruments shall then be replaced in their original packing and

housed in a separate secure, dry, cool storage area provided by the

department.


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28. If any item is damaged by the contractor, new item may be

procured and replaced by the contractor with their own cost or the

cost of the item will be deducted from the contractor’s bill.

29. When unpacking is necessary, care shall be taken to ensure that

accessories are not mislaid or mixed.

30. Instruments shall not be left lying around the construction area.

31. All covers and plugs on the instrument connections shall be left in

place until connections are used.

Installation Preparation32. Verify that instrument process connections ports before tapping.

33. Sensitive electronic instruments/components shall be protected

during welding, drilling & filing activities.

34. Metal Filing and metal or wood shaving shall be prevented from

falling on the components/ports/connectors.

35. Instrument stands and mounting brackets shall be fabricated

according to design drawings approved by the department.

36. Identification tags shall be attached to each field component bearing

its instrument number in accordance with P&ID drawings/

Instrument schedules.

37. Nameplate shall be attached to all junction boxes, SOV Cubicle and

racks. Nameplates shall be of stainless steel with black lettering

shall be provided for junction boxes and SOV Cubicle.

38. Nameplates shall be of plastic type for racks.

3.3.2. Erection and Commissioning Works3.3.2.1. Measurement and safety system

Absolute pressure/ DP based level measurement system

1. HART protocol based pressure Transmitters shall be planned for

facility absolute pressure measurements.


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2. HART protocol based Differential pressure Transmitters shall be

planned level & DP measurements.

3. The transmitters for Absolute pressure and level shall be installed in

the transmitter mounting post (2” pipe) as per drawing approved by

Department. Mounting shall be done as per 3.3.2.14.

4. A three way valve manifold for absolute pressure measurement and

five way valve manifold with block equalizing and drain valves for

differential pressure (level) measurement shall be installed with the

transmitter.

5. Impulse lines for pressure transmitters shall be of 12.7 mm (1/2”)

OD SS tube and thickness suitable for the process pressure.

6. Suitable double compression SS tube fittings shall be used to

connect process line, impulse tubes and instruments.

7. The length of impulse lines shall not exceed 5 meters and shall be

without any joint.

8. Impulse tubing shall be hydro tested to 1.5 times the rated pressure.

9. Impulse tubing shall be carried out as per procedure explained in

3.3.2.7.

10. Two core shielded PVC armoured cable shall be used between

facility transmitters (Pressure & Level) and field junction box.

Level measurement system

11. Guided wave level sensors shall be planned for tank level

measurements.

12. The sensor and transmitter shall be installed as per manufacturer

guide lines. The mounting procedure and drawing shall be

approved by Department before mounting.


level transmitters and field junction box.


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Temperature measurement system

14. RTD temperature sensors with HART protocol based Temperature

Transmitters shall be planned for facility temperature

measurements.

15. RTD temperature probes shall be installed as per

recommendations of manufacturer and drawing approved by

Department. The interface adaptors in SS material if required shall

be fabricated by the contractor with drawing approval by

Department. These adapters shall be inspected by the contractor

and certificates shall be approved by Department.

16. The temperature transmitters shall be installed in the transmitter

mounting post (2” pipe) as per drawing approved by Department.

Mounting shall be done as per 3.3.2.14.

17. Four core shielded PVC armoured cable shall be used between

temperature transmitter and RTD sensor.


Temperature transmitters and field junction box.

Flow measurement system

19. Mass flow meters shall be planned for facility flow measurements.

20. Flow meter shall be installed as per recommendations of

manufacturer and drawing approved by Department. Mounting

shall be done as per 3.3.2.14.


flow transmitter and field junction box.

Safety measurement system

22. Oxygen, Hydrocarbon sensor and UV/IR flame detectors shall be

used as safety detectors.


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23. Safety detectors shall be installed as per recommendations of

manufacturer and drawing approved by Department.


safety sensors and field junction box.

25. Multi core PVC cable shall be used between field junction box to

control room.

26. All multi core PVC cables shall be laid on cable trays.

27. All Cable laying & cable tray laying shall be done as per 3.3.2.9 &

3.3.2.13 respectively. Junction box mounting and wiring shall be

done as per 3.3.2.10 & 3.3.2.14.

28. The multi core PVC cables from the field entering in to control

room shall pass though a transit plate. Refer to chapter 3.3.2.12.

29. In control room multi core PVC cables from field junction boxes

shall be terminated in Heavy duty connectors mounted inside

facility measurement rack.

30. For ISF, facility measurement rack combines absolute pressure,

temperature, Differential Pressure (DP), DP based level and flow

measurements. Also TIBs for control valve command and feedback

shall also be mounted in this rack. This rack houses all TIBs and

24V DC linear power supply. The TIBs are of 24V DC powered and

shall be powered from single power supply. These TIBs provide

dual 2 to 10V output.

31. In Isrosene & LIN storage facility, one output of the TIB shall be

connected to control system rack through heavy duty connectors.

Female end termination at control system rack shall also be done.

32. Second output of required channels shall be connected to data

logger through heavy duty connectors. The data logger shall be

housed in separate rack.


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33. In ISF, safety measurements shall be clubbed to one rack along with

data logger. One output of TIB shall be wired to data logger and the

other output shall be wired to control system.

34. In LOX/ GHe storage facilities, all the measurements shall be

combined to single rack. Only one output of TIB shall be used and

shall be connected to data logger which shall be housed in a rack.

35. The rack wiring details are explained in 3.3.2.16.

36. PTFE cables shall be used for inter rack communication and these

cables shall be laid in trays inside control room. Cable laying and

cable tray laying procedures are explained in chapter 3.3.2.9

&3.3.2.13 respectively.

3.3.2.2. Command systemEP Valve Command system

37. The EP valve command chain is planned with single coil solenoid

valve.

38. Solenoid valves shall be mounted inside SOV cubicles.

39. The location of SOV cubicles shall be finalized during detailed

engineering.

40. The SOV cubicles shall be mounted as per mounting procedure

explained in chapter 3.3.2.10.

41. 5 Nos. of solenoid valves shall be mounted in one SOV cubicle, out

of which 1 No. of solenoid valve shall be kept as spare.

42. The length of command tubing from SOV cubicle to the

EP valve actuator shall be less than 10 meter, so that nearby

commands are grouped together.

43. Command tubing shall be carried out between Solenoid valve and

EP valve actuator using 8mm OD SS tube. 8mm bulkhead unions

shall be used for taking the 8mm SS tube out of SOV cubicle.


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Pneumatic tubing shall be carried out as per procedure explained in

3.3.2.8.

44. SS piping shall be carried out between common command headers

available in facility to each SOV header using 1” SS pipe.

45. The pneumatic tubing from SOV header to individual SOVs shall

also be done.

46. Pneumatic tubing shall be pneumatic tested at 1.1 times the rated

pressure.

47. 10 core 18AWG shielded armoured cable shall be used between

Junction box and each SOV cubicle for command.

48. Two status switches are to be provided to indicate open & close

status for each EP valve.

49. Four core shielded armoured cable shall be used between EP valve

status switch junction box and field junction box

50. Pressure and Flow switches shall be mounted as per the approved

mounting procedure.

51. Four core shielded armoured cable shall be used between pressure,

flow switches to field junction box

52. Multi core PVC cables shall be used between field junction boxes

and control room for command & status of EP valves, pressure and

flow switches.




done as per 3.3.2.10 & 3.3.2.14.





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command system racks.

57. The EP valve command inputs from the control system shall be

terminated in EP valve command rack (ISF R2). The relays,

contactor and power supplies shall be accommodated in these

racks. Separate power supply shall be planned for Command

Acknowledgement and field actuation. The command

acknowledgement shall be connected to control system through

heavy duty connector. The field command shall be wired to field

junction box through heavy duty connector. These heavy duty

connectors shall be housed inside same rack.

58. The E/P valve status, pressure and flow switch status from the field

(digital input), shall be terminated in status rack ISF-R3. This rack

houses status TIBs powered from single power supply. The status

output of rack shall be connected to control system through heavy

duty connector.

59. The rack wiring details are explained in 3.3.2.16.





61. Female end termination at control system rack shall also be done.

Control Valve Command system

62. Control valve shall have smart valve positioner with integrated

position transmitter.

63. Four core shielded armoured cable shall be used between JB and

control valve for command and position feedback.

64. Multi core PVC cables shall be used between control room and field


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junction boxes.




done as per 3.3.2.10 & 3.3.2.14.





command system racks. The rack wiring details are explained in

3.3.2.16.





70. Female end termination at control system rack shall also be done.

3.3.2.3. Auxiliary System

CCTV system

Field equipment mounting and wiring

71. The CCTV camera structures are to be fabricated and erected in the

field at location identified by the department suitable enough to

withstand the adverse wind condition at IPRC site. The fabrication

drawing to be prepared by Contractor and approved by

Department. Mounting shall be done as per 3.3.2.14.

72. The cameras are to be mounted on top of the erected camera

structure using appropriate fasteners.

73. 2 core armoured cable shall be laid for powering (24V AC) camera

from field junction box.


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74. 10 core Armoured PVC cable shall be laid from 17 function

telemetry receiver to pan/tilt unit of each camera.

75. Multi core PVC cable shall be planned from field junction box to

control room.

76. 17 function telemetry receiver of all cameras shall be mounted

inside field junction box.

77. RG12 Coaxial cable shall be laid from all cameras to control room.

78. The cables have to be routed from the cameras in the field using

flexible metal hoses or pipes. Suitable cable glands are to be used

for all the cables entering and exiting from the CCTV cameras.

79. Separate field junction box shall be planned for auxiliary system

in ISF. For other facilities, common junction box shall be planned.

80. Cable laying and cable tray laying procedures are explained in

chapter 3.3.2.9 &3.3.2.13 respectively.

81. Junction box mounting and wiring shall be done as per 3.3.2.10 &

3.3.2.14.

Control room Rack wiring

82. The video data (RG12) shall be wired to 4 channel Fibre optic

transmitter and receiver system. This system shall be interfaced to

Video Cross matrix switcher and Controller unit. This controller

has Joystick control or keyboard control which shall be mounted

in console and built in RS 485 data multiplexer unit.

83. The multi core PVC cable from field shall also terminated in

controller unit.

84. The 24V AC power transformer shall be also mounted in the rack.

85. The video output is fed to video distribution unit. The output of

video distribution unit is given to LED TV display units and video

recorder. Except LED TV all other equipments are mounted inside


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instrumentation rack along with rack mountable timing and

intercom equipments.

86. For ISF and LIN SF separate racks are planned. For LOXSF and

GHeSF the equipments are combined with other racks.

87. General guidelines for rack wiring shall be followed.

88. The video recording must be programmable for selectable video

resolution, frame rate, encoding bit rate, bandwidth, audio

encoding, recording schedule, continuous, event based or motion

detection.

89. The required software shall be loaded and the system shall be

commissioned in total by the contractor.

Intercommunication system

90. Suitable structures are to be fabricated for mounting wired

intercom units and erected in the field at location identified by the

department suitable enough to withstand the adverse wind

condition at IPRC site. The fabrication drawing to be prepared by

Contractor and approved by Department. Mounting shall be done

as per 3.3.2.14.

91. In control room intercommunication equipments shall be located

at racks/consoles.

92. Multi core PVC cables are to be laid from intercom unit to field

junction box and to instrumentation rack at control room.

93. Align the Microphone output card, line cards and power amplifier

for optimum sound reception at field and at control room.

94. The speakers shall be mounted at suitable height in the field using

fabricated structure and on the ceiling at control room.

95. Terminate the speakers to the individual intercom units using two

core twisted pair cable.


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96. All Cable laying and cable tray laying procedures are explained in

chapter 3.3.2.9 &3.3.2.13 respectively.

Wireless System

97. Wireless units are to be programmed for the approved frequencies

after obtaining licensee from WPC.

Timing System98. GPS Antenna to be fixed on top of the building using proper

fasteners.

99. Antenna cables has to be routed from antenna to GPS/IRNSS

receiver

100. The GPS/IRNSS receiver has to be configured and the output

interfaced to all operator station and display unit.

101. The network display has to be mounted on the wall or on

structures at command room.

102. Necessary software modules has to provided for interfacing the

Time server with Command control PLC and other system

103. All Cable laying and cable tray laying procedures are explained inchapter 3.3.2.9 &3.3.2.13 respectively.

Fibre optic cable laying, mounting of patch panel and splicing worksCable Laying Through Excavated Earth

104. The earth has to be excavated to a depth of 750 mm and width of

400 mm along the road sides at a distance of 5 meters from the

road edge. The Trench excavated should be first filled with River

sand for a height of 10 mm, then the Fiber optic or PVC cables

have to be then laid inside the trench. Properly baked bricks are to

be positioned along the sides of the cables. River sand has to be

filled inside the bricks after laying the cables. Place one more brick

on top of the two bricks placed along the cables. The details are

given below .Then fill the excavated cable trench with earth sand.


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If required jungle clearance has to be done by the contractor before

excavation of the earth .

105. At road crossing the party has to use 2 “Hume pipe. The road has

to be cut to a depth of 750 meters and width 300 meters. After

laying the cable through the Hume pipe, the road crossing has to

be filled with earth and after the earth settles down, the trench cut

across the road has to be cemented with PCC or black topped

properly to protect the Hume pipes from damage by movement of

heavy vehicles. The road crossing should be properly leveled so

that there is smooth flow of vehicles.


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106. The Cable route marker has to be positioned adjacent to cable laid

at every 50 meters. The detail of cable marker is given in figure-1.

The cable marker has to be provided after digging the earth near

the

cables laid, by placing the cable marker using Concrete mixer

firmly to a depth of 300 mm underneath the earth. The Baked

bricks, River Sand, Hume pipes and cable route marker are the

scope of the contractor

107. The fibre optic cables shall be laid between

ISF command room and LOX command room

LOX command room and LIN command room

108. The fibre optic cable termination shall be done in patch panelsmounted in respective command rooms with qualified persons.

3.3.2.4. Console and Control room table wiring

109. There shall be 8segment console in ISF and 2 segment console in

LIN storage facility. There shall be 3 nos of Personal Computer

(PC) table in ISF. For other storage facilities, there shall one PC

table for each.

O F CDATAE & I

1000 mm

100 mm

300 mm

White over orangebackground

300 mm

PCC

300 mm

Cable route marker


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Console segments:

110. The equipments like intercom units, keyboard for CCTV system

controller, switches, keys and indicators shall be mounted in

console segments.

111. The required 24V DC power supply for the switches shall be

mounted in console cabinets.

112. The 24” LED monitors and PCs shall be mounted in each segment.

The powering of all console equipments shall be done.

Control room tables:

113. The 24” LED monitors, PCs and printer shall be mounted in each

segment. The powering of the equipments shall be carried out.

3.3.2.5. Powering of control room equipments

114. For equipment powering, power distribution boards with MCBs is

available in the control room.

115. The 230V, 50Hz powering layout shall be made for all equipments

housed in instrumentation racks, consoles, LED TVs, intercom

equipments and timing display units.

116. The power cable shall be routed through conduits and near

console/rack/equipment flexible hoses shall be used.

117. The terminations on the equipment side shall be in terminal

blocks or in distribution board or in plugs based on the

equipment. The other end termination shall be made in MCBs.

118. Standard wiring procedure shall be followed with termination

using suitable lugs, ferrules, cable and cable conduit identification

tags.

3.3.2.6. Grounding of equipments

119. The cable shield shall be terminated in copper strips provided in


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the instrumentation rack and isolated from power earth and

finally connected to instrumentation earth strips in the control

room. The chassis of equipments shall be connected to power

earth. The cable laying shall be done neatly and the cables shall be

harnessed properly.

120. The cables shall be tagged every 5m. Termination ends shall be

with suitable lugs and shall be ferruled.

3.3.2.7. Impulse Tubing

121. 12.7 mm OD S.S. tubes shall be used as impulse tubes. Instrument

tubing shall be laid as per standard on cable trays. The width of

cable trays shall be selected as per number of instrument tubing

laid.

122. The tube routing shall be carried out as per approved drawing.

123. Transmitters shall be mounted above the process pipe line and

continuous slope shall be provided in the impulse line between

transmitter and process line.

124. S.S. Tubes shall be cleaned with lint free cloth dipped in acetone

and pulled through the tube using nylon wire until all dirt/dust is

removed. As a check for thorough cleaning of tubes, last lint free

cloth shall be as clean as new. This is to be done in presence of the

department’s representative. Outside surface of tube shall also be

cleaned by rubbing manually with lint free cloth soaked in acetone.

Tubes shall be cleaned by blowing dust free GN2 before laying.

125. Tube bends shall be made with approved and appropriate sizes of

tube benders. Bends shall be of uniform curvature and smooth and

shall be free from wrinkles, flattening and kinks. Use of filler

material during bending is prohibited. Hot bending is also not

permitted.


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126. Tubes shall be clamped at intervals not exceeding 1 meter with the

help of special spacer and clamps.

127. Impulse lines and their supports should be kept away and free

from vibrating structures or equipment. Minimum bending radius

should be taken as 2.5 times the tube OD.

128. To avoid corrosion of SS Tubes, contacts of SS Tubes with CS/MS

surfaces should be avoided by installing brass shims/foil in

between SS Tubes and CS/MS Surface.

129. Wherever impulse lines run side by side, they should be neatly

bunched together with bolted straps and screwed clamps. Tubing

should be ganged vertically rather than horizontally to avoid

collection of dust, dirt and other corrosive conditions.

130. S.S. Tubes are terminated by using approved make of double

ferrule type fittings.

131. Fittings shall be installed by qualified fitters who have to undergo

qualification test to be conducted by the Quality Surveillance

Engineer of the department.

132. Tubes shall be identified at both ends by line number/instrument

number/equipment number to which it is terminated by Anodized

Aluminium tags of rectangular shape and shall be tied to the tube

securely by 16 gauge S. S. wire.

3.3.2.8. Pneumatic Tubing

133. The scope of work covers installation, routing as per approved

drawing, clamping, supporting and connection of 8mm OD SS tube

with fittings.

134. S.S. Tubes shall be cleaned with lint free cloth dipped in acetone

and pulled through the tube using nylon wire until all dirt/dust is

removed. As a check for thorough cleaning of tubes, last lint free


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cloth shall be as clean as new. This is to be done in presence of the

department’s representative. Outside surface of tube shall also be

cleaned by rubbing manually with lint free cloth soaked in acetone.

Tubes shall also be cleaned by blowing dust free GN2 before laying.

135. Tube bends shall be made with approved and appropriate sizes of

tube benders. Bends shall be of uniform curvature and smooth and

shall be free from wrinkles, flattening and kinks. Use of filler

material during bending is prohibited. Hot bending is also not

permitted.

136. S.S. Tubes are terminated by using approved make of double

compression type ferrule fittings. At the place of termination/joint,

tubes shall be cut square and burrs if any shall be removed by fine

emery paper without reducing wall thickness of the tube. Tube

shall be cut with approved brand of tube cutter only.

137. Fittings shall be installed by qualified fitters who have to undergo

qualification test to be conducted by the Quality Surveillance

Engineer of the department.

138. Tubing shall be routed on the cable trays and shall be clamped at

the intervals not exceeding 1 m. The tubing shall be run in such a

manner to provide maximum protection against physical damage.

Tubing runs shall be neatly dressed and grouped together where

ever possible. Tubes shall be ganged vertically rather than

horizontally to avoid collection of dirt, dust and other corrosive

material.

139. Tubes which are to be terminated on the instruments, may be

subjected to vibrations during operation, a semi circular loop shall

be formed on the tube near the termination point to avoid damage

to the tubes during operation. All such instruments shall be


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identified in consultation with the department Engineer, before

termination of the tubes.

140. Tubes shall be identified at both ends by line number/instrument

number/equipment number to which it is terminated by Anodized

Aluminium tags of rectangular shape and shall be tied to the tube

securely by 16 gauge S. S. wire.

141. Compression unions shall be used for joining the tubes. At the joint

an offset of around six inches (3 inches on each side of the joint)

shall be given on the tube run from the tray, so that the fitting will

be away from the surface of the tube support and have free access

for tightening and checking of leaks during test. Joints on adjacent

tubes in a bundle shall be staggered suitably to avoid interference.

142. All the air supply lines shall be pneumatically tested by the

contractor, using dry air at 8 bar. The joint should be bubble tight.

3.3.2.9. Laying of Cables

143. All cable routes shall be carefully measured and cut to the required

length, leaving sufficient amount for the final connections of the

cable to the terminals on either end.

144. The scope of work consists of laying and termination of multi core

cables at various Junction Boxes / Terminal blocks. Supply of cable

harnessing materials, end Terminals & Identification ferrules is in

the scope of contractor.

145. Cable shall be of single piece and joint is not allowed from one

termination to the other termination.

146. Cables shall be rigidly supported on cable trays, individually or in

groups as required using individually cast or malleable iron

galvanized clips. Distance between the two cable supports shall not

be more than 1 m.


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147. Physical protection shall be provided wherever required.

148. Cables are to be terminated on the junction box/instruments using

appropriate size of cable glands/lock nuts and rubber washer with

gland hoods. All Single seal cone grip compression gland shall be

used for armoured and un-armoured cable. All glands should be of

NPT at junction box and Instrument side.

149. Each of the cables shall be tagged with cable number punched

clearly in anodized aluminium tags and tied to the cable at both the

ends and at 15meter intervals.

150. Cables, wires shall be connected on the field instruments/terminal

blocks using lugs. Wire identification shall be provided by inserting

printed PVC sleeves with ferrule number.

151. Cable shall be laid and terminated as per approved cable

scheduling.

152. All wires shall be checked for proper identification, continuity and

insulation before taking up wiring connections.

153. Power Cables and control cables shall be laid in separate Cable

Trays as per IEEE 518-1982.

154. All cable screens/shields shall be earthed.

155. Care should be taken to avoid sharp bending and kinking of

conductor, damaging of insulation and stressing the cable beyond

the pulling force recommended by the manufacturer. Minimum

radius of bend of an insulated cable shall be 12 D for unarmoured

cable and 15 D for armoured cable.

156. While terminating the cable at the devices, a loop involving

around 0.5 mtr extra cable shall be provided.


38 | P a g e 2 2 2

3.3.2.10. Junction Boxes/SOV cubicles

157. Junction boxes and SOV cubicle shall be mounted in suitable

support structure. The fabrication of support structure shall be

done by the party with approved drawing.

158. The cable entry to Junction boxes & SOV cubicle shall be through

cable glands with PVC hoods.

159. Cable Glands shall be of Single Compression NPT type made from

nickel coated brass with PVC Hoods.

160. All unused holes shall be plugged with Aluminium plug.

161. In general, all cable entries from field elements shall be through

sideways and all cables to control room shall be from bottom.

162. The JBs & SOV cubicle shall be tagged according to tagging

philosophy followed in respective units.

3.3.2.11. Canopy Requirement

163. All junction box and field instruments which are kept outside shall

be provided with pre-fabricated canopy for Rain and Sun

protection.

164. The canopy shall be fabricated by powder coated MS plates of 2

mm thick.

165. The fabrication drawings shall be prepared and shall be approved

by Department.

3.3.2.12. Multi Cable Transit Plate

166. Four numbers of Multi Cable Transit Plate shall be planned; one

for each control room.

167. The transit plate shall be mounted in control room / rack room

entry hole which is already available in the room.

168. The plate shall be drilled with suitable holes matching to cable

diameter.


39 | P a g e 2 2 2

169. The multicore PVC cables shall pass though the holes and shall be

provided with cable glands at the holes.

170. Additional holes may be provided for future augmentation. Such

holes may be properly sealed with dummy glands to avoid the

entry of dust and insects.

3.3.2.13. Cable Trays

171. Instrument cabling shall be through trench/overhead.

Main Cable Way /Trench : Ladder Tray

Local Branch Cable Way : Perforated Tray

172. Ladder trays shall be used from control room to junction boxes.

These ladder trays run inside cable trench/ structural supports.

173. Perforated G.I. trays shall be used from junction boxes to

individual instruments and inside control room.

174. Suitable cable clamps shall be supplied for binding the

cables/tubes at every 2 m for horizontal and 0.5 m for vertical.

175. Structural supports for the cable/tubing trays shall be

fabricated as per approved drawings and shall be inspected

before erection.

3.3.2.14. Structural support

176. Structural support for the Instrument mounting post, camera post,

Junction box and SOV cubicle shall be fabricated using MS

structural materials and sharp corners shall be smoothened by

grinding.

177. The fabrication shall be carried out with drawing approved by

Department.

178. Structural materials shall be painted with one coat of Red-oxide

Primer and two coats of Grey enamel Paint.


40 | P a g e 2 2 2

3.3.2.15. Cable Trays – Structural support fabrication

179. Perforated G.I. trays shall be used for cable and SS tube laying.

180. The structural supports for this shall be fabricated as per approved

drawings and shall be inspected before erection.

181. All the welding points shall be painted with one coat of red-oxide

primer and two coats of paint shall be applied.

182. The cable trays shall be welded to the support structures. The burrs

at welding points shall be removed and painted with silver colour

paint

3.3.2.16. Instrumentation Rack-Equipment Assembly & Wiring

183. The instrumentation racks shall be installed and commissioned at

different control room located at different locations.

184. The instrumentation racks are wired for full capacity as given in

Table-A of Annexure 3. The instrumentation rack layouts are given

in Annexure-3.

185. The instrumentation rack shall be 19” width and 42U height

effective spacing.

186. Design of rack shall be in such a way, to provide proper

operational and maintenance access and conceal interconnecting

wires and cables.

187. Wires shall be housed in PVC cable ducts of suitable dimensions to

accommodate system cables, signal cables and power cables.

188. PVC cable ducts shall be organized to run electric wires according

to their voltage level and function. Power supply wires and low

voltage signal wires shall not be grouped together in the same

cable duct.

189. Wiring for different voltage signals shall be terminated separately

on dedicated terminal strips.


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190. All the terminal blocks shall be DIN rail mountable.

191. Power supply shall be provided with fan tray for cooling.

192. The incoming cables from the field shall be terminated in 72/108

pin heavy duty connector which is supplied by department.

193. 96/64/32 core PTFE cable shall be used for interconnection

between instrumentation racks.

194. These cables shall be terminated in 72/108 pin heavy duty

connectors at the rack output and also at control system or Data

logger rack (Female end).

195. The cable trays and its structural support required for cable laying

shall be provided.

196. Cable entry in all instrumentation rack shall be from bottom

3.3.2.17. False floor planks cutout

197. In all control rooms, false floor is provided. The instrumentation

racks, consoles and control room tables are positioned over these

false floor planks.

198. The cut out to be taken in these planks so as to enable the cables to

be routed inside racks/consoles/tables.

199. The cut-out of suitable dimension shall be taken in planks. The

dimension shall be approved by department before taking cut-

outs.

3.3.3. TESTING AND EVALUATION3.3.3.1. Test Equipments

200. The contractor shall bring all the required test and measureinstruments required for testing and evaluation. The standardSource/Measure equipments with calibration validity traceable tonational standards shall be used by the contractor. The equipmentsof ±0.02% accuracy class of shall be used for sourcing andmeasuring.


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3.3.3.2. Testing and Evaluation

201. Only preliminary details regarding testing and evaluations are

given below. However the contractor shall prepare detailed

Testing and evaluation procedure and formats during detailed

engineering phase. As per the approved procedures, the contractor

shall carry out the testing and evaluation. The final results shall be

entered in relevant formats and finally to be approved by

Department.

202. Check all the instruments for proper mounting and sealing. Check

for proper routing & dressing of wiring. Ensure the availability of

terminal strip nos., Wire nos., tags and ferrules. Ensure proper

grounding of racks/equipments.

203. Check and log insulation resistance of all cables, continuity of

wiring of all instrument loops as per the relevant drawings.

204. Integrity test up to sensor shall be done.

205. Power supply load test: All the power supplies shall be load

tested up 110% of rated load. The stability and ripple test

shall also be carried out.

Measurement & safety system

206. A known input signal shall be fed from calibrated

source/communicator and the output shall be recorded in

the control system/Data logger. The results are to be entered

in a format. The sample format is given in Annexure-5. The

format will be finalised at the time of detailed engineering.

Command System

207. Manual command shall be issued from control system and

the voltage at the SOV coil end in the case of E/P valve shall

be measured.


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208. Also coil resistance shall be measured.

209. For control valve the percentage of control valve opening

shall be checked. For switches functioning shall be checked.

210. Also in simulation mode, command acknowledgements shall

be checked in control system.

211. The results are to be entered in a format. The sample format

is given in Annexure-6.

212. The format will be finalised at the time of detailed

engineering.

Auxiliary system

213. Each camera has to be checked for its operation like pant/tilt,

zoom /focus, recording & configuration from the control

room.

214. Functional verification of all auxiliary system equipment.

3.3.3.3. Inspection & Quality Surveillance

215. The contractor shall prepare detailed inspection & quality

surveillance plan for all the items and services provided by

the contractor.

216. All Instrumentation items supplied by the contractor

(Annexure 4) and services covered by this contract shall be

subjected to inspection and testing by department’s

representatives.

217. The inspection by the department’s representative and issue

of inspection certificate thereon shall in no way limit the

liabilities and responsibilities of the contractor in meeting the

specification and quality requirements specified.

218. The contractor shall supply the material test certificates /

calibration certificates (wherever mentioned) for the items


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under the supply of contractor’s scope.

219. The contractor shall supply and maintain an independent

comprehensive database system containing inspection &

testing and performance records for each instrument.

3.4. DOCUMENTATION220. The contractor shall provide with 2 sets of hard copy and a

soft copy for the purpose of documentation. The lists ofdocuments are to be provided by the contractor at thedifferent phases specified thereupon are as follows:

221. The contractor shall submit the documents specified underdetailed engineering in chapter 3.1 – 1 set of hard copy & Softcopy.

222. Catalogues, Test certificate, warrantee/guarantee certificatesand inspection report for the materials /items which areunder the contractor scope of supply.

223. The software CDs, manual, installation guidelines and other

relevant documents for auxiliary systems.

224. The following documents shall be submitted by the

contractor during erection & commissioning phase

Operation & Maintenance manual including Technical& installation details.

Approved fabrication, mounting and layout drawings.

225. Test and evaluation reports.

226. Up on completion of commissioning activities, as-built

version of all documents approved during detailed

engineering.


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ANNEXURE –1

CONTROL ROOM LAYOUT


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ANNEXURE – 2

INSTRUMENTATION SYSTEM CONFIGURATION &

SCHEMATIC DIAGRAM


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ANNEXURE-3

INSTRUMENTATION RACK GENERAL ASSEMBLY LAYOUT


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Instrumentation Rack Wiring RequirementsInstrumentation system Wiring

CapacityRack No Scope

ISFFacility measurementparameters & Control Valve

96 ISF-R1 Contractor

EP Valve command 96 ISF-R2 Contractor

EP Valve Status, Flow switch 96 ISF-R3 ContractorSafety system and Data logger 32 ISF-R4 Contractor

Auxiliary system 12 ISF-R5 ContractorControl System ISF-R6 & R7 DepartmentLIN Storage Facility -Monitoring system (CombinesMeasurement system, safetysystem, switches and Datalogger)

48 LIN-R8 Contractor

LIN Storage Facility -Auxiliary system

6 LIN-R9 Contractor

LIN Storage Facility –Control system

1 LIN-R10 Department

LOX Storage FacilityMonitoring system (CombinesMeasurement system, safetysystem, auxiliary system andData logger)

16 LOX-R11 Contractor

GHe Storage Facility(Combines Measurementsystem, auxiliary system andData logger)

16 HE-R12 Contractor

Total 12Department Scope 3

(Racks: ISF-R6, R7 &LINR10)

Contractor Scope 9Note: For some racks tentative GA drawing are provided for guidance


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ANNEXURE -4

SPECIFICATIONS & SUB-VENDOR DIRECTORY


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Table-B

S.No Items Unit Qty RecommendedVendors/Brands

1 Pressure Transmitters withmanifolds

Nos 70 Absolute Pressure: Rosemount :3051TA ; SMAR : LD400;YOKOGAWA : EJX610A;HONEYWELL: STA 800Differential Pressure:Rosemount : 3051CD ; SMAR :LD400; YOKOGAWA :EJX110A; HONEYWELL: STD800Manifold:Parker/Swagelok/Anderson/Hoke

2 Guided Wave level sensor Nos 10 Rosemount, Vega, Magnetrol3 Temperature transmitter Nos 18 Smar TT301

Rosemount 3144PHoneywell: STT 850

4 Mass Flow meters Nos 3 Micromotion, E+H5 HART communicator suitable for

communicating with all quotedpressure, temperature, GuidedWave level & flow transmitters

No 1

6 Flow switch Nos 2 Honeywell, Omega, ifm7 Pressure switch Nos 11 Honeywell, Omega, ifm8 Solenoid valve Nos 75 M/s Asco, Chennai

M/s HerionM/s Parker

9 SOV cubicle Nos 15 1. M/s Baliga LightingEquipments Ltd2. M/s FlameProof EquipmentsPvt. Ltd3. M/s CEAG FlameProofControl Gears (P) Ltd4. M/s. Stahl, Chennai5. M/s FCG Power IndustriesPvt. Ltd6. M/S. EX Protecta7. M/S. Pepperl+Fuchs Pvt Ltd.


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10 Junction boxes 1. M/s Baliga LightingEquipments Ltd2. M/s Flame Proof EquipmentsPvt. Ltd3. M/s. Stahl, Chennai4. M/s CEAG Flame ProofControl Gears (P) Ltd5. M/s FCG Power IndustriesPvt. Ltd6. M/S. EX Protecta7. M/S. Pepperl+Fuchs Pvt Ltd.Type I : 600x400x225 Nos 10

Type II : 300x300x165 Nos 411 Compression fittings & SS tubes SS Tubes

1. M/S. Swagelok India2. M/S. Sandvik3. M/s. Ratnamani4. M/s. Remi5. M/s. Parker

Compression Ferrule Fittings1. Swagelok2. Parker

12.7mm SS tube; Wallthickness:2.2mm

m 600


m 100

8mm SS tube m 15001/2" NPT M to 12.7mm SS tube;

Operating pressure: 400barNos 150

1/2" NPT F to 12.7mm SS tube;Operating pressure: 400bar

Nos 100

12.7mm SS tube union; Operatingpressure: 400bar

Nos 120

12.7mm SS tube Tee; Operatingpressure: 400bar

Nos 60

1/2" NPT M to 12.7mm SS tube;Operating pressure: 650bar

Nos 50

1/2" NPT F to 12.7mm SS tube;Operating pressure: 650bar

Nos 50

12.7mm SS tube union; Operatingpressure: 650bar

Nos 15

12.7mm SS tube Tee; Operatingpressure: 650bar

Nos 10


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1/4" NPTM to 8mm SS tube;Operating pressure: 400bar

Nos 150

1/4" NPTF to 8mm SS tube;Operating pressure: 400bar

Nos 150

8mm SS tube union; Operatingpressure: 400bar

Nos 125

8mm SS tube Tee; Operatingpressure: 400bar

Nos 75

Bulk head union for 8mm tube;Operating pressure: 400bar

Nos 25

½” NPT SS Plug; Operatingpressure: 400bar

Nos 100

¼” NPT SS Plug; Operatingpressure: 400bar

Nos 100

12 PVC cables 1. Delton Cables, New Delhi2. Paramount communicationLtd., New Delhi3. NICCO corporation limited,Kolkata4. Cable Corporation of India,New Delhi5. CMI LTD, New Delhi

2 core 20AWG armoured cable m 45004 core 20AWG armoured cable m 400010 core 18AWG armoured cable m 150064 Core 20AWG Un armouredCable

m 2500

96 Core 18AWG Un armouredCable

m 800

96 Core 20AWG Un armouredCable

m 2500

13 Cable trays 1. M/s Patny systems,Secundrabad2. M/s Elcon Instruments, Pune3. M/s Shruti Industries, Pune

Perforated Cable Trays- width:50mm; Height: 12mm; Thickness:1.6mm

m 700

Perforated Cable Trays- width:100mm; Height: 25mm; Thickness:2.0 mm

m 2500


m 1500


m 300


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Ladder Cable Trays- width:300mm; Height: 75mm; Thickness:2.0 mm

m 1000

Accessories for above cable trays lot 114 Structural materials kg 1000015 Canopy sq m 1016 Racks & Accessories Nos 10 Make: President, Rittal.17 Console & Control Room Tables seg

ment10&6 Adarsha Control & Automation

Pvt Ltd, Chennai.Pyrotech workspace solutions,

Bangalore.Digilog Technologies Pvt Ltd,

Bangalore.Workspace solution, Bangalore.

18 Transformer Isolated Barrier (TIB)TIB for transmitters. Nos 216 Make: Pepperl + Fuchs &

MTLTIB for status Nos 112TIB for Control valve command Nos 8

19 Relays Nos 100 Make: Phoenix20 24V±20%,20ALinear power supply Nos 6 Make: Aplab

21 PTFE cables 1. M/s. Meerut PTFE ProductsPvt Ltd., Meerut2. T&F Insulation Pvt Ltd.,Bulandshahr3. Delton Cables Ltd., NewDelhi5. FLU-TEF Industries.,Ahmedabad6. Satellite Cables., Ahmedabad7. Techno Cables Pvt Ltd.,Secundrabad8. TCL Special cables., NewDelhi9. Advance Cables, Bangalore10. Tempsens Instruments PvtLtd, Udaipur.

20AWG 96 Core Cable m 50020AWG 64 Core Cable m 10020AWG 32 Core Cable m 10020AWG Single core wire m 1200018AWG Single core wire m 2000

22 Power cable m 1000 Finolex, Poly Cab, V Guard, RR


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Kabel, Havells, Lapp, Kundan23 Earth cable m 500 Finolex, Poly Cab, V Guard, RR

Kabel, Havells, Lapp24 Terminal block 1. Wago

2. Phoenix3. ABB4. Weid muller

Terminal Blocks- No. of levels:2 ;No of terminals:4 with diode inseries

Nos 50

Terminal Blocks- No. of levels:2 ;No of terminals:4 with diode inparallel

Nos 50

25 Cable glands Make:1. Trinity2. Hummel3. Weid muller4. Lapp

Nickel coated Brass TypeCable Gland - 46mm Nos 50Cable Gland - 32mm Nos 50Polymide TypeCable Gland - 46mm Nos 50Cable Gland - 32mm Nos 50Cable Gland - 25mm Nos 50Cable Gland - 19mm Nos 50

26 Cable entry Plate Nos 427 Mounting Plate Nos 15

28 Metal conduits, Metal flexiblehoses suitable for conduit, 4/3/2way metal junction box suitablefor conduit bends, elbows, Teesand couplers of requiredquantities.

lot 1

29 Indicators , Switches &Keys 1.Tyco; 2.Amphenol;3.Honeywell

4.EntrelacIndicators 40 NosAuthorization keys 10 NosSwitches with Indicators 40 NosMushroom caped emergency stopswitches

10 Nos30

Data logger, its accessories &sparesNos 4 Data Taker, Yokogowa, UEI,

Dewesoft31 Operator chair Nos 25 Godrej, Featherlite, Merryfair32 SS Interface adaptor for


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Temperature probes Nos 18CCTV system

33

Field Mountable cameraincluding Digital colour Cameraswith motorised zoom/focus lensand Explosion proof Pan /tilt unit

Nos 7 Videotec /SonyDvtel/Bosch/Pelco/Panasonic

Motorized zoom lens :Yamaano/optokina/tamro

34

Field Mountable cameraincluding Digital colour Cameraswith motorised zoom/focus lensand weather proof Pan /tilt unit


Motorized zoom lens :Yamaano/optokina/tamro

35Telemetry receiver with 17functions.

Nos 12 Videotec/Pelco/Molynox

36

4 channel Fibre optic transmitterand receiver system for video,audio and data

Nos 5 OSD/Datacom/AMG

37

Video Cross matrix switcher andController unit with Joystickcontrol & . RS 485 datamultiplexer unit.


388 channel Video distributionamplifier

Nos 4 Extron/Kramer

39 Video Recorder Nos 4 Bosch/Panasonic/Samsung/Sony

40Large LED Display monitors of42Inches

Nos 10 LG/ Panasonic/Samsung/Sony

41Large LED Display monitors of 32Inches

Nos 2 LG/ Panasonic/Samsung/Sony

42 RG 12 Co-axial cable m 4000 Techno cables/Advanced/Belden

43 Surge protectors for CCTV system Nos 25 OBO/MTL/Emerson/Sneider


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44 24V AC Transformer Nos 12 Customised

Inter communication system

45 Flame proof Intercom station Nos 5 Phiaudiocom/Clearcom/Bosch

46 Weather proof Intercom stations Nos 3 Phiaudiocom/Clearcom/ Bosch

47 Rack mountable Intercom station Nos 5 Phiaudiocom/Clearcom/ Bosch

48Surge protectors for intercomstations

Nos 13 OBO/MTL/Emerson/Schneider

49 Wireless units Nos 13 Motorola/Kenwood

Timing system

50GPS/IRNSS based Universal TimeCode Generator

Nos 2 End run Technologies/T& F/ACCORD

51 Network Time display units Nos 4 End run Technologies/T& F/ACCORD

5224 core Fiber Optic Armouredcable

m 4000 Amp/Krone/HFCL/Sneider

53 RG 59 Co-axial cable m 500 Techno cables/Advanced/Belden

54 Ethernet cables m 1000 R & M/Molex/Amp/Krone/FCI/Sneider/D-link

55 3 core armoured power cable m 500 Finolex/ECI/Kundan/Anchor

56 Network switch Nos 6 Allied Telesis/Cisco/HP/3M

57 Audio Visual alarm units Nos 5 Baligha/P &F /Sneider /R &M

58 Fibre optic splicing patch panel Nos 4 R & M/Molex/Amp/Krone/HFCL/Sneider


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1. PRESSURE TRANSMITTERS & MANIFOLDSSPECIFICATION FOR SMART ABSOLUTE PRESSURE TRANSMITTER

Sl.No Parameters Specification

1 Type SMART Absolute Pressure Transmitter≥300 bar Gauge pressure transmitter canalso be quoted.

2 Measurement Range As per Table 1

3 Service Medium As per Table 14 Maximum Turndown Ratio 100:15 Output Two wire 4–20 mA with superimposed

Digital communication with HARTprotocol.

6 Power Supply 12 to 30 V DC.7 Local Indication 4½ digits LCD – Local Alpha Numeric

Digital display in Engineering units.

8 Hazardous AreaCertification

Both Intrinsically safe and Explosion proofsuitable for use in Hydrogen atmosphere.(CENLEC / CSA / FM / ATEX or anyequivalent approval).

9 Safety Integrity LevelStandard (SIL)

Safety Instrumented System Certification asper IEC 61508 standard, SIL 2 or above.

10 Zero & Span Adjustments Zero and Span are to be adjusted from theHandheld HART Communicator andprovision for local adjustment to be setanywhere within the range limits.

11 Failure mode alarms High alarm ≥ 21.0 mALow Alarm ≤ 3.6 mA

12 Accuracy@ TD 8:1 for URL<300 Barand@ TD 2.5:1 for URL>300 Bar

≤± 0.085 % of Calibrated span(including the effect of Terminal - Based

linearity, hysteresis & repeatability)

13 Ambient Temperature Effectfor 28°C variation@ TD 8:1 for URL<300 Barand@ TD 2.5:1 for URL>300 Bar

≤ ± 0.4 % span

14 Stability ≤± 0.2 % of URL for 60 months

15 Power Supply Effect ≤± 0.005 % of Calibrated Span per Volt.


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16 Over Pressure limit Over pressure limit of selected transmittersshall be 1.25 times of URL

17 Nominal OperatingTemperature

0 – 80oC

18 Response time ≤ 150 millisecond19 Wetted Material As per Table 120 Fill Fluid As per Table 121 Transient Protection As per IEEE C62.41, category B : i) 4kV

crest , 1.2 micro sec rise time X 50 microsec delay time at half value, ii) peak surgecurrent : 4000A to housing , iii) peaktransient voltge : 100V DC, iv) loopimpedance : <25ohms,Applicable standards : IEC61000-4-4,IEC61000-4-5.

22 Drain vent port Not required.23 Electrical Connection ½ " – 14 NPT (F) with SS plug for dust

proof.24 Transmitter Process

connection½ " – 14 NPT (F) or suitable for the quotedmanifold

25 Housing Material Polyurethene covered aluminium with ½”-14 NPT conduit entry.

26 External Grounding screwassembly on transmitterbody

Required

27 Mounting Bracket Stainless Steel Bracket with SS fasteners,bolts, nuts, washers and U-clamps suitablefor 2 inch pipe mounting.

28 Calibration Calibration shall be carried out at roomtemperature in 5 steps ascending and 5steps descending. Calibration certificate isto be provided. Calibration shall betraceable to National Standards.

29 Ingress Protection IP66/6730 Manifold 2 Valve manifold. Manifold can be either

integral type or separate type. For separatetype, if any interface adaptor is required,the party has to supply the interfaceadaptor along with manifold and ensuretheir leak tightness.


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SPECIFICATION FOR SMART DIFFERENTIAL PRESSURE TRANSMITTER

Sl.No Parameters Specification

1 Type SMART Differential Pressure Transmitter

2 MeasurementRange

As per Table 1

3 Service medium As per Table 1

4 Turndown Ratio 100:1

5 Output Two wire 4–20 mA with superimposed Digitalcommunication HART protocol.

6 Power Supply 12 to 30 V DC.

7 Local Indication 4 ½ digit LCD- Local Alpha Numeric Digitaldisplay in Engineering unit.

8 Hazardous AreaCertification for allTransmitters

Both Intrinsically safe and Explosion proof suitablefor use in Hydrogen atmosphere.( CENELEC / CSA / FM / ATEX or any equivalentapproval).

9 Safety IntegrityLevel Standard (SIL)

Safety Instrumented System Certification as per IEC61508 standard, SIL 2 or above.

10 Zero & SpanAdjustments

Zero and Span are to be adjusted from theHandheld HART Communicator (HHC) andprovision for local adjustment to be set anywherewithin the range limits.

11 Failure modealarms

High alarm ≥ 21.0 mA

Low Alarm ≤ 3.6 mA

12 Reference Accuracy@ TD 5:1

≤ ±0.075%Span for URL above 100 mbar≤ ± 0.1% span for URL below100 mbar(including the effect of Terminal - based linearity,hysterisis & repeatability).

13 AmbientTemperature effectfor 280 C variation@ TD 5:1

≤±0.4%Span for URL above 100 mbar≤± 0.75% for URL below 100 mbar

14 Stability ≤±0.2%URL for 5 years , for URL above 100 mBar≤±0.2% URL for 1 year, for URL below 100 mar


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15 Power Supply Effect ≤± 0.005 % of Calibrated Span per volt.

16 Mounting PositionEffect

Zero shifts can be calibrated out.

17 Static Pressure effect Span error: ≤ ± 0.2 % of span /70 bar for URL above100 mbar.Span error: ≤0.45 %span/70 bar for URL below 100mbar

18 Maximum Staticpressure

As per Table 1

19 Over pressure limit Over pressure limit of selected transmitters shouldbe 1.25 times of URL (Upper range Limit) .

20 Nominal OperatingTemperature

0 – 80oC

21 Response time ≤ 150 ms for URL above 100 mbar≤ 260 ms for URLbelow 100 mbar

22 Wetted Material As per Table 1

23 Fill Fluid As per Table 1

24 Transient Protection As per IEEE C62.41, category B : 4kV crest , 1.2micro sec rise time X 50 micro sec delay time at halfvalue, peak surge current : 4000A to housing, peaktransient voltge : 100V DC, loop impedance :<25ohms,Applicable standards : IEC61000-4-4, IEC61000-4-5.

25 Drain vent port Not required.

26 ElectricalConnection

½ " – 14 NPT (F) with SS plug for dust proof.

27 Transmitter ProcessConnection

½ " – 14 NPT (F) or suitable for the quoted manifold

28 Housing Material Polyurethane covered aluminum with 1/2-14NPTConduit entry.

29 External Groundingscrew assembly ontransmitter body

Required.


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30 Mounting Bracket Stainless Steel Bracket with SS fasteners, bolts, nuts,washers and U-clamps suitable for 2 inch pipemounting.

31 Calibration Calibration shall be carried out at roomtemperature in 5 steps ascending and 5 stepsdescending. Calibration certificate is to be provided.Calibration shall be traceable to National Standards.

32 Ingress Protection IP66/6733 Manifold 5 Valve manifold. Manifold can be either integral

type or separate type. For separate type, if anyinterface adaptor is required, the party has tosupply the interface adaptor along with manifoldand ensure their leak tightness.

Oxygen cleaning service is required for transmitters & manifold with LOXmedia.

TABLE 1

LIST OF PRESSURE TRANSMITTERSSl.No Tag No. Range

(bar )Medium Wetted Part

materialFill Fluid

ABSOLUTE PRESSURE TRANSMITTER1 PT 0 - 1.4 GHe SS316 Silicone oil2 KPI 5001 0-5 GN2/Kerosene SS316 Silicone oil3 KPI 5021 0-5 GN2/ Kerosene SS316 Silicone oil4 KPI 5041 0-5 GN2/ Kerosene SS316 Silicone oil5 KPI 5002 0-5 GN2/ Kerosene SS316 Silicone oil6 KPI 5022 0-5 GN2/ Kerosene SS316 Silicone oil7 KPI 5042 0-5 GN2/ Kerosene SS316 Silicone oil8 KPI 5061 0-5 GN2/ Kerosene SS316 Silicone oil9 KPI 2101 0-5 GN2/ Kerosene SS316 Silicone oil

10 KPI 5141 0-5 GN2/ Kerosene SS316 Silicone oil11 KPI 5161 0-5 GN2/ Kerosene SS316 Silicone oil12 KPI 5142 0-5 GN2/ Kerosene SS316 Silicone oil13 KPI 5162 0-5 GN2/ Kerosene SS316 Silicone oil14 KPI 5083A 0 - 6 GN2/ Kerosene SS316 Silicone oil15 KPI 5083B 0 - 6 GN2/ Kerosene SS316 Silicone oil16 KPI 5084A 0 - 6 GN2/ Kerosene SS316 Silicone oil17 KPI 5084B 0 - 6 GN2/ Kerosene SS316 Silicone oil18 KPI 7122 0-7 GN2 SS316 Silicone oil19 KPI 7123 0-10 GN2/ Kerosene SS316 Silicone oil


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TABLE 1



materialFill Fluid

20 KPI 2102 0-10 GN2/ Kerosene SS316 Silicone oil21 KPI 2104 0-10 GN2/Kerosene SS316 Silicone oil22 H7911A-1 0-10 GN2 SS316 Silicone oil23 H7911A-2 0-10 GN2 SS316 Silicone oil24 HPT-701 0-10 GN2 SS316 Silicone oil25 HPT-702 0-10 GN2 SS316 Silicone oil26 HPT-703 0-10 GN2 SS316 Silicone oil27 HPT-704 0-10 GN2 SS316 Silicone oil28 HPI-6G01 0-10 GHe SS316 Silicone oil29 HPT-101 0-10 Liquid Oxygen /

VapoursSS316 Inert Fill

30 HPT-102 0-10 Liquid Oxygen /Vapours

SS316 Inert Fill

31 H7911A-1 0-10 Liquid Oxygen /Vapours

SS316 Inert Fill

32 H7911A-2 0-10 Liquid Oxygen /Vapours

SS316 Inert Fill

33 S1 0-20 Water SS316 Silicone oil34 S2 0-20 Water SS316 Silicone oil35 S3 0-20 Water SS316 Silicone oil36 S4 0-20 Water SS316 Silicone oil37 S5 0-20 Water SS316 Silicone oil38 HAL-6G19 0-250 GHe SS316 Silicone oil39 KPI 7101 0-300 GN2 SS316 Silicone oil40 KPI 7121 0-300 GN2 SS316 Silicone oil41 HPT-301 0-650 GN2 SS316 Silicone oil42 HPT-302 0-650 GN2 SS316 Silicone oil43 HPT-303 0-650 GN2 SS316 Silicone oil44 HPT-705 0-650 GN2 SS316 Silicone oil45 Spare -1 0 - 1.4 GHe SS316 Silicone oil46 Spare -2 0-10 GN2/Kerosene SS316 Silicone oil47 Spare -3 0-10 GHe SS316 Silicone oil48 Spare -4 0-10 LOX SS316 Inert Fill49 Spare -5 0-20 Water SS316 Silicone oil50 Spare -6 0-250 GHe SS316 Silicone oil51 Spare -7 0-300 GN2 SS316 Silicone oil


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TABLE 1



materialFill Fluid

52 Spare -8 0-650 GN2 SS316 Silicone oilDIFFERENTIAL PRESSURE TRANSMITTER (Line Pressure: 10bar)

55 LLT 0-250mbar Liquid Helium SS316 Silicone oil53 KLI 2082B 0-500mbar Kerosene liquid SS316 Silicone oil54 KLI 2081B 0-500mbar Kerosene liquid SS316 Silicone oil56 H7911A-L1L 0-500mbar Liquid Nitrogen SS316 Silicone oil57 H7911A-L2L 0-500mbar Liquid Nitrogen SS316 Silicone oil58 H7911A-L1 0-500mbar LOX SS316 Inert Fill59 H7911A-L2 0-500mbar LOX SS316 Inert Fill60 HLT-301 0-1 Liquid Nitrogen SS316 Silicone oil61 HLT-302 0-1 Liquid Nitrogen SS316 Silicone oil62 HLT-303 0-1 Liquid Nitrogen SS316 Silicone oil63 HLT-304 0-1 Liquid Nitrogen SS316 Silicone oil64 HLT-101 0-1 LOX SS316 Inert Fill65 HLT-102 0-1 LOX SS316 Inert Fill66 KPDI2121 0-10 Kerosene liquid SS316 Silicone oil67 Spare -9 0-250mbar Liquid Helium SS316 Silicone oil68 Spare -10 0-1 LOX SS316 Inert Fill69 Spare -11 0-1 Liquid Nitrogen SS316 Silicone oil70 Spare -12 0-10 Kerosene liquid SS316 Silicone oil

Procurement, Installation and Commissioning of Instrumentation System for BSF Annexure A: Scope of work and services

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PRESSURE TRANSMITTERS MODEL MATRIX SELECTION GUIDELINESSl.No Tag No. Range

(Bar)Medium Recommended

MakeGuide line Model Number Matrix

1 PT 0-1.4 GHe Smar LD400 A3 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Spare-1 Rosemount 3051 CA 1 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

3051 TA 1 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06

2 KPI 5001 0-5 GN2/KEROSENEKPI 5021

KPI 5041KPI 5002 Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4KPI 5022 Rosemount 3051 CA 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DOKPI 5042 3051 TA 2 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1KPI 5061 Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000KPI 2101 Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06KPI 5141KPI 5161KPI 5142KPI 5162

3 KPI5083A

0 - 6 GN2/KEROSENE

Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4

KPI5083B

Rosemount 3051 CA 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

KPI5084A

3051 TA 2 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000

4 KPI 7122 0-7 GN2 Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Rosemount 3051 CA 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

3051 TA 2 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1


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Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06

5 KPI 7123 0-10 GN2/KEROSENE

Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4KPI 2102 Rosemount 3051 CA 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

3051 TA 2 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1KPI 2104 Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06HPT 701 Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000 OXHPT 702HPT 703HPT 704H7911A-1H7911A-2Spare-2

6 HPI-6G01 0-10 GHe Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Spare-3 Rosemount 3051 CA 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

3051 TA 2 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T06Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000

7 HPT-101 0-10 LOX Smar LD400 A4 D 0 H 1 1 T 0 1 1 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Rosemount 3051 TA 2 A 2B 2 2 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1 P2

HPT-102 Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 K1 K3 C2 C3 M15 T06H7911A-1 Honeywell STA84L E 2 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000 OXH7911A-2

Spare-48 S1 0-20 Water Smar LD400 A4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4


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S2 Rosemount 3051 CA 3 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DOS3 3051 TA 3 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1S4 Yokogowa EJX610A E B S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T07S5 Honeywell STA84L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000Spare-5

9 HAL-6G19 0-250 GHe Smar LD400 A5 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Spare-6 Rosemount 3051 CA 4 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

3051 TA 4 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1Yokogowa EJX610A E D S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T15

10 KPI 7101 0-300 GN2 Smar LD400 A6 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4KPI 7121 Rosemount 3051 TA 5 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1

Yokogowa EJX610A E D S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T15Spare -7 Honeywell STG88L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000HPT301 0-650 GN2

HPT302 0-650 Rosemount 3051 TA 5 A 2B 2 1 A B4 K8 D4 Q4 Q8 QT M5 DO T1 P1HPT303 0-650 Yokogowa EJX610A E D S 4 N 0 1 7 D L KU21 A D3 N4 C2 C3 M15 T15HPT705 0-650 Honeywell STG89L E 1 G S00 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000Spare-8 0-650


83 | P a g e 2 2 2




LIST OF DIFFERENTIAL PRESSURE TRANSMITTER11 LLT 0-250mbar GHe Smar LD400 D2 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4

Rosemount 3051 CD 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DOSPARE-9

Honeywell STD820 E 1 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000Yokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A D3 N4 T12

12 KLI2082B(DP)

0 -500mbar KEROSENELIQUID

Smar LD400 D2 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Rosemount 3051 CD 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO

KLI2081B Honeywell STD820 E 1 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000

Yokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A D3 N4 T12

13 H7911A-L1L

0 -500mbar LIQUIDNITROGEN

Smar LD400 D2 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Rosemount 3051 CD 2 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DOHoneywell STD820 E 1 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000

H7911A-L2L

Yokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A D3 N4 T12

14 H7911A-L1 0-500 mbar LOX Smar LD400 D2 D 0 H 1 1 T 0 1 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4H7911A-L2 Rosemount 3051 CD 2 A 2 2 A 2 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 P2 D7 DO

Honeywell STD820 E 2 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000 OXYokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A K1 K3 D3 N4 T12

15 HLT-101(DP)

0-1 LOX Smar LD400 D3 D 0 H 1 1 T 0 1 1 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4Rosemount 3051 CD 3 A 2 2 A 2 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 P2 D7 DO

HLT-102(DP)

Honeywell STD820 E 2 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000 OX


84 | P a g e 2 2 2




Spare-10(DP)

Yokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A K1 K3 D3 N4 T12

16 HLT301 0-1 LIN Smar LD400 D3 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4HLT302 Rosemount 3051 CD32 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DOHLT303 Honeywell STD820 E 1 H S 1 A S 1 C C H C 13C B 2 1 A6 FX F1 FE TP 0000HLT304 Yokogowa EJX110 A E M H 4 G 9 1 7 D J KU21 A D3 N4 T12SPARE-11

17 KPDI2121(DP)

0-10 KEROSENELIQUID Smar LD400 D4 1 0 H 1 1 T 0 1 0 I 2 1 0 I 2 A 9 H 1 0 Y2 Y1 Y0 M4

Spare-12(DP)

Rosemount 3051 CD 4 A 2 2 A 1 A S6 B4 K8 L4 M5 Q4 Q8 D4 QT D4 T1 P1 D7 DO


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SPECIFICATION OF 2 VALVE MANIFOLD

SPECIFICATION OF 5 VALVE MANIFOLD

1 Type : 2 valve manifold2 Material : 316 SS3 Packing material : PTFE4 Seat type : Integral5 Instrument Connection : Suitable for quoted transmitter interface6 Process connection : ½ inch-14 NPTF7 Maximum Operating

Pressure: 400 bar (for transmitters up to 300bar

pressure range)650 bar (for transmitters above 300barpressure range)

8 OperatingTemperature

: 0 to 100 Deg C

9 Hydro Testing : To be carried out at 1.5 times themaximum operating pressure for all themanifolds and certificate to be provided

10 Material Test certificate : To be provided11 Mounting Bolts : To be supplied with SS material.12 Oxygen cleaning : Oxygen cleaning to be carried out for

transmitters operating in oxygenmedium.

1 Type : 5 valve manifold2 Material : 316 SS3 Packing material : PTFE4 Seat type : Integral5 Instrument Connection : Suitable for quoted transmitter interface6 Process connection : ½ inch-14 NPTF7 Maximum Operating

Pressure: 400 bar

8 Operating Temperature : 0 to 100 ° C9 Hydro Testing : To be carried out at 1.5 times the

maximum operating pressure for all themanifolds and certificate to be provided

10 Material Test certificate : To be provided11 Mounting Bolts : To be supplied with SS material.12 Oxygen cleaning : Oxygen cleaning to be carried out for

transmitters operating in oxygenmedium.


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Along with offer, the vendor shall supply the detailed catalogue and theselected model matrix for pressure transmitter and manifold. Thedimensional drawing for manifold shall also be provided.

2. GUIDED WAVE RADAR LEVEL SENSOR1. Type : Guided wave radar2. Measurement Principle : Time Domain reflectometry (TDR)3. Medium : Kerosene4. Measuring range : 1.3m-1No,1.8m-1No,2.2m-1No

3.6m -5NosSpare: 1.8m-1No,2.2m-1No(The exact length will be provided atthe time of detailed engineering.)

5. Process pressure : 10 bar6. Process Temperature : 300K7. Accuracy : 3mm or 0.03 % of measured distance

whichever is greater8. Repeatability : better than 1mm9. Ambient temperature effect : 0.2 mm/K10. Update interval : < 1 sec11. Reference condition : 298 K and ambient pressure in water12. Microwave output power : 0.3mW to 45 mW13. Display : Integral digital display to be provided

to display the level14. Output : 2 wire, 4 to 20 mA analog output and

HART signal superimposed on analogoutput

15. Power supply : 16-42 VDC16. Probe type : Coaxial/Flexible with centring disc17. Material : SS316L18. Process connection : 2” Flange, ANSI 2500# CL19. Housing material : Polyurethene covered aluminium20. Ingress protection : NEMA 4X and IP 6621. Vibration resistance : Housing : IEC 60770-1 Level 122. Electromagnetic compatibility : Emission and immunity :

EN61326-1:1997


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Along with offer, the vendor shall supply the detailed catalogue and theselected model matrix.

3. TEMPERATURE TRANSMITTERInputs : a. 2/3/4 wire Pt 100 IEC

: b. 2/3/4 wire Pt 500 IEC: c. Thermocouples: B,E,J,K,N,R,S,T types: d. Ohms:0-2000Ω: e. millivolt : -10 to 100 mV

Output Signal : Two-wire, 4-20mA with superimposed digitalcommunication (HART protocol)

Power Supply : 12 to 42 VDCDigital Accuracy (Excludingsensor)

: Given in table.2

Minimum span : Given in table.24-20 mA D/A accuracy : ≤ ± 0.03% of spanCJC accuracy for T/C : ±0.25 degCAmbient Temp effect for 10 °Cvariation in temperature

: RTD (IEC: Pt50, Pt100): 0.04ohm Ohm (0...2000ohm) & RTD (IEC: Pt500):

0.3ohm mV (-10...100 mV) & TC (NBS: E, J, K, N):

15µV .Stability 0.05%URL for 5 yearsIndication : 4½ or 5 digit LCD indicatorZero and Span Adjustment : By Hand-Held Terminal or Local adjustment.

Temperature Limits : Operation: 15 to 500C: Storage : 15 to 600C

Sensor Failure : In case of sensor or circuit failure, the selfdiagnostics to drive the output to 3.9 or to21.0mA,user selectable.

Humidity Limits : 10 to 100% RH (non condensing)Turn-on Time : ≤ 10 secondsUpdate Time : ≤ 0.5 secondsDamping : 0 to 30 sec (adjustable)Power Supply Effect : ≤ ± 0.005% of calibrated span per volt.

EMI Effect : To be designed to comply with IEC standardsAlarm : As per NAMUR standards.


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Configuration : To be done by an Hand- Held terminal (HARTprotocol) or locally using switches.

Hazardous Location : Intrinsically safe certified ATEX II 2G Ex ia IICT6.

Electrical connection : ½-14 NPTMaterial of Construction : Painted copper aluminum housing, with Buna

N 0-rings on coverIngress Protection : IP66/67Accessories : Mounting bracket to be supplied to mount on

2” pipeTable 2

Range &Input

Accuracy

Type Range(°C) Min. Span(°C)

DigitalAccuracy 0C

RTD Pt 100 -200 to 850 10 ± 0.2Pt 500 -200 to 450 10 ± 0.2

T/C B 100 to 1800 50 ± 0.8E -50 to 1000 25 ± 0.2J -150 to 1200 30 ± 0.3K -180 to 1350 60 ± 0.6N -100 to 1300 50 ± 0.5R 0 to 1750 40 ± 0.6S 0 to 1750 40 ± 0.5T -200 to 400 25 ± 0.3

OHM Ohm 0 to 2000Ω 20 Ω ±0.35 ohmmV mV -10 to 100mV 3mV ± 0.02%

Guidelines for Model matrix selection:

Smar: TT301 1 2 1 0 ZZRosemount: 3144P D1 A 1 I1 B5 M5 G1 T1 A1 CN C4 QGHoneywell: STT 850 S 0 C C H C 4 S A 3 1 A6 F1

Along with offer, the vendor shall supply the detailed catalogue and theselected model matrix.

4. MASS FLOW METERFlow tube :

Type : Coriolis Mass flowTag No : As per Table-1


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Fluid Medium : Kerosene

Maximum Operating pressure : 10bar(g)Operating Flow range : 10-45m3/hrLine size (NB) : 3”End Connection : RF Flanged ANSI B16.5, #150 class

flange ratingProcess temperature : 290 to 323 KMass flow accuracy (Including linearity ,Repeatability & zero stability)

@ Max. flow & Min. flow : ≤± 0.15% of ReadingPressure Drop

@ Max. flow & Min. flow : < 0.05MpaTemperature accuracy : ± 1°C ± 0.5% of rate in °CMaterials of constructionFlow Tube & Flange

Housing

: SS 304L/SS316L

SS 304/SS316TransmitterTransmitter Output : 1. One active 4-20 mA output to

represent Mass Flow withHART communication

2. One passive 4-20 mA outputto represent Mass /temperature / density3. One active pulse output formass flow rate

Power supply : 24 V DC ±10%Field mount housing : Epoxy painted cast Al housing

Housing protection : NEMA 4X (IP67)Flow Transmitter Mounting : Remote/Integral mount (For

remote mount: mounting kit to beprovided, interconnecting cable tobe supplied)

Local display : LCD display, Flow rate/ Total inEngineering unit.

Programming : Through Front Panel Key Pad &HART Communicator


90 | P a g e 2 2 2

The party shall provide the following along with the quote

Catalogue, Drawing & Specifications:

The party shall provide detailed catalogue showing part numbers andoptions selected in their quotation.

The party shall provide with dimensional drawing of quoted flowmeter.

The quote shall indicate the inaccuracy of flow meter including Non-linearity, Repeatability ,Long term stability & Zero stability for theminimum and maximum flow rates.

Flow meter Sizing Sheet

The party shall provide detailed sizing sheet with Pressure drop,Velocity & Accuracy for operating flow range.

During procurement and supply phase, the vendor shall provide with

Calibration Certificate

Calibration certificate of fully assembled flow meter from NationalAccredited Laboratory shall be provided.

Calibration shall be carried out at minimum 5 points of required flowrange, with water or equivalent medium, preferably water.

Accuracy of calibration rig to be provided.

The accuracy change due to calibration medium other than water shallbe provided.

The vendor shall dispatch the items, only after the approval ofcalibration certificates.

5. HART COMPATIBLE HAND HELD COMMUNICATOR FORPROGRAMMING THE TRANSMITTERS.HART communicator suitable for communicating with all quoted pressure,temperature, Guided Wave level & flow transmitters. The communicatorshould be able to communicate all device specific and generic commands.The required updated versions of DDs shall be loaded.


91 | P a g e 2 2 2

6. FLOW SWITCHType : Flow switch with one DPST / DPDTInput:1. Should sense the presence of flow2. Max operating pressure : 10 bar gauge3. Flow range : 2 to 10 l/s4. Wetted Part : Stainless steel suitable for KeroseneOutput:1. Electrical output : Potential free contact2. Excitation : 10 VDC3. Switching electrical rating : 24 V/50 mA4. Switch operating mode : Normally open5. Set point accuracy : 2%6. Dead band : 1%Environmental:1. Construction : Hermetically sealed2. Operating Temperature : -55 deg C to +70 deg C3. Humidity : 100 % RH4. Mechanical shock : 50 g5. Enclosure : Explosion proofPhysical:1. Electrical connection : MIL standard bayonet locking type hermetic

connector with required number of pins orpigtailcable of length 500 metres

2. Process connection : ½” NPTM

The party shall provide the following along with the quoteCatalogue, Drawing & Specifications: The party shall provide detailed catalogue showing part numbers and

options selected in their quotation.

The party shall provide with dimensional drawing of quoted flowswitch.

7. PRESSURE SWITCHType: Pressure switch with one DPST / DPDTInput:1. Set Pressure : 8/50 bar absolute2. Max operating pressure : 10/60 bar absolute3. Over Pressure : 2 times Max. operating Pressure4. Burst Pressure : 3 times Max. operating Pressure


92 | P a g e 2 2 2

5. Wetted Part : Stainless steel suitable for GN2Output:1. Electrical output : Potential free contact2. Excitation : 24 VDC3. Switching electrical rating : 24 VDC/50 mA4. Switch operating mode : Normally open5. Set point accuracy : ≤ 2% of set pressure6. Dead band : ≤ 1% of set pressureEnvironmental:1. Construction : Hermetically sealed2. Operating Temperature : -55 deg C to +70 deg C3. Humidity : 100 % RH4. Mechanical shock : 50 g5. Enclosure : Explosion proofPhysical:1. Electrical connection : ½” NPTF2. Process connection : ½” NPTMThe party shall provide the following along with the quote



The party shall provide with dimensional drawing of quoted pressureswitch.

8. SOLENOID VALVE1. Valve Body

Type: Three way, Normally closed

Body material : SS 316

Housing : Die cast Aluminium epoxy painted

Stem: SS 316/ SS304

Seat: Viton

End connection: Threaded female NPT conforming to ANSI-B1.20.1.1/4" NPT (F)

Mounting altitude: Any altitude without affecting their operation.

Orifice Size: <3 mm


93 | P a g e 2 2 2

2. Solenoid

Power supply : 24 VDC / 300 mA (max)

Solenoid coil: Suitable for continuous energization.

Enclosure: IP 65

Coil insulation: Class F as defined in IS: 1271.

Coil pick up voltage: Between 50 to 70% of normal supply voltage.

Coil drop up voltage: Between 30% to 50% of nominal supplyvoltage.

Coil temperature rise: Not to exceed 70°C.

Single coil

Response Time : Less than 100 ms.

Conduit connection: Enclosure shall have 1/2” NPT (F) connectionfor power Supply cable.

Mode of operation: Direct operated

Manual operation : Provision to open the valve using Lever

Freewheeling Diode : Two diode in series to be provided

3. Process condition

Fluid: GN2

Operating Pressure: Min. 2 bar, Max. 10 bar, Nominal: 7 bar

Service Life : 50,000 cycles

Operating Temperature: 30°C to 40°C

Relative humidity: up to 95%




The party shall provide with dimensional drawing of quoted solenoid.

9. SOV CUBICLEEnclosure

1. Type : Suitable for mounting 4+1 no of SOVs


94 | P a g e 2 2 2

2. Enclosure protection : SOV cubicle : Weather proof to IP 65Junction Box : Flame proof

3. No of JB per SOV cubicle : One4. Material : SOV cubicle : CRCA 3.2 mm thick

Junction Box : Die cast Aluminium alloy(LM6)

5. Cover : Hinged for SOV cubicleBolted for Junction Box

6. Colour : Epoxy base, shade 631 IS : 5 (Light Grey)

7. Body grounding : Earthing screws of SS material with washer8. Size : Suitable for accommodating 5 SOVs and

header9. Mounting Interface Provision to mount the air header,

solenoids and outlet tube to EP valves to beprovided inside the SOV cubicle. The airheader shall be welded to 1 ” pipe andtaken outside the cubicle and the end shallbe provided with 1” 150# class RF Flange

10. Transit Arrangement : Lifting Hook to be provided

Terminals

1. No. of Terminals : 10 Terminals (Each suitable for 2.5mm2 )2. Style : Clip on type3. Mounting : On DIN rail with end stoppers

Cable Gland

1. No of cable entry : One per Junction Box2. Cable gland : SS Single compression type3. PVC hood for cable gland : Each cable gland to be supplied with

suitable size PVC hood4. Cable entry : Multipair cable entry at bottom of JB

General


95 | P a g e 2 2 2

1. Pneumatic connection : Suitable for fixing bulk head union for 8mm OD SS tubes. The vendor has tosupply this bulk head union for allcubicles. This excludes the supplymentioned in S.No:10 Compressionfittings. Inspection and clearanceprocedure shall follow same procedure forcompression fittings.

2. Interconnection : SOV cubicle and JB to be interconnected bysealed nipple

3. Tag Plate : Aluminium anodized nameplate indicatingthe equipment to be controlled shall beprovided on each local SOV cubicle. Theparticulars of the plate will be supplied tothe vendor. Nameplate shall be fixed byscrews and not pasted. Tag plate shall befixed firmly on the front face of the cubicleand JB cover

10. JUNCTION BOX1. Enclosure

All Junction Box shall be explosion proof.

The degree of ingress protection shall be IP66.

The equipment shall be suitable for operating in humid & corrosiveatmosphere

Junction box shall have housing of cast aluminum LM6 alloy

All Junction Box shall be provided with neoprene gaskets.

All accessories like nut, bolts, washers etc shall be made of stainlesssteel SS- 304.

Conduit and cable entry- Side & Bottom Entry

Door of JB- Hinged with proper locking arrangement to avoid entryof dust and moisture


96 | P a g e 2 2 2

Ambient temperature-50 deg C

Ambient humidity-0-100 % RH

Earthing : Two numbers of Earthing bolts for JB Earthing.

Junction box size shall be as per the following dimensions:

600 x 400 x 225 mm

300 x 300 x 165mm

2. Terminal blocks

Terminals shall be shrouded and shall be numbered as per thewiring diagram. Minimum rating of the terminal block shall be 5Amps.

For Individual shielded multipair cables a separate terminal shallbe provided for each shield drain wire.

Terminal Strip- screw-less cage clamp type capable of terminating 1sq.mm and 1.5 sq mm cables

3. Name plate

Aluminium anodized nameplate indicating the equipment to becontrolled shall be provided on each local Junction Box. Theparticulars of the plate will be supplied to the vendor. Nameplateshall be fixed by screws and not pasted.

The letter shall be engraved in black on white background.

Certificate numbering date and gas group classification must beindicated on the manufacturer’s nameplate on each junction box.

4. Mounting

Junction Box shall have 4 lugs for fixing on wall or fabricated steelsupport. The lugs shall be offset so that the rear of the unit stays awayfrom the surface by at least 5mm. Two of the holes shall be roundand the other two oblong to facilitate correct positioning. All screws,nuts and studs etc. shall be of electro galvanized or zinc passivatedtype.

5. Painting


97 | P a g e 2 2 2

The enclosure shall be treated & prepared for painting with two coatsof Dark admiralty grey shade 632 of IS-5 epoxy paint (Both insideand outside)



The party shall provide detailed catalogue & dimensional drawing ofquoted junction box and SOV cubicle.

Dimensional drawing shall indicate pneumatic tubing entry, insideheader and cable entry provisions

During Detailed engineering, the exact number of cable entries shall bedecided and the final drawing shall be approved by Departmentbefore fabrication.

11. SS TUBES & COMPRESSION FERRULE FITTINGSSS Tube:

1. Type : Seamless SS tubes2. Outside Diameter : As given in Table 33. Wall Thickness : As given in Table 34. Material grade : As Given in Table35. Ends : Both the ends shall be plain with square cuts.

All the burrs at the ends of tubes shall beremoved.

6. The tubes shall be supplied in lengths of 6 meters.

7. Test and Inspection : The tubes shall be tested and inspected as perthe quality assurance plan given in Table 4

8. Cleanliness : All the tubes shall be suitably cleaned/ pickledand dried.

9. Documentation : Along with dispatch documents, thecertificates of test specified in the QAP (Table4), Pre-delivery Inspection certificate by thesupplier’s quality control (QC) inspector andguarantee certificate shall be provided.


98 | P a g e 2 2 2

10. Marking and packing : The tubes shall be marked, packed andloaded for transportation as per ASTM A 700.Identification marks such as specification,material grade, heat and batch number, size,wall thickness and year of manufacturing shallbe stenciled on each tube.

11. Quantity variation : The variation in the quantity of tubes suppliedshall be permissible to the extent of 10 % ofthe quantity ordered.

Table 3:

Sl. No Outside Diameter Wall Thickness Material Grade

1. ½” 2.2 mm ASTM A 269 TP 316 L

2. ½” 7.47 mm ASTM A 269 TP 316 L

3. 8.0 mm 1.0 mm ASTM A 269 TP 316 L


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Table 4: QUALITY PLAN

Sl.No

TestComponenttested

Characteristicssought for

Extendof test

TestProcedure

Acceptancecriterion

Formofrecord

Pre Delivery inspection

TestPerformedby

Testwitnessedby

Recordsreviewedby

1 VisualInspection

All tubes Surface Finish 100% VisualExamination

Workmenlike finish

InspectionCertificate

Supplier’squalitycontrolInspector

- Purchaser

2 ChemicalAnalysis

Specimenfromtubes

ChemicalComposition

1 perheat

ASTMA751

ASTM A269 Material TestCertificate

Supplier’sor GovtapprovedLaboratory

- Supplier’sQCInspector&Purchaser

3 Mechanicaltest(Tensile &hardnessTest)

SpecimenfromTubes

MechanicalProperties

1 perlot

ASTMA370

ASTM A269 Material TestCertificate

Supplier’sor GovtapprovedLaboratory

- Supplier’sQCInspector&Purchaser


100 | P a g e 2 2 2

Sl.No

TestComponenttested


Extendof test

TestProcedure

Acceptancecriterion

Formofrecord


TestPerformedby

Testwitnessedby

Recordsreviewedby

4 Hydro-staticPressuretest

Tubes StructuralIntegrity underpressure

100% ASTMA530

ASTM A530 Testcertificate

Supplier Supplier’sQCInspector

Purchaser

5 Flattening Specimenof 65mmlengthcut fromthe endsof thetubes

Ductility andsoundness

5% ASTMA530

ASTM A530 Testcertificate


Purchaser

6 Intergranularcorrosion(IGC) test

SpecimenFromtubes

Grain Structure 1 perlot

ASTMA262practiceA/E

ASTM A262practice A/E

Testcertificate


Purchaser


101 | P a g e 2 2 2

Sl.No

TestComponenttested


Extendof test

TestProcedure

Acceptancecriterion

Formofrecord


TestPerformedby

Testwitnessedby

Recordsreviewedby

7 EddycurrentTest

Tubes Internal FlawDetection

100% ASTME426

ASTM E426 Testcertificate


Purchaser

8 Cleaning Cleaning 100% CGAG-4.1(or) ASTMG-93

CGAG-4.1(or) ASTMG-93

certificate


Purchaser

9 Dimensionchecking

All tubes 100% Metrology Manufacturedrawing

Report Supplier Supplier’sQCInspector

Purchaser


102 | P a g e 2 2 2

SPECIFICATIONS OF SS TUBE FITTINGS1. Description of the item : SS Double compression Ferrule Fittings

2. Applicable standard : ASTM F 1387-99

3. Outer diameter of thetube

: As per Table 3

4. Type of fittings : Double compression Ferrule with Nut andbody

(Type : IV as per ASTM F 1387)

5. Material of the fittings : Grade B, SS 304 L/SS 316L

6. Operating pressure : 400 bar/650 bar

7. Shape of the Fitting : As per Table 5

8. Tests & Inspection :

Certification of Testing: The vendor shall provide a certificate that samplesof fittings of the same design, material and manufacturing process as thatof the fitting supplied have been subject to standard performance tests(such as examination of specimen, pneumatic proof test, hydrostatic prooftest, impulse test, flexure fatigue test, tensile test, burst test, repeat-assembly test and rotary flexure test) as per Table 3 of ASTM F 1387.

Certification of raw material: The vendor shall provide a certificate ofcompliance stating that all applicable requirements of raw material aremet. Besides, copies of the MIL certificates for the physical and chemicalproperties of the raw materials shall be supplied.

Leakage test: One sample from each type of fitting shall be subjected toleakage test with Helium Mass Spectrometer Leak Detector (MSLD) bytracer probe technique. The acceptance criterion shall have leakage finerthan 1 x 10-6 Std.cm3/sec.


103 | P a g e 2 2 2

9. Marking : All fittings must be marked with followingdetails

a) Pressure rating

b) Raw Material and

c) Size of the end connection

Conditions:

All the fittings shall be neatly packed before delivery.

The test and inspection certificates as mentioned in Para (9) shall be suppliedbefore delivery of the items to the Department. After approval of thecertificates by Department, the party has to dispatch the items.

Table 5

Type OperatingPressure

(bar)

Qty Unit

1/2" NPT Male to 12.7mm SS tube 400 150 Nos1/2" NPT Female to 12.7mm SS tube 400 100 Nos12.7mm SS tube union 400 120 Nos12.7mm SS tube Tee 400 60 Nos1/2" NPT Male to 12.7mm SS tube 650 50 Nos1/2" NPT Female to 12.7mm SS tube 650 50 Nos12.7mm SS tube union 650 15 Nos12.7mm SS tube Tee 650 10 Nos1/4" NPT Male to 8mm SS tube 400 150 Nos1/4" NPT Female to 8mm SS tube 400 150 Nos8mm SS tube union 400 125 Nos8mm SS tube Tee 400 75 NosBulk head union for 8mm tube 400 25 Nos½” NPT SS Plug 400 100 Nos¼” NPT SS Plug 400 100 Nos


104 | P a g e 2 2 2

12. PVC CABLECONSTRUCTION:

96 Core (48x2 core) PVC Data Cable (Un-Armoured)- FRLS Type

20AWG (7/0.31) Annealed tinned high conductivity copper conductor,insulated with polyethylene, 2 cores of Red and Black twisted to form a pairmelinex taped, aluminum mylar tape shielded with 7/0.31mm Annealedtinned copper drain wire run continuously in contact with aluminum side ofthe tape, melinex tapped, PVC sheathed, such 48 such groups laid up,melinex tapped, overall sheathed with FRLS PVC and Blue in color.

96 Core (48x2 core) PVC Data Cable (Un-Armoured)- FRLS Type

18AWG (19/0.25mm) Annealed tinned high conductivity copperconductor, insulated with polyethylene, 2 cores of Red and Black twisted toform a pair melinex taped, aluminum mylar tape shielded with 7/0.31mmAnnealed tinned copper drain wire run continuously in contact withaluminum side of the tape, melinex tapped, PVC sheathed, such 48 suchgroups laid up, melinex tapped, overall sheathed with FRLS PVC and Blue incolor.

64 Core (16x 4 core) PVC Data Cable (Un-Armoured)- FRLS Type

Two pairs of 7/0.31mm (20AWG) Annealed tinned copper conductor,insulated with polyethylene, first pair coloured brown and grey, second paircoloured yellow and violet, the two pairs laid up to form a group, melinextaped, mylar backed aluminum taped with a drain wire of size 7/0.31mmAnnealed tinned copper, melinex tapped, PVC sheathed, such 16 groups laidup, melinex tapped, overall sheathed with FRLS PVC and Blue in color.

10 Core PVC Cable (Armoured)

5 pairs of 19/0.25mm (18 AWG) annealed tinned copper conductor,polyethylene insulated, cores colour coded, all the 5 pairs laid up to form agroup, melinex taped, mylar backed aluminum taped with a drain wire ofsize 7/0.31mm Annealed tinned copper, melinex tapped PVC sheathed, steelround GI wire armoured and overall sheathed with FRLS PVC and Blue incolor.


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4 Core PVC Cable (Armoured) – FRLS Type

2 pairs of 7/0.31mm (20 AWG) annealed tinned copper conductor,polyethylene insulated, cores colour coded, both pairs laid up to form agroup, melinex taped, mylar backed aluminum taped with a drain of size7/0.31mm Annealed tinned copper, melinex tapped, PVC sheathed, steelround GI wire armoured and overall sheathed with FRLS PVC and Blue incolor.

2 Core PVC Cable (Armoured) – FRLS Type

One pair of 7/0.31mm (20 AWG) annealed tinned copper conductor,polyethylene insulated, cores colour coded, melinex taped, mylar backedaluminum taped with a drain of size 7/0.31mm Annealed tinned copper,melinex tapped, PVC sheathed steel round GI wire armoured and overallsheathed with FRLS PVC and Blue in color.

DETAILED SPECIFICATIONS:

1. Voltage grade : 300 V

2. Operating temperature : 0 Deg.C to 60 Deg.C

3. Conductor :

a) Material : Annealed Tinned copper as per IS:8130

b) Size of the conductor : 20AWG (7/0.31mm)

18AWG (19/0.25mm)

4. Insulation :

a) Material : solid polyethylene type-03of BS6234

b) Thickness (Nom.) : 0.40 mm

c) Pair colors : 96 Core (48x2 core):

Pair : Red and black (Twisted)

64 Core (16x4 core):

First pair : Brown and Grey (Twisted)


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Second pair : Yellow and Violet (Twisted)

10 Core:

1-st pair : White and Blue (Twisted)

2-nd pair : White and Orange (Twisted)

3-rd pair : White and Green (Twisted)

4-th pair : White and Brown (Twisted)

5-th pair : White and Grey (Twisted)

4 Core

First pair : Brown and Grey (Twisted)

Second pair : Yellow and Violet (Twisted)

2 Core

Red and Black (Twisted)

d) No. of twists/mtr : 30 (Min)

e) Dia. over insulation (Nom.) : 1.75 mm

5. Screening over group :

a) Tapping before and after : Thickness of melinex tape to be 0.025mm(100% screening Coverage, min-20%overlap)

b) Screening :

i) Material : Aluminum mylar tape

ii) Thickness : 0.044mm

iii) Coverage and overlap : 100% Coverage and 35% overlap

iv) Drain wire : 7/0.31mm Annealed tinned copper

6. Inner sheath :

a) Material : PVC type ST2 of IS:5831with FRLS


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properties

b) Thickness (Nom.) : 0.65 mm

c) Color : Black

7. Outer sheath :

a) Material : PVC type ST2 of IS:5831with FRLSproperties

b) Thickness (Nom.) : 2.2 mm (96 & 64 Core)

2.0 mm (10,4 & 2 Core)

c) Color : Blue

8. a) Insulation elongation : 300%

b) Sheath elongation : 150%

c) Insulation T.S : 100 Kg/cm2

d) Sheath T.S : 125 Kg/cm2

9. a) Approx. overall diameter : 96 Core : 46.0 mm

64 Core : 46.0 mm

10 Core : 19.0 mm

4 Core : 16.0 mm

2 Core : 10.0 mm

b) Tolerance : ± 2mm

10. Electrical parameters :

a) Conductor resistance at 20deg.C

: 20 AWG: 40.0 Ohms/Km

18 AWG: ≤ 21.5 ohm/Km

b) Min. Insulation resistance offinished cable at RoomTemperature

: 5000 Mohms-Km


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c) Max. Mutual capacitance : 75.00 pF/m at 0.8/1.0KHz

d) Max. capacitance core toscreen at 0.8/1.0KHz

: 400 pF/m

e) Max. drain wire resistance(with screen contact)

: 37 ohms/Km

f) Inductance : < 650 H/Km

g) L/R Ratio : 20 AWG: < 25 H/ohm

18 AWG: < 40 H/ohm

h) Static noise : better than 60dB

i) Characteristic impedance(typical)

: 20 AWG: 450 ohm ± 15%

18 AWG: 350 ohms ± 15%

HV test :

i) Conductor to conductor :1 KV for 1 minute

ii) Conductor to screen :

11. FRLS Tests :

1. Min Oxygen Indexwhen tested as perASTM D2863

: 29%

2. Min Temperature Indexwhen tested as perASTM D2863

: 250 Deg. C

3. Max Smoke Densityrating when tested asper ASTM D2843

: 60%

4. Max Acid gasgeneration when testedas per IEC 754 (I)

: 20%

5. Flammability test as perIEEE 383,IEC 332-III

: Shall meet the requirement


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category-C and SS4241475 CLF3

12. General : Cable should be Anti-Rodent and Anti-termite type

13. Cable mark : a. The cable group number (1-16) shall beprinted on the cable at 0.5m interval.

b. The cable type shall be embossed /printed on the outer sheath at 1.0minterval.

14. Length marking : At every meter on outer sheath.

15. Drum lengths :

i) Standard Continuous length : 96 & 64 Core: 500 meters

10,4 & 2 Core: 1000 meters

ii) Tolerance : ±5%

Applicable only for Armoured Cables

16. Armouring

a) Material : Galvanized Steel round wire

b) Size : 1.4 mm dia

General Specifications:

1. Wherever PVC is specified virgin PVC should be used.

2. All cables should have ‘anti-rodant’ type outer sheath andshould be immune to termite attack. It is required to have theseprotections by addition of chemicals to outer sheath.

3. Cable testing as stipulated in section 1 shall be conducted andnecessary conformity certificate should be supplied by themanufacturer.

4. Thermal aging test certificate to be provided by manufacturerfor each type of cable.


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5. Cable should be manufactured relevant to the followingstandards.

a. Copper conductor : IS 8130 – 1984

b. Poly Ethylene (PE) insulation : BS 6234

c. PVC insulation : IS 5831.

d. FRLS properties : ASTM D2863, IEC754(I), IEC 332-III category-C and SS424 1475 CLF3

6. Proper packing material to be used during laying(manufacturing) in order that the finished sheathed cable crosssection is circular with a tolerance of ±5% of dia.

7. Cable should have proper laying to maintain circularity andtight packing with outer sheath shall be ensured.

8. Cable drum should withstand transportation and handling.

9. The drums shall be proofed against attack by white ant ortermite, conforming to IS:10418:1982

Cable Testing

The following tests as per applicable IS/BS standard shall beconducted in the presence of Department engineer and test certificate to beprovided.

a) Conductor resistance test

b) Cold bend test

c) Insulation resistance test

d) High voltage test

e) Mutual capacitance test

f) FRLS tests:

i. Min Oxygen Index test as per ASTM D2863

ii. Min Temperature Index test as per ASTM D2863


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iii. Max Smoke Density rating test as per ASTM D2843

iv. Max Acid gas generation test as per IEC 754 (I)

v. Flammability test as per IEEE 383,IEC 332-III and SS4241475 CLF3

Note:

The vendor shall provide detailed catalogue along with offer

The vendor shall provide sample piece during detailed engineering from the

manufacturer.

The tests shall be carried out in the presence of Department Engineer.

The vendor shall provide test certificate before dispatch of items. The vendorshall dispatch the item only after clearance of test certificates by Department.

13. CABLE TRAYSPerforated Cable Tray:

Type : Perforated type cable trayMaterial : Mild Steel As per IS: 2062 / 1079Finish : Hot dip galvanized, Self-color.Galvanizing : As per IS: 2629 / 4759Length : Standard length of tray is 2500 / 3000mmLoading : As per NEMA standardSize : As per table 6


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Table 6

WIDTH (mm) HEIGHT (mm) THICK (mm)

50 25 1.6

100 25 2.0

150 50 2.0

300 50 2.0

Note: Accessories like cross, Vertical bend, Reducer, Horizontal Tee, Couplerplates, necessary Bolts & Nuts to be quoted as 1 lot.

Ladder type Cable Tray:

Type : Ladder

Material : Mild Steel As per IS: 2062 / 1079

Finish : Hot dip galvanized, Self-color.

Galvanizing : As per IS: 2629 / 4759

Length : Standard length of tray is 2500 / 3000mm

Rung Spacing : 250 mm

Loading : As per NEMA standard

WIDTH (mm) HEIGHT (mm) THICK (mm)

300 100 2.5

Operating temperature : 60 °C maximumHumidity : Up to 95% RH

Note: The Accessories like cross, Vertical bend, Reducer, Horizontal Tee,

Coupler plates, necessary Bolts & Nuts shall be quoted.

The vendor shall provide detailed catalogue along with offer


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14. STRUCTURAL STEEL MATERIALS1. Material : Structural steel includes steel sections, L

angles, Plates, steel pipes chequered &Plain plates

2. Material Governingstandard

: IS 2062 (GRADE-A)

3. Dimensions governingstandard

: IS 808 & IS 1161

4. Certificates : Test certificates showing heat number,physical and chemical properties of theitems in conformance to relevantstandard shall be sent along withdispatch documents.

15. CANOPY1. Material : CRCA steel with RAL7035 light gey

colour powder coating2. Thickness : 2mm

16. INSTRUMENTATION RACK1. Size : Height - 42U

Width - 600 mm

Depth - 800 mm

Standard : Conforms to DIN 41494 & EIA 310

2. Frame : Steel profiles

Vertical : 4 Nos -45 W x 70 D x 2000 H (mm)

Horizontal : Top 4 Nos & Bottom 4 Nos.

Front & Rear : 510W x 45H x 25D (mm)

Side : 25 W x 45H x 660 D (mm)

conforms to the specification of 7604 & 7588 IS -1285-1975


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3. Steel frame along with side, top and bottom panels in steel.

4. Lockable front door made of toughened tinted glass of 5 mm Thick.

Steel frame of 18 Gauge CRCA sheet.

5. Rear steel door to be provided with a lock facility made of 18 Gauge

CRCA sheet and to comply the specifications of IS-513-CRCA.

6. Side panels with slam latches vented top cover made of 18 Gauge

CRCA sheet.

7. Cross support to be made up of 14 Gauge CRCA sheet comply the

specifications in IS-513- CRCA.

8. 100 mm Height Base Frame 600*800 mm for additional clearance for

cable entry.

9. Base frame to be made up of 13 Gauge CRCA sheet and to comply the

specifications in IS-513-CRCA.

10. 19” Mount for equipment mounting channels made of 14 Gauge

CRCA sheet and to comply the specifications in IS 513 – CRCA.

11. Equipment support angles to be made of 14 Gauge CRCA sheet as

specified in IS-513-CRCA.

12. Bottom panel with cable gland plate for cable entry.

13. Maximum Load rating of 500 kg.

14. Cross ventilation to be done with 4 fan tray made of 14 Gauge CRCA

sheet at bottom with 10 micron filters.

15. Two sets of fan trays (in a group of 4 fans per set) to be provided for

each rack.

16. Cooling fans to be provided at rear door top with ventilation holes.

17. Earthing continuity kit to be provided.

18. One No of AC mains distribution board with 5 Nos of 5A socket

(Horizontal mounting to be provided). One No per Rack to be

provided.


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19. Front and rear holed profiles (inter hole distance of 1U) for mounting

equipment supports to be provided. 2 Nos on the front side and 2Nos

on the rear side.

20. Vertical cable tray to be made up of polymide with black colour cover

to be provided.

21. Internal lighting to be provided with On/Off switch.

22. Rollers to be provided at the bottom for moving the racks. The rollers

should be lockable type for positioning the racks.

23. Side panels, Top & Bottom panels and doors to be powder coated

with Light grey EPOXY/Anti flame property specified in RAL 7035.

24. Frame to be made of Aluminium extrusions powder coated specified

in RAL 7037 Dark Grey.

2. Accessories1. Powder coated Support angles (14 Gauge

CRCA sheet)125

2. Powder coated filler plates3. - 1U 504. - 2U 505. - 3U 506. - 4U 507. - 5U 508. - 6U 509. Keyboard tray 510. 19” rack mountable polyamide cable manager

with cover(black color)50

11. Fasteners (Captive mounting hardware) 1500 (As 100No perpack/rack)


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Tests to be done

Powder coating As per Standard OS -02

Phosphate conversion coating As per IS 3618

Chromate conversion coating As per IS 11232

Salt spray test ASTM B 117 creepage should be lessthan 1/16th after 100 hrs.

For corrosion protection Electroplating of zinc over steel plates tobe done as per IS 1573-1970

Corrosion Resistant Humidity test as per IS 101 R/T of 100%and temperature cycle of 42-48 °C.

Non-yellowing properties No yellowing to occur after 200 hrs ofexposure to ammonium carbonate

Adhesion As per ASTM D3359

No blistering after 1. 2% H2 SO4 for 8 hrs.2. 2% NaOH for 8 hrs.3. 5% detergent solutions for 8 hrs.4. In boiling water for 24 hrs.

Scratch test on rack To be done

Note: The cost of accessories as mentioned in the table shall be included in

the quoted cost.

The vendor shall provide detailed catalogue and dimensional drawingalong with offer

17. SPECIFICATION OF CONSOLES & CONTROL ROOMTABLESSPECIFICATION OF CONSOLES

There are 2 sets of consoles which includesSet1: 8 segment consoles (as 4+4 segments)

Set2: 2segment console.


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The console shall have work surface with a closed equipment cabinetbelow to accommodate equipments like CPU, Intercom Unit, powersupply and surface to accommodate other equipments of similar size.

The consoles shall be provided with aesthetically pleasing curved endpanels.

The layout of console shall have curved design. Console should be designed in accordance with the ergonomics

standards and accepted human factors guidelines of ISO 11064. Console shall be BIFMA X5.5 Compliant.

Work surface: The work surface includes a flat work area, PCmounting provision, a slanting surface for mounting switches andcommunication equipments on a removable panel. The work surface shall be premium acrylic solid surface material

with glossy finish (re-polishable) and should seamlesslyintegrate with the slanting portion housing the panel forswitches.

Both ends shall be thermoformed and create continuous waterfall edge to increase the aesthetics of console.

The thickness of acrylic solid surface shall be of 12mm min. Thissurface shall be mounted on Medium Density Fibre (MDF)board of minimum 25mm thick.

Surface to floor height shall be of 750 mm with 50mm heightadjustable floor leveling bolts.

Work surface depth shall be of 400mm. The width of eachconsole segment shall be of 800mm.

The work surface shall be a single unit, seamlessly integratedover the whole cluster of segments. Work surface shall becontinuous at joints of segments.

The acrylic work surface shall have Aluminum frameunderneath for support and must be rigidly fixed to the cabinetstructure to form an integral unit.

Work surface front edge shall be inbuilt ergonomic sloped withbull nose front edge. T-mould, PVC edge or vinyl edge trims arenot acceptable.

The bearable static load shall be of 50kg. Sliding keyboard tray under the work surface shall be with ball

bearing operation. Friction or roller type slides are notacceptable.

The work surface of console shall support articulated arms formounting the TFT/LCD flat monitors (diagonal size: 24 inches)with PAN (180°) & TILT (± 20°) adjustment mechanism.


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Slanting surface shall be provided with a removable panel formounting illumination switches and Authorization keys.

Slanting surface angle shall be of 60 degrees. The depth of thisslanting surface shall be of approximately 150mm.

The edges of the back removable panel shall be of good finishingso that it looks continuous.

Easy human access to remove and re-fix the removable panelshall be possible. Also holed profiles suitable for mounting 19”width 1U height and 225mm depth intercommunicationequipment shall be provided where necessary.

The rear view of the console shall be aesthetically pleasing andshall be provided with slat wall.

Cabinet: The console shall be provided with a rigid structured cabinet

below the work surface, heavy-duty pullout tray arrangement toaccommodate tower/desktop CPU configuration of computerworkstations, VGA Distributors, power supply units and othernecessary equipments.

Complete frame structure shall be of made of heavy dutyExtruded Vertical and Horizontal Aluminum profiles of 6036T6grade. The Extrusions shall be duly powder coated with min 40micron over all surfaces.

Except frame structure, rest of cabinet shall be made from ColdRolled Steel (CRS) Metal (14 Gauge) with powder coated finish.

The structure shall comply to BIFMA X5.5. The structure shallallow easy assembly of Gland Plate, Monitor arms etc inextremely rigid manner.

The front side of cabinet shall be fully closed. The accessibilityshall be provided from rear side alone.

It shall be possible to pull out the tray from rear side of theconsole. Pull out shall be possible to a maximum of 150mm fromthe face of the console cabinet.

Rear access doors shall provide accessibility for easy installation,operation& servicing of the equipments inside the console.

Pull out tray shall have load bearing capacity of approximately35 kg.

The console shall be designed to have adequate space foraccommodating the CPUs & accessories

The Console shall have earthing provision in structure. The cabinet shall be provided with holed profiles for mounting

19” width equipments where ever required. Console cabinet shall be provided with fan for Cooling.


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The console shall be provisioned with concealed electricaloutlets, information outlets (LAN) and RJ-11 Telephone jacks.

The provision for mounting of electrical outlets and telephonejacks shall be designed for flexible placement of monitors,telephones, intercommunication units and laptops on theconsole with zero cable clutter on the work surface.

Industrial grade metal powder coated finish Universal sockettype Power Distribution unit (5A, 5Nos and a master MCB) mustbe provided for power supply.

Cable entry holes shall be provided in Support legs of thecabinet for data and power cables entry in console cabinets.

PVC cable ducts with covers shall be provided for concealed andneat cable routing.

Grommets/Gasket shall be provided for cable entry holes toavoid damage of cables.

Sharp edges at the consoles base shall be avoided. End Panels:

The end panels shall be premium acrylic solid surface materialwith glossy finish (re-polishable) and should seamlesslyintegrate with the structure.

The leg cover element shall cover the structure and shouldincrease the aesthetic look of the console.

The end panels at the extreme end of consoles shall matchingcurved shapes designs.

SPECIFICATIONS OF CONTROL ROOM TABLES There are totally 6 nos of data processing tables. The data processing tables shall have work surface with a cabinet

below to accommodate CPU and a closed filing cabinet underneath thework surface.

The work surface includes a flat work area with 24” LED monitormounting provision.

The work surface shall be premium acrylic solid surface material withglossy finish (re-polishable).

Both ends shall be thermoformed and create continuous water falledge to increase the aesthetics of table.

The thickness of acrylic solid surface shall be of 12mm min. Thissurface shall be mounted on Medium Density Fibre (MDF) board ofminimum 25mm thick.

Surface to floor height shall be of 750 mm with 50mm height adjustablefloor leveling bolts.

Work surface depth shall be of 600mm. The length of table shall be of1000mm.


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The acrylic work surface shall have Aluminum frame underneath forsupport and must be rigidly fixed to the cabinet structure to form anintegral unit.

The bearable static load shall be of 50kg. Sliding keyboard tray under the work surface shall be with ball

bearing operation. Friction or roller type slides are not acceptable. The work surface of table shall support articulated arms for mounting

the TFT/LCD flat monitors (diagonal size: 24 inches) with PAN (180°)& TILT (± 20°) adjustment mechanism.

The rear view of the table shall be aesthetically pleasing and shall beprovided with slat wall.

The table shall be provided with a rigid structured cabinet below thework surface to accommodate tower/desktop CPU configuration ofcomputer workstations.

A closed filing cabinet shall be provided underneath work surface. The table shall aesthetically good looking. The table shall be provided with cable managers for routing cables.

The cable management shall be neat and provide zero cable clutter. One no of power distribution board with 5Nos of 5A socket and a

master MCB shall be conveniently located to power up theequipments.

The designs/layouts attached with the specifications are onlyindicative and are provided to clarify the requirements. Vendor shallprovide aesthetic designs meeting all the operational/functionalcriteria for the control room.

The vendor shall provide the following documents along with offer(for both consoles & Data Processing tables]

2D view of consoles & data processing tables indicating thedimensions

Cabinet interior layouts 3D equipment layout view of control rooms [Room-1 & Room-2]

with consoles & data processing tables in position. The catalogue and specifications of light fittings, lamps and

materials. Photographs of similar installations made

The above drawings shall be color printout by considering sitemeasurements, architectural, mechanical and electrical elementsfor each console type.


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Detailed Engineering phase

The party shall submit samples of solid acrylic material anddifferent variants of colors available.

Vendor/Manufacturer shall ensure that the design isergonomically sound and has excellent aesthetics.

Based on the designs and samples submitted by the supplier, thedepartment will evaluate and decide the color and dimensions.

During this evaluation, Department may suggest minormodifications and the vendor shall be willing to accommodatesuch modifications.

After the finalization of design, the party shall submitfabrication drawings.

Pre-fabrication review to include submission of drawings andcomplete components listing of selected finish materials.

Fabrication & Sample Inspection at factory site

After the approval of the fabrication drawings by theDepartment, the party shall fabricate one sample consolesegment and one data processing table.

After the inspection of sample by Department, final fabricationshall be carried out.

The offered product shall be manufactured using high qualitycomponents and shall processes to ensure consoles of highquality, good surface finish, durability and reliability.

The party shall provide with test certificates for powder coating.Same tests as mentioned for instrumentation racks shall becarried out.

Final Acceptance & Commissioning at site

Photographs of assembled consoles and data processing tableshall be furnished prior to dispatch and proper internationalstandard air worthy packing to be used to ensure undamagedand complete arrival at the destination.

Vendor shall take installation and commissioning of the consoleat Department site.

The vendor/manufacturer shall be a fully responsible for thecommissioning of product including all design services, metalwork, woodwork and millwork to ensure product consistencyand lead-time.

Fully detailed assembly instructions in the English languageshall be supplied with both written and pictorial descriptions foreach item/model numbered component with dimensions.


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18. SPECIFICATIONS OF TRANSFORMER ISOLATED BARRIERSTIB FOR PRESSURE AND TEMPERATURE MEASUREMENTS

Type: Transformer Isolated Barrier (Dual output)HART communication interface possible through both 4-20 mA outputs.1. Input (Intrinsically Safe)Input signal : 4 mA - 20 mAVoltage at 20 mA : 16V min2. Outputs (Not Intrinsically Safe)Output voltage : 2-10VNumber of outputs : 2Output resistance : 500Ripple : 25mV3. Power Supply:Supply voltage : 20V- 35V DCPower consumption : < 2.5 WConnection type : Power rail and terminal4. Details of certificate of conformity Group, Category, ignition protectionMethod:

: ATEX II 2 G EEx ia IIC T6Voltage (Uo) : 25.4 VDCCurrent (Io) : 86.8 mA5. Transfer CharacteristicsTransfer error :10mV including calibration,linearity

hysteresis, supply and load variationsTemperature drift : 20 ppm/KFrequency range (-3dB) :0Hz-7.5 KHz6. Galvanic Isolation Between

: Input & Output.: Input & Power supply: Output & Power supply.

7. GeneralOperating temperature : 15°C to 60°CPower supply feed provision : Through power rails/Back planeMounting :DIN rail (35 mm)II. TIB FOR CONTROL VALVE1. Input (not intrinsically safe)Connection type : TerminalsCurrent range : 4 - 20 mAMax. Current input : 40 mA2. Output (intrinsically safe)Connection type : TerminalsCurrent output : 4…20 mA


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Output load : 850 ohm3. Power supplyConnection type : Power rail and terminalRated operational voltage : 20…35 VDC4. Details of certificate of conformity Group, Category, ignition protectionMethod

: ATEX II 2 G EEx ia IIC T6Voltage (Uo) : 25.2 VDCCurrent (Io) : 93 mA5. Transfer characteristicsError : 0.1 % incl. non-linearity and

hysteresisTemperature : 0.01%/KRise time : < 10second6. Galvanic Isolation Between


7. GeneralOperating temperature : 15°C to 60°CPower supply feed provision : Through power rails/Back planeMounting : DIN rail (35mm)III. TIB FOR E/P VALVE STATUS1. InputType : Proximity/Relay.No. of channel : 2Reverse mode : To be providedLED indication : Relay output & power supplyConnections Type : TerminalsLead monitoring input current : 0.1 mA2. Output (not intrinsically safe)Connection type : TerminalsOutput I & II : signal; relayMinimum switching current : 2 mA/24V DCEnergized/De-energized delay : approx. 20 ms / approx. 20 msMechanical Life : 10^7 switching cycles3. Power supplyConnection type : Power rail and terminalsRated operational voltage : 20…30 VDC4. Details of certificate of conformity Group, Category, ignition protectionMethod

: ATEX II 2 G EEx ia IIC T6Voltage (Uo) : 10.5 V


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Current (Io) : 13 mA5. Transfer characteristicsSwitching frequency : ≥10 Hz6. Galvanic Isolation Between


7. GeneralOperating temperature : 15°C to 60°CPower supply feed provision : Through power rails/Back planeMounting : DIN rail (35mm)

ACCESSORIESThe party shall quote for all required accessories such as power rails, powerfeed modules, Din rail, mounting kit, Backplane etc.

Note:The party shall provide detailed catalogue along with offer. Along with thesupply of items, the party shall provide test certificates. The TIBs shallundergo functional test, linearity check etc at Department site after supply.After passing the test as per specification only, the TIBs shall be accepted byDepartment.

19. SPECIFICATION FOR ELECTROMECHANICAL RELAYTechnical data:

Coil side:

Nominal i/p voltage : 24 VDC

Nominal i/p current : 18 mA

Typical response time : 8 ms

Typical release time : 10 ms

Protective circuit : Reverse polarity diode and

freewheeling diode provision.

Contact side:

Contact type : 2-PDT


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Contact material : AgNi

Maximum switching voltage : 250VAC/DC

Minimum switching voltage : 5VAC/DC (at 10 mA)

Minimum switching current :10 mA

Limiting continuous current : 6 A

Interrupting rating max : 140 W (at 24 VDC)

General data:

Test voltage relay winding/relay contact : 4 KVAC (50 Hz, 1min)

Test voltage PDT/PDT : 2.5 KVAC (50 Hz, 1min)

Operating temperature : -40º C to 60 º C

Mechanical life service : 3*107 cycles

Standards/Regulations : IEC 60664, EN 50178, IEC 62103

Connection data:

Connection method : Screw connection

Conductor cross section solid max : 2.5 mm2

Part No: PLC-RSC- 24 VDC/ 21-21-2967060

Note:The party shall provide detailed catalogue along with offer.Along with the supply of items, the party shall provide test certificates. Therelays shall undergo functional test at Department site after supply. Afterpassing the test as per specification only, the relays shall be accepted byDepartment.

20. SPECIFICATION OF REGULATED LINEAR POWER SUPPLIESItem Description : Dual Regulated Linear DC Power

Supplies. One unit should have twoisolated independent power suppliesassembled in a 19 inch Rack mountchassis. Output of the two powersupplies to be Diode ‘OR’ed to provide


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redundancy. The output terminals ofboth power supplies shall be providedon the front panel and redundant modeis enabled by connecting external links.The high current ‘OR’ing diode andheat sink shall be fitted in the powersupply chassis.

Output : 24V DC ±20%, Current rating 20A.

Line Regulation : ±0.05% (for ± 10% change in supplyvoltage)

Load Regulation : ±0.05% from no load to full load

Ripple & Noise : 1mVrms

Output impedance : 0.05Ω

Over Voltage Protection : Crow-bar protection acting atapproximately 40V

Current Limit (Overload) : Constant current fold back type

protection having automatic crossovercharacteristics settable from 10% to110% max. of rated current by frontpanel controls.

Monitoring : Independent Digital panel meters forboth power supplies. Howevervoltage and current readings of eachpower supply can be combined in asingle display and selected by a switch.

Stability : 0.1% for eight hours

Remote Sense Provision : Required

Transient Recovery time : 100µsec

Operating Power : 230V AC ±10% 50 Hz

Operating Temperature : 0-500 C

Mounting : 19” Rack mountable

Note:The party shall provide detailed catalogue along with offer.


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Along with the supply of items, the party shall provide test certificates. Thepower supplies shall undergo load regulation test, ripple test, stability test,line regulation test at Department site after supply. After passing the test asper specification only, the power supplies shall be accepted by Department.

21. SPECIFICATION OF PTFE CABLES1. 18 AWG SINGLE CORE PTFE WIRES

Inner conductor : Multi Stranded silver plated copper wire ofsize AWG 18/19/0.25mm.

Standard : MIL-W-16878 (or) JSS 51034Core insulation : PTFE tape wrapped and fusedInsulation thickness : 0.25 0.05 mmConductor dia (Nominal) : 1.27 0.03 mmDiameter of core includinginsulation

: 1.87 0.1 mm

Color : Red, Black, Green, WhiteMax. Resistance of theconductor at 20 O C

: 18.99/Km

Roll : 100m 10%continuous per drum2. 20 AWG SINGLE CORE PTFE WIRES

Inner conductor : Multi Stranded silver plated copper wire ofsize AWG 20/19/0.2mm.

Standard : MIL-W-16878 (or) JSS 51034Core insulation : PTFE tape wrapped and fusedInsulation thickness : 0.25 0.05 mmConductor dia (Nominal) : 1.02 0.03 mmDiameter of core includinginsulation

: 1.57 0.1 mm

Color : Red, Black, Green, White, Violet, YellowMax. Resistance of theconductor at 20 O C

: 32.8/Km

Roll : 100m 10%continuous per drum


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20AWG 64 CORE PTFE CABLE

Description : PTFE insulated silver plated copper wireSize: AWG 20/19/0.2mm, each coreinsulated and Pair twisted, each pair laid incircular construction, PTFE sheathed and 32such pairs laid in circular construction andoverall shielded and PTFE jacketed.

1. Inner conductor : Stranded silver plated copper wire of sizeAWG 20/19/0.2mm

2. Core Insulation : PTFE tape wrapped and fused

a) Insulation thickness : 0.25 0.05 mm

b) Core diameter : 1.57 0.1 mm

3. No. of cores : Two cores twisted into pair with a twistedlay of 25 mm.

4. No of twists per meter : 40

5. Colour coding : Pair : Red – Black. Each pair shall benumbered.

6. Max resistance of theconductor at 20O C

: 32.8 /Km

7. Max capacitance : ≤75 pF/m

8. Shield : Silver copper braid.

a) Shield Gauge dia : 0.12 mm

b) Coverage : > 90%

9. Overall & individual Sheath : PTFE tape wrapped and fused

a) Sheath thickness : 0.35 0.05 mm

b) Colour : Grey

10. Overall dia. of the cable : 19 5 mm

11.Packing Length : 250mts 10% continuous


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: 32.8 /Km




b) Coverage : > 90%



b) Colour : Grey




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: 32.8 /Km




b) Coverage : > 90%



b) Colour : Grey




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TEST DETAILS ON EACH OF THE ABOVE MENTIONED CABLES ASPER JSS: 51034 STANDARDS

The following tests are required to be carried out at manufacturer’s site.NAME OF THE TEST EXPECTED REQUIREMENT

1. Dimensional check : As per standard

2. Concentricity of Insulation : Greater than 70%

3. Spark test : 3.4 KV for 1 sec

4. Conductor Resistance : As per standard

5. Dielectric withstanding voltage : 2.0KV for 1 minute

6. Insulation Resistance : 1500M/km.Min

7. Silver coating thicknessover conductor : 1 micron Min

8. Conductor Elongation : 10% Min

9. Insulation tensile strength : 21 106 N/m2 Min

10. Insulation Elongation : Greater than150% Min

11. Cold Bend : -65° C for 4 Hours

12. Heat resistance : 290C for 96 Hours

13. Wrap Back (307C for 2 Hours) : No cracks. No dielectric

breakdown.

14. Flammability :i) Wire shall cease to burnless than 10 sec.

ii) Total length burnt or

charred not exceed 75 mm

ON FINISHED CABLE

1. Shielded coverage : 90%

2. Dielectric withstanding voltage between core and shield

: 2 KV for 1 minute


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Note:

1. The party shall provide detailed catalogue along with offer.2. The vendor shall provide sample piece during detailed engineering

from the manufacturer.

3. The tests shall be carried out in the presence of Department Engineer.

4. The vendor shall provide test certificate before dispatch of items. The

vendor shall dispatch the item only after clearance of test certificates

by Department.

22. SPECIFICATION OF POWER CABLE

Type : PVC Insulated and PVC sheathed, flexible threecore multi stranded copper cable

Voltage grade : 1.1kVSize of conductor : 2.5 mm2

Current rating : 16ANo of cores : Three (Red, Black and Green)Conforming standard : IS/IEC standards

23. SPECIFICATION OF EARTHING CABLES

Inner conductor : Multi Stranded copper wire of size 12 AWG

Insulation : PVC

Color : Green

24. SPECIFICATION OF TERMINAL BLOCKS

Type : Cage Clamp

Insulating material : Polyamide 6.6

Contact material : Tinned Copper

Size of the wire : 12-22 AWG


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Colour : Grey

Cable entry : Front,Top

Current rating : 20A

Nominal Voltage : 600V

Rated Surge voltage : 8kV

Pollution Degree : 3

Voltage category :III

Flammability : UL94 V0

Compliance standard : IEC 60947-7-1

Mounting : Din rail: 35mm width

Accessories : End plate, Mounting rail, Marking ferrule.

Types I :

No: of terminals : 4

No of levels : 2 with Diode in series

Diode :1 N 4007

Qty :50Nos

Types II :

No: of terminals : 4

No of levels : 2 with Diode in parallel.

Diode :1 N 4007

Qty :50Nos

All Accessories like Separators, marking labels and end stoppers shall beincluded as one lot



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25. SPECIFICATION OF CABLE GLANDSMetal cable Gland:

Type : Metric Threaded cable glandMaterial : Nickel coated BrassCable Type : Unarmoured/armouredStandard : European EN 50262Operating Temperature : -30 °C to + 100 °CMax. Continuous temperature : +70 °CProtection : IP 67Accessories : Lock nut, Washer

Polyamide cable Gland:Type : Metric Threaded cable gland

Material : Polyamide 6

Cable Type : Unarmoured

Operating Temperature : -30 °C to + 100 °C

Application : Indoor

Compliance : RHoS, CE

Accessories : Lock nut, Washer


26. CABLE ENTRY PLATE1. Material : CRCA steel with RAL7035 light gey

colour powder coating

2. Dimensions : 500H x 500W x 4mm thickness

27. MOUNTING PLATE

1. Material : CRCA steel with RAL7035 light geycolour powder coating

2. Dimensions : 1600H x 480W x 2mm thickness


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28. MS CONDUITS (FOR POWER CABLE LAYING)1. Material : MS conduits

2. Dimensions as pergoverning standard

: 20mm and 32mm

3. Colour : Painted black (Anti corrosive)

4. Thickness : 16 SWG

5. Joint by : Thread

6. Governing standard : IS 9537 Part-I 1980

29. INDICATORS, SWITCHES AND KEYSINDICATORS

1. Connection Method : Plugin

2. Type of Head : Square

3. Illumination colors : Red, Green, Yellow

4. Illumination type : LED

5. Contact type : Silver

6. Service category : 24VDC ; 1A

7. Approximate dimension : 24mmx18mm

8. Mounting depth : 45mm

9. Qty : 40Nos


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SWITCHES WITH INDICATORS

1. Contacts : NO-3; NC-3

2. Switching Action : Maintained Action at two positions

3. Ingress Protection(IP) : IP40

4. Connection Method : Plug in


6. Illumination colors : Red, Green, Yellow

7. Illumination type : LED


9. Service Life : >2x106 cycles


12. Approximate dimension : 24mmx18mm

13. Approximate Mountingdepth

: 45mm

14. Qty : 40Nos

MUSHROOM HEAD EMERGENCY STOP SWITCHES


2. Switching Action : Maintained Action



5. Type of Head : Mushroom head cap of polyimide


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: 55mm

14. Qty : 10Nos

KEYS


2. Switching Action : Maintained Action at two positions




6. Key removable position : Position1 alone





: 50mm

11. Qty : 10Nos

General:

Ambient temperature : -25 deg C to +55 deg C

Rated Insulation Voltage : 300V AC

Over voltage category : III


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Degree of Pollution :3

Electrical specification compliance : IEC 512-2-11

Shock Resistance : IEC 512-4

Accessories:

Protective covers, Blind plugs, labels, spare keys shall be quoted.


30. DATA LOGGERA data logger with 32 numbers of analog input signal and 8

numbers of digital input and 8 numbers of digital output signal is to beconfigured for data acquisition, recording and on line viewing atremote location. Such four systems are required. Each system shallhave four client nodes licenses for remote online display. Software fordata acquisition, online data display, offline data viewing and datastorage shall be provided.

SYSTEM SPECIFICATION

Analog Input Module1. No: Of Inputs : 322. Sampling rate : 10Hz per channel3. Input configuration : Through PC interface4. Input Type : Single ended input5. Input range : 0 to10V6. Isolation between channels : Required7. Measurement Accuracy : ± 0.1%8. Input impedance : >1Mohm9. A/D resolution : 16 bit

Digtial Input ModuleNo: Of channels : 8

Digital Output ModuleNo: Of channels : 8

Data Acquisition & Recording Data to be acquired, recorded continuously at sampling rate of 100ms,

1/5 /10 seconds, 1 /5 /30 minutes, 1hour for 24 hours for all channels. The stored data shall be time stamped. Built – in real time clock shall be provided


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Data Storage Data storage through local memory and possible to store 100ms, 48

channels data continuously for 5 days. The stored data shall be possible to transfer to a PC for centralized data

storage. This shall be made possible through file transfer protocol.

Communication Interfaces Ethernet Port

Interface: 10/100 BaseT Protocol: TCP/IP

Hardware configuration & Real Time Monitoring: Through webbrowser software

Web Server To Access current data and status from any web browser. To Customize display pages. To Download data in CSV format. To interface Command window.

FTP Client To Automatically upload logged data direct to an FTP server

FTP Server To Access logged data from any FTP client or web browser

Environmental & Mounting Operating temperature: 15 to 50°C Operating Humidity: 20-80 % RH Power Supply: 24V DC±10% (Necessary adaptors shall be provided) Mounting interfaces: 19” rack mountable

Software Package (Data Acquisition And Analysis)

1. Complete data acquisition, storage and analysis software package

Configuration Settings

2. The acquisition software shall be capable of scanning the selected user

required channels at user required sampling rate.

3. Also the per channel selection of legend, description, unit, alarm,

Engineering Unit (EU) conversion and other configurable parameters

shall be possible.

4. Logging of set configurations in notepad or in spreadsheet format.

5. This shall be made possible from a Personal Computer.


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6. The set configurations shall be retained in controller even after

power interruption.

Acquisition

7. The acquisition software shall be capable of being operated with

acquisition ON/OFF & recording ON/OFF features.

8. The acquisition sampling intervals shall be 100ms, 1/5 /10 seconds, 1

/5 /30 minutes, 1hour

9. Data to be stored in data storage media at the defined intervals.

10. The data shall be stored with reference to universal time.

11. This feature shall be made possible in all client nodes for the

administrator login.

12. Three level Security login levels shall be provided for the client nodes.

The viewer login shall view the parameter or graphical display.

13. Each client shall be possible to select different view pages.

Online Display and Analysis

14. The online display shall be possible at all client nodes.

15. The online display may be of graphical and numerical form.

16. The displayed data shall be in EU.

17. The graphical display shall have different scales for each parameter

and shall have four parameters per screen.

18. Multiple pages for parameter and graphical display shall be possible.

19. Maximum of 8 parameters per page and 4 parameter pages shall be

possible for numerical display in each client node.

20. Maximum of 2 graphical display pages per client shall be possible.

21. The channels for numerical and graphical display shall be selectable.

22. The alarm pop up shall be taken to the current display page.

23. The numerical and graphical display shall have the option for color

change when threshold limits are not met.


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24. On analysis tools such as zoom, pan etc shall be provided.

25. Alarm summary shall be provided.

Offline Processing

26. Off line viewing of recorded data for selected channels in EU withselectable intervals shall be possible. The file shall have optionalheader and stored in DAT/CSV format.

27. Offline plotting of selected channels in EU with optional headers shallbe possible.

Note: Along with offer, the party shall provide with the detailed catalogue

indicating model number and list of all accessories. The party shall include the spares for I/O modules and memory

modules if any. The spares shall be 20% of the total quantity for 4systems or 1No whichever is higher.

During detailed engineering phase, the party shall work out the SiteAcceptance procedure for the entire system.

The vendor shall take up the installation and commissioning of thesystem at site.

The vendor shall be capable of customizing the software as per userrequirement.

The vendor shall provide detailed training for 2 Department engineersfor a minimum of 2 days.

A copy of software, driver software, operating system, operation&maintenance manual and user manual shall be provided.

The network connection support will be provided by Department. The client PC will also be provided by Department. The system shall be accepted by Department, only after SAT and final

commissioning.

31. OPERATOR CHAIRS1. Overall Dimension : Total Height – 800 to 1200 mm

Overall Width – 700 to 750 mm

2. Backrest Height / width : Height ≥ 440 mm

3. Seat width/depth : Width ≥ 440 mm

4. Seat height adjustment : Pneumatic seat height adjustment shallbe provided for minimum of 90 mm.Seat height shall be adjusted by lever forthe required height and providecushioning effect for each time of sitting.


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5. Swivel Mechanism : Allows 360 degree lateral movement

6. Seat & Backrest : Cushioned

8. Base : 350 stiletto base stand for stability andbalance

9. Armrest : Fixed Loop armrest

10. Backbone : Die cast aluminium backbone in silverepoxy powder coating.

11. Castors : Not required.

12. Lumbar support : Integral lumber support 28-48 mmplaced in the lumber region of the back.which provides comfortable sittingposture .

13. Fabric colour : Shall be selectable by Department.fabrics during Detailed engineering.

The party shall provide with catalogue along with offer. The party shallquote for chair along with all items required for assembly.

Vendor shall provide different color sample during Detailed engineering.

The vendor shall take up assembly of chair at site.

CCTV SYSTEM

33 Field Mountable camera including Digital colour Cameras withmotorized zoom/focus lens and Explosion proof Pan /tilt unit

&

34 Field Mountable camera including Digital colour Cameras withmotorised zoom/focus lens and weather proof Pan /tilt unit

Electrical:

1. Input voltage : 24 V AC, 50 Hz2. Motor :Two phase induction motor3. Limit switch :Pan -15A, 10 million operations

Tilt-15 A, 10 million operations4. Conductor requirement :Pre-wired multi conductor cable of

length 7.5 meter


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Mechanical:1. Pan range :0 to 360 deg2. Pan speed :6 deg /sec at no load condition3. Pan torque :2.5 Kgm4. Tilt range :+/- 90 deg5. Tilt speed :2.4 deg /sec at no load condition6. Tilt torque :6kgm7. Maximum load :50 Kg8. Gearing :Adjustable worm gear final drive

to prevent drift and minimizeBacklash

9. Bearing : Pan : Heavy duty ball bearingTilt : Oilite bronze bushing

10. Braking :Mechanical

11. Construction :Aluminum casting and plate withCorrosion protection for all internals

12. Internal usable area :100x100x280 mm13. Window :114 mm dia.12. Approvals : Explosion proof standard IECEX EX d

IICT6 & ATEX II 2GD EX d IIC T6standards (for explosion proof units:7Nos alone)

13. Environmental standard : Compliant with IIEC 529 dust proofWaterproof IP 66 international standard(for weather proof units: 5Nos alone)

Day/Night Digital Colour Cameras:Image sensor : 1/ 3 “super HAD CCD color image sensorDay /Night : Color, Mono, AutoDSP : 16 bit advanced DSPVideo standard : PALScanning system : 2:1 interlacePicture element : 752x 582 /625 lines, 50 HZDynamic range : 96 dBDynamic noise reduction : Auto, on/off selectableModes : 6 preset programmable modesSensitivity : 0.001 lux F1.2 AGC On @30IRE,

0 lux on IR illuminator, AGCResolution : > 700 TV lines horizontal,Scanning frequency : 15, 625, 50 HzVideo output : 1 V p-p 75 ohms


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S/N ratio : >50 dB (AGC off, shutter off)White balance : ATW: 2500 –10000 KGain setting : Auto or 0/6/10/12/18/24/30 dBFlicker less : 1/50 sec to 1/10,000 sec or OFFSynchronization : Internal/line lock/Gen lock/HV-lockLens drive : Manual, Video IRIS & DC IRISVideo motion detection : One area, fully programmableControls : OSD with soft key operationCamera mount : C-mount type or CS mounts with C-mountadapterPrivacy masking : 4 independent area ,fully programmablePower : 24 V AC, 250 mAAccessories : C/CS mount conversion ring, 4 pin Lens

IRIS connectorTripod mount : bottom and top ¼ inch 20 UNCOperating temperature : -20 to 55 deg CHumidity : 20 to 93 % RHCertification & approvals : UL,FCC ,CE,CSA,EN55022 Class B ,

IEC600068-2-6,EN50130-4 ,EN 50121-4Safety : UL1950-1,CSA 22.2 no. 950-1,EN60950-1 ,

UL60950,CSA 60950

Motorized zoom /focus Lens with Auto DC IRIS:Lens Image format : 1/2 inchLens Mont type : C – MontLens focal length : 7.5 m-112.5mmZoom ratio : 15 xMaximum Aperture Ratio : 1: 1.6IRIS Range : F1.6 – 360Operation Method :

Focus : MotorizedZoom : MotorizedIRIS : Auto

Minimum Object Distance : 1.8mBack focal length : 11.0 mmFitter screw size : M62 mmAngle of field of view : wide TeleDiagonal 43 deg 2 degHorizontal 34 deg 1 degVertical 26 deg 1 degIRIS : DC IRISResponse time : 2 sec approx.Metering method : variable peak /average


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Control voltage for Zoom : DC 6V –12 V max,Motor speed current : < /= 40 mA /motorFlange back length : 17.52 mm

35. Telemetry receiver with 17 functions.

General17 Functions : UP, Down, Left, Right, Auto, Washer, Wiper, Zoom Tele,

Zoom wide, Focus Near, Focus Far, IRIS open, IRISClose, Aux1, Aux2, Aux3, Aux4

Dip Switches : Selectable AddressInput : RS 232, RS 485, Current loopLens : Polarity Inversion Lens, Common wire lensLED : Power Supply

Active FunctionStorage option : EEPROM

16 bit micro controllerSelf Test

Lens Voltage : 3V to 12 VFunctions : PESET/ SCAN/ PATROLMemory : 40 PRESET functionsAlarm : 4

ElectricalPower Supply : 230 V, 50/60HzConsumption : 60 WMax. Switching Power : 100 WPower Supply to Positioning device: 230/ 24 V, 50Hz selectablePower Supply to the wiper : 230V, 50HzPower Supply to the washer :230V, 50HzPower Supply to the Camera : 230 V max 250mA (Cam ON)Power Supply to the lens : 3V to 12 V2 Dry contacts : 1 A 230V – 1A m24V (AUX3, AUX4)Fuses : F2 1 AF 250V, F5 2.5 AF 250VConsumption : 40 W

CommunicationsCommunication protocol : Videotec/ Molynx / PHELCO-DCommunication Speed : 38400/19200/9600/1200/300 BaudConfiguration : RS232, RS485Coaxial cable : RG 59 or DTCOAXTelemetry Data : D-type

RS485 on Matrix Series output max. Distance1200m


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RS485 on Keyboard output max. Distance1200mRS232 on PC or Keyboard max. distance 15m

Environment : Indoor/OutdoorOperating temperature : 0 deg to 50 deg

36. 4 channel Fibre optic transmitter and receiver system for video, audioand data

Digital Audio Transmitter & Receivers (Bi-Directional) Electrical:

Number of audioChannels

4 Bi-directional

Nominal level 0 dBu (775 mv) nominal

Head Room 18dbInput Impedance 600Ω or 10KΩ

Output Impedance 200ΩFormat Balanced input and output

Signal to Noise Ratio >70db at nominal level

Total HarmonicDistortion

<0.05% at nominal level

Bandwidth (-3db) 10Hz to 20kHz

Indicator Red indicators for active transmit channels.

Green indicators for active receive channels.

Power supply 10-30 V DC

Optical:

Optical Wavelength 1310nm

Transmit Power > -15dBm in to single mode

Receiver Sensitivity < -39dBm

Receiver Saturation > -12dBm

Link status Indicator Green for healthy link, Red for sick link

Optical connectors ST connectors


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Environmental:

Operating Temperature 0 to 55ºC

Relative Humidity 0 to 95% non-condensing

Digital video multiplexer:Channel availablity:

Number of Video channels 4 /8 one way

Electrical:

Input/Output Impedance 75Ω composite video

Input/output Level 1.0Vpp nominal

Bandwidth 5Hz to 10MHz +/-1dbWeighted Signal to NoiseRatio

>67db

Differential Gain <0.5%

Differential Phase <0.5˚Video connector BNC

Alarms Laser fail on TransmitterLow Received optical power on receiver

Alarm Connector Female 9 Pin D connectorPower supply 15-30 V DCOptical:

Transmitter Wavelength 1310nm

Transmitter Coupledpower

-7dBm

Receiver Sensitivity <-24dBm (PIN)

Receiver Saturation >0dBm (PIN)

Link Budget From 20dB to 39dB at 1310nm

Operating Distance Up to 10 km


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Optical Connectors ST Standard

Optical Line Rate 1.35Gbps

Physical:

Operating Temperature 10 to 50ºC

Relative Humidity 0 to 95% non-condensing

37. Video Cross matrix switcher and Controller unit witha. Joystick control or keyboardsb. RS 485 data multiplexer unit.

General:No of Camera inputs : 16No of Monitor outputs : 4No of keyboards : 4 (max)On screen display with menu drivenDifferent Switching sequence for each monitor output videoText insertion for each outputDate & time managementRelay activation for each Alarm

Video:Video input impedance : 75 ohmsVideo bandwidth : > 6 MHzVideo level : 1 V p-p into 75 ohmsS/N : 50 dB @ 5.5 MHz

Electrical:Power supply : 230 V,50 HZ ACPower consumption : 15 WRelay contacts : 50 V, 0.3A

Communications:Protocol : Videotec & Pelco-DSpeed : 9600/2400/1200/300 baud

selectableTelemetry transmission : RS 485 for a max distance of

1200 metersKeyboard transmission : RS 485 for a max distance of

1200 meters


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PC interface : RS232Connector:

Video : BNCRS-485 : RJ11Alarm : 25 pin D typeRS 232 : 9 pin D type

Mechanical:Cabinet Enclosure : MetalMount : 19” rack mountableHeight : 1 UOperating temperature : 0-45 deg C

Video matrix and Telemetry control keyboard

General feature:Joystick for Pan/tilt /Zoom control

LED display with adjustable contrastErgonomic keysMacro function keys 10 Max

Mechanical:ABS materialRubber keys3 axis proportional joystick with calibration and testDB9 connector for firmware update

Electrical:Power: 12 V DC, power adapter to be provided

Communications:No. of ports : 3 x RS 485 serial lineNo of ports for telemetry : 2 no’s.No of ports for Matrix & multiplexer : 1 no.No of RS232 ports : 1 no.

Compliance:CE : EN50081-1, EN50130-4, EN60950, EN55022 Class BFCC : part 15 class B

RS 485 DATA Multiplexer unitGeneral features :

No of input line : 1No of output lines : 8


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Electrical:Power supply : 230, 50 HzPower consumption : 10 W (max)Protection : built in fuse

Communications:Telemetry transmission : RS 485 serial outputTransmission distance : 1200 metersControl : Telemetry receivers

Environment:Operating temperature : 0- 45 deg CHumidity : 10-90 % non condensing

Mechanical:

Mounting : Rack mountableCompliance:

CE : EN50081-1, EN50130-4, EN60065

37. VIDEO DISTRIBUTION AMPLIFIER

Nominal Video Level : 1V p-pInput / Output : four separate-one input, six outputcomposite videoLevel Range : 5 – 2 Volts p-pImpedance : 75 ohmBandwidth : 30MHz (Less than ±0.5dB)Differential Gain : 0.1Differential Phase : 0.1MTBF : 30,000 hoursConnectors : Female BNCCompatible with : NTSC, PAL or SECAMWeight : 4 – 5 Kg (Approx)Power Supply : 100 – 240V 50/60 Hz (Internal AutoSwitchable)Warranty : Two Years Parts & LabourInput & Output each use professional female BNC Connector for 75 ohmimpedance levelsMetal Enclosure and Rack MountableAccessories : BNC – RCA Adapter


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38. HYBRID VIDEO RECORDER

Electrical

Power input 100 to 240 VAC; 50/60 HzPower consumption Max. 2.5 to 1.0 A (250 Watt)

835 BTU/hAble to withstand power dips up to 100MS,assuring continuous operation

VideoVideo standard PAL or NTSC auto-detectionResolution 704x576 PAL, 704x480 NTSCCompression H.264Inputs 8 or 16 composite video 0.5 to 2 Vpp, 75

ohmautomatic termination

Outputs 8 or 16 composite video 1 Vpp, 75 ohm,sync0.3 V ± 10%

AudioInputs 8 or 16 line in (DHR models only), mono

RCA,1 Vpp, 10 kohm

Output 2 line out, dual mono RCA, 1 Vpp, 10kohm

Compression MPEG-1 layer IISampling rate 24 kHz per channelMonitorsMON-A Live, playback, menus

VGA: analog RGB 1280x1024, 60/75 Hz(NTSC/PAL)CVBS: 1 Vpp, 75 ohm, BNCY/C

MON-B (Hybrid models only) LiveVGA: analog RGB 1024x768, 60/75 Hz(NTSC/PAL)CVBS: 1 Vpp, 75 ohm, BNCY/C

Display ModesMonitor A Full, full sequence, quad, multi-screen

(liveand playback), event call-up (live)


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Monitor B(Hybrid models only) Full, full sequence, quad, multi-screen,eventcall-up (live)

Frame rate PAL/NTSC

25/30 IPS per channel (real time)

Multi-screen mode 8channels

1, 2x2, 3x3 (showing 8 channels)

Multi-screen mode16 channels

1, 2x2, 3x3, 4x4

Zoom 1.5x, 2x, 3x, 5xDisplay languages English, Chinese (Simplified), Czech,

Danish,Dutch, Finnish, French, German, Greek,Hungarian, Italian, Japanese, Norwegian,Polish, Portuguese, Russian, Spanish,Swedish, Turkish

Alarm HandlingInputs Screw terminal, 8 or 16 inputs,

configurableNO/NC,Max. input 40 VDC

Outputs Screw terminal 4 relay outputs,configurableNO/NC, max. rated 30 VAC, 40 VDC, 0.5A,continuous -10 VA

Remote notification Via Control Center softwareMalfunction relay Temperature related failures,

Voltage ratings, Disk failuresConnectionsEthernet 1 or 2 RJ45 modular jack, 8 pins shielded:

10/100/1000 Base-TBiphase Screw terminal connector (5 outputs)

Maximum 5 controllable cameras perBiphaseoutputImpedance 128 ohm, max. overvoltageprotection ±40 V, max. cable length 1.5km(0.9 miles)

PTZ control interface RS485Serial interface RS232 output signals according to EIA/


153 | P a g e 2 2 2

TIA-232 F, max. input voltage ±25 V2xDB-9 male connector

Intuikey keyboard(KBD Digital orKBD Universal)

Conforms to RS485, max. signal voltage±12 V, power supply to keyboard 11 to12.6 VDC at max. 400 mARJ11 modular jack 6 pins

USB Five USB 2.0 ports10/100/1000 Base-T network interfaces (max 2)

Connect with Bosch iSCSI Video StorageArrays

NetworkBandwidth control 0.1-100 Mbps limiterRemote users Maximum 7 simultaneously connected

Control Center usersProtocol support TCP/IP, DHCP, DNS, and SNTPIP cameras Up to 16 IP H.264 for DHR modelsSupported IP H.264devices

Dinion, FlexiDome, AutoDome Modular,EX series IP cameras, VIP X seriesencoders(running firmware 3.7 or later, andAutoDome Easy IP

StorageInternal HDD 2 TB per disk

Up to 4 hard disksRedundancy RAID-4 (4 hard disks plus optional

license required)ExportingDVD Built-in DVD+R/RW recorder (optional)USB Flash memory or external HDD (FAT32)Network Bosch Video Client or Control Center

SoftwareSecurityPassword protection Multi-levelImage authentication All recordings and archives in native file

formatRecord Frame RatePAL Up to 25 IPS per channel at 4CIF

IP Channels Up to 25/30 IPS per channel at 4CIF,720p60and 1080p30

RecordingOverwrite modes Continuous, overwrite after 1 to 99 days


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Pre-alarm recording Up to 120 sPlaybackPlayback function Fast forward/reverse, frame

forward/reverse,freeze

Zoom 1.5x, 2x, 3x, 5xSearch mode Date/time, Event (motion, input), Text,

SmartSearch

[

39. & 40. Specification of LED TV display

FeaturesSmart energy savingMotion eco sensor2D to 3D source convert3D to 2 D source convert3D Depth & Image controlDual core CPUDLNA built inNetwork file browserInternal memory recordingExternal HDD recordingFull Web browser

Display

1. Display screen size : 42 & 32 Inches

2. Display type : Full HD 3D Smart LED LCD

3. Display design : Cinema screen design.

4. Display resolution : 1920 x 1080 Full HD

5. Back light module : Ultra slim LED

6. Pixel control : Micro lens array

7. Motion control index (Hz) : 800 (120 Hz)

Video8. Video system : PAL

9. Video processing : Triple Engine

10. Resolution upscale : Basic

11. Color enhancer : Dynamic


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12. Aspect ratio : 16:9,just scan,original,4:3

13. Noise reduction : 3 D MPEG

Audio14. DTS decoder : Built In

15. Dolby Digital decoder : Built in

16. Speaker system : 2 way 3 speaker (2.1)

17. Audio output : > 20 watts

18. Sound optimization : Normal, Wall mount, Stand mount

19. Surround sound : Built in virtual surround plus

20. Sound sync : OpticalConnectivity

21. Wi-FI : Built in

22. Wi-Fi : Direct

23. Full Web Browser : Built in

24. DNLA : Built in

25. NFC tagging : Built in

26. USB : 3 no’s of USB 3.0/2.0

27. HDMI 1.4 : 4

28. RF In : 1

29. Video RCA composite : 1x RCA (F)

30. Component video : 3 x RCA(F)

31. Digital audio out : Optical

32. LAN connectivity : 1 RJ45

33. Head phone out : 3.5 mm stereo socket

Power34. Power supply : 100-240 V ac ,50-60 Hz

Accessories35. Mounting Kit : Wall mounting


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41. SPECIFICATION OF ARMOURED RG-12 CO - AXIAL CABLE

Cable type : Video RG 12 /UInner conductor Gauge : 14 solid 0.064 inches BARE copperInner conductor DC Resistance : 2.5 Ohms/ mInsulation and Nominal core Dia. : polyethylene , 7.11mmNominal O.D of cable : 12 mmNumber of Shielded Material : Single bare copper 96% shield coverage,1.4 Ohms/mNominal Impedance : 75 OhmsNominal Velocity of Propagation : 78 %Nominal capacitance : 56 PF/mtNominal Attenuation at 200 MHz : 7 dB/100 mtNominal Outer PVC color : Grey or BlackMaximum Operating Voltage RMS : 300 VArmour : GI wires

42. Surge Protectors Device (SPD) for CCTV system

Surge Protectors Device (SPD)video lines

Input impedance : 75 OhmsInput bandwidth : 65 MHzInput connector : BNC-femaleOutput connector : BNC -femaleLimiting voltage : 27 VoltsWorking voltage : 7.5 volts maximumMaximum discharge current : 10 KA peak current (8/20 µsec wave form)Series resistance : 1 ohm (Inner and shield path)Insertion loss(dc) : <0.2 dBCrosstalk : < -60 dB @ 5 MHzAccessories : Mounting Kit for up to 5 devicesSurge Protector Device (SPD) for power line for 230 V AC line

Working voltage : 230 Volts AC, 50 HzMaximum continuousOperating voltage : 25 % above nominal voltage

Limiting voltage : < 800 VoltsMaximum continuousOperating current : 15 Amp

Nominal discharge current : 18 kA peak current (8/20 µsec waveform)Maximum attenuation : 55 dBMaximum leakage current : < 0.3 mA at working voltageLines protected : L,N,EMounting type : Din rail mountableTerminal : 2.5 Sqmm


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Compliance : IEC 61000-4-5, level 4.Surge Protector Device (SPD) for Ethernet twisted pair linesInput connector : RJ45Output connector : RJ45Input signal type : Ethernet twisted pair 100 Base TNo. of Input wires : 8 wireMaximum bandwidth : >155 MHzInsertion loss : 0.1 dB @144 KhzLimiting voltage : 12 Volts (10/350 kA)Working voltage : 6 Volts DCMaximum discharge current : 5 kA peak current (8/20 µsec waveform)Mounting : Plug in typeEMC compliance : BS EN 61000-6-2:1999,BS EN60950:1992Surge Protectors Device (SPD) for power line to video camerasWorking voltage : 24 Volts AC,50 HzMaximum continuousOperating voltage : 34 Volts AC,50 Hz

Limiting voltage : < 800 VoltsMaximum continuousOperating current : 20 Amp

Nominal discharge current : 0.7 kA peak current (8/20 µsec waveform)Maximum attenuation : 70 dBImpulse energy absorption : 420 JoulesFuse rating : 10 AmpMaximum leakage current : < 0.3 mA at working voltageMounting type : Din rail mountableTerminal : 2.5 SqmmCompliance : IEC 61000-4-5, level 4.Surge Protector Device (SPD) for RS485 lineInput connector : Terminal screwOutput connector : Terminal screwInput signal type : RS 485Input wires : 2 wireMaximum bandwidth : 50 MHzLimiting voltage : 10 Volts (6kV/ 3kA)Working voltage : 5 Volts DCMaximum discharge current : 10 kA peak current (8/20 µsec waveform)Mounting : DIN railEMC compliance : BS EN 61000-6-2:1999,BS EN


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43. Specification of 24V AC Transformer

1. Primary rating : 230 V AC, 1 Amp2. Secondary rating : 24 V AC, 6 Amp3. Efficiency : > 80 %4. Load regulation : 10 %5. Line regulation : 10 %6. Temperature raise while in : 10 degree C (max)

Operation7. Core type & insulation : Laminated & paper insulated8. Coil : Electrolytic Annealed copper9. Enclosure : The transformer should be enclosed in a

Metallic case.10. Terminals : Terminated on a terminal block outside the

Case with clear marking for primary &Secondary and screws for making theConnection 60950:1992

Inter Communication system:

44. Flame proof intercom station and page horn speaker for hazadrousenvironment (group IIB)

Flame Proof Intercom For Group II B (16 channel)

1.HAND SETa) Microphone Type : Dynamic, Noise canceling

Sensitivity : 1.5 mv @1 kHzImpedance at, 1KHz : 300 Ohms +/- 20%

b) Receiver Type : DynamicSensitivity : 24 +/- 4 dBImpedance at 1KHz : 300 Ohms +/- 20%Sound pressure level : 116 dB/v

2. LINE DRIVE AMPLIFIER SECTIONInput sensitivity : 1.5mV at 1 KHzInput impedance : 200 Ohms.Load impedance : 8 ohmsOutput power : 1 watt (Balanced)Output impedance : 600 ohms balancedT.H.D : < 1% @ 1KHzResidual Noise Level : - 60 dB.Frequency Response : 100 Hz to 10KHz +/- 3 dB


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Protection : short circuit, open circuitreverse polarity

3. POWER AMPLIFIER SECTIONInput Impedance : 10 kilo ohmsOutput Power : 10 W. R.M.S 16 Ohms Load

Or 100 V lineFrequency Response : 100 Hz to 10 KHz +/- 3 dBT.H.D : < 1% at KHzResidual Noise Level : - 60 dBProtection : short circuit, reverse polarity

4. AUTOMATIC GAIN CONTROLInput Sensitivity : 350 mV P-P@ 1KHZInput Impedance : 10 K OHM Balanced.Output impedance : 600 ohms balancedT.H.D : Less than 1%Residual Noise : -60 dB.

5.MECHANICAL SPECIFICATIONSa) Enclosure Type : Flame Proof Groups :II C

As per is : 2148/1981b) Weather Proof : IP 67 As per I.S.2147 /1962c) Material : Cast Aluminum Alloy, LM 6.d) Finish : Light Grey Epoxy Power Coated Shad

No.631 of I.S:5e) Cable Entries : 3 Nos. 19 mm Entryf) Gasket : Endless Neoprene 'o' Ring Type

6. Power : 220±10% V AC, 50Hz7. Display : 2 line LCD display with key pad8. Cross talk

Page & Private : 100 dbAdjacent channel : 100 db

B.Flame Proof Page Horn Speaker With DriverInput Power Handling Capacity: 15 W RMSImpedance : 16 ohms or 110 V lineS.P.L. at 1 KHz : 108 dB at 1 W / 1 MeterFrequency Response : 100 to 12,000 HzMaterial : Aluminum, LM6Application : Flame Proof Groups I,

EExd II C T 5 AS PER I.S.2148/1981


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Weatherproof Intercom Station and Page Horn Speaker1. HAND SETa) Microphone Type : Dynamic, Noise canceling

Sensitivity : 1.5 mv @1 kHzImpedance at, 1KHz : 300 Ohms +/- 20%

b) Receiver Type : DynamicSensitivity : 24 +/- 4 dBImpedance at 1KHz : 300 Ohms +/- 20%Sound pressure level : 116 dB/v

2. LINE DRIVE AMPLIFIER SECTIONInput sensitivity : 1.5mV at 1 KHzInput impedance : 200 Ohms.Load impedance : 8 ohmsOutput power : 1 watt (Balanced)Output impedance : 600 ohms balancedT.H.D : < 1% @ 1 KHzResidual Noise Level : - 60 dB.Frequency Response : 275 Hz to 10 KHz +/- 3 dBProtection : short circuit, open circuit reverse

polarity3. POWER AMPLIFIER SECTION

Input Impedance : 10 kilo ohmsOutput Power : 10 W. R.M.S 16 Ohms Load

Or 100 V lineFrequency Response : 100 Hz to 10 KHz +/- 3 dBT.H.D : < 1% at KHzResidual Noise Level : - 60 dBProtection : short circuit, reverse polarity

4. AUTOMATIC GAIN CONTROLInput Sensitivity : 350 mV P-P@ 1KHZInput Impedance : 10 K OHM Balanced.Output impedance : 600 ohms balancedT.H.D : Less than 1%Residual Noise : -60 dB.

5. Private channels : 15Page channel : 1

6. MECHANICAL SPECIFICATIONSa) Weather Proof : IP 67 as per I.S.2147 /1962b) Material : Cast Aluminum Alloy, LM 6.c) Finish : Light Grey Epoxy Power Coated

Shad No.631 of I.S:5d) Cable Entries : 3 Nos. 19 mm Entry


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e) Gasket : Endless Neoprene 'o' Ring Type

7. Power : 220±10% V AC, 50Hz

8. Display : 2 line LCD display with key pad9. Cross talk

page & private : 100 dbAdjacent channel : 100 db

OUTDOOR PAGE HORN SPEAKER WITH DRIVER

Input Power Handling Capacity : 15 W RMSImpedance : 16 ohms or 110 V lineS.P.L. at 1 KHz : 108 dB at 1 W / 1 MeterFrequency Response : 100 to 10,000 HzMaterial : Aluminum, LM6

46. RACK MOUNT INTERCOM STATIONFUNCTIONS & FEATURES

1. 8 private and 1 page channel2. Input Facility to connect Hand Held Microphone for paging.3. Facility to connect 2Nos of Headset with Microphone simultaneously.4. Page mode select switch.5. Automatic gain control circuitry for page and private channels.6. Volume level control for external page amplifier.7. Volume level control for monitor amplifier.8. Built-in speaker to receive page and private9. Power ON/OFF.10. Recording output.11. Transmission through voice activated switch (VOX) built in

1. PRE AMPLIFIER AND LINE DRIVER AMPLIFIERInput Sensitivity control : 1.5 mV RMS @ 1KHz @ (Adjustable with

volume control)Output : 4 V RMS at 600 ohms resistive loadFrequency response : 100Hz to 10KHz + or -3 dB.T.H.D : Less than 1%Residual noise : -50 dB.

2. MONITOR AMPLIFIER (RECEIVE)Input sensitivity : 350 mV R.M.S @ 1KHz.Output : 4.0 VR.M.S @ 8 ohms Resistive Load.Output Power : 2 W R.M.S @ 8 ohms Resistive Load.


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Frequency Response : 100Hz to 12 KHz ±3 dB.T.H.D : Less than 1%Residual Noise :-50 dB.

3. EXTERNAL PAGE AMPLIFIER (RECEIVE).Input Sensitivity :4 v R.M.S @ 1 KHz.Output : 12 V R.M.S @ 16 ohms Resistive Load.

100 V into LMTOutput power : 10 Watts RMSFrequency Response : 100Hz to 10 KHz ± 3dB.T.H.D : Less than 1%Residual Noise : -60 dB.

4. AUTOMATIC GAIN CONTROL UNITInput Sensitivity : 350 mV to 4V P-P@ 1KHZInput Impedance : 10 K OHM Balanced.Output impedance : 600 ohms balancedConstant Output : 4V. (Adjustable with

internal threshold level preset)T.H.D : Less than 1%Residual Noise : -60 dB.

5. Built in Page & Private SpeakersOutput power : 2 Watts with level adjustmentImpedance : 8 ohmsSPL @ 1 KHz : 98 dbFrequency Response : 100 to 10,000 Hz

6. POWER : 230V AC, 50Hz with Fuse @ Rear andFront ON/OFF Switch

7. Display : 2 line LCD display8. Cross talk

Page & private : 100 dbAdjacent channel : 100 db

9. MECHANICAL :Dimension : 19' standard rack mounting type.

Height 2 UDepth 260 mm

47. Surge Protector Device (SPD) for wireless base station

Input connector : UHF –female/BNC – female orBNC Male /female

Output connector : BNC-femaleInput impedance : 50 OhmsInput bandwidth : 1000 MHzMaximum Transmit power : 45 WattsLimiting voltage : 600 Volts (6kV/ 3kA)


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Working voltage : 90 voltsMaximum discharge current : 10 kA peak current (8/20 µsec waveform)Capacitance : < 1 pF (inner and shield path)Insertion loss : <0.1 dBVSWR : 1Accessories : Mounting Kit for 1 device

48. Specification for Handheld Wireless Transceiver

136 – 174MHz Frequency Range128 Programmable channels with channel-wise25 KHz programmable channel spacing1 W/5W RF PowerAuto ScanTransmission TimerSquelch settingBusy Channel lockoutSignalling systemLCD display (14 Character Alpha numeric display)Channel No. /aliasChannel Identity /aliasAddress Identity MessagesReceived signal Strength indication24 Hour ClockBattery LevelOther flags & iconsEmergency SirenCall alerts with Escalate TM. Tone tagging featuresX-PAND TM Digital audio ProcessingLong Range Digital Signalling with Error correction for transmittingand receiving selective individual /group callsTransmit and receive PTT identityInitiate and respond to Remote Radio check search16 Scan list with Dual Watch priority channelProgrammable function buttons for Monitor on/offRepeater / Talk aroundSquelch tight / normal


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Should meet MIL STD 810 C, D, ERadio model Package includes:1450 mAH (Average capacity)(Rechargeable Batteries)

49. Specification for Wireless Base station

136 – 174MHz Frequency Range128 Programmable channels with channel-wise25 KHz programmable channel spacingDefinable low/high 25W RF PowerAuto ScanTransmission TimerSquelch settingBusy Channel lockoutSignalling systemExternal accessory port with programmable I/O for voice/data PTTinputsSOS/radio kill/channel select/preset call/scrambler on/off inputsCall alerts/External alarm outputsTx & Rx audio input/outputsRepetitive EMERGENCY/SOS signal transmission with queuingfacility acknowledgementFlexible signalling system allows radio user to

Transmit & Receive display PTT-ID Initiate one touch calls Initiate & receive selective individuals /group calls Initiate & Receive Emergency/ priority call Initiate and respond to remote to remote radio check

LCD display for Channel No. / named alias Caller Identity Other flags and icons

2 X 16 Channel scan lists with dual priority channel and normal/trunking scanProgrammable function buttons for monitor on/offOne touch call/multi call/memory channels /call forwardScan on/off


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Repeater / talk aroundFront facing 4 watt internal speakerEMI/EMC Compatible (should meet MIL STD)

Radio model Package includes Operator handbook Compact microphone cable & hang up clips Non locking mounting bracket

TIMING SYSTEM50. Specification of GPS based network time server

GPS receiver:Band : L1 1575.42 MHzCode : C/ANo of channels : 8 channelTime base : TCXOTime to lock : < 5 minutesStratum level : level 1Antenna:Impedance : 50 OHMConnector : TNC jack on rear panelLNA & filter : Integrated +35 dB LNA and band pass filter for out ofbound

Interface rejectionENVIRONMENT : Rugged all weather housing capable ofoperation over -40 to +85 CCable length : 100 feet

Accuracy:GPS receiver : < 30 nanoseconds to GPS (< 100 ns to UTC)when

lockedHold over accuracy : 10 millisecond /dayNTP time stamping : < 10 microseconds while supporting 2,00,000 clients(typical)NTP client LAN Sync : 2 millisecond (typical)

Supported protocols: -SNTP, NTP v2, v3, v4, MD5 authentication andBroadcast/multicast mode and auto key.

- SSH server with secure copy utility, SCP.- SNMP v1, V2c, V3 with enterprise MIB.- HTTPS (web interface)- Time & Daytime server- TELNET client/server


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- FTP & DHCP clients- IPv4 & IPv4/IPv6 hybrid- SYSLOG- PTP/IEEE-1588 (optional)

Software : Free NTP Client software

Network I/O:Rear panel : RJ-45 jackSpeed : 10/100 Base-T Ethernet

Serial port I/O : RS -232 on 9 pin jack on rear panelSystem status : Sync LED; Network LED; Alarm LED

Alphanumeric Display /keypads:Display : 16 x 280 dot matrixKeypad : Enter, Back, Edit, Left, Up, Down, Help

OutputsNTP time : 10/100 Base-T EthernetTime code output : 1 Vrms into 50 Ohms, 1 KHZ carrierFormat : User selectable format: IRIG-B120, IRIG-B12 andIRIG-B1231PPS output : TTL pulsePulse width : Selectable 20 microseconds, 1 milisec, 100 milisec, 500milisecAccuracy : < 30 nanoseconds to GPS (< 100 ns to UTC) whenlockedStability : TDEV < 20 nanosecond,

Firmware Upgrades : Field upgradable at free of charge

Power : 90-264 VAC, 47-63 Hz

Mechanical : 19 “rack mountable

Environmental:Temperature operating : 0 to 50 Deg C,Humidity : 0-95 %, non-condensingCompliance : CE, FCC

51. Network time displays

Display size : 4 inchesNumber of Display digits : 6NETWORK PROTOCOLS : NTP, SNTP, DHCP, TCP/IP, UDP


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MODULE CONNECTION : 10/100 Base-T EthernetNetwork connector : RJ-45Synchronization input : NTPControl : Telnet for IP configuration, 12/24

hour format, statusReporting, SNTP server address,Daylightsavings time

Mount : Wall mountablePower : 90-264 VAC, 47-63 HzEnvironmental:Temperature operating : 0 to 50 Deg C,Humidity : 0-95 %, non-condensingCompliance : CE, FCC

52. 24core Fiber Optic Armoured cable

Fiber optic design : Glass fiber in multi tube loosefibers with jelly fill

Fiber type & size : Single mode, 9/125 micronsAttenuation @1310 nm : 0.4 dB/Km Max.Number of tubes : 6Number of fibers per tube : 4Loose tube material: PBTBLoose tube inner diameter : 2.0 mmLoose tube outer diameter : 3.0 mmArmouring : Corrugated steel tapeStrength member material : Steel wireNumber of strength material : 1Diameter of strength member : 2 mmMinimum bending radius : 220 mmOuter jacket material : Polyvinyl chlorideOuter jacket diameter/thickness : 12 mm/2 mmTensile strength : 4000 Newton’sCrush resistance : 4000 N/mm

53. specification of RG-59 /u co - axial cable

Cable type : Video RG 59/U

Inner conductor Gauge : 20 solid BARE copper

Inner conductor DC Resistance : 47 Ohms/ m

Insulation and Nominal core Dia : Polyethylene, 3.7mm


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Nominal O.D of cable : 6.15 mm

Number of Shielded Material : Single bare copper braid 95% Shield

coverage 2.6 Ohms/m

Nominal Impedance : 75 Ohms

Nominal Velocity of Propagation : 78 %

Nominal capacitance : 56 PF /mt

Nominal Attenuation at 200 MHz : 15 dB /100 mt

Nominal Outer PVC colour : Grey or Black

Maximum Operating Voltage RMS : 300 V

54. Ethernet cable

CAT6 CLASS-E UTP cable (Roll of 305m)Frequency Range : 250 MHzAttenuation : 36 dB at 250 MHzNEXT : 33.1 dBPower sum NEXT : 30.2 dBACR : 2.9 dBPower sum ACR : 5.8 dBELFEXT : 15.3 dBPower Sum ELFEXT : 12.3 dBReturn Loss : 8 dBPropagation delay : 546 n SecDelay Slow : 50 n SecStandards : EIA/TIA 568 A

55. 3 core Armoured power cable

Core : 3 Core,Conductor : Multi strand copper

InsulationArmouring

: PVC Insulated PVC Overall FR sheathed: GI wires

Voltage grade : 1.1KVSize : 4 Sq mm


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: IS-1554-I, IS-8130, IS-5831, IS-10810,IS-3961-II, IS-9938, IS-10418, IS-10462, iEC-754-I,ASTMD 2843, ASTMD 2863, IEC-332-I, SS 424 1475C1.F3 With IS certified and marking

Color coding : RYB

56. Network switchLayer 2with 1 G fiber uplink ports

Interface Port speed:

10/100TX : RJ-45

100FX : SFP support

10/100/1000T : RJ-45

1000SX, 1000LX : SFP slot

Console RS232 : RJ-45 connector

Performance

System System capacity : 128MB RAM, 16MB flash memory,

Up to 4,096 VLAN ID, 8000 MAC address, Packet buffer

memory 3Mbit

Throughput : up to50.6Mpps

Switching Capacity : 68 Gbps or higher

Switch fabric speed : 88Gbps or higher

Auto-negotiation, duplex, MDI/MDI-X

Physical & Environmental

Power input: 100 to 240 VAC, 50 to 60 Hz Internal Universal Power

Supply

Dimensions: 19” Rack Mount (Mount Hardware included ), Width: 1U

Height

EMI/EMC : FCC Class A, CE, C-Tick, VCCI Class A

Safety : UL, CE

Software FunctionsInterface Standards


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IEEE 802.3 10T and 10FLIEEE 802.3u 100TXIEEE 802.3z 1000SXIEEE 802.3ab 1000TGeneral StandardsIEEE 802.1D BridgingIEEE 802.3x Backpressure/flow control

Multicast StandardsRFC 1112 IGMP snooping (ver. 1)RFC 2236 IGMP snooping (ver. 2)RFC 3376 IGMP snooping (ver. 3)RFC 3376 IGMP querierSupport for 256 multicastsUnregistered multicasts are dropped by defaultVLANIEEE 802.1Q VLAN taggingUp to 256 active VLANsPort-based VLANsMAC-based VLANsPrivate VLANsGARP VLAN Registration Protocol (GVRP)QoS (Quality of Service)IEEE 802.1p compliant Class of ServiceTraffic prioritization using IEEE 802.1p, ToS, DSCP fieldsMap IEEE 802.1p priorities to CoS queues to prioritize traffic at egressStrict scheduling and weighted round robinSecurityManagement security: username andPassword protectionSSHv2 for Telnet managementSSLv3 for Web managementRFC 1492 TACACS+RFC 2618 RADIUS authenticationIEEE 802.1x Dynamic VLANIEEE 802.1x RADIUS accountingIEEE 802.1x Multi-session modeIEEE 802.1x Action on violationIEEE 802.1x Single-host violationIEEE 802.1x Guest VLAN timeoutIEEE 802.1x Authentication not-requiredSecurity login bannerRFC 2865 IEEE 802.1x port-based


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Network access controlMAC-based network access controlGuest VLANsACL – Access Control ListsManagement and MonitoringWEB, CLI, Telnet, SSH, serial console portRFC 1157 SNMPv1/v2cRFC 2570 SNMPv3RFC 1213 MIB-IIRFC 1573 Evolution of MIB-IIRFC 1215 TRAP MIBRFC 1493 Bridge MIBRFC 2863 Interfaces group MIBRFC 1643 Ethernet like MIBRFC 1757 RMON 4 groups:Stats, History, Alarms, EventsRFC 2674 IEEE 802.1Q MIBRFC 1866 HTMLRFC 2068 HTTPRFC 854 Telnet

57. Specification of Explosion proof Audio Visual Hooter

Electrical Data:

No of alarm tones : 4 tones selectable through switch settingOperating Voltage : 24 V DCMaximum current : 500 mA at 24 VSound Output : 112 dB (maximum) variable through preset

POTLamp type : LED clusterLED color : REDLED Cluster power : 1 Watt (24 V)Type of protection Flame Proof : Exd T6Gas group : GROUP IIBArea Classification : Zone 1 & 2Apparatus Standard : IS - 2148Approvals : CMRI Certified & CCE approvalEncapsulation : The electronics to be intrinsically safe

in a flame proof chamber.Mechanical Data:Material : Cast Aluminum LM 6IP Protection : IP 65 to IS 13947 / 93


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Finish : Anti corrosive Epoxy - PowderCoated Red(RAL -3000)

Cable Entry : 2x½” NPTGasket : NeopreneHardware : Stainless SteelTerminals : Integrated chamber 4 x 2.5 sq. Mm(standard)

58. 48 core Fiber Optic Splicing Patch panel

Features:

Wall mounting

Compact and adequate space for fiber organizing

Provision for cable clamping and strain relief

Management for excess length of pigtail

Loaded with duplex couplers

Removable hinged door with lock & key arrangement

Powder coated

IP 65 category

Specifications

Material : Mild steelThickness : 1.6mmFinish : 50 Micron powder coatingSlack Management : up to 5 metersNo. of trays : 4No. of fibers : 12 per tray 4 No’s

Cable glands : 4 nos.


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ANNEXURE-5

FREE ISSUE MATERIALS

The free issue materials supplied by Department are

1. Control System & its support for commissioning activities.2. Heavy duty connectors3. Switch mode power supplies4. Contactor5. Safety sensors for all facilities (Oxygen, Hydro carbon & UV/IR Flame

detectors)6. Temperature Probes7. Flow switches (4Nos) for ISF SF8. Terminal block ( Single deck & for use in 230V AC power wiring)


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ANNEXURE-6

SAMPLE T&E SHEET


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SECTION/DIVISION NAMEMEASUREMENT CHAIN TEST REPORT

Type ParameterLocation Legend

TRANSMITTER DETAILSTransmitter Make ConstantsTransmitter Model No A0Serial No A1Measurement Range Calibration Range

Calibration DateCALIBRATION EQUIPMENT

Calibration EquipmentFIELD WIRING DETAILS

JB No JB incoming cable tagJB outgoing cable tag

JB incoming ferrule tag JB outgoing ferrule tagINSTRUMENTATION RACK WIRING DETAILS

Rack tagField connector tag CS connectorTIB make TIB model noTIB ch.no TIB serial noTIB input pin details TIB output pin details

CONTROL SYSTEM WIRING DETAILSCS type Gain

OffsetIncoming connector no Connector pin noCS card/Slot no/Sl no

MEASUREMENT CHAIN CHECKINGInsulation resistance check

ELECTRICAL CHAIN CHECKINGSimulator Input Obtained Value Expected Value Error

mA (bar) (bar) % FSO48

10141620

Theoretically Estimated measurement chainaccuracy

Electrical chain accuracy

Chain Calibration Date


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SECTION/DIVISION NAME

EP VALVE COMMAND CHAIN TEST REPORTTAGLOCATIONDESCRIPTIONVALVE DETAILS SOLENOID VALVE DETAILSMAKE SOV MAKEMODEL NO. MODEL NO.VALVE SIZE SL.NO.SUPPLY PRESSURE (bar)JB & CUBICLE DETAILS JB & CUBICLE DETAILSSOV CUBICLE & JB NO. SOV JB END FERRULEMARSHALLING JB NO. MARSHALLING JB FERRULESTATUS JB NO. STATUS JB FERRULERELAY DETAILS RELAY WIRING DETAILSMAKE RACK NO.MODEL NO. RELAY NO.SL.NO. FIELD END TB NO.STATUS TIB DETAILS STATUS TIB WIRING DETAILSMAKE & MODEL NO. RACK NO.SL.NO. TIB NO.PLC IO DETAILS PLC IO DETAILSIO CARD NO. SLOTSTATION CHANNEL

TEST DETAILSCOMMAND ISSUE OFF STATUSCMD ACK COIL RESISTANCE ()ON STATUS COIL VOLTAGE (DC VOLT)INSULATION RESISTANCE INSULATION RESISTANCESOV COIL RACK - STATUS JB CABLERACK - MJB CABLE STATUS JB - PROXIMITY SWITCH

CABLEMJB - SOV CABLEMIMIC DISPLAY VERIFICATION RESPONSE TIME (sec)COMMAND ISSUE ON TIMECMD ACK &STATUS OFF TIMESEALING & EARTHING CHECK OF FIELD OBSERVATIONSSOV CUBICLE SOV BACK EMF DIODE CHECKMARSHALLING & STATUS JBCHAIN CALIBRATED ON:TESTED BY VERIFIED BY CLEARED BY


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SECTION/DIVISION NAMESECTION/DIVISION NAMECONTROL VAVE COMMAND CHAIN TEST REPORT

TYPE

TAG NO.PROCESS PARAMETERDESCRIPTIONVALVE DETAILSMAKE MODEL NO. SERIAL NO.FIELD JB NO.: CMD PIN NO. FB PIN NO.POSITIONER DETAILSMAKE MODEL NO. SERIAL NO.POSITIONER SETTINGSGAIN CL INT TIME CL SET TIME CLGAIN OP IN TIME OP SET TIME OPCONTROL GAPTIB DETAILS MAKE MODEL NO. FIELD TB NO. SL.NO.COMMANDFEEDBACK

PLC IO CARD DETAILS SLOT

STATION

SLOT

CHANNEL

COMMANDPOSITION FEEDBACK (M)TEST DETAILSCONTROLLERCONSTANTS

KP

TIME

KI KDINSULATIONRESISTANCE(G)

COMMANDLOOP

FEEDBACKLOOPRACK - FJB CABLE

FJB - CONTROL VALVECABLEOPENING COMMAND (%) CURRENT TO

POSITIONER(mA)

PHYSICAL OPENING(%)

CURRENT FROMPOSITIONER (mA)

POSITION

FEEDBACK(%)

MIMIC DISPLAY

VERIFIED

O.K

RESPONSE TIME (sec)ON TIME (0-100%)OFF TIME (100-0%)FIELD OBSERVATIONSSEALING CHECK OFFIELD JBEARTHING CHECK OFFIELD JBT& E DATE

TESTED BY VERIFIED BY CLEARED BY


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ANNEXURE -7

PROCESS & INSTRUMENTATION DIAGRAMS


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Procurement, Installation and Commissioning of Instrumentation system for BSFAnnexure B: Price format

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PRICE FORMATS.No Items Qty Unit Unit

Rate(Rs.)

TotalCost(Rs.)

Documents along with quotefor material supply

Reference

A. MATERIAL SUPPLY For materialsupply,

specificationsin Annexure4 & Chapter

3.2. ofAnnexure A

shall bereferred. Also

terms andcondition inannexure C

shall bereferred.

1 Pressure Transmitters withmanifolds (Absolute &Differential)

70 Nos Detailed catalogue and theselected model matrix forpressure transmitter andmanifold. The dimensionaldrawing for manifold shall alsobe provided.

2 Guided Wave level sensor 10 Nos Detailed catalogue and theselected model matrix.

3 Temperature transmitter 18 Nos Detailed catalogue and theselected model matrix.

4 Flow meters 3 Nos Detailed catalogue, sizingsheet, Dimensional drawing,accuracy calculations and theselected model matrix.

5 HART communicatorsuitable forcommunicating with allquoted pressure,temperature, Guided Wavelevel & flow transmitters

1 No Detailed catalogue


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Rate(Rs.)

TotalCost(Rs.)


Reference

6 Flow switch 2 Nos Detailed catalogue,Dimensional drawing and theselected model matrix.

7 Pressure switch 11 Nos Detailed catalogue,Dimensional drawing and theselected model matrix.

8 Solenoid Valve 75 Nos Detailed catalogue,Dimensional drawing and theselected model matrix.

9 SOV cubicle 15 Nos Detailed catalogue andDimensional drawing showingthe pneumatic tubing entry,inside header and cable entryprovisions

10 Junction boxesType I : 600x400x225 10 NosType II : 300x300x165 4 Nos

11 Compression fittings & SStubes

Detailed catalogue


600 m


100 m

8mm SS tube 1500 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

Ferrule Fittings 1/2"NPTM to 12.7mm SS tubeOperating pressure :400bar

150 Nos

Ferrule Fittings 1/2" NPTFto 12.7mm SS tubeOperating pressure :400bar

100 Nos

12.7mm SS tube unionOperating pressure :400bar

120 Nos

12.7mm SS tube TeeOperating pressure :400bar

60 Nos

Ferrule Fittings 1/2"NPTM to 12.7mm SS tubeOperating pressure :650bar

50 Nos

Ferrule Fittings 1/2" NPTFto 12.7mm SS tubeOperating pressure :650bar

50 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

12.7mm SS tube unionOperating pressure :650bar

15 Nos

12.7mm SS tube TeeOperating pressure :650bar

10 Nos

1/4" NPTM to 8mm SStube; Operating pressure :400bar

150 Nos

1/4" NPTF to 8mm SStube; Operating pressure :400bar

150 Nos

8mm SS tube union;Operating pressure :400bar

125 Nos

8mm SS tube Tee;Operating pressure :400bar

75 Nos

Bulk head union for 8mmtube; Operating pressure :400bar

25 Nos

½” NPT SS Plug; 100 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

Operating pressure :400bar¼” NPT SS Plug;Operating pressure :400bar

100 Nos

12 PVC cables Detailed catalogue2 core 20 AWG armouredcable

4500 m

4 core 20 AWG armouredcable

4000 m

10 core 18AWG armouredcable

1500 m

64 Core 20 AWG unarmoured Cable

2500 m


800 m


2500 m

13 Cable trays Detailed cataloguePerforated Cable Trays-width: 50mm; Height:12mm; Thickness: 1.6mm

700 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

Perforated Cable Trays-width: 100mm; Height:25mm; Thickness: 2.0 mm

2500 m


1500 m


300 m

Ladder Cable Trays-width: 300mm; Height:75mm; Thickness: 2.0 mm

1000 m

13.a.Cable tray accessories 1 lot Details of accessories quoted

and unit cost for each shall bementioned.

14 Structural materials 10000 kg15 Canopy 10 sq m16 Racks 10 Nos Detailed catalogue and

dimensional drawing.16.a. Rack accessories 1 lot List of accessories are

mentioned along with


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Rate(Rs.)

TotalCost(Rs.)


Reference

specification and unit cost foreach shall be mentioned.

17 Console & Control roomTables

16 segments * 2D view of consoles & dataprocessing tables indicating thedimensions* Cabinet interiorlayouts* 3D equipment layoutview of control rooms [Room-1& Room-2] with consoles &data processing tables inposition.* The catalogue andspecifications of light fittings,lamps and materials. *Photographs of similarinstallations madeThe abovedrawings shall be colorprintout by considering sitemeasurements, architectural,mechanical and electricalelements for each console type.

18 Transformer IsolatedBarriers (TIB)

Detailed catalogue

TIB for transmitters. 216 NosTIB for status 112 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

TIB for Control valvecommand

8 Nos

19 Relays 100 Nos Detailed catalogue20 Linear power supply :

24V±20A-Linear6 Nos Detailed catalogue

21 PTFE cables Detailed catalogue96 Core 20AWG Cable 500 m64 Core 20AWG Cable 100 m32 Core 20AWG Cable 100 m20AWG Single core wire 12000 m18AWG Single core wire 2000 m

22 Power cable 1000 m23 Earth cable 500 m24 Terminal block Detailed catalogue

Terminal Blocks- No. oflevels:2 ; No of terminals:4with diode in series

50 Nos

Terminal Blocks- No. oflevels:2 ; No of terminals:4with diode in parallel

50 Nos

25 Cable glands Detailed catalogue


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Rate(Rs.)

TotalCost(Rs.)


Reference

Nickel coated Brass TypeCable Gland - 46mm 50 NosCable Gland - 32mm 50 NosPolyimide TypeCable Gland - 46mm 50 NosCable Gland - 32mm 50 NosCable Gland - 25mm 50 NosCable Gland - 19mm 50 Nos

26 Cable entry Plate:Dimension : 500H x 500Wx 4mm thicknessMaterial: CRCA steel withRAL7035 light grey colourpowder coating.

4 Nos

27 Mounting Plate:Dimension :1600H x 480Wx 2mm thickness ; Material: CRCA steel withRAL7035 light grey colourpowder coating.

15 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

28 Metal conduits, Metalflexible hoses suitable forconduit, 4/3/2 way metaljunction box suitable forconduit bends, elbows,Tees and couplers ofrequired quantities.

1 lot

29 Switches, Keys &indicators Detailed catalogueIndicators 40 NosAuthorization keys 10 NosSwitches with Indicators 40 NosMushroom capedemergency stop switches

10 Nos

29.a. Accessories for Switches,Keys &indicators

Details of accessories quotedand unit cost for each shall bementioned.

30 Data Logger 4 Nos Detailed catalogue indicatingmodel number and list of allaccessories.

30.a. Accessories for DataLogger

Details of accessories quotedand unit cost for each shall bementioned.


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Rate(Rs.)

TotalCost(Rs.)


Reference

30.b. Spares for data logger Details of spares quoted andunit cost for each shall bementioned.

31 Operator Chair 25 Nos Detailed catalogue32 Interface adaptor for

temperature probes18 Nos

33 Field Mountable cameraincluding Digital colourCameras with motorizedzoom/focus lens andExplosion proof Pan /tiltunit

7 Nos Detailed catalogue

34 Field Mountable cameraincluding Digital colourCameras with motorizedzoom/focus lens andweather proof Pan /tiltunit

5 Nos

35 Telemetry receiver with 17functions.

12 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

36 4 channel Fiber optictransmitter and receiversystem for video, audioand data

5 Nos

37 Video Cross matrixswitcher and Controllerunit witha. Joystick control orkeyboardsb. RS 485 data multiplexerunit.

4 Nos

38 8 channel Videodistribution amplifier

4 Nos

39 Video Recorder 4 Nos40 Large LED Display

monitors of 42Inches10 Nos

41 Large LED Displaymonitors of 32 Inches

2 Nos

42 RG 12 Co-axial cable 4000 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

43 Surge protectors for CCTVsystem

25 Nos

44 24V AC Transformer 12 Nos45 Flame proof Intercom

station5 Nos

46 Weather proof Intercomstations

3 Nos

47 Rack mountable Intercomstation

5 Nos

48 Surge protectors forintercom stations

13 Nos

49 Wireless units 13 Nos50 GPS/IRNSS based

Universal Time CodeGenerator

2 Nos

51 Network Time displayunits

4 Nos

52 24 core Fiber OpticArmored cable

4000 m

53 RG 59 Co-axial cable 500 m54 Ethernet cables 1000 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

55 3 core armored powercable

500 m

56 Network switch 6 Nos57 Explosion proof Audio

Visual Hooter5 Nos

58 Fiber optic splicing patchpanel

4 Nos

Sub Total -1

B. ERECTION WORKS Annexure A& C shall be

referred.1 Mounting of pressure

transmitter and its impulsetubing including hydrotesting

58 Nos

2 Mounting of guided wavelevel sensors and itstransmitter

8 Nos

3 Mounting of Temperaturesensor and its transmitter

15 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

4 Mounting of mass flowmeter and its transmitter

2 Nos

5 Mounting of flow switch 1 Nos6 Mounting of pressure

switch9 Nos

7 Mounting of 5 SOVs insideSOV cubicle, tubing fromheader to SOV cubicle inturn to individual SOVs.

75 Nos

8 Tubing from individualSOVs to EP valves(Approx. 10m length)including pneumatictesting

60 Nos

9 Mounting of Junction box 14 Nos10 2core 20AWG PVC Cable

laying and termination atboth ends in multi pinconnector/Terminal Block

4500 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

11 4core 20AWG PVC Cablelaying and termination atboth ends in multi pinconnector/Terminal Block

4000 m


1500 m


2500 m


800 m


2500 m

16 Leak Checking (Each no is10m in length)

150 Nos


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Rate(Rs.)

TotalCost(Rs.)


Reference

17 Plain cement concretework

10 cu.m.

18 Structural fabricationworks

10000 kg

19 Laying of cable trays 6000 m20 Mounting and Wiring of

Instrumentation rack9 Nos

21 Multi core PTFE Cablelaying and termination atboth ends in multi pinconnector

700 m

22 Installation &Commissioning of consolesand control room tables.

16 segments

23 Installation,Commissioning of datalogger & Training

4 Nos

24 Erection andcommissioning of CCTVsystem - Field and controlroom equipmentsmounting, cable laying and

1 lot


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Rate(Rs.)

TotalCost(Rs.)


Reference

Wiring. (except the workscovered underinstrumentation rackwiring and cable traylaying)

25 Erection andcommissioning of Intercomm system - Field andcontrol room equipmentsmounting, cable laying andWiring

1 lot

26 Erection andcommissioning of Timingsystem - Equipmentmounting, cable laying andWiring

1 lot

27 Mounting of fiber opticsplicing patch panel incontrol room and fiberoptic cable wiring

4 Nos

28 Underground Fiber opticcable laying which

3500 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

includes earth excavation,sand filling, brick workand placing marker. AnyPlain cement concretework, bricks, sandrequired shall also beincluded. (Refer3.3.2.3.104-106)

29 Fiber optic cable layinginside 2” hume pipe whichincludes supply of 2”hume pipe, couplers,fittings and layingconduits over MS supportstructures. Any Plaincement concrete work,bricks, sand required shallalso be included. (Refer3.3.2.3.104-106)

500 m

30 Powering of control roomequipments : Power cablelaying and termination

1000 m


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Rate(Rs.)

TotalCost(Rs.)


Reference

31 Grounding of equipments :Laying of grounding cableand its termination.

500 m

32 Cable Entry Plate fixing 4 Nos33 False floor plank cutout 25 Nos34 Testing and Evaluation 250 Ch35 Detailed Engineering 1 lot36 Documentation 1 lot37 Miscellaneous works

37.a Equipments mounting 100 Nos37.b Cable laying

Cable laying - Ethernetcables

800 m

Cable laying - Co axialcables

300 m

Cable laying - Powercables

400 m

Cable laying - 96 core20AWG PTFE cable

600 m


500 m


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Rate(Rs.)

TotalCost(Rs.)


Reference


300 m

37.c Termination works 10000 pointsSub Total -2TOTAL

Procurement, Installation and Commissioning of Instrumentation system for BSFAnnexure C: Terms and conditions

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TERMS & CONDITIONS1.1. ENTIRE AGREEMENT

1.1.1. The Contract to be entered into shall convey the final agreementbetween the Department and the Vendor on the terms andconditions.

1.1.2. In the event of conflicts between general conditions of Contract andthe specification furnished by the Department, the latter will takeprecedence.

1.2. MODIFICATIONS IN THE CONTRACT

This Contract may be amended or modified only in writing signed byboth the parties or their duly authorized agents or representatives bya change order issued by the Department and accepted by theVendor, pursuant to the terms stated therein.

1.3. CANCELLATION OF CONTRACT

1.3.1. The Department will have the right, at any time, to cancel theContract either wholly or in part by giving written notice. TheVendor shall undertake to observe the instructions of the Departmentas to the winding up of the Contract both on his own part and on thepart of his sub-vendors.

1.3.2. In the case of cancellation of the Contract by the Department withoutany fault of the Vendor, the Vendor shall forthwith take thenecessary steps to implement the Department’s instructions. Theperiod to be allowed to implement shall be fixed by the Departmentafter consultation with Vendor and, in general, shall not exceed 3months.

1.3.3. The Department will, in no circumstances, be liable to pay any sumwhich, when added to the other sums paid, due or becoming due tothe Vendor under the Contract and its amendments, if any, exceedsthe Contract payment for the work set forth in the Contract and itsamendments, if any.

1.3.4. The ownership of all materials, part and unfinished work paid for bythe Department under the provisions of this Section shall be vested inor transferred to the Department as soon as they have been paid for.


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1.4. VENDOR’S DEFAULT LIABILITY

1.4.1. The Department shall reserve the right to terminate the work in thecircumstances detailed hereunder:

a. If the Vendor fails to rectify or replace any defective system/sub-system/ equipment within a period of 60 days after theDepartment having given a notice to the Vendor to rectify orreplace the said defective system/ subsystem/ equipment or theVendor delays, suspends or is unable to complete the system/subsystem/ equipment by the date mutually agreed upon

b. If the vendor commits breach of any of the terms and conditionsof the Contract.

c. If the Government of India decides to terminate the Contract inpublic interest.

1.4.2. When the Vendor makes themselves liable for action under thecircumstances mentioned above, the Department will have power toforfeit the bank guarantee of Vendor and the Vendor shall have noclaim for damages whatsoever on such forfeiture.

1.4.3. The work remaining to be completed at the time of termination of theContract shall be got executed through any other Vendor, in whichcase the expenses, which may be incurred in excess of sums, whichwould have been paid to the original Vendor, had the whole workbeen executed by them, shall be borne by the original Vendor andshall be recovered from them.

1.5. CHANGES AND MODIFICATIONS TO SPECIFICATIONS ANDQUALITATIVE REQUIREMENTS

1.5.1. The Department shall reserve the right at any time to modify thequalitative requirements, specifications, patents or drawings relatedto the work covered by the Contract. The Vendor shall inform to theDepartment within 30 days, of any objections they have to themodifications required.

1.5.2. The Department may also accept the modification proposed by theVendor on his own initiative or on behalf of sub-vendors or as aresult of detailed engineering review.


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1.5.3. When a modification or other change is so authorized, the Vendorshall proceed with action in accordance with the Department’sdirection. They shall moreover, as soon as possible after the receipt ofsuch directions, submit to the Department a firm and detailedestimate showing any decrease or increase in the cost entailed by themodifications and any effect its introduction will have on thedelivery schedule.

Any amendment to the Contract which may be necessary in thisrespect will be established within a reasonable time in the form ofamendment to Contract, to be signed by both the parties. If theparties do not agree on the amendments to the Contract, in particularregarding prices, responsibility, delivery schedule etc, dispute shallbe submitted to arbitration.

1.6. SUB-CONTRACTING

The Vendor shall not assign or sub-contract the work or any part ofthe work without the written approval of the Department. In theevent of approval of sub-vendors, the detailed specifications anddrawings of sub-contracted items shall be approved by theDepartment. All the works carried-out by such sub-vendors shall alsobe scrutinized, inspected and approved by the Department. Howeverthe responsibility of such sub-contracted systems shall lie with theVendor. Any delay in carrying out the work by the sub-vendor whichaffects the overall schedule of the work does not absolve the Vendorfrom payment of compensation for the delays. All terms andconditions applicable to the Vendor shall also be applicable to sub-vendor.

1.7. COMPLIANCE WITH STANDARDS

All the materials supplied or used shall be of new and first qualityand manufactured and tested in accordance with the latest editions ofthe relevant Indian/ International standards. Wherever importedcomponents are used, they shall be manufactured in accordance withthe relevant standards published in the country of manufacture afterallowing for specific aspects under Indian conditions such as tropicalclimate, etc. Any material or work, where no specific standard is


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applicable, shall be fabricated as per the instructions and directionsof the Department.

All the electrical equipments used shall conform to the latest IndianElectricity rules as regards safety, earthing and other essentialprovisions specified therein for installation and operation of electricalparts.

1.8. SECRECY

The technical information, drawings, specification and other relateddocuments forming part of enquiry or Contract are the property ofthe Department and shall not be used for any other purpose, exceptfor execution of the Contract. All rights, including the rights in theevent of grant of a patent and registration of designs are reserved.The technical information, drawings, specifications, records andother documents shall not be copied, transcribed, traced orreproduced in any other form or otherwise in whole and/ orduplicated, modified and/or disclosed to a third party and/or notmisused in any other form whatsoever without the Department’sconsent in writing except to the extent required for the execution ofthe work. This technical information, drawings, specifications,records and other documents shall be returned to the Departmentwith all approved copies and duplicates, if any, immediately afterthey have been used for the agreed purpose.

1.9. INSPECTION OF WORK

1.9.1. The Department or any person appointed by it shall have access andright to inspect the work, or any part thereof, at all times and placesduring the progress of the work. The inspection and supervision isfor the purposes of assuring the Department that the plans andspecifications are being properly executed and while the Departmentand its representative(s) will extend to the Vendor all desiredassistance in interpreting the plans and specifications, such assistanceshall not relieve the Vendor of any responsibility for the work. Anywork which is proved faulty shall be corrected by the Vendorwithout delay. The fact that faulty work or work which is not inaccordance with plan and specifications was not pointed out by the


206 | P a g e 2 2 2

Department will not relieve the Vendor from correcting such work asdirected by the Department without additional compensation.

1.9.2. The Department’s representatives shall at all reasonable times havefree access to the works and/ or to the workshops, factories or otherplaces where materials are being prepared or fabricated for the workand also to any place where the materials are lying or from wherethey are being obtained, and the Vendor shall give every facility tothe Department’s representatives for inspection and test of thematerials and workmanship even to the extent of discontinuingportions of the work temporarily or of uncovering or taking downportions of finished work.

1.9.3. The Department has no obligations to discover defects patents orotherwise and it shall be the sole responsibility of the Vendor. Theinspection and clearance for dispatch by Department’srepresentatives shall not absolve the Vendor’s obligations and dutiesunder terms and conditions herein.

1.10. CO-ORDINATION WITH OTHER VENDORS ANDINTERFACING OF THE WORKS

The Vendor shall extend all co-operation to other Vendors of theDepartment to perform their works at site simultaneously. TheVendor shall so arrange their activities so as to ensure smooth andtimely execution of the project, minimize interference with the worksof the other Vendors and allow the other Vendors to use the facilitiesengaged by them for erection activities. For this purpose, the Vendorshall plan such works and indicate such interfaces in an interfaceschedule. They shall not be entitled to any extra payment on thisaccount.

1.11. FORCE MAJEURE

If at any time during the execution of the Contract, the performancein whole or in part by either party of any obligation under the workis prevented or delayed by reasons of any war, hostility, acts of thepublic enemy/terrorist, civil commotion, sabotage, fire, flood, earthquake, epidemics, quarantine restrictions, strikes, lock-outs, or acts ofGod (hereinafter referred as Eventualities) and if notice is given byeither party to the other within 21 days from the date of occurrence


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thereof, neither party shall for such eventuality be entitled toterminate the work nor shall any party have any claim for damagesagainst the other in respect of such non-performance or delay inperformance. The performance under the work shall be resumed assoon as practicable after such eventualities have come to an end andthe decision of the Department whether the performance has beenresumed or not shall be final and conclusive.

Provided further that if the performance in whole or in part of anyobligation under the work is prevented or delayed by sucheventuality for a period of exceeding 60 days, the Department may attheir option terminate the Contract provided also if the work isterminated under this clause, the Department will be at liberty totake over from the Vendor at a price fixed by the Department whichshall be final. All unused, un-damaged acceptable materials, bought-out components lying in stores in course of erection andcommissioning in the possession of the Vendor at the time of suchtermination of such portion thereof as the Department may deem fitexcepting such material, bought-out components lying in stores asthe Vendor may with the concurrence of the Department elect toretain.

1.12. INDEMNITY TO DEPARTMENT AGAINST INFRINGEMENTOF LABOUR LAWS

The Vendor shall indemnify the Department against any action,claim or proceedings relating to infringement of all or any of theprevailing labour laws of India like Workmen’s Compensation Act1923, Work Labour (Regulation and Abolition), Central Rules 1971,Employees Liability Act 1938, Industrial Disputes Act 1947,Employees Provident Funds and Miscellaneous Act 1952 as amendedfrom time to time during erection and commissioning atDepartment’s site.

1.13. PATENT RIGHTS

The Vendor shall fully indemnify the Department against any action,claim or proceedings relating to infringements or use of any patent orany design or any alleged patent or design rights and shall pay anyroyalty which may be payable in respect of any claims made under or


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any action brought against the Department. In respect of suchmatters as aforesaid, the Vendor shall be set at liberty, at their ownexpense, to settle any dispute or to conduct any litigation that mayarise there-from. The Vendor shall not be liable to indemnify theDepartment on the infringement of the patent or design or anyalleged patent or design right which is the direct result of an orderpassed by the Department.

1.14. ARBITRATION

Except matters in respect of which the decision of the Department isfinal as specified in the Contract, any dispute, disagreement orquestion arising out of or relating to or in consequence of the work orfulfilment or the validity of the enforcement thereof which cannot besettled mutually, shall within 30 days from the date that either partyinforms the other in writing that such dispute or disagreement exists,be referred to arbitration. The Arbitrator shall be a serving Lawofficer of the rank of Joint Secretary to the Government of India andshall be nominated by Director, IPRC. The award of the Arbitrator soappointed shall be final and binding on the parties to this PurchaseOrder. The arbitration proceedings shall be in compliance with theArbitration and Conciliation Act 1996. The performance under thiswork shall continue during the arbitration proceedings and nopayment due or payable by the Department will be withheld unlessany such payment is or forms part of the subject matter of thearbitration proceedings. All expenditures towards arbitration will beequally shared by both the parties.

1.15. ASSIGNMENT

The work shall be binding upon the successors and the assignees ofthe parties hereto. It shall not be assigned in whole or in part byeither party without prior written consent of the other. If the Vendorbecomes insolvent or being a firm or a company whetherincorporated or not is dissolved or goes into bankruptcy or is causedto be wound up except for re-construction purposes or carried on itsbusiness under a receiver, the representatives in law of estate of theVendor or any such receiver, liquidator or any person in whom theagreement may be vested shall forthwith give notice thereof in


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writing to the Department and shall remain liable for the successfulperformance of the Vendor or the successors of their obligationsunder this Contract under any circumstances.

1.16. JURISDICTION AND APPLICABLE LAW

The work shall be governed by the laws of India for the time being inthe force. The courts of the Tirunelveli, Tamil Nadu state only shallhave jurisdiction to deal with and decide any legal matters or disputewhatsoever arising out of the work.

1.17. EXECUTION OF WORK

The specifications of the work are intended to describe and providefor a complete finished system. It is to be understood and agreed bythe Vendor that the work described shall be complete in every detail,even though every item necessarily involved is not particularlymentioned. The Vendor shall be required to provide all labour,materials and equipments necessary for the completion of the workdescribed and shall not avail themselves of any manifestingunintentional error, omission or inconsistency that may exist. TheVendor shall carry out and complete the work in every respect inaccordance with the Contract and the directions and to thesatisfaction of the Department.

1.18. RIGHTS OF THE DEPARTMENT

1.18.1. RIGHT TO ILLUSTRATE AND EXPLAIN PLANS

a. The various parts of the Contract are intended to becomplementary to each other but if any discrepancies appear orany misunderstanding arises, the explanation of the Departmentwill be final and binding.

b. The corrections of any errors or omissions of specifications maybe made by the Department, when such correction is necessaryto bring out clearly the intention which is indicated by areasonable interpretation of the specifications as a whole.

c. Wherever in the specifications which are a part of the work orwhich may be furnished to the Vendor for directing the work,the terms and descriptions of various qualities of workmanship,


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materials, structures, processes, plant or other features of thework are described in general terms, the meaning of fulfillmentof which must depend upon individual judgments, then in allsuch cases, the question shall be decided by the Department andsaid material shall be furnished, said work shall be done andsaid structure or feature shall be constructed, furnished orcarried out in full and in accordance with their interpretation ofthe same and to their full satisfaction and approval, providedsuch interpretation is not in direct conflict with the specificationsor generally accepted good practice.

1.18.2. RIGHT TO DIRECT WORK

a. The Department will have the right to direct the manner inwhich all work under this Contract shall be done, in so far as itmay be necessary to secure the safe and proper progress and thespecified quality of the work and all work shall be done and allmaterial shall be furnished to the satisfaction and approval ofthe Department.

b. Whenever, in the opinion of the Department, the Vendor hasmade marked departure from the schedule of completion laiddown in the Contract or when untoward circumstances forcedeparture from the said schedule, the Department in order toassure compliance with the schedule and the provisions of thework, shall direct the order, pace and method of doing the work,which shall be adhered to by the Vendor.

c. If, in the judgment of the Department, it becomes necessary atany time to accelerate the overall execution of the work, theVendor when ordered and directed by the Department willcease the work at any particular point and transfer their men tosuch other point or points and execute such portion of theirworks, as may be required, to enable others to hasten andproperly engage and carry on their work, as directed by theDepartment.

d. The work by the Vendor at the site beyond normal workinghours (08:45 to 17:15 hr) on working days and any time onholidays (including Saturdays and Sundays) shall be permitted


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only with prior approval of the Department. The Departmentmay also direct the Vendor to operate extra shifts over andabove normal day shift to ensure completion of the work onschedule if, in the opinion of the Department, such work isrequired.

1.19. VENDOR’S FUNCTIONS

1.19.1 The Vendor shall provide everything necessary for properexecution of the work according to the intent and meaning of thespecifications whether the same may or may not be particularlyshown or described therein, provided that the same can reasonablybe inferred there-from and if the Vendor finds any discrepancythere-in, they shall immediately and in writing refer the same to theDepartment whose decision shall be final and binding on theVendor.

1.19.2 In the execution of the work, no person other than the Vendor, ortheir duly appointed representatives, their sub-vendors, and theirworkmen, shall be allowed to work at the site except by specialpermission, in writing by the Department.

1.19.3 The Vendor shall proceed with the work to be performed under thisContract and each and every part and detail thereof, in the best andmost workmen-like manner by engaging qualified, careful andefficient workers and to the several parts thereof at such time and insuch order as the Department directs and finish such work in strictconformance with the drawings and/or specifications and anychanges, modifications thereof made by the Department.

1.19.4 The Vendor’s personnel shall not be permitted to reside inside theDepartment’s premises after the work. The Vendor shall arrange fortransportation, accommodation, food, health care, communication,etc. for their personnel.

1.19.5 In respect of observance of local rules, administrative orders,working hours and the like, the Vendor and their personnel shall co-operate with the Department.


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1.20. SUPPLY OF TOOLS, AND OTHER MATERIALS

1.20.1. For full completion of the work, the party shall, at their own expense,furnish all erection tools, power tools, cables, wiring tools, testinstruments, and all associated protective equipments, appliances,materials required to accomplish the work under the contract unlessotherwise provided for. Adequacy of such tools shall be subject tofinal determination of the Department.

1.20.2. The party shall not dispose, transport or withdraw any tools,equipments and materials provided by them for the contract withouttaking prior written approval from the Department and theDepartment at all times shall have right to refuse permission fordisposal, transport or withdrawal of tools, equipment and material ifin their opinion, the same will adversely affect the efficientcompletion of the work.

1.20.3. The Vendor shall also furnish all necessary expendable devices likeanchors, grinding and abrasive wheels, plugs, hacksaw blades, taps,dies, drills, reamers, chisels, files, carborundum stones, wire brushes,necessary scaffolding, ladders, wooden planks, timbers, sleepers, andconsumable materials like oxygen, acetylene, argon, lubricating oils,greases, cleaning fluids, cylinder oil, graphite powder and flakes,fasteners, gaskets, temporary supports, stainless steel shims orvarious thicknesses as required, cotton waste, PTFE tapes and allother miscellaneous supplies of every kind required for carrying outthe work under the contract.

1.21. PROTECTION OF WORK

1.21.1. The Department will not be responsible or held liable for any damageto person or property consequent upon the use, misuse or failure ofany fabrication tools and equipment used by the Contractor or any oftheir sub-contractors.

1.21.2. The Contractor shall effectively protect all the works from action ofweather and from damages or defacement and shall cover finishedparts where required for their thorough protection.

1.21.3. The Contractor shall cover the work by a Contractor’s all-riskpolicyduring the currency of the contract.


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1.22. SITE PERSONNEL

The party shall identify a Site Supervisor and he/ she shall bepersonally present to supervise the work under the contract. The SiteSupervisor shall have full technical capability and completeadministrative and financial powers to expeditiously and efficientlyexecute the work under the contract. Any written orders orinstructions which the Department may give to the party’s SiteSupervisor shall be deemed to have been given to the party.

1.23. FIRST AID

The Vendor may have access to the Departments’ qualified first aidpersonnel and ambulance in case of accidents, subject to theavailability of the same. However, the Vendor shall make his ownmedical and transport arrangements to take care of his employees incase of accident. The Vendor shall provide a first aid kit at the worksite to meet the requirements of minor injuries.

1.24. REPORTING

The Vendor must report the following information to theDepartment by the end of every week during the work atDepartment’s site.

a) Progress achievedb) Expected dates for completion of individual worksc) Any actual or likely delay in the execution of work

1.25. WORKING AND SAFETY REGULATIONS

The Vendor shall observe all statutory and legal requirementsenforced by Central and State Government applicable to the work aswell as any local regulations applying to the site issued byDepartment or any other authority. Particular attention is drawn tothe following;

a) In case of accident, the Department shall be informed in writingforthwith. The Vendor shall strictly follow the regulations laiddown by the Factory Inspector, Central and State Governmentauthorities in this regard.

b) Compliance with all electricity regulations.


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1.26. ELECTRICAL SAFETY REGULATIONS

In no circumstances will the Vendor interfere with fuses andelectrical equipment belonging to the Department or other Vendors.Before the Vendor connects any electrical appliance to any plug orsocket belonging to other Vendor or Department, he will

a) Satisfy Department that the appliances are in good workingcondition

b) Inform the Department of the maximum current rating, voltageand phase of the appliance

c) Obtain permission of the Department detailing the sockets, towhich the appliance may be connected

1.27. POWER

Electricity will be supplied at free of cost. Contractor must providepower supply distributor with isolator for taking power for hisequipments. Contractor should obtain Electrical safety clearancefrom CMG/IPRC and safety clearance from safety division beforestarting the work.

1.28. WATER

Free supply of water will be made available by the Department.

1.29. CLEAN-UP OF WORK SITE

The party shall not store or place the equipment, materials or erectionequipment on the drive ways and streets and shall take care that theirwork in no way restricts or impedes traffic or passage of men andmaterial. All waste materials are to be disposed off safely to thelocation specified by the department

1.30. SAFETY AND RELIABILITY

1.31. Since the systems are highly complex in nature, the philosophy andcriteria to be adopted shall be highly safety-and-reliability-oriented fortheir systematic and proper functioning. The designs of the sub-systems, components, equipments to be carried out by the Contractorshall specifically address essential safety provisions both in-built andexternal. Reliability is a prime factor, which has to be embedded in theprocess of realization of the systems. To ensure that the sub-system


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design, development, selection of equipment, components, material,etc are in compliance with the standard engineering practices, it isnecessary to follow established design codes and standards.

1.32. SECURITY DEPOSIT

The Supplier shall deposit an interest free amount equivalent to the10% (TEN PERCENT) of the total order value towards Security Depositfor the due performance of the Purchase Order within 30 days from thedate of Purchase Order. The Security Deposit can be submitted eitherin the form of (a) Cash to the Accounts Officer, IPRC against properReceipt, (b) Demand Draft drawn in favour of Accounts Officer, IPRC,(c) Bank Guarantee in Rs.100/- Non-judicial Stamp Paper obtainedfrom any Nationalized/Scheduled Bank and (d) Term Deposit Receiptsduly endorsed by the respective Banks in favour of IPRC. Thissecurity deposit shall be returned to the Supplier only upon successfulcompletion of all the contractual obligations or shall be adjusted /forfeited against non-fulfillment of any of the contractual obligations.

1.33. QUALITY ASSURANCE

The reliability of Instrumentation is a combination of specification ofthe equipments/ components, serviceability and maintenance of thesame, which are meant to serve and provide effective and timelyoperation, which includes trouble-free performance of systems andsub-systems to the intended specifications.

The Contractor must look for the quality factors individuallyattributed to engineering developments, selection of equipments andcomponents, test and acceptance procedures followed, repetitiveperformance achieved, risk analysis carried out, etc. each and everymodule must be manufactured and tested to international QualityControl standards. The test certificates shall be provided toDepartment.

The quality assurance is an unified approach that attempts to controlthe quality right from design stage to commissioning stage, whichincludes the checking of the adequacy of the equipments/components for materials, fabrication, installation, testing. It is thecombined responsibility of the Contractor and the Department toensure that all possible failure modes are exercised and validatedduring FAT.


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1.34. PURCHASE OF MATERIALS

The selection of equipments, components, materials, etc. withappropriate and suitable specifications shall be the responsibility ofthe Vendor, as overall performance of the system rests with theVendor. Accordingly, the selection and purchase tasks shall behandled by the Vendor immediately after the approval of DetailedEngineering documents by the Department.

The criteria for selection of particular product and the reasoninginvolved therein shall be submitted to the Department for necessaryapproval. However Department’s decision will be final.

For the goods of foreign origin, if any, the Supplier/their Suppliershall arrange Export License.

The Department will provide necessary end-use certificate forobtaining the required license for import of items if requested by theContactor.

In keeping with the terms of the Contract, the Vendor shallundertake the responsibility for handling, packaging andtransportation involved to the accepted level of any sub-systems/equipment covered by the work in the Contract.

1.35. EMPLOYMENT OF LABOURS

The vendor shall deploy Indian National only for execution of thework.

Only skilled employees with experience of this particular work shallbe employed.

No person below the age of 18 years shall be employed.

The Supplier shall pay to each person, wages not less than thosespecified by Minimum Wages Act.

The employees / labour, for carrying out all the site works shall beidentified well in advance by the vendor and necessary approvalshall be obtained from the Department for entry permit to the worksite.


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1.36. GATE PASS

For Vendor’s equipment, tools, materials, etc. which are to be takenout from IPRC, Mahendragiri campus after completion of work,proper entry shall be made at the main gate duly endorsed by CISF.The Department shall issue necessary gate passes for taking out theVendor’s materials, as and when required and after completion ofwork.

2 INSTRUCTIONS TO BIDDERS

The proposals are invited as sealed quotations on behalf of thePresident of India by the Head, Purchase & Stores, IPRC,Mahendragiri, from reputed Vendors of high competence for thefollowing work for IPRC, Mahendragiri, Tirunelveli District, TamilNadu State, India.

2.1 SCOPE OF WORK

The scope of the work includes Detailed Engineering, Procurement,erection & commissioning , test & Evaluation and documentation forBulk storage Facilities as per the specification given in this document.The bidder is required to submit quotation for the entire worksmentioned herein. The incomplete quotations shall be summarilyrejected. The deviation, if any, in the bidder’s proposal with respectto this document shall be explicitly mentioned in the schedule ofdeviations to be provided in the quotation. If the bidder does notmention any deviation, it shall be construed by the Department thatthe bidder agrees to comply with each and every aspect of thisdocument.

2.2 EXECUTION PERIOD

The proposed work contract is to cater to the requirements ofprocurement, installation and commissioning of instrumentationsystem for bulk storage facilities at IPRC, Mahendragiri. The contractshall be valid for a period of 12 months from the date of award ofcontract. The execution schedule shall be as given below.


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Sl. No Scope of work Period Responsibility

1 Detailed engineering andacceptance by Department 2 months Vendor

2 Equipment and materialsupply

3 months Vendor

3 Erection and commissioning 4 months Vendor

4 Test and Evaluation 2 months Vendor

5 Documentation 1 month Vendor

2.3 COMPENSATITION FOR DELAY

If the contractor fails to complete execution of the contract or fails tomeet delivery specified in the contract or any extension thereof, theDepartment will recover from the Contractor as Liquidated Damages(LD) a sum of 0.5% of the total contract price for each calendar weekof delay or part thereof. The total liquidated damages shall notexceed 10% of the contract price.

2.4 DELIVERY TERM

All equipments/materials to be supplied by contractor shall bedelivered at IPRC, Mahendragiri. The party shall be responsible forfurther transportation of items to erection site. Further responsibilityof handling and storage of all items lies with the vendor.

2.5 LANGUAGES AND MEASURES

All documents pertaining to the Contract including specifications,schedules, notices, correspondence, operating and maintenanceinstructions, drawings or any other writings shall be written inENGLISH Language only.


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2.6 DOCUMENTS

All operating, maintenance and technical manuals, drawings anddiagrams in English Language relevant to the systems/componentsshall be supplied by the Contractor.

2.7 GUARANTEE

a) The “Defect Liability Period” shall be 12 months from the date ofsuccessful completion of commissioning of instrumentation system.The work shall not be considered as completed until theDepartment has certified in writing that they have been actuallyaccepted and the Defect liability period shall commence from thedate of such certificate.

b) The equipments & material supplied by the vendor shall carry aguarantee for a period of 12 months from the date ofcommissioning, against any material defect, design defect,manufacturing defect and/or failure of equipment to perform, asstipulated.

c) In case any defect in the work due to bad materials, and/ or badworkmanship develop in the work before the expiry of the period,the Contractor, on notification by the Department, shall rectify orremedy the defects at their own cost and shall make their ownarrangements to provide materials, labour, equipment and anyother appliances required in this regard.

d) The equipments, or components repaired or replaced by theContractor shall be guaranteed for a period of 12 months from thedate of repairs or replacement.

e) The Contractor shall furnish performance guarantee in the form ofan unconditional irrevocable bank guarantee to the extent of 10 %of the total contract value valid during the defect liability period. Ifany defect is noticed by the Department during the defect liabilityperiod and Contractor fails to rectify or remedy the defects, theDepartment will have the right to get this done by other agenciesand recover the cost incurred, as determined by the Department,which shall be final and binding, by recovery from the amounts dueto the Contractor and/ or by enforcing bank guarantee.


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2.8INSURANCE

The contractor should take all necessary steps including thenecessary insurance cover till the system are dispatched & deliveredat purchaser’s site.

2.9PACKING

The contractor shall pack all the equipments, materials and itsaccessories and make the identification names at the top of each pack.Proper packing shall be done so as to ensure that the items are notdamaged during transportation.

2.10 FORM OF QUOTATION

The quotation shall be submitted separately fora. Technical and commercialb. Price

The first shall contain the technical and commercial aspectsshall be opened first. The price quotation and the revision in pricesthereof if any submitted subsequently based on authorization fromthe Department, shall be opened only after the evaluation of thetechnical and commercial quotation.

All documents (including the drawings) issued in this tenderenquiry shall be returned along with the quotation. The bidder notquoting for this enquiry shall return the tender documents (includingthe drawings) to the Head Purchase & Stores, IPRC, Mahendragiriwithin 15 days from due date of opening.

All corrections shall be attested by initials of the bidder with date.The Department reserves the right to reject any or all quotations inwhole or part without assigning reasons thereof.

2.11 PRICES

The bidder shall quote firm and fixed prices valid during theexecution of the Contract till commissioning and final acceptance ofthe systems to the satisfaction of the Department. The prices shallinclude all taxes, levies like octroi, duties, taxes, royalties, permitscharges, etc. levied by any central, state, local or other Governmentalauthority, which the Vendor is required to pay in any country as well


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as in India with reference to fabrication, purchase, transportation upto the delivery point stated in this document.

The bidder shall provide the individual item wise break-upprices as given in Annexure-B price format.

2.12 PAYMENT

Milestone payments: Milestone payment will be considered asfollows:

1. 20% of price upon completion of configuration approval ofdetailed engineering review against bank guarantee valid up tofinal completion.

2. Further 30% of price shall be released after receipt andacceptance of all items at Department site.

3. Further 20% of price shall be released after completion ofcommissioning of entire system (including Testing &Evaluation).

4. 20 % of price after final documentation.5. Further 10% of price shall be released upon satisfactory

completion of commissioning all activities against performancebank guarantee.

2.13 VALIDITY

The quoted price should be valid for a period of 6 months from thedate of opening of the technical and commercial quotation.

2.14 QUANTITY VARIATION OF ITEM

The exact quantity and the list of items required for commissioningthe facility will be finalized during detailed engineering and 10%quantity variation shall be permitted for supply and erection part ofcontract.

2.15 PRE-BID MEETING

Within 2 weeks from date of floating of tender, it is proposed to briefall interested bidders on the requirements of this document at IPRC,Mahendragiri and the exact date will be intimated after tendering.


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Bidders interested to participate in the pre-bid meeting shallcommunicate their willingness in writing to Head, Purchase &Stores immediately on receipt of this document.

2.16 BIDDER’S PROFILE

The bidder shall elaborately bring out in their technocommercial offer, their company profile, which shall becommensurate with the level demanded for the execution of thework specified in this document. Department has right to reject theproposals which are in-complete or found unsuitable based on thedetails requested below.

The details shall include the following:

a. Infra-structural facilities such as factory area, machineries,equipments, material handling devices, instruments, tools,tackles, etc

b. Human resource inventory under the categories such asexecutives, managers, engineers, supervisors, foremen,technicians, unskilled laborers, clerical staff, auxiliary staff,etc. The educational qualification, expertise and experience ofthe key staff shall also be submitted.

c. Financial soundness, specifying the annual turn-over, annualincome tax paid, name of the banker, etc.

d. Previous experience in the execution of projects of the natureand quantum on par with those specified in this document.

e. Experience of having successfully completed similar works asmentioned below during last 7 years ending 30th September2016 shall be submitted.One project costing more than Rs. 100.00 lakhs

(or)Two projects costing more than Rs. 50.00 lakhs each

(or)Three projects costing more than Rs. 25.00 lakhs each.

f. Clientele, specifying the clients to whom they have executedworks of nature similar to that specified in this document.The address, telephone, fax, E-mail and contact person of theclients shall also be specified.