process sensors corp presentation
TRANSCRIPT
Process, Laboratory, At-Line Process, Laboratory, At-Line & In-Line Analyzers & In-Line Analyzers
NIR, IR & RFNIR, IR & RF
Worldwide Sales & ServiceWorldwide Sales & Service
WORLD HEADQUARTERSProcess Sensors Corp.
113 Cedar StreetMilford, MA 01757 USA
Tel:508-473-9901Fax:508-473-0715
EUROPEProcess Sensors Europe
Unit 4, Adelaide HouseCorbygate Business Park
Corby, Northants NN17 5JGUnited Kingdom
Tel: (44) 1536 408066 Fax: (44) 1536 407813
ASIAProcess Sensors Maylasia
PT 2328 Pinggiran GolfKemumin, Pengkalan Chepa
16100 Kota Bharu, Kelantan DNMalaysia
Tel: +609-773 1352Mobile: +6012-268 9864
EASTERN EUROPEProcess Sensors Polska Sp.
z o.oul. Erazma z Zakroczymia 12
lokal 203-185 Warszawa Poland
Tel:(48) 22 6739526Fax:(48) 22 6739527
World’s Leading Supplier of Near Infrared World’s Leading Supplier of Near Infrared (NIR) Moisture, Fat/Oil, Film Thickness (NIR) Moisture, Fat/Oil, Film Thickness
AnalyzersAnalyzers MCT-360 Multi-Constituent Process TransmitterMCT-360 Multi-Constituent Process Transmitter MCT-330 Heavy Duty Gauge for Harsh EnvironmentsMCT-330 Heavy Duty Gauge for Harsh Environments MCT-660 Bench Top AnalyzerMCT-660 Bench Top Analyzer MCT-MultiPlex Color, Moisture, Fat/Oil MCT-MultiPlex Color, Moisture, Fat/Oil
MeasurementsMeasurements Guardian Cross Direction Web Profile SystemGuardian Cross Direction Web Profile System
Radio Frequency Moisture Radio Frequency Moisture MeasurementsMeasurements
RFM-1000 Process AnalyzerRFM-1000 Process Analyzer RFM-1000BT for Bench Top ApplicationsRFM-1000BT for Bench Top Applications HHRF Hand Held Radio Frequency Moisture GaugeHHRF Hand Held Radio Frequency Moisture Gauge
Infrared (IR) Thermal Imaging Infrared (IR) Thermal Imaging & Temperature Sensors& Temperature Sensors
Temperature Sensors & ThermometersTemperature Sensors & Thermometers Thermal Imaging SystemsThermal Imaging Systems 2 Color Sensors2 Color Sensors
MCT-360 NIR Multi-Constituent MCT-360 NIR Multi-Constituent Process TransmitterProcess Transmitter
Reasons for Moisture, Oil/Fat, Reasons for Moisture, Oil/Fat, Flavorings, Sugars MeasurementFlavorings, Sugars Measurement
Quality ControlQuality Control Final product moistureFinal product moisture Freshness & Shelf LifeFreshness & Shelf Life Coating ThicknessCoating Thickness
Improved ProcessingImproved Processing Energy OptimizationEnergy Optimization
Flavoring ControlFlavoring Control Taste & FlavorTaste & Flavor
External (Product) Beam
Internal Reference (Prime) Beam
Halogen Lamp
Sample
Filter WheelUp to 6 Filters
Detector
MCT360No Drift Operating Principle
MCT-360 Measures Diffuse MCT-360 Measures Diffuse Reflectance NIRReflectance NIR
NIR Measurement NIR Measurement GroupsGroups
Functional Group Absorbance Range (nm)• O-H
– Water 1940, 1430
– Alcohols 2100, 1600
• C-H – Aliphatic 2200-2500, 1670-1780
– Aromatic 2100-2200, 1670-1780
• N-H – Amines 1980-2050, 1500
Moisture Near Infrared Moisture Near Infrared Absorption Curve Absorption Curve
Near Infrared Absorption Near Infrared Absorption Curve Curve
O-H Near Infrared O-H Near Infrared Absorption Curve Absorption Curve
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
1100 1300 1500 1700 1900 2100 2300 2500
Wavelength (nm)
Ab
so
rba
nce
Glycerin
Propylene Glycol
Water
Resin Near Infrared Resin Near Infrared Absorption Curve Absorption Curve
Excellence in MeasurementExcellence in Measurement Backscatter, Single or Multi-Component intelligent NIR gauge
Unrivalled measurement accuracy, stability and capability
high speed measurement offering enhanced accuracy
up to 3 component analysis
Optional IR Product Temperature Measurement
Pre-calibrated measurements
Easy to use, Multi-lingual Operator Interface
Active Diagnostics
No Routine Maintenance
Ethernet Digital Output/Interface. Others available.
MCT-360 Sensor PerformanceMCT-360 Sensor Performance AccuracyAccuracy
Application specific; depends on lab & samplingApplication specific; depends on lab & sampling Typically better than 1% of dynamic range, e.g 0-10% yields Typically better than 1% of dynamic range, e.g 0-10% yields
+/- 0.1 %, 0-1% yields +/- 0.01% etc.+/- 0.1 %, 0-1% yields +/- 0.01% etc. Contact PSC with your application detailsContact PSC with your application details
Lamp Life Lamp Life 10+ years10+ years
StabilityStability Excellent: +/- 0.1%/yrExcellent: +/- 0.1%/yr
Height SensitivityHeight Sensitivity 15-40 cm (6-16”)15-40 cm (6-16”) Excellent Excellent
MCT-360 Provides Digital Display, Analog Outputs, MCT-360 Provides Digital Display, Analog Outputs, and Digital Interface and Digital Interface
Easier Customer OperationEasier Customer Operation
Multiple Languages including English, Spanish, French, German, Polish Multiple Languages including English, Spanish, French, German, Polish & Chinese Selectable by Operator& Chinese Selectable by Operator
All sensors have the same sensitivity and can be substituted or replaced All sensors have the same sensitivity and can be substituted or replaced with a zero adjustment on-sitewith a zero adjustment on-site
Detectors have same output characteristics Detectors have same output characteristics Same algorithm, filters, & settings for same application productSame algorithm, filters, & settings for same application product
Zero is fine-tuned at target to account for local laboratory methodsZero is fine-tuned at target to account for local laboratory methods
MCT360 Before Dryer
MCT360 After Cooler
MCT360 On ConveyorTobacco ApplicationsTobacco Applications
Food ApplicationsFood Applications•Cereal•Potato Chips/Crisps•Corn Chips•Cheese Curls•Granola Bars•Sugar•Croutons•Potato Flake•Salt•Oil/Flavorings•Coffee/Tea
Paper Moisture ApplicationsPaper Moisture Applications
•Paper Moisture•Steam Re-Moisturizer Control•Liquid Application System Control•Paper Manufacturing Moisture On The Felt•Corrugated Single Facer•Release Liners•Cigarette Papers•Cigar Wrappers•Candy Wrappers
Steam Re-Moisturizer Corrugated Warp Control
Coat Weight & Film Thickness ApplicationsCoat Weight & Film Thickness Applications•Paper•Film•Foil•Metal•Nonwovens•Tape•Textiles•Foams•Boards
•Water Based Coatings•Film Thickness•Hot Melt Thickness•PSA•Metal Washes•Paints
Guardian Cross Direction Web Profile SystemGuardian Cross Direction Web Profile System
•Cross Direction Zone Averages•Machine Direction Trends•Adjustable target, alert and alarm levels•Roll Reports for product ID, date, time and customer archiving•Product Recipe includes scan speed, web width, park position and data sampling•Analog outputs for control and digital interface for data archiving
Wood Board ApplicationsWood Board Applications
•Particle Board•Wafer Board•Orientated Strand Board•Fiber Board•MDF•Composite Board
•Dryer Input•Dryer Output•Blender Input•Blender Output•Forming Line
Wood Fuel & Biomass ApplicationsWood Fuel & Biomass Applications
•Wood Chips•Hog Fuel•Wood Fuel Pellets
Industrial ApplicationsIndustrial Applications
•Chemicals•Pharmaceuticals•Polymer Pellets•Crumb Rubber•Concrete & Aggregate•PVC•Nitrocellulose•Soap•Mining Products•Slag•Peat Moss•Clay & Ceramics•Glass & PVB
MCT-330 Heavy Duty NIR AnalyzerMCT-330 Heavy Duty NIR Analyzer
•Heavy Duty Stainless Steel Enclosure•Resistant To High Temperature•Sealed For Wash Down Environments•Reliable Continuous Measurements
MCT-660 Bench Top MCT-660 Bench Top Moisture AnalyzerMoisture Analyzer
•The MCT-660 is a bench top, multiple constituent tester. Samples are placed in the sample dish, rotated automatically and tested within 10 seconds. •Unit is designed for At-Line & Laboratory Bench Applications
Rotating Sample Tray Non Contact Testing Pre-Calibrated
Multiple Measurements Multi Language Display No Sample Preparation
MCT-MultiPlex Color, Moisture, Fat/Oil, Maillard Reaction and MCT-MultiPlex Color, Moisture, Fat/Oil, Maillard Reaction and Temperature MeasurementsTemperature Measurements
•Color CIE L*, a*, b* •Hunter L, a, b •Agtron RGB
•L: Light to Dark (0-100 Light)•a*: Red to Green•b*: Yellow to Blue
•Moisture, Fat/Oil/Flavorings•Height/Thickness (application dependent)•Temperature option
PSC Viewer SoftwarePSC Viewer Software Operates On All PSC Equipment Calibrate PSC NIR Gauges Trend On-Line Information View Gauge Diagnostics Set Up Sensor Parameters Store Product Codes Gauge Networking
PSC Viewer MenusPSC Viewer Menus Set-Up - Allows changes to:- Product Code,
Zero, Span, Analogue Range On-Line - Provides historical trending, data
logging and alarms Products - Product code naming Calibration - Regression of data and
calibration of gauges, upload files Diagnostics - System analysis Engineering - Password protected
How to Grab How to Grab SamplesSamples
Just downstreamJust downstream In line In line From the surfaceFrom the surface Many small samplesMany small samples ““USE IN BUILT SAMPLING FACILITY”USE IN BUILT SAMPLING FACILITY”
SENSOR
Flow Direction Grab from Here13.
Stability Check ProcedureStability Check Procedure PreparationPreparation
1) Read stability check while the sensor is calibrated.1) Read stability check while the sensor is calibrated. 2) Record the reference reading.2) Record the reference reading.
TestTest 1) Make sure the calibration is the same.1) Make sure the calibration is the same. 2) Read the stability check.2) Read the stability check. 3) Compare to the reference readings.3) Compare to the reference readings. 4) A significant difference means a problem.4) A significant difference means a problem.
Calibration Check StandardsCalibration Check Standards
Use to verify instrument stability.Use to verify instrument stability.
High & Low Calibration Check Standards High & Low Calibration Check Standards
Locating Pins
Passive Reflector
Rare Earth Glass
Clear Glass Cover
PSCStability Check
Radio Frequency TransmittersRadio Frequency Transmitters
•RFM-1000: Electrode, Oscillator and Digital Circuitry for boards, whole nuts, bar products. Boards & Textiles.•RFM-1000 BT penetrates product in sample chamber for moisture measurement. Whole nuts, etc. •HHRF: Hand held RF moisture meter.
IR Temperature & Imaging SystemsIR Temperature & Imaging Systems
•IR Temperature Internal to MCT series of NIR Analyzers•IR Temperature Separtate from MCT•Thermal Imaging Cameras
Service and SupportService and Support
Full Time Field Service Employees 24 Hour Response Time Application Analysis provided at no charge Pre - Calibration Service Customer training Service Contracts
Why PSC ?Why PSC ? True stand alone transmitter Support driven network with experience & knowledge Fast, accurate, reliable measurements Ease of maintenance User friendly operation Cost effective solution Customer care
We want to continue to earn your confidence We want to continue to earn your confidence and your business. Please contact us with and your business. Please contact us with
any questions.any questions.
Process Sensors Corp.Process Sensors Corp.
113 Cedar St.113 Cedar St.
Milford, Ma. 01757 USAMilford, Ma. 01757 USA
508.473-9901508.473-9901
www.processsensors.comwww.processsensors.com
Thank you for your consideration. We will Thank you for your consideration. We will make every effort for project success with make every effort for project success with
strong support after sale.strong support after sale.