Process, Power & Marine

Streaming Construction by

Integrating with Engineering

Callum Ford

21-22 August 2008

Hilton Opera Hotel

Hanoi, Vietnam

Process, Power & Marine

August 26, 2008 – 2 –

Why Construction ?…and Why Now ?

Process, Power & Marine

August 26, 2008 – 3 –

Some History – Heavy Lift Sim

Process, Power & Marine

August 26, 2008 – 4 –

Some History – Construction Status

August 26, 2008 – 5 –

Concept: FIWP Planning System(Field Installation Work Package) Process, Power & Marine

Process, Power & Marine

August 26, 2008 – 6 –

What’s In A FIWP ?

Materials

- Detailed List (actual)

- Locations

- Procurement Info

Equipment & Craft Estimates

- Auto Calculated

- Materials x “Gray Book” factors

Assembly Diagrams

- Isometrics

- Spool Details

- 3D Assembly

- Plan / Layout

- Mfg Instructions

- Lift Plan

Boilerplate

- Safety Checklist

- Process Checklist

- Quality Checklist

- Progress &

Punchlist Form

- Typical Procedures

(e.g. bolting)

500 – 2000 Craft Hours

Want More? Visit http://www.coaa.ab.ca/

Process, Power & Marine

August 26, 2008 – 7 –

Project Optimized Craft Planning

…AND Dynamic Replanning

0

500

1000

1500

2000

2500

1 2 3 4 5 6 7 8 9 10 11 12

Concrete

Carpenter

General

Heavy Equip Op

Painters

Inspectors

Riggers

Pipe Fitters

Welders

Week

Process, Power & Marine

August 26, 2008 – 8 –

Near Real-Time Progress on FIWP’s

August 26, 2008 – 9 –© 2008. Intergraph Corporation. All Rights Reserved.

Success Requires Integration

Material

Mgmt

SmartPlant

Construction

Instrumentation

(SPI, other)

Electrical

(SPElectrical)P&ID

(SPP&ID,

data)

3D Model

(PDS, SP3D,

PDMS)

Data Mgmt

(SPF, other)

Scheduling

(Primavera)

Misc

Spreadsheets

(Excel, CSV) Estimating &

Cost Control

Process, Power & Marine

Process, Power & Marine

August 26, 2008 – 10 –

Long Term SPC Vision:

- A Broad Integrated Solution

Weld Management

Heavy Lift Planning

Scaffold Planning

Craft Density Analysis

Completions/Commissioning

Safety Reporting

Et al

Process, Power & Marine

August 26, 2008 – 11 –

Questions Today

What do you think ?

Does your company want to use

automation technology to improve

construction work process ?

Is your company interested to collaborate

on this initiative ?

Integrating the

Engineering

Enterprise…

Process, Power & Marine

August 26, 2008 – 13 –

For Background Reading

http://essay.utwente.nl/725/1/scriptie_Slootman.pdf

Process, Power & Marine

Streaming Construction by

Integrating with Engineering

Callum Ford

21-22 August 2008

Hilton Opera Hotel

Hanoi, Vietnam