process pigging. 2 process – pigging in this course you will learn: the functions of pigging...
TRANSCRIPT
PROCESS
PIGGING
2Process – Pigging
In this course you will learn:
• The functions of pigging
• Terminology
• The different types of pigs
• In-line inspection by intelligent pigs
• Pigging representation and data
• Pigging auxiliaries
• Dimensioning
• Operating parameters
• The pigging operation
• Troubleshooting
3Process – Pigging
The functions of pigging
• Pigging operations are not only used for cleaning pipelines
• The operation will vary according to the type of pig that is used
• Pigging is carried out to ensure that the pipelines are still in their
initial condition (cleanness, size, surface condition, corrosion…)
• The following are usually found in a hydrocarbon pipeline : Sand Wax and/or asphaltenes Water, which causes corrosion Mineral scale
4Process – Pigging
The functions of pigging
• To perform these pigging operations we use a pig
• Pigging must ensure a certain number of functions: During construction: ensure that the pipeline bore is of the correct
size (detection of restrictions, crushing, etc.) Before commissioning, create a water slug for the pipeline
pressure test During operation :
– removal of liquid slugs and condensates– cleaning the pipeline walls– separation of products– pipeline inspection
at the end of the pipeline's operating life: the pipelines will be cleaned if the effluents change and pigs will be used for blocking the pipelines with cement
5Process – Pigging
The functions of pigging
• Conventional pigs They perform a maintenance function:
– pipeline cleaning– batching (effluent separation)– dewatering
6Process – Pigging
The functions of pigging
• Intelligent pigs Provide data on a pipeline's physical integrity:
– Corrosion– Crushing– …
7Process – Pigging
Terminology
• PIG : Generic term for all swabs, scrapers, spheres and foam devices
which are sent through pipelines
• CONVENTIONAL PIG : A pig with physical functions such as: cleaning, drying, batching,
etc.
• INTELLIGENT PIG : It is an instrumented pig. Provides data on the integrity of a
pipeline: internal and external corrosion, ovality, etc
8Process – Pigging
Terminology
• GEL PIG : Viscous liquid pig, generally polymer-based, used to remove debris
or improve sealing. In some cases these gel pigs are biodegradable
• FOAM PIG : This is a pig made of foam consisting of a cylindrical polyurethane
foam body of variable density and whose surface coating varies according to the model
• MANDREL PIG : It is built around a customisable central mandrel. Cups, brushes,
etc. can be attached to it (MECHANICAL PIG)
9Process – Pigging
Terminology
• SOLID PIG : For diameters of 14" or less, these pigs are cast in one piece. They
are disposable
• BIDIRECTIONNAL PIG : Symmetrical pig which can work in both directions
• MULTIDIAMETER PIG : Pig which can operate in a pipeline whose diameter is not constant
• CLEANING : All cleaning operations
10Process – Pigging
Terminology
• BATCHING PIG : A piston designed to separate two different effluents flowing
through the same pipeline
• SWABBING : Swabbing of a liquid
• GAUGING : Calibration operation performed either during pipeline
commissioning or operation, e.g. before launching an intelligent pig
11Process – Pigging
Terminology
• PIG BY PASS It is an accidental or voluntary effluent leak through a pig. This leak
is from the front to rear of the pig, or vice versa
• SPHERE PIG : Solid or inflatable sphere
12Process – Pigging
Conclusion
• PIG Is used for process pipeline cleaning and minimize corrosion due
to foreign material inside diameter pipeline.
• OPERATION Flow from upstream to downstream as according to differential
pressure inside pipeline area.