PROCESSEQUIPMENT

FABRICATION

IBRUKAS

QUALITYMANAGEMENT

026

QUALITY

ASSURED

ISOQAR

ISO 9001

NBR

The National Board of Boiler

and Pressure Vessel Inspectors

RR

Vacuum Crystallization Drying DesalinationEvaporation Heat Transfer

ATFD-Agitated Thin film Dryers

Surface Condenser

Feed Water Heater

Process Heat Exchanger

Specialized Process Vessels

Skid Mounted Packages

Chem Process provides manufacturing services for specialized

engineering process equipment with a focus on heat exchangers and

pressure vessels. Highest quality, end product is ensured as we take

responsibility of the whole fabrication contract which may include all

related steel structures including skids, frames, welded structures and

walkways, casings, cabinets, housings and platforms.

Chem can take complete turnkey enquiries from clients including design,

drawings, manufacturing specifications, certifications required and

preferences. Chem Process monitors and manages the fabrication

process and provides status reports and assistance during client visits to its

works. Chem also provides design calculations to PED, ASME, and other

codes as required.

Our manufacturing facility is designed for efficient production of large

process equipment assemblies. It has 36,000 sq.ft. of covered floor space

in 4 fabrication bays allowing a production capacity of up to 14,000

manhours per week on a standard day shift pattern.

A key to the successful manufacturing of steam condensers and heat

exchangers is the ability to drill a large quantity of precision holes, in house

and from approved CNC & Radial Drill sub- contractors ensuring proper

hole tolerances.

Our manufacturing facility is under constant upgradation both in regards

to the fabrication tools and equipment as well as the labour skills resulting

in one of the most efficient, experienced and best equipped workshops

for process equipment manufacture in India.

The workshop is uniquely positioned as both the fabrication arm for

Chem Process designed process equipment as well as a custom

fabrication facility to engineering companies and processing facilities.

The facility is self-contained with all services feeding the workshops with

power and industrial gases including oxygen, argon and propane.

Cladding/explosion bonding, CNC drilling, dished end forming (by

spinning), heat treatment, rubber/glass flake/FRP lining from approved

subcontractors is carried out on a regular basis .Welding procedures and personnel meet various welding codes,

including AWS, ASME, and MIL-STD-248/278 specifications.

The Chem Process manufacturing facilities are strategically located and

are accessible by low bed multi-axle hydraulic trailors for further

transportation.Chem Process designs and manufactures process equipment based on

vacuum, evaporation, crystallization and heat transfer technologies. Manufacturing Facilities

n2,25,000 sq. ft. manufacturing facilities

nCapability to handle single equipment weights upto 100 tons

nMobile cranes for additional material handling requirements

customized engineering solutions

nIn-position welding by heavy positioners, turning rolls, custom

fixturing

n24 hour/7 working week basis as required

n400 + production workers

nSize and layout plan of manufacturing bays permit full fabrication and

erection services in-shop

nDG for continuous production

nLarge sized bays and open platforms allow for assembly of large skids

and assemblies at our workshop, final inspection, assemblyand testing

of its equipment. This capability assures proper fit and function of all

components and subassemblies prior to shipment.

nMaterials handling & servicing

nBurning equipment. oxy propane, plasma, pug

nPlate bending/rolling machines

nWelding : semi-automatic, automatic, MIG, TIG, submerged arc,

aerial manipulators

nCladding/explosion bonding

nRadial & CNC drills

n Lathes, flanging, sawing, machining, boring

nShotblasting and painting

nRubber/glass flake/FRP lining

nThermal stress relieving

nNDT, vacuum and pressure testing Surface treatment: machining,

milling, grinding, sand-blasting, polishing, phosphating, etc.

nFit-out of free-issued items

Quality ControlWith Chem Process, quality assurance is a priority, the resulting equipment

meets the highest possible required standards.

Quality workmanship is the motto at our workshop which has an

experienced workforcehat produces the highest quality process equipment.

Chem's Quality Control Department is equipped to conduct thorough

inspection of all manufacturing processes. Gauges and inspection equipment

are calibrated in accordance with MIL-STD-45662.

Weld inspection is performed by Chem's quality control personnel in

conformance with industry and customer criteria.

Non-destructive testing of welds and material integrity includes

magnetic particle, ultrasonic, and dye penetrant methods, through

approved third party agencies. Inspectors are qualified to SNT-TC-IA,

level II. Chem inspectors work closely with customer quality assurance

representatives throughout the manufacturing cycle.

Assembly & Testingn Chem provides a wide range of additional services for testing the

manufactured products.

n Leak tests by air, helium and water

n NDT through MPI, radiography (x-ray), ultrasonic and dye

penetration

n Heat treatment: hardening, annealing, pickling, stress relief, heat

treatment, etc.

n Dossier including materials, operators’ certificates and complete

compliance report to PED

n Assemblies

n Vacuum test

Experts in fabrication of

nPressure Vessels

nSurface Condensers

nHeat Exchangers

nStorage Tanks

nReactors

nColumns

nDual Media Filters

nSeparators

nScrubbers

nStorage Tanks

nSkid-Mounted Packages

nPiping & Skids, etc.

In standard and exotic materials

of construction

nStainless Steel Alloys

nDuplex Steels & Super Duplex

nTitanium

nAluminum

nCopper Nickel Alloys

nMonel

nInconel

n

Others Customer Benefits

nDesign & manufacturing as per

various codes viz. ASME,

TEMA, PED, BS, IS, AWS etc.

as per client requirement

nProcess, mechanical design &

drafting using proprietary &

globally accepted softwares

nCapability to execute jobs

under third party inspections &

consultants

nStrict quality control procedures

& certification

nSeparate project planning,

execution and drawing

departments

nQualified welders upto 6G

position

nApproved welding procedures

nHigh quality, intricate work

produced by a dedicated team

nExcellent productivity and

safety records

Hastelloys

Quality is our

most important PRODUCT