pro'cess controller

2
SPECIFICATIONS: POWER: 18 watts maximum. Input Power: AC Operation-120/240 VAC (+ 10%. -20%) SO/60 Hz DC OperatlOn-11 to 16 VDC maximum cur- rent 1 amp Output Power: 15 (+ 1. -2) VDC .. 1 amp maxI- mum. Available when Input power IS 120/ 240 VAC. Memory: The control contains a Nonvolatile RAM memory. Program information and count value is stored In this memory and IS unaffected by power loss. PRESET: Two levels - range 0 to 999999. Batch or Count Total Preset-range 0 to 999999. COUNT INPUTS: Count Speed: o to 5 KHz a to 150 Hz (Low-speed jumper installed). Count Modes: "Add" and "Subtract" inputs with doubler. Count input With up/down direction input. Count Input Type and Ratings: The count Inputs are designed to work With current Sinking sensors INPN types). or contact closure to DC Common terminal. The voltages at the Input terminals must change from a high to low state for a count to be entered. High State-24.S ttl 10.5 VDe at 120/240 VAC . Input Power. Low State-O to 4.5 VDC at 120/240 VAC Input Power. High State-24.5 to 7 VDC at 11 VDC Input Power. Low State-O to 3 VDC at 11 VDC Input Power. Input Impedance: 6800 ohms to 15 VDC at 120/240 VAC Input Power. 6800 ohms to 10 VDC at 12 VDC Input Power HlghDSpeed Operation: Minimum sec. at .1 VDC. Minimum 110 Jl sec at 15 VDC. Low-Speed Operation: Minimum 1 ms at .1 VDC. Minimum 5.5 ms at 15 VDC. Current: 20 mA peak and 3 mA steady state. OPERATING MODES: Reset Mode: Preset 1 outputs occur when count matches preset 1. preset 2 outputs occur when count matches preset 2. Counter can be reset to zero via front panel start sWitch or reset Input Preset Mode: Preset 1 outputs occur when count matches preset 1. preset 2 outPuts occur count reacnes zero. Counter can he r':'set to the vaiue of preset 2 via tront start sWitCh or reset Input 289 TECHNICAL BULLETIN TA-102 PRO'CESS CONTROLLER Auto Recycle: Counter automatically recycles to zero or preset. Reset Input Mode: Malntalnea or momentary. Totalizer Counting Continuous: Totalizer counter cannot be reset except by setup instructions. Totalizer Counting Resettable: Totalizer counter resets to zero via front panel reset switch or reset input. CONTROL INPUTS: Reset A contact closure or NPN transistor connected from terminal 17 to DC Common will enter a reset input. The contact or transistor must be rated to handle: Voltage: 15 V maximum. Current: 10 mA peak and 3 mA steady state. Minimum: Closure or Tum-On Time: 10 ms. Remote Stop: The contact closure or NPN transistor con- nected from terminal 2 to DC Common will enter an unlatch input. The contact or transistor must be rated to handle: Voltage: 15 V maximum. Current: 10 rnA peak and 3 rnA steady state. Minimum Closure or Turn-On Time: 5 ms. Program Inhibit: A program inhibit input will prevem the following functions from being changec: Count Modes. Decimal POint. Operating Modes. Preset. Values. Output Moaes. Communications. Diagnostic Modes OUTPUT RELAY AND TRANSISTORS: Two transistor and relay output tor preset 1. Two transistor and relay output for preset 2. One transistor output for totalizer preset (pulsed out). Two relays which can be connected to any of the transistor outputs. Relay Rating: One form C contacts (SPOT). rated 5 amps. 120/240 VAC, resistive of 1.5 amps. 120/240 VAC. 80% power factor. Translator Ratlng.s: Open cot/ector (NPN) transistor. maximum voltage - 30 VDC. Maximum Sink Current-300 milliamperes. The transistor is protected ag.ainst transient over voltages via a zener dioDe. OUTPUT MODES: Time Out: Has independent timers for preset 1 and preset 2. Timer range is fram01 to 99.99 (-.5 0 '0. + .01) secones. Latch Until Reset Complete: Unlatch preset outputs With the completion of a reset mput Totalizer Output: Totalizer output turns off when the totalizer count matches the tot al izer preset. Totalizer Latch Until Reset Compjete: Totalizer output unlatches with tlon of a reset Input. Totalizer Unlatch: Totalizer output remains uniatcned until Instruction IS keyed tn to turn Gutput off DECIMAL POINT: Programmable DIAGNOSTIC MODES: Self-diagnostics which test the ROM. RAM and nonvolatile RAM memories for faults It also turns the LEOs on in a p-attern sequence which permits visual examination of the displays. . COMMUNICATIONS: Two-way communication via two 20-mllliam- peres current loop uSIng ASCII code. The baud rate can be set to 110.300 or 1200. Data is sent by print input or serial input of ASCII "?" Both the count value and preset values can be sent. The preset value can be programmed by the serial input. The counter will accept a new preset value when an ASCII "A" is received followed by the preset valve followed by ASCII ".". The control can also· send the totalizer count and preset values and receive new totalizer preset values. ENVIRONMENTAL: Operating Temperature: (32° F to 130° Fj C to +55° C. Storage Temperature: (-40° F to 160° F.} . -40°C to +70°C. TYPICAL PROGRAMMING Several coded functions are provided for convenient keyboard selection To set the control to automatically recycle at the preset value, for example. the follOWing Key- strokes are used: . I CUNCTION 10 [2J I ENTER I [2] I ENTER I To set the totalizer preset values at 144. the follOWing keystrokes are used: Totalizer Preset o [2J I ENTER I PRESCALlNG Six elglt prescallng IS available Range IS from 9.99999 to 0.00001.

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SPECIFICATIONS: POWER: 18 watts maximum.

Input Power: AC Operation-120/240 VAC (+ 10%. -20%) SO/60 Hz DC OperatlOn-11 to 16 VDC maximum cur­rent 1 amp

Output Power: 15 (+ 1. -2) VDC .. 1 amp maxI­mum. Available when Input power IS 120/ 240 VAC.

Memory: The control contains a Nonvolatile RAM memory. Program information and count value is stored In this memory and IS unaffected by power loss.

PRESET: Two levels - range 0 to 999999. Batch or Count Total Preset-range 0 to 999999.

COUNT INPUTS:

Count Speed: o to 5 KHz a to 150 Hz (Low-speed jumper installed).

Count Modes: "Add" and "Subtract" inputs with doubler. Count input With up/down direction input.

Count Input Type and Ratings: The count Inputs are designed to work With current Sinking sensors INPN types). or contact closure to DC Common terminal. The voltages at the Input terminals must change from a high to low state for a count to be entered.

High State-24.S ttl 10.5 VDe at 120/240 VAC . Input Power. Low State-O to 4.5 VDC at 120/240 VAC Input Power.

High State-24.5 to 7 VDC at 11 VDC Input Power.

Low State-O to 3 VDC at 11 VDC Input Power. Input Impedance: 6800 ohms to 15 VDC at 120/240 VAC Input Power. 6800 ohms to 10 VDC at 12 VDC Input Power

HlghDSpeed Operation: Minimum 20~ sec. at .1 VDC. Minimum 110 Jl sec at 15 VDC.

Low-Speed Operation: Minimum 1 ms at .1 VDC. Minimum 5.5 ms at 15 VDC.

Current: 20 mA peak and 3 mA steady state. OPERATING MODES: Reset Mode: Preset 1 outputs occur when count matches preset 1. preset 2 outputs occur when count matches preset 2. Counter can be reset to zero via front panel start sWitch or reset Input

Preset Mode: Preset 1 outputs occur when count matches preset 1. preset 2 outPuts occur wh;~n count reacnes zero. Counter can he r':'set to the vaiue of preset 2 via tront ~ane! start sWitCh or reset Input

289

TECHNICAL BULLETIN TA-102

PRO'CESS CONTROLLER

Auto Recycle: Counter automatically recycles to zero or preset.

Reset Input Mode: Malntalnea or momentary.

Totalizer Counting Continuous: Totalizer counter cannot be reset except by setup instructions. Totalizer Counting Resettable: Totalizer counter resets to zero via front panel reset switch or reset input.

CONTROL INPUTS: Reset A contact closure or NPN transistor connected from terminal 17 to DC Common will enter a reset input. The contact or transistor must be rated to handle: Voltage: 15 V maximum. Current: 10 mA peak and 3 mA steady state. Minimum: Closure or Tum-On Time: 10 ms.

Remote Stop: The contact closure or NPN transistor con­nected from terminal 2 to DC Common will enter an unlatch input. The contact or transistor must be rated to handle: Voltage: 15 V maximum. Current: 10 rnA peak and 3 rnA steady state. Minimum Closure or Turn-On Time: 5 ms.

Program Inhibit: A program inhibit input will prevem the following functions from being changec: Count Modes. Decimal POint. Operating Modes. Preset. Values. Output Moaes. Communications. Diagnostic Modes

OUTPUT RELAY AND TRANSISTORS: Two transistor and relay output tor preset 1. Two transistor and relay output for preset 2. One transistor output for totalizer preset (pulsed out). Two relays which can be connected to any of the transistor outputs.

Relay Rating: One form C contacts (SPOT). rated 5 amps. 120/240 VAC, resistive of 1.5 amps. 120/240 VAC. 80% power factor.

Translator Ratlng.s: Open cot/ector (NPN) transistor. maximum voltage - 30 VDC. Maximum Sink Current-300 milliamperes. The transistor is protected ag.ainst transient over voltages via a zener dioDe.

OUTPUT MODES: • Time Out: Has independent timers for preset 1

and preset 2. Timer range is fram01 to 99.99 (-.50'0. + .01) secones.

Latch Until Reset Complete: Unlatch preset outputs With the completion of a reset mput

Totalizer Output: Totalizer output turns off when the totalizer count matches the tot al izer preset.

Totalizer Latch Until Reset Compjete: Totalizer output unlatches with the.~omple­tlon of a reset Input.

Totalizer Unlatch: Totalizer output remains uniatcned until Instruction IS keyed tn to turn Gutput off

DECIMAL POINT: Programmable DIAGNOSTIC MODES:

Self-diagnostics which test the ROM. RAM and nonvolatile RAM memories for faults It also turns the LEOs on in a p-attern sequence which permits visual examination of the displays. .

COMMUNICATIONS:

Two-way communication via two 20-mllliam­peres current loop uSIng ASCII code. The baud rate can be set to 110.300 or 1200. Data is sent by print input or serial input of ASCII "?" Both the count value and preset values can be sent. The preset value can be programmed by the serial input. The counter will accept a new preset value when an ASCII "A" is received followed by the preset valve followed by ASCII ".". The control can also· send the totalizer count and preset values and receive new totalizer preset values.

ENVIRONMENTAL: Operating Temperature: (32° F to 130° Fj

0° C to +55° C. Storage Temperature: (-40° F to 160° F.}

. -40°C to +70°C.

TYPICAL PROGRAMMING Several coded functions are provided for convenient keyboard selection To set the control to automatically recycle at the preset value, for example. the follOWing Key-strokes are used: .

I CUNCTION 10 [2J I ENTER I [2] I ENTER I

To set the totalizer preset values at 144. the follOWing keystrokes are used:

Totalizer Preset

o [2J ~ ~ I ENTER I

PRESCALlNG

Six elglt prescallng IS available Range IS from 9.99999 to 0.00001.

DIMENSIONS

PANEL ~MOUNT

5.80 ~ 0.015 (147.3mm ~ O:4mm)

'I'li 3.04 ~ .015 (n.2mm ~ O.4mm)

I front View

5.91 = 0:030 (fSO.1mm ~ O.8mm)

t .. ·?h~·~...-----:Ill·~· . 262,10025 !q C l , mi~~ :~Lm,

(615.bmm = O.6mm) I ~ '1 ; i

'----- 1-1 ----------~-'-'-·--:U -----'---

Side View

•• endlng of Fluids Preset A Activating Slow Down Val.,. PNMI A ActuailngSiow Down Val.,.

Pr .... B Actlva_ Snutoff

----81/2---.

rl~"---" ---'Ii II r: I i II

Ii !I II, L Ij

WALL MOUNT NEMA 4

I i

I I

12

I

---615!16-

1 . ! if

i I j ; I

~ ill I ~J

! I

'3

~-:!0~1 -,--6~

rl~-----~ il

I . ",- 5/16 DIA. HOLES MOLNTlNG (4 PLACES)

I DIM'N,')iOfv

i "~1.t~ . r·

I ~---~

!

:SYSTEMS AP'PL1CATIONS

Process controller Fluid Dispensation and Batchlng

Input from meter. ~.:,. Scalf!(] 10 conv,,"' ~:-.. •

1~";~U:~J~':~"ff ' .. t. hte,... etc

, '

{./>"

Leak Detector

Pipeline or Process Flow Line

~~~~.v~~a;:~f:o~tw.ttn meters P<Met can 'be set 8t m .. ,mum aceeplable le8k r,'e Warn,ng w,lI be lIOunded -ot syllem can be !nUI down

\ \

Input from meter. Scaled to convert to menu reel

un lIS. ie. oallons. cubic , .. t. lile,... etc.

Timed mpul mOdule to reset contrOl al apeclfled Inlervall

ProCon 1000

Down'tream met&! 10 !ut>".CI Inpul

1234 Deoe: S:" GlenVIew. IL 60025 Telex: 289557 SERFC UR

312.'998-9300 800-323-5431

FAX No. 312-998-8929

EASTERN

717i656-2i" 6' FAX No. 717-656-0477

~.

21315'88·0801 FAX No. 213·588-6826