pro-meter s-series dispensers

Pro-MeterS-Series Dispensers

Customer Product ManualPart 1075653--06

Issued 10/11

NORDSON CORPORATION AMHERST, OHIO USA

Part 1075653--06 E 2011 Nordson Corporation

Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . . . . . . . .Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High-Pressure Fluids 2. . . . . . . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Halogenated Hydrocarbon Solvent Hazards 2. . . . . .Action in the Event of a Malfunction 2. . . . . . . . . . . . . . . .Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refill Phase 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Idle Phase 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Pressure 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dispense/Purge Phase 4. . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install the Pro-Meter S-Series Dispenser to a Fixture 10.Connect the Controller Cables 10. . . . . . . . . . . . . . . . . . . . .Connect the Material, Air, and Water Lines 10. . . . . . . . . .Connect a Stainless Steel Dispenserto the SystemAir Purge Circuit. 12. . . . . . . . . . . . . . . . . . . .

Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Startup 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shutdown 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Treatment 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Types 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Levels 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Biocide Water Treatment 16. . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Consumable Items 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Linear Actuator 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove the Linear Actuator 20. . . . . . . . . . . . . . . . . . . .Install the Linear Actuator 20. . . . . . . . . . . . . . . . . . . . . .

How to Change the S15 Output 20. . . . . . . . . . . . . . . . . . . .Proximity Sensors 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust the Retract and Extend Proximity Sensors 22.Adjust the Refill Proximity Sensor 22. . . . . . . . . . . . . . .

Hydraulic Section 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace the Inlet andOutlet Valve Packing Cartridge 24. . . . . . . . . . . . . . . . .Replace the Outlet Valve 24. . . . . . . . . . . . . . . . . . . . . . .Replace the Inlet Valve 24. . . . . . . . . . . . . . . . . . . . . . . .Replace the Pressure Transducer 24. . . . . . . . . . . . . . .Remove the Gland and Plunger Assemblies 26. . . . . .Install the Gland and Plunger Assemblies 26. . . . . . . .Rebuild the Packing Gland 28. . . . . . . . . . . . . . . . . . . . .Replace the Thermostat 30. . . . . . . . . . . . . . . . . . . . . . .Replace a Heater Cartridge 30. . . . . . . . . . . . . . . . . . . .Replace the RTD 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard Dispensers 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .S15 120/240 Volt Heated Dispensers 36. . . . . . . . . . . . . .S35 120/240 Volt Heated Dispensers 40. . . . . . . . . . . . . .S100 120/240 Volt Heated Dispensers 44. . . . . . . . . . . . .Kits 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packing Glands 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Plunger Rods 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inlet Valves 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application-Specific Components 49. . . . . . . . . . . . . . . . . .Dispense Gun and Packing Cartridgesfor Standard Auto-Flo Type Guns 49. . . . . . . . . . . . . . .Dispense Gun and Packing Cartridgesfor Zero-Cavity Auto-Flo Type Guns 49. . . . . . . . . . . . .Remote Gun Mounting adapter Block 49. . . . . . . . . . . .Transducers 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2008. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Nordson, the Nordson logo, and Pro-Meter areregistered trademarks of Nordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1075653--06E 2011 Nordson Corporation

Change RecordRevision Date Change

03 6/09 Add procedure for converting S15 dispenser to 5- and 10-cc output

04 6/10 Add Dispenser, T/C Pro-Meter S100, ARW

05 8/11 Add Dispenser, Pro-Meter, S100, HTD, ARW

06 10/11 Add new proximity plate part numbers.

Change Recordii


Pro-Meter S-Series Dispensers 1


SafetyRead and follow these safety instructions. Task- andequipment-specific warnings, cautions, and instructions areincluded in equipment documentation where appropriate.

Make sure all equipment documentation, including theseinstructions, is accessible to persons operating or servicingequipment.

Qualified PersonnelEquipment owners are responsible for making sure that Nordsonequipment is installed, operated, and serviced by qualifiedpersonnel. Qualified personnel are those employees orcontractors who are trained to safely perform their assignedtasks. They are familiar with all relevant safety rules andregulations and are physically capable of performing theirassigned tasks.

Intended UseUse of Nordson equipment in ways other than those describedin the documentation supplied with the equipment may result ininjury to persons or damage to property.

Some examples of unintended use of equipment include

S using incompatible materials

S making unauthorized modifications

S removing or bypassing safety guards or interlocks

S using incompatible or damaged parts

S using unapproved auxiliary equipment

S operating equipment in excess of maximum ratings

Regulations and ApprovalsMake sure all equipment is rated and approved for theenvironment in which it is used. Any approvals obtained forNordson equipment will be voided if instructions for installation,operation, and service are not followed.

Personal SafetyTo prevent injury follow these instructions.

S Do not operate or service equipment unless you arequalified.

S Do not operate equipment unless safety guards, doors, orcovers are intact and automatic interlocks are operatingproperly. Do not bypass or disarm any safety devices.

S Keep clear of moving equipment. Before adjusting orservicing moving equipment, shut off the power supply andwait until the equipment comes to a complete stop. Lockout power and secure the equipment to prevent unexpectedmovement.

S Relieve (bleed off) hydraulic and pneumatic pressure beforeadjusting or servicing pressurized systems or components.Disconnect, lock out, and tag switches before servicingelectrical equipment.

S While operating manual spray guns, make sure you aregrounded. Wear electrically conductive gloves or agrounding strap connected to the gun handle or other trueearth ground. Do not wear or carry metallic objects such asjewelry or tools.

S If you receive even a slight electrical shock, shut down allelectrical or electrostatic equipment immediately. Do notrestart the equipment until the problem has been identifiedand corrected.

S Obtain and read Material Safety Data Sheets (MSDS) for allmaterials used. Follow the manufacturer’s instructions forsafe handling and use of materials, and use recommendedpersonal protection devices.

S Make sure the spray area is adequately ventilated.

S To prevent injury, be aware of less-obvious dangers in theworkplace that often cannot be completely eliminated, suchas hot surfaces, sharp edges, energized electrical circuits,and moving parts that cannot be enclosed or otherwiseguarded for practical reasons.

Pro-Meter S-Series Dispensers2


High-Pressure FluidsHigh-pressure fluids, unless they are safely contained, areextremely hazardous. Always relieve fluid pressure beforeadjusting or servicing high pressure equipment. A jet ofhigh-pressure fluid can cut like a knife and cause serious bodilyinjury, amputation, or death. Fluids penetrating the skin can alsocause toxic poisoning.

If you suffer a fluid injection injury, seek medical careimmediately. If possible, provide a copy of the MSDS for theinjected fluid to the health care provider.

The National Spray Equipment Manufacturers Association hascreated a wallet card that you should carry when you areoperating high-pressure spray equipment. These cards aresupplied with your equipment. The following is the text of thiscard:

WARNING: Any injury caused by high pressureliquid can be serious. If you are injured or evensuspect an injury:

S Go to an emergency room immediately.

S Tell the doctor that you suspect an injection injury.

S Show him this card

S Tell him what kind of material you were spraying

MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TOPHYSICIAN

Injection in the skin is a serious traumatic injury. It is importantto treat the injury surgically as soon as possible. Do not delaytreatment to research toxicity. Toxicity is a concern with someexotic coatings injected directly into the bloodstream.

Consultation with a plastic surgeon or a reconstructive handsurgeon may be advisable.

The seriousness of the wound depends on where the injury is onthe body, whether the substance hit something on its way in anddeflected causing more damage, and many other variablesincluding skin microflora residing in the paint or gun which areblasted into the wound. If the injected paint contains acryliclatex and titanium dioxide that damage the tissue’s resistance toinfection, bacterial growth will flourish. The treatment thatdoctors recommend for an injection injury to the hand includesimmediate decompression of the closed vascular compartmentsof the hand to release the underlying tissue distended by theinjected paint, judicious wound debridement, and immediateantibiotic treatment.

Fire SafetyTo avoid a fire or explosion, follow these instructions.

S Ground all conductive equipment. Use only grounded airand fluid hoses. Check equipment and workpiecegrounding devices regularly. Resistance to ground must notexceed one megohm.

S Shut down all equipment immediately if you notice staticsparking or arcing. Do not restart the equipment until thecause has been identified and corrected.

S Do not smoke, weld, grind, or use open flameswhere flammable materials are being used or stored.

S Do not heat materials to temperatures above thoserecommended by the manufacturer. Make sure heatmonitoring and limiting devices are working properly.

S Provide adequate ventilation to prevent dangerousconcentrations of volatile particles or vapors. Refer to localcodes or your material MSDS for guidance.

S Do not disconnect live electrical circuits when working withflammable materials. Shut off power at a disconnect switchfirst to prevent sparking.

S Know where emergency stop buttons, shutoff valves, andfire extinguishers are located. If a fire starts in a spraybooth, immediately shut off the spray system andexhaust fans.

S Shut off electrostatic power and ground the charging systembefore adjusting, cleaning, or repairing electrostaticequipment.

S Clean, maintain, test, and repair equipment according to theinstructions in your equipment documentation.

S Use only replacement parts that are designed for use withoriginal equipment. Contact your Nordson representativefor parts information and advice.

Halogenated HydrocarbonSolvent HazardsDo not use halogenated hydrocarbon solvents in a pressurizedsystem that contains aluminum components. Under pressure,these solvents can react with aluminum and explode, causinginjury, death, or property damage. Halogenated hydrocarbonsolvents contain one or more of the following elements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material MSDS or contact your material supplier formore information. If you must use halogenated hydrocarbonsolvents, contact your Nordson representative for informationabout compatible Nordson components.

Action in the Event of aMalfunctionIf a system or any equipment in a system malfunctions, shut offthe system immediately and perform the following steps:

S Disconnect and lock out system electrical power.Close hydraulic and pneumatic shutoff valves andrelieve pressures.

S Identify the reason for the malfunction and correct it beforerestarting the system.

DisposalDispose of equipment and materials used in operation andservicing according to local codes.



DescriptionSee Figure 1. The Pro-Meter S-Series dispensingmeters are designed for high-speed application ofsingle-component materials. A closed-coupled dispensevalve and electric servo controlled metering allows foraccurate dispensing. Table 1 lists the majorcomponents.

Nine Pro-Meter S-Series dispensing metersare available:

S S15 water-conditioned, 120v and 240v heated



3

4

57

6

21

8

S15 HEATED PRO-METERS35 WATER-CONDITIONED PRO-METER

Figure 1 Typical Pro-Meter S-Series Dispensers

Table 1 Pro-Meter S-Series Dispensers

Item Description

1 Servo-Controlled Linear Actuator—This actuator drives the plunger rod into the cylinder cavity todisplace the material.

2 Connectors—Interface connections for controller cables.

3 Proximity Sensors—The proximity sensors feed positional information to the controller. Two proximitysensors serve as emergency stops and are are triggered by linear actuator anti-rotation plate. One proximitysensor indicates that the metering cylinder is full.

4 Temperature Conditioning Ports—Connections for the temperature control unit water lines.

5, 6 Inlet (5) and Outlet (6) Valves—These high-cycle valves are mounted to the metering cylinder and controlthe flow of material into and out of the metering cylinder. The valves also serve as material inlet and outletports.

7 Metering Cylinder—The metering cylinder mounts to the liner actuator through the use of four tie rods.Positive pressure from a Rhino bulk unloader fills the metering cylinder. A packing gland and plunger rod ismounted to the metering cylinder. The plunger rod displaces material when the actuator extends.

8 Cord Set—Cable connection to system controller or J-box for electric heater functions



Theory of OperationPositive pressure from the Rhino bulk unloader fills themetering cylinder. As the linear actuator retracts,hydraulic pressure extends the metering cylinder pistonto its starting position. The proximity switches providepositioning information to the linear actuator and thesystem controller.

NOTE: The theory of operation for heated versions isidentical with the exception that the system controllerenables and disables the heater circuit to maintain thematerial setpoint temperature.

Operation consists of the 4 phases listed in Table 2.

Table 2 Inlet/Outlet Valve Positions

OperationValve PositionsDuring Operation

Inlet Valve Outlet Valve

Refill Open Closed

Idle Closed Closed

Pre-Pressure Closed Closed

Dispense/Purge Closed Open

Refill PhaseSee Figure 2. During the refill phase, the actuatorretracts. The material inlet valve opens. Material flowsfrom the unloader and fills the metering cylinder.

When the cylinder is full, the plunger is fully retracted andis registered by the proximity switch. The inlet valvecloses. The metering cylinder is full of material and theunit is ready to dispense.

Idle PhaseSee Figure 2. During the idle phase, the material inletand outlet valves remain closed until the dispensesequence begins.

Pre-PressureDuring the pre-pressure phase, the actuator drives theplunger into the metering cylinder and pressurizes thematerial to a set value. The actuator holds this position.The controller sends a Ready signal to indicate that thesystem is ready for the dispense phase.

Dispense/Purge PhaseSee Figure 2. During the dispense phase, the driveassembly forces the metering cylinder piston into themetering cylinder. The material outlet valve opens at thesame time and material extrudes proportionally to thegiven input signal.

DISPENSE/PURGEPRE-PRESSURE/IDLE

TO OUTLET VALVE

REFILL

FROM INLET VALVE

Figure 2 Metering Cylinder



SpecificationsRefer to Table 3 for specifications.

Table 3 Specifications

ItemSpecification

S15 S35 S100

Inlet Port

Outlet Port for Remote Material Outlet Valve3/8 SAE, Size --06 O-ring boss, 9/16-18 UNF 2B thread

Operating Air Pressure 4.1--7 bar (60--100 psi)

Maximum Fluid Working Pressure 206 bar (3000 psi)

Maximum Continuous Fluid Output Pressure 110 bar (1600 psi)

Note: Contact the Nordson Automotive Systems Group Engineeringdepartment if higher fluid output pressures are required.

Maximum Flow Rate 5 cc/sec(0.31 in.3/sec)

10 cc/sec(0.61 in.3/sec)

20 cc/sec(1.22 in.3/sec)

Maximum Water Operating Pressure 7 bar (100 psi)

Maximum Operating TemperatureWater Conditioned and Electric Heat Versions 82 _C (180 _F)

Metering Cylinder 15 cc (0.91 cu in.) 35 cc (2.1 cu in.) 100 cc (6.1 cu in.)

Maximum Motor RPM 207 rpm 415 rpm 300 rpm

Maximum Continuous Motor Current RMS: 3.4 amps RMS: 10 amps

Operating Voltages and Power Consumptionfor Heated Versions (Heater Circuit Only)

120V/240V400W

120V/240V500W

120V/240V600W

Weight (Approximate) 24 lb (11 kg) 30 lb (14 kg)

Standard:49 lb (22 kg)

Stainless Steel:63 lb (29 kg)

Dimensions (Approximate) See Figure 3 for the unheated versions andFigure 4 for the heated versions.

See Figure 5 for theunheated version andFigure 6 for theheated version.

Wetted Component Materials Aluminum, brass, carbon steel, chrome plated carbon steel, stainlesssteel, tungsten carbide, Viton, UHMWPE

Air Consumption 0.25 scf/cycle

Instantaneous Air Flow Rate 15 scfm for quick valve response



6.509 in.

7.330 in.

5.485 in.

3.250 in.

4.060 in.

5.288 in.(13.43 cm)

(10.31 cm)

(8.25 cm)

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

A

B

C2X 0.250DOWELPIN HT

3.250 in.(8.25 cm)

(13.93 cm)

(18.61 cm)

15 CC:

(16.53 cm)

21.67 in.(55.04 cm)

35 CC:28.45 in.(72.63 cm)

15 CC:7.063 in.(17.94 cm)

35 CC9.976 in.(25.33 cm)

GUN OPENAIR 1/4 TUBE

GUN CLOSEAIR 1/4 TUBE



NOZZLE NUT3/8 NPS THD

MATERIAL INLET PORTS9/16-18 SAE

TEMPERATURECONDITIONING PORTS1/4 TUBE

INLET VALVE

AUTO-FLO GUN

PRO-METER S 15 and S35

ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS

PRESSURETRANSDUCER

WATER-CONDITIONED DISPENSER

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

Figure 3 S15 and S35 Water-Conditioned Dispenser Dimensions



6.509 in.

7.330 in.

5.485 in.

3.250 in.(8.25 cm)

(13.93 cm)

(18.61 cm)

2X 0.250DOWELPIN HT

(16.5 cm)

15 CC:21 in.

(53.34 cm)

35 CC:29.31 in.(74.45 cm)

ALLEN-BRADLEYULTRA 3000 CABLECONNECTORS






MATERIAL INLETPORTS 9/16-18 SAE

INLET VALVE

AUTO-FLO GUN

PRESSURETRANSDUCER

15 CC:7.063 in.(17.94 cm)

35 CC9.976 in.(25.33 cm)

5.242 in.(13.31 cm)

4.060 in.(10.31 cm)

C

B

A

A0.001

2X0.25030.2501 DOWEL PIN

A B C0.015

4X M8X1.25 THD THRU

PRO-METER S 15 and S35HEATED DISPENSERS

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

Figure 4 S15 and S35 Heated dispenser Dimensions



7 in.

7.83 in.

5.985 in.

4.56 in.

5.64 in.(14.31 cm)

(11.58 cm)

9.976 in.

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

A

B

C2X 0.250DOWELPIN HT

3.5 in.(8.89 cm)

(15.2 cm)

(19.88 cm)

31 in.

(17.78 cm)

(78.74 cm)

(25.33 cm)








INLET VALVE

AUTO-FLO GUN

PRO-METER S-100WATER-CONDITIONED AND

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

STAINLESS STEEL DISPENSERS

10.727 in.(27.25 cm)

Water Cond:

Water Cond:

31.63 in.(80.34 cm)

StainlessSteel

StainlessSteel

Figure 5 S100 Water-Conditioned and Stainless Steel Dispenser Dimensions



PRO-METER S-100

7.83 in.

5.985 in.

3.5 in.(8.89 cm)

(15.2 cm)

(19.88 cm)

31.52 in.(80 cm)

7 in.(17.78 cm) 4.56 in.

5.64 in.(14.31 cm)

(11.58 cm)

A B C0.015

4X M8X1.25 THD THRU

A0.001

2X0.25030.2501 DOWEL PIN

B

C

9.976 in.(25.33 cm)

2X 0.250DOWELPIN HT








INLET VALVE

AUTO-FLO GUN

HEATED AND STAINLESS

A

3.250 in.(8.25 cm)

1.300 in.(3.3 cm)

1.300 in.(3.3 cm)

STEEL HEATED DISPENSERS

Heated:

32.27 in.(82 cm)

StainlessSteel

Heated:

Heated:

10.73 in.(27.2 cm)

StainlessSteel

Heated:

Figure 6 S100 Heated Dispenser Dimensions



Installation

WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

NOTE:

S Read and understand these proceduresbefore installing a Pro-Meter S-Series dispenser intoa system. Contact a local Nordson representativeregarding these procedures if necessary.

S Installing a Pro-Meter S-Series meter issystem-specific. Refer to the System Documentationmanual that shipped with the system for controllerschematics, air, water, and material circuit drawings.

S See the J-Block Schematic at the end of this manualfor I/O and analog signals if necessary.

S The S15 dispenser output can be configured for 5 ccand 10-cc applications. Refer to the How to Changethe S15 Output procedure in the Repair section.

Install the Pro-MeterS-Series Dispenser to a FixtureSee Figure 3, 4, 5 or 6. M8 x 4 mounting holes areprovided for installing the Pro-Meter Series-S meter to afixture. Use customer-supplied screws and washers tosecure the the Pro-Meter Series-S meter to the fixture.

Connect the Controller Cables1. See Figure 7. Connect the cables from the controller

to the connectors (1).

2. Connect the cables from the controller to theproximity sensors (2).

3. Connect the pressure transducer cable to thepressure transducer (5).

4. HEATED VERSIONS ONLY: Connect the cord set (12)to the controller.

Connect the Material,Air, and Water Lines1. See Figure 7. Connect at least 60 psi (4.14 bar) of

clean shop air to a filter regulator input.

2. Connect the material hose from the Rhino bulkunloader to the material inlet fitting (4).

3. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (10) and Gun Closefitting (11) on the outlet valve (9).

4. Connect the air lines from the pneumatic controlvalve to the Gun Open fitting (6) and Gun Closefitting (7) on the inlet valve (8).

5. WATER-CONDITIONED VERSIONS: Perform the following:

a. Review theWater Treatment data in theMaintenance section for the acceptable types ofwater that can be used.

b. Connect the water lines from the temperatureconditioning unit to the fittings (3).



2

3

4

5

8

6

7

11

10

9

1

12

WATER-CONDITIONED

HEATED

Figure 7 Typical Connections



Connect a Stainless SteelDispenser to the SystemAir Purge Circuit.See Figures 8 and 9. Stainless Steel dispensers mustbe connected to the system Air Purge circuit.

DUMP CONTAINER

REGULATOR

NEEDLE VALVE

SUPPLYAIR

J-BOX

Figure 8 Typical Air Purge Circuit



Refer to the interconnect drawings provided with theSystem Documentation and to Rhino SD2/XD2 ARW AirCircuit Module instruction sheet 1077884 for more data.

ARW DUMPCONTAINER

INDICATORGAGE

METERINGVALVE

GAGE

REGULATOR

SUPPLY

ARWPORT

J-BOX

Figure 9 Typical Pneumatic Schematic



Operation

WARNING: Read and understand this entiresection before performing any procedures.Review the following:

S Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

S Do not remove any covers duringoperation. The moving parts under thesecovers could cause injury.

S High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

S Relieve system and material pressurebefore disconnecting hoses.

S Never exceed the maximum operatingtemperature of 82 _C (180 _F).

NOTE: Operation of the Pro-Meter Series-S meter isdependent upon the system configuration. Refer to thesystem manual that shipped with the system or contact aNordson representative for information about theoperation of a specific component.

Startup1. Make sure all fittings, connections, and covers are

tightened securely.

2. Set the air pressure on the main air input filter to60 psi (4.14 bar) minimum.

3. Turn on the Rhino bulk unloader and cycle thepumps. Refer to the Rhino unloader documentationfor more information.

4. Start the controller. Refer to the controller manual formore information.

5. Start the water circulation for temperatureconditioning. Refer to the temperature controllermanual for more information.

6. Wait until the system reaches the required materialdispensing temperature.

Shutdown1. Turn off and relieve the pressure from the Rhino bulk

unloader pumps. Refer to the Rhino bulk unloadermanual for more information.

2. Relieve the pressure from the material cylinder.

3. Turn off the temperature conditioned watercirculation system. Refer to the temperaturecontroller manual for more information.

4. Turn off the controller. Refer to the controller manualfor more information.



MaintenanceWARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

NOTE: It may be necessary to adjust frequencies due tothe facility enviornment, process parameters, materialbeing applied, or experience.

NOTE: The frequencies listed in Table 4 are onlyguidelines. Always perform preventive maintenanceprocedures according to your facility maintenanceschedule.

Table 4 Preventive Maintenance Schedule

Item Task Completion TimeFrequency

Weekly Monthly Yearly Cycles

Inlet andOutlet Valves (A)

Check for leakageat the weep holes.Replace cartridge ifnecessary.

Inspect: 5 min.Replace: 30 min. X

Replace cartridge. 30 min. 400,000

Air Fittingsand Tubing Check for air leaks 5 min. X

Material Fittings andHoses

Check for materialleaks 5 min. X

Plunger RodPacking Gland

Check for leakageand replace thegland assembly ifnecessary.

Inspect: 5 min.Replace: 2 hours X 500,000

Plunger Rod

Replace if damagedor scored or afterevery other packinggland change

2 hours 1,000,000

Linear ActuatorRegrease rollerscrew and bearingassembly.

4 hours 1,500,000

TemperatureConditioning Water

Check watercondition X

Change waterand chemicals X

(A) Small amounts of weepage may indicate a potential problem but will not affect dispensed material accuracy.Investigate and repair any weepage as soon as possible. Excessive leakage caused by blown O-rings or loosefittings will affect dispensed material accuracy and must be immediately repaired.



Water TreatmentThe temperature conditioning section is constructed ofthe following materials. Always refer to this list if differentwater, corrosion inhibitors or biocides other than thoselisted in the following sections are used.

Black Iron Pipe Stainless steel Nylon

Brass PVC Plastic Copper

Buna Rubber Aluminum Polyurethane

Steel Viton Teflon

Water Types

Refer to Table 5. To minimize the introduction ofcontaminants that may degrade system components,review these guidelines before selecting the type ofwater to use.

NOTEWater types are listed in order of preference.

Corrosion Levels

To maintain proper performance, minimum levels ofcorrosion to aluminum and copper must be maintained.To maintain safe operation keep the corrosion levels of

S aluminum at or below 3 mil/year (0.003 in./yr).

S copper at or below 1 mil/year (0.001 in./yr).

When adding water to the system, corrosion inhibitormust be added. CorrShield MD405 corrosion inhibitor isshipped with temperature-conditioned systems. This is aMolybdate-based corrosion inhibitor that contains anAzole additive to protect copper and is used in theconcentration of 1.5 ounces per gallon of water tomaintain a concentration of 250--350 ppm.

The Ford Tox number for CorrShield MD 405 is 149163.

The GM FID number for CorrShield MD 405 is 225484.

Refer to the Parts section to order CorrShield MD 405.

Biocide Water Treatment

Do not use the following Biocides:

S oxidizers, such as chlorine, bromine, hydrogenperoxide, iodine, ozone, etc.

S cationic, or positively charged biocides.

Biocides for use with CorrShield MD405 areBetzDearborn Spectrus NX114. The recommendedconcentration of Spectrus NX114 is 150--PPM which is0.017 oz./gal (0.5 ml/gal).

The Ford Tox Number for Spectrus NX114 is 148270.



Table 5 Water Types

Water Description

1. Distilled No minerals and chemicals

Lacks the nutrients necessary to support biological growth and the minerals that wear away atsystem components

Neutral nature reduces interaction with additives used to protect the system

NOTEDistilled water is the best choice for use in thetemperature conditioning section.

2. Well Contains an abundance of minerals that can support plant and animal life

Contains minerals like calcium and iron that are abrasive; accelerates wear and tear oncomponents

NOTE

If well water is the only option available, it mustbe softened to reduce the mineral content.

3. City Contains chlorine that can degrade all metals including stainless steel

Hard on most non--metals

Usually contains an abundance of minerals that are capable of supporting plant and animal life;accelerates wear on components

4. Weld (Tower) Often heavily treated both for bacterial suppression and to make it more compatible with thewelding and cooling tower processes

Treatment process usually involves some aggressive chemicals that can degrade metals,plastics and other materials

Usually contains an abundance of metals and other contaminants picked up from the weldingand cooling tower processes that can interfere with the components of the temperature controlsystem

5. DI ! CAUTION !Do not use DI water in this system. DI water drawsfree electrons from metal to normalize ion levels.This process causes degradation of metals.



TroubleshootingWARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

These procedures cover only the most commonproblems that you may encounter. If you cannot solvethe problem with the information given here, contact yourlocal Nordson representative for help.

Problem Possible Cause Corrective Action

1. Leakage throughinlet/outlet valveweep hole

Worn packing cartridge Replace the packing cartridge. Refer to the Outlet Valveprocedures in the Repair section.

2. Leakage through thematerial outlet

Worn ball seat or packingcartridge ball

Replace the valve body and/or the entire valve. Refer tothe Outlet Valve procedures in the Repair section.

3. Linear Actuator notresponding

Loose wiring connections Contact your Nordson representative.

Controller switching error Reset the controller program, check fill/dispensingroutine. Refer to your controller documentation for moreinformation.

4. Metering cylindernot refilling

Pump ball valve closed Check the material supply system.

High friction in meteringcylinder packing glands

Replace packing gland if necessary.

Inlet valve did not open Check inlet valve; rebuild or replace if necessary. Referto the Inlet Valve and Outlet Valve procedures in theRepair section.

Controller switching error Reset controller program; check fill/dispensing routine.

5. Material flow notstopping quicklywhen inlet/outletvalves are cycled

Sluggish operating inletand outlet valves

Replace the applicable valve. Refer to the Inlet Valveand Outlet Valve procedures in the Repair section.

6. Temperature controlunstable

Heater cartridge orRTD failed

Check heater cartridge and RTD. Replace partsif necessary.



RepairThis section only covers procedures for shop repairs.Depending upon the mounting configuration, it maybe possible to make some repairs without removingthe Pro-Meter S-Series dispenser from the system.

WARNING: Read and understand this entiresection before performing repairs. Contact aNordson representative regarding theseprocedures if necessary. Review the following:

S Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

S High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

S Relieve system and material pressurebefore disconnecting hoses.

NOTE: Throughout this section the Pro-Meter S-Seriesdispenser is referred to as the dispenser.

Perform the following before making repairs:

1. Shut off and lock out power to the dispenser.

2. If used, turn off the water circulation system at thetemperature control unit.

3. Relieve system, material, and fluid pressures tothe dispenser.

Consumable ItemsKeep the items listed in Table 6 on hand whenperforming repairs.

Table 6 Consumable Items

Item Part Application

Never-Seez 900344

Apply to threads ofapplicable parts.

ThreadlockingAdhesive

900464

Pipe/ThreadSealant

900481

TFE Grease 1031834 Lubricate O-rings andapplicable parts.



Linear ActuatorSee Figure 10 and use the following procedure toreplace the linear actuator.

Remove the Linear Actuator1. Remove the screws (3) securing the mounting

plate (2) to the linear actuator (1) and housingflange (9).

2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).

3. Remove the screws (8) securing the proximityplate (4) to the linear actuator (1) and housingflange (9).

4. Place a wrench on the shaft flats (10). Remove thescrews (15) and washers (14) securing the linearactuator (1) to the dispenser.

5. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).

6. FOR 15-CC METER: If installed, remove the applicablealuminum spacers (22) from the shaft (19).

7. Remove the motor bumper (18) from the shaft (19).

Install the Linear Actuator1. Install the motor bumper (18) onto the shaft (19).

2. FOR 15-CC METER: If removed, install the applicablealuminum spacers (22) onto the shaft (19).

3. Perform the following:

a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.

b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.

c. Tighten the screw (16) to 13.5 Nm (10 ft-lb).Tighten the set screws (20) to

S 15- and 35-cc meters: 4 Nm (35 in.-lb)

S 100-cc meters: 7.7 Nm (68 in.-lb)


a. Apply Loctite 242 to the threads of thescrews (15). Install the linear actuator (1) ontothe shafts (10).

b. Place a wrench on the flats of the shafts (10).Install the washers (14) and screws (15) intothe linear actuator. Tighten the screws to

S 15- and 35-cc meters: 34 Nm (25 ft-lb)

S 100-cc meters: 64.7 Nm (47 ft-lb)

5. Install the proximity plate (4) onto the linearactuator (1) and housing flange (9) using thescrews (8). Tighten the screws to10 ft-lb (13.5 Nm).

6. Install the shroud (13) to the linear actuator (1) andhousing flange (9). Install the washers (12) andscrews (11). Tighten the screws securely.

7. Install the mounting plate (2) to the linear actuator (1)and housing flange (9). Install the screws (3) andtighten to 33.75 Nm (25 ft-lb).

How to Change the S15 OutputThe S15 dispenser output can be configured for 5 cc and10 cc applications by installing the supplied aluminumspacers and resetting the proximity sensors.

1. See Figure 10. Make sure that the linear actuator (1)is in the extend position to expose the shaft (19).

2. Remove the screws (11) and washers (12) securingthe shroud (13) to the linear actuator (1) and housingflange (9).

3. Remove the screw (16) from the anti-rotate arm (17).Loosen the set screws (20) and remove theanti-rotate arm from the shaft (19).

4. Make sure that there is an O-ring installed in eachaluminum spacer (22). Install the aluminum spacersonto the shaft (19):

S 5 cc output: Install both aluminum spacers.

S 10 cc output: Install one aluminum spacer.


a. Install the anti-rotate arm (17) onto theshaft (19) using the screw (16). Tighten thescrew finger tight.

b. Apply Loctite 242 (21) to the threads of theset screws (20). Install the set screws intothe anti-rotate arm (17). Tighten the set screwsfinger tight.

c. Tighten the screw (16) to 13.5 Nm (10 ft-lb).Tighten the set screws (20) to 4 Nm (35 in.-lb).

6. Reset each proximity sensor (7):

a. Disconnect the cable from the proximitysensor (7).

b. Remove the jam nut (6), lock washer (5), andproximity sensor (7) from the proximity plate (4).

c. Remove the plugs (23) from the desired outputposition and install the proximity sensor (7), lockwasher (5) and jam nut (6) as shown. Do nottighten the jam nut at this time.

d. Install the plugs (23) into the open holes on theproximity plate (4).

7. Adjust the proximity sensors. Refer to the Adjust theRetract and Extend Proximity Sensor and Adjust theRefill Proximity sections for the adjustmentprocedures.



1

2 3

4

8

12

13

10

15

14

19

18

11

56

7

2117

16

2021

9

22

10 CC PROXIMITY SENSOR SETTING5 CC PROXIMITY SENSOR SETTING

15 CC PROXIMITY SENSOR SETTING

77

23

Figure 10 Linear Actuator and Proximity Sensor Repairs



Proximity SensorsUse the following procedure to replace and adjust aproximity sensor. The retract proximity sensor is used inthis procedure. The procedures for replacing the refilland extend proximity sensors are typical.

NOTE: Depending upon the mounting configuration, theproximity sensors can be replaced without removing thedispenser from the system.

1. See Figure 10. Disconnect the cable from theproximity sensor (7).

2. Remove the screws (11) and lock washers (12)securing the shroud (13) to the linear actuator (1)and housing flange (9).

3. Loosen the jam nut (6). Remove the proximitysensor (7), jam nut (6), and lock washer (5) from theproximity plate (4).

4. Install the jam nut (6) and lock washer (5) onto thenew proximity sensor (7).

5. Adjust the proximity sensor. Refer to the Adjust theRetract and Extend Proximity Sensor or Adjust theRefill Proximity sections for the adjustmentprocedures.

Adjust the Retract andExtend Proximity Sensors

CAUTION: To prevent damage to a proximitysensor when performing step 1, do not thread itinto the proximity plate more than three turns.

1. See Figure 11. Extend or retract the linear actuatoruntil the anti-rotate arm stop pin is directly behindthe sensor.

2. Push the anti-rotate arm toward the sensor toremove any backlash.


a. Turn the sensor clockwise until its face makescontact with the stop pin.

b. Turn the sensor counterclockwise 1--11/2 turns.Lock the sensor in place using the lock washerand jam nut.

c. Make sure that there is a 10.16--15.24 mm(0.040--0.060 in.) gap between the face of thesensor and the anti-rotate arm stop pin.

4. Connect the cable to the proximity sensor.

5. See Figure 10. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.

Adjust the Refill Proximity Sensor

CAUTION: To prevent damage to the proximitysensor when performimg step 1, do not thread itinto the proximity plate more than three turns.

1. See Figure 11. Extend the plunger assembly untilthe proximity disc is directly behind the proximitysensor.


a. Turn the sensor clockwise until its face makescontact with the proximity disc.

b. Turn the sensor counterclockwise 1--11/2 turns.Lock the sensor in place using the lock washerand jam nut.

c. Make sure that there is a 10.16--15.24 mm(0.040--0.060 in.) gap between the face of thesensor and the proximity disc.

3. Connect the cable to the proximity sensor (7).

4. See Figure 10. Install the shroud (13) to the linearactuator (1) and housing flange (9) using thewashers (12) and screws (11). Tighten thescrews securely.



GAP

RETRACT PROXIMITY SENSOR

ARM STOP PIN

PROXIMITY DISC

EXTEND PROXIMITY SENSOR

ARM

10.16--15.24 mm(0.040--0.060)

REFILL PROXIMITY SENSOR(NORMALLY OPEN)

(NORAMLLY CLOSED)

(NORAMLLY CLOSED)

GAP

ANTI-ROTATE

TYPICAL FOR EXTENDPROXIMITY SENSOR

JAM NUT (TYPICAL)

NOTE: When setting the gap forthe retract and extend proximitysensors, push the arm towardthe sensor to remove backlash.

10.16--15.24 mm(0.040--0.060)

Figure 11 Proximity Sensor Adjustment



Hydraulic Section

WARNING: Depressurize the dispense systembefore making any repairs to the hydraulicsection.

See Figure 12 and use the following procedures to makerepairs the hydraulic section.

Replace the Inlet andOutlet Valve Packing CartridgeNOTE: The outlet valve is used as an example in thefollowing procedure. This procedure is typical for theinlet valve.

1. See Figure 12. Remove the screws (17) securingthe air cylinder cap (16) to the valve body (12).Remove the spring (15) from the valve body.

2. Using a small screwdriver, remove the packingcartridge (14) from the valve body (12).

3. Install the new packing cartridge (14) into the valvebody (12).

4. Install the spring (15) onto the packing cartridge (14).

5. Install the air cylinder cap (16) using the screws (17).Tighten the screws to 8.5--9 Nm (75--80 in.-lb).

Replace the Outlet ValveSee Figure 12 and use the following procedure toreplace the outlet valve.

NOTE: Depending upon the mounting configuration, the,outlet valve can be repaired without removing thedispenser from the system.

The outlet valve (12) and manifold (9) are applicationspecific. This procedure only applies to configurationsthat have an outlet valve installed onto a dispenser (1). Ifa manifold (9) is installed onto the dispenser, refer to themanual that shipped with the applicable outlet valve forrepair procedures.

1. Depressurize the temperature conditioning system.

2. Disconnect the lines from the fittings (11).

3. Remove the screws (10) securing the valvebody (12) to the dispenser (1).

4. Remove the O-rings (13) from the dispenser (1) andcheck them for damage. Replace damaged O-rings.

5. Lubricate the O-rings (13) with TFE grease andinstall them into the housing (1).

6. Install the outlet valve (12) onto the dispenser (1)using the screws (10). Tighten the screws to8 Nm (70 in.-lb).

7. Connect the lines to the fittings (11).

Replace the Inlet ValveSee Figure 12 and use the following procedure toreplace the inlet valve.

NOTE: Depending upon the mounting configuration,the inlet valve can be repaired without removing thedispenser from the system.

1. Disconnect the following:

S cable from the pressure transducer (2)

S air lines from the elbow fittings (6)

S material line from the input port (4)

2. Remove the screws (5) securing the inlet valve (7) tothe dispenser (1).

3. Remove the O-ring (8) and check it for damage.Replace the O-ring if necessary.

4. Remove these parts from the old inlet valve (7) andinstall them onto the new inlet valve:

S pressure transducer (2); tighten to5--5.6 Nm (45--50 in.-lb)

S elbow fittings (6)

5. Install the inlet valve (7) onto the dispenser (1)using the screws (5). Tighten the screws to13.5 Nm (10 ft-lb).

6. Connect the following:

S cable to the pressure transducer (2)

S air lines to the elbow fittings (6)

S material line to the input port (4)

Replace the Pressure Transducer1. See Figure 12. Disconnect the cable from the

pressure transducer (2).

2. Remove the pressure transducer (2) from the inletvalve (7).

3. Lubricate the pressure transducer O-ring (3)with TFE grease. Install the pressure transducer (2)into the inlet valve (7) and tighten to5--5.6 Nm (45--50 in.-lb).

4. Connect the cable to pressure transducer (2).



17

16

15

14

12

10

9

8

5

2

3

13

1

4

67

11

11

Figure 12 Inlet and Outlet Valve Repair



Remove the Glandand Plunger AssembliesNOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench.

1. To remove the gland and plunger assemblies withoutremoving the cylinder assembly, purge the meteringcylinder:

a. Lockout and relieve system, material, and fluidpressures to the dispenser.

b. From the system controller, perform the meterPurge routine. The following occurs:

S The meter will not refill after the Purgeroutine because the supply pump is lockedout and material pressure is relieved.

S The linear actuator retracts and the controllerdisplays a Refill Fault.

2. See Figure 13. Remove the screws (4) andwashers (3) securing the shroud (2) to the linearactuator (1) and housing flange (5).

3. Remove the screws (7) securing the proximityplate (6) to the linear actuator (1) and housingflange (5).

4. Remove the screws (10) securing the glandassembly (9) to the housing flange (5). Perform thefollowing if the gland assembly cannot be removedfrom the housing flange:

a. Insert two screws (10) into the threadedholes (17) of the gland assembly.

b. Alternate tightening the screws to remove thegland assembly from the housing flange.

5. Remove the O-ring (8) from the gland assembly (9).Discard the O-ring.

6. Using an arbor press, remove the plungerassembly (15) from the gland assembly (9).

7. Disassemble the plunger assembly (15):

a. Remove the plunger bumper (11) from theplunger (12).

b. Insert the spanner wrench pin into the holeon the plunger (12). Remove the screw (14)securing the proximity disc (13) to theplunger (12).

8. Clean the parts with a compatible solvent.

9. Inspect the parts for wear and damage. Replaceparts if necessary.

Install the Glandand Plunger Assemblies

NOTE: The following procedure requires the use of anarbor press and a 3/16-in. spanner wrench.

1. See Figure 13. Lubricate the gland assemblyO-ring (8) and the inner diameter of the glandassembly (9) with TFE grease (16).

2. Assemble the plunger assembly (15):

a. Install the proximity disc (13) onto theplunger (12).

b. Thread the screw (14) into the plunger.Insert the spanner wrench pin into the holeon the plunger and tighten the screw to13.5 Nm (10 ft-lb ).

c. Install the plunger bumper (11) into the plunger.Make sure that the plunger bumper makescontact with the proximity disc.

d. Apply TFE grease (16) to the shaft ofthe plunger.

3. Using an arbor press, insert the plungerassembly (15) into the gland assembly (9).

4. Install the gland assembly (9) onto the housingflange (5) using the screws (10). Tighten the screwsin a cross-pattern to

S 15- and 35-cc meters: 13.5 Nm (10 ft-lb)

S 100-cc meters: 64.7 Nm (47 ft-lb)

5. Install the proximity plate (6) onto the linearactuator (1) and housing flange (5) using thescrews (7). Tighten the screws to13.5 Nm (10 ft-lb).

6. Install the shroud (2) to the linear actuator (1) andhousing flange (5) using the lock washers (3) andscrews (4). Tighten the screws securely.



12

151216

11

13

14

9

8

10

1

2

3

4

7

6

5

16

17

17

Figure 13 Plunger and Gland Assembly Repairs



Rebuild the Packing GlandNOTE: This procedure requires the use of either ahydraulic or an arbor press to remove the internal partsof the packing gland.

1. See Figure 14. Place the packing gland housing (2)on a fixture (4).

NOTE: During removal of the internal parts, the retainergroove will break the O-ring (5).

2. Insert the removal arbor (1) into the packinggland housing. Using the press, push outthe internal parts (3).

3. Thoroughly clean the packing gland housing in acompatible solvent to remove all sealant material andO-ring debris.

4. Coat the bore (8) of the packing gland housing withO-ring lubricant (9).

5. Insert the scraper ring (7), sharp edge down, into thethe packing gland (2).

6. Using the insertion tool (6) and press, insert the newinternal parts into the packing gland housing (2).Make sure that the brass seal retainer or backupwasher (10) is flush or slightly below the packinggland housing as shown.



SCRAPER RINGSHARP EDGE DOWN

PACKING GLAND HOUSING BRASS SEAL RETAINER SLIGHTLYBELOW PACKING GLAND HOUSING

3

1

2

54

6

89

7

10

Figure 14 Replacing the Internal Parts of the Packing Gland



Replace the Thermostat1. See Figure 15. Remove the screws (1) securing the

side cover (2) to the heater box (6).

2. Loosen the screw (8) on the connector (9) andremove the thermostat wires.

3. Remove the screws (3) and lock washers (4)securing the thermostat (5) to the housing (7).

4. Apply heat sink compound (10) to the thermostat (5).Install the thermostat using the lock washers (4) andscrews (3). Tighten the screws securely.

5. Crimp new ferrules onto each wire.

6. Insert the thermostat wires into the connector (9) andtighten the screw (8). See Figure 16 for wiringdiagram if necessary.

7. Install the side cover (1) to the heater box (6) usingthe screws (2). Tighten the screws securely.

23

4

5

7

1

98

6

11

10

Figure 15 Replacing the Thermostat

Replace a Heater Cartridge1. See Figure 16. Remove the screws (14) securing

the bottom cover (1) to the heater box (12) andthe housing (3).

2. Remove the screws (5) securing the side cover (6) tothe heater box (12).

3. Cut the applicable heater wires from the crimpconnections.

4. Carefully remove the heater cartridge (2) from thehousing (3).

5. Apply heat sink compound (15) to the heatercartridge. Install the heater cartridge into thehousing (3). Route the heater wires through thehousing (3) and heater box (12) as shown.

6. Strip back the wire insulation on all of the cut wires.Crimp new ferrules onto each wire. See Figure 16for wiring diagram if necessary.

7. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.

8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.

Replace the RTD1. See Figure 16. Remove the screws (14) securing

the bottom cover (1) to the heater box (12) andthe housing (3).

2. Remove the screws (5) securing the side cover (6) tothe heater box (12).

3. Loosen the screws (7) on the connector (8) andremove the RTD wires.

4. Carefully remove the RTD (13) from the housing (3).

5. Apply heat sink compound (15) to the RTD (13).Install the RTD into the housing (3). Route the RTDwires through the housing (3) and heater box (12) asshown.

6. Crimp new ferrules onto each wire.

7. Insert the RTD wires to the connector (8). Tightenthe screw (7).

8. Install the bottom cover (1) onto the housing (3) andheater box (12) using the screws (14) tighten thescrews securely.

9. Install the side cover (6) onto the heater box (12)using the screws (5). Tighten the screws securely.



14

1

213

3

12

6

5

4

87

1515

WIRE ROUTING FOR HEATERCARTRIDGES AND RTD

240 VOLT CIRCUIT

CORDSET

RTD

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

HEATER CATRIDGE

120 VOLT CIRCUIT

CORDSET

RTD

HEATER CARTRIDGE

HEATER CARTRIDGE

HEATER CARTRIDGE

HEATER CARTRIDGE

WIRE A

WIRE B

WIRE CWIRE D

WIRE H

WIRE 1

WIRE 2

WIRE 3WIRE 5

GND

TYPICAL CRIMPCONNECTORS

JUMPER WIRE

JUMPER WIRE

TYPICAL CRIMPCONNECTORS

Figure 16 Heater and RTD Repairs



PartsTo order parts, call the Nordson Customer ServiceCenter or your local Nordson representative.

Standard DispensersSee Figures 17 and 18. Refer to the parts list that beginson page 34.

12

3

45

6

7

9

10

5

5

7

7

14

15

17

16

11

11

5

13

12

Figure 17 S15, S35, and S100 Standard Dispenser Parts



2

20

18

24

23A 25

22

21

27

38

26

28530

PART OF 29

5

219

18

33

34

35

19

39

S15

S35 and S100

36

37

36

36

37

29

THESE PARTS ARE INCLUDED WITH GUN OR MANIFOL

THESE PARTS ARE APPLICATION-SPECIFIC.

36

23C

23B

5

41

4140

40

Figure 18 S15, S35, and S100 Standard Dispenser Parts (Continued)



Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1

1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1

1101916 Dispenser, T/C Pro-Meter S100, ARW 11 1070117 1070117 1068803 1068803 S Screw, stop, plunger 12 900464 900464 900464 900464 S Adhesive, Loctite 242, blue, 50 ml AR3 1070465 1070465 1068797 1068797 S Disc, proximity 14 1078413 1070463 1068796 1101980 S Plunger 15 1031834 1031834 1031834 1031834 S Lubricant, TFE grease, 5lb, 1 gal. AR6 1070466 1070466 1068798 1068798 S Bumper, plunger 1

7973466 973466 973466 S Plug, pipe, flush, 1/16 w/sealant 8

702157 S Plug, pipe, flush,stainless steel 1/16 w/sealant

8

8 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Not used on these configurations —9 972119 972119 972119 972119 S Elbow, male, 1/4 tube x 1/8 NPT 2

101084790 1084794 1084787 S Housing, plunger 1

1101918 S Housing, plunger 1

11973543 973543 973543 S Plug, O-ring, 7/16--20 2

1060381 S Plug, O-ring, 7/16--20, stainless steel 212 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Nameplate 113 981907 981907 981907 981907 S Screw, drive, round, 2 x 0.187 414 1070490 1070490 1068777 1068777 S Flange, housing 115 982031 982031 982031 982031 S Screw, socket, M6 x 25 2

16-- -- -- -- -- -- -- -- 1069486 S Gland assembly, tri-lip 1

1101931 S Gland assembly,ARW, low viscosity materials 1 A, B

171058878 1058878 S Screw, socket, M8 x 45 4

982392 982392 S Screw, socket, M10 x 45 4

18983051 983051 S Washer, flat, 0.344 x 0.688 x 0.065 8

983061 983061 S Washer, flat, 0.406 x 0.812 x 0.065 8

19982395 982395 S Screw, socket, M8 x 1.25 x 25 8

982491 982491 S Screw, socket, M10 x 1.25 x 25 820 1073676 1073675 1073678 1073678 S Actuator assembly, linear 121 1073371 1070491 1068779 1068779 S Shaft 422 1070468 1070468 1068804 1068804 S Screw, stop, motor 123A 1070757 1070757 1069104 1069104 S Arm assembly, anti-rotate 123B 982020 982020 982020 982020 S Set screw, M3 x 3 2 C23C 1068802 1068802 1068802 1068802 S Pin, stop, 12 mm OD, plastic 2 C24 1070467 1070467 1068799 1068799 S Bumper, motor 1

251074040 1074040 S Screw, set, M5 x 10 mm 2

1002697 1002697 S Screw, set, M6 x 8 mm 226 1073373 1070791 1068790 1068790 S Plate, mount 127 982006 982006 982006 982006 S Screw, socket, M8 x 20 428 982176 982176 982176 982176 S Screw, socket, M6 x 16 4

291073402 1073402 1073402 S Valve, inlet, Auto--Flo, Pro-Meter S,

UHMW1

1099703 S Valve, inlet, Auto--Flo,Pro-Meter S, Anti-drool, stainless steel

1

Continued...



Item Part Part Part Part Description Qty Note— 1084783 Dispenser, T/C Pro-Meter S15 1

1084793 Dispenser, T/C Pro-Meter S35 11084784 Dispenser, T/C Pro-Meter S100 1

1101916 Dispenser, T/C Pro-Meter S100, ARW 130 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Transducer, pressure 1 D31 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Not used on these configurations 132 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Label 1

331073375 1070793 1068806 S Shroud 1

1088797 S Shroud 134 982264 982264 982264 982264 S Screw, socket, cap, M6 x 1 x 18 mm 435 983410 983410 983410 983410 S Washer, flat, narrow, M6 436 1074051 1074051 1074051 1074051 S Sensor, proximity, PNP, N.C., M12 237 346188 346188 346188 346188 S Sensor, proximity, PNP, N.O., M12 138 1600421 1600422 1600423 1600423 S Plate, proximity 139 1073898 -- -- -- -- -- -- -- -- -- -- -- -- S Plug, M12 x 1 440 1091823 S Spacer, motor, Pro-Meter 241 941144 S O-ring, Viton, 0.625 x 0.813 x 0.094 2

NOTE A: This part is included in Packing Gland Kit 1102018.

B: Order Packing Gland Kit 1102030 for high viscosity material applications.

C: These parts are included with 23A but can be ordered separately.

D: The pressure transducer is application specific:500 psi: Order 10847541000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

AR: As Required



S15 120/240 Volt Heated DispensersSee Figures 19 and 20. Refer to the parts list that onpage 38.

PART OF 9

PART OF 9

8

9

3

4

20

18

19

11

10

7

14

16

13

15A

49

49

51

51

5

5

6

12

48

1

210

11

17

51

15B

53

52

53

52

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFOLD

THESE PARTS ARE APPLICATION SPECIFIC.

Figure 19 S15 120/240 Volt Heated Dispenser Parts



47

36

2122

24

25

27

29

22

30 31 3233

3449

3550

2350

3449

37

49

40

39

41

42

42

44

45

46

51

51

49

50

43

43

2838

26A26B26C

Figure 20 S15 120/240 Volt Heated Dispenser Parts (Continued)



Item Part Part Description Qty Note

—1083509 Dispenser, assembly, Pro-Meter S15, 120V 1

1083540 Dispenser, assembly, Pro-Meter S15, 240V 11 1073676 1073676 S Actuator, linear 12 1073373 1073373 S Plate, mount 13 982006 982006 S Screw, socket, M8 x 20 44 1600421 1600421 S Plate, proximity 15 1074051 1074051 S Sensor, proximity, PNP, N.C., M12 26 346188 346188 S Sensor, proximity, PNP, N.O., M12 17 982176 982176 S Screw, socket, M6 x 16 38 -- -- -- -- -- -- -- -- S Transducer, pressure 1 A9 1073402 1073402 S Valve, inlet, Auto--Fl, UHMW 110 982395 982395 S Screw, socket, M8 x 1.25 x 25 811 983051 983051 S Washer, flat, 0.344 x 0.688 x 0.065 812 1083507 1083507 S Housing 113 1070468 1070468 S Screw, stop, motor 114 1073371 1073371 S Shaft 415A 1070757 1070757 S Arm assembly, anti--rotate 115B 982020 982020 S Set screw, M3 x 3 2 B15C 1068802 1068802 S Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 S Screw, set, M5 x 10 217 1070467 1070467 S Bumper, motor 118 983410 983410 S Washer, flat, M, narrow, M6 419 982264 982264 S Screw, socket, cap, M6 x 1 x 18 mm 420 1073375 1073375 S Shroud 121 1078390 1078390 S Cover, heater 122 982636 982636 S Screw, socket, M5 x 12 823 186199 186199 S Sensor, temp RTD, 24 in. 124 1078367 1078367 S Cover, heater, dispenser 125 939515 939515 S Connector, crimp, wire 22--14 2 or 426A 1082457 1082457 S Ferrule, wire, non-insulating, 22--26 AWG 2 or 4 C26B 1078929 1078929 S Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 S Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 S Cover, top, heater, dispenser 128 -- -- -- -- -- -- -- -- S Plate 129 242867 242867 S Tag, warning 130 939586 939586 S Connector, plastic, 2 station 231 982029 982029 S Screw, socket, M5 x 30 432 984155 984155 S Nut, panel mounting 1

331083747 S Cord set, armored 1

1060683 S Cord set, 240V 134 973543 973543 S Plug, O--ring, 7/16--20 235 1080773 1080773 S Heater cartridge , 0.38 d x 3, 120 v, 100 w 436 1058878 1058878 S Screw, socket, M8 x 45 437 -- -- -- -- -- -- -- -- S Gland assembly, tri--lip, 0.75 d 138 981907 981907 S Screw, drive, 4 x 0.250 439 982031 982031 S Screw, socket, M6 x 25 240 1070490 1070490 S Flange, housing, plunger 1

Continued...





1083540 Dispenser, assembly, Pro-Meter S15, 240V 141 1078561 1078561 S Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 S Washer, lock, M, internal, M3 343 308586 308586 S Screw, socket, M3 x 6 344 1070466 1070466 S Bumper, plunger 0.75 dia 145 1078413 1078413 S Plunger 146 1070465 1070465 S Disc, proximity 147 1070117 1070117 S Screw, stop, plunger, M8 148 1073898 1073898 S Plug, screw, M12 x 1 x 9 mm 449 1031834 1031834 S Lubricant, TFE grease, 5 lb, 1 gallon AR50 900298 900298 S Compound, heat sink, 5--oz tube, 11281 AR51 900464 900464 S Adhesive, Loctite 242, blue, removable, 50 ml AR52 1091823 1091823 S Spacer, motor, Pro-Meter 253 941144 941144 S O-ring, Viton, 0.625 x 0.813 x 0.094 2NS 931316 931316 S Wire, jumper, 18 AWG 1 DNOTE A: The pressure transducer is application specific:

500 psi: Order 10847541000 psi: Order 10847533000 psi: Order 10847525000 psi: Order 346088 (Used on earlier systems; no longer recommended)

B: These parts are included with 15A but can be ordered separately.

C: Refer to the applicable wiring diagram to order these parts.

D: See Figure 16 for jumper wire location.

AR: As Required

NS: Not Shown



S35 120/240 Volt Heated DispensersSee Figures21 and 22. Refer to the parts list that beginson page 42.

8

9

1

2 3

4

10

11

20

18

19

11

10

7

14

16

17

13

48

48

50

50

50

5

5

6

PART OF 9

15A

15B

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFO


12




47

36

2122

24

25

27

29

22

30 31 3233

3448

3549

2349

3448

37

48

40

39

41

42

42

44

45

46

50

50

48

49

43

43

2838

26A26B26C






1082523 Dispenser, assembly, Pro-Meter S35, 240V 11 1073675 1073675 S Actuator, linear 12 1070791 1070791 S Plate, mount 13 982006 982006 S Screw, socket, M8 x 20 44 1600422 1600422 S Plate, proximity 15 1074051 1074051 S Sensor, proximity, PNP, N.C., M12 26 346188 346188 S Sensor, proximity, PNP, N.O., M12 17 982176 982176 S Screw, socket, M6 x 16 48 -- -- -- -- -- -- -- -- S Transducer, pressure 1 A9 1073402 1073402 S Valve, inlet, Auto--Fl, UHMW 110 982395 982395 S Screw, socket, M8 x 1.25 x 25 811 983051 983051 S Washer, flat, 0.344 x 0.688 x 0.065 812 1082529 1082529 S Housing 113 1070468 1070468 S Screw, stop, motor 114 1070491 1070491 S Shaft 415A 1070757 1070757 S Arm assembly, anti--rotate 115B 982020 982020 S Set screw, M3 x 3 2 B15C 1068802 1068802 S Pin, stop, 12 mm OD plastic 2 B16 1074040 1074040 S Screw, set, M5 x 10 217 1070467 1070467 S Bumper, motor 118 983410 983410 S Washer, flat, M, narrow, M6 419 982264 982264 S Screw, socket, cap, M6 x 1 x 18 mm 420 1070793 1070793 S Shroud 121 1078390 1078390 S Cover, heater 122 982636 982636 S Screw, socket, M5 x 12 823 186199 186199 S Sensor, temp RTD, 24 in. 124 1078367 1078367 S Cover, heater, dispenser 125 939515 939515 S Connector, crimp wire, 22--14 2 or 426A 1082457 1082457 S Ferrule, wire, non-insulating, 22--26 AWG 2 or 4 C26B 1078929 1078929 S Ferrule, wire, non-insulating, 18 AWG 2 C26C 939934 939934 S Ferrule, wire, non-insulating, 20 AWG 2 C27 1080850 1080850 S Cover, top, heater, dispenser 128 -- -- -- -- -- -- -- -- S Plate 129 242867 242867 S Tag, warning 130 939586 939586 S Connector, plastic, 2 station 231 982029 982029 S Screw, socket, M5 x 30 432 984155 984155 S Nut, panel mounting 1

331083747 S Cord set, armored 1

1060683 S Cord set, 240V 134 973543 973543 S Plug, O--ring, 7/16--20 235 1080772 1080772 S Heater cartridge , 0.38 d x 5.75, 120 v, 125 w 436 1058878 1058878 S Screw, socket, M8 x 45 437 -- -- -- -- -- -- -- -- S Gland assembly, tri--lip, 0.75 d 138 981907 981907 S Screw, drive, 4 x 0.250 439 982031 982031 S Screw, socket, M6 x 25 240 1070490 1070490 S Flange, housing, plunger 1

Continued...



Item NoteQtyDescriptionPartPart


1082523 Dispenser, assembly, Pro-Meter S35, 240V 141 1078561 1078561 S Thermostat, open on rise, 190 deg, 10 amp 142 983520 983520 S Washer, lock, M, internal, M3 343 308586 308586 S Screw, socket, M3 x 6 344 1070466 1070466 S Bumper, plunger 0.75 dia 145 1070463 1070463 S Plunger 146 1070465 1070465 S Disc, proximity 147 1070117 1070117 S Screw, stop, plunger, M8 148 1031834 1031834 S Lubricant, TFE grease, 5 lb, 1 gallon AR49 900298 900298 S Compound, heat sink, 5--oz tube, 11281 AR50 900464 900464 S Adhesive, Loctite 242, blue, removable, 50 ml ARNS 931316 931316 S Wire, jumper, 18 AWG 1 DNOTE A: The pressure transducer is application specific:





AR: As Required



S100 120/240 Volt Heated DispensersSee Figures 23 and 24. Refer to the parts list that beginson page 46.

8

9

1

2 3

4

10

11

20

18

19

11

10

7

14

16

17

13

48

48

50

50

50

5

5

6

12

PART OF 9

15A

15B

15C

THESE PARTS ARE INCLUDED WITH GUN OR MANIFO





47

36

2122

24

25

27

29

22

30 31 3233

3448

3549

2349

3448

37

48

40

39

41

42

42

44

45

46

50

50

48

49

43

43

2838

26A26B26C




Item Part Part Part Part Description Qty Note—

1082524Dispenser, assembly,Pro-Meter S100, 120V 1

1082525Dispenser, assembly,Pro-Meter S100, 240V 1

1600415 Dispenser, Pro-Meter,S100, HTD, 120V, ARW

1


1

1 1073678 1073678 1073678 1073678 S Actuator, linear 12 1068790 1068790 1068790 1068790 S Plate, mount 13 982006 982006 982006 982006 S Screw, socket, M8 x 20 44 1600423 1600423 1600423 1600423 S Plate, proximity 15 1074051 1074051 1074051 1074051 S Sensor, proximity, PNP, N.C., M12 26 346188 346188 346188 346188 S Sensor, proximity, PNP, N.O., M12 17 982176 982176 982176 982176 S Screw, socket, M6 x 16 48 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Transducer, pressure 1 A9 1073402 1073402 1105010 1105010 S Valve, inlet, Auto--Fl, UHMW 110 982491 982491 982491 982491 S Screw, socket, M10 x 25 811 983061 983061 983061 983061 S Washer, flat, 0.406 x 0.812 x 0.065 812 1082570 1082570 1600417 1600417 S Housing 113 1068804 1068804 1068804 1068804 S Screw, stop, motor 114 1068779 1068779 1068779 1068779 S Shaft 415A 1069104 1069104 1069104 1069104 S Arm assembly, anti--rotate 115B 982020 982020 982020 982020 S Set screw, M3 x 3 2 B15C 1068802 1068802 1068802 1068802 S Pin, stop, 12 mm OD plastic 2 B16 1002697 1002697 1002697 1002697 S Screw, set, M6 x 8 217 1068799 1068799 1068799 1068799 S Bumper, motor 118 983410 983410 983410 983410 S Washer, flat, M, narrow, M6 419 982264 982264 982264 982264 S Screw, socket, cap, M6 x 1 x 18 mm 420 1068806 1068806 1068806 1068806 S Shroud 121 1080781 1080781 1080781 1080781 S Cover, heater 122 982636 982636 982636 982636 S Screw, socket, M5 x 12 823 186199 186199 186199 186199 S Sensor, temp RTD, 24 in. 124 1078367 1078367 1078367 1078367 S Cover, heater, dispenser 125 939515 939515 939515 939515 S Connector, crimp, wire, 22--14 2 or 426A 1082457 1082457 1082457 1082457 S Connector, wire, set screw 2 or 4 C26B 1078929 1078929 1078929 1078929 S Connector, wire, set screw 2 C26C 939934 939934 939934 939934 S Connector, wire, set screw 2 C27 1080850 1080850 1080850 1080850 S Cover, top, heater, dispenser 128 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S Not used on this configuration —29 242867 242867 242867 242867 S Tag, warning 130 939586 939586 939586 939586 S Connector, plastic, 2 station 231 982029 982029 982029 982029 S Screw, socket, M5 x 30 432 984155 984155 984155 984155 S Nut, panel mounting 1

331083747 S Cord set, 120V 1

1060683 1060683 1060683 S Cord set, 240V 134 973543 973543 973543 973543 S Plug, O--ring, 7/16--20 235 1078538 1078538 1078538 1078538 S Heater cartridge , 0.38 d x 5.75,

120 v, 150 w4

Continued...



Item NoteQtyDescriptionPartPartPartPart—

1082524Dispenser, assembly, Pro-Meter S100,120V 1

1082525Dispenser, assembly, Pro-Meter S100,240V 1



36 982392 982392 982392 982392 S Screw, socket, M10 x 45 437 1069486 1069486 1101931 1101931 S Gland assembly, tri-lip 138 981907 981907 981907 981907 S Screw, drive, 4 x 0.250 439 982031 982031 982031 982031 S Screw, socket, M6 x 25 240 1068777 1068777 1068777 1068777 S Flange, housing, plunger 1


1077645 1077645 1077645 Dispenser, assembly, Pro-Meter S15, 240V 141 1078561 1078561 1078561 1078561 S Thermostat, open on rise,

190 deg, 10 amp1

42 983520 983520 983520 983520 S Washer, lock, M, internal, M3 343 308586 308586 308586 308586 S Screw, socket, M3 x 6 344 1068798 1068798 1068798 1068798 S Bumper, plunger 145 1068796 1068796 1101980 1101980 S Plunger 146 1068797 1068797 1068797 1068797 S Disc, proximity 147 1068803 1068803 1068803 1068803 S Screw, stop, plunger, M10 148 1031834 1031834 1031834 1031834 S Lubricant, TFE grease, 5 lb, 1 gallon AR49 900298 900298 900298 900298 S Compound, heat sink, 5--oz tube, 11281 AR50 900464 900464 900464 900464 S Adhesive, Loctite 242, blue,

removable, 50 mlAR

NS 931316 931316 931316 931316 S Wire, jumper, 18 AWG 1 DNOTE A: The pressure transducer are application specific:





AR: As Required



KitsThe following kits are available for a remote-mount outlet valve.

Packing Glands

Part Description1080997 Kit, Plunger rod packing gland complete, 15 cc & 35 cc meter1080998 Kit, Plunger rod packing gland Internal components only, 15 cc & 35 cc meter1080992 Kit, Plunger rod packing gland complete, 100 cc meter1080993 Kit, Plunger rod packing gland Internal components only, 100 cc meter

Plunger Rods

Part Description1080986 Kit, Plunger rod, 15cc meter, 0.750-inch plunger1080987 Kit, Plunger rod, 35cc meter, 0.750-inch plunger1080988 Kit, Plunger rod, 100cc meter, 1.250-inch plunger

Inlet Valves

Part Description1073402 Kit, Inlet valve complete, 15 cc, 35 cc, 100 cc meter238345 Kit cartridge, Auto-Flo, UHMWPE



Application-Specific ComponentsThe following application-specific items are available.

Dispense Gun and Packing Cartridges for Standard Auto-Flo Type Guns

Part Description1073405 Gun, Auto-Flo, manifold-mount, Pro-Meter S, UHMWPE1016122 Gun, Auto-Flo, Standalone, UHMWPE238345 Kit cartridge, Auto-Flo, UHMWPE

Dispense Gun and Packing Cartridges for Zero-Cavity Auto-Flo Type Guns

Part Description1085559 Gun, Auto-Flo, manifold-mount, Zero-Cavity 3 mm, Pro-Meter S, Polymyte308510 Kit cartridge, Auto-Flo, Zero-Cavity 3 mm, Polymyte1085600 Gun, Auto-Flo, manifold-mount, Zero-Cavity 4 mm, Pro-Meter S, UHMWPE1034260 Kit cartridge, Auto-Flo, Zero-Cavity 4 mm, UHMWPE

Remote Gun Mounting adapter Block

Part Description1080984 Kit, adapter block, Pro-Meter S, remote gun

Transducers

Part Description346088 Transducer, 5000 psi (Used on earlier systems; no longer recommended)1084752 Transducer, 3000 psi1084753 Transducer, 1000 psi1084754 Transducer, 500 psi

ToolsKeep the applicable tools on hand to aid in repairing the Pro-Meter S-Series dispensers:

Part Description1080991 Removal Arbor, packing gland internal parts, 0.75-inch plunger1070474 Insertion tool, packing gland internal parts, 0.75-inch plunger1080990 Removal Arbor, packing gland internal parts, 1.25-inch plunger1069487 Insertion tool, packing gland internal parts, 1.25-inch plunger1074034 Spanner wrench, 3/16-inch pin, 0.75-inch to 2-inch



Notes:



X

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5

8

PIN 5PE

INPUT 7--1

V--

INPUT 7--2

V+

7

PIN 1

PIN 4

PIN 3

PIN 2

J--BLOCK ”1” I/O

1

4

3

2

4

1

3

2

RETRACT

EXTEND

PROMETER ”S”

33

4 4

1

2

1

2

3

4

1

2

3

4

2

1

V+

8--2

V--

8--1

PE

1

2

4

3 3

4

2

1 1

2

4

3

1

2

4

33

4

2

1

REFILL

+

--

--

+SOL. A

SOL. B NOT USED1

2

3

4

1

2

3

4

1

2

3

4 DISPENSE VALVE

+

--

--

+

SOL. B

SOL. AREFILL VALVE

NOT USED

4

3

2

11

2

3

4

1

2

3

4

INPUT

INPUT

OUTPUT

OUTPUT

PE

4--1

V--

4--2

V+

PIN 2

PIN 3

PIN 4

PIN 1

3

V+

OUTPUT 3--2

V--

OUTPUT 3--1

PE PIN 5

4

PIN 5

PIN 3

PIN 4

PIN 2

PIN 1

FOR USE WITH ”SMC”

PE

6--1

V--

6--2

V+

PIN 2

PIN 3

PIN 4

PIN 1

5

V+

INPUT 5--2

V--

INPUT 5--1

PE PIN 5

6

PIN 5

PIN 3

PIN 4

PIN 2

PIN 1

INPUT

INPUT

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5

2

PIN 5PE

1--1

V--

1--2

V+

1

PIN 1

PIN 4

PIN 3

PIN 2

V+

2--2

V--

2--1

PE

3

4

2

1NOT USED

R

AIR PRESSURE SWITCHALLEN BRADLEY TYPE

NOT USEDIFM EFECTOR TYPEAIR PRESSURE SWITCH

4

3

2

1OUTPUT 2

OUTPUT 1PROPORTIONAL VALVE PROPORTIONAL VALVE

FOR USE WITH ”SMC”

PIN 1

PIN 2

PIN 4

PIN 321

PIN 1

PIN 4

PIN 3

PIN 2

J--BLOCK ”2” ANALOG

PIN 2

PIN 3

PIN 4

PIN 1

3 4PIN 3

PIN 4

PIN 2

PIN 1

4

3

2

1

RTD (4 WIRE)”SMC”

AIR SWIRL

PROPORTIONAL VALVE

4

3

2

1

4

3

2

1

24VDC COM

SIGNAL

+ 24VDC

-- EXCIT

+5V EXCIT

F

E

1

2

3

4

A

B

C

D

+5V EXCIT

+ SIGNAL

-- SIGNAL

-- EXCITPRESSURE TRANSDUCER

SIGNAL

+ 24VDC

SIGNAL COM

24VDC COM

1

2

3

4

1

2

3

4PROPORTIONAL VALVE

AIR SWIRL

”FESTO”

8

7

6

5

1

2

3

4

4

3

2

1 1

2

3

4

4

3

2

1

J1

J3

J2

J4

4

P1

3 2 1 12 11 10 9 13 14 15 16 5 6 7 8

CONNECTOR PIN--OUT

YEL

BRN

BLU

ORG

WHT/BLU

WHT/RED

WHT/GRN

WHT/BLK

VIO

GRY

PNK

TAN

WHT

BLK

GRN

RED

1122334455

J8J7

J5 J6

5

234

23

1

4

1

5

J4

1

54

5

2J3

234

1

3

J2

1

54

5

2J1

234

1

3

15

7

16

8

17

9

11

10

19

12

6

18

1

13

2

14

3

4

5PWR

COM

GNDP1

Pro-Meter S-Series J-Block Schematic

pro-meter s-series dispensers

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