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Page 1: Prismier Presentation 1 27 12
Page 2: Prismier Presentation 1 27 12

Prismier is a Mechanical Contract Manufacturer (MCM™), much like an Electrical Contract Manufacturer (ECM) company, but with a concentrated focus on custom mechanical components.

Prismier offers a diverse amount of mechanical products and assemblies. From prototype thru production, one part to multi-millions - Sheet metal, Plastic, Die Casting, CNC Machining, Assembly

Prismier is a new age manufacturing partner to original equipment manufacturer (OEM) and ECM companies , spanning across a multitude of different industries.

Prismier works intimately with OEM’s throughout the product development process and remains with them through fulfillment and/or the migration to their ECM partner, when applicable.

Prismier puts a major focus on DFM & DFA to assist the OEM in insuring the form, fit, and function of the mechanical components is up held throughout the supply chain.

Prismier manages our customers programs domestically and manufactures them globally to provide the best possible worldwide pricing and localization.

Who is PRISMIER?

Page 3: Prismier Presentation 1 27 12

Why PRISMIER? Single Source Global Solution for Design &

Engineering, Prototyping, and Production of Mechanical Parts

US & China Based Program Managers, Engineering, & Quality

Global Logistical Support, Warehousing, & Localization.

Extensive Quality Procedures

Competitive Pricing & Reduced Lead Times

Page 4: Prismier Presentation 1 27 12

PrototypingDesign &

EngineeringRapid Injection

MoldingRapid Sheet MetalRapid CNC

MachiningSLA, FDM,

Urethane Casting

Commodities and Services

ProductionInjection MoldingMetal Fabrication &

StampingDie CastingCNC MachiningAssembly

Page 5: Prismier Presentation 1 27 12

Industries Served Consumer Products Electronics & High Tech Industrial Equipment Medical Gaming Health & Fitness Agriculture Telecommunications Computer Aerospace & Defense

Page 6: Prismier Presentation 1 27 12

Manufacturing Locations

Prismier, LLCCorporate Headquarters

Chicago, IL

Prismier – ShanghaiShanghai, China Prismier – Mexico

Guadalajara, Mexico

Prismier – India(Under Development)

Page 7: Prismier Presentation 1 27 12

Design & Prototyping Rapid Sheet Metal &

Injection Molding (< 3 days)

Complete design services available using Solidworks

DFM (Design for Manufacturability)

DFA (Design for Assembly)

SLA & SLS Rubber Molding FDM (Fused Deposition

Model) CNC Machining

Page 8: Prismier Presentation 1 27 12

Parts in quick as 3 days!! Aluminum or Steel Tool Inserts

Available Tool Inserts work in Prismier

customized frame system Undercuts / Slides and Lifters are

possible Inserts are made utilizing high speed

CNC and EDM sinking. Radii is not necessary on features. Computer-aided filling analysis

available (Moldflow) All parts are reviewed for Design for

Manufacturability We stock many common

thermoplastics such as PC, ABS, PA 6/6, PBT, PP, and HDPE along with glass filled and flame resistant materials.

Inserts may be textured to standard Moldtech textures.

Colorants are available along with color matching.

»»»»» Rapid Injection Molding «««««

Page 9: Prismier Presentation 1 27 12

Plastic Molding Injection Molding

Rapid / Short Run Tooling (< 10 days)

Molds can be built to US or Asian Standards

Can use US or Asian components

Class 101 tooling is available Asian molds can be shipped

backand ran in the US

Certified ISO9001/9002 molders

Insert and Overmolding 2 shot molding Shuttle Molding In-Mold Decoration LIM Silicone

Compression Molding Blow Molding Extrusions Pultrusions Vacuum and Thermoforming

Page 10: Prismier Presentation 1 27 12

»»»»» Rapid Sheet Metal «««««With a dedicated sheet metal design & manufacturing environment, Prismier utilizes a

comprehensive set of tools to help you rapidly manufacture complex sheet metal products.

Parts in days……not weeks!

Extremely advanced metal punching, contouring, & forming

Most common gage materials in stock, both Ferrous & Non-Ferrous (C.R.S, Alum., S.S., Galvanized, Copper, Brass, Etc.)

Micro Miniature to rack size components (chassis, enclosures, weldments, brackets, clips, contacts, EMI/RFI shield cans)

CNC programming for CO2 laser, turret punch presses, & nibbling . Efficiently program parts that require press-brake or die-form techniques.

Automatic tool selection (standard and custom forms) for punching, forming, and nibbling

Full postprocessor generation capabilities to integrate seamlessly with all CNC machine tools

Work directly from imported 3D models (.STP, .IGES) as well as native Pro/ENGINEER & Solid Works

Reduce scrap via intelligent nesting, which decreases product costs.

Generate flat patterns quickly, accurately, & optimize to reduce costs.

Speed up the design of sheet metal parts with complex flanges using intelligent 3D models

Simplify the inclusion of punches, cuts, fillets, chamfers, louvers, embosses, countersinks, gussets, lances, tapping, & extrusions that span sheet metal parts.

Sheet metal punch libraries to standardize punch usage and reduce computer numerical control (CNC) tooling costs.

Quickly insert specialized sheet metal fasteners into sheet metal designs.

Page 11: Prismier Presentation 1 27 12

Sheet Metal Rapid Prototype from 24 hrs

to a couple of weeks Tooling - Short Run–Pre-

Production/Pilot– Stage–Progressive

Fully Automated High Speed Stamping (5 – 300 ton)

All Ferrous/Non-Ferrous Metals from .002” thick

Precision Sheet Metal Fabrication

Laser cutting CNC Forming CNC Punching Mig/Tig Robotic Welding Robotic Forming Hardware insertion

Page 12: Prismier Presentation 1 27 12

Die Casting Precision Die-Casting in Mg,

Zn, or Al MIM (Metal Injection

Molding) Quick-turn prototyping

capabilities ISO 9001/9002 Certified Trim Dies Secondary Machining –

CNC, Drill, etc. US and Asian Sources

available

Page 13: Prismier Presentation 1 27 12

CNC Machining & Turning

High Speed Swiss CNC Turning

3-axis CNC Machining

4-Axis CNC Machining

5-Axis CNC Machining

Wire EDM Plastic & Metal Prototype Thru

Production

Page 14: Prismier Presentation 1 27 12

Assembly Mechanical Electro-

Mechanical Box Build Hardware

Insertion Gasketing Labeling Ultra-Sonic

Welding Mig/Tig Welding Spot Welding Riveting Fastening

Page 15: Prismier Presentation 1 27 12

Prismier Huafeng Stamping Plant

Located in Hebei ,China (outside of Tianjin) Formed in 2003 Prismier equity invested partner 2007 Approx 50 employees ISO 9001 and TS94649 Certified 28 stamping presses in total ranging from 3T to

80T Progressive Die and Stage Tools Heat Treating, Plating, Coating, Welding, and

Assembly

Page 16: Prismier Presentation 1 27 12

Quality ISO 9001/9002 Certified

Suppliers First Article Inspection

Reports Complete PPAP Process and Design

FEMA S.P.C. – Cpk Data

Logging Molding & Stamping

Process Sheets Quality Control Plans Material & Finishing

Certifications RoHS/WEEE/REACH

Directives

RoHSCOMPLIANT

2002 / 95 / EC

Page 18: Prismier Presentation 1 27 12

Sales Contact Info

Email: [email protected]

www.prismier.com

USA

Contact: Mike [email protected]: (630) 592-4515 x101

Fax: (630) 214-4099

China

Contact: Alan [email protected]

Ph: +86 (21) 6359 0216Fax: +86 (21) 6359 0467

Mexico

Contact: Mike [email protected]

Ph: (630) 592-4515 x101Fax: (630) 214-4099