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EL
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ICA
L CIR
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IT DIA
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Electrical C
ircuit Diagram
s - TerraStar
®
EP
A 10 - U
S, C
anada, Mexico
February
2015
Electrical Circuit Diagrams
TerraStar®
Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA
© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. RELAY FUNCTION AND WIRING DIAGRAM, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEMCONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 2. . . . . . . . . . 143.3. J708 DATA LINK – PUBLIC EFFECTS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . 163.5. J1939 DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.6. GROUND – IP, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.7. ZERO VOLT REFERENCE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. BATTERY FEED, SINGLE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.9. J1939 DATA LINK – V8 ENGINE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. J1939 DATA LINK – V8 ENGINE WITH ALLISON WTEC, P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.11. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT WITH IN-CAB TCM, P. 9B. . . . . . . . . . . . . . . 233.12. ACCESSORY FEED, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. J1939 DATA LINK – WITH OPTIONS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. IGNITION FEED – RELAY 1, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. INTENTIONALLY LEFT BLANK, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.16. IGNITION FEED – RELAY 3, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.17. BATTERY FEED, DUAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.18. BATTERY FEED, DUAL (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.19. BATTERY FEED, SINGLE, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.20. INTENTIONALLY LEFT BLANK, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.21. GROUND – SEAT AND SEAT BELT SENSOR, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.22. GROUND – IP, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.23. GROUND – IP (CONT.), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.24. GROUND – IP (CONT.), P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.25. GROUND – CHASSIS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373.26. GROUND – IP, P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.27. GROUND – IP (CONT.), P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393.28. GROUND – CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403.29. INTENTIONALLY LEFT BLANK, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413.30. GROUND – TRAILER SOCKET AND FUEL PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.1. CIGAR LIGHTER AND POWER FEED, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444.3. COMPASS DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4.4. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.6. HORN – ELECTRIC AND AIR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.7. MIRRORS (HEATED, LIGHTED & POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.8. 2 – WAY RADIO, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504.9. INTENTIONALLY LEFT BLANK, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.10. SELF CONTAINED AIR SEAT, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.11. RADIO (ENTERTAINMENT) SPEAKERS – WITH 16 WAY CONNECTOR, P. 11. . . . . . . . . . . . . . . . . 534.12. RADIO (ENTERTAINMENT) SPEAKERS – WITH 12 WAY CONNECTOR, P. 11A. . . . . . . . . . . . . . . 544.13. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.), P. 12. . . . . . 554.14. INTENTIONALLY LEFT BLANK, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564.15. INTENTIONALLY LEFT BLANK, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574.16. INTENTIONALLY LEFT BLANK, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584.17. INTENTIONALLY LEFT BLANK, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594.18. ROOF AUX LOAD, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604.19. INTENTIONALLY LEFT BLANK, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614.20. INTENTIONALLY LEFT BLANK, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624.21. INTENTIONALLY LEFT BLANK, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634.22. MIRRORS (HEATED, LIGHTED & POWER) , P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644.23. CB POWER RADIO, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654.24. BACK-UP CAMERA, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664.25. HEATED SEATS, P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674.26. SWITCH PACK OPTIONAL GAUGE PACK, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684.27. WINDSHIELD WIPER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694.28. SEAT BELT AND SEAT SENSOR, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704.29. SEAT BELT AND SEAT SENSOR (CONT.), P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714.30. SEAT BELT AND SEAT SENSOR (CONT.), P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724.31. SEAT BELT AND SEAT SENSOR (CONT.), P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . 745.2. ROCKER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766.1. FAN WIRING – V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766.2. SNOW VALVE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787.1. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 797.3. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807.4. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 817.5. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 827.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE CRUISE CONTROLS, P. 5. . . . . . . . . . . . . . . . . . 83
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . 848.1. BRAKE SWITCH AND PARK BRAKE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 848.2. GAUGES AND WARNING LIGHTS – AMMETER, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858.3. INTENTIONALLY LEFT BLANK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 868.4. AIR PRESSURE INPUT CIRCUIT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 878.5. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
8.6. IP / GAUGES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898.7. WARNING LIGHTS LIST, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908.8. WARNING LIGHTS CONTROLLING BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918.9. ENGINE OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP
GAUGE CIRCUITS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928.10. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949.1. BACK-UP – WITH ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949.2. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS, P. 2. . . . . . . . 959.3. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969.4. LIGHT SYSTEM, FOG LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 979.5. HEADLIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 989.6. PANEL LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999.7. INTENTIONALLY LEFT BLANK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1009.8. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019.9. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029.10. AUX HEADLIGHTS, SNOWPLOW LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1039.11. AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049.12. DOME LIGHT SYSTEM, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1059.13. CLEARANCE AND MARKER LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.1. TRW ABS BRAKES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.2. TRW ABS BRAKES (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10810.3. TRW ABS BRAKES (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910.4. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP , P. 4. . . . . . . . . . . . . . . . . . . . . . . . . 11010.5. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 5. . . . . . . . . . . . . . . . 11110.6. BODY BUILDER ACC FEED WIRING, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210.7. BODY BUILDER CONNECTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11310.8. INTENTIONALLY LEFT BLANK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11410.9. REMOTE POWER MODULE – CAB MOUNTED, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11510.10. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11610.11. FUEL / HEATER RELAY, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11710.12. ELECTRIC TRAILER BRAKE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11810.13. HOUR METER – PTO, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11910.14. AIR DRYER AND HEATED DRAIN VALVE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010.15. REMOTE START / STOP, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110.16. INTENTIONALLY LEFT BLANK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12210.17. WHEELCHAIR LIFT INTERLOCK, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12310.18. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 16A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12410.19. AUX INPUTS AND DRIVERS, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12510.20. AUX AND POWER SOURCE, P. 17A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12610.21. INTENTIONALLY LEFT BLANK, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12710.22. FUEL TRANSFER PUMP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12810.23. TRAILER SOCKET – EOF, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12910.24. BODY BUILDER & TRAILER SOCKET – BOC & EOF, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
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TABLE OF CONTENTS (CONT.)
10.25. AUX TRAILER CIRCUIT, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13110.26. TRANSFER CASE, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13210.27. TRANSFER CASE (CONT.), P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13310.28. INTENTIONALLY LEFT BLANK, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13410.29. INTENTIONALLY LEFT BLANK, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13510.30. AIR HORN, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13610.31. AIR SOLENOID 4-PACK, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13710.32. AIR SOLENOID 8-PACK, P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
11. TRANSMISSION (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13911.1. ALLISON GEN 4 1/2000 TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13911.2. ALLISON GEN 4 1/2000 TRANSMISSION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14011.3. ALLISON GEN 1/2000 TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14111.4. TRANSMISSION ALLISON MD (WTEC), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14211.5. ALLISON TRANSMISSION 1/2000 WITH IN-CAB TCM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14311.6. SHIFTER INTERLOCK EFFECTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14411.7. SHIFTER INTERLOCK EFFECT (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14511.8. ALLISON WTEC TRANSMISSION GEN 8, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14611.9. WTEC GEN 4 TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14711.10. WTEC GEN 4 TRANSMISSION (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14811.11. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15012.1. HVAC SYSTEM, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15012.2. HVAC SYSTEM (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15112.3. AIR CONDITIONING, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15212.4. AIR CONDITIONING (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
13. CONNECTOR BODY COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15413.1. CONNECTOR BODY COMPOSITES (71 / 72 / 254F / 254M / 400), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . 15413.2. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15513.3. CONNECTOR BODY COMPOSITES (424 / 828 / 1008FA), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15613.4. CONNECTOR BODY COMPOSITES (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15713.5. CONNECTOR BODY COMPOSITES (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15813.6. CONNECTOR BODY COMPOSITES (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15913.7. CONNECTOR BODY COMPOSITES (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16013.8. CONNECTOR BODY COMPOSITES (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16113.9. CONNECTOR BODY COMPOSITES (1015), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16213.10. CONNECTOR BODY COMPOSITES (1016), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16313.11. CONNECTOR BODY COMPOSITES (1017), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16413.12. CONNECTOR BODY COMPOSITES (1018), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16513.13. CONNECTOR BODY COMPOSITES (1019), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16613.14. CONNECTOR BODY COMPOSITES (1020), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16713.15. CONNECTOR BODY COMPOSITES (1025 / 1026), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16813.16. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 15. . . . . . . . . . . . . . . . . . . . 16913.17. CONNECTOR BODY COMPOSITES (1106 / 1107), P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17013.18. CONNECTOR BODY COMPOSITES (1110 / 1200 / 1210 / 1220), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . 17113.19. CONNECTOR BODY COMPOSITES (1300 / 1301 / 1500 / 1501), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . 17213.20. CONNECTOR BODY COMPOSITES (1501 / 1502 / 1503), P. 18A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17313.21. CONNECTOR BODY COMPOSITES (1512 / 1600), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
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TABLE OF CONTENTS (CONT.)
13.22. CONNECTOR BODY COMPOSITES (1601), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17513.23. CONNECTOR BODY COMPOSITES (1602), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17613.24. CONNECTOR BODY COMPOSITES (1603 / 1604 / 1623 / 1625), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . 17713.25. CONNECTOR BODY COMPOSITES (1626 / 1657 / 1650 / 1660 / 1661), P. 23. . . . . . . . . . . . . . . . . 17813.26. CONNECTOR BODY COMPOSITES (1700), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17913.27. CONNECTOR BODY COMPOSITES (1700), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18013.28. CONNECTOR BODY COMPOSITES (1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18113.29. CONNECTOR BODY COMPOSITES (1700), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18213.30. CONNECTOR BODY COMPOSITES (1701), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18313.31. CONNECTOR BODY COMPOSITES (1701), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18413.32. CONNECTOR BODY COMPOSITES (1701F), P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18513.33. CONNECTOR BODY COMPOSITES (1701F), P. 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18613.34. CONNECTOR BODY COMPOSITES (1702), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18713.35. CONNECTOR BODY COMPOSITES (1702), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18813.36. CONNECTOR BODY COMPOSITES (1800 / 1800F), P. 34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18913.37. CONNECTOR BODY COMPOSITES (1800FA / 1804 / 1807 / 1809 / 1810), P. 35. . . . . . . . . . . . . . 19013.38. CONNECTOR BODY COMPOSITES (1814A / 1814B / 1815 / 1815A / 1828 / 1861 /
1872 / 1873), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19113.39. CONNECTOR BODY COMPOSITES (1873W / 1873X / 1873Y / 1873Z / 1900 / 1936M),
P. 36A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19213.40. CONNECTOR BODY COMPOSITES (1901 / 1912 / 1918 / 1927 / 1929 / 1935), P. 37. . . . . . . . . 19313.41. CONNECTOR BODY COMPOSITES (2000 / 2000F / 2002M / 2003M / 2004M / 2005M),
P. 37A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19413.42. CONNECTOR BODY COMPOSITES (2006M / 2115M / 2116F / 2117F / 2021 / 2301M),
P. 37B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513.43. CONNECTOR BODY COMPOSITES (2302M / 2304M / 2305M / 2502M), P. 37C. . . . . . . . . . . . . . 19613.44. CONNECTOR BODY COMPOSITES (2503 / 2600 / 2601M / 2602M), P. 38.. . . . . . . . . . . . . . . . . . . . 19713.45. CONNECTOR BODY COMPOSITES (3000 / 3001 / 3003 / 3100M / 3200), P. 39. . . . . . . . . . . . . . . 19813.46. CONNECTOR BODY COMPOSITES (3201M / 3202M / 3203M / 3205M / 3206 / 3209M),
P. 39A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19913.47. CONNECTOR BODY COMPOSITES (3204 / 4000 / 4001 / 4004 / 4031 / 4032), P. 40. . . . . . . . . 20013.48. CONNECTOR BODY COMPOSITES (4033 / 4040 / 4041 / 4060 / 4087), P. 40A. . . . . . . . . . . . . . . 20113.49. CONNECTOR BODY COMPOSITES (4410A / 4410B / 4410D / 4411F / 4411M / 4412F),
P. 40B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20213.50. CONNECTOR BODY COMPOSITES (4412F1 / 4450AM / 4450BM / 4450M / 4060), P. 41. . . . 20313.51. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF / 4460M /
4500 / 4906), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20413.52. CONNECTOR BODY COMPOSITES (6011 / 6020M), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20513.53. CONNECTOR BODY COMPOSITES (6020M), P. 44.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20613.54. CONNECTOR BODY COMPOSITES (6022 / 6022A / 6200 / 6260HL / 6620HR / 6620T /
6260UC / 6260T / 6261 / 6261T / 6261NV), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20713.55. CONNECTOR BODY COMPOSITES (6262 / 6262NV / 6262T / 6263 / 6263NV / 6263T /
6322), P. 45A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20813.56. CONNECTOR BODY COMPOSITES (6333 / 6334 / 6400 / 6405 / 6561 / 6704M), P. 46.. . . . . . 20913.57. CONNECTOR BODY COMPOSITES (6747 / 6900 / 7100 / 7103M), P. 47. . . . . . . . . . . . . . . . . . . . . . . 21013.58. CONNECTOR BODY COMPOSITES (7150), P. 47A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21113.59. CONNECTOR BODY COMPOSITES (7150), P. 47B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21213.60. CONNECTOR BODY COMPOSITES (7151), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21313.61. CONNECTOR BODY COMPOSITES (7205F / 7206F / 7207M / 7207MA), P. 49.. . . . . . . . . . . . . . . 21413.62. CONNECTOR BODY COMPOSITES (7208M / 7208A / 7250M / 7350 / 7500M / 7600M),
P. 49A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.63. CONNECTOR BODY COMPOSITES (7601M / 7603M / 7604M / 7605M / 7607M / 7611 /7700M / 7710), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
13.64. CONNECTOR BODY COMPOSITES (7711 / 7801M / 8000 / 8001), P. 50A. . . . . . . . . . . . . . . . . . . . . 21713.65. CONNECTOR BODY COMPOSITES (8102 / 8150 / 8151 / 8200 / 8201 / 8301), P. 51. . . . . . . . . 21813.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800), P. 52. . . . . . . 21913.67. CONNECTOR BODY COMPOSITES (8805 / 8807 / 8881 / 8882), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . 22013.68. CONNECTOR BODY COMPOSITES (8883 / 8884A / 8884C), P. 53A.. . . . . . . . . . . . . . . . . . . . . . . . . . . 22113.69. CONNECTOR BODY COMPOSITES (8995 / 8996), P. 53B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22213.70. CONNECTOR BODY COMPOSITES (8997 / 8998 / 8999 / 9001), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . 22313.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261), P. 55. . . . . . . 22413.72. CONNECTOR BODY COMPOSITES (9511A / 9521 / 9522 / 9530), P. 56. . . . . . . . . . . . . . . . . . . . . . . 22513.73. CONNECTOR BODY COMPOSITES (9715 / 9715F / 9716 / 9716M / 9717), P. 57. . . . . . . . . . . . . 22613.74. CONNECTOR BODY COMPOSITES (9717 / 9717F / 9736 / 9737 / 9740), P. 58. . . . . . . . . . . . . . . 22713.75. CONNECTOR BODY COMPOSITES (9778 / 9778F / 9779F / 9780M), P. 58A.. . . . . . . . . . . . . . . . . 22813.76. CONNECTOR BODY COMPOSITES (9745 / 9746 / 9800), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22913.77. CONNECTOR BODY COMPOSITES (9812 / 9900 / 9913B / 9915), P. 60. . . . . . . . . . . . . . . . . . . . . . . 23013.78. CONNECTOR BODY COMPOSITES (9916 / 9930 / 9994), P. 60A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
vi
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
ABBREVIATIONS
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATECNA1 11NOV10 INITIAL RELEASE. A 67696A
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 001
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY
Figure 1 Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
ACRONYMS
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 002
CNA1 11NOV10 INITIAL RELEASE. A 67696A
DESCRIPTION ACRONYM
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, ANDAIR CONDITIONING
HVAC
INJECTOR DRIVE MODULE IDM
INPUT/OUTPUT I/O
INTEGRATED MOBILECOMMUNICATION TERMINAL
IMCT
INSTRUMENT PANEL I/P
INDEPENDENT POWER TAKE-OFF IPTO
INTERNATIONAL BIG BORE ENGINE IBBE
LIGHT COMMERCIAL TRANSMISSION LCT
LOW PRESSURE MODULE LPM
MEDIUM DUTY MD
MALFUNCTION INDICATION LAMP MIL
MULTIPLEX SWITCH MODULE MSM
PYROMETER AMMETER MODULE PAM
POWER DISTRIBUTION CENTER PDC
PROGRAMMABLE LOGIC CONTROLLER PLC
POWER TAKE-OFF PTO
PULSE WIDTH MODULATION PWM
REAR AXLE RA
RADIO FREQUENCY RF
ROLL STABILITY PROGRAM RSP
SEVERE SERVICE SS
TRANSMISSION CONTROL MODULE TCM
TERRESTRIAL COMMUNICATION UNIT TCU
TERRESTRIAL MOBILECOMMUNICATION TERMINAL
TMCT
THERMAL OVERCRANK PROTECTION TOCP
THROTTLE POSITION SENSOR TPS
WORLD TRANSMISSION ELECTRONIC CONTROLS
WTEC
VEHICLE SPEED OUTPUT VSO
VEHICLE SPEED SENSOR VSS
ZERO VOLT REFERENCE ZVR
VEHICLE SPEED OUTPUT VSO
VEHICLE SPEED SENSOR VSS
ZERO VOLT REFERENCE ZVR
DESCRIPTION ACRONYM
ANTILOCK BRAKING SYSTEM ABS
ANTENNA COMMUNICATION UNIT ACU
ALTERNATING CURRENT AC
AXLE TO BACK OF CAB AC
AXLE TO FRAME AF
ACCELERATOR PEDAL MODULE APM
ACCELERATOR POSITION SENSOR APS
AUXILIARY POWER UNIT APU
AMERICAN TRUCKING ASSOCIATION ATA
AUTOMATIC TRACTION CONTROL ATC
AUDIO VIDEO INTERFACE AVI
BAROMETRIC ATMOSPHERE PRESSURE BAP
BRAKE HORSEPOWER BHP
BACK OF CAB BOC
CITIZEN BAND CB
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR CEC
CENTRAL PROCESSING UNIT CPU
CAB OVER ENGINE COE
DIRECT CURRENT DC
DRIVER CONTROL MODULE DCM
DIGITAL DATA LINK DDL
DIESEL OXIDATION CATALYST INLETTEMPERATURE
DOCT
DIESEL PARTICULATE FILTER DPF
DIESEL PARTICULATE FILTER DELTA PRESSURE
DPFDP
DIESEL PARTICULATEFILTER TEMPERATURE
DPFT
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL
ELECTRONIC CONTROL MODULE ECM
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTEFERENCE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
Figure 2 Acronyms
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
CIRCUIT DIAGRAM INSTRUCTIONS
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 003
CNA1 11NOV10 INITIAL RELEASE. A 67696A
A
A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT
B
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
AND/OR
A
11-G11-GA11-GB
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION
A128
INDIVIDUAL GROUNDCIRCUIT NUMBER
SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITH R/D NUMBER
RELAY - SUPPRESSEDSWITCH,MECHANICAL
(12-A)
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.
R32-GR32-GAR32-GB
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
20A
LOCATION
LOCATION / CIRCUIT NUMBERWIRE GAUGE / WIRE COLOR
COMMON GROUNDCIRCUIT NUMBER
F1
B
SOLENOID
D B AC
SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT
KEY SWITCH(1101M)
A C
IGN
B
ACC
D
S
BATT
INTERNALCONNECTION
OFF
VOLTMETERPRINTED CIRCUIT IN INSTRUMENTCLUSTER
+
-
LOCATION INFUSE / CIRCUITBREAKERCONNECTION
FUSE RATING
A12 A12AEXTERNAL WIRE CONNECTIONS
20AF18
BA
F19
WIRE CONNECTION
20A
85
30
87
86
87A
16RD
16WH
PIGTAIL
A B
20AF2
A B
BODY CONTROLLER(1602)
BUSSED CONTACT
CAVITY NUMBERR/D NUMBER
CAVITY NUMBER
(12)
R/D NUMBER
SPLICE
(12)
Figure 3 Circuit Diagram Instructions
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4
CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 004
CNA1 11NOV10 INITIAL RELEASE. A 67696A
CIRCUITNUMBER
COLOR DESCRIPTION
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
3DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
4DKBL SERIAL / DATA COMMUNICATION J1922 (+)
GY SERIAL / DATA COMMUNICATION J1922 (-)
5YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
13PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
Figure 4 Circuit Number Identification and Color
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 005
CNA1 11NOV10 INITIAL RELEASE. A 67696A
CIRCUIT
NUMBERCOLOR DESCRIPTION
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56OR TURN SIGNAL LIGHTS - LEFT
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57OR TURN SIGNAL LIGHTS - RIGHT
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71OR BACK-UP LIGHTS
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
Figure 5 Circuit Number Identification and Color (Cont.)
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6
CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 006
CNA1 11NOV10 INITIAL RELEASE. A 67696A
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
CIRCUITNUMBER
COLOR DESCRIPTION
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
Figure 6 Circuit Number Identification and Color (Cont.)
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.7. LAMP BULB CHART, P. 7
LAMP BULB CHART
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 007
CNA1 11NOV10 INITIAL RELEASE. A 67696A
BULB APPLICATION CANDLEPOWER OR WATTBULB TRADE
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
Figure 7 Lamp Bulb Chart
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.8. RELAY FUNCTION AND WIRING DIAGRAM, P. 8
RELAY FUNCTION AND WIRING GUIDE
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 008
CNA1 09FEB11 INITIAL RELEASE. A 67696A
87A
5
87A
85
MICRO - 280 (1)
RELAY VIEWED FROM INSERTION END
1
86
85
4
87A
30
MINIATURE - 280 (1)
87
MICRO - ISO (1)
3
NORMALLY CLOSEDCONTACT
87
RELAY SCHEMATIC
2
86
8530
85
ENERGIZING COIL
ENERGIZING COIL
87
87
3
87
30
87
NORMALLY CLOSEDCONTACT
4
COMMON CONTACT
1
86
2
30
30
85
NORMALLY OPENCONTACT
85
MICRO - 4 PIN (1)
ENERGIZING COIL
86
MINI MICRO - 4 PIN (2)
NORMALLY OPENCONTACT
85
30
30
COMMON CONTACT
MINIATURE - ISO (1)
87
5
86
ENERGIZING COIL
NOTES:1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
87A
86
86
Figure 8 Relay Function and Wiring Diagram
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. SCHEMATIC SYMBOL CHART, P. 9
SCHEMATIC SYMBOL CHART
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 009
CNA1 11NOV10 INITIAL RELEASE. A 67696A
BATTERY
DIODE, LIGHT EMITTING
FUSE
CIRCUIT BREAKER
FAN SOLENOID
ALTERNATOR
AMMETER
BUSBAR
ALARM
AIR DRYERCIGAR LIGHTER
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
G B
R
-+
-+
B
A
C
DIODE
A
TYPE 2 OR 3
B
A
TYPE 1
B
FEMALE TERMINALBLUNT CUT CIRCUIT
Figure 9 Schematic Symbol Chart
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 010
CNA1 11NOV10 INITIAL RELEASE. A 67696A
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
HEATER
FUSIBLE LINK
GROUND W/ STUD
GROUND N/ STUD
HORN
KEY SWITCH
LIGHT W/ SWITCH
LIGHT, DOUBLE FILAMENT
LIGHT, SINGLE FILAMENTBRACE
A
S
DB
BATT
C
IGN ACC
KEY SWITCH,COMPLEX
B
S
F A EC
FUSES W/ BUSBAR
AS
AI
OFF
AS
OFF
I I
OFF OFF
IS
A
OFF
HOLDER, FUSE W/ BUSBAR
Figure 10 Schematic Symbol Chart (Cont.)
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 011
CNA1 11NOV10 INITIAL RELEASE. A 67696A
87
MOTOR
RELAY, FIVETERMINAL
86
30
85
RELAY, FOUR TERMINAL
30
87A
86
85
87
SYMBOLSYMBOL DESCRIPTIONDESCRIPTION
PASS THRU CONNECTION
PRESSURE SWITCH
B1
RESISTOR
SENDER - FUEL,OIL, WATER
SENSOR, PRESSURE. ABS 6
RELAY, LATCHING
B2
SOLENOID
SENSOR, MAGNETIC
SENSOR, YAW
SOLENOID W/ DIODE
MALE TERMINAL
B
C
A
Figure 11 Schematic Symbol Chart (Cont.)
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12
SCHEMATIC SYMBOL CHART (CONT)
CHAPTER 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064593 012
CNA1 11NOV10 INITIAL RELEASE. A 67696A
SWITCH, MECHANICAL(NORMALLY OPEN)
SPEAKER
START MOTOR W/ TOCP
SYMBOLSYMBOL DESCRIPTIONDESCRIPTION
SPLICE
STUD
SWITCH, MECHANICAL(NORMALLY CLOSED)
VALVE, ETHER BOTTLE
THERMOSTAT
SWITCH, PUSHBUTTON
VALVE, MODULATOR
A
B
C
TERMINATING RESISTOR
C
12
0O
HM
S
A
B
A
DIODE ASSEMBLY
SB
A
G
B
B
M
SS
Figure 12 Schematic Symbol Chart (Cont.)
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS ANDELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1
CHAPTER 3BATTERY FEED, DUAL
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 001
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
0638 09FEB15 ADDED CIRC A14NB. E 92855Z
A14P8RD
STA
RT
ER
B+
TE
RM
INA
LC
H5
_0
1
COLUMN SHIFTERRELAY(1017)CH11_02
A14J8RD
F2
C3
E3
CIGAR LIGHTERPOWER SOURCE(1901)CH4_02
A14MA12RD
A14NE12RD
TWO POST POWER SOURCE(1861)CH4_02
A14MB12RD
A1
4F
8R
D
20A
ME
GA
FU
SE
(1
00
1)
ACCESSORY RELAY #1(1013 / 1011)CH3_10
E2
A14NC12RD
A14MC12RD
F1
A86R14LTGN
A86N14LTGN
E3
CENTER CHASSIS /RPM JUMPER(4410D / 4410DF)CH10_09
FUSE F7-C (1016)
FUSE F2-B (1011)C2
10A
IGNITION RELAY #3(1012 / 1014)CH3_02
CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1901 / 1861)CH4_01
A2 B2
A14T8RD
CIGAR LIGHTERPOWER (1854)CH4_01
E1
F3
FUSE F3-C (1012)
A14NA12RD
A8416LTGN
A14MD12RD
A1
4K
8R
D
A1
BATTERYFEEDCH3_15
C1
F3
FUSE F8-A (1017)
A14H8RD
FUSE F7-F (1016)
15A
A1
46
RD
D3
A86PA16LTGN
A14G16RD
A1
4M
8R
D
15A
K1
4H
4R
D
FUSE F8-C (1017)
10A
A2016LTGN
A94L12GY
IGNITION RELAY #2(1012 / 1014)CH3_02
15A
CENTER CHASSIS/IP(1701)CH10_01
A14ND12RD
A92FB16TN
BATTERY OWNEROPERATOR
HEAT SHRINK
ME
GA
FU
SE
(1
00
0)
10
0A
10
0A
A1
4W
6R
D
A1
4N
8R
D
A14ME12RD
BATTERYFEED
CH3_15CH10_22
A14NB12RD
AUX ROOF RELAY(1010)CH4_17
A72C12OR
AUX POWER RELAY(1873)CH10_17
FUSE F6-B(1015)
A2 B2
15A
*A65AB16OR
A12Z16LTBL
AUX ROOF RELAY(1010)CH4_17
BATTERYFEEDCH3_15
BATTERYFEEDCH3_16
BATTERYFEEDCH3_16
Figure 13 Battery Feed, Dual
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 2
CHAPTER 3IGNITION FEED - STANDARD, THEFT DETERRENT, REMOTE START / STOP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 002
012 06JUN13 ADDED CIRC TO R/D D 88356Y
1873, 1012.
J3 J4
A4
IGNITIONRELAY #1
(1011 / 1013)
A3
A1
J2
A1
3F
E1
8P
K
A2
(A13FB)
J1
A1
3-G
FE
18
WH IGNITION
RELAY#3(1012 / 1014)
(A13FA)
J3 J4
A4 A3
25
A13F18PK
A13DB18PK
A13F16PK
AUX POWERRELAY(1873)
REMOTE-STOP RELAY(1018) CH10_14
A13FD18PK
(A13FC)
A14JB12RD
A1
3-G
FD
18
WH
A13FF18PK
1
A13F18PK
FUSE F5-B(1014) CH3_13
IGNITION FEEDCH3_14
A13-GFF18WH
REMOTE STOP RELAY(1018) CH10_14
A104J16DKBL
A104A18DKBL
E4
BODYCONTROLLER #J4
(1601)
A13XA16PK
TRAILERABS ECU
RELAY(1017)
CH10_01,05,10
W/ REMOTESTART / STOP THEFT DETERRENT
W/ REMOTE START / STOP
W/ THEFTDETERRENT& N/ REMOTESTART STOP
3
87
86 30
85
30 87A
86
85
85
87
3086
THEFTDETERRENTRD5 (LSD)
IGNITIONRELAY#2(1012 / 1014)
OFFIGNS
KEY SWITCH(1100/1100MA)
ACC
DB C
BATT
A1518RD
A
87
86 30
85
A1
3F
N1
8P
K
A97UA16PL
ENGINE ECM(6020M)CH7_01
F1 E1
5A
87A
87A
A14NC12RD
FUSE F1-A (1010)
N/ REMOTE ORN/ THEFT DETERRENT
87A
A14NA12RD
W/ THEFTDETERRENT
FUSE F4-D(1013) CH3_12
BATTERYFEED
CH3_16
BATTERY FEEDCH3_15,17
TRAILER ABSECU RELAY
(1017)CH10_05
BATTERY FEEDCH3_01,17
BATTERY FEEDCH3_01,08
A11-G
KJ
6W
HA
11
-GB
A1
0W
H
LEFTSIDE
CAB GND(4081)CH3_06
A13-GBN18WH
(A13FB) FUSE F5-A(1014) CH10_18A
A104A18DKBL
4
LECTRASHIFT PTO(9913B)CH10_12
Figure 14 Ignition Feed – Standard, Theft Deterrent, Remote Start / Stop
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. J708 DATA LINK – PUBLIC EFFECTS, P. 3
CHAPTER 3J1708 DATA LINK - PUBLIC EFFECTS
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
29OCT1067696A AE08064594 003
CNA1 25MAR11 REVISED AND REDRAWN. B 76076F
A98H18BK
A
A
DIAGNOSTICCONN
(1650)
J1708PUBLIC (+)
(1660)
B
A3AA(-)18GY
F
A
J1708PUBLIC (-)
(1661)
G
A3BB(+)18DKBL
A3BB(-)18GY
A3AA(+)18DKBL
A98-G18WH
A3CC(-)18GY
ENGINE ECM(6020M) CH7_01
A3CC(+)18DKBL
GROUNDADAPTER(1005)CH3_20
BATTERY FEEDCH3_08,16
F A3D(+)20DKBL
A3D(-)20GY F
SEATBELT DATARECORDER
(8998) CH4_29
Figure 15 J708 Data Link – Public Effects
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 3J1708 DATA LINK - PRIVATE W/ POWER WINDOW & LOCK
CIRCUIT DIAGRAM, TERRASTARU01A133
29OCT1067696A AE08064594 004
0638 09FEB15 R/D NUMBERS AND C 92855Z
CIRCUIT NUMBER UPDATED.
B
D
E
J1708PRIVATE (+)
(1927)
A3D(+)18DKBL
A3C(+)18DKBL
A3E(+)18DKBL
A3F(+)18DKBL
C
A3B(+)18DKBL
E1
E2
BODYCONTROLLER #J5
(1602)
A
A3C(-)18GY
A3F(-)18GY
A3E(-)18GY
E
J1708PRIVATE (-)
(1929)
A3B(-)18GY
B
D
C
A3D(-)18GY
SW DATALINK(+)
SWDL+(J1708+)
SW DATALINK(-)
SWDL-(1708-)
A
B
A
IP DOOR POD / DOOR(3200/3200F)
D
IP DOOR POD / DOOR(3204)
A
E3X(-)18GY
C
DATA +
DO
OR
PO
D(P
AS
SE
NG
ER
)
DATA -
E3W(+)18DKBL
DOOR POD SIGNAL(3202M)
B
SWITCH PACK(1101)CH4_25
E
BD
3B
(+
)1
8D
KB
L
DATA(+)
D3
BB
(+
)1
8D
KB
L
LEFT CREW DOOR POD(2601M)
D3Z(-)18GY
DATA(+)
A
D3Y(+)18DKBL
DATA(-)
IP / DOOR(2600)
AD
3C
C(-)
18
GY
D3
AA
(-)
18
GY
DATA(-)
RIGHT CREW DOOR POD(2602M)
B
B
DO
OR
PO
D(D
RIV
ER
)
D DATA +
E3X(-)18GY
C
E3W(+)18DKBL
DATA -
DOOR POD SIGNAL(3202M)
Figure 16 J1708 Data Link – Private with Power Window and Lock
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. J1939 DATA LINK, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3J1939 DATA LINK
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 005
012 06JUN13 ADDED R/D 8884A, 1657.C 88356Y
120 OHMS
N5
C(-)
20G
N
A5RK(+)18YL
N5
A(-)
18
GN
11
D
A5RK(+)18YL
A5RK(-)18GN
A5D
(+
)1
8Y
L
CLUSTERCONNECTOR
(1501)
61
A5
A(+
)1
8Y
L
J1939TERMINATINGRESISTOR-A
(9530)
F3
CENTER CHASSIS / IP (1701)
A5RK(+)18YL
N5B
(+
)1
8Y
L
A
F2
BODYCONTROLLER #J5
(1602)
A5
D(-)
18G
N
DIAGNOSTICCONNECTOR
(1650)
12
A5RL(+)18YL
N5
C(+
)2
0Y
L
N5
B(-)
18
GN
A5
(-)
18
GN
A5B
(-)
18
GN
TRW ABS EHCU(9511/9511A)
C
A5
A(-)
18
GN
62
A5RK(+)18YL
N5
A(+
)1
8Y
L
A5RK(+)18YL
A5
B(+
)1
8Y
L
C
A5RK(+)18YL
J1939+ J1939-
DATALINK
J1939-J1939+
DATALINK
5 6
J1939(+)
J1939(-)
61
CENTER CHASSIS / IP (1701)
62
A5RL(-)18GN
A5
(+
)1
8Y
L
ECM(6020M)CH3_09
A5R(+)18YL
ECM(6020M)CH3_09
A5R(-)18GN
12
13
A
C
A5AL(-)18YL
A5LI(+)18YL
J1939PUBLIC(1657)
ALTECINTERCONNECT
(8884A)
A5AL(+)18YL
A5LI(-)18YL
Figure 17 J1939 Data Link
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. GROUND – IP, P. 6
CHAPTER 3GROUND - IP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR310615
05JUN0961229V AE08064594 006
012 06JUN13 REVISED AND UPDATED. D 88356Y
IGNITION RELAY #1(1011 / 1013) CH3_02
A86-GBL14WH
A13-GBN18WH
A11-GBA10WH
A12-GBK18WH
BODY BUILDER CONN(4450M) CH10_07
TWO POST POWER SOURCE /CIGAR LIGHTER POWER SOURCE(1861 / 1860) CH4_01
A86-GBL14WH
TWO POST POWER SOURCE(1861) CH4_02
LEFT SIDE CAB GROUND(4081)
A11-GKJ6WH
A11-GBJ12WH
ACCESSORY RELAY #1(1013 / 1011) CH3_10
Figure 18 Ground – IP
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. ZERO VOLT REFERENCE, P. 7
CHAPTER 3ZERO VOLT REFERENCE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 007
012 06JUN13 CAVITIES K, M ADDED E 88356Y
IN R/D 6747.
ZERO VOLT REFERENCE (6747)
K95NN18TN
A
J
K34-GG18WH
AC PRESSURE TRANSDUCER(8602) CH12_02
K9A18GY
L
BLOW COOLANT SENSOR(6400) CH7_02
K9E18GY
ENGINE / IP(1702-2)
A9E20GY
BODY CONTROLLER #J5(1602)CH8_01
CK95A118TN
DK95S418TN
ELECTRONIC ENGINECONTROLSCH7_03,03A
A9ZA18GY
A9ZB18GY
BODY CONTROLLER #J5(1602)
A75ZD18GY
HVAC SYSTEM(1210) CH12_01
FUSE INPUTS DRIVERCH10_17
E3 ZVRE3
A9ZF18GY
ZVR
IP/FORWARD CHASSIS(1700) CH8_04
K9TS18GY
2 SPEED AXLE BOOTCONN(7103M) CH11_07
K
K9T18GY
TRANS OIL TEMPSENSOR (7700M) CH11_07
M
Figure 19 Zero Volt Reference
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. BATTERY FEED, SINGLE, P. 8
CHAPTER 3BATTERY FEED, SINGLE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 008
012 06JUN13 ADDED R/D 1919. C 88356Y
STA
RT
ER
B+
TE
RM
INA
LC
H5
_0
1
D3
CENTER CHASSIS/IP(1701)CH10_01
F2
C3
CIGAR LIGHTERPOWER SOURCE(1901) CH4_01
A14MA12RD
TWO POST POWER SOURCE(1861) CH4_02
A1
4J
8R
D
BATTERY FEEDSINGLECH3_17
20A
15
0A
ME
GA
FU
SE
(1
00
0B
)
ACCESSORY RELAY #1(1013 / 1011) CH3_10
E2
A14PB12RD
A14MC12RD
B2
A86R14LTGN
A86N14LTGN
E3
FUSE F7-C (1016)
FUSE F2-B (1011)
15A
DIAGNOSTIC CONN(1650) CH3_03
CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1901 / 1861) CH4_01
A14PA12RD
CIGAR LIGHTER POWER(1854) CH4_01
CLUSTER CONNECTOR(1500) CH8_05
A2
F3
FUSE F3-C (1012)
A14NA12RD
A8416LTGN
A14MD12RD
C3
A1
4H
8R
D
A14ME12RD
FUSE F7-F (1016)
A2816TN
15A
A1
46
RD
D3
A86PA16LTGN
15A
A14G16RD
A1
4M
8R
DA
14
P8
RD
K1
4H
4R
D
IGNITION RELAY #2(1012 / 1014)CH3_02
15A
A94L12GY
FUSE F2-G (1011)
OWNER OPERATORBATTERY FEED(1919)
HEAT SHRINK
FUSE F3-A (1012)
10A
A98H18BK
D1 C1
A14ND12RD
A1
4T
8R
D
E3 BODY STOP RELAY(1020) CH10_05
A14KD12RD
A70BF14RD
20A
FUSE F10-C (1019)
F3
KEY SWITCH(1100) CH3_02CH10_14CH5_01
A1518RD
A1516RD
KEY SWITCH W/CENTERPANEL CONTROLS(1100MA) CH3_10
Figure 20 Battery Feed, Single
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.9. J1939 DATA LINK – V8 ENGINE, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3J1939 DATA LINK - V8 ENGINE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064594 009
012 06JUN13 RMVD R/D 7151. C 88356Y
J1939DATA LINK
CH3_05
K5B(+)18YL
A5
R(+
)1
8Y
L
K5A(+)18YL
K5A(-)18GN
K5
C(-)
18
GN
IP /ENGINE(1702)
J1939RESISTOR(7801M)
K5B(-)18GN
17
K5C
(+
)1
8Y
L
A5
R(-)
18
GN
11
J1939 H53
54 J1939 L
ECM(6020M)
A
12
0O
HM
S
C
W/ MANNUAL XMSN
Figure 21 J1939 Data Link – V8 Engine
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.10. J1939 DATA LINK – V8 ENGINE WITH ALLISON WTEC, P. 9A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3J1939 DATA LINK - V8 ENGINE W/ ALLISION WTEC
CIRCUIT DIAGRAM, TERRASTAR,30000082
26OCT1288356Y AE08064594 09A
012 06JUN13 INITIAL RELEASE. A 88356Y
K5
B1
08
18
GN
J1939DATA LINK
CH3_05
K5B(+)18YL
J1939 +
A5R
(+
)1
8Y
L
K5
B1
28
18
YL
K5A(+)18YL
K5A(-)18GN
K5
C(-)
18
GN
IP /ENGINE(1702)
K5
A1
28
18
YL
J1939RESISTOR(7801M)
K5B(-)18GN
K5
A1
08
18G
N
17
K5C
(+
)1
8Y
L
A5
R(-)
18G
N
11
J1939 H53
54 J1939 L
ECM(6020M)
8
TRANSMISSIONCONTROLMODULE(7150)
28
J1939 -
A
12
0O
HM
S
C
Figure 22 J1939 Data Link – V8 Engine with Allison WTEC
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT WITH IN-CAB TCM, P. 9B
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3J1939 DATA LINK - V8 ENGINE W/ ALLISON LCT W/ IN- CAB TCM
CIRCUIT DIAGRAM, TERRASTAR,30000082
26OCT1288356Y AE08064594 09B
012 06JUN13 INITIAL RELEASE. A 88356Y
K5
C(-)
18
GN
J1939DATA LINK
CH3_05
K5B(+)18YL
J1939 +
A5R
(+
)1
8Y
L
K5C
(+
)1
8Y
L
K5A(+)18YL
K5A(-)18GN
K5
D(-)
18
GN
IP /ENGINE(1702)
K5
A1
28
18
YL
J1939RESISTOR(7801M)
K5B(-)18GN
K5
A1
08
18
GN
17
K5D
(+
)1
8Y
L
A5
R(-)
18
GN
11
J1939 H53
54 J1939 L
ECM(6020M)
9
TRANS MODULE 3(1503)
10
J1939 -
A
12
0O
HM
S
C
Figure 23 J1939 Data Link – V8 Engine with Allison LCT with In-Cab TCM
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.12. ACCESSORY FEED, P. 10
CHAPTER 3ACCESSORY FEED
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064594 010
0638 09FEB15 REVISED AND REDRAWN. F 92855Z
A1
21
8LT
BL
FUSE F4-J (1013)
A1A1
A12C18LTBL
5A
A12B18LTBL
B1ACCESSORYSWITCHINPUTDIN1
A1
2A
18
LT
BL
A14MD12RD
ACCESSORYRELAY #1
(1013 / 1011)
(A12V)
D2C2
10A
A86F18LTGN
A8618LTGN
CB RADIOPOWER CONNECTOR(2303) CH4_22
RADIO(1300) CH4_11
H2 DRIVERDOOR(3000)CH4_07
A78V18LTGN
A12Q18LTBL
J1
J2
A1
A2
BODY CONTROLLER #J3(1600)
FUSE F4-F (1013)
A1516RD
10A
SWITCH PACK(1101) CH4_25
A12F18LTBL
B2A2
W/ BODY BUILDEREFFECTS
85
86 30
87
SIGNACC
BATT
DA
OFF
CB
KEY SWITCH(1100MA)
BODY ACCESSORYRELAY
(1016) CH10_05
BATTERY FEEDCH3_08,16
87A
FUSE F4-B (1013)
G2
10A
BATTERY FEEDCH3_01,08
A11
-G
Kj
6W
HA
11
-GB
A1
0W
HA
12
-GB
K1
8W
H
LEFT SIDECAB GROUND
(4081)CH3_06
WHEELCHAIR LIFTRELAY (1019)CH10_16
A12X18LTBL
IP AUX ROOF LOAD SWITCH (1106)CH4_17
AUX TRAILER SOCKETSWITCH (1110)CH10_22
A8620LTGN
RADIO CONNECTION(1301)CH4_11A
E2
5A
F2
FUSE F9-B(1018)
A1
2V
12
LT
BL
FUSE F4-K (1013)
A89CA18PL
A72B16OR
Figure 24 Accessory Feed
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.13. J1939 DATA LINK – WITH OPTIONS, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3J1939 DATA LINK - W/ OPTIONS
CIRCUIT DIAGRAM, TERRASTARU01A133
14OCT1067696A AE08064594 011
CNA1 25MAR11 REVISED AND REDRAWN. B 76076F
A5F(+)18YL
J1939 ADAPTER(1026)
D
FF
H
K
MA5RF(+)
18YL
K
A5RE(-)18GN
A5RH(+)18YL
A5D(+)18YL
H
A5F(-)18GN
A5CA(+)18YL
A5RE(+)18YL
A
D
C
J
J
E
A5RH(-)18LTGN
J1939 ADAPTER(1025)
A5CA(-)18GN
G
E
C
RESISTOR-ACH3_05G
COMPASS MODULE(1912)CH4_03
A5RF(-)18GN
A5D(-)18GN
A5(-)18GN
SEATBELT DATARECORDER W/DISPLAY(8881) CH4_30
SEATBELT DATARECORDER W/DISPLAY(8881) CH4_30
A5(+)18YL
SEATBELT DATARECORDER (8998)CH4_29
SEATBELT DATARECORDER (8998)CH4_29
Figure 25 J1939 Data Link – with Options
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.14. IGNITION FEED – RELAY 1, P. 12
CHAPTER 3IGNITION FEED - RELAY 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
14OCT1067696A AE08064594 012
CNA1 25MAR11 REVISED AND REDRAWN. B 76076F
A92#16316TN
T HANDLE SHIFTER(1702)CH11_01
(A13FC)
C3
C4D410A
H3
G4
A92A16318TN
COLUMN MTD SHIFTER(1828)CH11_02
IP/CENTER CHASSIS(1701) CH4_26
A87MB18GY
10A
E1 F1 A86P16LTGN
OVERHEAD MTD 2-WAY RADIO /FLOOR MTD 2-WAY RADIOCONNECTIONS(6900) CH4_08
A13FM12PK
5A
FUSE F4-H (1013)
FUSE F4-C (1013)
FUSE F9-A (1018)
E4
E3
FUSE F4-L (1013)
A3
A1
3F
C1
2P
K
A28A18TN
B3
A4
FUSE F4-M (1013)
CLUSTER CONNECTOR(1500) CH8_05
10A
T HANDLE SHIFTER(422F) CH11_02
A92A16316TN
IGNITIONRELAY #1
(1011 / 1013)CH3_02
G3
A86P16LTGN
A92FN16TN
COLUMN SHIFTERRELAY (1017)CH11_02
B4
BODY CONTROLLER #J3(1600)CH 12_03
A1316PK
A73A18LTGN
HVAC CONTROL(1200)CH 12_03
(1013)
(1013)
(1013)
Figure 26 Ignition Feed – Relay 1
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.15. INTENTIONALLY LEFT BLANK, P. 13
CHAPTER 3
IGNITION FEED - RELAY 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064594 013
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 27 Intentionally Left Blank
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.16. IGNITION FEED – RELAY 3, P. 14
CHAPTER 3IGNITION FEED - RELAY 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064594 014(1014) CAVITY B4.
012 06JUN13 CIRC ADDED IN R/D D 88356Y
E3
(A13FA)
(1014)
IGNITIONRELAY #3
(1012 / 1014)CH3_02
C4 D4
G4A
13
FA
12
PK
A28V16TN
COMPASS MODULE(1912) CH4_03
A3
A7116OR
B4 BACK-UP LAMP RELAY(1010) CH9_01
A4
10A
10A
10A
FUSE F5-G (1014)
FUSE F5-H (1014)
FUSE F5-M (1014)
OWNER OPERATOR(1916)
A13B16PK
E4
C3
HEAT SHRINK
(A
13
FA
)(A
13
FA
)
A7116OR
D3
A90L18GY
H3 DIODE CONN(4041) CH10_03
G3
5A
FUSE F5-C(1014)
A13FR12PK
E2 F2
FUSE F11-B (1020)
5A
A97DF18PL
ENGINE/IP(1702)CH7_01
FUSE F5-D(1014)
(1014)
(1014)
A13FS12PK
10A
SEATBELT DATA RECORDER(8998) CH4_29(8881) CH4_30H4
A13R18RD
A7116OR
BACK-UP LIGHT SWITCH(7500M) CH11_07
Figure 28 Ignition Feed – Relay 3
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.17. BATTERY FEED, DUAL, P. 15
CHAPTER 3BATTERY FEED, DUAL (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
14OCT1067696A AE08064594 015FUSE F2-E (1011) AND REF R/D 1300A.
- - ADDED CIRC A86A IN D 92715R
F1E1A14F8RD
A14FD12RD
A81C12LTGN
FUSE F7-A (1016)
30A
A14FA12RD
A14FB12RD
F2 E2
30A
FUSE F6-D (1015)
A1B1
FUSE F7-B (1016)
20A
FUSE F7-E (1016)B1A1
*20AOR 30A
A14FE12RD
A14KC12RD
A3
TYPE I CB30A
A14NS12BK
ETB CONTROLLER(1923) CH10_11
A14KA12RD
A81D12LTGN
FUSE F7-H (1016)A4 B4
30A
FUSE F8-G (1017)
F3E3
20A
A14KD12RD
FUSE F10-C (1019)
BODY STOP RELAY(1020) CH10_05
A70BF14RD
F3
10A
FUSE F1-B (1010)
A14JD12RD
A14JF12RD
FUSE F2-E (1011)
5A
A14JE12RD
30A
15A
B4
A14J8RD
A14JB12RD
FUSE F2-C (1011)
A4
C1
A14JA12RD
F2
E3
FUSE F6-A (1015)
RADIO(1300) CH4_11
HVAC LPM(1220) CH12_04
TRAILER RIGHT TURN RELAY(1011) CH10_04
IGNITION RELAY #1(1011 / 1013) CH3_02
HVAC CONTROL(1200) CH12_03
A75D18LTGN
A7512LTGN
(A57J)
E1F1A14JC12RD
TRAILER LEFT TURN RELAY(1011) CH10_04
(A56J)
FUSE F2-A (1011)
D1 A86A18LTGN
G1A14TC12RD
FUSE F4-E (1013)D1C1
30A
30A
A14TD12RD
FUSE F4-A (1013)H1
PASSENGER DOORPOD SIGNAL(3204) CH4_04
DRIVER DOORPOD SIGNAL(3200) CH4_04
A81B12LTGN
A81A12LTGN
A14T8RD
15A
E2
BODY / ACCESSORYTRAILER AUX RELAY(1016)CH10_05
TRAILER W/ BODY BUILDER &N/ 7 WAY SOCKET
A14K8RD
A14A14RD SELF CONTAINED
AIR SEATS CH4_10
B3
A14A12RD
A14BA16RD
A14BA16RD
DOOR POD SIGNAL(2600) CH4_05
DOOR POD SIGNAL(2600) CH4_05
A19V12GY
FUEL HEATER RELAY(1018) CH10_10
DRIVER ONLY SELF CONTAINED AIR SEAT
DRIVER & PASSSELF CONTAINED AIR SEAT
BATTERY FEEDCH3_01
BATTERY FEEDCH3_01
A14KB12RD
B2 A37V18TN
FUEL TRANSFERPUMP RELAY(1015) CH10_19
A2
20A
FUSE F6-C (1015)
A86A18LTGN
RADIO(1300A) CH4_12
Figure 29 Battery Feed, Dual
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.18. BATTERY FEED, DUAL (CONT.), P. 16
CHAPTER 3BATTERY FEED, DUAL (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
14OCT1067696A AE08064594 016
CNA1 25MAR11 REVISED AND REDRAWN. B 76076F
D1
A14HC12RD
A1518RD
KEY SWITCH(1100) CH3_02,CH10_14,CH5_01
FUSE F8-D (1017)
D2
FUSE F7-D (1016)
C1
D3
C2
E4
20A
A2816TN
FUSE F2-G (1011)
10A
A14PA12RD
FUSE F3-A (1012)
A14PC12RD
CLUSTER CONNECTOR(1500) CH8_05
A14HB12RD
A14PB12RD
30A
FUSE F3-B (1012)
C3
F4
F4 E4
30A
A14H8RD
A14P8RD
D4
FUSE F3-D (1012)
A14HA12RD
20A
C4
15A
BATTERY FEEDCH3_01
A1516RD
KEY SWITCH(1100MA) CH3_10
BATTERY FEEDCH3_01
A98H12BK
J1708 DATALINK(1650) CH3_03
A94UA12GY
TRAILER ABS ECURELAY (1017)CH10_05
(A54J)
(A68J)
(A70J)
TRAILER MARKERLIGHT RELAY(1012) CH10_04
TRAILER TAILLIGHT RELAY(1012) CH10_04
TRAILER STOPRELAY (1016)CH10_05
Figure 30 Battery Feed, Dual (Cont.)
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.19. BATTERY FEED, SINGLE, P. 17
CHAPTER 3BATTERY FEED, SINGLE (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
14OCT1067696A AE08064594 0173202.
0638 09FEB15 R/D 3202M AWS R/D C 92855Z
A14JB12RD
A14NC12RD
A1
4J
8R
DA
14
H8
RD
IGNITION RELAY#3(1012 / 1014)CH3_02
IGNITION RELAY#1(1011 / 1013) CH3_02
C1 D1
10A
FUSE F2-E (1011)
A86A18LTGN
RADIO(1300) CH4_11
A81B12LTGN
C1
DRIVER DOORPOD SIGNAL(3202M) CH4_04
FUSE F4-E (1013)
30A
A81A12LTGN
A14TC12RD
D1
H1
30A
G1
PASSENGER DOORPOD SIGNAL(3202M) CH4_04
A14TD12RD
FUSE F4-A (1013)
A14JF12RD
A14T8RD
BATTERYFEEDSINGLECH3_08
Figure 31 Battery Feed, Single
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.20. INTENTIONALLY LEFT BLANK, P. 18
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
LATCHING RELAY
CHAPTER 3
CIRCUIT DIAGRAM, TERRASTARU01A133
01NOV1067696A AE08064594 018
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 32 Intentionally Left Blank
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.21. GROUND – SEAT AND SEAT BELT SENSOR, P. 19
CHAPTER 3GROUND - SEAT AND SEAT BELT SENSOR
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064594 019
012 06JUN13 ADDED CIRC R/D 8995 C 88356Y
IN CAVITIES 1, 2.
A11-GMA18WH
8
3
9
GROUND ADAPTER(8995)
A11-G18WH
14
A11-GKA18WH
A11-GEA18WH
A11-GLA18WH
12
7
13
A11-GAA12WH
1
A11-GGA18WH
2
A11-GDA18WH
A11-GAA18WH
LEFT SIDECAB GROUND
(1004)CH3-24
A11-GFA18WH
A11-GBA18WH
4
A11-GHA18WH
10
A11-GCA18WH
A11-GJA18WH
5
11
6
ROOF IP (1)SEAT CONNECTION(8996)CH4_27
SEAT BELT DATA RECORDER(8998) CH4_29(8881) CH4_30
ROOF IP (2)SEAT CONNECTION(8997)CH4_28
A11-GAN18WH
A11-GAN14WH
A11-GAN18WH
SEAT BELTINDICATOR(8881)CH4_30
SEAT BELT DATARECORDER WITH DISPLAY(8881) CH4_30
A11AB18WH
Figure 33 Ground – Seat and Seat Belt Sensor
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.22. GROUND – IP, P. 20
CHAPTER 3GROUND - IP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,U01A133
16FEB1176076F AE08064594 020
012 06JUN13 R/D 1101 WAS 1101A. C 88356Y
LEFT SIDECAB GROUND
(1005)
A11-GKD18WH
A11-GF16WH
A28-G16WH
A98-G18WH
A74-G18WH
A11-GA18WH
A81-GH**
A81-GA12WH
A81-GB12WH
A81-GC12WH
CB RADIO POWER CONNECTOR(2000) CH4_22
CLUSTER CONNECTOR(1500) CH8_05
DIAGNOSTIC CONNECTOR(1650) CH3_03
HVAC CONTROL(1200) CH12_03
TURN SIGNAL SWITCH(1810) CH4_26
DOOR/IP DOOR POD(3200) CH4_04
DOOR/IP DOOR POD(2600) CH4_05
A11-GT12WH
A11-GAC18WH
MARKER AND CLEARANCE LIGHT (2000)CH9_09
A63-GA16WH
E16
BODY CONTROLLER #J5(1602)
AC COUPLEDGROUND
**8WH 4 DOORS10WH 2 DOORS12WH 1 DOOR
A81-G12WH
DOOR/IP DOOR POD(3204) CH4_04
A81-GH12WH
DOOR/IP DOOR POD(3200) CH4_04
SWITCH PACK(1101) CH4_25
A11-GS12WH
Figure 34 Ground – IP
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.23. GROUND – IP (CONT.), P. 21
CHAPTER 3GROUND - IP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,U01A133
16FEB1176076F AE08064594 021
CNA1 26JUL11 ADDED 6304A. REVISED B 80257V
GROUND SPLICE CIRCUITS.
A11-GBA10WH
GROUND SPLICECH3_06
A11-GCA10WH
HVAC LPM(1220) CH12_04
A75-G12WH
GROUND SPLICECH3_25
WIPER MOTOR(4500) CH4_26
A82-G14WH
LEFT SIDE CAB GROUND
(4081)
K11-G
16
WH
OU
TS
IDE
DA
SH
ENGINELEFT SIDE
GROUND PLATE(6304A)
A11-GKJ6WH
Figure 35 Ground – IP (Cont.)
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.24. GROUND – IP (CONT.), P. 22
CHAPTER 3GROUND - IP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064594 022 M11-GW & M11-GC
012 06JUN13 ADDED CIRC C 88356Y
LEFT SIDE CABGROUND-CHASSIS
(4307)
M11-G12WH
M11-GA14WH
M11-GB14WH
M11-GD12WH
M85-GA16WH
RIGHT HEADLIGHTT/S HARNESS CONN (8000)CH9_03,05
LEFT HEADLIGHTT/S HARNESS CONN (8001)CH9_03,05
GROUND ADAPTER(8800) CH3_23
ELECTRIC HORN(8301/8310) CH4_06
M11-GC12WH
RADIATER GROUND (8600)
WHEEL CHAIR LIFT INTERLOCK(4906)CH10_16
M11-GW16WH
Figure 36 Ground – IP (Cont.)
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.25. GROUND – CHASSIS, P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3GROUND - CHASSIS
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064594 023 ADDED CIRC 11GE.
012 06JUN13 ADDED R/D 8805 & B 88356Y
B
GROUNDADAPTER #01
(8800)
M11-GD12WH
A
C
M54-GA16WH
LEFT GUIDE POST LIGHT(8150)CH9_03
M54-GB16WH
E
M64-GA16WH
D
LEFT FOG LIGHT(8201)CH9_04
RIGHT FOG LIGHT(8200)CH9_04
M64-GB16WH
RIGHT GUIDE POST LIGHT(8151)CH9_03
GROUND AT DASH(9717B)
A
N10-G12WH
CENTER/REAR CHASSIS(9800) CH9_01,08
GROUNDADAPTER #01
(8807)
C N87-G18GY
B
WASHER LEVEL SENSOR(9746) CH4_26
CENTER CHASSIS RPM(4410D) CH10_09
N11-GA12WH
N10-GR14WH
D
N11-GD12WH
FBODY BUILDER(4450M) CH10_07
BODY BUILDER CONN(4450AM) CH10_07
N11-GBB12WH
SNOW PLOW HARNESS CONN(8102)CH9_10
M11-GE14WH
N59A-G114WH
N11-GA12WH
GROUND AT DASH(9717B)
N59A-G14WH
A
B
C
AIR SOLENOIDGROUND ADAPTER #01
(8805)
BODY BUILDER(4450M) CH10_07
BODY BUILDER (BOC)
BODY BUILDER (EOF)
N59A-G16WH
AIR SOLENOID 4-PACK(9736) CH10_28
N39-GB16WH
AIR DRYER(9900) CH10_13
E
AIR SOLENOID 4-PACK(9740)CH10_29
AIR HORN SOLENOID(9737) CH10_27
M11-G12WH
LEFT SIDE CAB GROUND-CHASSIS(4307)
Figure 37 Ground – Chassis
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.26. GROUND – IP, P. 24
CHAPTER 3GROUND - IP
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064594 024REF R/D 1300A.
- - ADDED CIRC A86-G & C 92715R
GROUND ADAPTER(8995) CH3_19
A11-GAA12WH
A92-GAH18WH
NEGATIVE STUD(1004)
(LEFT SIDE DASH MOUNTED DUALPOST GROUND PLATE)
A11-GB12WH
BODY CONTROLLER #J2(1604)
A11-GAM16WH
ETB CONTROLLER(1923) CH10_11
COLUMN MOUNTED SHIFTER(1828) CH11_02
EDCGROUND
A84-GAF16WH
A11-GAN18WH
CIGAR LIGHTER(1853) CH4_01
A86-G18WH
RADIO(1300) CH4_11
A86-G18WH
RADIO(1300A) CH4_12
Figure 38 Ground – IP (Cont.)
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.27. GROUND – IP (CONT.), P. 25
CHAPTER 3GROUND - IP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,310615
05JUN0961229V AE08064594 025REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1008; B 80257V
A11-GCH16WH
A78-GCE16WH
DRIVER DOOR(3000) CH4_07
TRAILER TURN RELAYS(1011) CH10_04
BODY / ACCESSORYTRAILER AUX RELAY(1016) CH10_05
A19-GCG18WH
FUEL HEATER RELAY(1018) CH10_10
SELF CONTAINEDAIR SEATS(1918 / 1935)CH4_10
A11-GCN12WH
LEFT SIDE CAB GROUND(4081)
A11-GKJ6WH
A11-GCA10WH
*A11-GCN14WH
* - AIR SEAT N/ PASSENGER SEAT
A72-GCL18WH
A78-GCF16WH
PASSENGER DOOR(3003) CH4_07
Figure 39 Ground – IP (Cont.)
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.28. GROUND – CHASSIS, P. 26
CHAPTER 3
GROUND - CHASSIS
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,23083059
16OCT1288356Y AE08064594 026
012 06JUN13 INITIAL RELEASE. A 88356Y
N59A-G16WH
GROUND AT DASH(9717B)
AIR SOLENOIDGROUND SPLICE
(8805)
N11-GA12WH
A
BN59A-G
14WHSOLENOID 4-PACK
(9736)CH10_28
SOLENOID 4-PACK(9740)
CH10_29
C
AIR HORN SOLENOID(9737)
CH10_27
N59A-G114WH
Figure 40 Ground – Chassis
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.29. INTENTIONALLY LEFT BLANK, P. 27
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 3
INTENTIONALLY LEFT BLANK
CIRCUIT DIAGRAM, TERRASTAR,MJV0088
29JUL1392246F AE08064594 027
0610 07AUG13 INITIAL RELEASE. A 92246F
INTENTIONALLYLEFT BLANK
Figure 41 Intentionally Left Blank
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.30. GROUND – TRAILER SOCKET AND FUEL PUMP, P. 28
CHAPTER 3
GROUND - TRAILER SOCKET & FUEL PUMP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,23083059
16OCT1288356Y AE08064594 028
012 06JUN13 INITIAL RELEASE. A 88356Y
TRAILER SOCKET GNDFRONT OF CAB
(9717A)
A
N10D8WH
N37-G16WH
DUEL FUELTANKS GROUND
(9718)
FUEL TRANSFERPUMP (9102)
TRAILER SOCKET 2(9717)
A
Figure 42 Ground – Trailer Socket and Fuel Pump
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAB ACCESSORIES (CHAPTER 4)
4.1. CIGAR LIGHTER AND POWER FEED, P. 1
CHAPTER 4CIGAR LIGHTER AND POWER FEED
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 001REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1003,1006; C 80257V
A
A
CIGAR LIGHTER
A
A86-GS14WH
CIGAR LIGHTERPOWER SOURCE
(1860)
A86RC14LTGN
A86-GRC14WH
A
A86S14LTGN
A
TWO POSTPOWER SOURCE
(1861)
A86-GA14WH
B
B
AUX POWER(1901) A
86
R1
4LT
GN
A84-GAF16WH
A86M14LTGN
POWER SOURCE & CIGAR LIGHTER TYPE
B
A8416LTGN
FUSE F2-BCH3_01,08
CIGAR LTR GND(1853)
CIGAR LTR POWER(1854)
FUSE F3-C(1012)
CH3_01,08
LEFT SIDECAB GROUND
(1004)CH3_24
LEFT SIDECAB GROUND
(4081)CH3_06
A11-G
KJ
6W
H
A11-GBA10WH
A86-GBL14WH
A11
-GA
A1
2W
H
A11-G
KJ
6W
H
A11-GBA10WH
A11
-GA
A1
2W
H
Figure 43 Cigar Lighter and Power Feed
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2
CHAPTER 4CIGAR LIGHTER AND POWER FEED (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 002REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1006; C 80257V
POWER SOURCE - TWO POST
A
B
TWO POSTPOWER SOURCE
(1861)
CIGAR LIGHTERPOWER SOURCE
(1860)
B
A86M14LTGN
A
A86-GA14WH
POWER SOURCE - CIGAR LIGHTER TYPE
AUX POWER(1901)
B
A
FUSE F3-CCH3_01,08
FUSE F3-CCH3_01,08
A86N14LTGN
A86R14LTGN
LEFT SIDECAB GROUND
(4081)CH3_06
A11
-GK
J6
WH
LEFT SIDECAB GROUND
(4081)CH3_06
A11-GBA10WH
A86-GBL14WH
A11
-GK
J6
WH
A11-GBA10WH
A86-GBL14WH
Figure 44 Cigar Lighter and Power Feed (Cont.)
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.3. COMPASS DISPLAY, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4COMPASS DISPLAY
CIRCUIT DIAGRAM, TERRASTARU01A133
06AUG1067696A AE08064595 003REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1003; C 80257V
COMPASS MODULE(1912)
2
A28V16TN
1
J1939 ADAPTER(1026)CH3_11A5CA(-)
18GN3
A5CA(+)18YL
4
FUSE F5-H(1014)CH3_14
LEFT SIDECAB GND(1004)CH3_24
A28-GAD16WH
A11
-GA
A1
2W
H
Figure 45 Compass Display
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.4. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 4
CHAPTER 4FRONT DOOR WINDOWS AND LOCKS (POWER)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 004 ADAPTER
012 06JUN13 R/D 1005 WAS GROUND D 88356Y
G
C
E81-GA12WH
E3W(+)18DKBL
C
A3E(+)18DKBL
A
B
A3E(-)18GY
A
WINDOW
ED
LOCK
DOOR PODSIGNAL(3202M)
POWER
E3X(-)18GY
J1708PRIVATE (+) / (-)(1927 / 1929)CH3_04
E8
1A
14
LT
GN
WINDOW MOTOR(3100M)
B
C
DOOR LOCK(3203M)
E8
3A
14
LT
GN
A
D
E81B12LTGN
B
GROUND
D LOCK
DATA +
E8
1E
14
LT
GN
PA
SS
EN
GE
R
A
DATA -
WINDOW
E8
3E
14
LT
GN
DOOR / IPDOOR POD(3204)
DO
OR
PO
D
B
DOOR POD LOAD
(3201M)
FUSE F4-A(1013)
CH3_15,17
N/ CREW
B
E8
3A
14
LT
GN
B
E8
3E
14
LT
GN
E8
1A
14
LT
GN
A
WINDOW MOTOR(3100M)
E8
1E
14
LT
GN
A
DOOR LOCK(3203M)
J1708PRIVATE (+) / (-)
(1927 / 1929)CH3_04 A3D(+)
18DKBL
A3D(-)18GY
D
DO
OR
PO
D
DATA +
C
WINDOW
LOCK
D
A
DR
IVE
R
GND
C
DOOR PODSIGNAL(3202M)
G
WINDOW
POWER
DOOR POD LOAD
(3201M)
LOCK
B
DATA -
E
E3X(-)18GY
A8
1B
12
LT
GN
A
E81-GA12WH
E3W(+)18DKBL
B
DOOR / IPDOOR POD(3200)
E81B12LTGN
C
D
A8
1A
12
LT
GN
FUSE F4-E(1013)
CH3_15,17
A81-GA12WH
LEFT SIDECAB GROUND
(1005)CH3_20
A8
1-G
H1
0W
HA81-G12WH
A8
1-G
H8
WHPOWER WINDOW
LEFT FRONT DOOR
A8
1-G
H1
2W
H
Figure 46 Front Door Windows and Locks (Power)
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 4
FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 0053100M AND 3209 UPDATED.
0638 09FEB15 R/D 3201M, 3203M, D 92855Z
GND
DATA +
DATA -
POWER
A
DOOR / IP DOOR POD
(2600/2600M)CB D
A81C12LTGN
E FD
81
C1
2LT
GN
A3F(-)18GY
D3
Z(-)
18
GY
A3F(+)18DKBL
D3Y
(+
)1
8D
KB
L
A81-GC12WH
D8
1-G
C1
2W
H
A81-GB12WH
D8
1-G
B1
2W
H
A81D12LTGN
D8
1D
12
LT
GN
G
LEFT CREWDOOR POD(2601M)
CD3AA(-)
18GYD
D3B(+)18DKBL
ED81-GF
12WHB
D81-GG18WH
C
G
D3CC(-)18GY
A
D3BB(+)18DKBL
D
D81-GD12WH
E
D81-GE18WH
RIGHT CREWDOOR POD(2602M)
E8
1A
14
LT
GN
E8
3E
14
LT
GN
AB
DOOR LOCK(3203M)
WINDOW MOTOR(3100M)
A B
E8
3A
14
LT
GN
E8
1E
14
LT
GN
A
C
B
D
WINDOW
WINDOW
LOCK
LOCK
ADDRESS 1
WINDOW MOTOR(3100M)
A BAB
DOOR LOCK(3203M)
F8
3E
14
LT
GN
F8
1E
14
LT
GN
F8
3A
14
LT
GN
F8
1A
14
LT
GN
WINDOW
C
A
B
WINDOW
LOCK
LOCKD
DATA -
DATA +
POWER
GND
ADDRESS 2
DOOR PODLOAD
(3201M)
DOOR PODLOAD
(3201M)
T81E12LTGN
A81-GH8WH
F
D
A
B
C
T3AA(-)18GY
T3BB(+)18DKBL
T81-GD12WH
T8B18WH
A
B
E
D
C
T3BB(+)18DKBLT3BB(+)18DKBLT3BB(+)18DKBL
T81-GD12WH
T81E12LTGN
T3AA(-)18GY
T8A18WH
DOOR PODSIGNAL(3209M)
DOOR PODSIGNAL(3209M)
DO
OR
PO
DL
EF
T C
RE
W
DO
OR
PO
DR
IGH
T C
RE
W
J1708PRIVATE (+) / (-)(1927 / 1929)CH3_04
FUSE F7-H(1016)CH3_15
FUSE F7-A(1016)CH3_15
A81-GH8WH
LEFT SIDECAB GND (1005)
CH3_20
Figure 47 Front Door Windows and Locks (Power) For Crew
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. HORN – ELECTRIC AND AIR, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4HORN - ELECTRIC AND AIR
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 006
012 06JUN13 ADDED R/D 1602; CIRC D 88356Y
A100,B85C,A85C.
D
A
B10
A5B85B18GY
20
20
20
ELECTRICHORN
SWITCHDIN6
IP / DCM(1800)
CLOCK SPRING(1809)
ELECTRIC HORN
ELECTRIC HORN W/O CRUISE CONTROL
A85E16GY
M85E16GY
BODY CONTROLLER #J1(1603)
AELECTRICHORN10A2
B
ELECTRIC HORN
(8301 / 8310)
E
IP / CHASSISFORWARD
(1700-21)
BODY CONTROLLER #J3(1600)
ELECTRICHORN
M85-GA16WH
A85B20GY
M85-GA16WH
M11
-G1
2W
H
LEFT SIDEDASH MOUNTED
DUAL POST STUD(4307) CH3_22
B1 *A10020GY
B11B85C18GY
C
F8#A85C18GY
BODY CONTROLLER #J5
(1602)
* AIR HORN
# STEERING WHEEL AIR HORN
20
Figure 48 Horn – Electric and Air
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.7. MIRRORS (HEATED, LIGHTED & POWER), P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER)
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 007REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1002,1008; C 80257V
A78A16LTGN
A7
8D
18
LT
GN
H
LLEFT
HEATEDMIRROR
10A16
RIGHTHEATEDMIRROR
10A15
B C D FHJ
18
OR
18
BN
18
YL
18
RD
18
LT
GN
18
BK
16
BL
A
A7
8E
18
LT
GN
A7
8F
18
LT
GN
A7
8B
16
LT
GN
A58DB18BN
PASSDOOR
(3003)A
B C D E F G H
DRIVERDOOR
(3000)
DRIVER POWERMIRROR
MIRROR SWCONN
(254F) A2 A3 A4 B1 B2 B3 B4
20O
R
20
WH
BL
20
YL
18
BK
20O
R
20
WH
20
BN
20
BL
GN
16
BL
18
BK
18
DK
GN
18
RD
A58DA18BN
A7
8V
18
LT
GN
J
BODY CONTROLLER #J1
(1603)
PASSENGERPOWER
MIRROR
L/R
AX
IS
U/D
AX
IS HE
AT
ER
LIG
HT
AT
N G
ND
BA C D EF G
A
L/R
AX
IS
DB C
U/D
AX
IS
F
AT
N G
ND
HE
AT
ER
E
LIG
HT
G
20
YL
A
A5
81
6B
N
D
C
BASE 1ADAPTER (1623)
PARK MARKERCLEARANCE
IDENTIFICATIONLAMP
10A17
G
BODY CONTROLLER #J2
(1604)
FUSE F4-B(1013)CH3_10
A7
8F
20
LT
GN
A7
8A
20
LT
GN
A7
8C
20
LT
GN
A6
2D
20
DK
BL
A7
8L
20
RD
A7
8-G
D2
0W
H
MIRROR SWITCH (254M)CH4_21
A7
8D
20
LT
GN
A7
8K
20
LT
GN
A1
20
YL
A6
2B
D1
8D
KB
L
A6
2D
D1
8D
KB
L
CLUSTERCONNECTOR
(1500)CH8_05
A62DA18DKBL
5
DIMROUT2
PANELLT
A78-GCE16WH
LEFT SIDECAB GND(4081)CH3_25
A78-GCF16WH
A11-GCA10WH
A11
-GK
J6
WH
Figure 49 Mirrors (Heated, Lighted & Power)
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.8. 2 – WAY RADIO, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 42 - WAY RADIO
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 008
CNA1 25MAR11 REVISED FUSE B 76076F
CONNECTIONS.
B
A
A8
6P
16
LT
GN
CB
A1
4H
C1
6R
D
A11
-GA
P1
6W
H
A8
6P
16
LT
GN
A11
-GA
P1
6W
H
A1
4H
F1
6R
D
2 WAY RADIOIP / ENGINECONNECTION
(6334)
OVERHEAD MTD2 WAY RADIOCONNECTION
(6900)
IGN GND BATTERY
FLOOR MOUNTED2-WAY RADIOCONNECTIONS
(6334)
N14
HC
10
RD
+
-
BATTERY
N14-GD10WH
N14-GD10WH
2-WAY RADIO FEED FUSE
N14HB10RD
N14HC10RD
HEAT SHRINK
A B
20A
BATT RADIOPOSITIVE CONN
BATT RADIONEGATIVE CONN
AFUSE F9-A
(1018)CH3_12
Figure 50 2 – Way Radio
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.9. INTENTIONALLY LEFT BLANK, P. 9
CHAPTER 4WASHER PUMP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 009
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 51 Intentionally Left Blank
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.10. SELF CONTAINED AIR SEAT, P. 10
CHAPTER 4SELF CONTAINED AIR SEAT
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 010SPLICE. REVISED CIRCUITS.
CNA1 26JUL11 RMVD R/D 1008. ADDED C 80257V
BADRIVER SEATPOWER(1918)
*A
H1
4W
H
**A
14
B1
2R
D
FUSE F7-E(1016)CH3_15 *A14A
14RD
**A
11
-G
P1
2W
H*A
D1
4R
D
**A14A12RD
BAPASSENGERSEAT POWER(1935)
**A
11
-G
R1
2W
H
**A
14
C12
RD
* W/DRIVER ONLY SELF CONTAINED AIR SEAT** W/DRIVER & PASSENGER SELF CONTAINED AIR SEATS
LEFT SIDECAB GROUND
(4081)CH3_25
*A
11
-GC
N1
4W
HA
11
-G
KJ
6W
HA
11
-GC
A1
0W
H
A11
-GC
N1
2W
H
Figure 52 Self Contained Air Seat
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.11. RADIO (ENTERTAINMENT) SPEAKERS – WITH 16 WAY CONNECTOR, P. 11
CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAYCONNECTOR
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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REFERENCE
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CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064595 0112304M AND 2305M UPDATED.
0638 09FEB15 R/D 2301M, 2302M, D 92855Z
(1300)
A86H20LTGN
13
A86J20LTGN
A86K20LTGN
A86L20LTGN
A86-G18WH
A86A18LTGN
14
11
12
15
16
9
10
8
4
6
9
6
IP/PREMIUM ROOFCONSOLE
(2503/2503F)
7
8
D86C18LTGN
D86B18LTGN
B
LEFT REARSPEAKER(2302M)
A
-
+
-
+
A86CA20LTGN
4A86EA
20LTGN
RIGHT REARSPEAKER(2301M)
1
D86D18LTGN
D86E18LTGN
A86BA20LTGN
AA86DA20LTGN
IP / ROOFCONNECTION
(2000)
5
B
13
A62E18DKBL
7
3A54D18BN
C86K18LTGN
C86L18LTGN
C86J18LTGN
C86H18LTGN
-
+
RIGHT CONSOLE SPEAKER(2304M)
A
B
-
+
A
B
LEFT CONSOLESPEAKER(2305M)
PARK LIGHTS
RADIO POWER
PANEL LIGHT
RADIO MEMORY
GROUND
RIGHT FRONT +
RIGHT FRONT -
LEFT FRONT +
LEFT FRONT -
RIGHT REAR +
RIGHT REAR -
LEFT REAR +
LEFT REAR -
W/ PREMIUMTRIM
W/ PREMIUMTRIM
B A
BASE 1ADAPTER(1623)
BODY CONTROLLER #J2(1604)
PARK MARKERCLEARANCEID LAMP10A17
G
LEFT SIDE CABGROUND-CHASSIS
(1004)CH3_24
REAR TURNSPANEL ADAPTER
(1625)
A5816BN
M J
CLUSTER CONNECTOR(1500)
DIMR OUT1PANEL LT
4A6218DKBL
A8618LTGN
FUSE F2-E(1011)CH3_15,17
RADIO
FUSE F4-F(1013)CH3_10
Figure 53 Radio (Entertainment) Speakers – with 16 Way Connector
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.12. RADIO (ENTERTAINMENT) SPEAKERS – WITH 12 WAY CONNECTOR, P. 11A
CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAYCONNECTOR
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARMJV0370
23DEC1492855Z AE08064595 11A
0638 09FEB15 INITIAL RELEASE. A 92855Z
RADIOCONNECTION
(1301)
A86H20LTGN
1
A86J20LTGN
A86K20LTGN
A86L20LTGN
A86-G20WH
A86AA20LTGN
2
7
8
3
4
9
10
6
5
12
9
6
PREMIUMROOF
(2503/2503F)
7
8
D86C18LTGN
D86B18LTGN
B
LEFT REARSPEAKER(2302M)
A
-
+
-
+
A86CA20LTGN
4A86EA
20LTGN
RIGHT REARSPEAKER(2301M)
1
D86D18LTGN
D86E18LTGN
A86BA20LTGN
AA86DA
20LTGN
IP / ROOFCONNECTION
(2000/2000F)
5
B
13
LEFT SIDECAB GND(1004)CH3_24
C86H18LTGN
C86J18LTGN
C86K18LTGN
C86L18LTGN
-
+
B
A
LEFT CONSOLESPEAKER(2305M)
-
+
A
B
RIGHT CONSOLESPEAKER(2304M)
LEFT FRONT +
LEFT FRONT -
RIGHT FRONT +
RIGHT FRONT -
LEFT REAR +
LEFT REAR -
RIGHT REAR -
GROUND
RADIO POWER
RADIO MEMORY
RIGHT REAR +
W/ PREMIUM TRIM
W/ PREMIUM TRIM
A86A18LTGN
A14JF12RD
A14J8RD
D2 C2(A12V)
FUSE F4-F (1013)
10A
D1 C1
10A
FUSE F2-E (1011)
BATTERYFEEDCH3_01
A8620LTGN
ACCESSORYRELAY #1(1013 / 1011)CH3_10
NOTE: CH3_301. * CIRCUIT A14 IS 4RD
Figure 54 Radio (Entertainment) Speakers – with 12 Way Connector
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.13. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.),P. 12
CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAYCONNECTOR (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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REFERENCE
RELEASE NO. SHEET
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PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR,UO1A133
15OCT1067696A AE08064595 012AND 2000 UPDATED.
0638 09FEB15 R/D NO 2301M, 2302M D 92855Z
(1300A)
A86H20LTGN
13
A86J20LTGN
A86K20LTGN
A86L20LTGN
A86-G18WH
A86A18LTGN
14
11
12
15
16
9
10
8
4
6
D86C18LTGN
D86B18LTGN
B
LEFT REARSPEAKER(2302M)
A
-
+
-
+
A86CA20LTGN
4A86EA
20LTGN
RIGHT REARSPEAKER(2301M)
1
D86D18LTGN
D86E18LTGN
A86BA20LTGN
AA86DA20LTGN
IP / ROOFCONNECTION
(2000/2000F)
5
B
13
A62E18DKBL
7
3A54D18BN
PARK LIGHTS
RADIO POWER
PANEL LIGHT
RADIO MEMORY
GROUND
RIGHT FRONT +
RIGHT FRONT -
LEFT FRONT +
LEFT FRONT -
RIGHT REAR +
RIGHT REAR -
LEFT REAR +
LEFT REAR -
B A
BASE 1ADAPTER(1623)
BODY CONTROLLER #J2(1604)
PARK MARKERCLEARANCEID LAMP10A17
G
LEFT SIDE CABGROUND-CHASSIS
(1004)CH3_24
REAR TURNSPANEL ADAPTER
(1625)
A5816BN
M J
CLUSTER CONNECTOR(1500)
DIMR OUT1PANEL LT
4A6218DKBL
A86AE18LTGN
FUSE F2-E(1011)CH3_15
RADIO
FUSE F4-F(1013)CH3_10
A8618LTGN
A62DE18DKBL
IP/DOOR COURTESYLIGHT AND SPEAKER
(3206)
IP/DOOR COURTESY LIGHTS AND SPEAKER
(3205M)
C
D
C
D
Figure 55 Radio (Entertainment), Speakers – with 16 Way Connector (Cont.)
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.14. INTENTIONALLY LEFT BLANK, P. 13
CHAPTER 4COMPUTER PREWIRED - XATA SYSTEM
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 013
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 56 Intentionally Left Blank
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.15. INTENTIONALLY LEFT BLANK, P. 14
CHAPTER 4CADEC GPS SYSTEM
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 014
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 57 Intentionally Left Blank
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.16. INTENTIONALLY LEFT BLANK, P. 15
CHAPTER 4SATELLITE COMMUNICATION - TRIPMASTER
DATECHK
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 015
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 58 Intentionally Left Blank
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.17. INTENTIONALLY LEFT BLANK, P. 16
CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM IMCT
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 016
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 59 Intentionally Left Blank
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.18. ROOF AUX LOAD, P. 17
CHAPTER 4ROOF AUX LOAD
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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REFERENCE
RELEASE NO. SHEET
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DATE
0638 09FEB15 REVISED AND REDRAWN. C 92855ZCIRCUIT DIAGRAM, TERRASTAR,MJV0370
23DEC1467696A AE08064595 017
A1
2U
16
LT
BL
A1
2-G
C1
6W
H
A1
2-G
B1
6W
H
A1
2X
18
LT
BL
A12Y18LTBL
A1
2V
18
LT
BL
A12-GA16WH
A12-GBP16WH
A62DJ18DKBL
CUSTOMER SUPPLIEDWORK LIGHT
(2200 / 2201) A B
D5
8W
14
BN
D5
8-G
W1
4W
H
D4D3
C4 C3
A65AC16OR
IP AUX ROOFLOAD SWITCH
(1106)
2B
3
7
9
8
AUX ROOFRELAY(1010)
ROOF AUX LOADCONNECTIONS(990A/990B)
HEAT SHRINK
85
87
8630
* W/ WORK LIGHT CUSTOMER SUPPLIED
A1
2V
12
LT
BL
5A
A2
F2
FU
SE
F9
-B
(1
01
8)
(A
12
V)
FUSE F6-B(1015)
20A
B3 A3
A1
4N
B1
2R
D
BATTERYFEED
CH3_01
ACCESSORY RELAY #1
(1013 / 1011)CH3_10
LEFT SIDECAB GROUND
(4081)CH3_06
A11-GBA10WH
E2
LO
CA
TE
D I
N U
PP
ER
RIG
HT
FR
ON
T R
OO
F
LO
CA
TE
D I
N U
PP
ER
RIG
HT
FR
ON
T R
OO
F
CLUSTERCONNECTOR
(1500)
DIMROUT2
PANELLT
5A11
-GK
J6
WH
A12Z16LTBL
*A65AB16OR
IP / AUX ROOF(2021 / 2020F)
A62DA18DKBL
A65AE18OR
A65-GD18WH
A
B
A
A
BA65AD18OR
A65-GC18WH
A65-GAG18WH
A11
-GA
A1
2W
H
LEFT SIDECAB GND(1004)CH3_24
Figure 60 Roof Aux Load
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.19. INTENTIONALLY LEFT BLANK, P. 18
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 018
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 61 Intentionally Left Blank
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.20. INTENTIONALLY LEFT BLANK, P. 19
CHAPTER 4SATELLITE COMMUNICATION - QUALCOMMIMCT W/ MVPC KEYBOARD
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 019
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 62 Intentionally Left Blank
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.21. INTENTIONALLY LEFT BLANK, P. 20
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM OMNIVISION
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 020
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 63 Intentionally Left Blank
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.22. MIRRORS (HEATED, LIGHTED & POWER) , P. 21
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 021
CNA1 25MAR11 REMOVED HEATED MIRROR B 76076F
CIRCUITRY.
A78F20LTGN
A78A20LTGN
DRIVER / PASSENGERPOWER MIRROR
(3000 / 3003)CH4_07
B3
A1
A78L20RD
A2
(254M)
B4
B1
A78C20LTGN
A78D20LTGN
A4
B2
A3A78K
20LTGN
A78-GD20WH
MIRROR SWITCH
A62D20DKBL
Figure 64 Mirrors (Heated, Lighted & Power)
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.23. CB POWER RADIO, P. 22
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CHAPTER 4CB POWER RADIO
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 022UPDATED.
0638 09FEB15 R/D 2502 AND 2000 D 92855Z
C86-GF16WH
CB RADIOPOWER CONNECTOR
(2303M)
AC86F
16LTGND86F
16LTGN
A11
-GF
16
WH
B
11
CONSOLE / ROOF STD(2502M/2502F)
B
A
ROOF / IPCONNECTION
(2000F/2000)
12
C11-GF16WH
A8
6F
18
LT
GN
D11-GF16WH
FUSE F4-F(1013)CH3_10
A11
-GS
10
WH
A11
-GF
16
WH
LEFT SIDECAB GROUND
(1005)CH3_20
Figure 65 CB Power Radio
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.24. BACK-UP CAMERA, P. 23
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 4BACK-UP CAMERA
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 023
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 66 Back-Up Camera
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.25. HEATED SEATS, P. 24
CHAPTER 4HEATED SEATS
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064595 024
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 67 Heated Seats
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.26. SWITCH PACK OPTIONAL GAUGE PACK, P. 25
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 4SWITCH PACK OPTIONAL GAUGE PACK
CIRCUIT DIAGRAM, TERRASTARU01A133
01NOV1067696A AE08064595 025
0638 09FEB15 ADDED R/D 1512. D 92855Z
SWITCH PACK(1101)
BACKLIGHT
GROUND
C
SWITCH PACK(1101A)
POWER
A
B
TO PREVIOUSSWITCH PACK
TO NEXTSWITCH PACKOR OPTIONALGAUGE PACK
NOTES:1. FOR MULTIPLE SWITCH PACKS, CONNECT 1101 OF NEXT SWITCH PACK TO 1101A OF PREVIOUS SWITCH PACK.
2. CONNECT OPTIONAL GAUGE PACK TO LAST SWITCH PACK.
SW DATALINK (+)
E
D
SW DATALINK (-)
A11-GKD18WH
A12F18LTBL
AA62DB18DKBL
A3A(+)18DKBL
A3C(+)18DKBL
A3A(-)18GY
A3C(-)18GY
FUSE F4-K(1013) CH3_10
REAR TURN PANEL ADAPTER(1625) CH9_06
BODY CONTROLLER(1602)
J1708PRIVATE (-)
(1929)CH3_04
J1708PRIVATE (+)
(1927)CH3_04
E2
E1
LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE
(1005) CH3_20
A11-GS12WH
GAUGE / SWITCH PACK(1512)
A
B
CPOWER
GROUND
BACKLIGHT
A11-GJ18WH
A12FC18LTBL
A62S18DKBL
ACCESSORY
1GROUND
8
2BACKLIGHT
F4BATTERY 7
11
A14HH16RD
J1939(-) 10
5A
E4A14FF16RD
A5C(+)18YL
FUSE F11-D(1020)
A5C(-)18GN
J1939(+)
A146RD
A14HD14RD
J1939 ADAPTER(1026)CH3_11
E1A14H8RD
BATTERYFEEDCH3_01
LEFT SIDECAB GND(1004)CH3-24
4
A11
-GA
A1
2W
H
GROUNDA11-GAB
18WH
Figure 68 Switch Pack Optional Gauge Pack
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.27. WINDSHIELD WIPER, P. 26
CHAPTER 4WINDSHIELD WIPER
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064595 026
- - R/D 1005 WAS ADAPTER. B 80257V
A82V16GY
B+
E6
A82D16GY
C
BODY CONTROLLER#J4 (1601)
J2
GND
J4
4.4uH x3
G3
A82P16GY
J1
A
D
A82-G14WH
WIPER HIGH / LOWRELAY(1012)
A8216GY
LOW
H4
PRK
H2
A82F18GY
WINDSHIELDWIPER POWER10A20
C/B
G4
E7
WINDSHIELDWIPER POWER
RD1 (LSD)
HIGH
E
A8
2M
16
GY
WIPER POWERRELAY(1012)
G1
A82H18GY
WV50V
WIPER MOTOR(4500)
A8
2N
16
GY
WINDSHIELDWIPER
HIGH / LOWSPEED
RD2 (LSD)
A82E16GY
A82L16GY
J3
G2
2.2uFx2
A
A82K16GY
A
B
86
87
3087A
85
30
87
87A
86 85
LEFT SIDECAB GROUND
(4081)CH3_21
B82B18GY
A82B20GY
A82C20GY
C1
BODY CONTROLLER #J5 (1602)
WIPER 0
A4 7
B8218GY
5WIPER 2
WIPER 1
11
A10
WIPER SW '2'DIN12
WIPER SW '1'DIN11
B1
A9AA18GY
C9
A9V18GY
8
20WH
20GN
A9
B82A18GY
A82A20GY
E5
IP / DCM(1800)
20OR
WIPER SW 'O'DIN10
TURN SIGNALSWITCH(1810)
20RD
BODY CONTROLLER#J2 (1604)
A11
ZVR
BODY CONTROLLER#J3 (1600)
B9V18GY
B9S18GY
WASHER PUMPDIN16
A15
A8
WASHER FLUIDLOW SWITCH
DIN9
A5A987B20GY
A87A20GY
6
B87A20GY
B11-GAA18WH
12
A3WASHER
20YL
20WHA11-GA
18WH
41
58
59
A87DB18GY
A87MB18GY
FUSE F4-H(1013)CH3_12
N87EA18GY
IP/CENTER(1701)
2
WASHER PUMP(9745)
1
N87MB16GY
N87DB18GY
N87EA18GY 21
GROUNDADAPTER
#01 (8807)CH3_23
N87-G18GY
WASHER LEVELSENSOR (9746)
LEFTSIDE
CAB GND(1005)CH3_20
Figure 69 Windshield Wiper
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.28. SEAT BELT AND SEAT SENSOR, P. 27
SEATBELT & SEAT SENSOR
CHAPTER 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064595 027
CNA1 25MAR11 INITIAL RELEASE A 76076F
1
A B A B
ROOF IP (1)SEAT
CONNECTION(8996)
GROUNDADAPTER(8995)CH3_19
SEATBELTSEAT INDICATOR (8999)CH4_29(8882)CH4_30
122
A11
-GG
18
WH
D11
-GC
A1
8W
H
D11
-GC
18
WH
A11
-GA
18
WH
107
A11
-GA
A1
8W
H
3
D11-G
JA
18
WH
A11
-G
J1
8W
H
A11
-GB
A1
8W
H
5 9
A11
-GC
18
WH
4
A11
-GG
A1
8W
H
A11
-GC
A1
8W
H
6
D11
-G
J1
8W
H
A11
-G
JA
18
WH
A11
-GH
A1
8W
H
FRONTCENTER
SEATSWITCH(3001)
8 11
A11
-GH
18
WH
FRONTCENTER
SEATBELTSWITCH(3000)
A11
-GB
18
WH
Figure 70 Seat Belt and Seat Sensor
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.29. SEAT BELT AND SEAT SENSOR (CONT.), P. 28
SEATBELT & SEAT SENSOR (CONT)
CHAPTER 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064595 028
CNA1 25MAR11 INITIAL RELEASE. A 76076F
9
A11
-GF
18
WH
4
A11
-GK
A1
8W
H
1A
11
-GFA
18
WH
SEATBELTSEATINDICATOR(8999)CH4_29(8882)CH4_30
2 6
A11
-GM
18
WH
A11
-GD
A1
8W
H
8
A11
-GE
18
WH
A11
-GE
A1
8W
H
3 11 10
A11
-GM
A1
8W
H
A11
-GD
18
WH
5 12
A11
-G
L1
8W
H
7
A11
-GL
A1
8W
H
A11
-GK
18
WH
ROOF IP(2)SEAT
CONNECTION(8997)
GROUNDADAPTER(8995)CH3_19
Figure 71 Seat Belt and Seat Sensor (Cont.)
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.30. SEAT BELT AND SEAT SENSOR (CONT.), P. 29
CHAPTER 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
SEATBELT & SEAT SENSOR (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064595 029F5-D WAS F7-G.
CNA1 26JUL11 A13P WAS A14R. FUSE B 80257V
A5D(+)18YL
5
7
6
SEATBELTSEAT INDICATOR
(8999) *
A5D(-)18GN
6
A13P18RD
A3D(+)20DKBL
10
4
A11-GF18WH
7
A11-G18WH
A11-GM18WH
A3D(-)20GY
A11-GL18WH8
A11-GE18WH5
A11-GK18WH
A11-GD18WH
9
4
12
J1939 ADAPTER(1025)CH3_11
10
3 A11-GC18WH
A11-GJ18WH
A11-GH18WH
11
A11-GB18WH
2
A11-GG18WH
A11-GA18WH
12
1
GROUND ADAPTER(8995)CH3_19
ROOF IP (2)SEAT CONNECTION(8997)CH4_28
SEATBELTDATA RECORDER N/DISPLAY(8998) *
ROOF IP (1)SEAT CONNECTION(8996)CH4_27
J1708 PUBLIC(+)(1660) CH3_03
FUSE F5-D(1014) CH3_14
J1708 PUBLIC(-)(1661) CH3_03
* PREWIRE ONLY
Figure 72 Seat Belt and Seat Sensor (Cont.)
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.31. SEAT BELT AND SEAT SENSOR (CONT.), P. 30
CHAPTER 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
SEATBELT & SEAT SENSOR (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064595 030CIRCS AT R/D 8881 AND 8883.
CNA1 26JUL11 UPDATED IGN AND GND B 80257V
9
4
SEATBELTSEAT INDICATOR
(8882)
A11-GF18WH
A11-GM18WH
A11-GL18WH8
A11-GE18WH5
A11-GK18WH
A11-GD18WH
10
3
7
6 A11-GC18WH
A11-GJ18WH
A11-GH18WH
11
A11-GB18WH
2
A11-GG18WH
A11-GA18WH
12
1
ROOF IP (2)SEAT CONNECTION
(8997)CH4_28
ROOF IP (1)SEAT CONNECTION
(8996)CH4_27
8
A5A18GN A
B
6
A5(+)18YL
12
A13A18RD
A5(-)18GN
A11AA18WH
A11A18WH
10
7
C
(8883)IP/ROOF
A13AA18RD
J1939 ADAPTER(1025)CH3_11
D
5
A5B18YL
SEATBELTDATA RECORDER W/DISPLAY(8881)
A13P18RD
GROUND ADAPTER(8995) CH3_19
FUSE F5-D (1014)CH3_14
A11-G18WH
Figure 73 Seat Belt and Seat Sensor (Cont.)
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12V CHARGING AND CRANKING SYSTEM (CHAPTER 5)
5.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 5STARTING & CRANKINGENGINE W/ ALLISON TRANSMISSION
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064596 001REMOVED V8 ENG LEVEL & RD 6316
012 06JUN13 REVISED FUSE CONN. C 88356Y
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
K1
7C
16
PK
K1
4H
4R
D
2/ORD
A
SEE NOTE
18
-
D
ALTERNATOR
BATT
IP / ENGINE(1702)
OFF
B3
K1
7M
18
PK
S
K2
-G
A1
7M
18
PK
A1
7A
18
PK
+
A4
R
A3
G
16
KEY SWITCH(1100)
ACC
B4
B
IGN2
/0B
K
C
A1
7C
16
PK
K2
HOOD SWITCH(8805) CH10_14
A104CC18DKBL
W/ REMOTESTART STOP
FUSIBLELINKS
30
87
A
86
87
85
SEE NOTE
+
BATTERIES
- 1/OBK
1/ORD
LEFT SIDE FRAME GND(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
LEFT SIDEENGINEBLOCKGROUND
MEGA FUSECH3_01,08
CH10_03
2/0
BK
LEFT SIDEDASH MTD
DUAL POSTGND PLATE
K11
-G
L2
WH
B
A17H16PK
A1
51
8R
D
START RELAY(1010)
BSS
S
M
B
G
64
ECM(6020M)
ENGINECRANKINHIBIT
FUSE F3-A(1012) CH3_08,16
W/ V8 ENGINE
Figure 74 Starting and Cranking Engine with Allison Transmission
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. ROCKER START, P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 5
ROCKER START
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064596 002
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 75 Rocker Start
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FANS AND ENGINE ACCESSORIES (CHAPTER 6)
6.1. FAN WIRING – V8 ENGINE, P. 1
CHAPTER 6
FAN WIRING - V8 ENGINE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064597 001
CNA1 25MAR11 REMOVED I6 ENGINE B 76076F
CIRCUITRY.
87
ENGINE FANCONTROL
A2318TN
K23E18VT
K10-GB14WH
A23A18TN
C3
FAN RELAY(1015)
85
30
A2
3C
18
TN
87
A
A23B18TN
D3
29
C4
91
24
D4
86
ENGINE BLOCK GND(6304A)
FUSE F10-A(1019)CH7_01
K23L18TN
ECM(6020M)
58ENGINE FANCONTROL
K23C18TN
A
E-FAN(6561)
B
K23D16TN
D
C
IP / ENGINE(1702)
K10-GG16WH
GROUNDSPLICE(6704M)
Figure 76 Fan Wiring – V8 Engine
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.2. SNOW VALVE, P. 2
CHAPTER 6SNOW VALVE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARMJV0370
23DEC1467696A AE08064597 002LEFT BLANK.
0638 09FEB15 WAS INTENTIONALLY C 92855Z
SNOWVALVESWITCH(1107)
MOTOR
8
A23-GAK18WH
A23F18TN
A13DA18PK
A23H18TN
SNOWVALVE MODULE(4120)
E
1
A23L18TN
DUAL FUNCTIONREED SWITCH(NO & NC)
B
A23K18TN
A
2B
A23J18TN
D5
B
NC READSWITCH
A23M18TN
9
C 34
7
CURRENTPROTECT
6
10
A
H
LEFT BANK OPTIONALWARNING LIGHT
(1511)
10
A
A1
3F
L1
2P
K
FU
SE
F5
-A
(1
01
4)
H1
G1
LEFT SIDECAB GND(1004)CH3_24
SNOW VALVE
CLUSTER CONNECTOR(1500)
DIMROUT2
PANELLT
5A
11
-GA
A1
2W
H
A62DA18DKBL
A62DG18LTBL
A23C18TN
#A62DG18DKBL
A11-GA18WH
A11-GAK18WH
FUSE BLOCK(1020)CH3_13
# W/ AUTO NEUTRAL
Figure 77 Snow Valve
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ELECTRONIC ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS - V8 ENGINE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064598 001
0638 09FEB15 REVISED AND REDAWN. D 92855Z
C5
36
23
J1708PUBLIC (+) / (-)(1660 / 1661)CH3_03
A97C18PL
A97WC18PL
K97WC18PL
ENGINE /MELROSE(6011)CH7_04
4
K3A(-)18GY
30
28
E1
B99E18PL
B4
B6
B5
K97NA10PL
72
ENGINE ECM(6020M)
25
B97Y18PL
B99V18PL
A97B18PL
1
A3AA(-)18GY
ENGINE / IP(1702)
35
31
K3A(+)18DKBL
K99B18PL
F1
B99U18PL
22
IP / DCM(1800/1800F)
C4
FUSE F10-A(1019)
K97B18PL
A99B18PL
32
C6
67
K97C18PL
K97M18PL
B97P18PL
A3AA(+)18DKBL
B99W18PL
37K97UB18PL
97A97UA16PL
IGNITIONKEY POWER
E
C
B
A
D
F
J1708 (-)
J1708 (+)
MAP
5V REF
ACCELERATORPOSITION
SIGNAL
APS SIGNALGND
ACCELERATORPEDAL MODULE
(1804)
FUSE F1-A(1010)CH3_02
5A
A97DF18PL
89
A97M18PL
K97FU18PL
32
47
38
A2318TN
FAN RELAY(1015)CH6_01
34
*#K46B18GY
*#K97XC18PL
10
*#K99F18PL
*#K97AR18PL
35
13
12
11
K97EW18PL
*#K97FV18PL
2
ENG ECM BODYBUILDER 2
(7208M/7208A)
*#K97CC18PL
74
1
*#K97CB18PL
1
75
477
592
68
K97SE18PL
*#K97WA18PL
46
79
6
3
8
*#K47B18GY
*#K46A18GY
41
K97DF18PL
6A97M18PL
33
2
* ENG BODY BUILDER 12ZVA-MD ONLY # ENG BODY BUILDER 12VZA-TERRASTAR
ONLY
A97Z10VT
9 K97T18PL
ENGINE / MELROSE(6011)CH7_04
IDLEVALIDATION
SWITCH
MAT
SIG_RTNI_2
INJ_E_R
MAF_RTN
INJ_D_R
CAN1H
EGRVP
TBVC
FUSE F11-B(1020)CH3_14
9 IGN
RAS
SCS
VSO
TACH
RPRE
RVAR
VREF3
SR3-GND
XCS
RPS
*97ES18PL
759
ENG ECM BODYBUILDER
(7207M/7207MA)
A92#10118TN
WHEELCHAIR INTERLOCK(4906)CH10_16
40K5GG(+)20YL1
WHEELCHAIRINTERLOCK
K5G(+)18YL
Figure 78 Electronic Engine Controls – V8 Engine
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064598 002
012 06JUN13 REVISED AND UPDATED. D 88356Y
69
60
MAP
K47#12518TN
K47#12518TN
K47C12518TN
85
3
87
12
86
45
30
87AECM MAIN
POWER RELAY(6022)
41XMSN CONTROL
MODULE(7151)
25
D
ALLISON1 / 2000 ENGINE
BODY BUILDER(7205F)
SPEEDOMETER
NEUTRALSTART
SPEEDOMETER
K47B12518TN
K97JC18PL
K97XA10PL
K97XB16VT
63
98
9
K14KA18RD
K97N10PL
ECM(6020M)
ENGINE / MELROSE(6011)CH7_04
K34-GG18WH
ENGINE / MELROSE(6011)CH7_04
8
K97T18PL
2
1
LOW COOLANTSENSOR
LOW COOLANT SENSOR(6400)
GND2
K34AA18TN
ZERO VOLTREFERENCE
(6747)CH3_07
K92#14118TN
EGRTCL
IAT
INJ_H_D
XMSN CONTROLMODULE(7151)
K47B12518TN
SPEEDOMETER
8
W/ENGINE BODY BUILDER
N/ENGINE BODY BUILDER
K47A12518TN 25
SPEEDOMETER
XMSN CONTROLMODULE(7150)
W/ALLISON WTEC
SPEEDO SENSOR(7601M)
1
248
K4718GY
K47A18GY
W/MANUAL XMSN
XMSN CONTROLMODULE 1(1501)
K47C12518TN
K47#12518TN
W/ALLISON LCTW/BODY BUILDERW/IN-CAB TCM
K97JC18PL
ECM MAIN POWER RELAY TERRASTAR(6022A)CH07_04
K4718GY
K47A18GY
TRANSCASE
JUMPER(7611)
Figure 79 Electronic Engine Controls – V8 Engine (Cont.)
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.3. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
CHAPTER 7
CIRCUIT DIAGRAM, TERRASTAR300343
22MAR1173617E AE08064598 0036262NV AND 6263NV.
0638 09FEB15 ADDED R/D 6261NV, D 92855Z
K95F218TN
K95F118TN
K95JJ18TN
29
73
K95F318TN
K95HH18TN
VREF
K95LL18TN
ECM(6020M)
EXHAUST DELTA PDPFDP SENSOR
(6263/6263T/6263NV)
DPFT 1 SENSORLIGHT GRAY(6261/6261T/6261NV)
DOCT SENSORBLACK
(6260HL)
26 K95JT18TN
5
7
*K95S418TN
K9
5A
11
8T
N
*K
95
KK
18
TN
K95
NN
18
TN
B
1 A
2
2
B
A
1
2
3
A C
B
1
1
2
B
A
DPFT 2 SENSORDARK GRAY(6262/6262T/6262NV)
51
DPF INLETSENSOR
DPF DELTAPRESSURE
DOC INLETSENSOR
SIGNALRETURN
DPF OUTLETSENSOR
A
C
D
ECM ZVR / ECM 5V /BC ZVR SPLICE
(6747)
1
2
B
A
DOCT SENSORBLACK
(6260UC)
#K
95
KK
18
TN
#K
95
S4
18
TN
* W/ UC ATD# W/ BOC ATD
ENGINE/IP(1702)
A9E20GY
K9E18GY
BODY CTRL-J5(1602)CH8_01
J2
Figure 80 Electronic Engine Controls – V8 Engine (Cont.)
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.4. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3
CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR23066011
17MAY1288356L AE08064598 03A
012 06JUN13 REVISED AND UPDATED. B 88356Y
SIG_RTN1_1
7
DOCT SENSOR BLACK(6260T)
2P95KK18TN
1
P95JJ18TN 2
DPFT1 SENSORLIGHT GREY
(6261T)
1
73
51
29
3
2
DPFDF EXHAUST DELTA P SENSOR
(6263T)
1
2
DPFT2 SENSORDARK GREY(6262T)
1
P95F318TN
P95F118TN
P95JT18TN
K95HH18TN
P95HH18TN
P95F218TN
P95LL18TN
26
EGT3
DELTA P
5V REF
EGT2
SIGGND
SIG GND
SIG GND
SIG GND
EGT1
5
P95S418TN
ECM(6020M)
VREF1_1
EOP
VREF1_2
ZERO VOLTREFERENCE
(6747)CH3_07
K95JT18TN
K95F118TN
K95LL18TN
K95S418TN
K95JJ18TN
12
11
9
5
10
8
4
2
3
K95F318TN
K95F218TN
K95A118TN
K95KK18TN
K95NN18TN
POWERTRAIN A/TINTERCONNECT
(7100)
FOR 4X4 TERRASTAR WITHPOWERTRAIN HARNESS INTERCONNECTNEAR TCM
Figure 81 Electronic Engine Controls – V8 Engine (Cont.)
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.5. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064598 004
012 06JUN13 REVISED AND UPDATED. D 88356Y
34
1
85
8 K19BA14GY
K97T18PL
K97-GH14WH
K19B12GY
K97NB10PL
K19-GP12GY
879
K97D16PL
K19-GM14GY
6
N14-G10WH
83
16
IP / ENGINE(1702)
ENGINE LEFT SIDE BLOCK
GROUND(6304A)
ECM(6020M)
ENGINE / MELROSE(6011)
84
K97ND16PL
K97NE16PL
K97NC14PL
K97NF16PL
K97-GK18WH
86K97-GL
18WH
88K97-GM
18WH
BATTERY
+ -
K14KA18RD
ECMNEGATIVE(9260-C)
A
ENG ECM FUSE(9254)
BN14BA10RD
MAP
K97NA10PL
ENGINE / IP(1702)CH7_01
98
ECM(6020M)CH7_01,02
SIG_RTNI_2
CKP-
FVCVECM MAINPOWER RELAY(6022)CH7_02
FUEL COOLERSOLENOID(6405)
B
K97N10PL
14
AK59A18GY
K9
7-G
P1
0W
HK
97
-GN
8W
H
K9
7X
8V
TK
97
AA
10
RD
BTRY ECMPOSITIVE(9261-A)
N1
4A
Y1
0R
D
2
5
85
30
1
4
87
86
3
87AECM MAIN
POWER RELAYTERRASTAR(6022A)
K97JC18PL
K97XA10PL
K97XB16VT
K97N10PL
ECM(6020M)CH07_02
FUEL COOLER
V PWR
GND
KEEP ALIVEPWR
V PWR
V PWR
GND
GND
Figure 82 Electronic Engine Controls – V8 Engine (Cont.)
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE CRUISE CONTROLS, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064598 005
CHAPTER 7ELECTRONIC ENGINE CONTROLS-V8ENGINE CRUISE CONTROLS
012 06JUN13 REVISED AND UPDATED. B 88356Y
DCMCONN
(1800)
C11
B
STOP LIGHT(1814A)
6.8
V
B9
61
8P
L
A9
72
0G
Y
A7
020
RD
AC
A4
A
TURNSIGNALSWITCH(1810)
D
23
70
OH
M
A9
AA
20
GY
B9
VB
18
GY
12
10
OH
M
SE
T
CR
UIS
E O
FF
CIT
Y H
OR
N
C
B16
AC
D7
A15
0O
HM
S
7
B1
2
B9
BD
B9
6A
18
PL
B9S18GY
B9VF18GY
A9
V1
8G
Y
B9
R1
8G
YB
70
18
RD
B1
7H
18
PK
61
90
OH
M
RE
SU
ME
CR
UIS
E O
N
STEERING WHEEL SWITCHES
BD
D8
E5
CLOCKSPRING(1809)
B
E14
BODYCONTROLLER
(1600)
B1
7J
18
PK
B9
V1
8G
Y
BODYCONTROLLER J5
(1602)
CLUTCHSWITCH(1807)
B85B18GY
A8
5B
20
GY
IP/DCM(1800)
B10
A5
ELECTRICHORN SW
BODY CONTROLLER J3(1600)
Figure 83 Electronic Engine Controls – V8 Engine Cruise Controls
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)
8.1. BRAKE SWITCH AND PARK BRAKE SWITCH, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 8
BRAKE SWITCH & PARK BRAKE SWITCH
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064599 001
012 06JUN13 ADDED R/D 1815. CIRC C 88356Y
BLK1, B44B, BWHITE.
BODYCONTROLLER #J3
(1600)
A4
B7
BODYCONTROLLER #J5
(1602)
A
B
E14
E5
A12A44A18GY
A9L18GY
A9E20GY
A9V18GY
A9AA18GY
A7020RD
B9B70
20RD
B9V18GY
B9VF18GY
BRAKESWITCH(1814A)
IP/ENGINE(1702-2)
IP/ROOF(2000-14)
DCMCONN
(1800)
ZERO VOLTREFERENCE
(6747)CH3_07
K9E18GY
A
B
PARKBRAKE(1815)
BLK118BK
B44B18WH
BWHITE18WH
Figure 84 Brake Switch and Park Brake Switch
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.2. GAUGES AND WARNING LIGHTS – AMMETER, P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
GAUGES & WARNING LIGHTS - AMMETER
CHAPTER 8
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064599 002
012 06JUN13 REVISED AND UPDATED. C 88356Y
A26A18TN
PAMMODULE(4087)
10
ENG/DASHAMMETER
(4061/4060)
A26B18TN
11
B
AK26A18TN
K26B18TN
AMMETER TOSTARTER GND
(6333)
AMMETER TOBAT GND(6332)
A
A
Figure 85 Gauges and Warning Lights – Ammeter
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.3. INTENTIONALLY LEFT BLANK, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 8AIR PARK BRAKE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064599 003
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 86 Intentionally Left Blank
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.4. AIR PRESSURE INPUT CIRCUIT, P. 4
CHAPTER 8AIR PRESSURE INPUT CIRCUIT
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064599 004
012 06JUN13 R/D NO 8505A D 88356Y
CORRECTED.
B
A
C
AIR COMPRESSORHYD BRAKES
(8505A)
28
27
29
A6A18GYE8+5V OUTPUT
SSOUT
BODYCONTROLLER#J5
(1602)
A4018GY
M6A18GY
M9A18GY
M4018GY
IP / FORWARD CHASSIS(1700)
PRIMARY AIRPRESSURE
AIN2B2
BODYCONTROLLER#J3
(1600)
BODY CONTROLLER#J5(1602)CH3_07
A9ZB18GY
A9ZA18GY
ZVR E3
Figure 87 Air Pressure Input Circuit
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.5. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 8
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064599 005
012 06JUN13 ADDED R/D 4000, 4001. D 88356Y
REMOVED R/D 8601.
2
4
5
7
8
A2816TN
1
A28A18TN
A6218DKBL
A28-G16WH
A110AD18GY
CLUSTER CONNECTOR(1501)
A4118GY
9
CLUSTER CONNECTOR(1500)
GROUND
BATTERY
DIMR OUT1PANEL LT
DIMR OUT2PANEL LT
IGNITION
ZVR
OUTSIDETEMP
(AIN3)
FUSE F4-L(1013)CH3_12
BM110AD
18GY
MJ4118GY
16 A
25
IP / FWD CHASSIS(1700)
REAR TURNSPANEL ADAPTER(1625) CH9_06
14 E11HEADLIGHT
ENABLE
BODY CONTROLLER #J5(1602)
A52C20YL
HEAD LIGHTENABLEHLE
FUSE F2-G(1011)CH3_08,16
FORWARD/CENTERCHASSIS(4001)
LEFT SIDE CAB GND(1005)CH3_20
A11-GS12WH
A28-G16WH
PANEL LIGHT FEEDSPLICE CH9_06
A62DA18DKBL
A62BD18DKBL
DRIVER DOORCONNECTOR (3000)CH4_07
B
A
N110AD18GY
NJ4118GY
AMBIENTAIR TEMP
SENSOR(4000)
Figure 88 IP Gauges and Warning Lights – Gauge Cluster
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. IP / GAUGES, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
IP / GAUGES
CHAPTER 8
CIRCUIT DIAGRAM, TERRASTARU00KDD2
24JUN1180257V AE08064599 006
CNA1 26JUL11 INITIAL RELEASE. A 80257V
NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE
INSTRUMENT PANEL GAUGES
GAUGEWARN LIGHT
SIGNAL PATHSENSOR
LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTERINSIDE CAB-DASH
PNL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTERSTEERING COL
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
Figure 89 IP / Gauges
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.7. WARNING LIGHTS LIST, P. 7
CHAPTER 8
WARNING LIGHTS LIST
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
24JUN1180257V AE08064599 007
CNA1 26JUL11 INITIAL RELEASE. A 80257V
IP WARNING LIGHTS
WARNING LIGHT TITLE
SIGNAL PATH SENSOR LOCATION
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE (YELLOW LED)
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
ENGINE (RED LED)
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
Figure 90 Warning Lights List
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.8. WARNING LIGHTS CONTROLLING BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 8
CHAPTER 8WARNING LIGHTS CONTROLLED BY ENGINE,TRANSMISSION, ABS CONTROLLER
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
24JUN1180257V AE08064599 008
CNA1 26JUL11 INITIAL RELEASE. A 80257V
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITSTHAT CAN BE OR NEEDS TO BE SHOWN:
DO NOT SHIFT
ENGINE (YELLOW LENS)
ENGINE (RED LENS)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
Figure 91 Warning Lights Controlling by Engine, Transmission, ABS Controller
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.9. ENGINE OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATERTEMP GAUGE CIRCUITS, P. 9
CHAPTER 8ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,VOLTMETER & WATER TEMP GAUGE CIRCUITS
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
21JUL1180257V AE08064599 009
CNA1 26JUL11 INITIAL RELEASE. A 80257V
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLERDIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUITDIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
Figure 92 Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Water Temp Gauge Circuits
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.10. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK)
CIRCUIT DIAGRAM, TERRASTARU00KDD2
24JUN1180257V AE08064599 01018 AT CIR N9GF.
0488 20MAY14 REF CH10_24 WAS CH10_ C 92447S
BODY CONTROLLER #J3(1600)
FUEL SNSRSIGNAL 1
DRAW TANK
B8 A36A18TN
27
N36A18TN
RIGHT SIDEFUEL SENDER
(9101)
IP / CENTERCHASSIS(1701)
R3618TN
R9G18GY
AF MOUNTEDFUEL SENDER
(9100)
REAR / CENTERCHASSIS(9800)
5
10
N36A18TN
B
A
BODY CONTROLLER #J5(1602)
A918GY
A9B18GY
E7 ZVR
SENSOR RESISTANCEFULL - 33.0 1.0 OHMS
EMPTY - 241.0 6.0 OHMS
N9B16GY
N9
B1
6G
Y
13
B
A
A
DUAL TANKRIGHT SIDE FUEL
SENDER(9101A)
B
N9G16GY
SENSOR RESISTANCEFULL - 33.0 1.0 OHMS
EMPTY - 241.0 6.0 OHMSN36B18TN
29
N36A18TN
N9G16GY
N9G16GY
DUAL TANK CIRCUIT
N9GF16GY
TRANSFER CASEGROUND SPLICE
(7710)CH10_24
B9 A36B18TN
Figure 93 Fuel Gauge Circuitry (Single Tank and Dual Tank)
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTS (CHAPTER 9)
9.1. BACK-UP – WITH ALLISON TRANSMISSION, P. 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 001
0638 09FEB15 REVISED AND REDRAWN. D 92855Z
A7116OR
A92#16518TN
IP / CENTERCHASSIS(1701-1)
R10-G12WH
S71A14OR
R71A14OR
A71C18OR
12
CENTER CHASSIS /REAR CHASSIS
(9800)
C1
A7
1A
B1
6O
R
D1D2
C2
S10-GC14WH
S71C14LTBL
RIGHT TAILLIGHT
A
E
STOP TAIL& TURN(9303)
E
A
BACK-UP LIGHTRELAY(1010)
86
87
85
30
(71) (72)
J
K
TURN SIGNALADAPTER(400)
GROUNDADAPTER #01
(8807)CH3_23
BACK-UPLIGHT
65
TCM W/ LCT(7151)
REVERSEWARNING
87A
BACK-UPALARM (+)
(829A)
TAIL LAMPBACKUP(828)
RD
14
RD
WH
14
WH
A E
MA71D18OR
BODYCONTROLLER #J5(1602)
A71A16OR
1
A
E
LEFT TAILLIGHT
IP / ENGINE(1702-7)
K92#16518TN
FUSE F5-M(1014) CH3_14
BACKUPLIGHTINPUT
F10
N10-G12WH
N11-GA12WH
GROUND ATDASH
(9717B)
B
A
BACK-UPALARM (-)
(830A)
Figure 94 Back-Up – with Allison Transmission
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS, P. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 002R/D 9303.
- - R/D 9303A/9303B WAS E 92855Z
A57A16OR
A57D16OR
RIGHT FRONTMARKER & TURN LIGHT (8000)CH9_03,11
BODYCONTROLLER#J1(1603)
A56D16OR
LEFT FRONTMARKER & TURN LIGHT (8801) /CH9_03,11
A56BC16YL
A71AB16OR
BACK-UP LIGHT RELAY (1010)CH9_01
A71A16OR
G
TURN SIGNALADAPTER(400)
A
E
F
G
J
K
B
ARIGHT FRONTTURN SIGNAL10A4
BODY CONTROLLER#J1(1603)
BLEFT FRONTTURN SIGNAL10A3
A56A16OR
B C D E FBASE 1
ADAPTER(1623)
A58DB18BN
A58DA18BN
A58T18BN
A54B16BN
CLEARANCE LIGHT(345) CH9_09
A54D18BN
PASSENGER POWER MIRROR(3003) CH4_07
RADIO(1300)CH4_11
A
A5
81
6B
N
G
PARK MARKERCLEARANCE
IDENTIFICATIONLAMP
10A17
BODYCONTROLLER#J2
(1604)
FTAIL LIGHTS10A18
A6816BN
STOP,TAIL & TURN LIGHTS(9303)CH9_08
DRIVER POWER MIRROR(3000) CH4_07
STOP , TAIL & TURN LIGHTS(9303A/9303B)CH9_08
BODY BUILDER TURN / STOP(4450BM)/(4460M)CH10_07
W/ TAIL LIGHTSTANDARD
BACK-UP LIGHT SWITCH(7500M)CH11_07
A71AB16OR
5M54B14BN
FORWARD/IP CHASSIS(1700)
RIGHT GUIDE POST LIGHT (8151)
CH09_03
Figure 95 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS(CONT.), P. 3
CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 003 FOR R/D 8001.
012 06JUN13 ADDED DESCRIPTION C 88356Y
LEFT REAR TURN SIGNAL10A6
D
RIGHT REAR TURN SIGNAL10A7
A5616OR
A5716OR
A56J16OR
A57J16OR
M
BODYCONTROLLER #J1
(1603)
A57D16OR
15514
A5
7B
16O
R
A5
6B
16O
R
A56D16OR
A54B16BN
BASE 1ADAPTER PACK(1623)CH9_02
FORWARD / IPCHASSIS(1700)
DEB
E
LEFT HEADLIGHTT/S HARNESS
CONN(8001)
B
A B AB
LEFT FENDERTURN LIGHT
RIGHTFENDER
TURN LIGHT
M11-GB14WH
M5
4B
14
BN
M5
7B
16O
RM54D14BN
M5
4H
16
BN
M5
4J
16
BN
M54C14BN
M56B16OR
LEFTGUIDEPOST
LIGHTRIGHT GUIDEPOST LIGHT
LEFT FRONTMARKER & TURN
LIGHTRIGHT FRONT
MARKER &TURN LIGHT
M11-GA14WH
BG AC FE
REAR TURNSPANEL ADAPTER
(1625)
A5
6B
B1
6Y
L
A5
7C
16
OR
A5
7B
B1
6LT
GN
A5
6C
16
OR
TURN LIGHT
PARK LIGHT
D
(8000)
(8150) (8151)
63 12
IP / CENTERCHASSIS(1701)
N5
6B
B1
6Y
L
B
N5
7B
B1
6LT
GN
C
BODY BUILDER(4450M)
M5
4-G
A1
6W
H
GROUNDADAPTER#01
(8800)CH3_23
M5
4-G
B1
6W
H
LEFT SIDECAB GROUND-
CHASSIS(4307)CH3_22
TURN SIGNAL ADAPTER(400)CH9_02
LEFT SIDECAB GROUND-
CHASSIS(4307)CH3_22
CENTER CHASSIS(1701)
Figure 96 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. LIGHT SYSTEM, FOG LIGHT, P. 4
CHAPTER 9
LIGHT SYSTEM, FOG LIGHT
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 004
CNA1 25MAR11 REVISED AND REDRAWN. B 76076F
23
K
F
BODYCONTROLLER #J1
(1603)
A64B16YL
A64A16YL
M6
4A
16
YL
M6
4B
16
YL
22
IP /FORWARDCHASSIS(1700)
ARIGHT FOG
LIGHT(8200)
A B
RIGHT FOG LAMP10A9
LEFT FOG LAMP10A14
LEFT FOGLIGHT(8201)
B
M6
4-G
B1
6W
H
GROUNDADAPTER#01
(8800)CH3_23
GROUNDADAPTER#01
(8800)CH3_23
M6
4-G
A1
6W
H
Figure 97 Light System, Fog Light
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. HEADLIGHTS, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 9HEADLIGHTS
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 005A6, A7 R/D NO 1600.
012 06JUN13 ADDED CIRC AT CAVITIESC 88356Y
B K
2
BODYCONTROLLER #J2
(1604)
HA
52
14
YL
A5
31
4Y
L
A5
3B
14
YL
HIGHBEAMLEFT
10A11
3 4
B
M5
21
4Y
L
M5
31
4Y
L
M5
2D
14
YL
M5
3B
14
YL
A7
A14
A5
2A
20
YL
B1
02
A1
8Y
L
HEADLIGHTDIMMERSWITCH
DIN4
A8IP / DCM(1800)
B5
2A
18
YL
A1
02
A2
0Y
L
M11-GB14WH
A C 4A 73C
DIMMER FTP
C
LOWBEAMLEFT
10A13
HIGHBEAM
RIGHT10A10
LOWBEAM
RIGHT10A12
BODYCONTROLLER #J3
(1600)
A4
M11-GA14WH
B
RIGHT HEADLIGHTTURN / SIGNAL HARNESS
(8000)
1
LEFT HEADLIGHTTURN / SIGNAL HARNESS
(8001)
FTPSWITCHDIN15
TURN SIGNAL SWITCH(1810)
LEFT SIDECAB GROUND-
CHASSIS(4307)CH3_22
W/ GUIDEPOST LIGHTS
A5
2D
14
YL
IP / FORWARDCHASSIS(1700)
B5
6A
18
OR
B5
7A
18O
R
1 2
A5
6L
20O
R
A5
7R
20
OR
A7 A6
A1 A2
B9
S1
8G
YC
H4
_2
6
LEFTTURN
SIGNAL
RIGHTTURN
SIGNAL
Figure 98 Headlights
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. PANEL LIGHTS, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 9
PANEL LIGHTS
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064600 006WITH SPLICE. REVISED CIRCUITS.
CNA1 26JUL11 REPLACED R/D 1002 C 80257V
A62E18DKBL
A6218DKBL
RADIO(1300)CH4_11
BODY BUILDER(4450M)CH10_07
M
A56BB16YL
A57BB16LTGN
G
REAR TURNSPANEL ADAPTER
(1625)
C
CLUSTER CONNECTOR(1500)CH8_05
J
A62DA18DKBL
HVAC CONTROL(1200)CH12_03
K
A62DB18DKBL
SWITCH PACK(1101)CH4_25
L
A62DA18DKBL
A62DD18DKBL
CLUSTERCONNECTOR(1500)CH8_05
DRIVER DOOR(3000)CH4_07
Figure 99 Panel Lights
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. INTENTIONALLY LEFT BLANK, P. 7
CHAPTER 9
LIGHT SYSTEM, WORK LIGHT
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064600 007
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 100 Intentionally Left Blank
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS(CONT.), P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064600 008
012 06JUN13 CIRC UPDATED C 88356Y
AND REDRAWN.
2 34 1
IP /CENTER
CHASSIS(1701 / 1701F)
DB CE A
A5
61
6O
R
A5
71
6O
R
A7
1A
16O
R
A6
81
6B
N
CENTER / REARCHASSIS(9800)
2 4 12 3
N5
61
4O
R
N6
81
4B
N
N5
71
4O
R
N7
1A
14O
R
R1
0-G
12
WH
R5
61
4O
R
R5
71
4O
R
R6
81
4B
N
R7
1A
14O
R
STOP , TAIL& TURN LIGHTS
(9303A / 9303B)
1
S57B14LTGN
S68C14BN
A
E
C
E
S71C14LTBL
S10-GC14WH
B
C
A
B
RIGHT TAILLIGHT(72)
LEFT TAILLIGHT(71)
BACK-UP LIGHT
TURN / STOPLIGHT
TAIL LIGHT
N10-G12WH
CHASSIS GNDADAPTER(8807)CH3_23
REAR TURNSPANEL ADAPTER
(1625)CH9_03
BACK-UP LIGHT
TURN / STOP LIGHT
REAR TURNSPANEL ADAPTER
(1625)CH9_03
BODYCONTROLLER-J2
(1604)CH9_02
TURNSIGNAL
ADAPTER(400)
CH9_02
B
A
N11-GA12WH
GROUND ATDASH
(9717B)
Figure 101 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS(CONT.), P. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064600 009R/D 2000F/2000.
0638 09FEB15 R/D 2000 CHANGED TO E 92855Z
B
A
MID MARKER LAMP (2004M)
A63-GA16WH
A58T18BN
2
IP / ROOF(2000/2000F)
9
CAB MOUNTED - N/ SUNSHADE
D58N18BN
D58-GA18WH
D58-GF18WH
D58L18BN
9
2
ROOF / IP(2000F/2000)
A58T18BN
A63-GA16WH
BASE 1ADAPTER(1623)
E
BODYCONTROLLER #J2
(1604)
A
G
PARK MARKERCLEARANCE
IDENTIFICATIONLAMP
10A17
A5816BN
A5
81
6B
N
G
E
BASE 1SPLICE
PACK(1623)A
PARK MARKERCLEARANCE
IDENTIFICATIONLAMP
10A17
BODYCONTROLLER#J2
(1604)
LEFT SIDECAB GND(1005)CH3_20
A11
-GT
12
WH
LEFT SIDECAB GND(1005)CH3_20
A11
-GT
12
WH
SHUNSHADE(345)
Figure 102 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. AUX HEADLIGHTS, SNOWPLOW LIGHTS, P. 10
CHAPTER 9
AUX HEADLIGHTS, SNOWPLOW LIGHTS
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064600 010GROUND ADAPTOR.
0638 09FEB15 REMOVED R/D 1008 D 92855Z
J3
F9
A9
6L
B1
8Y
L
E14
RIG
HT
PL
OW
L
IGH
TS
RD
12
(H
SD
)
BODY CONTROLLER#J4
(1601)
LE
FT
PL
OW
L
IGH
TS
RD
30
(H
SD
)
A3
J4 H4
G3 C3
A4C4LEFT LOW
BEAM RELAY(1018)
LEFT HIGHBEAM RELAY
(1018)
A96-GB18YL
A5
2B
14
YL
A9
6L
A1
8Y
L
G4
A5
21
4Y
L
B4
HIG
H B
EA
M
LE
FT
10
A11
BODY CONTROLLER#J2
(1604)
LO
W B
EA
M
LE
FT
10A
13
CB KH
LO
W B
EA
M
RIG
HT
10
A1
2
HIG
H B
EA
M
RIG
HT
10
A1
0
RIGHT LOWBEAM RELAY
(1018)
J1
G2 H2
G1
J2
A5
3P
B1
4Y
L
B2A2
C1A1
RIGHT HIGHBEAM RELAY
(1018)
C2
A52
PC
14
YL
A5
3P
A1
4Y
L
A96RA18YL
A96RB18YL
A9
6-G
D1
8Y
L
A5
3F
14
YL
A5
3B
14
YL
A9
6-G
C1
8Y
L
A5
2E
14
YL
A5
2D
14
YL
FORWARD CHASSISCONNECTOR
(1700)
A5314YLA53E14YL
A5
2P
D1
4Y
L
A9
6-G
CC
18
YL
87A
87
30
85
86
87A
87
30
85
86
87A
87
30
85
86
87A
87
30
85
86
A11-GCA10WH
LEFT SIDECAB GROUND
(4081)
A11-GKJ6WH
Figure 103 Aux Headlights, Snowplow Lights
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.11. AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT.), P. 11
CHAPTER 9
AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR,U01A133
15OCT1067696A AE08064600 011
012 06JUN13 WAS INTENTIONALLY C 88356Y
LEFT BLANK.
M54D14BN
#M11-GA14WH
M57C16OR
E
9 2IP / FORWARDCHASSIS(1700)
15
C
A
RIGHT HEADLIGHTTURN SIGNAL
(8000)
B
1110 4
M53B14YL
M52D14YL
114 85 3
A5
6B
16O
R
A5
7B
16
ORA5
4B
16
BN
B#M11-GB14WH
M5214YL
M56C16OR
M5314YL
LEFT HEADLIGHTTURN SIGNAL
(8001)
M54C14BN
E
A
D
C
SNOWPLOW HARNESSCONNECTOR(8102)ACD FE B
M5
4B
14
BN
M5
6B
16
OR
M6
4L
O1
4Y
LM
53
E1
4Y
L
M5
3F
14
YL
M5
2B
14
YL
M5
2E
14
YL
M5
7B
16O
R
M6
4H
I1
4Y
L
M5
4F
14
BN
M5
7D
16
LT
GN
FUSE(1018)
M5
6D
16
YL
A5
3E
14
YL
A5
3F
14
YL
A5
2B
14
YL
A5
2E
14
YL
A5
2D
14
YL
A5
3B
14
YL
A5
31
4Y
L
A5
21
4Y
L
BASE 1ADAPTER(1623)CH9_02
M11-GE14WH
A5
6D
16
OR
A5
7D
16O
R
D
TURNSIGNAL
ADAPTER(400)
CH9_02
A
LEFT SIDECAB GROUND
CHASSIS(4307)
GROUNDADAPTER#01
(8800)
D
M11-GD12WH
M11-412WH
Figure 104 Aux Headlights, Snowplow Lights (Cont.)
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. DOME LIGHT SYSTEM, P. 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9DOME LIGHT SYSTEM
CIRCUIT DIAGRAM, TERRASTAR,MJV0370
18AUG1492715R AE08064600 012
- - INITIAL RELEASE. A 92715R
REAR DOMELIGHT
(2115M)
A6318DKBL
A*D63M
18DKBL
%D63K18DKBL
D63D18DKBL
10
ROOF/IP(2000F/2000)
C
D
*D63N18DKBL
%D63J18DKBL
D63C18DKBL
CD63L
18DKBLD63E
18DKBL
6
RONSOLE/ROOF(2502M)
BD63-GH
18WHD63-GA
18WH
2
@A63DA18DKBL
A63-GA16WH
**A63DA20LTGN
#A63A18DKBL
A14TA12RD
A144RD
A144RD
A14T8RD
(1000B)
(1003B)
FUSE F2-D(1011)
F4 E4
J
BODY CONTROLLER#J2
(1604)
**A63A18DKBL
@A63A18DKBL
A11-GT12WH
LEFT CREWCOURTESY LIGHT
(2116F)
RIGHT CREWCOURTESY LIGHT
(2117F)
*D63P18DKBL
*D63R18DKBL
*D63-GJ18DKBL
*D63-GK18DKBL % - W/EXTENDED CAB
* - W/CREW CAB# - N/COURTESY@ - W/COURTESY** - W/EAGLE INTERIOR
NEG STUD(1005)
A
B
A
B
W/PDM
W/SINGLEBATTERY FEED
REAR DOMELIGHT
(2115M)
Figure 105 Dome Light System
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.13. CLEARANCE AND MARKER LIGHT, P. 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 9
CLEARANCE AND MARKER LIGHT
CIRCUIT DIAGRAM, TERRASTAR,MJV0370
18AUG1492715R AE08064600 013
- - INITIAL RELEASE. A 92715R
BD58-GD
18WH
A
A
B
LEFT CLEARANCELIGHT
(2002M)
LEFT MARKERLIGHT
(2003M)
MID MARKERLIGHT
(2004M)
RIGHT MARKERLIGHT
(2005M)
RIGHT CLEARANCELIGHT
(2006M)
B
A
B
A
B
A
9BASE1SPICE PACK(1623-E)CH9_02
ROOF/IP(2000F/2000)
D58Z18BN
D58-GE18WH
D58M18BN
D58-GF18WH
D58N18BN
D58-GH18WH
D58P18BN
D58-GJ18WH
D58R18BN
D58L18BN
D58-GC18WH
D63-GA18WH
2
A58T18BN
A11
-GT
12
WH
A6
3-G
A1
6W
H
NEG STUD(1005)
Figure 106 Clearance and Marker Light
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHASSIS ACCESSORIES (CHAPTER 10)
10.1. TRW ABS BRAKES, P. 1
CHAPTER 10TRW ABS BRAKES
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 0011008FA. UPDATED COLOR, GAUGE & CIRCUIT.
012 06JUN13 ADDED CIRC K14X & R/D C 88356Y
6
TRW ABSEHCU
(9511 / 9511A)
25
5
1N90
12RD
B
40A
MAXI-FUSE(9310)
APUMPMOTOR
B+
J1939(+)
J1939(-)
COIL B+
J1939TERMINATINGRESISTOR-A(9530)CH3_05
N5C(-)20GN
26N94L12GY
A94L12GY
CENTER CHASSIS / IP(1701)
N90J10RD
FUSE F7-F(1016)CH3_01,08
L FR WHLSPEED
SENSOR
M94L(+)18BK
36
27
(8502)
N94R(+)18GY
30A94L(+)
18GY
31
3
35
28
L FR WHLSPEED
SENSOR
15
4
16
N94L(-)18GY
A94R(+)18GY
1
IP / FWD CHASSIS(1700)
LEFT FRONTHYD ABS
WHEEL SENSOR
M94R(-)18BN
14
2R FR WHLSPEED
SENSOR
N94L(+)18GY
N94R(-)18GY
R FR WHLSPEED
SENSOR
RIGHT FRONTHYD ABS
WHEEL SENSOR(8503)
17
2M94L(-)
18BN
1M94R(+)
18BK
A94L(-)18GY
A94R(-)18GY
HIGH RR WHLSPEED
SENSOR
35
16
(9812)
N94N(-)18GY
CENTER / REAR CHASSIS(9800)
2
LOW RR WHLSPEED
SENSOR
R94N(+)18GY
15
1
N94N(+)18GY36
REAR AXLESPEED SENSOR
30
24N90E18GY
13N90-GA
12WH
N90-GB14WH38
N90-G12WH
GNDSTUD
(9717D)
IGNITION
COILECU GND
PUMP MTRGND
A90E18GY
A13FH18PK
A13FF18PK
IGNITIONRELAY #3(1012/1014)CH3_02
FUSE F1-C(1010)
TRAILER ABSECU RELAY(1017-G3)
F3 E3
(LOCATED AT LEFTEXTERIOR LOWER
CAB GROUND STUD)
M90K-FL
14GY
MEGAFUSEUNFUSED STUD
(1000)
(LOCATED NEAR EXTERIOR DASH
LEFT SIDE)
5A
K14X6RD
LOAD SHADDING B2 STUD (1008FA)
N5C(+)20YL
R94N(-)18GY
Figure 107 TRW ABS Brakes
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.2. TRW ABS BRAKES (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10TRW ABS BRAKES(CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 002
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 108 TRW ABS Brakes (Cont.)
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.3. TRW ABS BRAKES (CONT.), P. 3
CHAPTER 10
TRW ABS BRAKES (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
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DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 003R/D 4033.
0638 09FEB15 CAVITY UPDATED FOR D 92855Z
8687A
85
87
30
(LOCATED LEFT UPPEREXTERIOR CAB GROUND STUD)
GROUND(4005)
MOTORSENSOR(4034)
HYDRAULICMOTOR GROUND(4035)
HYDRAULIC PUMP MOTOR
FLOW SWITCH(4031)
DIFFERENTIALPRESSURE SWITCH
(4032)
HYDROMAXBOOST PUMPRELAY CONN(4033)
BODY CONTROLLERJ3
(1600)
HYD PUMPMOTORMONITOR
HYD PUMPFLOW/DIFFMONITOR
BODY CONTROLLERJ4
(1601)
B10
B6
B BA A
1
2 4
5
RELAYCONTROL F16
B
A
C
AB
A90-GA12WH
A90-G16WH
N.C.OPENS
W/FLOW
A90CA16GY
(A90C)16GY
(A90B)16GY
N.O.CLOSES
W/PRESSUREDIFFERENCE
A90A16GY
A90HA14GY
A90H14GY
FUSE CAP(4040C)
MOTOR SENSEFUSE (4040)
A90-GM12WH
5A
A90F12GY
A90M18GY
A1412RD
A14-FL
16BK
A90HB18GY
A90J18GY
A90K16GY
A90L18GY
FUSE F5-C(1014)CH3_14
DIODE CONN(4041)
W/HYDROMAX
K14H4RD
STARTER B+TERMINAL
CH5_01
MEGAFUSEUNFUSED STUD
(4029)
Figure 109 TRW ABS Brakes (Cont.)
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.4. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP , P. 4
CHAPTER 10
BODY BUILDER & TRAILER - TURN, MARKERS & STOP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 004A11-GCA,A11-GKJ,GROUND STUD.
CNA1 26JUL11 ADDED SPLICES,A11-GCH,C 80257V
H1 H2
J2
TRAILERLEFT TURN
RELAY(1011)
J1
J3
H4
A57-GC18WH
J4
TRAILER RIGHT TURN RELAY
(1011)
A57T12LTGN
H3
(A57J)
A5
4-G
C1
8W
H TRAILER MARKERLIGHT RELAY
(1012)
(A54J)
E3 F3
F4 E4
A6
8-G
C1
8W
H
E1 F1
F2
A56C18OR
A56K16OR
A56T12YL
A7
0-G
T1
8W
H(A56J)
A57K16OR
A68C18BN
E2
(A68J)
TRAILERTAIL LIGHT
RELAY(1012)
F13
BODY CONTROLLER #J4(1601)
TRAILERTAIL LIGHTS
RD10 (HSD)
TRAILERRIGHT TURN
SIGNALRD11 (HSD)
TRAILERLEFT TURN
SIGNALRD29 (HSD)
TRAILERMARKERLIGHTS
RD27 (HSD)
E15
A56-GC18WH
A57C18OR
A54C18BN
F14
E10
TRAILER STOP RELAY(1016) CH10_05
W/ AUX TRAILER COMBINED
30
87
85
86
30
87
85
86
30
87
85
86
30
87
85
86
IP / CENTERCHASSIS(1701)CH10_20,21
*A54T12BN
*A68T12BN
IP / CENTERCHASSIS(1701)CH10_20,21
IP / CENTER CHASSIS(1701)CH10_20,21
IP / CENTER CHASSIS(1701)CH10_20,21
L FRTURNSIGNAL10A3
H
A56C16OR
E
D
REAR TURN SIGNALADAPTER(1625)
BODYCONTROLLER#J1
(1603)
A A57C16OR M
D
R FRTURNSIGNAL10A4
W/ AUXTRLR
COMBINED
W/ AUX TRAILERSEPARATE
W/ AUX TRAILER SEPARATE
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
FUSE F2-A(1011)CH3_15
FUSE F2-C(1011)CH3_15
FUSE F3-D(1012)CH3_16
FUSE F3-B(1012)CH3_16
A11-G
CH
16
WH
A11
-G
KJ
6W
H
LEFT SIDECAB GROUND
(4081)CH3_25
A57-GC18WH
A11
-GC
A1
0W
H
Figure 110 Body Builder and Trailer – Turn, Markers and Stop
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10BODY BUILDER & TRAILER - TURN, MARKERS & STOP(CONT)
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 005A11-GKJ,GND STUD. A72-GCL WAS A12-GR.
CNA1 26JUL11 ADDED SPLICES,A11-GCA,C 80257V
G3 J3
J4
TRAILERSTOP RELAY
(1016)
G4
C2
D1
C1
BODY STOPRELAY(1020)
D2
A70BF14RD
BODY /ACCESSORY
TRAILERAUX RELAY
(1016)
A14BA16RD
G1 G2
J2 J1
G3 G4
J4
A70ER18RD
A13-GFF18WH
(A70J)
A13FF18PK
J3
A94T10GY
TRAILER ABSECU RELAY(1017)
F10
BODY CONTROLLER #J5(1602)
TRAILEROR BODYBUILDER
STOP LIGHT
RD28 (HSD)
ELECTRICTRAILER
BRAKECONTROLLER
INPUTDIN23
F15A70-GT
18WH
*#A70C18OR
IP / CENTERCHASSIS(1701)CH10_20,21
IGNITION RELAY #3
(1012 / 1014)CH3_02
*#A12BB16LTBL
BODYCONTROLLER #J4
(1601)
**A70C14RD
*A70D18OR
A70D18OR
**A
70C
A1
8O
R
A70T10RD
A70T10RD
A70BB14RD
BODY BUILDERTURN / STOP(4460M)CH10_07
A94UA12GY
A7
0-G
C1
8W
H
TRAILERTAIL
LT RLY(1012)
CH10_04
BODY BUILDER(4450M/4460BM)CH10_07
87
86 30
85
3086
87
85
86
87
30
85
85
87
3086
FUSE F1-C(1010)
E3
A13FK18PK
N/ ELECTRICTRAILER BRAKE
W/ ELECTRICTRAILER BRAKE
A70ET10RD
A70ET10RD
FUEL HEATERRELAY (1018)
CH10_10
IP / CENTER CHASSIS(1701)CH10_07
IGNITIONRELAY#3
(1012 / 1014)CH3_02
A13FH18PK
IP / CENTER CHASSIS(1701)CH10_20,21
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
ACCESSORYRELAY #1
(1013 / 1011)CH3_10
*#A12Q18LTBL
A70BB14RD
A70E10RD
ELECTRONIC TRAILERBRAKE (1923)CH10_11
FUSE F7-D(1016) CH3_16
FUSE F10-C(1019) CH3_08,15
FUSE F7-B(1016) CH3_15
FUSE F8-D(1017) CH3_16
A11-GCA10WH
LEFT SIDECAB GROUND
(4081)CH3_25
A11-GKJ6WH
A72-GCL18WH
Figure 111 Body Builder & Trailer – Turn, Markers & Stop (Cont.)
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. BODY BUILDER ACC FEED WIRING, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
BODY BUILDER ACC FEED WIRING
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 006R/D 7230 WERE 1, 2, 3 RESPECTIVELY.
012 06JUN13 CAVITIES A, B, C OF C 88356Y
67
65
66
FORWARD CHASSIS / IP
(1700)
BODY BUILDER ACC FEEDS
(7230)
C
A
B
S103M12LTGN
S103N12LTGN
S103P12LTGN
W/ ACC FEED WIRING
Figure 112 Body Builder ACC Feed Wiring
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.7. BODY BUILDER CONNECTIONS, P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
BODY BUILDER CONNECTIONS
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 007
012 06JUN13 REVISED AND UPDATED. D 88356Y
63
12
71
A
N68BB14BN
N56BB16YL
N56BB16YL
B
N57BB16LTGN
N57BB16LTGN
C
74
N54BB14BN
73N71BB
16LTBLN71BB
16LTBL75N12BB
14LTBL
N12BB14LTBL
B
C
A
B
A
C
BODYBUILDER
CONN(4460BM)
BODY BUILDERCONNECTION
(4450AM/4450BF)
R56B16OR
R57B16OR
R68B14BN
BODY BUILDER(4450M)
N11-GBB12WH
F
D
E
R58B14BN
DD
R71B16OR
E
E
R12B14LTBL
FF
R11-GBB12WH
GG
GN11-GD
12WH
N70BB14RD
C
A
C
B
B
C
BODYBUILDER
TURN / STOP(4450BM)
BODY BUILDERTURN / STOP
(4460AM / 4460BF)
R57BC16OR
R70BB14OR
BODYBUILDER
TURN / STOP(4460M)72
N56BC16YL
A
64
R56BC16OR
42N56BC16YL
A
N57BC16LTGN
N57BC16LTGN
B
A56BC16YL
TURNSIGNAL
ADAPTER(400)
CH9_02
A57BB16LTGN
A56BB16YL
A12BB16LTBL
BODY /ACCESSORY
TRAILERAUX RELAY
(1016)CH10_05
A70BB14RD
BODY STOPRELAY
(1020)CH10_05
REAR TURNSPANEL
ADAPTER(1625)CH9_06
GROUNDADAPTER #01
(8807)CH3_23
* TRAILER W/ BB INSIDE CAB & W/ 7-WAY SOCKET
N68BB14BN
N54BB14BN
IP / CENTER CHASSIS(1701)
N70BB14RD
Figure 113 Body Builder Connections
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.8. INTENTIONALLY LEFT BLANK, P. 8
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10TWO SPEED AXLE SWITCH
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 008
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 114 Intentionally Left Blank
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.9. REMOTE POWER MODULE – CAB MOUNTED, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
REMOTE POWER MODULE - CAB MOUNTED
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 009
012 06JUN13 REVISED AND UPDATED. C 88356Y
J5
52
CHASSIS GROUNDADAPTER
(8807) CH3_23
J1939(-)DATA LINK
B1939-
12
0O
HM
S
A
N5E
(+
)1
8Y
L
4
A5ET(-)18GN
BODY CONTROLLER #J5
(1602)
A5EB(-)18GN
A5E(-)18GN
*N
14W
16
RD
6
C
2
3
1
N10
-GR
14
WH
FUSIBLELINK
A5EB(+)18YL
A2016LTGN
F6
IP / CENTERCHASSIS
(1701/1701F)
*N
5(-)
18
GN
6
N5
E(-)
18
GN
*N
5(+
)1
8Y
L
J1939(+)DATA LINK
B1939+
6
2
43
STARTMOTORBATTERYTERMINAL
J5
51
2
BATTERYFEEDCH3_01
F5
*N
11
-GP
M1
4W
H
*FUSIBLELINK
2ND REMOTEPOWER MODULE
(4410B)
J1939 PRIVATETERMINATING RESISTOR
(1626)
*N
59
F1
4G
Y
3
A5E(+)18YL
1
N2
01
6LT
GN
4
A5ET(+)18YL
* W/ 2ND REMOTE POWER MODULE
*Y14H4RD
Y14C4RD
*4RD
4RD Y14C4RD
Y14H4RD
CENTER CHASSIS RPM(4410D)
J1
J2
J1
J2
53
1ST REMOTEPOWER MODULE
(4410A)
(4411M-A)(4412F-A)
(4411F-A) (4412F-A)
Figure 115 Remote Power Module – Cab Mounted
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.10. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 9A
REMOTE POWER MODULE - CAB MOUNTED
CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARMJV0370
24DEC1492855Z AE08064601 09A
0638 09FEB15 INITIAL RELEASE. A 92855Z
REMOTE POWER MODULE POSITIVE FEED 2
(4412F1)
A N14C4RD
A
REMOTE POWER MODULE POSITIVE FEED 2
(4411M1)
N14D4RD A
RPM 2 POSITIVEFEED INSIDE CAB
(4412M)
REMOTE POWER MODULE POSITIVE FEED 3
(4412F2)
A N14E4RD
A
REMOTE POWER MODULE POSITIVE FEED 3
(4411M2)
REMOTE POWER MODULE POSITIVE FEED 1
(4411M)
A AN14H4RD
REMOTE POWER MODULE POSITIVE FEED 1
(4412F)
Figure 116 Remote Power Module – Cab Mounted (Cont.)
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.11. FUEL / HEATER RELAY, P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10FUEL / HEATER RELAY
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 010FOR R/D 6011. UPDATED CIRCUIT AND COLOR.
012 06JUN13 ADDED: CHAPTER REF D 88356Y
A13FK18PK
A19V12GY
F3
D4
IP /ENGINE(1702-34)
FUEL HEATERRELAY(1018)
30
87
86
85
FUSE F6-D(1015) CH3_15
E3
TRAILER ABSECU RELAY
(1017)
FUSE F1-C(1010)
A13FH18PK
A13FF18PK
IGNITIONRELAY #3(1012 /
1014)CH3_02,CH10_05 G3
F4
D3
K19B12GY
K19BA14GY
A11
-G
KJ
6W
H
A11-GCA10WH
LEFT SIDECAB GROUND
(4081)CH3_25
A1
9-G
CG
18
WH
A1912GY
ENGINE/MELROSE(6011-8)
CH7_04
Figure 117 Fuel / Heater Relay
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.12. ELECTRIC TRAILER BRAKE, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10ELECTRIC TRAILER BRAKE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 011GND STUD. A11-GAM WAS A11-GNA.
CNA1 26JUL11 ADDED SPLICE,A11-GAA, C 80257V
A70NS16RD
A14NS12BK
A94T10DKBL
IP/CENTER CHASSIS(1701)CH10_20,21
E2
FUSE F10-B (1019)
F2A70E10RD
15A
ETBCONTROLLER
(1923)
FUSE F8-G(1017)CH3_15
ETBCONTROLLER
(1923)
ETBCONTROLLER
(1923)
ETBCONTROLLER
(1923)
TRAILER STOP RELAY(1016)CH10_05
A11
-GA
A1
2W
H
A11-GAM16WH
LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD
(1004)CH3_24
Figure 118 Electric Trailer Brake
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.13. HOUR METER – PTO, P. 12
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10HOUR METER - PTO
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 012 SHIFT PTO.
012 06JUN13 ADDED CIRC LECTRA C 88356Y
A88B16LTGN
K88B14LTGN
PTO HOUR
METER(7950)
BODYCONTROLLER #J3
(1600)
B7
PTOSTATEINPUT
AIN8
HEAT SHRINK
IP/ENG(1702-14)
AK14LSA
18BK
BA14LSB
18RD
CK14LSC
12WH
B
A
(1702-42)IP/CTR CHASSIS
AUX-POWER RELAY(1873)CH3_02
PTO RED HOLDPTO BLACK INDICATOR
(9724)
LECTRA SHIFTPTO
(9913B)
A14LSC12RD
HOUR METER PTO
LECTRASHIFT PTO
Figure 119 Hour Meter – PTO
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.14. AIR DRYER AND HEATED DRAIN VALVE, P. 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10AIR DRYER & HEATED DRAIN VALVE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 013
012 06JUN13 WAS INTENTIONALLY C 88356Y
LEFT BLANK.
31
A3
91
6G
Y
N3
9A
18
GY
N3
9B
16
GY
N3
9-G
F1
8W
H
N3
9-G
B1
6W
H
IP / CENTERCHASSIS(1701)
B
AIR DRYER(*9900)
A
HEATED DRAINVALVE
(**9001)
40
AIR DRYER W/ STANDARDDRAIN VALVE
AIR DRYERW/ STANDARDDRAIN VALVE
A3
9B
16
GY
A B
FUSE F5-K(1014)
20A
IGNITIONRELAY #2(1012 / 1014)
A13FB12PK
B2 A2
A
E
GROUND ADAPTERCENTER HARNESS
(8807)
LEFT SIDE DASH MTDDUAL POST GND PLATE
(9717B)
N11
-GA
12
WH
A39A16GY
AIR DRYERW/ HALDEXDRAIN VALVE
*NOTE CAV A CAV B
LEFT - 9900A N39B/16GY N39-GB/16WH
RIGHT - 9900 N39B/16GY N39-GB/16WH
LEFT REAR - 9900C N39B/18GY N39-GB/16WH
RIGHT REAR - 9900D N39B/18GY N39-GB/18WH
LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH
R SIDE AIR DRYER -9900G N39B/16GY N39-GB/16WH
**NOTE CAV A CAV B
LEFT - 9001 N39A/18GY N39-GF/18WH
RIGHT - 9002 N39A/18GY N39-GF/18WH
LEFT BOC - 9003 N39A/18GY N39-GF/18WH
LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH
LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH
Figure 120 Air dryer and Heated Drain Valve
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.15. REMOTE START / STOP, P. 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 10REMOTE START / STOP
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064601 014
0638 09FEB15 REMOVED R/D 4305. C 92855Z
B+A
A1
04
JB
18
DK
BL
A104C16DKBL
30
A2
A59RE18GY
C4
A1
PUMPMOTOR
A104AA18DKBL
J1
N104CC18DKBL
BODY BUILDER
A1
04
N1
8D
KB
L
B
J4
A104JD18DKBL
A13F18PK
J3
E16
REMOTE STARTRELAY(1018)
B
M
B2
REMOTE - STOP RELAY(1018)
A1
04
B1
8D
KB
L
A1
04
JC
18
DK
BL
86
IP / FORWARDCHASSIS(1700)
B
A1
04
CB
18
DK
BL
A5
9C
D1
8G
Y
J2
GROUND
G4
A104D18DKBL
C2
REMOTESTART /
STOPSWITCH
G
S
C1
A104CC18DKBL
A104JA18DKBL
43
H4
HOODSWITCH(8805)
44
KEY SWITCH(1100)
ENGINE STARTRELAY
RD13 (HSD)
S5
9C
A1
6G
Y
B2
PUMPINHIBIT
RELAY(1018)
A1
START RELAY(1010)CH5_01
C3
N104CB18DKBL
F15
A59RA18GY
A59CA16GY
E1
87A
PUMPMOTOR
SOLENOID
A
2
A2
S1
04
CA
16
DK
BL
G1
44
A104J18DKBL
A59RC18GY
A1518RD
A3
A1
04
CA
16
DK
BL
43
BODY CONTROLLER#J5(1602)
B1
A104L18DKBL
SWITCH RELAY(1018)
PUMP INHIBITRELAY
RD7 (LSD)
85
REMOTESTART / STOP
(9778)
DIODEASSY
(9915) A1
04
F1
8D
KB
L
G2
B4
A1
04
H1
6D
KB
L
PUMP RELAY(1020)
G3
AUX POWER RELAY(1873) CH3_02
87
REMOTE START/STOP SWITCHINPUT RELAY
DIN18
A104J16DKBL
IP / CENTERCHASSIS(1701)
A5
9R
D1
6G
Y
1
85
8630
87A
87
N/ THEFT DETERRENT W/ THEFT DETERRENT
ENGINE STOPRELAY
RD4 (LSD)E2
B
BATT
S
AC
IGN ACC
D
OFF
FUSE F3-A(1012)CH3_16
A59CE18GY
85
87
87
A
30
86
85
87
87A
3086
85
87
87A
3086
H2
BODY CONTROLLER#J4(1601)
A1
04
E1
8D
KB
L
A4
KEYSWITCH IGN FEED(1100)CH3_02
Figure 121 Remote Start / Stop
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.16. INTENTIONALLY LEFT BLANK, P. 15
CHAPTER 10AUX & POWER SOURCE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 015
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 122 Intentionally Left Blank
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.17. WHEELCHAIR LIFT INTERLOCK, P. 16
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 10
WHEELCHAIR LIFT INTERLOCK
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 016
0638 09FEB15 REVISED AND REDRAWN. D 92855Z
A89CA18PL
E
M11
-GW
16
WH
A8
9C
B1
8P
L
45
H2
GM89AR18PK
46
H
C
A8
9C
C1
8P
L
M92#10318TN
M89CE18PL
DIODE ASSY(1900)
G1
J2
E1A89AR18PK
BODY CONTROLLER #J4(1601)
BODY CONTROLLER #J5(1602)
D
M89AB18PL
WHEELCHAIRLIFT RELAY
(1019)
J1
F13
G2
WHEELCHAIRDOOR
SWITCHDIN3
WHEELCHAIRLIFT SOLENOID
RD7 (LSD)
B
A
86 30
85
87
87A
37
48
ACCESSORY RELAY #1(1013 / 1011)
CH3_10
FUSE F9-B(1018)
5A
A12V12LTBL
F2
G2
E2
E3
BODY CONTROLLER #J5(1602)
ZVR
LEFTSIDE CABGROUND-CHASSIS
(4307)CH3_22
(A
12
V)
A92A10318TN
A92#10118TN
B
49M92#101
18TN
A92C18GY
A92A18GY
A89CE18PL
ENGINE ECM(6020M)
CH7_01
A92#10318TN
A92#10318TN
21
IP / ENGINE(1702)
A92#10318TN
A92B10318TN
A92B10318TN
A92B10318TN
D
T HANDLE SHIFTER(422F)
COLUMN MOUNTED SHIFTER(1828)
F
A92A10318TN
A92A10318TN
IP/ FWD CHASSIS(1700) WHEEL CHAIR
INTERCONNECT(4906)
#K92#10318YL
3
TRANSMISSIONMODULE(7150)
CH11_08
#K92B10318YL
*K92D10318YL
#K
92#
10
31
8Y
L
TRANSMISSIONMODULE(7151)
# W/1/2000 ALLISION* W/ 3/4000 ALLISION
W/ BODYBUILDER
N/ BODYBUILDER
Figure 123 Wheelchair Lift Interlock
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.18. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 16A
WHEELCHAIR LIFT INTERLOCK (CONT)
CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR,MJV0370
23DEC1492855Z AE08064601 16A
0638 09FEB15 INITIAL RELEASE. A 92855Z
G
F
A122AB18PL
LCT COLUMN SHIFTER(1828)
B
A92B10318TN
%A92-GAH18GY
BODY CONTROLLER #J3(1600)
B14A44A18GY
A44AA18GY
&A92-GAH18WH
DCM CONN(1800/1800F)
46
21
IP/ENGINE(1702)
37A92#103
18TN
IP/FORWARD CHASSIS(1700/1700)
1
2
DIODE ASSY(9916)
5
6
8
A122B18WH
A122C18DKBL
7AG2-GAD
18WHA11-GAA
12WH
*A122AB18PL
A122D18WH
LEFT SIDEGND STUD(1004)CH3_24
* W/ T-HANDLE SHIFTER# W/ COLUMN SHIFTER& N/ LIFT SWITCH% W/ LIFT SWITCH
B
FELTED SHIFTERPARK BRAKE
(425)
#A122AB18PL
LIFT SWITCH(1120)
49*A92#101
18TN
31
48A92#103
18TN
M89AR18PK
A92#10318TN
M89AB18PL
A92#10118TN
G
D
C
B
WHEELCHAIRLIFT INTERLOCK
(4906)
XMSN CONTROLMODULE(7151)
1
3
A92#10118LTBL
A92#10318YL
INPUT SIGNALRETURN
INPUT 6
E5ZVR
B7
#B9VD18GY
PARKBRAKE(1815)
#B44BB18GY
A9AA18GY
B9V18GY
C
D
*WHITE18WH
B
A
*B44BB18WH
A9V18GY
*BLK118BK
PARK BRAKE(1813)
A4
BODY CONTROLLER #J5(1602)
BRAKEAPPLICATION
PRESSUREAIN15
Figure 124 Wheelchair Lift Interlock (Cont.)
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.19. AUX INPUTS AND DRIVERS, P. 17
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10AUX INPUTS & DRIVERS
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 017
012 06JUN13 ADDED: R/D 1940. D 88356Y
A103A18LTGN
TEM AUX INPUT 1DIN19
F12
BODY CONTROLLER#J5(1602)
A103B18LTGN
A103C18LTGN
A103D18LTGN
E2
F14
E1
TEM AUX INPUT 2DIN21
BODY CONTROLLER#J4(1601)
TEM AUX RELAY DRIVER 1RD4 (LSD)
TEM AUX RELAY DRIVER 2RD7 (LSD)
AUXILLIARYNPUT/DRIVERS
(1940)
BODY CONTROLLER#J5(1602)CH3_07
A9ZF18GY
ZVRA9ZA18GY
E3
Figure 125 Aux Inputs and Drivers
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.20. AUX AND POWER SOURCE, P. 17A
CHAPTER 10AUX & POWER SOURCE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR,MJV0370
07JAN1592855Z AE08064601 17A
0638 09FEB15 INITIAL RELEASE. A 92855Z
M14L10RD
1
A14LP10RD
BTRY FEED(4007A)
A B
A103D12LTGN
A103AA18LTGN
E5
13
12A103C
10LTGN
BODYCONTROLLER #J4
(1601)
BLUNT CUT WIREW/ HEAT SHRINK
BODY BUILDERFEED
(4069)
IP / FORWARDCHASSIS
(1700/1700)
M103D12LTGN
4
2
5
A72A12OR
A11
-GC
B1
8W
H
A72-GY12WH
A13X16PK
A72C12OR
AUX POWERCONNECTOR
(1872/1872)
AUX POWER RELAY(1873)
MAXI FUSE(4004)
86
87
85
30
87A
40A
1
87
87A
86
30
285
4
5
3
A
B
3
A11
-GC
A1
0W
H
LEFT SIDECAB GROUND
(4081)CH3_06
A2
A1
4W
6R
D
A14ND12RD
FUSE F7-F(1016)
A14N8RD
B2
30A
BTRY FEED(1002)CH3_01
10A
G2H2
FUSE F5-B (1014)IGNITIONRELAY #2(1012 / 1014)CH3_02
(A13FB)
CUSTOMER AUX40A CIRCUIT
RD8 (LSD)
A11-GKJ6WH
A1
03
BA
16
LT
GN
AUX POWER RELAY(1873/1873B)
A1
3X
A1
6P
K
Figure 126 Aux and Power Source
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.21. INTENTIONALLY LEFT BLANK, P. 18
CHAPTER 10INTENTIONALLY LEFT BLANK
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR300474
07APR0961229V AE08064601 018
0488 20MAY14 REMOVED GEOMETRY. D 92447S
INTENTIONALLYLEFT BLANK
Figure 127 Intentionally Left Blank
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.22. FUEL TRANSFER PUMP, P. 19
CHAPTER 10
FUEL TRANSFER PUMP
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 019
012 06JUN13 WAS INTENTIONALLY C 88356Y
LEFT BLANK.
IP / CENTERCHASSIS
(1701-76)
A3718TN
F11
FUEL TRANSFERPUMP
(9102)
BODYCONTROLLER #J4
(1601)
D1C1
D2 C2
FUEL TRANSFERPUMP RELAY
(1015)
A3
7D
16
TN
A3
7-G
CD
18
WH
N3
7D
16
TN
N3
7-G
18
WH
A37V18TN
FUELTRANSFER
PUMPRD26 (HSD)
AB
85
86 30
87
DUAL FUEL TANKGROUND(9717B)
FUEL TRANSFER PUMPFUSE F6-C
(1015)CH3_15
LEFT SIDECAB GROUND
(4081)
A3
7-G
CA
10
WH
A3
7-G
CK
6W
H
Figure 128 Fuel Transfer Pump
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.23. TRAILER SOCKET – EOF, P. 20
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
TRAILER SOCKET - EOF
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 020
012 06JUN13 ADDED R/D: 9716M. C 88356Y
7
6
5N56T10YL
N57T10LTGN
N54T10BN
8
9N70T10RD
10N94T10GY
B
C
AR58A10BK
R57A10LTGN
R56A10YL
A
C
TRAILERSOCKET#2(9779F)
B
TRAILERSOCKET#2
(9716/9716M)
A
C
B
A
B
C
TRAILERSOCKET#1(9780M)
TRAILERSOCKET#1
(9715/9715F)
R70A10RD
R94A10DKBL
R68A10BN
IP / CENTERCHASSIS
(1701/1701F)
A56T12YL
A57T12LTGN
A54T12BN
A68T12BN
A70T10RD
A94T10GY
TRAILERLEFT TURN
RELAY(1011)
CH10_04
TRAILER STOPRELAY
(1016)CH10_05
TRAILER ABSECU RELAY
(1017)CH10_05
TRAILERRIGHT TURN
RELAY(1011)
CH10_04
TRAILERMARKER
LIGHT RELAY(1012)
CH10_04
TRAILER TAILLIGHT RELAY
(1012)CH10_04
A94T10DKBL
ETBCONTROLLER
(1923)CH10_11
AUX TRAILERW/ ETB
AUX TRAILER N/ ETB
N68T10BN
Figure 129 Trailer Socket – EOF
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.24. BODY BUILDER & TRAILER SOCKET – BOC & EOF, P. 21
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
BODY BUILDER & TRAILER SOCKET - BOC & EOF
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 021
012 06JUN13 CORRECTED R/D: 9716M. C 88356Y
7
6
N56T10YL
N57T10LTGN
N54T10BN
5 B
C
A
R5610YL
R5710LTGN
R5810BN
C10R94
10GY
N70T10RD
9
TRAILER SOCKET#1(9715/9715F)
N94T10GY
A
B
R7010RD
8R68
10BN
N68T10BN
R108WH
R1
0A
8W
H
N1
0D
8W
H
A56T12YL
A54T12BN
A57T12LTGN
A68T12BN
A70T10RD
A94T10GY
LEFT TURN RELAY(1011) CH10_04
TRAILER MARKERLIGHT RELAY
(1012) CH10_04
RIGHT TURN RELAY(1011) CH10_04
TRAILER TAILLIGHT RELAY
(1012) CH10_04
TRAILER STOPRELAY (1016)
CH10_05
TRAILER ABSECU RELAY
(1017) CH10_05
TRAILERSOCKET GROUNDFRONT OF CAB
(9717A)
CENTER CHASSIS/REAR CHASSIS9717/9717F
TRAILERSOCKET GROUND
(9778F)
AUX TRAILER W/ ETB
A9
4T
10
DK
BL
ETBCONTROLLER
(1923)CH10_11
AUX TRAILER N/ ETB
EOFBODYCIRCUIT(9724)
EOFBODYCIRCUIT(9724)
TRAILER SOCKET#2(9716/9716M)
IP/CENTERCHASSIS(1701)
A
Figure 130 Body Builder & Trailer Socket – BOC & EOF
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.25. AUX TRAILER CIRCUIT, P. 22
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 10
AUX TRAILER CIRCUIT
CIRCUIT DIAGRAM, TERRASTARMJV0370
23DEC1467696A AE08064601 022
0638 09FEB15 REVISED AND REDRAWN. C 92855Z
7
2B
9
1
3
4
6
5B
108
GREEN
AMBER
A72B14OR
A72-GAM18WH
A110C18GY
A72CA18OR
A4418GY
A7
2-G
D1
8W
H
9
7
3
2B
33
2B
1
3
8
2B
1
ACCESSORYRELAY #1
(1013/1011)CH3_10
AUX TRLRSOCKET SW
(DIN1)
AUX TRLRSOCKET SW
(ZVR)
AUX TRLRSOCKET SW
(DIN2)
9
4
10
(1500)
(1501)
(1500)
*A72FA18OR
BODY /ACCESSORY
TRAILERAUX RELAY
(1016)CH10_5
A11
-GA
A1
2W
H
LEFT SIDE CAB GND(1004)CH3_24
BATTERYFEED
CH3_01
5A62DA
18DKBL
DIMROUT2PANELLT
CLUSTER CONNECTOR(1500)
A72AA12OR
*A72F16OR
J1
86
87A
H287
G2
85
J2
G1
10
#A
62
DK
18
DK
BL
BODY /ACCESSORY
TRAILERAUX RELAY
(1016)CH10_5
A72D18OR
#A72-GB18WH
A72EF18OR
BODY CONTROLLER #J4(1601)
F1
PARKBRAKERELAY
HSD
A72E18OR
FUSE F7-B (1016)
(A12V)
F2
20A / 25A / 30A
E2A14FB12RD
#A
72
EC
18O
R
A1
4F
8R
D
AUX TRAILERSOCKET SWITCH
CONNECTOR(1110)
*A72B16OR
* W/ SWITCH - AUX ISO TRAILER SOCKET# AUX TRAILER - CENTER PIN SW CONTROLLED
10AFUSE F9-B
(1018)E2
F2
LIFT AXLE RELAY(1019)
CLUSTERCONNECTOR
30
#A72ED18OR
A12V12LTBL
A2
Figure 131 Aux Trailer Circuit
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.26. TRANSFER CASE, P. 23
CHAPTER 10TRANSFER CASE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR300474
07APR0961229V AE08064601 023F4 & F5 AT R/D 1601.
0488 20MAY14 EXCHANGE THE CAV D 92447S
A11-GN12LTBL
4
87
30
87A
30
85
86
87
30
87A
30
85
86
87
30
87A
30
85
86
87
30
87A
30
85
86
1
2
5
3
BODY CTR-J4(1601)
E13E9F5 F4
42
3
5
1
42
3
1
2
3
5 1
A6D
18
GY
A11-GM18LTBL
HIGH/LOWREVERSINGMOTOR M2(-)RELAY(1873W)
NEGATIVE STUD(1006)
FU
SE
F5
-A
(1
01
4)
A11-GL12LTBL
30
A
A1
3D
12
PK
H1
G1
A11-GH12LTBL
A13E12RD
A11-GK18LTBL
A11-GJ12LTBL
A11-GG12LTBL
B1 A1
A6
C1
8B
N
A6A
18
LT
BL
A6
B1
8LT
GN
A1
3B
12
PK
A1
3A
12
PK
IP/C
TR
CH
AS
SIS
(1
70
1)
CH
10
_2
4
A1
3C
12
PK
A11-GI18LTBL
5
FUSE F5-J(1014)
FRONT OFAXLE
REVERSINGM1(+)RELAY
(1873Z)
HIGH/LOWREVERSINGMOTOR M2(+)RELAY(1873X)
FRONT AXLEREVERSING
M1(-)RELAY(1873Y)
A13G12RD
IGN
FE
ED
CH
3_
02
(A
13
FB
)
A13F12RD
30A
IGN REALY#2(1012/1014)CH03_13
A1
3H
12
RD
IP/C
TR
CH
AS
SIS
(1
70
1)
CH
10
_2
4
IP/C
TR
CH
AS
SIS
(1
70
1)
CH
10
_2
4
IP/C
TR
CH
AS
SIS
(1
70
1)
CH
10
_2
4
A13FB12PK
Figure 132 Transfer Case
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.27. TRANSFER CASE (CONT.), P. 24
CHAPTER 10TRANSFER CASE (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR,U01A133
15OCT1067696A AE08064601 024LEFT BLANK.
0488 20MAY14 WAS INTENTIONALLY C 92447S
FRONT AXLE REVERSING M1(-) RELAY
(1873Y)CH10_23
TRANSFR CASE(7711)
HIGH/LOW REVERSINGMOTOR M2 (-) RELAY
(1873W)CH10_23
FRONT AXLE REVERSINGM1 (+) RELAY
(1873Z)CH10_23
N42(+)12GY 3
8
7
12
1
5
9
14
2
6
10
13
A
B
C
D
F
F8
F9
F13
F11
E7
N42(-)12GY
N93(+)12GY
N93(-)12GY
N6A16GY
N6B16GY
N6C16GY
N6D16GY
A13A12PK
A13B12PK
A13C12PK
A13D12PK
A6-GA16GY
A6-GB16OR
A9-GC16DKBL
A6-GD16LTGN
65
66
A9B18GY
A918GY
HIGH/LOW REVERSINGMOTOR M2(+)RELAY
(1873X)CH10_23
67
68
45
46
47
48
13
N9GA16GY
N9GB16RD
N9GC16OR
N9GD16GY
N9GF16GY
A9BB18GY
FWD CHASSIS/IP(1700)
REAR/CENTERCHASSIS(9800)
AF MOUNTED FUEL SENDER
(9100/9100A/9100B)CH8_10
BODY CTRL-J5 (1602)
M1(+)
M1(-)
M2(+)
M2(-)
SW1
SW2
SW3
SW4
IP/CENTER CHASSIS(1701/1701F)
N9E16GY
N9
G1
6G
Y
TRANSFER CASEGROUND SPLICE
(7710)
R9G18GY
10
18
Figure 133 Transfer Case (Cont.)
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.28. INTENTIONALLY LEFT BLANK, P. 25
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
LIFT AXLE (STEERABLE)
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 025
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 134 Intentionally Left Blank
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.29. INTENTIONALLY LEFT BLANK, P. 26
CHAPTER 10POWER SOURCE, CUSTOMER INSTALLED LIFT GATE
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064601 026
CNA1 25MAR11 REMOVED GEOMETRY. B 76076F
INTENTIONALLYLEFT BLANK
Figure 135 Intentionally Left Blank
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.30. AIR HORN, P. 27
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10AIR HORN
CIRCUIT DIAGRAM, TERRASTAR23090929
06JUN1388356Y AE08064601 027
012 10JUN13 UPDATED TITLE BLOCK. B 88356Y
BODY CONTROLLER(1602) IP / CHASSIS
(1701-32)
E12A59B18GY
N59B18GY
B
A
N59A-G16WH
AIR SOLENOID GROUND ADAPTER
(8805) CH3_23
AIR HORN SOLENOID(9737)
N11-GA12WH
B
A
GROUND DASH(9717B)
Figure 136 Air Horn
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.31. AIR SOLENOID 4-PACK, P. 28
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10
AIR SOLENOID 4-PACK
CIRCUIT DIAGRAM, TERRASTAR23090929
22OCT1288356Y AE08064601 028
012 06JUN13 INITIAL RELEASE. A 88356Y
32
BODY CONTROLLER(1602) IP / CHASSIS
(1701)
E12A59B18GY
N59B18GY
F10A59C18GY
33
E12A59D18GY
34
F8A59E18GY
35
N59C18GY
N59D18GY
N59E18GY
AIR SOLENOID4-PACK(9736)
D
B
C
A
E
N59A-G14WH
AIR SOLENOID # 4
AIR SOLENOID # 3
AIR SOLENOID # 2
ELECTRONIC DOORCONTROL OPEN
BODY CONTROLLER(1601)
AIR SOLENOIDGROUND ADAPTER
(8805)
GROUND DASH(9717B)
A
B
N11-GA12WH
Figure 137 Air Solenoid 4-Pack
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.32. AIR SOLENOID 8-PACK, P. 29
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 10AIR SOLENOID 8 PACK
CIRCUIT DIAGRAM, TERRASTAR300299
22OCT1288356Y AE08064601 029
012 06JUN13 INITIAL RELEASE. A 88356Y
32
BODY CONTROLLER(1602)
IP / CHASSIS(1701)
E12
A59C18GY
N59B18GY
F10
A59D18GY
33
N59C18GY
N59D18GY
N59E18GY
AIR SOLENOID4-PACK(9736)
D
B
C
A
E
N59A-G14WH
ELECTRONIC DOORCONTROL OPEN
BODY CONTROLLER(1601)
AIR SOLENOID4-PACK(9740)
D
B
C
A
E
N59A-G114WH
N59J18GY
N59G18GY
N59H18GY
N59K18GY
A59D18GY
E12
34
A59E18GY
F8
35
A59G18GY
E13
36
A59H18GY
F4
37
E9
38
A59K18GYF5
39
A59B18GY
OMNIVISION PTO (1936M) A
A59DB18GY
A59DA18GY
A59J18GY
AIR SOLENOIDGROUND ADAPTER
(8805)
GROUND DASH(9717B)
A
C
N11-GA12WH
AIR SOLENOID#2
AIR SOLENOID#3
AIR SOLENOID#4
AIR SOLENOID#5
AIR SOLENOID#8
AIR SOLENOID#7
AIR SOLENOID#6
B
Figure 138 Air Solenoid 8-Pack
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSMISSION (CHAPTER 11)
11.1. ALLISON GEN 4 1/2000 TRANSMISSION, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 11ALLISON GEN 4 1/2000 TRANSMISSION
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064602 001
012 06JUN13 REVISED AND UPDATED. C 88356Y
K92C10318YL
B
69
XMSN CONTROL MODULE(7151)
H
A92#16316TN
K92#10918GY
ENGINE / IP(1702)CH11_02
W/ LCT BODYBUILDER
50
3
K92#15018PK
GND
A
ECMPOSITIVE(9261-B)
ECM NEGATIVE(9260-B)
10
K92#10318YL
45 G
K92-G10GY
N14AZ10RD
K92A11018PK
VPWR
1
63
K92#12318LTGN
COLUMN SHIFTER RELAY(1017) CH11_02
GND
K92B11010PK
B
K92#10118LTBL
23
K92#14318LTBL
INPUTSIGNALRETURN
FUSE F4-C(1013)CH3_12
K92B10318YL
INPUT 1
VPWR +
43
5
K92#14218WH
TRANS ECU FEED FUSE(9255)
N14BB10RD
N14-GA10WH
K92#16318YL
K92#10518OR
A
42
C
IGNITION
-
10A
ALLISONBODY BUILDER
(7205F)
F
70
K92#16918GY
BATTERIES
9
A92#16316TN
INPUT 5
K92#10318YL
K92#17018PK
EINPUT 6
OUTPUT 5
ENGINE / IP(1702 - 8)
W/ T-HANDLESHIFTER
W/ COLUMN SHIFTER
INPUT 3
OUTPUT 7
OUTPUT 3
INPUT SIGNALRETURN
INPUT 3
OUTPUT 7
OUTPUT 5
INPUT 6
INPUT 1
OUTPUT 3
K92#14518OR
T HANDLE SHIFTER / COLUMN MTD SHIFTER(422F / 1828)CH11_02
N/BODY BUILDER
40
60OUTPUT SPEED
SENSOR(7600M)
K47#16018YL
K47#14018LTGN B
A
OUTPUT SPEEDLOW
OUTPUT SPEEDHIGH
ENGINE SPEEDHIGH
ENGINE SPEEDLOW
39
59
A
B
ENGINE SPEEDSENSOR(7604M)
K48#15918TN
K48#13918OR
20
TURBINESPEED
HIGH
TURBINESPEED
LOW
80
A
B
TURBINE SPEEDSENSOR(7607M)K92#120
18LTBL
K92#18018OR
K92#10118LTBL
K92#10118LTBL
61
BODY CONTROLLER #J4 (1601)
K92#16118TN
K92#16118TN
E4
(1702-12)
K92C10118LTBL
K92B10118LTBL
ENGINE/IP(1702)
CH10_16
SIXTHGEARDISABLE
Figure 139 Allison Gen 4 1/2000 Transmission
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.2. ALLISON GEN 4 1/2000 TRANSMISSION (CONT.), P. 2
CHAPTER 11ALLISON GEN 4 1/2000 TRANSMISSION(CONT)
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064602 002
012 06JUN13 REVISED AND UPDATED. D 88356Y
A92A16316TN
A92#14218TN
C
A92D18TN
T HANDLE SHIFTER(422F)
A
DA92#103
18TN
B
A92#14218TN
J2
A92RD16TN
E
B
LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)
86
K92#14218WH
A92FN16TN
G2
87
G1
H1
C
F
BODYCONTROLLER #J4
(1601)
A92#16316TN
30
A92A16318TN
ENGINE/IP(1702)CH11_01
D
E3
A92#10318TN
COLUMN MOUNTEDSHIFTER(1828)
87A
E8
A92FBA16TN
J1
A92D18TN
85
19
IP / ENGINE(1702)
K92#10318YL
K92B10318YL
LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)
XMSNCONTROLMODULE(7151)CH11_01,06CH10_16
A92FB16TN
COLUMNSHIFTER
RELAY(1017)
FUSE F4-C(1013)CH3_12
FUSE F4-C(1013)CH3_12
FUSE F4-C(1013)CH3_12
BATTERYFEEDCH3_01
W/BODY BUILDER
N/BODY BUILDER
21
A11-GAA12WH
A92-GAH18WH
LEFT SIDE DASH MTDDUAL POST GND STUD
(1004)CH3_24
K92#13418YL
TRANSMODULE(7150)
34
TRANS MODULE(7150)
CH11_09
A92#14518TN
Figure 140 Allison Gen 4 1/2000 Transmission (Cont.)
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.3. ALLISON GEN 1/2000 TRANSMISSION, P. 3
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CHAPTER 11 ALLISON GEN 1/2000 TRANSMISSION
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064602 003
012 06JUN13 REVISED AND UPDATED. C 88356Y
52
XMSN CONTROL MODULE(7151)
1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
2476
74
11
71
77
51
38
36
78
17
54
79
34
73
57
53
14
55
58
33
XMSN BULKHEAD (7350)
PH92#15218LTGN
PH92#13318YL
PH92#15118WH
PH92#11718LTBL
PH92#15718WH
PH92#17918PK
PH31#15418TN
PH92#15818LTGN
PH92#17818WH
PH92#17718LTGN
PH92#111180R
PH92#15518WH
PH92#17118YL
PH92#13618OR
PH92#13818OR
PH92#17418LTBL
PH92#11418GY
PH92#15318YL
PH92#17318LTBL
PH92#13418WH
PH92#17618YL
TRANS ID
SHIFTSOLENOID 2
SHIFTSOLENOID 3
PRESSURESWITCH 1
PRESSURESWITCH 3
PRESSURESWITCH 2
SUMP TEMP
SIGNALRETURN
TORQUE CONVERTORCLUTCH
PRESSURESWITCH 4
HIGH SIDEDRIVER 1
PRESS CONTROLSOLENOID 1
HIGH SIDEDRIVER 2
PRESS CONTROLSOLENOID 2
INTERNAL MODESWITCH NS
MAIN MOD
INTERNAL MODESWITCH C
INTERNAL MODESWITCH B
INTERNAL MODESWITCH A
INTERNAL MODESWITCH P
SHIFTSOLENOID 1
TRANS ID
SHIFTSOLENOID 2
SHIFTSOLENOID 3
PRESSURESWITCH 1
PRESSURESWITCH 3
PRESSURESWITCH 2
SUMP TEMP
SIGNALRETURN
TORQUE CONVERTORCLUTCH
PRESSURESWITCH 4
HIGH SIDEDRIVER 1
PRESS CONTROLSOLENOID 1
HIGH SIDEDRIVER 2
PRESS CONTROLSOLENOID 2
INTERNAL MODESWITCH NS
MAIN MOD
INTERNAL MODESWITCH C
INTERNAL MODESWITCH B
INTERNAL MODESWITCH A
INTERNAL MODESWITCH P
SHIFTSOLENOID 1
K92#16518TN
REVERSE WARNING 65 CONTROL MODULECH9_SH1
Figure 141 Allison Gen 1/2000 Transmission
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.4. TRANSMISSION ALLISON MD (WTEC), P. 4
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR360083
03FEB1173516W AE08064602 004
CHAPTER 11
012 06JUN13 REVISED AND UPDATED. C 88356Y
TRANSMISSION ALLISION MD(WTEC)
K92#13818OR
K92#13618OR2
1
3
4
5
6
7
10
11
12
13
14
15
16
K92#13418WH
K92#13318YL
K92#11718LTBL
K92#11418GY
K92#11118OR
K92#15818LTGN
K92#15718WH
K92#15518WH
K92#15418TN
K92#15318YL
K92#15218LTGN
K92#15118WH
17
3
9
4
23
2
20
6
15
14
1
8
21
18
TRANS MODULE 2(1502)
TRANSBULKHEAD(7350)
17K92#141
18TN60
ECM(6020M)
K92#17618YL
6
K92#17718LTGN
16
244
K92#17818WH
K92#17318LTBL
5
1
10
22
K92#17118YL
11
2
K92#17418LTBL 193
TRANSBULKHEAD(7350)TRANS MODULE 3
(1503)
7K92#179
18PK 7
8K92#12318LTGN
ALLISON 1/2000ALLISON 3/4000
(7205F)CH11_06
ALLISON 1/2000ALLISON 3/4000
(7205F)CH11_06
8K92#145
18OR
9K92#170
18PK
ECMPOSITIVE(9261-B)CH11_05
TRANSMISSION ALLISION MD(WTEC)
Figure 142 Transmission Allison MD (WTEC)
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.5. ALLISON TRANSMISSION 1/2000 WITH IN-CAB TCM, P. 5
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR360083
03FEB1173516W AE08064602 005
CHAPTER 11ALLISON TRANSMISSION 1/2000 W/IN-CAB TCM
012 06JUN13 REVISED AND UPDATED. C 88356Y
7K92#180
18OR
K92#12018LTBL6
15
9
K47#16018YL
K92#13918OR
K47#14018LTGN14
LCT OUTPUT SPEED SENSOR
(7600M)
LCT TURBINESPEED SENSOR
(7607M)
A
B
LCT ENGINE SPEED SENSOR
(7604M)
A
B
10K48#159
18TN
B
A
TRANS MODULE 1(1501)
10A
N14AZ10RD
A
18
K92#10918GY
ECMPOSITIVE(9261-B)
ECM NEGATIVE(9260-B)
TRANS ECU FEED FUSE(9255)
VPWRN14BB10RD
K92#16918GY
N14-GA10WH
5 +
GND
GND
-
BATTERIES
K92B11010PK
B
K92#17018PK
K92A11018PK
4K92-G10GY
TRANS MODULE 2(1502)
CH11_04
K92#17018PK
Figure 143 Allison Transmission 1/2000 with In-Cab TCM
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.6. SHIFTER INTERLOCK EFFECTS, P. 6
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
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DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
SHIFTER INTERLOCK EFFECTS
CHAPTER 11
CIRCUIT DIAGRAM, TERRASTAR300343
15FEB1173516W AE08064602 006
012 06JUN13 REVISED AND UPDATED. C 88356Y
A 2
E
K92#15018PK
COLUMN SHIFTERRELAY(1017)
K92#12318LTGN
12
C
19
TRANS MODULE 2(1502-8)CH11_04
A92#14218WH
11
G
7
K92#10318YL
E
TRANS MODULE 1(1501)
13
BACK-UP LAMPRELAY(1010)
3
K92#14218WH
21
ALLISON 1/2000ALLISON 3/4000
(7205F)
TRANS MODULE 3 (1503-8)CH11_04
K92#16518TN
K92#14518OR
1
A92#16516TN
B
16
K92#10518OR
K92#14318LTBL
LCT COLUMNSHIFTER(1828)
K92B10318YL
K92#10118LTBL
ENGINE / DASH(1702)
8
17
F
H
A92#16316TN
K92#16318YL
K92C10318YL
A92#10318YL
T HANDLERSHIFTER(422F)CH11_02
Figure 144 Shifter Interlock Effects
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.7. SHIFTER INTERLOCK EFFECT (CONT.), P. 7
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
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THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
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RELEASE NO. SHEETPART NO.DATE
SHIFTER INTERLOCK EFFECTS (CONT)
CHAPTER 11
CIRCUIT DIAGRAM, TERRASTAR,23083059
19OCT1288356Y AE08064602 007
012 06JUN13 INITIAL RELEASE. A 88356Y
2
TRANS OILTEMP SENSOR
(7700M)
1K31B18TN
K9T18GY
ECM ZVR/ECM 5V/BC ZVR SPLICE
(6747)CH3_07
ENGINE / DASH(1702)
K9318TN
K17B18PK
K71B16OR
K71C16OR
A
B
C
ECM ZVR/ECM 5V/BC ZVR SPLICE
(6747)CH3_07
K9TS18GY
13
7
6
15
39
60
BACKUP LIGHTSWITCH(7500M)
ECM(6020M)
2 SPEED AXLEBOOT CONNECTOR
(7103M)BODY CONTROL-J5(1602)
F11A93
18TN
B7
A3118TN
BODY CONTROL-J3(1600)
CLUTCH SWITCH(1807)CH7_05
(1019-H4)
*A17B18PK
#A17B18PK
FUSE F5-M(1014)CH3_14
(8884C)ATEC S/W PACK CONN
TURN SIGNALADAPTER(400)
CH9_02
A7116OR
A71AL16OR
A71AB16OR
A71AB16OR
A01AL18BK
* ENGINE START-W/MANUAL TRANSMISSION
# AUTO NEUTRAL
PTOSTATE
I/P
A
B
Figure 145 Shifter Interlock Effect (Cont.)
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.8. ALLISON WTEC TRANSMISSION GEN 8, P. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
ALLISON WTEC TRANSMISSION GEN 5
CHAPTER 11
CIRCUIT DIAGRAM, TERRASTAR,23090929
25OCT1288356Y AE08064602 008IN R/D 1702.
0638 09FEB15 REMOVED CAV 12 AND 26 B 92855Z
61
17
G
K92#14218WH
K92#16218YL
D
K92#10518OR
62
K92#13018WH
B
C
K92#12218WH
E
43
64
B
K92#10518OR
D
57
H
K92#16118OR
45
K92#11718LTBL
E
A
24
22
3
K92#14318LTBL
K92#15718WH
K92#16418LTBL
30
F
K92#10118LTBL
5
G
ALLISON1/2000(7205F)
F
K92#12418WH
1
23K92#12318LTGN
H
K92#10318YL
K92B10318YL
*W/WHEELCHAIR INTERLOCK#W/LIFT SWITCH
TRANS MODULE(7150)
A
41K92#141
18TN
*K92#10118LTBL
C
*K92#10218LTBL
42
*K92#10318YL
K92C10318YL
*K92C10318YL
*K92D10318YL
*K92C10118LTBL
*K
92
C1
03
18
YL
21
31
60
ECM(6020)
ALLISON 3/4000(7206F)
WHEELCHAIR INTERLOCK(4906)CH10_16
ENGINE/IP(1702)
Figure 146 Allison WTEC Transmission Gen 8
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.9. WTEC GEN 4 TRANSMISSION, P. 9
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11WTEC GEN4 TRANSMISSION
CIRCUIT DIAGRAM, TERRASTAR,23083059
19OCT1288356Y AE08064602 009
012 06JUN13 INITIAL RELEASE. A 88356Y
17*K92A117
18LTBL#K92DL18LTBL
21
#K92A14218WH
K92#14518OR
K92#14118TN
6
20
TRANS MODULE(7150)
K92#11718LTBL
42
45
41
ENGINE/IP(1702) BODY CONTROL-J4
(1601)
A92#14118TN
COLUMN SHIFTERRELAY (1017)CH11_02
#W/WTEC GEN4 AUTO NEUTRAL 13AAZ*W/WTEC NEUTRAL 13WVA
A92#11718TN
E3
A92#14518TN
LCTCOLUMN
SHIFTERIGNITION
RELEAY
OPEN
Figure 147 WTEC GEN 4 Transmission
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.10. WTEC GEN 4 TRANSMISSION (CONT.), P. 10
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11WTEC GEN4 TRANSMISSION(CONT)
CIRCUIT DIAGRAM, TERRASTAR23083059
19OCT1288356Y AE08064602 010
012 06JUN13 INITIAL RELEASE. A 88356Y
11 1K92#111
180R
12
16
18
20
31
33
36
37
51
52
54
55
58
71
74
76
77
80
39
59
60
40
16
15
17
14
11
9
4
12
10
5
18
2
19
6
8
20
3
13
B
A
B
K92A11218PK
K92#11618LTBL
K92#11818BK
K92#12018LTBL
K92#13118YL
K92#13318YL
K92#13618OR
K92#13718WH
K92#15118WH
K92#15218LTGN
K92#15418TN
K92#15518WH
K92A15818LTGN
K92#17118YL
K92#17418LTBL
K92#17618YL
K92#17718LTGN
K92#18018OR
K48#13918OR
K48#15918TN
K48#16018YL
K47#14018LTGN
ENGINE SPEED
SENSOR(7603M)
OUTPUTSPEED
SENSOR(7605M)
TRANSMODULE(7150)
TRANSBULKHEAD-3000
(7250M)
A
Figure 148 WTEC GEN 4 Transmission (Cont.)
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.11. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 11
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS
CIRCUIT DIAGRAM, TERRASTAR30000079
20MAY1388356Y AE08064602 011
012 06JUN13 INITIAL RELEASE. A 88356Y
RMR INPUT
27
26A92#158
18TN
B
RESISTANCE MODULE OUT
(422)
K92A11218PK
12
A92RB18TN
D
2
30
FUSE F5-D (1014)
A9
2R
E1
8T
N
6
85
K92#16118OR
A92RA18TN
J1
B
56
A9
2R
J1
8T
N
C
16
A9
2R
H1
8T
N
1
A92#10318TN
5
87A
J2
C
RESISTANCEMODULE IN
(421)
4
K92#12418WH
39
A
RETARDERRELAY(1019)
2
G1
A9
2R
F1
8T
N
87
21
41
A
K92C11218PK
A9
2#
11
21
8T
N
RESISTANCEMODULE
1
RETARDREQUESTSWITCH(423)
86
K92#15618TN
31
IP / ENGINE(1702)
XMSN BULKHEAD 3000(7250M)
IGNITIONRELAY #3
(1012 / 1014)CH3_02
3
A9
2#
12
41
8T
N
RETARDEROUTPUTSWITCH(424)
H4(A13FA)
10A
G4
OIL LEVELSENSOR PWR
XMSN MODULE(7150)
SENSORPOWER
K92D10318YL
I6 XMSN MODULE / TCU CONN(7150)/(1501)CH11_04
A92#16118TN
A9
2#
15
61
8T
N
I6 XMSN MODULE(7150) CH11_04
I6 / IBB XMSN MODULE / TCU CONN(7150)/(7150F)/(7150F2)/(1503) CH11_04
K92B11218PK
K92C11218PK
K92B11218PK
Figure 149 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR CONDITIONING (CHAPTER 12)
12.1. HVAC SYSTEM, P. 1
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 12
HVAC SYSTEM
CIRCUIT DIAGRAM, TERRASTARU01A133
04AUG1067696A AE08064603 001A5ZVRA.
012 06JUN13 CIRC A75ZVRA WAS D 88356Y
B13
A/C ACCUMULATOROUTLET SENSORAIN14
BODY CONTROLLER#J3(1600)
A75E20LTGN
B5 A/C ACCUMULATORINLET SENSORAIN6
A
B
ENGINE LEFT SIDEGROUND STUD
(6304A)
C
GND ADAPTER(6704M)
B
K10-GB14WH
K77A16LTGN
A/CCOMPRESSOR10A1
CA77A
16LTGN
ENGINE / IP(1702-10)
BODY CONTROLLER#J1(1603)
FREONCOMPRESSOR
(6200)
K77-G18WH
G
H
HVAC UNIT(1210)
A75ZVRA18GY
JA77D
20LTGN
A75ZVRB18GY
KA75ZD18GY
E3 ZVR
BODY CONTROLLER #J5(1602)CH3_07
A9ZA18GY
Figure 150 HVAC System
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.2. HVAC SYSTEM (CONT.), P. 2
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 12
HVAC SYSTEM
CIRCUIT DIAGRAM, TERRASTARU01A133
15OCT1067696A AE08064603 002
012 06JUN13 REVISED AND UPDATED. C 88356Y
C
B
K9A18GY
AC PRESSURETRANSDUCER
(8602)
ENGINE / IP(1702)
4
3A6A
20GY
A
A77B20LTGN
K6A18GY
K77B18LTGN
ZERO VOLTREFERENCE
(6747)CH3_07
B12A/C PRESSURETRANSDUCERSIGNAL
BODY CONTROLLER #J3(1600)
E6+5VOUTPUTSSOUT
BODY CONTROLLER #J5(1602)
L
JK9E
18GYK9A
18GYENGINE/IP
(1702)
BODY CTRL#J5(1602)CH8_01
Figure 151 HVAC System
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.3. AIR CONDITIONING, P. 3
CHAPTER 12
AIR CONDITIONING
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064603 003AND GROUND STUD.
CNA1 26JUL11 ADDED SPLICE, A11-GS, B 80257V
A73A18LTGN
A9
A12
GROUND B6
A1
DIAGNOSTICS
PANEL DIM I/P
BATTERY
AC REQUEST OUTPUT
HVAC CONTROL(1200)
SW IGN
A2
A4
A75D18LTGN
A7720LTGN
A75C20LTGN
A62DA18DKBL
A2
A3
A/C REQUESTDIN2
A/CDIAGNOSTICSDIN3
A16IGN SWITCHINPUTDIN5
A1316PK
BODY CONTROLLER #J3(1600)
REAR TURNSPANEL ADAPTER
(1625)CH9_06
FUSE F1-B(1010)CH3_15
FUSE F4-L(1013)CH3_12
FUSE F4-M(1013)CH3_12
A11
-GS
12
WH
LEFT SIDE CAB GND(1005)CH3_20
A74-G18WH
Figure 152 Air Conditioning
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.4. AIR CONDITIONING (CONT.), P. 4
CHAPTER 12
AIR CONDITIONING (CONT)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU01A133
16FEB1176076F AE08064603 004
0638 09FEB15 DELETED R/D 4017. B 92855Z
HVAC CONTROL(1200)
B9A74
18LTGNMODE DOOR
MOTOR +
A11
B12
TEMP SENMOTOR 1 +
TEMP SENMOTOR -
B2
A74D18LTGN
BLOWER FAN CNTRL
RECIRC MOTOR -
A74B18LTGN
B11
A74E18LTGN
A74A18LTGN
F
A75A18LTGN
B
A
TEMPACTUATOR
BLOWERMOTOR
FUSE F6-A(1015)CH3_15
4
B
A
6A75
12LTGN
HVAC LPM(1220)
5
LEFT SIDECAB GROUND
(4081) CH3_21
B
A
MODEACTUATOR
B
A
C
DA74C
18LTGN
HVAC RECIRCMOTOR
A
F
ERECIRC MOTOR + B1
MODE DOORMOTOR -
B10
HVAC UNIT(1210)
A75-G12WH
Figure 153 Air Conditioning (Cont.)
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR BODY COMPOSITES (CHAPTER 13)
13.1. CONNECTOR BODY COMPOSITES (71 / 72 / 254F / 254M / 400), P. 1
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
27JUN1180257V AE08068784 001
0638 09FEB15 ADDED R/D 71 AND 72. C 92855Z
M
F
E
D
C
B
G
H
J
A
K
L
* MUTUALLY EXCLUSIVE
TURN SIGNAL ADAPTER (400)(LOCATED ON MODULE BRACKET)
MIRROR SWITCH CONN (254F)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CONNECTOR 3510243C1
CONNECTOR 3662108C1
B4
A1
A4
B1A4B4
A1B1
MIRROR SWITCH CONN (254M)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)
CONNECTOR 3543733C1BODY LOCK 3543732C1
LEFT TAIL LIGHT(71)
(LOCATED IN REAR CHASSIS)
# HARNESS,STOP &TAIL LIGHT,LIGHT TO LIGHT& HARNESS,STOP &TAIL LIGHT,LED LIGHTS
B
C
D
E
ACONNECTOR 1661375C2BODY LOCK 1661376C1
RIGHT TAIL LIGHT(72)
(LOCATED IN REAR CHASSIS)
# HARNESS,STOP &TAIL LIGHT,LIGHT TO LIGHT& HARNESS,STOP &TAIL LIGHT,LED LIGHTS* HARNESS,STOP & TAIL LIGHT
CONNECTOR 1661375C2BODY LOCK 1661376C1
B
C
D
E
A
CAV CIRC GAUGE COLOR TERMINAL
A1 A62D 20 DKBL 3662109C1
A2 A78L 20 RD 3662109C1
A3 A78K 20 LTGN 3662109C1
A4 A78-GD 20 WH 3662109C1
B1 A78A 20 LTGN 3662109C1
B2 A78D 20 LTGN 3662109C1
B3 A78C 20 LTGN 3662109C1
B4 A78F 20 LTGN 3662109C1
CAV CIRC GAUGE COLOR TERMINAL
A1 A62D 20 DKBL 3535805C1
A2 A78L 20 RD 3535805C1
A3 A78K 20 LTGN 3535805C1
A4 A78-GD 20 WH 3535805C1
B1 A78A 20 LTGN 3535805C1
B2 A78D 20 LTGN 3535805C1
B3 A78C 20 LTGN 3535805C1
B4 A78F 20 LTGN 3535805C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57A 16 OR 3535303C1 3535424C1
B* A57D 16 OR 3535303C1 3535424C1
B* A57D 16 LT GN 3535303C1 3535424C1
C A57BC 16 LTGN 3535303C1 3535424C1
D A57R 16 LTGN 3535303C1 3535424C1
E A56A 16 OR 3535303C1 3535424C1
F* A56D 16 OR 3535303C1 3535424C1
F* A56D 16 YL 3535303C1 3535424C1
G A56BC 16 YL 3535303C1 3535424C1
H PLUG - - 3535425C1 -
J A71AB 16 OR 3535303C1 3535424C1
K A71A 16 OR 3535303C1 3535424C1
L PLUG - - 3535425C1 -
M A71D 18 OR 3535303C1 3535424C1
CAV CIRC GAUGE COLOR TERMINAL
A# S71C 14 LT BL 2033816C1
A& 71 14 OR 2033816C1
B# S68C 14 BN 2033816C1
B& 56 14 OR 2033816C1
C# S57B 14 LT GN 2033816C1
C& 57 14 OR 2033816C1
D& 68 14 BN 2033816C1
E# S10-GC 14 WH 2033816C1
E* 10-G 14 WH 2033816C1
CAV CIRC GAUGE COLOR TERMINAL
A# S71C 14 LT BL 2033816C1
A* S71K 14 LT BL 2033816C1
A& 71D 14 OR 2033816C1
B# S68C 14 BN 2033816C1
C# S57B 14 LT GN 2033816C1
C& 57 14 OR 2033816C1
D& 68B 14 BN 2033816C1
E# S10-GC 14 WH 2033816C1
E* 10-GD 14 WH 2033816C1
Figure 154 Connector Body Composites (71 / 72 / 254F / 254M / 400)
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.2. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423), P. 2
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
A80257V AE08068784 002AND 423, REMOVED R/D 1800FA.
0638 09FEB15 ADDED R/D 421, 422 C 92855Z
D
B
A
C
* MUTUALLY EXCLUSIVECONNECTOR 3540756C1BODY LOCK 3540758C1
LCT T HANDLE SHIFTER (422F)(LOCATED IN INSTRUMENT PANEL)
RESISTANCE MODULE IN (421)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 0587571C91
C
B
A
D
CONNECTOR 3519221C91
REISSTANCE MODULE OUT (422)(LOCATED IN INSTRUMENT PANEL CENTER)
A
B
C
6
4
2
1
5
CONNECTOR 1673743C1
RETARD REQUEST SWITCH (423)(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92A163 16 TN 1661875C1 1661872C1
B A92D 18 TN 1661875C1 3568570C1
C A92#142 18 TN 1661875C1 3568570C1
D* A92A103 18 TN 1661875C1 3568570C1
D* A92#103 18 TN 1661875C1 3568570C1
D* A92B103 18 TN 1661875C1 3568570C1
CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE
A A92RE 18 TN 0587578C1 3517771C1
B A92RF 18 TN 0587578C1 3517771C1
C A92RH 18 TN 0587578C1 3517771C1
D A92RJ 18 TN 0587578C1 3517771C1
CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE
A A92#158 18 TN 0587578C1 3517771C1
B A92#156 18 TN 0587578C1 3517771C1
C A92#112 18 TN 0587578C1 3517771C1
CAV CIRC GAUGE COLOR TERMINAL
1 A92#161 18 TN 1661224C1
2 A92#103 18 TN 1661224C1
4 PLUG - - -
5 PLUG - - -
6 PLUG - - -
Figure 155 Connector Body Composites (421 / 422 / 422F / 423)
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.3. CONNECTOR BODY COMPOSITES (424 / 828 / 1008FA), P. 2A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR MJV0370
10DEC1492855Z AE08068784 02A
0638 09FEB15 INITIAL RELEASE. A 92855Z
RETARDER O/P SW (424)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 1687783C1
1 4
2
3 6
BACK UP LIGHT CONNECTOR (828)(LOCATED IN REAR CHASSIS)
CONNECTOR 1671611C1BODY LOCK 1671608C1
A
B
RIGHT TAIL LIGHT CONNECTOR (828)(LOCATED IN REAR CHASSIS)
CONNECTOR 1661375C2BODY LOCK 1661376C1
B
D
A
C
E
CONNECTOR 2007311C1
LOAD SHADDING B2 STUD (1008FA)(LOCATED NEAR DASH PANEL)
CAV CIRC GAUGE COLOR TERMINAL
1 PLUG - - -
2 A92RE 18 TN 1661224C1
3 A92RF 18 TN 1661224C1
4 A92RH 18 TN 1661224C1
6 A92RJ 18 TN 1661224C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A RD 14 RD 2033912C1 0589391C1
B WH 14 WH 2033912C1 0589391C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A RD 14 RD 2033816C1 0589391C1
B PLUG - - 0587579C1 -
C PLUG - - 0587579C1 -
D PLUG - - 0587579C1 -
E WH 14 WH 2033816C1 0589391C1
CAV CIRC GAUGE COLOR TERMINAL
A A14X 6 RD 1621478C1
Figure 156 Connector Body Composites (424 / 828 / 1008FA)
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.4. CONNECTOR BODY COMPOSITES (1010), P. 3
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
27JUN1180257V AE08068784 003
012 06JUN13 REVISED & UPDATED. B 88356Y
2
4
3
1
14 3 2
D
B
F
C
A
E
FUSE BLOCK #1 (1010)(LOCATED IN INSTRUMENT PANEL
RIGHT SIDE)
CONNECTOR 3599539C1BODY LOCK 3599541C1
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 - - - -
A2 - - - -
A3*A104CC 18 DKBL 3573312C1
A17A 18 PK 3573312C1
A3* A17A 18 PK 3573311C1
A4*A17H 16 PK 3573312C1
A17A 18 PK 3573312C1
A4* A17A 18 PK 3534161C1
A4* A17A 18 PK 3515517C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B1 - - - -
B2 - - - -
B3 A17C 16 PK 3573312C1
B4 A17M 18 PK 3534164C1
C1 A71C 18 OR 3534164C1
C2*A71 16 OR 3573312C1
A71C 18 OR 3573312C1
C3 A12-GC 16 WH 3573312C1
C4 A12Z 16 LTBL 3573312C1
D1 A71AB 16 OR 3573312C1
D2 A92#165 18 TN 3534164C1
D3 A12U 16 LTBL 3573312C1
D4 A12Y 18 LTBL 3534164C1
E1A13F 18 PK 3573312C1
A13FN 18 PK 3573312C1
E1 A13FN 18 PK 3573311C1
E2 A14JA 12 RD 3573311C1
E3*A13FH 18 PK 3573312C1
A13FK 18 PK 3573312C1
E4 A70BD 14 RD 3573312C1
F1 A97UA 16 PL 3573312C1
F2 A75D 18 LTGN 3534164C1
F3 A90E 18 GY 3534164C1
F4 A39A 16 GY 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - TRW HYD ABS-IGN
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY
A3, A4, B3, B4 3600330C1 START RELAY
C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY
C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY
Figure 157 Connector Body Composites (1010)
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.5. CONNECTOR BODY COMPOSITES (1011), P. 4
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
27JUN1180257V AE08068784 004
012 06JUN13 REVISED AND UPDATED. B 88356Y
2
F
C
H
1
D B
AJ EG
3
4
CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1
FUSE BLOCK #2 (1011)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14MD 12 RD 3573311C1
A2 A12-GBK 18 WH 3534164C1
A3 A14JB 12 RD 3573311C1
A4*A13-GBN 18 WH 3573312C1
A13-GFD 18 WH 3573312C1
B1 - - - -
B2 - - - -
B3 - - - -
B4 - - - -
C1 A14JF 12 RD 3573311C1
C2 A14MC 12 RD 3536299C1
C3 A14PA 12 RD 3573311C1
C4 A14TA 12 RD 3573311C1
D1 A86A 18 LTGN 3534164C1
D2 - - - -
D3 A28 16 TN 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL
D4 - - - -
E1 (A56J) - - 3536301C1
E2 (A14MC) - - 3536299C1
E2 A14MC 12 RD 3573311C1
E3 (A57J) - - 3536301C1
E4* (A14TA) - - 3536299C1
E4* A14TA 12 RD 3573311C1
F1 A14JC 12 RD 3573311C1
F2 A84 16 LTGN 3573312C1
F3 A14JD 12 RD 3573311C1
F4 A63 18 DKBL 3534164C1
G1 (A56J) - - 3536301C1
G2 - - - -
G3 (A57J) - - 3536301C1
G4 - - - -
H1* A56C 18 OR 3534164C1
H1* A56K 16 OR 3573312C1
H2 A56T 12 YL 3573311C1
H3* A57C 18 OR 3534164C1
H3* A57K 16 OR 3573312C1
H4 A57T 12 LTGN 3573311C1
J1 - - - -
J2 A56-GC 18 WH 3534164C1
J3 (A57J) - - 3536301C1
J4*A57-GC 18 WH 3573312C1
A54-GC 18 WH 3573312C1
J4* A57-GC 18 WH 3534164C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
A1, A2 3600329C1 ACCESSORY RELAY #1
A3, A4 3600329C1 IGNITION RELAY #1 @
H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY
@ ALSO SEE CONNECTOR 1013
Figure 158 Connector Body Composites (1011)
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.6. CONNECTOR BODY COMPOSITES (1012), P. 5
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
27JUN1180257V AE08068784 005
012 06JUN13 REVISED AND UPDATED. B 88356Y
4H
E
D
G
F
J
B
A
1
3
2
C
CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1
FUSE BLOCK #3 (1012)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14NA 12 RD 3573311C1
A2*A13-GFD 18 WH 3573312C1
A13-GFE 18 WH 3573312C1
A3 A14NC 12 RD 3573311C1
A4*A13-GFE 18 WH 3573312C1
A13-GFF 18 WH 3573312C1
B1 - - - -
B2 - - - -
B3 - - - -
B4 - - - -
C1*A15 18 RD 3573312C1
A98H 18 BK 3573312C1
C1* A15 16 RD 3573312C1
C2 (A68J) - - 3536299C1
C3* A86N 14 LTGN 3573312C1
C3* A86R 14 LTGN 3573312C1
C3* A86PA 16 LTGN 3573312C1
C4 (A54J) - - -
D1 A14PB 12 RD 3573311C1
D2 A14HB 12 RD 3573311C1
D3 A14ME 12 RD 3573311C1
D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
E2 - - - -
E3 A54C 18 BN 3534164C1
E4 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
F1 A68T 12 BN 3573311C1
F2 *A68-GC 18 WH 3573312C1
A70-GT 18 WH 3573312C1
F3 A54T 12 BN 3573311C1
F4*A54-GC 18 WH 3573312C1
A68-GC 18 WH 3573312C1
G1 A82M 16 GY 3573312C1
G2 A82E 16 GY 3573312C1
G3 A82N 16 GY 3573312C1
G4 A82K 16 GY 3573312C1
H1 - - - -
H2 A82V 16 GY 3573312C1
H3 - - - -
H4 A82L 16 GY 3573312C1
J1 A82P 16 GY 3573312C1
J2 A82F 18 GY 3534164C1
J3 A82P 16 GY 3573312C1
J4 A82H 18 GY 3534164C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT
F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
A1, A2 3600329C1 IGNITION RELAY # 2 @
A3, A4 3600329C1 IGNITION RELAY # 3 @
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY
G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY
@ ALSO SEE CONNECTOR 1014
Figure 159 Connector Body Composites (1012)
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.7. CONNECTOR BODY COMPOSITES (1013), P. 6
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
27JUN1180257V AE08068784 006
012 06JUN13 REVISED & UPDATED. B 88356Y
E
3
G AC
FUSE BLOCK #4 (1013)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
4F
J
CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1
D
1
H
2
B
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A12-B 18 LTBL 3534164C1
A2 A12V 12 LTBL 3536306C1
A3 A13FC 12 PK 3536304C1
A4 A13FC 12 PK 3516158C1
B1 A12C 18 LTBL 3534164C1
B2 A12F 18 LTBL 3534164C1
B3*A73A 18 LTGN 3573312C1
A28A 18 TN 3573312C1
B4 A13 16 PK 3573312C1
C1 A14TD 12 RD 3573311C1
C2 (A12V) - - 3536306C1
C3 (A13FC) - - 3536304C1
C4 (A13FC) - - 3536306C1
D1 A81A 12 LTGN 3573311C1
D2*A86 18 LTGN 3573312C1
A86F 18 LTGN 3573312C1
D2*A86 18 LTGN 3573312C1
A86F 18 LTGN 3573312C1
D3 A13B 18 PK 3534164C1
D4 A87MB 18 GY 3534164C1
E1 PLUG - - -
E2 - - - -
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F4-J A1, B1 5 3534208C1 - BODY CONTROLLER
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM
CAV CIRCUIT GAUGE COLOR TERMINAL
E3 - - - -
E4 - - - -
F1 PLUG - - -
F2 PLUG - - -
F3 PLUG - - -
F4 PLUG - - -
G1 A14TC 12 RD 3573311C1
G2 (A12V) - - -
G3 (A13FM) 12 PK 3536304C1
G4 (A13FC) - - -
H1 A81B 12 LTGN 3573311C1
H2 A78V 18 LTGN 3534164C1
H3 A13A 16 PK 3573312C1
H3*A92#163 16 TN 3573311C1
A92A163 16 TN 3573311C1
A92FN 16 TN 3573312C1
H3*A92#163 18 TN 3573312C1
A92A163 18 TN 3573312C1
H4 - - - -
J1* A12A 18 LTBL 3534164C1
J1* A12Q 18 LTBL 3573312C1
J2 (A12V) - - -
J3*A13FD 18 PK 3573312C1
A13FN 18 PK 3573312C1
J4 - - - -
RELAY LOCATION- CAVITY
PART NUMBER DESCRIPTION
J1, J2 3600329C1 ACCESSORY RELAY # 1 @
J3, J4 3600329C1 IGNITION RELAY # 1 @
@ ALSO SEE CONNECTOR 1011
Figure 160 Connector Body Composites (1013)
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.8. CONNECTOR BODY COMPOSITES (1014), P. 7
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
27JUN1180257V AE08068784 007
012 06JUN13 REVISED & UPDATED. B 88356YE G JA
4
CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1
1
3
2
C
DB H
FUSE BLOCK #5 (1014)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
F
SNOW VALVE EFFECT# TRANSFER CASE SHIFTING EFFECT
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 - - - -
A2 A13FB 12 PK 3516158C1
A3 A13FA 12 PK 3536304C1
A4 A13FA 12 PK 3536306C1
B1 - - - -
B2*A39 16 GY 3573311C1
A39B 16 GY 3573312C1
B2 A39A 16 GY 3573311C1
B3 - - - -
B4 A71 16 OR 3573312C1
C1 - - - -
C2 - - - -
C3 (A13FA) - - -
C4 (A13FA) - - -
D1 - - - -
D2 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
D3 A13B 16 PK 3573312C1
D4 A28V 16 TN 3573312C1
E1 - - - -
E2 - - - -
E3 A13FR 12 PK 3536304C1
E4 - - - -
F1 PLUG - - -
F2 PLUG - - -
F3 PLUG - - -
F4 PLUG - - -
G1(A13FB) - - 3536304C1
A13FL 12 PK 3536304C1
G2 - - - -
G3 (A13FA) - - -
G4 (A13FA) - - -
H1* A13A 18 PK 3515517C1
H1# A13H 12 RD 3573311C1
H2 A88V 18 LTGN 3534164C1
H3 A90L 18 GY 3534164C1
H4 - - - -
J1*A13FD 18 PK 3573312C1
A13FE 18 PK 3573312C1
J2 - - - -
J3*A13FE 18 PK 3573312C1
A13FF 18 PK 3573312C1
J4 - - - -
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F5-A H1,G1 10 TRANSFER CASE
F5-B G2, H2 10 3534209C1 3536178C1 AUX POWER SOURCE
F5-C G3, H3 5 3534208C1 - ACCELERATOR
F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
J1, J2 3600329C1 IGNITION RELAY # 2 @
J3, J4 3600329C1 IGNITION RELAY # 3 @
@ ALSO SEE CONNECTOR 1012
Figure 161 Connector Body Composites (1014)
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.9. CONNECTOR BODY COMPOSITES (1015), P. 8
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
28JUN1180257V AE08068784 008
012 06JUN13 REVISED AND UPDATED. B 88356Y
4
4
2
3
1
B
1 2
D C
3
FUSE BLOCK #6(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3599501C1BODY LOCK 3599541C1
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A19V 12 GY 3573311C1
A1 A98H 18 BK 3534164C1
A2 A37V 18 TN 3534164C1
A2 92AB 16 TN 3573312C1
A3 A12Z 16 LTBL 3573312C1
A3 A78A 14 LTGN 3573312C1
A4 A75 12 LTGN 3573311C1
B1 A14FA 12 RD 3573311C1
B2 A14KB 12 RD 3573311C1
B3 A14NB 12 RD 3573311C1
B4 A14JE 12 RD 3573311C1
C1 A37 18 TN 3534164C1
C2 A37D 16 TN 3573312C1
C3 A23B 18 TN 3534164C1
C4*A23 18 TN 3573312C1
A23C 18 TN 3573312C1
D1 A37V 18 TN 3534164C1
D2 A37-GCD 18 WH 3534164C1
D3 A23A 18 TN 3534164C1
D4 A23C 18 TN 3534164C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 25 3534211C1 3536180C1 AUXILIARY ROOF LOAD
F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
F6-D A1, B1 20/30 3534213C1 3536182C1 FUEL HEATER
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY
C3, C4, D3, D4 3600330C1 PARK BRAKE/FAN RELAY
Figure 162 Connector Body Composites (1015)
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.10. CONNECTOR BODY COMPOSITES (1016), P. 9
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
28JUN1180257V AE08068784 009
012 06JUN13 REVISED AND UPDATED. B 88356YDF
3
E
2
C
H
GJ
4B
1
A
FUSE BLOCK #7 (1016)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1
NOTE : 20A W/ BODY ACCESSORY 25A W/ TRAILER AUX CENTER PIN - ACC OR BAT 30A W/ TRAILER AUX FEED
* MUTUALLY EXCLUSIVE& W/ AUX SWITCH
BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14FE 12 RD 3573311C1
A2 A14ND 12 RD 3573311C1
A3 A13FT 12 PK 3573311C1
A4 A14KA 12 RD 3573311C1
B1* A14A 14 RD 3573312C1
B1* A14A 12 RD 3573311C1
B2* A72C 12 OR 3573311C1
B2* A94L 12 GY 3573311C1
B3* A105 18 LTGN 3534164C1
B3* A105 16 LTGN 3573312C1
B3* A13AA 18 RD 3534164C1
B3* A13AB 18 RD 3534164C1
B3* A14R 18 RD 3534164C1
B4 A81D 12 LTGN 3573311C1
C1 - - - -
C2 - - - -
C3 - - - -
C4 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
E1 A14FD 12 RD 3573311C1
E2* A14BA 16 RD 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL
E2* A72K 12 OR 3573311C1
E2&* A72A 12 OR 3573311C1
E2&* A72E 18 OR 3515517C1
E3 A14G 16 RD 3573312C1
E4 (A70J) - - 3536299C1
F1 A81C 12 LTGN 3573311C1
F2 A14FB 12 RD 3573311C1
F3 A14MA 12 RD 3573311C1
F4 A14HC 12 RD 3573311C1
G1* A12Q 18 LTBL 3534164C1
G1* A72E 18 OR 3534164C1
G1&* A72EF 18 OR 3515517C1
G1&* A72F 16 OR 3573312C1
G2* A72AA 12 OR 3573311C1
G2* A12BB 16 LTBL 3573312C1
G2&* A72V 12 DKBL 3573311C1
G2&* A94TA 12 GY 3573311C1
G3 A70D 18 OR 3534164C1
G4 (A70J) - - 3536299C1
H1 - - - -
H2 - - - -
H3 - - - -
J1* A14BA 16 RD 3573312C1
J1* A72K 12 OR 3573311C1
J1&* A72A 12 OR 3573311C1
J1&* A94TC 12 GY 3573311C1
J2&* A72-GCL 18 WH 3534164C1
J2&*A72-GB 18 WH 3573312C1
A72-GCL 18 WH 3573312C1
J2&* A12-GCL 18 WH 3534164C1
J2&* A72-GAL 16 WH 3573312C1
J2&* A12-GCL 18 WH 3515517C1
J3* A70ET 10 RD 3573311C1
J3* A70T 10 RD 3573311C1
J4A70-GT 18 WH 3573312C1
A70-GC 18 WH 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR
F7-B E2, F2 SEE NOTE3534211C13534212C13534213C1
3536180C13536181C13536182C1
BODY ACCESSORY / TRAILER AUX
F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT
F7-F A2, B2 15 3534210C1 3536179C1 TRW ABS COIL B+
F7-G A3, B3 10/203534209C13536180C1
3534209C13536180C1
DRIVER SEAT / PASSENGER SEAT
F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY
G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY
Figure 163 Connector Body Composites (1016)
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.11. CONNECTOR BODY COMPOSITES (1017), P. 10
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
01JUL1180257V AE08068784 010
012 06JUN13 REVISED AND UPDATED. B 88356Y
CONNECTOR 3534572C1BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1
FUSE BLOCK #8 (1017)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
* MUTUALLY EXCLUSIVE
D4
BFH
3
A
1
2
G EJ CNOTE 1: AUTO NEUTRAL START ENABLE RELAY COLUMN SHIFTER
CAV CIRCUIT GAUGE COLOR TERMINAL
A1* A14NE 12 RD 3536301C1
A2* A14PE 10 RD 3573311C1
A2* A14PE 12 RD 3573311C1
A3* A14KC 12 RD 3573311C1
A4 A14PD 10 RD 3573311C1
B1 A14F 12 RD 3573311C1
B2 A14H 16 PK 3573312C1
B2* A92BT 18 TN 3534164C1
B2* A9Y 18 GY 3515517C1
B3 A14NS 12 BK 3573311C1
B4 - - - -
C1 (A14NE) - - 3536301C1
C2 - - - -
C3 - - - -
C4 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
E1 (A14NE) - - 3536301C1
E2 - - - -
E3 A20 16 LTGN 3573312C1
E4* A94UA 12 GY 3573311C1
E4* A72J 12 OR 3573311C1
E4* A94TC 12 GY 3573311C1
F1 A92FB 16 TN 3573312C1
F2 A14HE 12 RD 3573311C1
F3 A14MB 12 RD 3573311C1
F4 A14PC 12 RD 3573311C1
G1* A92RD 16 TN 3573312C1
G1* A92#145 18 TN 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL
G2 A92#163 16 TN 3573312C1
G3A13FF 18 PK 3573312C1
A13FH 18 PK 3573312C1
G4* A94T 10 GY 3573311C1
G4* A72 12 OR 3573311C1
G4* (A94TC) - - 3536299C1
H1 A92FN 16 TN 3573312C1
H2 - - - -
H3 - - - -
H4 - - - -
J1A92FB 16 TN 3573311C1
A92FBA 16 TN 3573311C1
J2 A92FBA 16 TN 3573312C1
J3* A94UA 12 GY 3573311C1
J3* A72J 12 OR 3573311C1
J3* A94TB 12 GY 3573311C1
J4 A13-GFF 18 WH 3515517C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER
F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX
F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1
G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY
Figure 164 Connector Body Composites (1017)
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.12. CONNECTOR BODY COMPOSITES (1018), P. 11
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
01JUL1180257V AE08068784 011
012 06JUN13 REVISED & UPDATED. B 88356Y
2
H
J E A
B
FUSE BLOCK #9 (1018)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D
CONNECTOR 3534572C1BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1
1
3
F
G C
4
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
E2 A12V 12 LTBL 3573311C1
E3 - - - -
E4 - - - -
F1 A86P 16 LTGN 3573312C1
F2 A12X 18 LTBL 3534164C1
F2 A89CA 18 PL 3515517C1
F3 A19V 12 GY 3573311C1
F4 A19-GCG 18 WH 3534164C1
G1*A96RA 18 YL 3573312C1
A96RB 18 YL 3573312C1
G1*A104JC 18 DKBL 3573312C1
A104JB 18 DKBL 3573312C1
G2* A53F 14 YL 3573312C1
G2* A104C 16 DKBL 3573312C1
G3* A96LB 18 YL 3534164C1
G3*A104C 16 DKBL 3573312C1
A104B 18 DKBL 3534164C1
G4* A104B 18 DKBL 3534164C1
G4* A53E 14 YL 3573312C1
H2 A53B 14 YL 3573312C1
H1 - - - -
H3 - - - -
H4* A53 14 YL 3573312C1
H4* A13F 18 PK 3534164C1
J1* A53PA 14 YL 3573312C1
J1*A104JB 18 DKBL 3573312C1
A104JA 18 DKBL 3573312C1
J2*A96-GD 18 YL 3573312C1
A96-GC 18 YL 3573312C1
J2* A104H 16 DKBL 3573312C1
J3*A104J 16 DKBL 3573312C1
A104JA 18 DKBL 3573312C1
J3* A53PB 14 YL 3573312C1
J4*A96-GCC 18 YL 3573312C1
A96-GB 18 YL 3573312C1
J4* A104AA 18 DKBL 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1* A96RB 18 YL 3534164C1
A1*A104L 18 DKBL 3573312C1
A104F 18 DKBL 3573312C1
A2*A104CB 18 DKBL 3573312C1
A104N 18 DKBL 3573312C1
A2* A52E 14 YL 3573312C1
A3* A96LA 18 YL 3534164C1
A3*A96LA 18 YL 3573312C1
A96LB 18 YL 3573312C1
A4 A52B 14 YL 3573312C1
B1 - - - -
B2* A52D 14 YL 3573312C1
B2* A59RC 18 GY 3534164C1
B3 - - - -
B4* A52 14 YL 3573312C1
B4* A59CA 16 GY 3573312C1
B4*A104JD 18 DKBL 3573312C1
A104JC 18 DKBL 3573312C1
C1* A52PD 14 YL 3573312C1
C2* A96-GC 18 YL 3534164C1
C2* A104E 18 DKBL 3534164C1
C3* A52PC 14 YL 3573312C1
C3* A59RD 16 GY 3573312C1
C4*A96-GB 18 YL 3573312C1
A96-GD 18 YL 3573312C1
C4* A104JD 18 DKBL 3534164C1
D1 - - - -
D2 - - - -
D3A13FK 18 PK 3573312C1
A13FP 18 PK 3573312C1
D4 A19 12 GY 3573311C1
E1 A13FM 12 PK 3573311C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F9-A E1, F1 5 3534208C1 - 2 WAY RADIO
F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION
G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY
G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY
A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY
A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY
D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY
Figure 165 Connector Body Composites (1018)
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.13. CONNECTOR BODY COMPOSITES (1019), P. 12
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
01JUL1180257V AE08068784 012
CNA1 26JUL11 INITIAL RELEASE. A 80257VH F D B
4
3
J G
2
1
ACE
FUSE BLOCK #10 (1019)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
* MUTUALLY EXCLUSIVE
CONNECTOR 3534572C1BODY LOCK 3536085C1
CAV CIRCUIT GAUGE COLOR TERMINAL
C2 A78AC 16 LTGN 3573312C1
C3 - - - -
C4 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
E1* A97Z 10 VT 3573311C1
E1* A94PM 12 GY 3573311C1
E2* A70E 10 RD 3573311C1
E2* A94PE 16 GY 3573312C1
E3 A14KD 12 RD 3573311C1
E4* A14TB 12 RD 3573311C1
E4* A14TF 12 RD 3573311C1
F1* A23 18 TN 3534164C1
F1* A94TM 12 GY 3573311C1
F2* A70NS 16 RD 3573312C1
F2* A94TE 16 GY 3573312C1
F3 A70BF 14 RD 3573312C1
F4 - - - -
G1 - - - -
G2 - - - -
G3 - - - -
G4 - - - -
H1 - - - -
H2 - - - -
H3 - - - -
H4 - - - -
J1 - - - -
J2 - - - -
J3 - - - -
J4 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A1*A78-GBH 18 WH 3573312C1
A78-GC 18 WH 3573312C1
A1*A78-GC 16 WH 3573312C1
A78-GBH 18 WH 3573312C1
A2 A78C 14 BK 3573312C1
A3 - - - -
A4 - - - -
B1 - - - -
B2 - - - -
B3 - - - -
B4 - - - -
C1 A78A 14 LTGN 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE BREAKER
F10-A E1, F1 5 3534208C1 3536178C1 FAN SOLENOID
F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES
F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP
RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION
A1, A2, B2, C1, C2 3519350C1 LEFT WINDSHIELD RELAY
Figure 166 Connector Body Composites (1019)
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.14. CONNECTOR BODY COMPOSITES (1020), P. 13
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
01JUL1180257V AE08068784 013
012 06JUN13 REVISED AND UPDATED. B 88356Y
E
3D
F
3
4
4 2
2
C
A
1
B
1
FUSE BLOCK #11 (1020)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3599540C1BODY LOCK 3599541C1
* MUTUALLY EXCLUSIVE# W/ ALLISON W/ RMT SS% W/ MIRROR-HTD W/ WHLD
CAV CIRCUIT GAUGE COLOR TERMINAL
A1# A59RE 18 GY 3534164C1
A1% A78BC 16 LTGN 3515517C1
A2# A59CD 18 GY 3534164C1
A2% A78 16 LTGN 3515517C1
A3* A12D 12 LTBL 3573311C1
A3* A12E 18 LTBL 3573311C1
A4 A12E 18 LTBL 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B1# A59RD 16 GY 3573312C1
B1% A78B 14 BK 3516158C1
B2# A59CE 18 GY 3534164C1
B2% A78-GBH 18 WH 3515517C1
B3 - - - -
B4 - - - -
C1 A70-GC 18 WH 3534164C1
C2 A70BF 14 RD 3573312C1
C3 - - - -
C4 - - - -
D1 A70BB 14 RD 3573312C1
D2* A70C 18 OR 3534164C1
D2* A70C 14 RD 3573312C1
D3 - - - -
D4 - - - -
E1*A14HD 14 RD 3573311C1
A14HH 16 RD 3573312C1
E2 A13FS 12 PK 3573311C1
E3 A13FL 12 PK 3573311C1
E4 A14HH 16 RD 3573312C1
F1 - - - -
F2 A97DF 18 PL 3534164C1
F3 - - - -
F4 A14FF 16 RD 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION
FUSE
F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER
F11-A E4, F4 5 3534208C1 AGSP
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION
A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD
C3,C4,D3,D4 3573311C1 NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 BODY STOP RELAY
Figure 167 Connector Body Composites (1020)
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.15. CONNECTOR BODY COMPOSITES (1025 / 1026), P. 14
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 014
CNA1 26JUL11 INITIAL RELEASE. A 80257V
J
LM
B
G
D
A
K
E
C
FH
D
LM
B
G
A
K
E
CJ
FH
CONNECTOR 3601838C1BODY LOCK 3601839C1
CONNECTOR 3601838C1BODY LOCK 3601839C1
J1939 ADAPTER (1025)
(LOCATED IN INSTRUMENT PANEL CENTER)
J1939 ADAPTER (1026)(LOCATED IN INSTRUMENT PANEL CENTER)
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C A5RH(-) 18 LTGN 3534164C1
D A5RH(-) 18 LTGN 3534164C1
E* A5(-) 18 GN 3534164C1
E* A5D(-) 18 GN 3534164C1
F* A5RJ(-) 18 GN 3534164C1
F* A5F (-) 18 GN 3534164C1
G* A5RJ(+) 18 YL 3534164C1
G* A5F(+) 18 YL 3534164C1
H* A5(+) 18 YL 3534164C1
H* A5D(+) 18 YL 3534164C1
J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A* A5RD(-) 18 GN 3534164C1
A* A5R(-) 18 GN 3534164C1
B A5C(-) 18 GN 3534164C1
C A5RE(-) 18 LTGN 3534164C1
D A5RE(-) 18 LTGN 3534164C1
E A5CA(-) 18 GN 3534164C1
F A5RF(-) 18 GN 3534164C1
G A5RF(+) 18 YL 3534164C1
H A5CA(+) 18 YL 3534164C1
J A5RE(+) 18 YL 3534164C1
K A5RE(+) 18 YL 3534164C1
L A5C(+) 18 YL 3534164C1
M* A5RD(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1
Figure 168 Connector Body Composites (1025 / 1026)
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.16. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 15
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 015
0638 09FEB15 ADDED R/D 1101A. C 92855Z
KEY SWITCH CONN (1100MA)(LOCATED IN INSTRUMENT PANEL CENTER)
LOC 1 & 2 SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL CENTER)
KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 2031871C1BODY LOCK 2031873C1
CONNECTOR 3546518C1BODY LOCK 3546519C1
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
DA
C
B
D
A
E B
F
C
CONNECTOR 3546518C1BODY LOCK 3546519C1
B
D
C
A
* MUTUALLY EXCLUSIVE
SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 2031872C1BODY LOCK 2031874C1
C
B
A
D
E
F
CAV CIRCUIT GAUGE COLOR TERMINAL
A A15 16 RD 1661208C1
B* A17H 16 PK 1661208C1
B* A17H 18 PK 1661208C1
C A12 18 LTBL 1661208C1
D A13F 18 PK 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A15 18 RD 1661208C1
B A17H 16 PK 1661208C1
B A17HAL 16 PK 1661208C1
C A12 18 LTBL 1661208C1
D* A13DB 18 PK 1661208C1
D* A13F 18 PK 1661208C1
D* A104J 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GKD 18 WH 1661261C1
B A12F 18 LTBL 1661261C1
C A62DB 18 DKBL 1661261C1
D* A3C(+) 18 DKBL 1661261C1
D* A3A(+) 18 DKBL 1661261C1
E* A3C(-) 18 GY 1661261C1
E* A3A(-) 18 GY 1661261C1
F - - - -
CAV CIRC GAUGE COLOR TERMINAL
A A11-GJ 18 WH 1661262C1
B A12FC 18 LT BL 1661262C1
C A62S 18 DK BL 1661262C1
D PLUG - - -
E PLUG - - -
F PLUG - - -
Figure 169 Connector Body Composites (1100 / 1100MA / 1101 / 1101A)
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.17. CONNECTOR BODY COMPOSITES (1106 / 1107), P. 16
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 016
0638 09FEB15 REMOVED R/D 1105. B 92855Z
6
8
5B2B
3
10
9 7
1 4
6
8
5B2B
3
10
9 7
1 4
IP AUX ROOF LOAD SWITCH (1106)(LOCATED IN INSTRUMENT PANEL CENTER)
SNOWVALVE SWITCH (1107)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 3520850C1
CONNECTOR 3520850C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2B A12X 18 LTBL 1661224C1
3A12Y 18 LTBL 3541250C1
A12V 18 LTBL 3541250C1
4 - - - -
5B - - - -
6 - - - -
7 A12V 18 LTBL 1661224C1
8 A62DJ 18 DKBL 1661224C1
9 A12-GA 16 WH 1661224C1
10 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A23M 18 TN 1661224C1
2B A13DA 18 PK 1661224C1
3 A23J 18 TN 1661224C1
4 A23L 18 TN 1661224C1
5B A23-GAK 18 WH 1661224C1
6 A23K 18 TN 1661224C1
7 A23H 18 TN 1661224C1
8 A62ODG 18 LTBL 1661224C1
9 - - - -
10 - - - -
Figure 170 Connector Body Composites (1106 / 1107)
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.18. CONNECTOR BODY COMPOSITES (1110 / 1200 / 1210 / 1220), P. 17
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 017
CNA1 26JUL11 INITIAL RELEASE. A 80257V
12
7
HVAC CONTROL (1200)(LOCATED IN INSTRUMENT PANEL CENTER)
2
CONNECTOR 3534302C1BODY LOCK1 3539892C1BODY LOCK2 3539893C1
B
94
6
A
83
10
111
5
@ MUTUALLY EXCLUSIVE
68
AUX TRAILER SOCKET SWITCH(1110)
(LOCATED IN INSTRUMENT PANEL CENTER)
2B310 9
7
1
45B
CONNECTOR 3520850C1
8
1310 9
5B 46 7
2B
8
1310 9
5B 46 7
2B
E
B
CONNECTOR 3627940C1
HG
HVAC LPM (1220)(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)
K
DF
AJ
3
4
1
6
5
CONNECTOR 3837771C1BODY LOCK 3540614C1
HVAC UNIT (1210)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
2
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A72D 18 OR 1661224C1
2B A110C 18 GY 1661224C1
3@ A72CA 18 OR 1661224C1
3@ A72FA 18 OR 1661226C1
3@ A72F 16 OR 1661226C1
3@ A72ED 18 OR 3541250C1
3@ A72EC 18 OR 3541250C1
4 - - - -
5B - - - -
6 - - - -
7@ A72B 14 OR 1661226C1
7@ A72FA 18 OR 1661224C1
7@ A72ED 18 OR 1661224C1
8 A62DK 18 DKBL 1661224C1
9@ A72-GAM 18 WH 1661224C1
10A72-GB 18 WH 3541250C1
A72-GD 18 WH 3541250C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A73A 18 LTGN 3522073C1
A2 A75D 18 LTGN 3522073C1
A3 - - - -
A4 A77 20 LTGN 3534303C1
A5 - - - -
A6 - - - -
A7 - - - -
A8 - - - -
A9 A75C 20 LTGN 3534303C1
A10 - - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A74 18 LTGN 1661261C1
B A74A 18 LTGN 1661261C1
C A74B 18 LTGN 1661261C1
D A74C 18 LTGN 1661261C1
E A74D 18 LTGN 1661261C1
F A74E 18 LTGN 1661261C1
G A75E 20 LTGN 3544254C1
H A75ZVRA 18 GY 1661261C1
J A77D 20 LTGN 3544254C1
K A75ZVRB 18 GY 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 A75A 18 LTGN 3544884C1
5 A75-G 12 WH 3605694C1
6 A75 12 LTGN 3605694C1
Figure 171 Connector Body Composites (1110 / 1200 / 1210 / 1220)
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.19. CONNECTOR BODY COMPOSITES (1300 / 1301 / 1500 / 1501), P. 18
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 018
CNA1 26JUL11 INITIAL RELEASE. A 80257V
29
3
110
1211 4
513
1615
14
87
6
1
8
6
4
12
2
9
11
7
5
3
10
CONNECTOR 3597143C1
RADIO CONNECTOR (1301)(LOCATED IN INSTRUMENT PANEL - RADIO)
CONNECTOR 3580403C1
RADIO (1300)(LOCATED IN INSTRUMENT PANEL)
* W/ PREM TRIM
2
13
9
CLUSTER CONNECTOR (1500)(LOCATED IN INSTRUMENT PANEL CENTER)
1
14
7
4
3CONNECTOR 3548792C1
12
8
* MUTUALLY EXCLUSIVE
65
10
11
CONNECTOR 2018590C1
11
8
5
2
9
CLUSTER CONNECTOR (1501)(LOCATED IN INSTRUMENT PANEL CENTER)
4
76
12
1
10
3
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 A54D 18 BN 3597102C1
4 A86 18 LTGN 3597102C1
5 - - - -
6 A62E 18 DKBL 3597102C1
7 A86A 18 LTGN 3597102C1
8 A86-G 18 WH 3597102C1
9 A86DA 20 LTGN 3597102C1
10 A86EA 20 LTGN 3597102C1
11* A86K 20 LTGN 3597102C1
12* A86L 20 LTGN 3597102C1
13* A86H 20 LTGN 3597102C1
14* A86J 20 LTGN 3597102C1
15 A86BA 20 LTGN 3597102C1
16 A86CA 20 LTGN 3597102C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A86H 20 LTGN 3580404C1
2 A86J 20 LTGN 3580404C1
3 A86BA 20 LTGN 3580404C1
4 A86CA 20 LTGN 3580404C1
5 A86-G 20 WH 3580404C1
6 A86 20 LTGN 3580404C1
7 A86K 20 LTGN 3580404C1
8 A86L 20 LTGN 3580404C1
9 A86DA 20 LTGN 3580404C1
10 A86EA 20 LTGN 3580404C1
11 - - - -
12 A86AA 20 LTGN 3580404C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A28-G 16 WH 2018639C1
2 A28 16 TN 2018639C1
3 - - - -
4 A62 18 DKBL 2018639C1
*5 A62DA 18 DKBL 2018639C1
*5 A62BD 18 DKBL 2018639C1
*6 A62P 18 DKBL 2018639C1
*6 A62BE 18 GY 2018639C1
7 A28A 18 TN 2018639C1
8 A110AD 18 GY 2018639C1
9 A72CA 18 OR 2018639C1
10 A72D 18 OR 2018639C1
11 - - - -
12 - - - -
13 - - - -
14 A52C 20 YL 2018639C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 - - - -
6 - - - -
7 - - - -
8 - - - -
9 A41 18 GY 2018639C1
10 - - - -
11 A5D(-) 18 GN 2018639C1
12 A5D(+) 18 YL 2018639C1
Figure 172 Connector Body Composites (1300 / 1301 / 1500 / 1501)
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.20. CONNECTOR BODY COMPOSITES (1501 / 1502 / 1503), P. 18A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR23101172
20OCT1288356Y AE08068784 18A
012 06JUN13 INITIAL RELEASE. A 88356Y
TRANS MODULE 1(1501)
CONNECTOR 2018589C1
CONNECTOR 1661601C1
TRANS MODULE 2(1502)
TRANS MODULE 3(1503)
CONNECTOR 3627615C1
1678
17
29
18
1011
1
1312
3
14
4
1556
10
9 17
1
9 1
18 8
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#171 18 YL 3627612C1
2 K92#173 18 LT BL 3627612C1
3 K92#174 18 LT BL 3627612C1
4 K92#176 18 YL 3627612C1
5 K92#177 18 LT GN 3627612C1
6 K92#178 18 wh 3627612C1
7 K92#179 18 PK 3627612C1
8 k92#145 18 OR 3627612C1
9 k5A108 18 GN 3627612C1
10 k5A128 18 YL 3627612C1
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - -
17 - - - -
18 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LT BL 2018639C1
2 K92#103 18 YL 2018639C1
3 K92#105 18 OR 2018639C1
4 K92#109 18 GY 2018639C1
5 K92A110 18 PK 2018639C1
6 K92#120 18 LT BL 2018639C1
7 K92#180 18 OR 2018639C1
8 K47#125 18 TN 2018639C1
9 K48#139 18 OR 2018639C1
10 K48#159 18 TN 2018639C1
11 K92#142 18 WH 2018639C1
12 K92#143 18 LT BL 2018639C1
13 K92#150 18 PK 2018639C1
14 K47#140 18 LT GN 2018639C1
15 K47#160 18 YL 2018639C1
16 K92#163 18 YL 2018639C1
17 K92#165 18 TN 2018639C1
18 K92#169 18 GY 2018639C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#138 18 OR 3717171C1
2 K92#136 18 OR 3717171C1
3 K92#134 18 WH 3717171C1
4 K92#133 18 YL 3717171C1
5 K92#117 18 LT BL 3717171C1
6 K92#114 18 GY 3717171C1
7 K92#111 18 OR 3717171C1
8 K92#123 18 LT GN 3717171C1
9 K92#170 18 PK 3717171C1
10 K92#158 18 LT GN 3717171C1
11 K92#157 18 WH 3717171C1
12 K92#155 18 WH 3717171C1
13 K31#154 18 TN 3717171C1
14 K92#153 18 YL 3717171C1
15 K92#152 18 LT GN 3717171C1
16 K92#151 18 WH 3717171C1
17 K92#141 18 TN 3717171C1
Figure 173 Connector Body Composites (1501 / 1502 / 1503)
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.21. CONNECTOR BODY COMPOSITES (1512 / 1600), P. 19
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 019
012 06JUN13 REVISED AND UPDATED. B 88356Y
BODY CONTROLLER #J3 (1600)(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
B16
B1 A1
A16
CONNECTOR 3598706C1BODY LOCK1 1618846C1BODY LOCK2 1618847C1
4
11
78
10
2
14 65
9
CONNECTOR 3548792C1
13
1
GAUGE SWITCH PACK (1512)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL
12
3
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A12C 18 LTBL 3522073C1
A2 A77 20 LTGN 3534303C1
A3 A75C 20 LTGN 3534303C1
A4 A52A 20 YL 3534303C1
A5 A85B 20 GY 3534303C1
A6 A57R 20 OR 3534303C1
A7 A56L 20 OR 3534303C1
A8 A87EA 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 A44A 16 GY 3522073C1
A13 A63DF 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 A13 16 PK 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL
B1 A100 20 GY 3534303C1
B2 A40 18 GY 3522073C1
B3 A40A 18 GY 3522073C1
B4 A97A 18 PL 3522073C1
B5 A77D 20 LTGN 3534303C1
B6 A90M 18 GY 3522073C1
B7 A88B 16 LTGN 3522073C1
B8 A36A 18 TN 3522073C1
B9 - - - -
B10 A90HB 18 GY 3522073C1
B11 - - - -
B12 A77B 20 LTGN 3534303C1
B13 A75E 20 LTGN 3534303C1
B14 - - - -
B15 - - - -
B16 A97 20 GY 3534303C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GJ 18 WH 2018639C1
2 A62S 18 DKBL 2018639C1
3 - - - -
4 A11-GAB 18 WH 2018639C1
5 - - - -
6 - - - -
7 A14FF 16 RD 2018639C1
8 A12FC 18 LTBL 2018639C1
9 - - - -
10 A5C(-) 18 GN 2018639C1
11 A5C(+) 18 YL 2018639C1
12 - - - -
13 - - - -
14 - - - -
Figure 174 Connector Body Composites (1512 / 1600)
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.22. CONNECTOR BODY COMPOSITES (1601), P. 20
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 020
012 06JUN13 B 88356YREVISED AND UPDATED.
F16
E1F1
E16
* MUTUALLY EXCLUSIVE
BODY CONTROLLER #J4 (1601)(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
CONNECTOR 3598707C1BODY LOCK1 1618846C1BODY LOCK2 1618847C1
CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A59RA 18 GY 3522073C1
E1* A103D 18 LTGN 3522073C1
E1* A89AR 18 PL 3522073C1
E2* A104AA 18 DKBL 3522073C1
E2* A103C 18 LTGN 3522073C1
E3 A92RD 16 TN 3522073C1
E4* A104A 18 DKBL 3522073C1
E4* A92#161 18 TN 3522073C1
E5* A103AA 18 LTGN 3522073C1
E5* A12BC 18 LTBL 3522073C1
E6 A82H 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
E8 A92D 18 TN 3522073C1
E9* A59J 18 GY 3522073C1
E9* A6B 18 LTGN 3522073C1
E10 A68C 18 BN 3522073C1
E11* A72E 18 OR 3522073C1
E11* A12LC 18 PK 3522073C1
E12 A59D 18 GY 3522073C1
E13* A59G 18 GY 3522073C1
E13* A6A 18 LTBL 3522073C1
E14 A96RA 18 YL 3522073C1
E15 A57C 18 OR 3522073C1
E16 A104L 18 DKBL 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL
F1* A44 18 GY 3522073C1
F1* A44 16 GY 3522073C1
F2 - - - -
F3 - - - -
F4* A59H 18 GY 3522073C1
F4* A6D 18 GY 3522073C1
F5* A59K 18 GY 3522073C1
F5* A6C 18 BN 3522073C1
F6 A59M 18 GY 3522073C1
F7 A59N 18 GY 3522073C1
F8* A59E 18 GY 3522073C1
F8* A59D 18 GY 3522073C1
F9 A96LA 18 YL 3522073C1
F10 A59C 18 GY 3522073C1
F11 A37 18 TN 3522073C1
F12 - - - -
F13 A56C 18 OR 3522073C1
F14 A54C 18 BN 3522073C1
F15* A70D 18 OR 3522073C1
F15* A70CA 18 OR 3522073C1
F15* A70C 18 OR 3522073C1
F15* A70T 18 RD 3522073C1
F16 A90J 18 GY 3522073C1
Figure 175 Connector Body Composites (1601)
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.23. CONNECTOR BODY COMPOSITES (1602), P. 21
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 021UPDATED.
012 06JUN13 CAVITIES E12,E15,F8 B 88356Y
E1F1
E16F16
CONNECTOR 3598705C1BODY LOCK1 1618846C1BODY LOCK2 1618847C1
BODY CONTROLLER #J5(1602)
(LOCATED ON LEFT SIDE KICK PANEL)
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A3B(-) 18 GY 3522073C1
E1* A3A(-) 18 GY 3522073C1
E2* A3B(+) 18 DKBL 3522073C1
E2* A3A(+) 18 DKBL 3522073C1
E3 A9ZA 18 GY 3522073C1
E4 A6 18 GY 3522073C1
E5 A9AA 18 GY 3522073C1
E6* A6A 20 GY 3534303C1
E6* A6A 18 GY 3522073C1
E7 A9B 18 GY 3522073C1
E8 A6A 18 GY 3522073C1
E9 - - - -
E10 - - - -
E11 A52C 20 YL 3534303C1
E12 A59B 18 GR 3522073C1
E13 - - - -
E14 A70 20 RD 3534303C1
E15 A70A 20 - 3534303C1
E16 A11-GAC 18 WH 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL
F1 - - - -
F2* A5(-) 18 GN 3522073C1
F2* A4(-) 18 GN 3522073C1
F3* A5(+) 18 YL 3522073C1
F3* A4(+) 18 YL 3522073C1
F4 - - - -
F5 A5EB(-) 18 GN 3522073C1
F6 A5EB(+) 18 YL 3522073C1
F7 - - - -
F8* A85C 18 GY 3522073C1
F8* A6-GD 16 LTGN 3522073C1
F9* A6-GC 16 DKBL 3522073C1
F10* A70ER 18 RD 3522073C1
F10* A71D 18 OR 3522073C1
F11* A93 18 TN 3522073C1
F11* A6-GA 16 GY 3522073C1
F12 A103B 18 LTGN 3522073C1
F13* A89CC 18 PL 3522073C1
F13* A6-GB 16 OR 3522073C1
F14 A103A 18 LTGN 3522073C1
F15 A104D 18 DKBL 3522073C1
F16 - - - -
Figure 176 Connector Body Composites (1602)
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.24. CONNECTOR BODY COMPOSITES (1603 / 1604 / 1623 / 1625), P. 22
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
05JUL1180257V AE08068784 022
CNA1 26JUL11 INITIAL RELEASE. A 80257V
G
A
M
F
K
AE
F
A
D
E
C
G
B
F
CONNECTOR 3598711C1
BASE 1 ADAPTER (1623)(LOCATED IN INSTRUMENT PANEL CENTER)
BODY CONTROLLER #J1 (1603)(LOCATED ON LEFT SIDE KICK
PANEL)
CONNECTOR 2006789C1BODY LOCK 2006792C1
BODY CONTROLLER #J2 (1604)(LOCATED ON LEFT SIDE KICK
PANEL)
CONNECTOR 3598710C1
* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE
CL G F AE
REAR TURNS PANEL ADAPTER (1625)(LOCATED IN INSTRUMENT PANEL CENTER)
K H
CONNECTOR 3543733C1BODY LOCK 3543732C1
J BM D
CAV CIRCUIT GAUGE COLOR TERMINAL
A A57A 16 OR 3544876C1
B A56A 16 OR 3544876C1
C A77A 16 LTGN 3544876C1
D A56C 16 OR 3544876C1
E A85E 16 GY 3544876C1
F A64A 16 YL 3544876C1
G - - - -
H* A78A 16 LTGN 3544876C1
H* A78AA 16 LTGN 3544876C1
J - - - -
K A64B 16 YL 3544876C1
L* A78B 16 LTGN 3544876C1
L* A78BA 16 LTGN 3544876C1
M A57C 16 OR 3544876C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A82 16 GY 3544876C1
B* A53AA 14 YL 3544877C1
B* A53PB 14 YL 3544877C1
B* A53 14 YL 3544877C1
C* A52AA 14 YL 3544877C1
C* A52PC 14 YL 3544877C1
C* A52 14 YL 3544877C1
D - - - -
E A11-GB 12 WH 3544877C1
F A68 16 BN 3544876C1
G A58 16 BN 3544876C1
H* A53B 14 YL 3544877C1
H* A53PA 14 YL 3544877C1
J A63A 18 DKBL 3544876C1
K* A52D 14 YL 3544877C1
K* A52PD 14 YL 3544877C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58 16 BN 1661208C1
B A54D 18 BN 1661208C1
C A58DA 18 BN 1661208C1
D A58DB 18 BN 1661208C1
E A58T 18 BN 1661208C1
F A54B 16 BN 1661208C1
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57C 16 OR 3535303C1 3535424C1
B A57 16 OR 3535303C1 3535424C1
C A57BB 16 LTGN 3535303C1 3535424C1
D A57K 16 OR 3535303C1 3535424C1
E A56C 16 OR 3535303C1 3535424C1
F A56 16 OR 3535303C1 3535424C1
G A56BB 16 YL 3535303C1 3535424C1
H A56K 16 OR 3535303C1 3535424C1
J A62 18 DKBL 3535303C1 3535424C1
K A62DA 18 DKBL 3535303C1 3535424C1
L A62DB 18 DKBL 3535303C1 3535424C1
M A62E 18 DKBL 3535303C1 3535424C1
Figure 177 Connector Body Composites (1603 / 1604 / 1623 / 1625)
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.25. CONNECTOR BODY COMPOSITES (1626 / 1657 / 1650 / 1660 / 1661), P. 23
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 023
CNA1 26JUL11 INITIAL RELEASE. A 80257V
H
A
EC
F
J
D
G
B
A
B
C
CONNECTOR 1667741C1BODY LOCK 1667771C1
J1939 PRIVATE TERMINATING RESISTOR (1626)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 3544066C1
DIAGNOSTIC CONNECTOR (1650)(LOCATED UNDER INSTRUMENT PANEL
LEFT OF STEERING COLUMN)
C
A
B
J1939 TERMINATING RESISTOR (1657)(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 1667741C1BODY LOCK 1667771C1
CONNECTOR 2006789C1BODY LOCK 2006792C1
B
C
G
E
J1708 PUBLIC (-) (1661)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
D
F
D
A
A
E
CONNECTOR 2006789C1BODY LOCK 2006792C1
B
J1708 PUBLIC (+) (1660)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
G
C
F
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A5ET(+) 18 YL 1661875C1 3568570C1
B PLUG - - 3568570C1 -
C A5ET(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A5LI(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C A5LI(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A98-G 18 WH 1651968C1
B A98H 18 BK 1651968C1
C A5B(+) 18 YL 1651968C1
D A5B(-) 18 GN 1651968C1
E PLUG - - 2025431C1
F A3CC(+) 18 DKBL 1651968C1
G A3CC(-) 18 GY 1651968C1
H PLUG - - 2025431C1
J PLUG - - 2025431C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3BB(+) 18 DKBL 1661208C1
B - - - -
C - - - -
D - - - -
E - - - -
F A3D(+) 20 DKBL 1661208C1
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3BB(-) 18 GY 1661208C1
B - - - -
C - - - -
D - - - -
E - - - -
F A3D(-) 20 GY 1661208C1
G - - - -
Figure 178 Connector Body Composites (1626 / 1657 / 1650 / 1660 / 1661)
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.26. CONNECTOR BODY COMPOSITES (1700), P. 24
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 024
012 06JUN13 REVISED & UPDATED. B 88356Y
38
50 12
26
64
76
51 39
65 27
1
13
CHART CONTINUED ON SHEET 25
FORWARD CHASSIS / IP(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
CONNECTOR 3595624C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 M52 14 YL 3549416C1
2 M53 14 YL 3549416C1
3 M52D 14 YL 3549416C1
4 M53B 14 YL 3549416C1
5 M54B 14 BN 3549416C1
6 PLUG - - 3598922C1
7 PLUG - - 3598922C1
8 M53E 14 YL 3549416C1
9 M53F 14 YL 3549416C1
10 M52B 14 YL 3549416C1
11 M52E 14 YL 3549416C1
12 PLUG - - 3598922C1
13 PLUG - - 3598922C1
14 M56B 16 OR 3549417C1
15 M57B 16 OR 3549417C1
16 M41 18 GY 3549418C1
17 PLUG - - 3598921C1
18 PLUG - - 3598921C1
19 PLUG - - 3598921C1
20 PLUG - - 3598921C1
21 M85E 16 GY 3549417C1
22 M64A 16 YL 3549417C1
23 M64B 16 YL 3549417C1
24 PLUG - - 3598921C1
25 M110AD 18 GY 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL
26 PLUG - - 3598922C1
27 M9ZB 18 GY 3549418C1
28 M6A 18 GY 3549418C1
29 M40 18 GY 3549418C1
30 M94L(+) 18 BK 3549418C1
31 M94L(-) 18 BN 3549418C1
32 PLUG - - 3598921C1
33 PLUG - - 3598921C1
34 PLUG - - 3598921C1
35 M94R(+) 18 BK 3549418C1
36 M94R(-) 18 BN 3549418C1
Figure 179 Connector Body Composites (1700)
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.27. CONNECTOR BODY COMPOSITES (1700), P. 25
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
06JUL1180257V AE08068784 025
012 06JUN13 REVISED AND UPDATED. B 88356Y
38
50 12
26
64
76
51 39
65 27
1
13
CONNECTOR 3595624C1
FORWARD CHASSIS / IP(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
CHART CONTINUED FROM SHEET 24
CAV CIRCUIT GAUGE COLOR TERMINAL
54 MTEM3 16 GY 3549417C1
55 MTEM4 16 GY 3549417C1
56 MTEM5 16 GY 3549417C1
57 MTEM6 16 GY 3549417C1
58 MTEM7 16 GY 3549417C1
59 MTEM8 16 GY 3549417C1
60 PLUG - - 3598921C1
61 PLUG - - 3598922C1
62 PLUG - - 3598922C1
63 PLUG - - 3598922C1
64 PLUG - - 359892C1
65 M103M 12 LTGN 3549415C1
66 M103N 12 LTGN 3549415C1
67 M103P 12 LTGN 3549415C1
68 PLUG - - 3598921C1
69 PLUG - - 3598922C1
70 PLUG - - 3598922C1
71 PLUG - - 3598922C1
72 PLUG - - 3598922C1
73 PLUG - - 3598922C1
74 PLUG - - 3598922C1
75 PLUG - - 3598922C1
76 PLUG - - 3598922C1
CAV CIRCUIT GAUGE COLOR TERMINAL
37 M92#103 18 TN 3549418C1
38 PLUG - - 3598921C1
39 PLUG - - 3598921C1
40 PLUG - - 3598921C1
41 PLUG - - 3598921C1
42 PLUG - - 3598921C1
43 M104CC 18 DKBL 3549418C1
44 M104CB 18 DKBL 3549418C1
45 M89CE 18 PL 3549418C1
46 M89AR 18 PK 3549418C1
47 M44Y 16 GY 3549417C1
48 M89CF 18 PL 3549418C1
49 M92#101 18 TN 3549418C1
50 PLUG - - 3598921C1
51 PLUG - - 3598922C1
52 MTEM1 16 GY 3549417C1
53 MTEM2 16 GY 3549417C1
Figure 180 Connector Body Composites (1700)
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.28. CONNECTOR BODY COMPOSITES (1700), P. 26
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 026
012 06JUN13 REVISED & UPDATED. B 88356Y
26
12
13
1
38
76
64
50
27
65
39
51
IP / FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
CONNECTOR 3595625C1
CHART CONTINUED ON SHEET 27
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A52 14 YL 3574288C1
2 A53 14 YL 3574288C1
3 A52D 14 YL 3574288C1
4 A53B 14 YL 3574288C1
5 A54B 16 BN 3574288C1
6 - - - -
7 - - - -
8 A53E 14 YL 3574288C1
9 A53F 14 YL 3574288C1
10 A52B 14 YL 3574288C1
11 A52E 14 YL 3574288C1
12 - - - -
13 - - - -
14 A56B 16 OR 3574285C1
15 A57B 16 OR 3574285C1
16 A41 18 GY 2003343C1
17 - - - -
18 - - - -
19 - - - -
20 - - - -
21 A85E 16 GY 3574285C1
22 A64A 16 YL 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL
23 A64B 16 YL 3574285C1
24 - - - -
25 A110AD 18 GY 2003343C1
26 - - - -
27 A9ZB 18 GY 2003343C1
28 A6A 18 GY 2003343C1
29 A40 18 GY 2003343C1
30 A94L(+) 18 GY 2003343C1
31 A94L(-) 18 GY 2003343C1
32 - - - -
33 - - - -
34 - - - -
35 A94R(+) 18 GY 2003343C1
Figure 181 Connector Body Composites (1700)
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.29. CONNECTOR BODY COMPOSITES (1700), P. 27
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 027
012 06JUN13 REVISED & UPDATED. B 88356Y
26
12
13
1
38
76
64
50
27
65
39
51
IP / FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
CONNECTOR 3595625C1
CHART CONTINUED FROM SHEET 26
CAV CIRCUIT GAUGE COLOR TERMINAL
36 A94R(-) 18 GY 2003343C1
37 - - - -
38 - - - -
39 - - - -
40 - - - -
41 - - - -
42 - - - -
43 A104CC 18 DKBL 2003343C1
44 A104CB 18 DKBL 2003343C1
45 A89CE 18 PL 2003343C1
46 A89AR 18 PL 2003343C1
47 - - - -
48 - - - -
49 - - - -
50 - - - -
51 - - - -
52 ATEM1 16 GR 3574285C1
53 ATEM2 16 GR 3574285C1
54 ATEM3 16 GR 3574285C1
55 ATEM4 16 GR 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL
56 ATEM5 16 GR 3574285C1
57 ATEM6 16 GR 3574285C1
58 ATEM7 16 GR 3574285C1
59 ATEM8 16 GR 3574285C1
60 - - - -
61 - - - -
62 - - - -
63 - - - -
64 - - - -
65 A103M 12 LTGN 3574287C1
66 A103N 12 LTGN 3574287C1
67 A103P 12 LTGN 3574287C1
68 - - - -
69 - - - -
70 - - - -
71 - - - -
72 - - - -
73 - - - -
74 - - - -
75 - - - -
76 - - - -
Figure 182 Connector Body Composites (1700)
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.30. CONNECTOR BODY COMPOSITES (1701), P. 28
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 028
012 06JUN13 REVISED & UPDATED. B 88356Y
1
13
27
39
51
6576
64
50
38
26
12
IP / CENTER CHASSIS(1701)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
CONNECTOR 3595623C1
* MUTUALLY EXCLUSIVE
CHART CONTINUED ON SHEET 29
CAV CIRCUIT GAUGE COLOR TERMINAL
20 - - - -
21 - - - -
22 - - - -
23 - - - -
24 A90E 18 GY 2003343C1
25 - - - -
26 A94L 12 GY 3574287C1
27 A36A 18 TN 2003343C1
28* A57J 16 OR 3574285C1
28* A57J 16 LT GN 3574285C1
29 - - - -
30* A56J 16 OR 357428C1
30* A56J 16 LT GN 3574285C1
31* A39B 16 GY 3574285C1
31* A39 16 GY 3574285C1
32 A59B 18 GY 2003343C1
33 A59C 18 GY 2003343C1
34 A59D 18 GY 2003343C1
35* A59E 18 GY 2003343C1
35* A59DB 18 GY 2003343C1
36 A59G 18 GY 2003343C1
37 A59H 18 GY 2003343C1
38 A59J 18 GY 2003343C1
39 A59K 18 GY 2003343C1
40 A39A 16 GY 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A71A 16 OR 3574288C1
2 A56 16 OR 3574288C1
3 A57 16 OR 3574288C1
4 A68 16 BN 3574288C1
5 A56T 12 YL 3574287C1
6 A57T 12 LTGN 3574287C1
7 A54T 12 BN 3574287C1
8 A68T 12 BN 3574287C1
9 A70T 10 RD 3574287C1
10 A94T 10 GY 3574287C1
11 - - - -
12 A56BB 16 YL 3574288C1
13 A9 18 GY 3574289C1
14 A94L(+) 18 GY 2003343C1
15 A94L(-) 18 GY 2003343C1
16 A94R(+) 18 GY 2003343C1
17 A94R(-) 18 GY 2003343C1
18 - - - -
19 - - - -
Figure 183 Connector Body Composites (1701)
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.31. CONNECTOR BODY COMPOSITES (1701), P. 29
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 029
012 06JUN13 REVISED & UPDATED. B 88356Y
1
13
27
39
51
6576
64
50
38
26
12
CONNECTOR 3595623C1
IP / CENTER CHASSIS (1701)(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
CHART CONTINUED FROM SHEET 28
CAV CIRCUIT GAUGE COLOR TERMINAL
41 A87EA 18 GY 2003343C1
42 A56BC 16 YL 3574285C1
43 A104CA 16 DKBL 3574285C1
44 A59CA 16 GY 3574285C1
45 A6-GA 16 GY 3574285C1
46 A6-GB 16 OR 3574285C1
47 A6-GC 16 DK BL 3574285C1
48 A6-GD 16 LT GN 3574285C1
49 - - - -
50 - - - -
51 A20 16 LTGN 3574288C1
52 A5E(+) 18 YL 2003343C1
53 A5E(-) 18 GN 2003343C1
54 - - - -
55 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
56 - - - -
57 - - - -
58 - - - -
59 A87MB 18 GY 2003343C1
60 - - - -
61 A5A(-) 18 GN 2003343C1
62 A5A(+) 18 YL 2003343C1
63 A57BB 16 LTGN 3574285C1
64 A57BC 16 LTGN 3574288C1
65 A13A 12 PK 3574287C1
66 A13B 12 PK 3574287C1
67 A13C 12 PK 3574287C1
68 A13D 12 PK 3574287C1
69 A44 16 GY 3574288C1
70 - - - -
71 A68BB 14 BN 3574288C1
72 A70BB 14 RD 3574288C1
73 A71BB 16 LTBL 3574288C1
74 A54BB 16 BN 3574288C1
75 A12BB 16 LTBL 3574288C1
76 A37D 16 TN 3574288C1
Figure 184 Connector Body Composites (1701)
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.32. CONNECTOR BODY COMPOSITES (1701F), P. 30
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
06JUL1180257V AE08068784 030
012 06JUN13 REVISED AND UPDATED. B 88356Y
38
50 12
26
64
76
51 39
65 27
1
13
CONNECTOR 3595622C1
CENTER CHASSIS / IP (1701F)(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))
CHART CONTINUED ON SHEET 31
* MUTUALLY EXCLUSIVE
CAV CIRC GAUGE COLOR TERMINAL
1 N71A 14 OR 3549416C1
2 N56 14 OR 3549416C1
3 N57 14 OR 3549416C1
4 N68 14 BN 3549416C1
5 N56T 10 YL 3549415C1
6 N57T 10 LTGN 3549415C1
7 N54T 10 BN 3549415C1
8 N68T 10 BN 3549415C1
9 N70T 10 RD 3549415C1
10 N94T 10 GY 3549415C1
11 PLUG - - 3598922C1
12 N56BB 16 YL 3549416C1
13* N9G 16 GY 3549416C1
13* N9B 16 GY 3549416C1
14 N94L(+) 18 GY 3549418C1
CAV CIRC GAUGE COLOR TERMINAL
15 N94L(-) 18 GY 3549418C1
16 N94R(+) 18 GY 3549418C1
17 N94R(-) 18A GY 3549418C1
18 PLUG - - 3598921C1
19 PLUG - - 3598921C1
20 PLUG - - 3598921C1
21 PLUG - - 3598921C1
22 PLUG - - 3598921C1
23 PLUG - - 3598921C1
24* N90E 18 GY 3549418C1
24* N90E 18A GY 3549418C1
25 PLUG - - 3598921C1
26 N94L 12 GY 3549415C1
27 N36A 18 TN 3549418C1
28 PLUG - - 3598921C1
29 N36B 18 TN 3549418C1
30 PLUG - - 3598921C1
31 N39B 16 GY 3549417C1
32 N59B 18 GY 3549418C1
33 N59C 18 GY 3549418C1
34 N59D 18 GY 3549418C1
35 N59E 18 GY 3549418C1
36 N59G 18 GY 3549418C1
37 N59H 18 GY 3549418C1
38 N59J 18 GY 3549418C1
39 N59K 18 GY 3549418C1
40 N39A 18 GY 3549418C1
Figure 185 Connector Body Composites (1701F)
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.33. CONNECTOR BODY COMPOSITES (1701F), P. 31
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
06JUL1180257V AE08068784 031
012 06JUN13 REVISED & UPDATED. B 88356Y
38
50 12
26
64
76
51 39
65 27
1
13
CONNECTOR 3595622C1
CENTER CHASSIS / IP (1701F)(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))
CHART CONTINUED FROM SHEET 30
CAV CIRC GAUGE COLOR TERMINAL
41 N87EA 18 GY 3549418C1
42* N56BC 16 YL 3549417C1
43 N104CA 16 DKBL 3549417C1
44 N59CA 16 GY 3549417C1
45 N6A 16 GY 3549417C1
46 N6B 16 GY 3549417C1
47 N6C 16 GY 3549417C1
48 N6D 16 GY 3549417C1
49 PLUG - - 3598921C1
50 PLUG - - 3598921C1
51 N20 16 LTGN 3549416C1
52 N5E(+) 18 YL 3549418C1
CAV CIRC GAUGE COLOR TERMINAL
53 N5E(-) 18 GN 3549418C1
54 PLUG - - 3598921C1
55 PLUG - - 3598921C1
56 PLUG - - -
57 PLUG - - 3598921C1
58 N87DB 18 GY 3549418C1
59 N87MB 16 GY 3549417C1
60 PLUG - - 3598921C1
61 N5A(-) 18 GN 3549418C1
62 N5A(+) 18 YL 3549418C1
63 N57BB 16 LTGN 3549417C1
64 N57BC 16 LTGN 3549416C1
65 N42(+) 12 GY 3549415C1
66 N42(-) 12 GY 3549415C1
67 N93(+) 12 GY 3549415C1
68 N93(-) 12 GY 3549415C1
69 PLUG - - -
70 PLUG - - 3598922C1
71 N68BB 14 BN 3549416C1
72 N70BB 14 RD 3549416C1
73 N71BB 16 LTBL 3549416C1
74 N54BB 14 BN 3549416C1
74 N54BB 16 YL 3549416C1
75 N12BB 14 LTBL 3549416C1
76 N37D 16 TN 3549416C1
Figure 186 Connector Body Composites (1701F)
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.34. CONNECTOR BODY COMPOSITES (1702), P. 32
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 032
012 06JUN13 REVISED & UPDATED. B 88356Y
34
25
31
2724
30
22
3338
42
28
12 15
16 19 21
10
18
5
13
91
ENGINE / IP INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)
CONNECTOR 3595620C1BODY LOCK 3598916C1BODY LOCK 3598917C1
% MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97NA 10 PL 3549415C1
2 K9E 18 GY 3549418C1
3 K6A 18 GY 3549418C1
4 K77B 18 LTGN 3549418C1
5 K77A 16 LT GN 3549418C1
6 K92#145 18 OR 3549418C1
7 K92#165 18 TN 3549418C1
8 K92#163 18 YL 3549418C1
9 PLUG - - 3598922C1
10 K77A 16 LTGN 3549417C1
11 K5A(+) 18 YL 3549418C1
12 PLUG - - 3598921C1
13 K31B 18 TN 3549418C1
14 K88B 14 LTGN 3549417C1
15 PLUG - - 3598921C1
16 K17C 16 PK 3549417C1
17 K5A(-) 18 GN 3549418C1
18 K17M 18 PK 3549418C1
19 K92#142 18 WH 3549418C1
20 K92A141 18 TN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL
21% K92B103 18 YL 3549418C1
21% K92#103 18 YL 3549418C1
22 K97C 18 PL 3549418C1
23 K97B 18 PL 3549418C1
24 K23E 16 TN 3549417C1
25 PLUG - - 3598921C1
26 PLUG - - 3598921C1
27 PLUG - - 3598921C1
28 K99B 18 PL 3549418C1
29 K23L 18 TN 3549418C1
30 K97FU 18 PL 3549418C1
31 PLUG - - 3598921C1
32 K97WC 18 PL 3549418C1
33 K97M 18 PL 3549418C1
34 K19B 12 GY 3549415C1
35 K3A(+) 18 DKBL 3549418C1
36 K3A(-) 18 GY 3549418C1
37 K97UB 18 PL 3549418C1
38 K97DF 18 PL 3549418C1
39 PLUG - - 3598921C1
40 K5G(+) 18 YL 3549418C1
41 K5G(-) 18 GN 3549418C1
42 K14LSC 12 WH 3549415C1
Figure 187 Connector Body Composites (1702)
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.35. CONNECTOR BODY COMPOSITES (1702), P. 33
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
06JUL1180257V AE08068784 033
CNA1 26JUL11 INITIAL RELEASE. A 80257V
IP / ENGINE INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)
CONNECTOR 3595621C1BODY LOCK 3598918C1BODY LOCK 3598919C1
10
30
22
33219
12
3113
15
16
42
25
1
18 24
38
27
5
3428
19
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A97Z 10 VT 3574287C1
2 A9E 20 GY 2003343C1
3 A6A 20 GY 2003343C1
4 A77B 20 LTGN 2003343C1
5 - - - -
6 A71 16 OR 3574285C1
7 A92#165 18 TN 2003343C1
8 A92#163 18 TN 2003343C1
9 - - - -
10 A77A 16 LTGN 3574285C1
11 A5R(+) 18 YL 2003343C1
12 - - - -
13 A31 18 TN 2003343C1
14 A88B 16 LTGN 3574285C1
15 - - - -
16 A17C 16 PK 3574285C1
17 A5R(-) 18 GN 2003343C1
18 A17M 18 PK 2003343C1
19 A92#142 18 TN 2003343C1
20 - - - -
21 A92#103 18 TN 2003343C1
22 A97C 18 PL 2003343C1
23 A97B 18 PL 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL
24 A23A 18 TN 2003343C1
25 - - - -
26 - - - -
27 - - - -
28 A99B 18 PL 2003343C1
29 A23B 18 TN 2003343C1
30 A97FU 18 PL 2003343C1
31 - - - -
32 A97WC 18 PL 2003343C1
33 A97M 18 PL 2003343C1
34 A19 12 GY 3574287C1
35 A3AA(+) 18 DKBL 2003343C1
36 A3AA(-) 18 GY 2003343C1
37 A97UA 16 PL 3574285C1
38 A97DF 18 PL 2003343C1
39 - - - -
40 - - - -
41 - - - -
42 - - - -
Figure 188 Connector Body Composites (1702)
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.36. CONNECTOR BODY COMPOSITES (1800 / 1800F), P. 34
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
07JUL1180257V AE08068784 034
012 06JUN13 REVISED & UPDATED. B 88356Y
C3 6 10
11
2 3
7 10
1 2
8
4
72 4
9
7
1
3
8
2 5
6 A
B
3
5
7
1
8
12
D
5 9
D
1
4
54
8 11
A
6
6
12
C
B
CAB CONNECTOR (1800)(LOCATED IN INSTRUMENT PANEL
TO THE RIGHT OF STEERING COLUMN)
CONNECTOR 3553649C1BODY LOCK 3553650C1
6
7
7
4
11
6
DCM HARNESS CONNECTOR (1800F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT SIDE
OF STEERING COLUMN)8
2
C3
4
D
A
5
7
9 1
9
B
8 2
12
11C 2
4
10
1
38
3
10
5
2
1
5
6
B
CONNECTOR 3612512C1BODY LOCK1 3553652C1BODY LOCK2 3612513C1
3
48 6
7
12
A
1
D
5
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A56L 20 OR 3544883C1
A2 A57R 20 OR 3544883C1
A3 A11-GA 18 WH 3544876C1
A4 A9V 18 GY 3544876C1
A5 A87A 20 GY 3544875C1
A6 - - - -
A7 A52A 20 YL 3544883C1
A8 A102A 20 YL 3544883C1
B1 A82C 20 GY 3544883C1
B2 - - - -
B3 - - - -
B4 A97B 18 PL 3544884C1
B5 A97M 18 PL 3544884C1
B6 A97WC 18 PL 3544884C1
B7 A44A 16 GY 3544884C1
B8 - - - -
B9 A70 20 RD 3544883C1
B10 A85B 20 GY 3544883C1
B11@ A85K 18 GY 3544884C1
B11@ A85C 18 GY 3544884C1
B12 A97 20 GY 3544883C1
C1 A82B 20 GY 3544883C1
C2 - - - -
C3 - - - -
C4 A99B 18 PL 3544884C1
C5 A97C 18 PL 3544884C1
C6 A97M 18 PL 3544884C1
C7 - - - -
C8 - - - -
C9 A82A 20 GY 3544883C1
C10 - - - -
C11 A97A 18 PL 3544884C1
C12 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
D5 - - - -
D6 - - - -
D7 - - - -
D8 A17HB 18 PK 3544884C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A1 B56A 18 OR 3544886C1
A2 B57A 18 OR 3544886C1
A3* B11-GAA 18 WH 3544880C1
A3* B11-GAA 20 WH 3544879C1
A4* B9V 18 GY 3544880C1
A5 B87A 18 GY 3544880C1
A6 B70A 18 OR 3544880C1
A7 B52A 18 YL 3544886C1
A8 B102A 18 YL 3544886C1
B1 B82B 18 GY 3544886C1
B2 B40A 18 GY 3544886C1
B3* B6H 18 GY 3544886C1
B4* B97Y 18 PL 3544886C1
B5* B99U 18 PL 3544886C1
B6 B99W 18 PL 3544886C1
B7* B44BB 18 WH 3544886C1
B7* B44BB 18 GY 3544886C1
B7* B44H 18 GY 3544886C1
B8* B11-GE 18 WH 3544886C1
B8* B11-GEC 18 WH 3544886C1
B8* B86W 20 LTGN 3544885C1
B9* B70 18 RD 3544886C1
B9 B70 18 OR 3544886C1
B10 B85A 20 GY 3544885C1
B10* B85B 18 GY 3544886C1
B11 B85C 18 GY 3544886C1
B12 B96 18 PL 3544886C1
C1 B82A 18 GY 3544886C1
C2 B40F 18 GY 3544886C1
C3 B94SV 18 GY 3544886C1
C4* B99V 18 PL 3544886C1
C5* B97P 18 PL 3544886C1
C6 B99E 18 PL 3544886C1
C7* B44F 18 BK 3544886C1
C7* B44F 18 GY 3544886C1
C8 B86V 20 LTGN 3544885C1
C9 B82 18 GY 3544886C1
C10 B94SZ 18 GY 3544886C1
C11 B96A 18 PL 3544886C1
C12 B40 18 GY 3544886C1
D1 B70R 18 OR 3544886C1
D2 B70CD 18 GY 3544886C1
D3* B101 18 TN 3544880C1
D3* B62DD 20 DKBL 3544879C1
D3* B62K 18 DKBL 3544880C1
D4 B24 20 GY 3544879C1
D4 B101A 18 TN 3544880C1
D5 B94SE 18 GY 3544880C1
D6 B94SF 18 GY 3544880C1
D7 B17J 18 PK 3544886C1
D8 B17H 18 PK 3544886C1
Figure 189 Connector Body Composites (1800 / 1800F)
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.37. CONNECTOR BODY COMPOSITES (1800FA / 1804 / 1807 / 1809 / 1810), P. 35
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM, TERRASTARU00KDD2
07JUL1180257V AE08068784 035
012 06JUN13 REVISED AND UPDATED. B 88356Y
A
DUAL ANALOG ACCELERATOR(1804)
(LOCATED ABOVE ACCELERATOR PEDAL)
E
A
CLUTCH SWITCH(1807)
(LOCATED ON CLUTCH PEDAL)
C
C
CONNECTOR 1687790C1
B
D
D
F
AB
6
D
C
CONNECTOR 3539212C1
A
CONNECTOR 3547870C1BODY LOCK 3515764C1
1
7
CLOCK SPRING(1809)
(LOCATED IN STEERING COLUMN)
TURN SIGNAL SWITCH(1810)
(LOCATED ON STEERING COLUMN)
12
B
CONNECTOR 3540757C1BODY LOCK 3540758C1
* MUTUALLY EXCLUSIVE
LOAD SHEDDING B2 STUD(1800FA)
CONNECTOR 2007311C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A B99V 18 PL 1651943C1
B B97Y 18 PL 1651943C1
C B97P 18 PL 1651943C1
D B99U 18 PL 1651943C1
E B99W 18 PL 1651943C1
F B99E 18 PL 1651943C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A B17J 18 PK 1667742C1 3568570C1
B B17H 18 PK 1667742C1 3568570C1
C B96A 18 PL 1667742C1 3568570C1
D B9VB 18 GY 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 B56A 18 OR 3571717C1
2 B57A 18 OR 3571717C1
3 B52A 18 YL 3571717C1
4 B102A 18 YL 3571717C1
5 B82B 18 GY 3571717C1
6* B11-GAA 18 WH 3571717C1
6* B87-G 18 WH 3571717C1
7 B9S 18 GY 3571717C1
8 B82 18 GY 3571717C1
9 PLUG - - -
10 PLUG - - -
11 B82A 18 GY 3571717C1
12 B87A 18 GY 3571717C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A B9R 18 GY 1661261C1
B B96 18 PL 1661261C1
C B85C 18 GY 1661261C1
D B85B 18 GY 1661261C1
CAV CIRC GAUGE COLOR TERMINAL
A A14X 6 RD 1621478C1
Figure 190 Connector Body Composites (1800FA / 1804 / 1807 / 1809 / 1810)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.38. CONNECTOR BODY COMPOSITES (1814A / 1814B / 1815 / 1815A / 1828 / 1861 /1872 / 1873), P. 36
CHAPTER 13
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM, TERRASTARU00KDD2
07JUL1180257V AE08068784 036
012 06JUN13 REVISED AND UPDATED. B 88356Y
CONNECTOR 1661259C1BODY LOCK 1661264C1
B
PARK BRAKE SWITCH(1815)/(1815A)
(LOCATED AT PARK BRAKE LEVER)
A
BRAKE SWITCH(1814A)/(1814B)
(LOCATED AT BASE OF STEERING COLUMN)
B
A
GH
A
EF
B
C CONNECTOR 3525872C1BODY LOCK 3525873C1
D
LCT COLUMN SHIFTER (1828)(LOCATED ON THE BACK OF LCT SHIFT SELECTOR)
2
B
CONNECTOR 0593385C1BODY LOCK 0593387C1
AUX-POWER RELAY (1873)(LOCATED AT INSTRUMENT PANEL CENTER)
1
CONNECTOR 3517473C1
* MUTUALLY EXCLUSIVE
5 3
* W/ CIGAR@ N/ CIGAR
CONNECTOR 0587568C91
4
A
TWO POST POWER SOURCE (1861)(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
BA
AUX-POWER CONNECTOR (1872)(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 2036584C1
* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL
A* WHITE 18 WH 1661261C1
B* BLK1 18 BK 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A B70 18 RD 2036586C1
B* B9VF 18 GY 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A PLUG - - 2025431C1
B A92-GAH 18 WH 1661875C1
C A92A163 18 TN 1661875C1
D A92D 18 TN 1661875C1
E A92#142 18 TN 1661875C1
F A92#103 18 TN 1661875C1
G A44L 18 GY 1661875C1
H A44J 18 GY 1661875C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A72A 12 OR 1673747C1
B A72-GY 12 WH 1673747C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1*A103BA 16 LTGN 1661228C1
A103C 10 LTGN 1661228C1
1*A14WB 12 RD 1661228C1
A14WC 14 RD 1661228C1
1*A13F 16 PK 2018946C1
A104J 16 DKBL 2018946C1
1* A72C 12 OR 2022374C1
2* A104A 18 DKBL 1659673C1
2* A13X 16 PK 1661709C1
2* A12BC 18 LTBL 1659673C1
2* A103AA 18 LTGN 1659673C1
3 A13XA 16 PK 2018946C1
4* A72A 12 OR 2022374C1
4* A103D 12 LTGN 1661710C1
4* A12BD 12 LTBL 1661710C1
4* A14LSC 12 RD 1661710C1
5*A13XA 16 PK 1661709C1
A13DB 18 PK 1661709C1
5* A14WC 14 RD 2018946C1
5* A103BA 16 LTGN 2018946C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A* A86S 14 LTGN 3517476C1
A@ A86N 14 LTGN 3517476C1
B* A86-GS 14 WH 3517476C1
B@ A86-GBL 14 WH 3517476C1
Figure 191 Connector Body Composites (1814A / 1814B / 1815 / 1815A / 1828 / 1861 / 1872 / 1873)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.39. CONNECTOR BODY COMPOSITES (1873W / 1873X / 1873Y / 1873Z / 1900 /1936M), P. 36A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR310615
30MAY1388356Y AE08068784 36A1936M.
0638 09FEB15 ADDED R/D 1900 AND B 92855Z
HIGH/LOW REVERSING MOTOR M2(-)(1873W)
(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
2
4 3 1
HIGH/LOW REVERSING MOTOR M2(+)(1873X)
(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 0593385C1BODY LOCK 0593387C1
FRONT AXLE REVERSING M1(-) RELAY(1873Y)
(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
2
4 3 1
5
2
4 3 1
FRONT AXLE REVERSING M1(+) RELAY(1873Z)
(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 0593385C1BODY LOCK 0593387C1
5
2
4 3 1
* MATUALLY EXCLUSIVE * MATUALLY EXCLUSIVE
* MATUALLY EXCLUSIVE* MATUALLY EXCLUSIVE
CONNECTOR 0872291R1
WHEELCHAIR LIFT INTERLOCK DIODE(1900)
(LOCATED IN INSTRUMENT PANELNEAR DCM BREAKOUT)
B
A
OMNIVISION PTO (1936M)(LOCATED IN RIGHT SIDE IN INSTRUMENT PANEL)
CONNECTOR 0587568C91
A
B
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13A 12 PK 1661710C1
2* A11-GI 18 LTBL 3729549C1
2* A11-GG 12 LTBL 3729549C1
3* A11-GG 12 LTBL 3729549C1
3* A11-GH 12 LTBL 3729549C1
4 A13E 12 RD 1661710C1
5 A6A 18 LTBL 1659673C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13D 12 PK 1661710C1
2 A11-GM 18 LTBL 1659673C1
3* A11-GL 12 LTBL 3729549C1
3* A11-GN 12 LTBL 3729549C1
4* A13G 12 RD 3729549C1
4* A13H 12 RD 3729549C1
5 A6D 18 GY 1659673C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13C 12 PK 1661710C1
2* A11-GM 18 LTBL 1661709C1
2* A11-GK 18 LTBL 1661709C1
3* A11-GL 12 LTBL 3729549C1
3* A11-GJ 12 LTBL 3729549C1
4 A13G 12 RD 1661710C1
5 A6C 18 BN 1659673C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13B 12 PK 1661710C1
2* A11-GK 18 LTBL 3729549C1
2* A11-GI 18 LTBL 3729549C1
3* A11-GJ 12 LTBL 3729549C1
3* A11-GH 12 LTBL 3729549C1
4* A13E 12 RD 3729549C1
4* A13F 12 RD 3729549C1
5 A6B 18 LTGN 1659673C1
CAV CIRC GAUGE COLOR TERMINAL
A A89CB 18 PL 0879630R1
B A89CE 18 PL 0879630R1
CAV CIRC GAUGE COLOR TERMINAL
A A59DA 18 GY 0587576C1
B PLUG - - 0587579C1
Figure 192 Connector Body Composites (1873W / 1873X / 1873Y / 1873Z / 1900 / 1936M)
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.40. CONNECTOR BODY COMPOSITES (1901 / 1912 / 1918 / 1927 / 1929 / 1935), P. 37
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
07JUL1180257V AE08068784 037
012 06JUN13 REVISED & UPDATED. B 88356Y
5
2
3
4
1
CONNECTOR 3609957C1
COMPASS MODULE (1912)(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
AUX POWER (1901)(LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 1661196C1
A
B
A
E
DRIVER SEAT POWER (1918)(LOCATED BEHIND DRIVER SEAT ON FLOOR)
G
B
B
F
CONNECTOR 0587567C91
D
C
B
CONNECTOR 2006789C1BODY LOCK 2006792C1
J1708 PRIVATE (+) (1927)(LOCATED IN INSTRUMENT PANEL
LEFT OF KEY SWITCH)G
A
J1708 PRIVATE (-) (1929)(LOCATED IN INSTRUMENT PANEL
LEFT OF KEY SWITCH)
A
* MUTUALLY EXCLUSIVE
E
F
D
CONNECTOR 2006789C1BODY LOCK 2006792C1
C
B
HEATED SEAT PASSENGER (1935)(LOCATED BEHIND PASSENGER SEAT ON FLOOR)
A
* MUTUALLY EXCLUSIVE
CONNECTOR 0587567C91
CAV CIRCUIT GAUGE COLOUR TERMINAL
A* A86PA 14 LTGN 3566715C1
B* A86GBB 14 WH 3566715C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A28V 16 TN 3614754C1
2 A5CA(+) 18 YL 3614754C1
3 A5CA(-) 18 GN 3614754C1
4 A28-GAD 16 WH 3614754C1
5 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3B(+) 18 DKBL 1661208C1
B A3D(+) 18 DKBL 1661208C1
C A3E(+) 18 DKBL 1661208C1
D A3F(+) 18 DKBL 1661208C1
E A3C(+) 18 DKBL 1661208C1
F - - - -
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3B(-) 18 GY 1661208C1
B A3D(-) 18 GY 1661208C1
C A3E(-) 18 GY 1661208C1
D A3F(-) 18 GY 1661208C1
E A3C(-) 18 GY 1661208C1
F - - - -
G - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A105-GB 16 WH 0587577C1 1652325C1
A* A105-GCP 18 WH 0587578C1 3517771C1
A* HD 14 RD 0587577C1 0589391C1
A* A14B 12 RD 1673748C1 0589391C1
B* A105B 16 LTGN 0587577C1 1652325C1
B* A105 18 LTGN 0587578C1 3517771C1
B* SH 14 WH 0587577C1 0589391C1
B* A11-GP 12 WH 1673748C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A105-GA 16 WH 0587577C1 1652325C1
A* A14C 12 RD 1673748C1 0589391C1
B* A105A 16 LTGN 0587577C1 1652325C1
B* A11-GR 12 WH 1673748C1 0589391C1
Figure 193 Connector Body Composites (1901 / 1912 / 1918 / 1927 / 1929 / 1935)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.41. CONNECTOR BODY COMPOSITES (2000 / 2000F / 2002M / 2003M / 2004M /2005M), P. 37A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARMJV0370
18AUG1492715R AE08068784 37ALOCATION UPDATED.
0638 09FEB15 DESCRIPTION AND B 92855Z
CONNECTOR 3544690C1
ROOF / IP CONNECTION (2000)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
6
1098
41 2
127
5
1413
3
11
LEFT MARKER LIGHT (2003M)(LOCATED IN ROOF)
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
MID MARKER LIGHT (2004M)(LOCATED IN ROOF)
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
LEFT CLEARANCE LIGHT (2002M)(LOCATED IN ROOF)
6 5 4 2 13
7810 911121314CONNECTOR 3544689C1
ROOF / IP CONNECTION (2000F)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
BA
RIGHT MARKER LIGHT (2005M)(LOCATED IN ROOF)
CONNECTOR 1661259C1BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A86C 20 LTGN 3544692C1
2 A63-GA 16 WH 3544694C1
3 A63DF 18 DKBL 3544692C1
4 A86EA 20 LTGN 3544692C1
4 A86L 21 LTGN 3544692C1
5 A86DA 20 LTGN 3544692C1
6* A63DA 18 DKBL 3544692C1
6* A63A 18 DKBL 3544692C1
7 - - - -
8 - - - -
9 A58T 18 BN 3544692C1
10 A63 18 DKBL 3544692C1
11 A11-GF 16 WH 3544694C1
12 A86F 18 LTGN 3544692C1
13 A86BA 20 LTGN 3544692C1
13 A86H 20 LTGN 3544692C1
14 A9L 18 GY 3544692C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58M 18 BN 1661261C1
B A58-GE 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58N 18 BN 1661261C1
B A58-GF 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58Z 18 BN 1661261C1
B A58-GD 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A86C 18 LTGN 3544691C1
2 A63-GA 18 WH 3544691C1
3 A63A 18 DKBL 3544691C1
4 A86E 18 LTGN 3544691C1
5 A86D 18 LTGN 3544691C1
6 A63E 18 DKBL 3544691C1
7 - - - -
8 - - - -
9 A58L 18 BN 3544691C1
10 A63D 18 DKBL 3544691C1
11 A11-GF 16 WH 3544693C1
12 A86F 16 LTGN 3544693C1
13 A86B 18 LTGN 3544691C1
14 A9L 18 GY 3544691C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58P 18 BN 1661261C1
B A58-GH 18 WH 1661261C1
Figure 194 Connector Body Composites (2000 / 2000F / 2002M / 2003M / 2004M / 2005M)
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.42. CONNECTOR BODY COMPOSITES (2006M / 2115M / 2116F / 2117F / 2021 /2301M), P. 37B
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARMJV0370
18AUG1492715R AE08068784 37B
0638 09FEB15 REVISED AND REDRAWN. B 92855Z
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
IP / AUX ROOF (2006M)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
IP / AUX ROOF (2021)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
A B
CONNECTOR 3554817C1BODY LOCK 3554820C1
BC
A
IP / AUX ROOF (2115M)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
CONNECTOR 1661889C1BODY LOCK 1661890C1
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
IP / AUX ROOF (2116F)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
AB
CONNECTOR 1661259C1BODY LOCK 1661263C1
IP / AUX ROOF (2117F)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
* - W/ ROOF AUXILLARY LOAD@ - W/ AIR SHILD
RIGHT REAR SPEAKER (2301M)(LOCATED IN REAR PANEL)
CONNECTOR 3535769C1BODY LOCK 1661263C1
AB
CAV CIRCUIT GAUGE COLOR TERMINAL
A A58R 18 BN 1661261C1
B A58-GJ 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
*A A12U 16 LTBL 3534165C1
@A A58C 18 BN 3534164C1
*B A12-GB 16 WH 3534165C1
@B A58-GBM 18 WH 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63K 18 DKBL 1661261C1
A A63M 18 DKBL 1661261C1
B A63-GH 18 WH 1661261C1
C A63L 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63P 18 DKBL 1661261C1
B A63-GJ 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63R 18 DK BL 1661261C1
B A63-GK 18 DK BL 1661261C1
CAV CIRC GAUGE COLOR TERMINAL
A D86D 18 LT GN 1661261C1
B D86E 18 LT GN 1661261C1
Figure 195 Connector Body Composites (2006M / 2115M / 2116F / 2117F / 2021 / 2301M)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.43. CONNECTOR BODY COMPOSITES (2302M / 2304M / 2305M / 2502M), P. 37C
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARMJV0370
10DEC1492855Z AE08068784 37C
0638 09FEB15 INITIAL RELEASE. A 92855Z
IP / AUX ROOF (2502M)(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
CONNECTOR 1667305C1BODY LOCK 1661263C1
D C
A B
CONNECTOR 3535769C1BODY LOCK 1661263C1
AB
RIGHT CONSOLE SPEAKER (2304M)(LOCATED IN CONSOLE)
AB
CONNECTOR 3535769C1BODY LOCK 1661263C1
(LOCATED IN CONSOLE)
LEFT CONSOLE SPEAKER (2305M)
CONNECTOR 1667305C1BODY LOCK 1661263C1
D C
A B
CONSOLE ROOF STANDARD (2502M)(LOCATED IN ROOF)
LEFT REAR SPEAKER (2302M)(LOCATED IN REAR PANEL)
AB
CONNECTOR 3535769C1BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A86F 16 LTGN 1661261C1
B A11-GF 16 WH 1661261C1
C A63J 18 DKBL 1661261C1
C A63N 18 DKBL 1661261C1
C A63D 18 DKBL 1661261C1
D A63C 18 DKBL 1661261C1
D A63E 18 DKBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C86K 18 LT GN 1661261C1
B C86L 18 LT GN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A C86H 18 LT GN 1661261C1
B C86J 18 LT GN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A D86F 16 LT GN 1661261C1
B D11-GF 16 WH 1661261C1
C D63J 18 DK BL 1661261C1
D D63C 18 DK BL 1661261C1
CAV CIRC GAUGE COLOR TERMINAL
A D86B 18 LT GN 1661261C1
B D86C 18 LT GN 1661261C1
Figure 196 Connector Body Composites (2302M / 2304M / 2305M / 2502M)
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.44. CONNECTOR BODY COMPOSITES (2503 / 2600 / 2601M / 2602M), P. 38
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
07JUL1180257V AE08068784 0382602M.
0638 09FEB15 ADDED R/D 2601M AND C 92855Z
10
3
5 9
2
IP / PREMIUM ROOF (2503)(LOCATED IN INSTRUMENT
PANEL LEFT SIDE)
6 8
CONNECTOR 3544688C1
1 4
7
# W/ 12 WAY W/ PREM TRIM& W/ 16 WAY W/ PREM TRIM
E
CONNECTOR 3550639C1
B A
ROOF / IP CREW ROOF (2600)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
F D C
LEFT CREW DOOR POD (2601M)(LOCATED IN DOOR)
CONNECTOR 1661200C1
B
F
D
A
C
E
RIGHT CREW DOOR POD (2602M)(LOCATED IN DOOR)
F A
B
CD
E
CONNECTOR 1661200C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 - - - -
5 - - - -
6# A86L 20 LTGN 3544692C1
6& A86L 18 LTGN 3544692C1
7# A86J 20 LTGN 3544692C1
7& A86J 18 LTGN 3544692C1
8# A86H 20 LTGN 3544692C1
8& A86H 18 LTGN 3544692C1
9# A86K 20 LTGN 3544692C1
9& A86K 18 LTGN 3544692C1
10 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A81C 12 LTGN 3544877C1
B A3F(+) 18 DKBL 3544876C1
C A81D 12 LTGN 3544877C1
D A81-GB 12 WH 3544877C1
E A3F(-) 18 GY 3544876C1
F A81-GC 12 WH 3544877C1
CAV CIRC GAUGE COLOR TERMINAL
A D3B(+) 18 DK BL 1661208C1
B D3AA(-) 18 GY 1661208C1
C D81C 12 LT GN 3566715C1
D D81-GF 12 WH 3566715C1
E PLUG - - -
F D81-GG 18 WH 1661208C1
CAV CIRC GAUGE COLOR TERMINAL
A D3BB(+) 18 DK BL 1661208C1
B D3CC(-) 18 GY 1661208C1
C D81D 12 LT GN 3566715C1
D D81-GD 12 WH 3566715C1
E D81-GE 18 WH 1661208C1
F PLUG - - -
Figure 197 Connector Body Composites (2503 / 2600 / 2601M / 2602M)
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.45. CONNECTOR BODY COMPOSITES (3000 / 3001 / 3003 / 3100M / 3200), P. 39
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
07JUL1180257V AE08068784 039
0638 09FEB15 ADDED R/D 3001. C 92855Z
FGHC
AB J
K
DE CONNECTOR 3540612C1
BODY LOCK 3540614C1
DRIVER DOOR CONNECTOR (3000)(LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
FGHC
AB J
K
DE
# MUTUALLY EXCLUSIVE
PASSENGER DOOR (3003)(LOCATED IN INSTRUMENT PANEL
BY PASSENGER DOOR)
CONNECTOR 3540612C1BODY LOCK 3540614C1
* PANEL LIGHT OPTION# PANEL LIGHT OPTION
B
CONNECTOR 1661200C1
C
E
IP CONNECTOR (3200)(LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
AF
D
* MUTUALLY EXCLUSIVE
CONNECTOR 3534424C1BODY LOCK 3534425C1
WINDOW MOTOR(3100M)
(LOCATED IN DRIVER DOORAND PASSENGER DOOR)
A B
CONNECTOR 0899167R1
HEATED WINDSHIELD LEFT SIDE (3001)(LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
A
CAV CIRCUIT GAUGE COLOR TERMINAL
A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
D* A78A 16 LTGN 1661261C1
D# A78AB 16 LTGN 1661261C1
E* A62BD 18 DKBL 1661261C1
E# A62DD 18 DK BL 1661261C1
F A58DA 18 BN 1661261C1
G A78V 18 LTGN 1661261C1
H A78-GCE 16 WH 1661261C1
J - - - -
K - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
D# A78B 16 LTGN 1661261C1
D# A78BB 16 LTGN 1661261C1
E - - - -
F A58DB 18 BN 1661261C1
G - - - -
H A78-GCF 16 WH 1661261C1
J - - - -
K - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3D(+) 18 DKBL 1661208C1
B A3D(-) 18 GY 1661208C1
C A81B 12 LTGN 3566715C1
D* A81-GA 12 WH 3566715C1
D* A81-GH 12 WH 3566715C1
E A63-GDW 18 WH 1661208C1
F A63DB 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A E83A 14 LT GN 3535486C1 0589391C1
B E83E 14 LT GN 3535486C1 0589391C1
CAV CIRC GAUGE COLOR TERMINAL
A A78C 14 BK 0188396R1
Figure 198 Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3200)
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.46. CONNECTOR BODY COMPOSITES (3201M / 3202M / 3203M / 3205M / 3206 /3209M), P. 39A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR310615
31MAY1388356Y AE08068784 39A3206.
0638 09FEB15 ADDED R/D 3205M AND B 92855Z
CONNECTOR 3540565C1BODY LOCK 3540617C1
DOOR POD SIGNAL(3209M)
(LOCATED IN DOOR)
B
E
A
GF
DC
DOOR POD LOAD(3201M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
CONNECTOR 3535482C1BODY LOCK 3535483C1
A
C
B
D
DOOR LOCK(3203M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
CONNECTOR 1671610C1BODY LOCK 1671608C1
B
A
DOOR POD SIGNAL(3202M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
AC
D
GE
B
CONNECTOR 3540565C1BODY LOCK 3540617C1
F
IP/DOOR COURTESY LIGHT & SPEAKER(3205M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
IP/DOOR COURTESY LIGHT & SPEAKER(3206)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
CONNECTOR 1667305C1BODY LOCK 1661263C1
D C
A B
CONNECTOR 1667305C1BODY LOCK 1661263C1
D C
A B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A E83E 14 LT GN 2033816C1 0589391C1
B E83A 14 LT GN 2033816C1 0589391C1
C E81A 14 LT GN 2033816C1 0589391C1
D E81E 14 LT GN 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A T81-GE 18 WH 1661875C1 1661872C1
B T81-GG 18 WH 1661875C1 1661872C1
C T3AA(-) 18 GY 1661875C1 1661872C1
D T3BB(+) 18 DK BL 1661875C1 1661872C1
E T81-GD 12 WH 2031531C1 2025428C1
F PLUG - - - -
G T81E 12 LT GN 2031531C1 2025428C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A E81A 14 LT GN 2033816C1 0589391C1
B E81E 14 LT GN 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
C E3X(-) 18 GY 1661875C1 1661872C1
D E3W(+) 18 DKBL 1661875C1 1661872C1
E E81-GA 12 WH 2031531C1 2025428C1
F PLUG - - - -
G E81B 12 LTGN 2031531C1 2025428C1
CAV CIRC GAUGE COLOR TERMINAL
A A63DC 18 DK BL 1661261C1
B A63-GDV 18 WH 1661261C1
C A86K 20 LT GN 3544254C1
D A86L 20 LT GN 3544254C1
CAV CIRC GAUGE COLOR TERMINAL
A A63DB 18 DK BL 1661261C1
B A63-GDW 18 WH 1661261C1
C A86H 20 LT GN 3544254C1
D A86J 20 LT GN 3544254C1
Figure 199 Connector Body Composites (3201M / 3202M / 3203M / 3205M / 3206 / 3209M)
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.47. CONNECTOR BODY COMPOSITES (3204 / 4000 / 4001 / 4004 / 4031 / 4032), P. 40
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
07JUL1180257V AE08068784 040
012 06JUN13 REVISED AND UPDATED. B 88356Y
DOOR / IP DOOR POD (3204)(LOCATED IN INSTRUMENT PANEL
BY PASSENGER DOOR)
D
B
F
CONNECTOR 1661200C1
E
C
A
MAXI FUSE HOLDER (4004)
CONNECTOR 3525613C1
B
A
* MUTUALLY EXCLUSIVE& W/ 40A AUX CIRCUIT# W/ 30A AUX CIRCUIT
HYDROMAX DIFFERENTIAL PRESSURE SWITCH (4032)(LOCATED ON HYDROMAX UNIT ON
LEFT SIDE OF DASH)
CONNECTOR 3518873C91
HYDROMAX FLOW SWITCH (4031)(LOCATED ON HYDROMAX UNIT ON
LEFT SIDE OF DASH)
CONNECTOR 2036584C1
A
B
B
A
AMBIENT AIRTEMP SENSOR
(4000)
CONNECTOR 3522068C1
CENTER / FORWARDINTERCONNECTOR
(4001)
CONNECTOR 1684261C1
B
A
12
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3E(+) 18 DKBL 1661208C1
B A3E(-) 18 GY 1661208C1
C A81A 12 LTGN 3566715C1
D A81-G 12 WH 3566715C1
E A63-GDV 18 WH 1661208C1
F A63DC 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* M14L 10 RD 3515526C1 3515525C1
A* M14L 12 RD 3614762C1 3541256C1
B& M103C 12 LTGN 3614762C1 3541256C1
B# M14WB 12 RD 3614762C1 3541256C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A90C 16 GY ASSY
B A90B 16 GY ASSY
CAV CIRCUIT GAUGE COLOR TERMINAL
A A90CA 16 GY 2036586C1
B A90-G 16 WH 2036586C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 N41 18 LT 1680205C1
2 N110AD 18 LT 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N41 18 LT 1661875C1 1661872C1
B N110AD 18 LT 1661875C1 1661872C1
Figure 200 Connector Body Composites (3204 / 4000 / 4001 / 4004 / 4031 / 4032)
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.48. CONNECTOR BODY COMPOSITES (4033 / 4040 / 4041 / 4060 / 4087), P. 40A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR23101172
30OCT1288356Y AE08068784 40A
0638 09FEB15 REVISED AND REDRAWN. B 92855Z
HYDROMAX MOTOR SENSE FUSE(4040)(LOCATED NEAR HYDROMAX UNIT ON
LEFT SIDE OF DASH)
CONNECTOR 1667739C1FUSE 5A 3534208C1
A
B
HYDROMAX BOOST PUMP RELAY(4033)(LOCATED ON HYDROMAX UNIT ON
LEFT SIDE OF DASH)
CONNECTOR 1661747C91
2
1
5
4
3
CONNECTOR 598839C1
HYDROMAX DIODE (4041)(LOCATED NEAR HVAC MODULE IN IP)
B
A
C
ENGINE FUEL PUMP (4060)(LOCATED NEAR ENGINE)
CONNECTOR 0587567C91
A
B
CONNECTOR 1671610C1
ENGINE/ DASH AMMETER (4060)((LOCATED ON FRONT CENTER DASH PANEL)
B
A
PAM MODULE(4087)(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)
CONNECTOR 3553404C1BODY LOCK 3553460C1
# RIGHT-SIDE AMMETER WIRING W/SCR* AMMETER EFFECTS
12
67
1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A90H 14 GY 1661707C1
B A90HA 14 GY 1661707C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A14 12 RD 1661708C1
2 A90A 16 GY 3895713C1
3 - - - -
4 A90F 12 GY 1661708C1
5 A90K 16 GY 3895713C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A90L 18 GY 333732C1
B A90J 18 GY 333732C1
C A90K 16 GY 333732C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A37B 18 TN 0587578C1 3517771C1
B A37A 16 TN 0587577C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL
A K26A 18 TN 2033819C1
B K26B 18 TN 2033819C1
CAV CIRC GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 A26D 18 TN 3518963C1
7 A5P(+) 18 YL 3518963C1
8 A5P(-) 18 GN 3518963C1
9 PLUG - - -
10* A26B 18 TN 3518963C1
10# A26B 18 TN 3518963C1
11* A26A 18 TN 3518963C1
11# A26A 18 TN 3518963C1
12 A11-GBD 18 WH 3518963C1
Figure 201 Connector Body Composites (4033 / 4040 / 4041 / 4060 / 4087)
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.49. CONNECTOR BODY COMPOSITES (4410A / 4410B / 4410D / 4411F / 4411M /4412F), P. 40B
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR MJV0370
10DEC1492855Z AE08068784 40B
0638 09FEB15 INITIAL RELEASE. A 92855Z
123 4
56
REMOTE POWER MODULEDATALINK & LOGIC POWER (4410D)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
CONNECTOR 3572899C1BODY LOCK 2005242C1
REMOTE POWER MODULE POWER FEED(4411M)
(LOCATED AT BACK OF CAB)
CONNECTOR 3517760C1
REMOTE POWER MODULE POSITIVE FEED 1(4412F)
(LOCATED AT BACK OF CAB)
CONNECTOR 3517759C1
(LOCATED IN CHASSIS)
CONNECTOR 3572899C1BODY LOCK 2005242C1
24
1 65
3
REMOTE POWER MODULE (4410A)
24
1
356
CONNECTOR 3572899C1BODY LOCK 2005242C1
REMOTE POWER MODULE (4410B)(LOCATED IN CHASSIS)
CONNECTOR 3517759C1BODY LOCK 2005242C1
RPM 1 POSITIVE FEED OUTSIDE CAB (4411F)(LOCATED AT BACK OF CAB)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1
2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
4 N5E(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 N20 16 LTGN 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N14C 4 RD 3517757C1
A N14H 4 RD 3517757C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N14H 4 RD 3517758C1
CAV CIRC GAUGE COLOR TERMINAL
1 N59F 14 GY 2034787C1
2 N11-GPM 14 WH 2034787C1
3 N5(+) 18 YL 1680205C1
4 N5(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 N14W 16 RD 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 N59F 14 GY 2034787C1
2 N11-GPM 14 WH 2034787C1
3 N5(+) 18 YL 1680205C1
4 N5(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 N14W 16 RD 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A 14 4 RD 3517758C1
Figure 202 Connector Body Composites (4410A / 4410B / 4410D / 4411F / 4411M / 4412F)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.50. CONNECTOR BODY COMPOSITES (4412F1 / 4450AM / 4450BM / 4450M / 4060),P. 41
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
08JUL1180257V AE08068784 041
012 06JUN13 REVISED & REDRAWN. B 88356Y
A
A
C
BODY BUILDER TURN / STOP (4450BM)(LOCATED BETWEEN CENTER CHASSIS
AND REAR CHASSIS)
F
CONNECTOR 2039311C91BODY LOCK 2039342C1
G
AA
C
B
BODY BUILDER CONNECTION (4450M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
C
E
CONNECTOR 1686834C1BODY LOCK 1664408C1
D
B
B
G
BODY BUILDER CONNECTION (4450AM)(LOCATED BETWEEN CENTER CHASSIS
AND REAR CHASSIS)
C
F
B
CONNECTOR 2039311C91BODY LOCK 2039342C1
EA
D
CONNECTOR 3517759C1
REMOTE POWER MODULEPOSITIVE FEED 2
(4412F1)
ENG/DASH AMMETER(4060)
A
BCONNECTOR 1671610C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
C N57BB 16 LTGN 2039343C1 1652325C1
D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R56BC 16 OR 2033819C1 1652325C1
B R57BC 16 OR 2033819C1 1652325C1
C R70BB 14 OR 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
C N57BB 16 LTGN 2039343C1 1652325C1
D N54BB 16 YL 2039343C1 1652325C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N14C 4 RD 3517758C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K26A 18 TN 2033819C1 3517771C1
B K26B 18 TN 2033819C1 3517771C1
Figure 203 Connector Body Composites (4412F1 / 4450AM / 4450BM / 4450M / 4060)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.51. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF /4460M / 4500 / 4906), P. 42
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
08JUL1180257V AE08068784 042
0638 09FEB15 REVISED AND REDRAWN. C 92855Z
A
C
B
CONNECTOR 1686834C1BODY LOCK 1664408C1
BODY BUILDER TURN/STOP (4460BF)(LOCATED AT MAIN TO REAR CHASSIS INTERCONNECT)
CONNECTOR 3553961C1BODY LOCK 3554019C1
C
B
A
B
C
A
BODY BUILDER TURN / STOP (4460AM)(LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS)
B
B
C
A
CONNECTOR 1686834C1BODY LOCK 1664408C1
E
BODY BUILDER CONNECTION (4460BM / 4450BF)(LOCATED AT END OF FRAME NEAR REAR AXLES)
BODY BUILDER TURN / STOP (4460M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
C
F
CONNECTOR 2039311C91BODY LOCK 2039342C1
A
A
CONNECTOR 1661375C2BODY LOCK 1661376C1
B
WINDSHIELD WIPER MOTOR (4500)(LOCATED UNDER HOOD)
E
C
G
D
D
CONNECTOR 3525872C1BODY LOCK 3525873C1
WHEEL CHAIR INTERLOCK(4906)(LOCATED ON EXTERIOR DASH NEAR
IP / FORWARD PASSTHRU)
EF
GH
D
C
B
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R56BC 16 OR 2033911C1 1652325C1
B R57BC 16 OR 2033911C1 1652325C1
C R70BB 14 OR 2033912C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R68B 14 BN 3535486C1 0589391C1
B R56B 16 OR 2039343C1 1652325C1
C R57B 16 OR 2039343C1 1652325C1
D R58B 14 BN 3535486C1 0589391C1
E R71B 16 OR 2039343C1 1652325C1
F R12B 14 LTBL 3535486C1 0589391C1
G R11-GB 12 WH 2039344C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A82D 16 GY 2033819C1 1652325C1
B A82V 16 GY 2033819C1 1652325C1
C A82-G 14 WH 2033816C1 1652325C1
D A82K 16 GY 2033819C1 1652325C1
E A82L 16 GY 2033819C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B M92#101 18 TN 1661875C1 3568570C1
C M89AB 18 PL 1661875C1 3568570C1
D M92#103 18 TN 1661875C1 3568570C1
E M11-GW 16 WH 1661875C1 1661872C1
F PLUG - - - -
G M89AR 18 PK 1661875C1 3568570C1
H M89CE 18 PL 1661875C1 3568570C1
Figure 204 Connector Body Composites (4460AM / 4460BF / 4460BM / 4450BF / 4460M / 4500 / 4906)
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.52. CONNECTOR BODY COMPOSITES (6011 / 6020M), P. 43
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
08JUL1180257V AE08068784 043
0638 09FEB15 ADDED R/D 6011. C 92855Z
* XMSN COMMON# XMSN ALLISON
ECM (6020M)(LOCATED ON THE RIGHT SIDE OF TRUCK)
CONNECTOR 6086794C1
14
82 43
83
64
1
88
22
2198
44
93
7
65
CHART CONTINUED ON SHEET 44
14
ENGINE / MELROSE (6011)(LOCATED ON THE LEFT SIDE OF ENGINE)
16
CONNECTOR 3849648C1CAVITIES 2,3,5,7,10-15 ARE MOLDED SHUT.
5
6
2
11
9
12
13
7
1
10
15
3
8
4
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K5GG(+) 20 YL 6086793C1
2 PLUG - - 6086793C1
3 PLUG - - 6086793C1
4 K97B 18 PL 6086791C1
5 K95NN 18 TN 6086791C1
6 K97M 18 PL 6086791C1
7 K95KK 18 TN 6086791C1
8 K34AA 18 TN 6086791C1
9 K97T 18 PL 6086791C1
10 PLUG - - 6086793C1
11 PLUG - - 6086793C1
12 PLUG - - 6086793C1
13 K97CC 18 PL 6086791C1
14 K59A 18 GY 6086793C1
15 PLUG - - 6086793C1
16 PLUG - - 6086793C1
CAV CIRCUIT GAUGE COLOR TERMINAL
17 PLUG - - 6086793C1
18 PLUG - - 6086793C1
19 PLUG - - 6086793C1
20 PLUG - - 6086791C1
21 PLUG - - 6086793C1
22 K5GG(-) 20 GN 6086791C1
23 PLUG - - 6086793C1
24 PLUG - - 6086793C1
25 K97C 18 PL 6086791C1
26 K95JT 18 TN 6086791C1
27 PLUG - - 6086791C1
28 PLUG - - 6086793C1
29 K95LL 18 TN 6086791C1
30 PLUG - - 6086791C1
31 K3A(-) 18 GY 6086791C1
32 K3A(+) 18 DKBL 6086791C1
33 PLUG - - 6086793C1
34 K97XC 18 PL 6086791C1
35 K97SE 18 PL 6086791C1
36 PLUG - - 6086793C1
37 PLUG - - 6086793C1
38 PLUG - - 6086793C1
39 PLUG - - 6086793C1
40 PLUG - - 6086793C1
41 K97EW 18 PL 6086791C1
42 PLUG - - 6086793C1
43 PLUG - - 6086793C1
44 PLUG - - 6086793C1
45 PLUG - - 6086793C1
46 K97WA 18 PL 6086791C1
47 K97WC 18 PL 6086791C1
48 K47A 18 GY 6086791C1
49 PLUG - - 6086793C1
50 PLUG - - 6086793C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K19-GM 14 GY 3850092C1 3578677C1
4 PLUG - - - -
6 K97T 18 PL 3850120C1 -
8 K19BA 14 GY 3850092C1 3578677C1
9 K97-GH 14 WH 3850092C1 3578677C1
16 K97NC 14 PL 3850092C1 3578677C1
Figure 205 Connector Body Composites (6011 / 6020M)
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.53. CONNECTOR BODY COMPOSITES (6020M), P. 44
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
08JUL1180257V AE08068784 044
012 06JUN13 REVISED AND UPDATED. B 88356Y
CHART CONTINUED FROM SHEET 43
ECM (6020M)(LOCATED ON THE RIGHT SIDE OF TRUCK)
CONNECTOR 6086794C1
14
82 43
83
64
1
88
22
2198
44
93
7
65
* MUTUALLY EXCLUSIVE
% XMSN ALLISON# XMSN MANNUAL
CAV CIRCUIT GAUGE COLOR TERMINAL
51 K95HH 18 TN 6086791C1
52 PLUG - - 6086793C1
53 K5B(+) 20 YL 6086791C1
54 K5B(-) 20 GN 6086791C1
55 PLUG - - 6086793C1
56 PLUG - - 6086793C1
57 PLUG - - 6086793C1
58 K23C 18 TN 6086791C1
59 K97ES 18 PL 6086791C1
60* K92#141 18 TN 6086791C1
60# K17B 18 PK 6086791C1
60 K17E 18 PK 6086791C1
61 PLUG - - -
62 PLUG - - -
63 K97JC 18 PL 6086791C1
64 K17M 18 PK 6086791C1
65 PLUG - - 6086793C1
66 PLUG - - 6086793C1
67 K97FU 18 PL 6086791C1
68 K97FV 18 PL 6086791C1
69% K47 18 GY 6086791C1
69# K47A125 18 TN 6086791C1
69#K47B125 18 TN 6086791C1
K47#125 18 TN 6086791C1
70 PLUG - - 6086793C1
71 PLUG - - 6086793C1
72 K99B 18 PL 6086791C1
73 K95JJ 18 TN 6086791C1
CAV CIRCUIT GAUGE COLOR TERMINAL
74 K99F 18 PL 6086791C1
75 K46A 18 GY 6086791C1
76 PLUG - - 6086793C1
77 K46B 18 GY 6086791C1
78 PLUG - - 6086793C1
79 K97CB 18 PL 6086791C1
80 PLUG - - 6086793C1
81 PLUG - - 6086793C1
82 PLUG - - 6086793C1
83 K97ND 16 PL 3686944C1
84 K97NE 16 PL 3686944C1
85 K97NF 16 PL 3686944C1
86 K97-GL 18 WH 3686943C1
87 K97-GK 18 WH 3686943C1
88 K97-GM 18 WH 3686943C1
89* K47B 18 GY 3686943C1
89* K47T 18 GY 3686943C1
90 PLUG - - 6086793C1
91 K23L 18 TN 3686943C1
92 K97AR 18 PL 3686943C1
93 PLUG - - 6086793C1
94 PLUG - - 6086793C1
95 PLUG - - 6086793C1
96 PLUG - - 6086793C1
97 K97UB 18 PL 3686943C1
98* K14KA 18 RD 3686943C1
Figure 206 Connector Body Composites (6020M)
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.54. CONNECTOR BODY COMPOSITES (6022 / 6022A / 6200 / 6260HL / 6620HR /6620T / 6260UC / 6260T / 6261 / 6261T / 6261NV), P. 45
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
08JUL1180257V AE08068784 045
012 06JUN13 REVISED AND UPDATED. B 88356Y
ECM POWER RELAY (6022/6022A)(LOCATED ON MEGAFUSE BRACKET)
85
3 5
87A87
4
1
30
2
86
CONNECTOR 3512331C91
CONNECTOR 3626435C1
A
B
CONNECTOR 1671610C1BODY LOCK 1671608C1
FREON COMPRESSOR (6200)(LOCATED ON AC COMPRESSOR FRONT
RIGHT SIDE OF ENGINE)
* MUTUALLY EXCLUSIVE
CONNECTOR 3626436C1
2
1
DPF TEMP1 SENSOR LIGHT GREY (6261/6261T)(LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA)
DOCT SENSOR BLACK(6260HL/6620HR/6620T/6260UC/6260T)
CONNECTOR 3626435C1
DPFT1 SENSOR BLACK(6261NV)
2
1
2
1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K97XA 10 PL 3512334C1 0589390C1
2 K97XB 16 VT 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 K97N 10 PL 3512334C1 0589390C1
5 K97JC 18 PL 2039343C1 3517771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K77-G 16 WH 2033819C1 1652325C1
B K77A 16 LTGN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F3 18 TN 3613771C1
2 K95JJ 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95S4 18 TN 3613771C1
2 K95KK 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F3 18 TN 3613771C1
2 K95JJ 18 TN 3613771C1
Figure 207 Connector Body Composites (6022 / 6022A / 6200 / 6260HL / 6620HR / 6620T / 6260UC /6260T / 6261 / 6261T / 6261NV)
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.55. CONNECTOR BODY COMPOSITES (6262 / 6262NV / 6262T / 6263 / 6263NV/ 6263T / 6322), P. 45A
CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR23101172
27OCT1288356Y AE08068784 45A
0638 09FEB15 ADDED R/D 6332. B 92855Z
1
2
CONNECTOR 3626438C1
DPF TEMP1 SENSOR DARK GREY (6262)(LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA)
EXHAUST DPF DELTA P (DPFDP) SENSOR (6263)(LOCATED BY RIGHT FRAME
RAIL NEAR TRANSMISSION AREA)
1 32
DPFT2 SENSOR BLACK(6262NV)
CONNECTOR 3626435C1CONNECTOR 3626437C1
DPFT2 SENSOR DARK GREY(6262T)
CONNECTOR 3626437C1
31 2
CONNECTOR 3626440C1
31 2
EXHAUST DELTA P DPFDP SENSOR(6263NV/6263T)
1
2
2
1
AMMETER TO BATT GND (6332)(LOCATED IN ENGINE COMPARTMENT)
CONNECTOR 1669834C1BODY LOCK 1675053C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F1 18 TN 3613771C1
2 K95HH 18 TN 3613771C1
3 K95JT 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F2 18 TN 3613771C1
2 K95LL 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F2 18 TN 3613771C1
2 K95LL 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F2 18 TN 3613771C1
2 K95LL 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95F1 18 TN 3590956C1 3591990C1
2 K95HH 18 TN 3590956C1 3591990C1
3 K95JT 18 TN 3590956C1 3591990C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A K26B 18 TN 2033911C1 1652325C1
Figure 208 Connector Body Composites (6262 / 6262NV / 6262T / 6263 / 6263NV / 6263T / 6322)
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.56. CONNECTOR BODY COMPOSITES (6333 / 6334 / 6400 / 6405 / 6561 / 6704M),P. 46
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
08JUL1180257V AE08068784 046
0638 09FEB15 ADDED R/D 6333. C 92855Z
A
B
2-WAY RADIO BATTERY POWER (6334)(LOCATED IN ENGINE AREA
NEAR IP / ENGINE INTERCONNECT)
CONNECTOR 1671610C1BODY LOCK 1671608C1
* MUTUALLY EXCLUSIVE
COOLANT LEVEL SENSOR (6400)(LOCATED ON SURGE TANK)
CONNECTOR 3554317C1
2
1
FUEL COOLER SOLENOID (6405)(LOCATED ON LEFT SIDE OF RADIATOR)
CONNECTOR 3582941C1
B
A
B
E-FAN(6561)(LOCATED AT ENGINE FAN)
A
CONNECTOR 3522068C1BODY LOCK 1661874C1
* MUTUALLY EXCLUSIVE
D
B
F
E
C
A
GROUND ADAPTER (6704M)(LOCATED NEAR THE ENGINE ECM CONNECTION)
CONNECTOR 3551896C1BODY LOCK 3551897C1
CONNECTOR 1664531C1BODY LOCK 1675053C1
AMMETER TO BATT GND (6333)
(LOCATED IN ENGINE COMPARTMENT)
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A14HC 16 RD 2033819C1 1652325C1
A* A14HF 16 RD 2033819C1 1652325C1
B* A11-GAP 16 WH 2033819C1 1652325C1
B* A11-GAP 16 WH 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K34-GG 18 WH 3554322C1 3554318C1
2 K34AA 18 TN 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K59A 18 GY 1667742C1 3568570C1
B* K97D 16 PL 1667742C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K23D 16 TN 1661875C1 1661872C1
B K10-GG 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 0587579C1 -
B K77-G 16 WH 2033819C1 1652325C1
C K10-GB 14 WH 2033816C1 0589391C1
D K10-GG 16 WH 2033819C1 1652325C1
E K77-G 16 WH 2033819C1 1652325C1
F K77-GA 16 WH 2033819C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A K26A 18 TN 2033819C1 0589391C1
Figure 209 Connector Body Composites (6333 / 6334 / 6400 / 6405 / 6561 / 6704M)
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.57. CONNECTOR BODY COMPOSITES (6747 / 6900 / 7100 / 7103M), P. 47
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
18JUL1180257V AE08068784 047
* MUTUALLY EXCLUSIVE
POWERTRAIN A/TINTERCONNECT(7100)
6
12
1
7
012 06JUN13 REVISED AND UPDATED. C 88356Y
ECM ZERO VOLT REFERENCE (6747)(LOCATED NEAR THE ENGINE ECM CONNECTION)
F
E
D
C
B
G
J
A
K
L
M
HCONNECTOR 3543733C1BODY LOCK 3543732C1
2 SPEED AXLE BOOTCONNECTOR(7103M)
B
A
CONNECTOR 1661198C1
C
CONNECTOR 3959005C1
C
B
A
CONNECTOR 1661198C1
2 WAY RADIO OVERHEAD (6900)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K95NN 18 TN 3535303C1 3535424C1
B K34-GG 18 WH 3535303C1 3535424C1
C* K95A1 18 TN 3535303C1 3535424C1
D* K95S4 18 TN 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
G PLUG - - 3535425C1 -
H PLUG - - 3535425C1 -
J K9E 18 GY 3535303C1 3535424C1
K K9TS 18 GY 3535303C1 3535424C1
L K9A 18 GY 3535303C1 3535424C1
M K9T 18 GY 3535303C1 3535424C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A14HF 16 RD 1661208C1
B A11-GAP 16 WH 1661208C1
C A86P 16 LTGN 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 KS95S4 18 TN 3850120C1
3 KS95KK 18 TN 3850120C1
4 KS95F3 18 TN 3850120C1
5 KS95JJ 18 TN 3850120C1
6 PLUG - - -
7 PLUG - - -
8 KS95F1 18 TN 3850120C1
9 KS95HH 18 TN 3850120C1
10 KS95JT 18 TN 3850120C1
11 KS95F2 18 TN 3850120C1
12 KS95LL 18 TN 3850120C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K93 18 TN 1661208C1
B - - - -
C K9TS 18 GY 1661208C1
Figure 210 Connector Body Composites (6747 / 6900 / 7100 / 7103M)
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.58. CONNECTOR BODY COMPOSITES (7150), P. 47A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR23090929
26OCT1288356Y AE08068784 47A
012 06JUN13 INITIAL RELEASE. A 88356Y
TRANS MODULE(7150)
CHART CONTINUEED ON SHEET 47B
80
6040
20
1
21 41
61
80
6040
20
1
21 41
61
CONNECTOR 3605713C1BODY LOCK 3606525C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LT BL 3686945C1
2 - - - -
3 K92#103 18 YL 3686945C1
4 - - - -
5 K92#105 18 OR 3686945C1
6 - - - -
7 - - - -
8 K5A108 18 GN 3686945C1
9 K92C109 18 GY 3686945C1
10 K92B110 18 PK 3686945C1
11 K92#111 18 OR 3686945C1
12 K92A112 18 PK 3686945C1
13 - - - -
14 - - - -
15 - - - -
16 K92#116 18 LT BL 3686945C1
17 K92#117* 18 LT BL 3686945C1
17 K92A117* 18 LT BL 3686945C1
18 K92#118 18 BK 3686945C1
19 - - - -
20 K92A120 18 LT BL 3686945C1
21 - - - -
22 K92#122 18 YL 3686945C1
23 K92#123 18 LT GN 3686945C1
24 K92#124 18 WH 3686945C1
25 K47A125 18 TN 3686945C1
26 - - - -
27 - - - -
28 K5A128 18 YL 3686945C1
29 - - - -
30 K92#130 18 WH 3686945C1
31 K92#131 18 YL 3686945C1
32 - - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 YL 3686945C1
35 - - - -
36 K92#136 18 OR 3686945C1
37 K92#137 18 WH 3686945C1
38 - - - -
39 K48#139 18 OR 3686945C1
40 K47#140 18 LT GN 3686945C1
41 K92A141* 18 TN 3686945C1
41 K92#141* 18 TN 3686945C1
42 K92A142 18 WH 3686945C1
43 K92#143 18 WH 3686945C1
44 - - - -
45 K92#145 18 OR 3686945C1
46 - - - -
47 - - - -
48 - - - -
49 - - - -
50 - - - -
Figure 211 Connector Body Composites (7150)
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.59. CONNECTOR BODY COMPOSITES (7150), P. 47B
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR23090929
26OCT1288356Y AE08068784 47B
012 06JUN13 INITIAL RELEASE. A 88356Y
80
6040
20
1
21 41
61
TRANS MODULE(7150)
80
6040
20
1
21 41
61
CONNECTOR 3605713C1BODY LOCK 3606525C1
CAV CIRCUIT GAUGE COLOR TERMINAL
33 K92#133 18 YL 3686945C1
34 K92#134 18 YL 3686945C1
35 - - - -
36 K92#136 18 OR 3686945C1
37 K92#137 18 WH 3686945C1
38 - - - -
39 K48#139 18 OR 3686945C1
40 K47#140 18 LT GN 3686945C1
41 K92A141* 18 TN 3686945C1
41 K92#141* 18 TN 3686945C1
42 K92A142 18 WH 3686945C1
43 K92#143 18 WH 3686945C1
44 - - - -
45 K92#145 18 OR 3686945C1
46 - - - -
47 - - - -
48 - - - -
49 - - - -
50 - - - -
51 K92#151 18 WH 3686945C1
52 K92#152 18 LT GN 3686945C1
53 - - - -
54 K31#154 18 TN 3686945C1
55 K92#155 18 WH 3686945C1
56 - - - -
57 K92#157 18 WH 3686945C1
58 K92A158 18 LT GN 3686945C1
59 K48#159 18 TN 3686945C1
60 K47#160 18 YL 3686945C1
61 K92#161 18 OR 3686945C1
62 K92#162 18 YL 3686945C1
63 K92#163 18 YL 3686945C1
64 K92#164 18 LT BL 3686945C1
65 K92#165 18 TN 3686945C1
66 - - - -
67 - - - -
68 - - - -
69 K92B169 18 GY 3686945C1
70 K92#170 18 PK 3686945C1
71 K92#171 18 YL 3686945C1
72 - - - -
73 - - - -
74 K92#174 18 LT BL 3686945C1
75 - - - -
76 K92#176 18 YL 3686945C1
77 K92#177 18 LT GN 3686945C1
78 - - - -
79 - - - -
80 K92#180 18 OR 3686945C1
Figure 212 Connector Body Composites (7150)
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.60. CONNECTOR BODY COMPOSITES (7151), P. 48
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
18JUL1180257V AE08068784 048
012 06JUN13 REVISED AND UPDATED. B 88356Y
80
CONTROL MODULE (7151)(LOCATED AT TRANSMISSION TCM CONNECTION)
40
1
20
60
61
21 41
CONNECTOR 3605713C1BODY LOCK 3606525C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LTBL 3686945C1
2 - - - -
3 K92#103 18 YL 3686945C1
4 - - - -
5 K92#105 18 OR 3686945C1
6 - - - -
7 - - - -
8 K5#108 18 GN 3686945C1
9 K92#109 18 GY 3686945C1
10 K92A110 18 PK 3686945C1
11 K92#111 18 OR 3686945C1
12 - - - -
13 - - - -
14 K92#114 18 GY 3686945C1
15 - - - -
16 - - - -
17 K92#117 18 LTBL 3686945C1
18 - - - -
19 - - - -
20 K92#120 18 LTBL 3686945C1
21 - - - -
22 - - - -
23 K92#123 18 LTGN 3686945C1
24 - - - -
25 K47#125 18 TN 3686945C1
26 - - - -
27 - - - -
28 K5#128 18 YL 3686945C1
29 - - - -
30 - - - -
31 - - - -
32 - - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 WH 3686945C1
35 - - - -
36 K92#136 18 OR 3686945C1
37 - - - -
38 K92#138 18 OR 3686945C1
39 K48#139 18 OR 3686945C1
40 K47#140 18 LTGN 3686945C1
41 K92#141 18 TN 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
42 K92#142 18 WH 3686945C1
43 K92#143 18 LTBL 3686945C1
44 - - - -
45 K92#145 18 OR 3686945C1
46 - - - -
47 - - - -
48 - - - -
49 - - - -
50 K92#150 18 PK 3686945C1
51 K92#151 18 WH 3686945C1
52 K92#152 18 LTGN 3686945C1
53 K92#153 18 YL 3686945C1
54 K31#154 18 TN 3686945C1
55 K92#155 18 WH 3686945C1
56 - - - -
57 K92#157 18 WH 3686945C1
58 K92#158 18 LTGN 3686945C1
59 K48#159 18 TN 3686945C1
60 K47#160 18 YL 3686945C1
61 K92#161 18 TN 3686945C1
62 - - - -
63 K92#163 18 YL 3686945C1
64 - - - -
65 K92#165 18 TN 3686945C1
66 - - - -
67 - - - -
68 - - - -
69 K92#169 18 GY 3686945C1
70 K92#170 18 PK 3686945C1
71 K92#171 18 YL 3686945C1
72 - - - -
73 K92#173 18 LTBL 3686945C1
74 K92#174 18 LTBL 3686945C1
75 - - - -
76 K92#176 18 YL 3686945C1
77 K92#177 18 LTGN 3686945C1
78 K92#178 18 WH 3686945C1
79 K92#179 18 PK 3686945C1
80 K92#180 18 OR 3686945C1
Figure 213 Connector Body Composites (7151)
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.61. CONNECTOR BODY COMPOSITES (7205F / 7206F / 7207M / 7207MA), P. 49
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
18JUL1180257V AE08068784 049
012 06JUN13 REVISED AND UPDATED. B 88356Y
EF
GH
D
C
B
A
CONNECTOR 3525872C1BODY LOCK 3525873C1
ALLISON 1 / 2000(7205F)
CONNECTOR 3586750C1BODY LOCK 3553460C1
7
1
6
ENGINE ECM BODY BUILDER(7207M)
12
* MUTUALLY EXCLUSIVE
C
HG
B
A
D FE
CONNECTOR 3525874C1BODY LOCK 3525873C1
ALLISON 3/4000(7206F)
* MUTUALLY EXCLUSIVE
12 1
7 6
CONNECTOR 3586750C1BODY LOCK 3553460C1
ENG ECM BODYBUILDER-TERRASTAR
(7207MA)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K92B103 18 YL 1661875C1 3568570C1
A* K92C103 18 YL 1661875C1 3568570C1
B* K92#143 18 LTBL 1661875C1 3568570C1
B# K92#161 18 OR 1661875C1 3568570C1
C* K92#150 18 PK 1661875C1 3568570C1
C# K92#157 18 WH 1661875C1 3568570C1
D* K47C125 18 TN 1661875C1 3568570C1
D# 92#124 18 WH 1661875C1 3568570C1
E* K92#101 18 LTBL 1661875C1 3568570C1
E# K92#122 18 YL 1661875C1 3568570C1
E K92B101 18 LTBL 1661875C1 3568570C1
F* K92#105 18 OR 1661875C1 3568570C1
F# K92#123 18 LTGN 1661875C1 3568570C1
G* K92#145 18 OR 1661875C1 3568570C1
G# 92#164 18 LTBL 1661875C1 3568570C1
H* K92#105 18 OR 1661875C1 3568570C1
H# K92#162 18 YL 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97CB 18 PL 3518963C1
2 K46A 18 GY 3518963C1
3 K97CC 18 PL 3518963C1
4 K46B 18 GY 3518963C1
5 K97AR 18 PL 3518963C1
6 K47B 18 GY 3518963C1
7 K97ES 18 PL 3518963C1
8 K97FV 18 PL 3518963C1
9 K97DF 18 PL 3518963C1
10 K97WA 18 PL 3518963C1
11 K97XC 18 PL 3518963C1
12 K99F 18 PL 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K92#101* 18 LT BL 1667742C1 3568570C1
A K92B101* 18 LT BL 1667742C1 3568570C1
B K92#117 18 LT BL 1667742C1 3568570C1
C K92C103 18 YL 1667742C1 3568570C1
D K92#143 18 LT BL 1667742C1 3568570C1
E K92#142 18 WH 1667742C1 3568570C1
F K92#145 18 OR 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1
H K92#123 18 LT GN 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97CB 18 PL 3518963C1
2 K46A 18 PY 3518963C1
3 K97CC 18 PL 3518963C1
4 K46B 18 GY 3518963C1
5 K97AR 18 PL 3518963C1
6 K47B 18 GY 3518963C1
7 PLUG - - -
8 K97FV 18 PL 3518963C1
9 K97DF 18 PL 3518963C1
10 K97WA 18 PL 3518963C1
11 K97XC 18 PL 3518963C1
12 K99F 18 PL 3518963C1
Figure 214 Connector Body Composites (7205F / 7206F / 7207M / 7207MA)
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.62. CONNECTOR BODY COMPOSITES (7208M / 7208A / 7250M / 7350 / 7500M /7600M), P. 49A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTAR30000085
23MAY1388356Y AE08068784 49A
012 06JUN13 INITIAL RELEASE. A 88356Y
ENGINE ECM BODY BUILDER 2(7208M/7208A)
2 1
12
13
TRANSMISSION BULKHEAD (7350)(LOCATED AT TRANSMISSION
BULKHEAD CONNECTION)
5
61
14
11 19
CONNECTOR 3605714C1BODY LOCK 3606526C1
24
20
CONNECTOR 3518182C1BODY LOCK 3518184C1
TRANS BULKHEAD-3000(7250M)
151 7
20
11
14106
CONNECTOR 3605715C1BODY LOCK 3606532C1
B
A
OUTPUT SPEED SENSOR (7600M)(LOCATED ON REAR OF TRANSMISSION)
CONNECTOR 3594124C91
* MUTUALLY EXCLUSIVE
A
B
CONNECTOR 1661778C1BODY LOCK 1661874C1
BACKUP LIGHT SWITCH(7500M)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97EW 18 PL 3518963C1
2 K97SE 18 PL 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#152 18 LTGN 3686945C1
2 K92#133 18 YL 3686945C1
3 K92#151 18 WH 3686945C1
4 K92#117 18 LTBL 3686945C1
5 PLUG - - -
6 K92#157 18 WH 3686945C1
7 K92#179 18 PK 3686945C1
8 K31#154 18 TN 3686945C1
9 K92#158 18 LTGN 3686945C1
10 K92#178 18 WH 3686945C1
11 K92#177 18 LTGN 3686945C1
12 PLUG - - -
13 PLUG - - -
14 K92#111 18 OR 3686945C1
15 K92#155 18 WH 3686945C1
16 K92#171 18 YL 3686945C1
17 K92#136 18 OR 3686945C1
18 K92#138 18 OR 3686945C1
19 K92#174 18 LTBL 3686945C1
20 K92#114 18 GY 3686945C1
21 K92#153 18 YL 3686945C1
22 K92#173 18 LTBL 3686945C1
23 K92#134 18 WH 3686945C1
24 K92#176 18 YL 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#111 18 OR 3686945C1
2 K92#155 18 WH 3686945C1
3 K92#177 18 LT GN 3686945C1
4 K92#136 18 OR 3686945C1
5 K92#152 18 LT GN 3686945C1
6 K92#171 18 YL 3686945C1
7 - - - -
8 K92#174 18 LT BL 3686945C1
9 K92#133 18 YL 3686945C1
10 K92#151 18 WH 3686945C1
11 K92#131 18 YL 3686945C1
12 K92#137 18 WH 3686945C1
13 K92#180 18 OR 3686945C1
14 K92A120 18 LT BL 3686945C1
15 K92#116 18 LTBL 3686945C1
16 K92A112 18 PK 3686945C1
17 K92#118 18 BK 3686945C1
18 K31#154 18 TN 3686945C1
19 K92A158 18 LT GN 3686945C1
20 K92#176 18 YL 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K47#160 18 YL 3554322C1 3554318C1
B* K47#140 18 LTGN 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K71B 16 OR 1661875C1 1661872C1
B K71C 16 OR 1661875C1 1661872C1
Figure 215 Connector Body Composites (7208M / 7208A / 7250M / 7350 / 7500M / 7600M)
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.63. CONNECTOR BODY COMPOSITES (7601M / 7603M / 7604M / 7605M / 7607M /7611 / 7700M / 7710), P. 50
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, TERRASTARU00KDD2
18JUL1180257V AE08068784 050
012 06JUN13 REVISED AND UPDATED. B 88356Y
B
B
A
CONNECTOR 3594124C91
TURBINE SPEED SENSOR (7607M)(LOCATED ON RIGHT OF TRANSMISSION)
A
ENGINE SPEED SENSOR (7604M)(LOCATED ON RIGHT OF TRANSMISSION)
CONNECTOR 3594124C91
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
A
TRANSFER CASE JUMPERTO CENTER CHASSIS
(7611)
B
A
1
2CONNECTOR 3554317C1
SPEEDO SENSOR(7601M)
B
A
CONNECTOR 3610533C1BODY LOCK 3610532C1
ENGINE SPEED SENSOR(7603M)
B
A
OUTPUT SPEED SENSOR(7605M)
CONNECTOR 3610533C1BODY LOCK 3610532C1
TRANS OIL TEMP SENSOR(7700M)
1 CONNECTOR 3536864C12
C
E
CONNECTOR 3551896C1
A
D
F
B
TRANSFER CASEGROUND SPLICE(7710)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K92#180 18 OR 3554322C1 3554318C1
B* K92#120 18 LTBL 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K48#159 18 TN 3554322C1 3554318C1
B* K48#139 18 OR 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47 18 GY 1661875C1 3568570C1
B K47A 18 GY 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K47 18 GY 3554322C1 3554318C1
2 K47A 18 GY 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K48#159 18 TN 3554322C1 3554318C1
B K48#139 18 OR 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47#160 18 YL 3554322C1 3554318C1
B K47#140 18 LT GN 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K31B 18 TN 3536865C1 3536868C1
2 K9T 18 GY 3536865C1 3536867C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N9GA 16 GY 2033819C1
B N9GB 16 RD 2033819C1
C N9GC 16 OR 2033819C1
D N9GD 16 GY 2033819C1
E N9GE 16 WH 2033819C1
F N9E 16 GY 2033819C1
Figure 216 Connector Body Composites (7601M / 7603M / 7604M / 7605M / 7607M / 7611 / 7700M / 7710)
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.64. CONNECTOR BODY COMPOSITES (7711 / 7801M / 8000 / 8001), P. 50A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, TERRASTAR23090929
26OCT1288356Y AE08068784 50A
012 06JUN13 INITIAL RELEASE. A 88356Y
* MUTUALLY EXCLUSIVE
B
J1939 RESISTOR (7801M)(LOCATED NEAR THE ENGINE ECM CONNECTION)
C
A
CONNECTOR 1667741C1BODY LOCK 1667771C1
B
CONNECTOR 1661375C2BODY LOCK 1661376C1
E
D
RIGHT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8000)
(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - RIGHT SIDE)
C
A
B
C
CONNECTOR 1661375C2BODY LOCK 1661376C1
A
E
LEFT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8001)
(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - LEFT SIDE)
D
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
TRANSFER CASE(7711)
CONNECTOR 3573078C1
1
7
8
14
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K5C(+) 18 YL 1661875C1 3568570C1
A* K5D(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
C* K5C(-) 18 GN 1661875C1 3568570C1
C* K5D(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52 14 YL 2033816C1 0589391C1
B M11-GB 14 WH 2033816C1 0589391C1
C M53 14 YL 2033816C1 0589391C1
D* M56B 16 OR 2033819C1 1652325C1
E M54C 14 BN 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52D 14 YL 2033816C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1
D* 57C 16 OR 2033819C1 1652325C1
E M54D 14 BN 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 N6A 16 GY 3613770C1
2 N9GA 16 GY 3613770C1
3 N42(+) 12 GY 3612307C1
4 PLUG - - -
5 N6B 16 GY 3613770C1
6 N9GB 16 RD 3613770C1
7 N93(+) 12 GY 3612307C1
8 N42(-) 12 GY 3612307C1
9 N6C 16 GY 3613770C1
10 N9GC 16 OR 3613770C1
11 PLUG - - -
12 N93(-) 12 GY 3612307C1
13 N9GD 16 GY 3613770C1
14 N6D 16 GY 3613770C1
Figure 217 Connector Body Composites (7711 / 7801M / 8000 / 8001)
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.65. CONNECTOR BODY COMPOSITES (8102 / 8150 / 8151 / 8200 / 8201 / 8301), P. 51
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
18JUL1180257V AE08068784 051
CNA1 26JUL11 INITIAL RELEASE. A 80257V
D
GEF
C
AB
SNOWPLOW HARNESS CONNECTOR (8102)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)
CONNECTOR 2039311C91BODY LOCK 2039342C1
RIGHT GUIDE POST LIGHT (8151)(LOCATED ON HOOD RIGHT SIDE)
CONNECTOR 1661778C1BODY LOCK 1661874C1
A
A
B
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
LEFT GUIDE POST LIGHT (8150)(LOCATED ON HOOD LEFT SIDE)
CONNECTOR 0587567C91
A
RIGHT FOG LIGHT (8200)(LOCATED AT THE FORWARD END
OF RIGHT FRAME RAIL)
A
CONNECTOR 0587567C91
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
B
A B
ELECTRIC HORN (8301)(LOCATED UNDER ENGINE CROSSMEMBER)
LEFT FOG LIGHT (8201)(LOCATED AT THE FORWARD END
OF LEFT FRAME RAIL)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64HI 14 YL 3535486C1 0589391C1
B M11-GE 14 WH 3535486C1 0589391C1
C M64LO 14 YL 3535486C1 0589391C1
D M56D 16 YL 2039343C1 1652325C1
E M54F 14 BN 3535486C1 0589391C1
F M57D 16 LTGN 2039343C1 1652325C1
G PLUG - - 0587579C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M54J 16 BN 1661875C1 1661872C1
B M54-GB 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M54H 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64A 16 YL 0587577C1 1652325C1
B M64-GA 16 WH 0587577C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M85E 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64B 16 YL 0587577C1 1652325C1
B M64-GB 16 WH 0587577C1 1652325C1
Figure 218 Connector Body Composites (8102 / 8150 / 8151 / 8200 / 8201 / 8301)
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800),P. 52
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTARU00KDD2
18JUL1180257V AE08068784 052
012 06JUN13 REVISED AND UPDATED. B 88356Y
A
CONNECTOR 3592005C1BODY LOCK 3578632C1
LEFT FRONT HYD ABS WHEEL SENSOR (8502)(LOCATED AT LEFT FRONT WHEEL)
21 1
RIGHT FRONT HYD ABS WHEEL SENSOR (8503)(LOCATED AT RIGHT FRONT WHEEL)
2CONNECTOR 3592005C1BODY LOCK 3578632C1
AC
B CONNECTOR 1678137C1
AIR COMPRESSOR HYD BRAKES(8505A)(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE)
A
B
AC PRESSURE TRANSDUCER (8602)(LOCATED ON AC LINE ATFRONT RIGHT OF ENGINE)
C CONNECTOR 1678137C1
A
E
D
B
* W/ GUIDE POST LIGHTS# W/ AUXILLARY SNOW PLOW LIGHTS
GROUND ADAPTER #01 (8800)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)
F
C
CONNECTOR 3551896C1BODY LOCK 3551897C1
RADIATOR GROUND(8600)
CONNECTOR 0587566C91
CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94L(+) 18 BK 2003343C1
2 M94L(-) 18 BN 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94R(+) 18 BK 2003343C1
2 M94R(-) 18 BN 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A M9A 18 GY 1651943C1
B M6A 18 GY 1651943C1
C M40 18 GY 1651943C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K9A 18 GY 1651943C1
B K6A 18 GY 1651943C1
C K77B 18 LTGN 1651943C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GD 12 WH 2033816C1 0589390C1
B M64-GA 16 WH 2033819C1 1652325C1
C M64-GB 16 WH 2033819C1 1652325C1
D* M54-GA 16 WH 2033819C1 1652325C1
D# M11-GE 14 WH 2033816C1 0589391C1
E M54-GB 16 WH 2033819C1 1652325C1
F PLUG - - 0587579C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GC 12 WH 1673747C1 0589390C1
Figure 219 Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8602 / 8800)
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.67. CONNECTOR BODY COMPOSITES (8805 / 8807 / 8881 / 8882), P. 53
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
19JUL1180257V AE08068784 053
012 06JUN13 REVISED AND UPDATED. B 88356Y
CHASSIS GROUND ADAPTER (8807)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
CONNECTOR 3551896C1BODY LOCK 3551897C1
* MUTUALLY EXCLUSIVE
AIR SOLENOID GROUND SPLICE(8805)
F
A
E
D
C
B
*4 SOLENOID PACK#SINGLE SOLENOID PACK
CONNECTOR 3551896C1BODY LOCK 3551897C1
HOOD SWITCH (8805)(LOCATED ON HOOD LEFT SIDE)
ACONNECTOR 0587568C91
B
F
E
D
B
A
C
1
67
12
CONNECTOR 3553404C1BODY LOCK 3553460C1
VDR 1(8881)
1
67
12
VDR 2(8882)
CONNECTOR 3586750C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N11-GA 12 WH 2033816C1 0589390C1
B N10-G 12 WH 2033816C1 0589391C1
C N87-G 18 GY 2033819C1 3517771C1
D N10-GR 14 WH 2033816C1 0589391C1
E N39-GB 16 WH 2033819C1 1652325C1
F* N11-GD 12 WH 2033816C1 0589390C1
F* N11-GBB 12 WH 2033816C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N11-GA 12 WH 2033816C1 0589390C1
B* N59A-G 14 WH 2033816C1 0589391C1
B# N59A-G 16 WH 2033816C1 1652325C1
C N59A-G1 14 WH 2033816C1 0589391C1
D PLUG - - - -
E PLUG - - - -
F PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M104CC 18 DKBL 0587576C1 1652325C1
B M104CB 18 DKBL 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 A5(-) 18 GN 3518963C1
6 A5A 18 GN 3518963C1
7 A5B 18 YL 3518963C1
8 A5(+) 18 YL 3518963C1
9 PLUG - - -
10 A13AA 18 RD 3518963C1
10 A13A 18 RD 3518963C1
11 PLUG - - -
12 A11A 18 WH 3518963C1
12 A11-GAN 18 WH 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GA 18 WH 3518963C1
2 A11-GB 18 WH 3518963C1
3 A11-GD 18 WH 3518963C1
4 A11-GF 18 WH 3518963C1
5 A11-GE 18 WH 3518963C1
6 A11-GC 18 WH 3518963C1
7 A11-GJ 18 WH 3518963C1
8 A11-GL 18 WH 3518963C1
9 A11-GM 18 WH 3518963C1
10 A11-GK 18 WH 3518963C1
11 A11-GH 18 WH 3518963C1
12 A11-GG 18 WH 3518963C1
Figure 220 Connector Body Composites (8805 / 8807 / 8881 / 8882)
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.68. CONNECTOR BODY COMPOSITES (8883 / 8884A / 8884C), P. 53A
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM, TERRASTAR23101172
27OCT1288356Y AE08068784 53A
- - ADDED R/D 8884C. B 92855Z
IP/ROOF CONN(8883)
(LOCATED IN CAB)
F A
B
CD
E
CONNECTOR 1661200C1
ALTEC INTERCONNECT(8884A)
(LOCATED IN CAB)
5
11
2
6918
10
4 3
12
16
7
117
8
131415
CONNECTOR 6099041C1
ATEC S/W PACK CONN (8884C)(LOCATED IN CAB)
CONNECTOR 6099042C1
D
X
S
UB
A
E
V
R
O
P
W
TN
J
M
F
G
L
C
K
H
Q
CAV CIRCUIT GAUGE COLOR TERMINAL
A A5A 18 GN 1661208C1
B A5B 18 YL 1661208C1
C A11AA 18 WH 1661208C1
D A13AA 18 RD 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A01DAL 10 BK 3517818C1
2 PLUG - - -
3 PLUG - - -
4 A041DAL 14 RD 2034788C1
5 A05DAL 14 WH 2034788C1
6 A06DAL 12 RD 3841697C1
7 A07DAL 12 GY 3841697C1
8 A08DAL 12 DKBL 3841697C1
9 A09DAL 14 WH 2034788C1
10 A10DAL 14 WH 2034788C1
11 A11DAL 14 WH 2034788C1
12 A5AL(+) 18 YL 1680206C1
13 A5AL(-) 18 GN 1680206C1
14 A14DAL 14 WH 2034788C1
15 A15DAL 14 WH 2034788C1
16 PLUG - - -
17 PLUG - - -
18 PLUG - - -
CAV CIRC GAUGE COLOR TERMINAL
A A62EAL 18 BK 1680205C1
B A22EAL 18 WH 1680205C1
C A23EAL 18 RD 1680205C1
D A27EAL 18 BN 1680205C1
E A29EAL 18 BN 1680205C1
F A16EAL 18 DK BL 1680205C1
G A15EAL 18 LT GN 1680205C1
H A14EAL 18 BK 1680205C1
J A13EAL 18 PK 1680205C1
K A12EAL 18 OR 1680205C1
L A11EAL 18 OR 1680205C1
M A10EAL 18 YL 1680205C1
N A9EAL 18 YL 1680205C1
O A8EAL 18 PL 1680205C1
P A7EAL 18 GY 1680205C1
Q A6EAL 18 BK 1680205C1
R A5EAL 18 LT GN 1680205C1
S A20EAL 18 LT GN 1680205C1
T A19EAL 18 TN 1680205C1
U A18EAL 18 RD 1680205C1
V A17EAL 18 PL 1680205C1
W A26EAL 18 RD 1680205C1
X PLUG - - 0453133C1
Figure 221 Connector Body Composites (8883 / 8884A / 8884C)
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.69. CONNECTOR BODY COMPOSITES (8995 / 8996), P. 53B
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM, TERRASTAR310615
31MAY1388356Y AE08068784 53B
012 06JUN13 INITIAL RELEASE. A 88356Y
5
GROUND(8995)
8
SEATBELT TO ROOF(1)(8996)
CONNECTOR 3613769C1
1
7
12
14
6 1
CONNECTOR 3627614C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GAN 14 WH 3613770C1
1 A11-GAN 18 WH 3613771C1
2* A11-G 18 WH 3613771C1
2* A11AB 18 WH 3613771C1
3 A11-GAA 18 WH 3613771C1
4 A11-GBA 18 WH 3613771C1
5 A11-GCA 18 WH 3613771C1
6 A11-GDA 18 WH 3613771C1
7 A11-GEA 18 WH 3613771C1
8 A11-GFA 18 WH 3613771C1
9 A11-GGA 18 WH 3613771C1
10 A11-GHA 18 WH 3613771C1
11 A11-GJA 18 WH 3613771C1
12 A11-GKA 18 WH 3613771C1
13 A11-GLA 18 WH 3613771C1
14 A11-GMA 18 WH 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GAA 18 WH 3627612C1
2 A11-GA 18 WH 3627612C1
3 A11-GGA 18 WH 3627612C1
4 A11-GG 18 WH 3627612C1
5 A11-GBA 18 WH 3627612C1
6 A11-GB 18 WH 3627612C1
7 A11-GHA 18 WH 3627612C1
8 A11-GH 18 WH 3627612C1
9 A11-GCA 18 WH 3627612C1
10 A11-GC 18 WH 3627612C1
11 A11-GJA 18 WH 3627612C1
12 A11-GJ 18 WH 3627612C1
Figure 222 Connector Body Composites (8995 / 8996)
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.70. CONNECTOR BODY COMPOSITES (8997 / 8998 / 8999 / 9001), P. 54
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
19JUL1180257V AE08068784 054
012 06JUN13 REVISED & UPDATED. B 88356Y
13
10
8
11
SEATBELT TO ROOF(2)(8997)
19
4
1
5
18
16
CONNECTOR 2018590C1
32
17
1514
6
209
12
7
CONNECTOR 3553404C1BODY LOCK 3553460C1
CONNECTOR 3586750C1BODY LOCK 3553460C1
LS HEATED DRAIN VALVE(9001)
SEATBELT DATA RECORDER(8998)
67
112
67
112
A
B
CONNECTOR 1671610C1BODY LOCK 1671608C1
SEATBELT SEAT INDICATOR(8999)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GDA 18 WH 2018639C1
2 A11-GD 18 WH 2018639C1
3 A11-GKA 18 WH 2018639C1
4 A11-GK 18 WH 2018639C1
5 A11-GEA 18 WH 2018639C1
6 A11-GE 18 WH 2018639C1
7 A11-GLA 18 WH 2018639C1
8 A11-GL 18 WH 2018639C1
9 A11-GFA 18 WH 2018639C1
10 A11-GF 18 WH 2018639C1
11 A11-GMA 18 WH 2018639C1
12 A11-GM 18 WH 2018639C1
13 - - - -
14 - - - -
15 - - - -
16 - - - -
17 - - - -
18 - - - -
19 - - - -
20 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 A3D(+) 20 DKBL 3727971C1
5 A3D(-) 20 GY 3727971C1
6 A5D(+) 18 YL 3518963C1
7 A5D(-) 18 GN 3518963C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
10 A14R 18 RD 3518963C1
11 PLUG - - 3527276C1
12 A11-G 18 WH 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A N39A 18 GY 2033819C1
B N39-GF 18 WH 2033819C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GA 18 WH 3518963C1
2 A11-GB 18 WH 3518963C1
3 A11-GC 18 WH 3518963C1
4 A11-GD 18 WH 3518963C1
5 A11-GE 18 WH 3518963C1
6 A11-GF 18 WH 3518963C1
7 A11-GM 18 WH 3518963C1
8 A11-GL 18 WH 3518963C1
9 A11-GK 18 WH 3518963C1
10 A11-GJ 18 WH 3518963C1
11 A11-GH 18 WH 3518963C1
12 A11-GG 18 WH 3518963C1
Figure 223 Connector Body Composites (8997 / 8998 / 8999 / 9001)
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261),P. 55
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CIRCUIT DIAGRAM,TERRASTARU00KDD2
19JUL1180257V AE08068784 055
0638 09FEB15 REVISED AND REDRAWN. B 92855Z
AF FUEL LEVEL SENSOR (9100)(LOCATED ON AF MOUNTED FUEL TANK)
CONNECTOR 1661778C1BODY LOCK 1661874C1
A
B
RIGHT FUEL LEVEL SENSOR (9101)(LOCATED ON RIGHT SIDE FUEL TANK)
CONNECTOR 1661778C1BODY LOCK 1661874C1
A
B
A
A
* MUTUALLY EXCLUSIVE
CONNECTOR 1667733C1 #1667732C1BODY LOCK 1667734C1
CONNECTOR 1667732C1 #1667733C1BODY LOCK 1667734C1
BATTERY ECM NEGATIVE (9260)(LOCATED AT LEFT SIDE OF ENGINE)
BB
C
BATTERY ECM POSITIVE (9261)(LOCATED AT LEFT SIDE OF ENGINE)
C
DUAL TANK RIGHT SIDE FUEL SENDER (9101A)(LOCATED ON FUEL TANK)
CONNECTOR 1661778C1BODY LOCK 1661874C1
B
A
FUEL TRANSFER PUMP (9102)(LOCATED ON FUEL PUMP - TOP OF BELL HOUSING)
CONNECTOR 3522068C1BODY LOCK 1661874C1
B
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N36A 18 TN 1661875C1 1661872C1
B N9B 16 GY 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R36 18 TN 1661875C1 1661872C1
B R9G 18 GY 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 1675751C1 -
B K92-G 10 GY 2025425C1 1667735C1
C K92-GP 10 WH 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K97AA 10 RD 2025425C1 1667735C1
B K92B110 10 PK 2025425C1 1667735C1
C PLUG - - 1675451C1 -
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N36A 18 TN 1661875C1 1661872C1
B N9G 16 GY 1661875C1 1661872C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N37-G 16 WH 1661875C1 1661872C1
B N37D 16 TN 1661875C1 1661872C1
Figure 224 Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9260 / 9261)
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.72. CONNECTOR BODY COMPOSITES (9511A / 9521 / 9522 / 9530), P. 56
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM,TERRASTARU00KDD2
19JUL1180257V AE08068784 056
0638 09FEB15 REVISED AND REDRAWN. C 92855Z
J1939 TERMINATING RESISTOR (9530)(LOCATED ON LEFT FRAME RAIL UNDER CAB)
A
C
* MUTUALLY EXCLUSIVE
B
CONNECTOR 1667741C1BODY LOCK 1667771C1
14
25
1
38
13
26 37
24
122
CONNECTOR 3874985C1
TRW ABS EHCU(9511A)
(LOCATED IN CENTER CHASSIS)
CONNECTOR 1669834C1
HYD PUMP BATTERY FEED(9521)
(LOCATED AT ENGINE)
CONNECTOR 1664531C1
HYD PUMP BATTERY FEED(9522)
(LOCATED AT ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N5B(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C* N5B(-) 18 GN 1661875C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N90 12 RD 3592382C1 3592377C1
3 N94R(+) 18A GY 3673333C1 -
4 N94R(-) 18A GY 3673333C1 -
5 N5C(+) 20 YL 3673333C1 -
6 N5C(-) 20 GN 3673333C1 -
13 N90-GA 12 WH 3592382C1 3592377C1
25 N94-L 12 GY 3614546C1 3614545C1
27 N94L(+) 18A GY 3673333C1 -
28 N94L(-) 18 GY 3673333C1 -
30 N90E 18A GY 3673333C1 -
35 N94N(-) 18A GY 3673333C1 -
36 N94N(+) 18A GY 3673333C1 -
38 N90-GB 12 WH 3614546C1 3614545C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K90C 10 RD 1687848C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K90 10 RD 1687847C1 0589390C1
Figure 225 Connector Body Composites (9511A / 9521 / 9522 / 9530)
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.73. CONNECTOR BODY COMPOSITES (9715 / 9715F / 9716 / 9716M / 9717), P. 57
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM, TERRASTARU00KDD2
19JUL1180257V AE08068784 057
012 06JUN13 REVISED AND UPDATED. B 88356Y
CONNECTOR 1667732C1BODY LOCK 1667734C1
TRAILER SOCKET #2 (9716)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
TRAILER SOCKET #1 (9715)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CONNECTOR 1667733C1BODY LOCK 1667734C1
C
B
A
B
A
C
* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET
CONNECTOR 1667732C1BODY LOCK 1667734C1
B
A
C
CONNECTOR 1667733C1BODY LOCK 1667734C1
C
B
A
* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET
TRAILER SOCKET #1 (9715F)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
TRAILER SOCKET #2 (9716M)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
TRAILER GROUND 2(9717)
CONNECTOR 3700151C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N70T 10 RD 1667737C1 1667735C1
B N68T 10 BN 1667737C1 1667735C1
C N94T 10 GY 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R70A 10 RD 2025425C1 1667735C1
A# R70 10 RD 2025425C1 1667735C1
B* R68A 10 BN 2025425C1 1667735C1
B# R68 10 BN 2025425C1 1667735C1
C* R94A 10 DKBL 2025425C1 1667735C1
C# R94 10 GY 2025425C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R58A 10 BK 1667737C1 1667735C1
A# R58 10 BN 1667737C1 1667735C1
B* R56A 10 YL 1667737C1 1667735C1
B# R56 10 YL 1667737C1 1667735C1
C* R57A 10 LTGN 1667737C1 1667735C1
C# R57 10 LTGN 1667737C1 1667735C1
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
A N54T 10 BN 2025425C1 1667735C1
B N56T 10 YL 2025425C1 1667735C1
C N57T 10 LTGN 2025425C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N10D 8 WH 3700154C1 3537135C1
Figure 226 Connector Body Composites (9715 / 9715F / 9716 / 9716M / 9717)
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.74. CONNECTOR BODY COMPOSITES (9717 / 9717F / 9736 / 9737 / 9740), P. 58
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM,TERRASTARU00KDD2
20JUL1180257V AE08068784 058
0638 09FEB15 REVISED AND REDRAWN. C 92855Z
B
C
D
E
A
AIR SOLENOID 4 PACK (9736)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
CONNECTOR 1661375C2BODY LOCK 1661376C1
AIR SOLENOID 4-PACK (9740)(LOCATED RIGHT FRAME RAIL)
A
C
CONNECTOR 1661375C2BODY LOCK 1661376C1
B
E
D
A
TRAILER GROUND(9717F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CONNECTOR 3537133C1
CONNECTOR 3522068C1BODY LOCK 1661874C1
AIR HORN SOLENOID(9737)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
A
B
CONNECTOR 3700151C1
TRAILER GROUND 2 (9717)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
AIR SOLENOD 4 PACK (9736)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
CONNECTOR 1661375C2BODY LOCK 1661376C1
D
E
C
A
B
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59A-G 14 WH 2033816C1 0589391C1
B N59B 18 GY 2033819C1 1652325C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59A-G1 14 WH 2033816C1 0589391C1
B N59G 18 GY 2033819C1 1652325C1
C N59H 18 GY 2033819C1 1652325C1
D N59J 18 GY 2033819C1 1652325C1
E N59K 18 GY 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R10A 8 WH 3700153C1 3537135C1
A R10 8 WH 3700153C1 3537135C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59B 18 GY 1661875C1 1661872C1
B N59A-G 16 WH 1661875C1 1661872C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N10D 8 WH 3700154C1 3537135C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59A-G 14 WH 2033816C1 0589391C1
B N59B 18 GY 2033819C1 1652325C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
Figure 227 Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9740)
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.75. CONNECTOR BODY COMPOSITES (9778 / 9778F / 9779F / 9780M), P. 58A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CIRCUIT DIAGRAM, TERRASTAR23090929
26OCT1288356Y AE08068784 58A
012 06JUN13 INITIAL RELEASE. A 88356Y
CONNECTOR 0587567C91
B
A
REMOTE START / STOP (9778)(LOCATED BACK OF CAB FOR
TRAILER SOCKET INTERCONNECT)
A
TRAILER SOCKET #1 (9780M)(LOCATED AT END OF FRAME
NEAR REAR AXLES)
B
B
TRAILER SOCKET #2 (9779F)(LOCATED AT BACK OF CAB FOR TRAILER SOCKET INTERCONNECT)
C
CONNECTOR 1667733C1BODY LOCK 1667734C1
CONNECTOR 1667732C1BODY LOCK 1667734C1
C
A
A
CONNECTOR 3537133C1
TRAILER SOCKET GND(9778F)
CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N59CA 16 GY 0587575C1 1652325C1
B N104CA 16 DKBL 0587575C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R58A 10 BK 2025425C1 1667735C1
B R56A 10 YL 2025425C1 1667735C1
C R57A 10 LTGN 2025425C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R70A 10 RD 1667737C1 1667735C1
B R68A 10 BN 1667737C1 1667735C1
C R94A 10 DKBL 1667737C1 1667735C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R10A 8 WH 3700153C1 3537135C1
Figure 228 Connector Body Composites (9778 / 9778F / 9779F / 9780M)
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.76. CONNECTOR BODY COMPOSITES (9745 / 9746 / 9800), P. 59
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
REFERENCE
RELEASE NO. SHEET
CHK DRAWN NAME
PART NO.
DATE CHANGE REV
DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, TERRASTARU00KDD2
20JUL1180257V AE08068784 0599746.
0638 09FEB15 ADDED R/D 9745 AND C 92855Z
CONNECTOR 3558026C1BODY LOCK 3558056C1
CONNECTION TO CENTER HARNESS (9800(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CONNECTOR 3558022C1BODY LOCK 3558056C1
CONNECTION TO REAR CHASSIS HARNESS (9800)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
24
12
13
12
24
1
1
13 * MUTUALLY EXCLUSIVE
2
1
WASHER LEVEL SENSOR (9746)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
2CONNECTOR 3554317C1
WASHER PUMP (9745)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
1 CONNECTOR 3536864C1
CAV CIR GA COLOR TERMINAL SEAL/SLV
1 R71A 14 OR 3559037C1 3575783C1
2 R56 14 OR 3559037C1 3575783C1
3 R57 14 OR 3559037C1 3575783C1
4 R68 14 BN 3559037C1 3575783C1
5 R36 18 TN 3559036C1 3509903C1
6 PLUG - - 3532129C1 -
7 PLUG - - 3532129C1 -
8 PLUG - - 3512129C1 -
9 PLUG - - 3512129C1 -
10 R9G 18 GY 3559036C1 3509903C1
11 PLUG - - 3532129C1 3509903C1
12 R10-G 12 WH 3559037C1 3575783C1
13 PLUG - - 3532129C1 -
14 PLUG - - 3532129C1 -
15 R94(+) 18 GY 3559036C1 3509903C1
16 R94(-) 18 GY 3559036C1 3509903C1
17 PLUG - - 3532129C1 -
18 PLUG - - 3532129C1 -
19 PLUG - - 3532129C1 -
20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 -
23 PLUG - - 3532129C1 -
24 PLUG - - 3532129C1 -
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
1 N71A 14 OR 3559035C1 3575783C1
2 N56 14 OR 3559035C1 3575783C1
3 N57 14 OR 3559035C1 3575783C1
4 N68 14 BN 3559035C1 3575783C1
5 N36A 18 TN 3509874C1 3509903C1
5 N36B 18 TN 3509874C1 3532128C1
6 PLUG - - 3532129C1 -
7 PLUG - - 3532129C1 -
8 PLUG - - 3532129C1 -
9 PLUG - - 3532129C1 -
10* N9G 16 GY 3559035C1 3509903C1
10* N9GF 16 GY 3559035C1 3509903C1
11 PLUG - - 3532129C1 -
12 N10-G 12 WH 3559035C1 3575783C1
13 PLUG - - 3532129C1 -
14 PLUG - - 3532129C1 -
15* N94N(+) 18 GY 3509874C1 3532128C1
16* N94N(-) 18 GY 3509874C1 3532128C1
17 PLUG - - 3532129C1 -
18 PLUG - - 3532129C1 -
19 PLUG - - 3532129C1 -
20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 -
23 PLUG - - 3532129C1 -
24 PLUG - - 3532129C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N87EA 18 GY 3554322C1 3554318C1
2 N87-G 18 GY 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N87MB 16 GY 3561584C1 3536868C1
2 N87DB 18 GY 3561584C1 3536868C1
Figure 229 Connector Body Composites (9745 / 9746 / 9800)
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.77. CONNECTOR BODY COMPOSITES (9812 / 9900 / 9913B / 9915), P. 60
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM,TERRASTARU00KDD2
20JUL1180257V AE08068784 060
012 06JUN13 REVISED & UPDATED. B 88356Y
REAR AXLE SPEED SENSOR (9812)(LOCATED ON REAR AXLE)
CONNECTOR 3920483C1
1
2
A
CONNECTOR 1673790C1BODY LOCK 1673791C1
RIGHT REAR AIR DRYER (9900)(LOCATED ON LEFT FRAME RAIL)
B
DIODE ASSY (9915)(LOCATED IN INSTRUMENT PANEL NEAR CENTER)
12
B
C
A
CONNECTOR 0587570C91
CONNECTOR 1684261C1
LECTRA-SHIFT PTO(9913B)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R94N(-) 18 GY 3600050C1 3665870C1
2 R94N(+) 18 GY 3600050C1 3665870C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N39B 16 GY 2033819C1 1652325C1
B N39-GB 16 WH 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K14LSA 18 BK 0587576C1 1652325C1
B K14LSB 18 RD 0587576C1 1652325C1
C K14LSC 12 WH 1673747C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A104F 18 DKBL 1680205C1
1 A14BC 16 RD 1680205C1
2 A104N 18 DKBL 1680205C1
2 A11-GCK 14 GY 2034787C1
Figure 230 Connector Body Composites (9812 / 9900 / 9913B / 9915)
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.78. CONNECTOR BODY COMPOSITES (9916 / 9930 / 9994), P. 60A
DATECHK
ELECTRICAL CIRCUIT DIAGRAM
NAME
NAVISTAR, INC
DRAWNREV REFERENCECHANGE
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
RELEASE NO. SHEETPART NO.DATE
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
CHAPTER 13
CIRCUIT DIAGRAM, TERRASTAR23101172
27OCT1288356Y AE08068784 60A
012 06JUN13 INITIAL RELEASE. A 88356Y
CONNECTOR 1669030C1
TELIMATICS ALERT SWITCH(9994)
1
2
DIODE ASSY(9916)
7 8
4 1
5 2
6 3
9 10
CONNECTOR 3530563C1
7
4
5B
6
8
9
1
2B
3
10
BLINKING CODE CONN(9930)
CONNECTOR 3520850C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2B AA6 18 GY 1661224C1
3* A9VB 18 GY 1661224C1
3* A9V 18 GY 1661224C1
4 - - - -
5B - - - -
6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62DK 18 GY 1661224C1
9 A11-GCN 18 WH 1661224C1
10 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A122B 18 WH 1661538C1
2 A122D 18 WH 1661538C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A97AA 18 RD 1661224C1
2 A97AB 18 PK 1661224C1
3 A97B 18 LT GN 1661224C1
4 A97C 18 LT BL 1661224C1
5 - - - -
6 - - - -
7 - - - -
8 - - - -
9 - - - -
10 - - - -
Figure 231 Connector Body Composites (9916 / 9930 / 9994)
231