prince manufacturing corporation home page - 2) make sure … · 2013. 7. 3. · 4 gear detail...

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Page 1: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body
Page 2: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

2

GAUGE WHEN ADJUSTING A RELIEF VALVE. RESULTING IN SERIOUS PERSONAL INJURY. ALWAYS USE A FAILURE OF A COMPONENT IN THE HYDRAULIC SYSTEM WARNING: OVERPRESSURE MAY CAUSE SUDDEN AND UNEXPECTED

PRESSURE COMPENSATION. PRESSURE RELIEF VALVE IN THE SYSTEM OR A PUMP THAT HAS TO LIMIT THE MAXIMUM PRESSURE. THIS REQUIRES EITHER A FLOW OR TEMPERATURE. ALL HYDRAULIC SYSTEMS REQUIRE A MEANS4) DO NOT EXCEED THE OPERATING SPECIFICATIONS FOR PRESSURE,

SERIOUS PERSONAL INJURY. UNEXPECTED RAPID MOVEMENT OF MACHINE RESULTING IN CYLINDER OR MOTOR IS UNDER LOAD MAY RESULT IN THE WARNING: DISCONNECTING THE HYDRAULIC LINES WHILE THE

MOTORS BEFORE DISCONNECTING HYDRAULIC LINES. SURE ALL WEIGHT HAS BEEN REMOVED FROM THE CYLINDERS OR3) BEFORE INSTALLING OR SERVICING A HYDRAULIC COMPONENT MAKE

PERSONAL INJURY. DO NOT USE YOUR HAND TO CHECK FOR SUFFICIENT FORCE TO PENETRATE SKIN, CAUSING SERIOUS WARNING: ESCAPING HYDRAULIC FLUID UNDER PRESSURE CAN HAVE

LINES BEFORE INSTALLING OR SERVICING A HYDRAULIC PUMP2) MAKE SURE ALL PRESSURE HAS BEEN RELIEVED IN THE HYDRAULIC

REQUIRED. ALWAYS WEAR SAFETY GLASSES. THE PROPER TOOLS, KNOWLEDGE, AND SAFETY EQUIPMENT ARE INFORMATION BEFORE STARTING. AS WITH ALL MECHANICAL WORK PLEASE READ AND UNDERSTAND ALL CATALOG AND SERVICE MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. PROPERTY DAMAGE. FURTHER, THE IMPROPER SERVICING OF A PUMP HYDRAULIC SYSTEM TO PREVENT PERSONAL INJURY AND/OR1) ALL HYDRAULIC PUMPS MUST BE PROPERLY INSTALLED INTO THE

HYDRAULIC LEAKS.

GENERAL SAFETY PRECAUTIONS FOR HYDRAULIC PUMPS

Page 3: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

3

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Page 4: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

4

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Page 5: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

5

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Page 6: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

6

4. B

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Page 7: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

7

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Page 8: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

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Page 9: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body
Page 10: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

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Page 11: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

11

DRIVE GEAR

IDLER GEAR

LEFT HAND ROTATION (CCW)(FACING DRIVE SHAFT)

RIGHT HAND ROTATION (CW)(FACING DRIVE SHAFT)

NOTE: Maintaining proper orientation of the pump and pump parts is critical when changing rotation. In order to maintain a reference, lay pump on its side and orient as shown in the exploded view, so that the drive shaft is farthest away from you and the drive end is on the left. For reference purposes, use drawing in conjunction with instructions.

PUMP DISASSEMBLY:1. Remove the through bolts and washers holding the pump together.2. Remove the rear cover. If the seal and backup strip come out of the seal groove, replace them with the white backup strip to the inside of the black seal and the groove on the molded seal to the bottom of the seal groove.3. If the pump has a keyed shaft, remove the key and, to avoid cutting the seal, place tape over the shaft keyway slot (If the new shaft has a keyway, place tape over it also).4. Remove the front cover, leaving the gear assembly inside the body5. Slide the complete gear assembly including: drive gear, idler gear and two bearing carriers, out of the body as one unit. You may have to slide the assembly back and forth a few times within the body to remove ridges formed when the pump was first broke in.6. If dowel pins have remained in either of the covers, take them out and place them in the body.

CONVERTING THE ROTATION OF THE GEAR ASSEMBLY:1. Orient the gear assembly that was just removed from the body on its side so that the drive shaft is farthest away from you and the drive end is on the left side.2. Slide both bearing carriers off of the shafts without changing their orientation.3. Replace the drive gear with the new drive gear of the opposite rotation (keeping drive end on the left).4. Rotate the idler gear "end for end" so that the shaft area that was on the left side is now on the right side.5. Bring the gears back together.6. Rotate the bearing carriers so that the bearing that went over the drive shaft now goes over the idler shaft. Keep the same side closest to the gear during rotation. Insure that the inlet cavity (see drawing) will go towards the gear.7. Slide both bearing carriers back onto the shafts. If the correct gears are in place and correctly orientated, the bearing carriers will slide on the shafts easily and the gears will rotate relatively freely within the bearing carriers. (See drawing for gear mesh detail.) REASSEMBLY:1. Remove molded seal and backup strip from the old front cover and insert them into the new (opposite rotation) front cover. The white backup strip goes to the inside of the black molded seal and the groove on the molded seal goes to the bottom of the seal groove. Note: Insure that the shaft seal and snap ring are also installed in the front cover.2. Rotate the body about the pump axis (centerline), keeping the front surface mark on the body to the front of the pump. The lengthwise inlet and outlet grooves on the inside of the body will have will have moved to the opposite sides.3. Rotate the rear cover about the axis (centerline) of the pump, the inlet area will have gone to the opposite side of pump.4. Slide the gear assembly into the body. As per the standard orientation, the drive end of the drive shaft should be farthest away from you and on the left. You will need to carefully align the bearing carriers to be able to insert them into the body. As the assembly is inserted into the body, insure that the bearing carrier inlet cavity is towards the inlet (wide groove) side of the body (see drawing). Again at this point the gears should rotate relatively freely in the body.5. Align the front and rear covers with the dowel pins and assemble them onto the body. As they are put in place, it should be noted that the inlet side of the body, the inlet side of the rear cover and the side of the front cover with "IN" embossed on the flange are all on the same side (see drawing). Care should also be taken to insure that the seals and backups are in place and not out of their grooves.6. Insert the bolts and washers through the pump. Torque the bolts (lubricated threads) to 24FT-LB ± 2FT-LB.7. For keyed shafts, the tape on the shaft should be removed and the key put back into place.8. The pump should be tested for flow and pressure before being put into service.

The pump gears have non-symetrical teeth, with different profiles on each side. The idler gear is turned by the drive gear through contact on the drive side profile of the tooth (shallow slope side with no undercut). Like profiles are touching and gears rotate freely when assembled in the bearing case. Rotating in the correct rotation, the teeth come out of mesh on the inlet side of the pump.

SP20B ROTATION CHANGE INSTRUCTIONS

DRIVE SIDE PROFILEOF GEAR TOOTH(SHALLOW SLOPESIDE, NO UNDERCUT)

OUTLET

REF-UNDERCUTON NON-DRIVENSIDE OF TOOTH

INLET

ROTATION

OUTLETINLET

ROTATION

DRIVE SIDE PROFILEOF GEAR TOOTH(SHALLOW SLOPESIDE, NO UNDERCUT)

REF-UNDERCUTON NON-DRIVENSIDE OF TOOTH

Page 12: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

12

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Page 13: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

13

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Page 14: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

14

LEFT HAND ROTATION (CCW)(FACING DRIVE SHAFT)

RIGHT HAND ROTATION (CW)(FACING DRIVE SHAFT)

ROTATION

The pump gears have non-symetrical teeth, with different profiles on each side. The idler gear is turned by the drive gear through contact on the drive side profile of the tooth (shallow slope side with no undercut). Like profiles are touching and gears rotate freely when assembled in the bearing case. Rotating in the correct rotation, the teeth come out of mesh on the inlet side of the pump.

REF-UNDERCUTON NON-DRIVENSIDE OF TOOTH

NOTE: Maintaining proper orientation of the pump and pump parts is critical when changing rotation. In order to maintain a reference, lay pump on its side and orient as shown in the exploded view, so that the drive shaft is farthest away from you and the drive end is on the left. For reference purposes, use drawing in conjunction with instructions.

PUMP DISASSEMBLY:1. Remove the through bolts and washers holding the pump together.2. Remove the rear cover. If the seals and backup strip come out of the seal grooves, replace them keeping the white figure "3" shaped backup strip to the inside of the thinner black seal and the thinner black seal to the inside of the thicker one.3. If the pump has a keyed shaft, remove the key and, to avoid cutting the seal, place tape over the shaft keyway slot (If the new shaft has a keyway, place tape over it also).4. Remove the front cover, leaving the gear assembly inside the body5. Slide the complete gear assembly including: drive gear, idler gear, two wear plates and two bearing blocks, out of the body as one unit. You may have to slide the assembly back and forth a few times within the body to remove ridges formed when the pump was first broke in.6. If dowel pins have remained in either of the covers, take them out and place them in the body.

CONVERTING THE ROTATION OF THE GEAR ASSEMBLY:1. Orient the gear assembly that was just removed from the body on its side so that the drive shaft is farthest away from you and the drive end is on the left side.2. Slide both bearing blocks and wear plates off of the shafts without changing their orientation.3. Replace the drive gear with the new drive gear of the opposite rotation (keeping drive end on the left).4. Rotate the idler gear "end for end" so that the shaft area that was on the left side is now on the right side.5. Bring the gears back together.6. Rotate the bearing blocks and the wear plates so that the bearing that went over the drive shaft now goes over the idler shaft. Keep the same side closest to the gear during rotation. Insure that the inlet cavity and larger cutout area of the wear plate are on the same side (see drawing) and next to gear. Also insure bronze side of wear plate is next to gear.7. Slide both bearing blocks and wear plates back onto the shafts. If the correct gears are in place and correctly orientated, the bearing blocks will slide on the shafts easily and the gears will rotate relatively freely within the bearing blocks. (See drawing for gear mesh detail.) REASSEMBLY:1. Remove black seals and backup strip from the old front cover and insert them into the new (opposite rotation) front cover. The white figure "3" shaped backup strip goes to the inside of the thinner black seal and the thinner black seal goes inside the thicker black seal. Note: Insure that the shaft seal and snap ring are also installed in the front cover.2. Rotate the body about the pump axis (centerline), keeping the front surface, indicated by notches on the side, to the front of the pump. The lengthwise inlet and outlet grooves on the inside of the body will have will have rotated to the opposite side.3. Rotate the rear cover about the axis (centerline) of the pump, the inlet area will have gone to the opposite side of pump.4. Slide the gear assembly into the body. As per the standard orientation, the drive end of the drive shaft should be farthest away from you and on the left. You will need to carefully align the bearing blocks to be able to insert them into the body. You may also have to adjust the wear plate slightly as it enters the body. As the assembly is inserted into the body, insure that the bearing block inlet cavity and larger cutout area of wear plate are towards the inlet (wide groove) side of the body (see drawing). Again at this point the gears should rotate relatively freely in the body.5. Align the front and rear covers with the dowel pins and assemble them onto the body. As they are put in place, it should be noted that the inlet side of the body, the inlet side of the rear cover and the side of the front cover with "IN" embossed on the flange are all on the same side (see drawing). Care should also be taken to insure that the seals and backups are in place and not out of their grooves.6. Insert the bolts and washers through the pump. Torque the bolts to 28-32 FT-LB.7. For keyed shafts, the tape on the shaft should be removed and the key put back into place.8. The pump should be tested for flow and pressure before being put into service.

REF-UNDERCUTON NON-DRIVENSIDE OF TOOTH

DRIVE SIDE PROFILEOF GEAR TOOTH(SHALLOW SLOPESIDE, NO UNDERCUT)

IDLER GEAR

DRIVE GEAR

INLETOUTLET OUTLET

ROTATION

SP25 ROTATION CHANGE INSTRUCTIONS

DRIVE SIDE PROFILEOF GEAR TOOTH(SHALLOW SLOPESIDE, NO UNDERCUT)

INLET

Page 15: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

15

180°

180°

180°

180°

180°

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RIG

HT

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ION

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ND

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IS A

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(CLO

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WIS

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LOC

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Page 16: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

16

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Page 17: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body

17

OUTLET

VALVE INLET

PRESSURE RELIEF VALVE

RETURN LINE FILTER

EXAMPLE HYDRAULIC CIRCUIT

SP PUMP

WIRE STRAINER

OIL RESERVOIR

FILTERED FILLER BREATHER

SUCTION LINE

INLET

VALVE OUTLET

RETURN LINE

DIRECTIONAL CONTROL VALVE

PRESSURE GAUGE

PRESSURE LINE

MOTOR COUPLING

MOTOR MOUNT

Page 18: Prince Manufacturing Corporation Home Page - 2) MAKE SURE … · 2013. 7. 3. · 4 gear detail description bolt dowel pins snap ring front plate back plate bearing carrier assy body