prince industries inc
TRANSCRIPT
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Corporate OverviewCorporate Overview
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Mission StatementMission Statement
We pursue excellence in the development of our global team.
We provide exceptional value for our customers and ownership.
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Prince Industries’ HistoryPrince Industries’ History
Founded 1959 Sheet metal Fabrication added 1977 CNC Technology Implemented 1985 Moved to current facility January 1997 Prince Shanghai begins manufacturing 2003 Prince Shanghai moves to 75,000 ft² facility 2008 Prince Industries move its fabrication capabilities to a
40,000 ft² in Batavia, Illinois 2008 including a powder coat paint line
Global Team 300
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Global PresenceGlobal Presence
ChicagoChicago ShanghaiShanghai
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Value PropositionValue Proposition
Prince Industries strives to be the premier domestic integrator of globally supplied products.
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Value StatementValue Statement
Prince Industries is a contract manufacturer of precision component part families,fabrications,hydraulic valve assemblies and value add assemblies with plants in Carol Stream, Illinois; Batavia,Illinois and Shanghai China focused on adding value to our customers and shareholders.
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Industries ServedIndustries Served
Hydraulic Mining/Construction Dental Telecommunication OTR Diesel Engine Market Automotive Electronics Exercise Equipment Bar Code Label Printing
Ink Jet Printing Fuel Delivery Systems Facility Environmental Management/Controls Medical Imaging Atmospheric Quality Testing Military Power DistributionRecreational Products
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EngineeringEngineering
APQP is employed for all new parts Post production meetings to evaluate process performance Solid Works, Autocad, Smartcam, Pathtrace, MSE Customer/vendor intervention focusing on continuous
improvement, manufacturing feasibility assistance,and cost reduction
Engineering capabilities allow Prince to partner with our customers for design concept, prototype and production needs.
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Engineering/Product Development Capabilities
Engineering/Product Development Capabilities
Engineering/Product Development– Prince US
• 6 Degreed Mechanical Engineers Responsible for• Product Development
• Design Improvement
• Design for Manufacturability
• Hydraulic Design and Testing
– Prince Shanghai• 3 Degreed Mechanical Engineers Responsible for
• Product Development
• Design Improvement
• Design for Manufacturability
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A Full Range of Equipment Types Including:
ManufacturingManufacturing
CNC Milling and Turning CNC Swiss Type Turning Broaching Grinding Honing
Sheet Metal Fabrication C02 Laser with Automation Production Cut-off Sawing Automated Welding Value added assembly and testing
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AutomationAutomation
Capacity is enhanced by our commitment to automation. Machining Center Flexible Manufacturing System Robotic Parts Loading Robotic and Automated Welding Automated Load/Unload Cells Palletized Machining Multi-tasking CNC Equipment Bar Feeders Vibratory Feeders
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Quality System ElementsQuality System Elements
ISO 9001:2000 Certified Caterpillar Bronze Certified Supplier APQP PPAP First Piece Inspection In-process Inspection SPC Documentation 8D Corrective Action Final Inspection Audits
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Continuous ImprovementContinuous Improvement
Prince Production System
– Safety – Lean Teams
– Training – Set-up Reduction
– 6 Sigma – Inventory Control
– Value Stream Management
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SalesSales
Customer focused Experienced technical sales professionals Each customer has a personal account manager Sales staff is involved in the APQP process Customers’ needs and expectations are
communicated throughout the Prince organization
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Prince Industries Virtual TourPrince Industries Virtual Tour
Machining Turning Pilot Valve Room Grinding, Honing & Broaching Cellular Manufacturing Tooling Support Fabrication Value added assembly Inspection
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Prince IndustriesPrince Industries
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Diverse Processing Capabilities
MachiningMachining
We process a wide array of material types including: Aluminum Steel Plastics Brass Cast Iron Stainless Steel Castings Extrusions
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Horizontal and Vertical CNC Machining
MachiningMachining
Maximum Work Envelope: Vertical
X 30” x Y 20” x Z 22” Horizontal
X 41.3” x Y 31.5” x Z 32.5”
These machines are equipped with large automatic tool changers, rotary indexers, pallet changers, and high pressure coolant for maximum productivity. Coupled with the FMS, one piece flow becomes reality.
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Diverse Processing Capabilities
Turning Turning
We process a wide array of material types including: Aluminum Steel Plastics Brass Cast Iron Stainless Steel
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TurningTurning
Prince Industries has over 32 CNC turning machinesin use today. We use two types of turning centers: Swiss and Fixed Headstock. Most machines are equipped with bar feeders or robotic gantry loaders to for allow unattended operation.
CNC Turning
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Mazak Multiplex
Mill/Turn Processing Mill/Turn Processing
These flexible machines allow the manufacture of complete parts off a single work-center. These machines are also equipped with live tooling for machining operations.
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Grinding & Honing & Broaching
Grinding & Honing & Broaching
We grind and hone a wide array of material types including: Aluminum SteelStainless Steel
Plastics Brass
We grind and hone for a wide array of industries including: Hydraulic Fitness Specialty Auto
Dental Electrical
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Grinding & Honing & Broaching
Grinding & Honing & Broaching
Centerless Grinding
Tangential In-Feed Grinding
Precision Bore Finishing Vertical Broaching
CNC In-Feed Grinding
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Grinding & Honing & Broaching
Grinding & Honing & Broaching
Parts can be finished with surface finishes of 4 Ra and tolerances in the millionths. Parts are inspected at the machine with a FederalAir Gauge.
Engis Bore Finishing
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Assembly and Engineering
Assembly and Engineering Assembly and Engineering
This 1,850 sq. ft. structure contains assembly spaceon the lower level. We assemble and test a wide spectrum of manufactured and procured productssuch as hydraulic valves and pump housings,aluminum extrusions for dental x-ray equipment,heat sinks for turbine engines and missiles, and much more. The upper level contains the manufacturing engineering staff as well as a training/meeting room.
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Pilot ValvePilot Valve
In this assembly room, we assemble and test over 46 different pilot valves. The room is temperature controlled to limit temperature related variations. The pilot valves are shipped world-wide for use on a variety of products.
Controlled Assembly
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Pilot Valve Pilot Valve
Cartridge Valve Assembly and TestingPrince assembles and tests 29 different cartridge valves. Each valve is 100% tested for leakage and function. The test stands are calibrated every 6 months, with oil samples taken weekly for particulate testing.
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Pilot Valve ComponentsPilot Valve Components
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FabricationFabrication
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FabricationsFabrications
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FabricationsFabrications
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FabricationFabrication
The CNC laser allows Prince to efficiently produce oneto ten thousand piece parts without any tooling. It also enables us to cut unlimited part shapes as well as numerous material types. The automation also allows for unattended and unmanned operations.
Laser Cutting
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FabricationFabrication
Prince Fabrication also can use its CNC turret punch presses to produce flat blanks. These are used to produce medium to high volume sheet metal parts. They are equipped withauto-indexing stations toaid in the manufacture of complex shapes.
CNC Punching
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FabricationFabrication
We have 9 multi-axis CNC press brakes. They range from 35 ton 3’ bed up to 100 ton 10’ bed. With the CNC control and CNC backgauge, setup times are reduced to a minimum.
CNC Press Brakes
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FabricationFabrication
Robotic, Tig, Mig, and automated welding canbe performed at Prince Fabricators.
Welding
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Quality Control
MetrologyMetrology
Our comprehensive ISO certified quality program is second nature at Prince Industries. Our equipment list for inspection include: Zeiss CMM Zeiss Rondcom 54A Tesa Optical Scanner Optical Comparators Digital Hardness Tester Fabrivision Zeiss Surfcom Surface Tester Multiple SPC Stations
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MetrologyMetrology
Zeiss Rondcom 54A
Tesa Optical Scanner
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MetrologyMetrology
This computerized CMM allows for quick and accurate inspection of any part.
Zeiss Coordinate Measuring Machine
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Prince ShanghaiPrince Shanghai
It is located in Xinqiao Tn. Songjiang Dist. Shanghai.
Prince Industries (Shanghai) was established in April of 2003. We moved to a new facility Spring 2008 and occupies 75,000 square feet
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Prince ShanghaiPrince Shanghai
Capabilities of Prince Shanghai Precision Machining Outsourcing Logistics & Production Management Engineering & Development Quality Management
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Prince Shanghai Strategic Sourcing Capabilities
Prince Shanghai Strategic Sourcing Capabilities
Forgings Extrusions Injection Molding Die Castings Fabrications and Stampings Heat Treatment Plating (ROHS compliant) Anodizing
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Quality System ElementsQuality System Elements
ISO 9001:2000 Certified Caterpillar Certified Silver(2008,2009) APQP PPAP First Piece Inspection In-process Inspection SPC Training Documentation 8D Corrective Action Final Inspection Audits
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Prince Shanghai ProductsPrince Shanghai Products
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Prince Shanghai Turning CapabilitiesPrince Shanghai Turning Capabilities
20 CNC Swiss/Fixed Head Stock
Machines:12mm-42mm Diameter Capacity
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Prince Shanghai-CNC Swiss TurningPrince Shanghai-CNC Swiss Turning
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Prince Shanghai Machining Capabilities
Prince Shanghai Machining Capabilities
(3) Haas Vertical CNC Machining Centers (5)Fanuc Drill Mate and Robo Drills
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Prince Shanghai Grinding/Honing Capabilities
Prince Shanghai Grinding/Honing Capabilities
Precision CNC Grinding is completed in a climate controlled room
In Nov 2008 we will take delivery of a precision diamond bore sizing machine
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Visual Shop ManagementVisual Shop Management
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Prince Shanghai Finishing Capabilities
Prince Shanghai Finishing Capabilities
Prince offers Ultrasonic cleaning to meet cleanliness specificationsPart finishing is accomplished at Prince approved vendors
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Pilot ValvePilot Valve
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Prince Shanghai Hydraulic Assembly and Test Capabilities
Prince Shanghai Hydraulic Assembly and Test Capabilities
Pilot Valves Cartridge Valves Hydraulic Component Assembly
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Prince Shanghai Welding and Value Add Assembly Capabilities
Prince Shanghai Welding and Value Add Assembly Capabilities
(2)Mig welders with turntables Value Add Assembly :
– Complete product assembly
– Sub assemblies
– Kitting capabilities
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MetrologyMetrology
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Materials StorageMaterials Storage
Finished Goods StorageFinished Goods Storage
Raw Materials StorageRaw Materials Storage
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Thank you.
We look forward to serving you.
Thank you.
We look forward to serving you.
Thank YouThank You