primary cementing equipment - rubicon … · low starting forces as well as high restoring forces...

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PRIMARY CEMENTING EQUIPMENT

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Page 1: PRIMARY CEMENTING EQUIPMENT - rubicon … · low starting forces as well as high restoring forces are required. The ... During cementing operations, float equipment is essential

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Page 2: PRIMARY CEMENTING EQUIPMENT - rubicon … · low starting forces as well as high restoring forces are required. The ... During cementing operations, float equipment is essential

CASING &REAMING SHOESPAGE 13

PREMIUM CENTRALIZERSPAGE 4

SOLID BODYCENTRALIZERSPAGE 6

BOW SPRING

CENTRALIZERS

PAGE 6

EXTERNAL CASING PACKERS

PAGE 15

INTEGRAL CENTRALIZER

SUBSPAGE 8

RUBICON OILFIELD INTERNATIONAL:

PUTTING YOU IN THE ZONE2

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EzeeGLIDER® The EzeeGLIDER is a highly durable, wear-resistant fiber reinforced polymer centralizer that reduces torque and drag and extends the current well construction boundaries on ERD and highly deviated wells.

It increases the length of the open hole completion to provide maximum reservoir exposure. The metal end rings add protection when running through window exits or other unexpected obstructions downhole. The tool has demonstrated field proven lower friction coefficients, leading to superior drag and rotational torque reduction. It is effective up to 55,000 lbs of axial compressive force.

OptiMIZER™ The OptiMIZER centralizer is a highly economical down-hole centralization product with a low carbon footprint.

High abrasion resistant proprietary engineered polymer ensures maximum stand-off at TD. The tools are robust and are designed to meet the challenges of today’s most demanding wells, while improving safety by reducing manual handling issues. The OptiMIZER is proven to pass through casing exits and MLT windows without snagging and provides protection to open hole packers on long horizontal deployments such as multi zone fracture stimulation.Available as OptiMIZER HT with a higher temperature rating.

VibroGLIDE™ VibroGLIDE centralizers are a derivative of the highly successful field proven EzeeGLIDER with the added feature of the cam teeth on the centralizer and the cam profiles on the heavy duty stop collars. These features have been tested for wear with applied loads and provide continuous vibration while rotating the casing for extended periods in excess of most casing/liner deployment operations.

RotoGLIDE™ RotoGLIDE casing tools are based on the original EzeeGLIDER, and carry the added feature of drive teeth on the centralizer and drive profiles on the heavy duty stop collars. These features have been tested for wear with applied loads and provide continuous drive while rotating the casing for extended periods in excess of most casing/liner deployment operations. RotoGLIDE centralizers maximize axial drag reduction through string rotation while minimizing torque during deployment and cementing operations, allowing the ERD envelope to be pushed even further.

PREMIUM CENTRALIZERSWhether it be vertical, horizontal or ERD wells, cased or open hole applications, our broad selection of centralizers play a key role in reducing torque and drag, achieving zonal isolation, and ensuring long-term wellbore integrity. FIBER-REINFORCED POLYMER CENTRALIZERSRubicon’s EzeeGLIDER and OptiMIZER are the toughest, lowest friction FRP composite centralizers available today. First to market over 15 years ago, continual testing and engineering advancements keep these two outperforming the competition to tackle increasing industry challenges.

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CENTRALIZERS

CentURION™ ONE PIECERubicon’s Premier One-Piece Bow Spring CentralizerThe CentURION’s integral design demonstrates field proven superior robustness, optimized stand-off, casing centralization and running force. The unique one-piece design provides higher restoring forces while maintaining flexibility, ultimately increasing stand-off. With higher restoring forces and lower running forces, the CentURION can be used in all hole inclinations—from vertical to horizontal.

Bow Spring CentralizersOur Bow Spring centralizers are designed for vertical wells where low starting forces as well as high restoring forces are required. The specific hardness of the bows is calculated to ensure its performance conforms to API 10 standards.

WELDED CENTRALIZERS

Type 300 Bow Spring provides uniform annular clearance and is suited for vertical and slightly deviated applications. It minimizes differential sticking and can be rotated or reciprocated with the casing. Also available as a slip-on: Type 302.

Type 310 Close Tolerance Slip-On has a notched collar design which allows for a smaller minimum compressed OD of the bows required in close tolerance applications. By removing the hinge, the slip-on design further reduces the minimum OD.

Type 320 TurboLIZER Hinged has welded turbolator fins inside the bows of the Type 300 design. The fins provide additional fluid agitation for cementing in critical zones. Type 321 over the coupling option is also available.

Type 335 Semi-Rigid Hinged is ideal for highly deviated applications. It provides a higher restoring force while minimizing starting and running forces when compared to a standard bow spring. Type 336 over the coupling option is also available.

Type 330 Rigid Hinged provides positive stand-off and offers sufficient clearance for maximum fluid flow in cased hole applications while minimizing any scarring of the parent casing. Also available as slip-on: Type 331.

NON-WELD CENTRALIZERS

Type 350 Hinged is suited for vertical and deviated applications. The interlocking design between the end collar and bow springs ensures this is a strong and reliable centralizer.

Type 385 Semi-Rigid Hinged is engineered for use in deviated and horizontal applications where low running forces and higher restoring forces are vital to casing running operations. Type 386 over the coupling option is also available.

Type 380 Rigid Hinged is engineered for use in deviated and horizontal applications and cased hole and liner overlap. The rib design allows for optimized fluid flow in the annulus.

Type 320 Hinged (TurboLIZER)

Solid Body Centralizers Our solid body centralizers are designed for use in all well inclinations but are specifically designed to provide stand-off in deviated and horizontal wells. The suite of solid body centralizers is available in different configurations such as with or without set screws to fix the centralizer to the pipe, right-hand or left-hand spiral blades to bridge anticipated key seats or promote fluid agitation, and hollow blades should the string be POOH with concerns of getting stuck.

Type 340 Stamped centralizer is for use in deviated and horizontal wells. Recommended for use in close tolerance and liner applications, it is suitable for reciprocation and rotation during cementing. Available with set screws.

Type 341 Welded Heavy Duty Slip On with Set Screws is recommended for horizontal and extended reach wells where higher strength is required and rotation is required to install. The 45 degree vanes are welded to the body in right or left hand configurations. Also available in hinged tubing sizes: Type 349

Type 345 Welded Slip-On design allows for direct installation over the casing in between stop collars or casing collars. Ideal for the most abrasive down hole conditions. The increase flow-by area (FBA), with no blade overlap, minimizes the bulldozing effect on cuttings. Available with set screws.

Type 348 Welded Hollow Vane Slip-On features hollow steel blades with a rounded smooth profile. The all steel design can withstand even the severest wellbore conditions. Available with or without set screws and in right or straight vane orientation.

Type 300 Bow Spring

Type 341 Welded Heavy Duty Slip On with Set Screws

Type 385 Non-Weld Semi-Rigid Hinged

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INTEGRAL CENTRALIZER SUBSIntegral Centralizer Subs are designed to withstand the most extreme deepwater downhole conditions. Manufactured from mechanical stock tubing, the centralizer subs are designed to perform in wells containing tight clearances and under-reamed hole sections and are well suited for flush joint applications. Our customization capabilities allow the sub design to match the exact needs of most well and casing programs and each Integral Centralizer Sub is built such that the bow springs are pulled into or out of the hole reducing the risk of bow deformation.

CENTRALIZERS

Inline Integral Designed for use in tight annulus applications, in both land and deep water, where standard slip-on solid body centralizers cannot meet drift or performance requirements. Also works with liner hangers to prevent slippage and other issues that standard casing accessories will not hold up against. Manufactured from seamless mechanical tubing, the Type 229 is completely customizable to meet or exceed the exact requirements of specific wells and casing strings.

D²® Integral Bow Spring Designed to withstand the most extreme deepwater downhole conditions, Type 360 is manufactured from seamless mechanical tubing—ensuring the D²® is completely customizable to meet or exceed the exact requirements of specific wells and casing strings. Ideal when casing is run through extremely tight clearances, its unique design provides maximum bow spring protection when RIH while delivering superior stand-off in the open hole.

Rotobo® is an economical customizable tool with the ability to rotate around the casing string's axis without damaging the bows. Designed for use in deepwater wells where under-reamed hole sections are required, the sub design allows the centralizer to pass through tight annular clearances then open up in the under-reamed section to provide the centralization needed to acquire an adequate cement sheath. The Rotobo™ model is well suited for applications where casing rotation is required.

SuperCombo™ has the ability to rotate the casing string and improves mud removal and cement placement. The solid vanes guarantee a minimum standoff when higher than expected side forces are encountered. The solid vanes also provide protection for the bow spring centralizer. The SuperCombo provides additional fluid agitation when spiral vanes are used.

SuperCombo™ Integral Centralizer Sub

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FLOAT COLLARS AND SHOESDuring cementing operations, float equipment is essential for preventing back-flow while also serving as a landing point for cement wiper plugs. When surge pressures on the formation are a concern, our float equipment can be configured to auto-fill to prevent formation damage. All float equipment is designed and tested to API Recommended Practice 10F.

PLUNGER STYLE FLOAT EQUIPMENTFloat equipment with plunger valves are key components for running casing and performing cementing operations. The HFX® plunger valve is used in float equipment for applications where high flow rates, lost circulation materials (LCM) and/or extended flow rates are encountered. The valve has a nitrile coated phenolic plunger for wear resistance and sealing of the valve.

FLAPPER STYLE AUTO-FILL FLOAT EQUIPMENTOur auto-fill flapper style float equipment allows for automatic filling of fluid within the casing, reducing casing running time by eliminating the need to fill from surface as well as lowering surge and swab pressures on formations.

ConventionalOffered as part of the 900 series float equipment, the 2.5", 3", and 4-1/4" HFX valves are premium valves for applications where high flow rates, lost circulation materials (LCMs), and/or extended circulation times are encountered. Available in sizes 6-5/8” and larger, the HFX® valve offers field proven performance. Type 965/966 float equipment is easily drilled with conventional PDC or roller cone bits.

FLOAT EQUIPMENT

II-BFloat equipment certified to API RP 10F category II-B is available for less demanding well conditions, such as shallower depths or lower pressures. This float equipment is offered in K-55 material and available in 8RD, BTC or slip-on connections. Type 925/926 float equipment is available in sizes from 4-1/2” to 13-3/8”.

High PressureType 505/506 plunger valve is designed specifically for use when high pressures will be encountered. This equipment will typically be run on production strings or in conjunction with completion tools. Rated to 10,000 psi.

Aluminum Flapper ValveType 295/296: Aluminum Flapper valve is specifically designed for use with high concentrations of lost circulation on material (LCM). The open bore of the hinged flapper valve permits solids to pass through without clogging the valve. The valve is made from aluminum and is 100% PDC drillable.

Differential-FillType 535 Differential Fill Float Collar and Type 536 Differential Fill Float Shoe allow for automatic filling and leveling of the fluid within the casing while it is being run in the hole. The differential fill float equipment consists of a sleeve that operates under differential pressure allowing the inflow of fluid to fill the casing 80 – 90% before shifting closed from the fluid pressure acting above the valve.

Big Bore™ Auto-FillType 537 Big Bore Auto-Fill Float Collar and Type 538 Big Bore Auto-Fill Float Shoe allow for automatic fill from bottom while casing is being run in the hole. The valve is run in hole fully open which allows the casing to completely fill.

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CASING & REAMING SHOES

BridgeBUSTER®

The BridgeBUSTER offers a range of options for increased drilling efficiencies and reduced NPT. The shoes protect casing integrity, make it possible to ream to planned TD and facilitate casing runs and cementing. The BridgeBUSTER is a reamer shoe designed to be run on the bottom of the casing or liner to enable strings to be washed, rotated and reamed to planned TD. The BridgeBUSTER fitted with the FastDRILL nose reduces the time required to drill out while still maintaining high compressive strength.

SideWINDERThe SideWINDER is designed for problematic well conditions (such as bridging, swelling or ledges) where reciprocation and/or rotation of the casing is required to ream the hole and land the casing or liner to total depth. All internal components of the SideWINDER Reamer Shoe are fully drillable using PDC or roller cone bits.

GUIDE SHOESGuide the casing to total depth while providing maximum circulation with our Guide Shoes. A guide shoe is installed on the bottom joint of casing and is usually combined with a float collar in the casing string for conventional cementing operations. The guide shoe thru-bore allows conversion balls, tubes and debris to exit the casing without obstruction.

Stab-In Float EquipmentType 960-961 inner string float equipment allows for large casing strings to be cemented through the drill pipe or tubing when stung into the float shoe or collar. This reduces circulating times and pump rates while also eliminating the need to drill out large quantities of cement before drilling ahead. Our inner string float equipment is threaded onto the casing in the same manner as conventional float equipment, but contains a receptacle that is cemented in place to receive the stinger. The Type 222 stab-in stinger’s connection is manufactured to the specifications of the drill pipe being used in the inner string cementing operation. The Type 223 stab-in latch-in stinger comes standard with 4-1/2” IF connection, however, other connections can be supplied.

Stab-In Latch-In Float EquipmentThe inner string cementing process has been designed to save operator rig time and cement costs by allowing large casing strings to be cemented through the drill pipe or tubing when stung into the float shoe or collar. This reduces circulating times and pump rates while also eliminating the need to drill out large quantities of cementing wiper plugs. Type 962/963 inner string cementing float equipment is threaded onto the casing in the same manner as conventional float equipment, but contains a receptacle that is cemented in place above the valve to receive and latch-in the stinger. The Type 233 stab-in latch-in stinger comes standard with 4-1/2” IF connection, however, other connections can be supplied.

FLOAT EQUIPMENT INNER STRING FLOAT EQUIPMENTInner string cementing float equipment allows large diameter casing strings to be cemented through the drill pipe or tubing by stabbing/latching and sealing into the float shoe or collar. This eliminates the drill out of large quantities of cement, reduces circulating times, and reduces pumping pressures. Our inner string cementing float equipment utilizes the HFX® valve and is offered with or without a latch-in feature on the stinger.

STAB-IN LATCH-IN FLOAT EQUIPMENT BridgeBUSTER® GUIDE SHOES

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STAGE COLLARS

Rubicon’s stage cementing equipment allows for two and three stage cement jobs.This reduces breakdown of weak formations due to high hydrostatic pressure from a tall column of cement and allows for effective zonal isolation around lost circulation zones. It also assists in selectively placing cement over specific casing intervals. Stage collars are available in different casing grades, weights, and thread connections.

MULTI-STAGE CEMENTING

Hydraulic/Mechanical Stage Collar features two internal sleeves that shift during the stage cementing operations. The stage collar can be field set to open hydraulically at different opening pressures. This is achieved through the addition or removal of the brass shear screws from the stage cementing tool. The bottom sleeve can also be shifted open mechanically by dropping the opening dart. Type 680

Hydraulic/Mechanical Stage Collar with Phenolic Seats utilizes phenolic seats, darts, and plugs to significantly reduce drill out times from traditional stage cementing collars. Type 678

Mechanical Stage Collar has been designed for stage cementing operations that require the tool to be opened mechanically. The tool features two internal sleeves that shift during the stage cementing operations. The bottom sleeve is shifted open by dropping an opening dart and allowing it to set on the opening seat. Closing the stage collar is achieved by pumping a closing plug behind the second stage cement and applying pressure upon completing displacement. Type 681

Mechanical Stage Collar with Phenolic Seats utilizes an opening dart allowing for quick drill out. Type 679

Mechanical Stage Collar, Type 679

EXTERNAL CASING PACKERSExternal Casing Packers (ECPs) are designed to be run as an integral component in the casing string or liner. Once inflated they provide permanent impermeable annular barriers between casing strings or between casing and open hole. ECPs seal in vertical, deviated, and irregular wellbores and are fully customizable to match your casing specifications.

External Casing Packers Feature continuous mandrel assemblies that are designed with packer elements in 4 foot (1.22m), 10 foot (3.05m), and 20 foot (6.10m) standard lengths. Rubicon packer elements soundly conform to irregular or washed-out open hole diameters. Steel reinforcement slats are used within the elements to ensure that the ECP self-centers in vertical, deviated, or horizontal wellbores.

High Pressure High Temperature (HPHT) External Casing Packers Designed for permanent zone isolation under extreme subsurface well conditions. These tools are incorporated into casing strings much like standard ECP Assemblies, but have the added feature of allowing packer inflation fluid to be conveyed downhole in a separate chamber incorporated within the tools. The chamber is pre-filled with a resin that converts into a solid mass after packer setting occurs.

External Casing Packers

High Pressure High Temperature (HPHT) External Casing Packers

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STOP COLLARS

Hinged with Bolt The hinged Type 405 Stop Collar is designed to latch-on to the casing for quick and easy installation. The holding force of the Type 405 is higher than the allowable centralizer starting force as specified in API Specification 10D. It uses a nut and bolt assembly which when tightened draws the stop collar into a friction grip around the circumference of the pipe. This design does not produce markings or indentations on the casing after installation.

Hinged with Spiral Nail The hinged Type 410 Stop Collar uses two spiral locking pins which when driven in firmly lock the collar into position around the casing.

Heavy Duty Slip-on with Set Screws Type 416 is used on the casing string to keep centralizers and cement baskets in place.

Super Heavy Duty Slip-on with Set Screws Type 417 is a Super Heavy Duty Slip-on Type stop collar utilizes 3 alternating rows of set screws for excellent gripping force. Designed for use where very high axial loads are expected.

Hinged with Set Screws is designed to be latched on to the casing with set screws providing superior holding capabilities.

ACCESSORIES

Cement Basket Typically run above weak formations or lost circulation zones that require protection from the pressure exerted by the cement column. Normally installed on the casing string above the weak formation, its design allows cement to flow in an upward direction and provide support to hold the weight of the cement column once cementing operation ceases.

Hinged Cable Wall Cleaner With its continuous, interlocking and overlapping loop of cable, is designed to remove excess wall filter cake hereby improving bonding of cement to formation.

API Modified High Pressure Thread Compound Boasts excellent lubrication qualities to prevent galling and wear of threads. It is brushable over a wide temperature range and maintains lead prevention to 10,000 psi.

Thread Lok Compound Used for bonding most threaded substrates, including all metals, wood, composites, rubber to metal, rubber to cement, rubber to wood and rubber to composites. It can also be used as adhesive metal filler.

CASING ACCESSORIES Urethane

Aluminum Core

Hinged with Bolt

Hinged with Spiral Nail

Heavy Duty Slip-on with Set Screws

Super Heavy Duty Slip-on with Set Screws

Kwik Drill 547

Phenolic 247

CEMENTING PLUGSRubicon’s cementing plugs are used during cementing operations for wiping the casing ID clean of drilling fluids and providing separation between mud, spacers and cement. They also prevent over displacement of the cement slurry and indicate when the cementing job is complete. All plugs are designed to fit in conventional cementing heads.

Aluminum CoreThese plugs are built using aluminum cores to which an outside layer of rubber is molded. The wiping and sealing fins are molded from Natural Rubber or Hydrogenated Nitrile (HNBR) with the minimal thickness of rubber designed to allow for proper wiping and sealing. The plug set is designed and tested to withstand 5,000 psi differential pressure. The plug sets are also designed and tested to allow them to be pumped onto the float equipment at rates of up to 10 barrels per minute.

Phenolic Core Type 252/253 have a phenolic core and are designed to be drilled out with PDC (Polycrystalline Diamond Compact) drill bits. The Type 247/248 Non-Rotating Cementing Plugs are phenolic cored with integral teeth designed to prevent rotation of the plugs during drill out operations.

Kwik Drill Type 547/548, KWIK DRILL® are a single or double plug system made from silicone rubber and a polymer core. Bottom cementing plug wipes the casing clean of drilling mud, separates fluids, and prevents cement contamination. The top plug is the cement displacement plug.

UrethaneFeature a core and wiping fins molded from urethane that are designed to withstand a differential pressure of up to 5,000 psi (size dependent).

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APPLICATIONS ENGINEERING

Rubicon’s applications engineering team is dedicated to developing and continually modifying our equipment to meet the evolving needs of the industry and our customers.Our fit-for-purpose approach involves performing pre-run modelling and post-run analysis on our technologies. Our technical procedure analyzes the wellbore schematic and interacts with the drilling engineer. Rubicon defines the general themes and operating practices in the specific drilling area, including bottomhole temperatures, expected mud weights, planned tops of cement, potential depleted zones and other influencing factors.

Rubicon’s focused applications and design engineers, research and development projects and testing initiatives effectively aid our customers in reaching TD safely and cost-effectively, achieving zonal isolation and establishing long-term wellbore integrity.

TO SEE SOME EXAMPLES OF OUR APPLICATIONS ENGINEERING EXPERTISE AT WORK FOR OUR CLIENTS, VISIT OUR WEBSITE.

An Organization Built Upon Responsibility And IntegrityAt Rubicon, we:

Exemplify passion and determination

Communicate with intention

Genuinely care about customers

Embrace and drive change

Create fun and fulfillment

Succeed as a team

Make it easy to do business with us

All in the pursuit of creating superior customer and employee experiences.

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NORTH AMERICACORPORATE HEADQUARTERS

10613 W. Sam Houston Pkwy. N., Suite 600 Houston, TX, USA 77064 T: +1 832 386 2500

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MIDDLE EAST & ASIADUBAI

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