pressure testing equipment emse master-...

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test®

Pressure Testing Equipment

Product List (Extract)

Master-

EMSE

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Summary

Air/Vacuum Pressure Test Kit

3

Other Tester Versions

4

Separator Test

5

Options

6 - 7

Options – Automatic Modules

8 - 9

Pipe Joint Test

10 - 11

Accessories

12 - 13

Software – Options

14

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EMSE-Mastertest®

Pressure test kit for air/vacuum with built-in PC and TFT display

Shown with optional pipe plug control

Measuring instrument for air and vacuum

Measuring range –300 to +300 mbar

Ball valve for filling, testing and draining the pipe to be tested

½" piping in the kit

Connection panel with: air-in, test section, compressor, vent and external sensor ports

Built-in industrial computer, DVD burner and high-duty TFT display

USB printer port

Pressure Test software program with master data recording and test report print functions for WINDOWS XP, WINDOWS 7

Test report can be exported as PDF file

Testing according to EN 1610, Ö-Norm B2503, ATV Guideline 143 Part 6; other test methods are possible

Supply voltage: 230 VAC; as an option: 12V(24)VDC Order No. 11.000

Kit connection panel

Built-in industrial PC

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Further variants of pressure test equipment

Air/vacuum pressure test kit – 19” design – without PC and without TFT-display -– Same technical data as for Order No.: 11.000

But without PC and without TFT display

19” rack (3HE)

PC communication via serial interface RS 232

Optional pipe plug control acc. to Order No. 11.050

External sensor port for optional extensions

Incl. SKLARZ pressure test software Order No. 11.001

Air/vacuum pressure test kit – without PC and without TFT-display – Same technical data as for Order No.: 11.000


Slim robust aluminium case with space for notebook

Notebook communication via serial interface RS 232

Optional pipe plug control according to Order No. 11.050


Supply voltage: 230 VAC; as an option: 12V(24)VDC

Incl. SKLARZ pressure test software

Order No. 11.002

Air/vacuum pressure test kit – “Light” design – without PC and without TFT-display – Same technical data as for Order No. 11.000

Internal pickup -300 to +300 mbar


Slim case with space for notebook

Notebook communication via serial interface RS 232

No ball valve for filling the test section, pipe plug control option not possible


Supply voltage: 230 VAC; as an option: 12V(24)VDC

Incl. SKLARZ pressure test software Order No. 11.003

Also available as “Pressure test kit – external sensor design” (without internal pickup) Order No. 11.006

Level measuring device

For easy liquid level measurements in access pits, manholes, containers, separators etc.

Comprises a level probe and a measuring instrument with a digital 4½-digit LED display

Resolution of 0.1 mm (0.01 mbar)

Can be operated by power mains or battery

Order No. 11.005

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Separator test

Separator test set with PC and TFT display

With LGA Test Certificate No. BMV 5351245 – 01 according to DIN 1999-100 and DIN 4040-100 (Accuracy Class 0.1) Comprises Pressure test kit for separator testing and pressure testing according to DIN 1999/100, DIN 4040-100, EN 1610, etc.

Case with built-in industrial PC and TFT display, printer port and integrated CD burner

TFT display with shockproof screen

All 1/2" piping in the kit – for faster filling of test section

Software with integrated test standard acc. to DIN 1999-100, test period based on formula 2 x m² x 0,1 – at least 1/2 hour Also included: software acc. to EN 1610

Test report printout for WINDOWS 2000, XP

Connection panel with air-in, test section, vent ports

Air pressure tests acc. to EN 1610, ATV M 143 Part 6, ÖNORM B 2503 possible

Manhole tester with tripod Order No. 11.200 / 11.201

Separator test set without PC and TFT display

With LGA Test Certificate No. BMV 5351245 – 01 according to DIN 1999-100 and DIN 4040-100 (Accuracy Class 0.1) Consists of:

Slim case with space for notebook

Further equipment same as Order No. 11.200, but without PC and without TFT display

Order No. 11.202 / 11.203

(Shown with notebook – not included in the delivery)

Multiprobe test

- For testing several separators/manholes/pipes (up to 4 objects) at a time, using one pressure tester - Master data input by test job using the same software

Separator/manhole/pipe test – second sensor

Separator/manhole/pipe test – second and third sensors

Separator/manhole/pipe test – second, third and fourth sensor

Software extension for multisensor equipment

Order No. 11.206

Order No. 11.207

Order No. 11.208

Order No. 15.040

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Optional equipment

Pipe plug control Is used for presetting the inflation pressure specified by the plug

manufacturer

Pressure gauge

Inflation and deflation via Pipe Plug ON/OFF switch

Order No. 11.050

Water test for entire run of pipe Tripod with hose and water tank for 5m WG

high-precision sensor with a resolution of 0.1 mbar = 1 mm

In case of leakage = level drop shown on the display; graduated beaker for topping up water

Pressure pickup directly on the plug Order No. 11.017

Robust carry case for manhole-to-manhole

pipe run testing (Order No: 11.018)

Manhole water test

high-precision sensor with a resolution of 0.01 mbar = 0,1 mm

In case of leakage = level drop shown on the display; graduated beaker for topping up water

Make-up water amount to be entered at end of test

Order No. 11.015

Important: Multiprobe test possible – see Order No. 11.206, 11.027

and 11.208

Robust carry case form manhole testing (Order No.: 11.018)

Invert Channel Test Unit

For all SKLARZ pressure test devices, can be connected to the external port

For measuring water loss in invert channels or low water levels

high-precision sensor with a resolution of 0.1 mbar = 1 mm

Order No: 11.016

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Manhole vacuum tester

for manholes DN 600/625

2 models: * test lid with special sealing tape * inflatable manhole plug

(Test lid) Order No.: 11.030 (Manhole Plug) Order No.: 31.135

High-pressure test

0-20 bar pressure sensor

Can be used in connection with the pressure testing equipment

Is only used to transfer data for test reporting

Controlled by hand

Other pressure ranges available on request (transmitters up to 400 bar)

Note: High-pressure testing acc. to EN805 see Options-Automatic

Order No: 14.114

Temperature measurement Consists of:

Temperature sensor –20°C to +60°C with Geka-type coupling for quick connection to test plug

Box for connection to external sensor port – allowing simultaneous operation of external sensor and temperature sensor

Software for reading the temperature data

Graphic output of temperature curve Order No. 11.081

GPS system Consists of:

GPS antenna with integrated GPS 12-channel receiver

Software for selection of navigation data and for transmission to the Sklarz pressure test software

GPS accuracy: 1-3 m – if local reception conditions are optimal

Order No. 11.085

Absolute pressure measurement (ambient pressure)

for determining any change in atmospheric pressure during the test

pressure sensor 0 to 1200 mbar, absolute pressure

automatic integration of the pressure value into the test software (initial & final pressures) and into the test report

Order No. 11.913

Shown with optional GPS and

Temperatur measurement

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Options - Automatic Modules

Retrofit Automatic Module

preparation for automatic air/vacuum, water and high-pressure test modules

at any time retrofittable to the pressure test kit, 19" pressure tester and test set for separators

Order No. 11.020

Automatic Air/Vacuum Test Module

automatic filling, monitoring, testing and emptying of the test chamber

integrated pipe plug control with plug pressure selection via the pressure test software

compressor control with air/vacuum changeover

integrated in the test kit / test unit

Order No. 11.021

Automatic Water Test Module – Manhole

automatic run of manhole test

automatic measuring & make-up of water loss

water loss measured via the pressure tester with an accuracy of 10 millilitres

test pressure resolution: 0.01 mbar = 0.1 mm drop of water head

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Pipe" and

"Automatic High-Pressure Test Module EN805"

Order No.: 11.022

Automatic Water Test Module – Pipe

automatic pressure build-up and check of the test chamber

direct measurement of test level on the test chamber, so the position of the test device is of no importance (pipe depth)

automatic measuring & make-up of water loss

water loss measured via the pressure tester with an accuracy of 10 millilitres

test pressure resolution: 0.01 mbar = 1mm drop of water head

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Manhole" and

"Automatic High-Pressure Test Module EN805"

Order No.: 11.023

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Automatic High-Pressure Test Module EN805

automatic test run including pressure build-up & maintenance, controlled pressure reduction and main test

water discharge measured by the integrated water meter during the integrated pressure drop test

online temperature measurement during the entire test run

integrated calculation of test data using the E-modulus of the pipe material and the compression data of the water

generation of a time-pressure-temperature chart (report)

test equipment built in the robust case Note: prepared for the "Automatic Water Test Module – Pipe Test" and

"Automatic Water Test Module – Manhole Test"

Order No.: 11.025

EMSE Mastertest® HIGH-PRESSURE Test Kit EN 805 composed of: - stable aluminium case with industrial PC and TFT display

* TFT with protective screen – sunlight readable * PC with integrated DVD burner, USB port

– external Measuring Box with water meter and solenoid valves * Ports for pressure & temperature sensors * incl. 0 – 20 bar pressure sensor (other measuring ranges

available) - proven SKLARZ Pressure Test Software for EN 805, DWA

Worksheet W400 * all test methods integrated – pressure loss, water loss,

contraction * input & storage of test-relevant data such as pipe length, pipe

material, inner diameter, compression module, module of elasticity (via picklists)

* input of laterals of different pipe materials is possible * temperature recorded during test run * test report with time/pressure diagram, all single test data on additional page, printout as PDF

- fully automatic test run all phases * pressure removal, filling, holding, rest,

pressure drop, testing, discharge * water meter measuring water addition in

line with integrated pressure drop test - for Austria: calibrated model available - Test kit can be extended at any time by:

air/water pipe test, manhole test, separator test, pipe joint test (to EN1610, ATV, DIN1999, DIN4040 etc.)

Best.Nr.: 14.000

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Pipe joint testing

Pipe joint test drum with video signal

Drum containing 80 m wear-resistant hose for compressed air

Electric video cable in the air hose for control of measuring instruments in one the two SKLARZ pipe joint test packers and for transmission of video signal from monitoring camera

Drum body with scratch-proof coating and locking device

Fully enclosed no-maintenance and trouble-free hard gold-plated sliprings

Waterproof MIL connector

Rotating joint for compressed air Air/electrical connection or disconnection via special Y-junctions

Incl. remote control unit for pipe plug and test section Control functions: *Pipe Plug UP/DOWN *Test Section Filling UP/DOWN

Order No. 13.005

Multi-size pipe joint tester

In conjunction with joint test drum – Order No. 13.005 or 01035 or 01036

From DN 100 to DN 150 – Order No. 13.030

From DN 225 to DN 500 – Order No. 13.031

Two special packers, complete with wheel sets

Direct measurement at test section

Packer and test section filling functions via remote control

Test section lengths are freely adjustable

Axial camera probe can be used for positioning

Shown: DN 225-DN 500

Shown with SKLARZ test & control module and axial camera probe

Single-size pipe joint testers – SK sytem

In conjunction with joint test drum – Order No. 13.006 or 13.005

DN 200 Best.Nr.: 13.032

DN 250 Best.Nr.: 13.033

DN 300 Best.Nr.: 13.034

DN 400 Best.Nr.: 13.035

DN 500 Best.Nr.: 13.036

DN 600 Best.Nr.: 13.037

Prewired for installation of SKLARZ test & control module Order No. 13.090

Axial camera probe can be used for positioning

Complete with wheel sets

Test section is adjustable in two lengths

Can be used as disc stoppers for the appropriate pipe diameter

Available as complete test set SK 200 – 600 (Order No. 13.032 – 13.037) incl. test & control module - Order No. 13.044

Single-size joint testers for high-rate sewer systems PVC SN10 und PP SN10 available on request

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Shown with axial camera probe

Test & control module for joint test devices Can be used for SK 200 to SK 600 joint test devices and for

almost all commercially available push-in pipe joint testers of all diameters

Quick installation in a tester

Test and measurements directly at the pipe plug

Therefore quick filling of pipe plug and test section

Short test periods

Inflation of pipe plugs and filling of test section via remote control

In conjunction with SKLARZ pipe joint test drum Order No. 01034 or 01035 or 01036

Video signal transmission via control cable of joint test drum (only for Order No. 13.005 or 13.006)

Order No. 13.090

Axial colour camera probe for pipe joint testers

36 mm diameter

High-contrast cold-light LED illumination

Wide-angle objective F1:2/2.5mm, horizontal 80° view angle

Lens protected by quartz glass

High-resolution 1/4" CCD imager

Can withstand pressures of up to 1bar

To be fixed to the SKLARZ test & control module Order No: 1051

Transmission of video signal via control cable of joint test drum (only for Order No. 13.005 or 13.00)

Order No. 13.070

Video image link for pressure test kit

Pipe joint image capture via a digitizer card and visualisation on the TFT screen of the SKLARZ pressure test kit

Basic conditions: - Sklarz industrial PC with vacant PCI slot - Joint test drum with video signal transmission - Camera adjustment for pipe joint tester

Order No. 13.076

Camera adapter set for pipe joint test Suitable for both multi-size pipe joint test packers and SK (single-diameter) systems

Cable penetration through a packer

Camera voltage & lighting control

Camera flange for TINY probe

If further packers (multi-size design) are to be equipped with a camera connection, Order No. 13.075 is required.

Order No. 13.074

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Accessories

Compressor set with Honda motor

49 m3/h at 600 mbar

Oil-lubricated design, with oil/water separator

Rotary compressor with motor on base plate installed on anti-vibration mounts

For high air output in filling the test section

For air and vacuum tests

Mounted on a baseframe

Operated via the ON/OFF switch

Weight 82 kg

Dimensions: L=700 x W=700 x H=760 mm

4kW Honda Motor with battery starter

Order No. 11.040

Compressor set with electric motor

49 m3/h at 600 mbar

Oil lubricated, with oil/water separator

Rotary compressor with motor on base plate installed on anti-vibration mountings

For high air output in filling the test section

For air and vacuum tests

Mounted on baseframe

Operated via ON/OFF switch

Weight 82 kg

Dimensions: L=700 x B=700 x H=760 mm

Order No. 11.038

Compressor “Premium”

Tank volume: 24 litres, maximum pressure: 10 bar

Intake 200 litres, delivery 145 litres

230V/50Hz, 1.1kW

Low starting current

Pressure reducer and pressure gauge

Order No. 63.000

Expansion tank

Transportable expansion tank for pressure equalisation

Capacity: 15 litres

Maximum pressure: 11 bar

Pressure reducer and pressure gauge

20 m air hose reeled on hose drum

Order No. 63.029

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High-pressure pump for EN805

pumping set with electric motor

delivery rate: 11 or 27 litres at max. 50 bar

power supply 230V, 50 Hz.

Order No. for 11 l : 14.050 / Order No. for 27 l : 14.052

Water Tank

storage tank for water tests

outward overflow

filled via Geka connector

connection to high-pressure cleaners (jetters)

fully integrated in trailer or vehicle, including all connecting hoses

200-litre water tank Order No.: 11.072 300-litre water tank Order No.: 11.073

Hose set

1/2" filling hose, 10 m long with connectors

3 air hoses with connectors

1 Y-junction

1 Geka/Storz adapter

1 Geka/air pressure reducer

Order No. 11.041

photo: Lateral Tester - III -

LATERAL TEST UNIT - I - "SKLARZ" DN 80 TO DN 150 – for air testing

1 x test plug DN 80-150, 1 x pipe plug DN 80-150, accessories Order No.: 11.052

LATERAL TEST UNIT - II - "SKLARZ" DN 75 to DN 150 – for air and water testing

1 x test plug DN 75-150, 1 x pipe plug DN 75-150, accessories Order No.: 11.053

LATERAL TEST UNIT - III - "SKLARZ" DN 75 to DN 250 – for air and water testing

1 x test plug DN 75-150, 1 x pipe plug 90-250 1 x pipe plug DN 75-150, 1 x pipe plug DN 90-250, accessories

Order No.: 11.054

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Software - Options

General Inspection of separators (oil and grease separators) preparation of full test report on the job site - GENERALINSPEKTION –

dimensioning or calculation of separator size according to DIN EN 858 Parts 1 and 2

Information on individual components, sludge trap, oil and petrol separator, coalescence separator etc.

testing of indidivual components – visual examination

possible integration of pictures via digital camera

block diagram of sewage path (import)

independent software as to pressure test Order No.: 11.041

Sklarz Pressure Test Software - office version -

identical with software on the test unit – but no actual tests can be run

input of job orders and master data with subsequent export to the test unit

import of existing job orders from the test unit with the possibility of printouts or creating PDF files

Order No.: 15.002

"Special" Manhole Software

based on the Sklarz pressure test program unlimited number of manholes

manholes may have a circular, rectangular, horizontal or vertical design

any manhole structure is possible with any number of structural elements and compositions

connections from, to and between manholes (incl. calculation)

full calculation of surface areas, volumetric capacities and cross-sectional areas

free input of surface area, volume and cross-sectional area

printing of all calculations and inputs as additional report

Order No.: 15.050

pressure testing equipment emse master-...

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