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Pressure Pipelines

Ductile Iron the Material of Choice 8

Blue and Red Pipe 10

Push-Fit Fittings 11

Flanged Fittings 14

Blutop Range (Pipe) 19

Ductile Iron Special Applications 20

Bolt Sets and Gaskets 23

PE Pipe 24

PE Fittings – Electrofusion 28

PE Fittings – Compression 35

Gunmetal Fittings 38

Boundary and Gas Meter Boxes 41

PE Accessories 47

Barrier Pipe 49

Barrier Pipe Fittings – SLA 50

Barrier Pipe Fittings – SLA/Protecta-line 52

Barrier Pipe Fittings – Protecta-line 53

Specialist PE Pipe Systems 55

Specialist Pipe Systems 56

Mechanical Couplings, Flange Adaptors and 57 Repair Clamps – Viking Johnson

Mechanical Fittings and 59 Repair Clamps – Viking Johnson

Valves 87

Gas Valves 96

Hydrants 97

Flap Valves 100

Penstocks 106

Process Pipework – PVC-U 109

Process Pipework – ABS 128

GRP Pressure Pipes 140

Precast Pressure Pipe 143

8 Utilities | Pressure Pipelines Utilities | Pressure Pipelines 9The information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.

Furthermore no liability is accepted if use of any product in accordance with these data or suggestions infringes any patent. Keyline Utilities reserve the right to change product specifications without further notification.

Why Choose Ductile Iron?Ductile Iron is the most versatile pipe material today offering solutions to specific pipeline demands whether determined by the application or the installation requirements. Ductile iron can be used above or below ground, is safe to specify even if future demands change from specifications today.

Structural Design: Ductile Iron guarantees safetyAs a result of the ductility of the material, which gives a high capacity for absorbing work or energy, ductile iron pipes and fittings have a high safety margin, allowing the opportunity to operate at up-rated pressures in the future.

The inherent structural strength of the pipe guarantees durability and reliability for long term service

The high factor of safety of ductile iron gives continued performance even if future demands change, for example through increased usage from housing developments

The inherent material strength of ductile iron compensates for unforeseen environmental changes, for example change of land use or ground settlement

Easy to design and specify

Excellent resistance to second-comer damage

No long term reduction in pipe stiffness

Ductile iron takes the risk out of pipeline design.

Reliable long term solution

Can adapt to future changes in external load.

Ductile Iron systems cover a wide spectrum of pressure requirements

Ability to cope with increases in main pressure requirement

Simple to specify.

Hydraulic flow characteristics are not altered by pressure increases or decreases

An increase in working pressure does not mean an increase in diameter requirement.

Ductile Iron the Material of Choice Ductile Iron the Material of Choice

Minimum Elongation:

Minimum Ultimate Tensile Strength:

Modulus of Elasticity:

Pipes: uti DN1000 10% >DN1000 7%Fittings: 5%

420 MN/m2

170 GN/m2

3.0

2.5

2.0

1.5

1.0

0.5

0DuctileIron

PVC PE Steel GRP

Fact

or o

f Saf

ety

(1)

(1) Combined pressures plus external load 600

500

400

300

200

100

0200 400 600 800 1000

DN1200 1400 1600

Pres

sure

(bar

s)

Measuredburstingpressure


Workingpressure

Workingpressure

Pipes

600

500

400

300

200

100

0100 150 200 250 300 350 400

Pres

sure

(bar

s)

DN

Fittings

3.0

2.5

2.0

1.5

1.0

0.5

0DuctileIron

PVC PE Steel GRP

Fact

or o

f Saf

ety

(1)


500

400

300

200

100

0200 400 600 800 1000

DN1200 1400 1600

Pres

sure

(bar

s)



Workingpressure

Workingpressure

Pipes

600

500

400

300

200

100

0100 150 200 250 300 350 400

Pres

sure

(bar

s)

DN

Fittings

3.0

2.5

2.0

1.5

1.0

0.5

0DuctileIron

PVC PE Steel GRP

Fact

or o

f Saf

ety

(1)


500

400

300

200

100

0200 400 600 800 1000

DN1200 1400 1600

Pres

sure

(bar

s)



Workingpressure

Workingpressure

Pipes

600

500

400

300

200

100

0100 150 200 250 300 350 400

Pres

sure

(bar

s)

DN

Fittings

Deflection of a small DN pipe under external loading

What is Ductile Iron? Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten iron the graphite forms in spheres rather than in flakes. This transformation virtually eliminates brittleness and produces a strong, ductile material.

Strength of Ductile IronMechanical Properties Ductile iron displays excellent mechanical properties, such as high resistance to tensile stresses and impact loads, high elongation and high yield strength. These properties make the material the most universally applicable pipeline material today.

High Strength and Stiffness Ductile iron is suitable for installation in open fields or high traffic load areas and can be laid at a variety of depths. The high material strength minimises the need for imported bedding and surround, hence minimising the impact on the environment.

Reducing Failure Rates: Ductile Iron assured long term reliabilityThrough a continual programme of developments and innovations the failure rates of ductile iron systems consistently reduce compared to alternative materials.

Pressure Capability: Ductile Iron offers the solution whatever the pressureWater and sewer pipe systems are designed to give long term performance whatever the pressure requirements.

Revolutionary zinc/aluminium alloy coating system, can be used in over 90% of UK soils

For very aggressive ground conditions we offer solutions which are optimised for brownfield or contaminated sites

Complete range of Epoxy coated fittings, suitable for use in all conditions.

Soil Conditions: Ductile Iron offers advanced technical solutionsPipe systems are designed to cope with the most aggressive of soil conditions whilst offering cost effective solutions.

Hydraulic Flow: Ductile Iron gives constant performanceThe nominal bore of ductile iron pipe remains constant regardless of pressure requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm internal bore, regardless of pressure required.

Can be laid in narrow and/or shallow trenches

Can be laid at a wide range of depths with no detrimental effect on the performance of the pipe

Minimises risk due to unforeseen site hazards, such as second-comer damage.

Easy to specify, design, lay and test

Simple to joint, means high speed of installation

Difficult to get wrong, due to high safety factors

Corrosion not an issue

Versatile solutions to meet any requirements

INSTALL, TEST and FORGET.

Pipe: Class 40 for DN80-300, class 30 for DN350-600 and class 25 for DN700-2000Embedment: coarse grained soil with less than 12% finesModulus of soil reaction: 7MN/m2



Blue and Red Pipe

* Also available in 5500mm lengths. Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables DN1100 and DN1500 pipes available on request.

* Also available in 5500mm lengths. Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables DN1100 and DN1500 pipes available on request. Flanged pipe is also available.

DN Pipe Class Length (mm) Spigot OD mm (ØDE) Socket OD mm (ØB) Weight (kg/m)

80 C40 6000* 98 167 12

100 C40 6000* 118 188 15

150 C40 6000* 170 242 22

200 C40 6000* 222 295 30

250 C40 6000* 274 352 42

300 C40 6000* 326 409 55.5

350 C30 6000* 378 464.2 69

400 C30 6000* 429 516.2 79.5

450 C30 6000* 480 574.2 94

500 C30 6000* 532 629.2 111

600 C30 6000* 635 738.5 150.5

700 C25/C30 6000/6960* 738 863 188/217.9

800 C25/C30 6950* 842 974 213/267

900 C25/C30 6950* 945 1082 260/279

1000 C25/C30 6950* 1048 1191 311.5/334

1200 C25 8190 1255 1412.5 461.5

1400 C25 8170 1462 1592.1 634.5

1600 C25 8160 1668 1815.9 807.5

1800 C25 8150 1875 2032.2 995

2000 C25 8130 2082 2259 1210

DN Length (mm) Spigot OD mm (øDE) Socket OD mm (øDE) Weight (kg/m)

80 6000* 98 167 13

100 6000* 118 188 16

150 6000* 170 242 23.5

200 6000* 222 295 31

250 6000* 274 352 40.5

300 6000* 326 409.2 51

350 6000* 378 464.2 66.5

400 6000* 429 516.2 78

450 6000* 480 574.2 92.5

500 6000* 532 629.2 106.5

600 6000* 635 738.5 138

700 6000/6950* 738 863 201

800 6950* 842 974 243.5

900 6950* 945 1082 291.5

1000 6960* 1048 1191 343

1200 8190 1255 1412.5 507.5

1400 8170 1462 1592.1 679

1600 8160 1668 1815.9 851.5

1800 8150 1875 2032.2 1036.5

2000 8130 2082 2259 1242

Pipe Range: Blue PipeStandard Offer Water – System CL

Pipe Range: Red PipeStandard Offer Sewer

Push-fit Duckfoot Bends

Key Dimensions

DN Allowable Operating Pressure (PFA) Bar

L (mm) H (mm)Approximate Weight

Per Unit (kg)

80 64 95 110 12100 64 110 125 15.5150 64 155 160 27200 64 200 190 45.5250 50 252 225 68300 50 304 254 100350 50 390 254 135400 40 436 324 182450 40 482 355 234500 40 525 389 280

Push-Fit Fittings

Push-fit 90 Degree Bends

Key Dimensions



Per Unit (kg)

80 64 92 8100 64 105 10.5150 64 153 18.5200 64 200 30250 50 252 50.5300 50 304 74350 50 390 115400 40 436 141450 40 482 144500 40 525 216600 40 624 311

Push-fit 11.25 Degree Bends

Key Dimensions


L (mm) H (mm)Approximate

Weight Per Unit (kg)

80 64 40 7100 64 40 8.5150 64 46 13200 64 52 20250 50 55 31.5300 50 50 41350 50 53 49400 40 58 61.5450 40 67 79.5500 40 71 96600 40 94 136

Push-fit 45 Degree Bends

Key Dimensions



Per Unit (kg)

80 64 57 7.5100 64 65 9150 64 93 16200 64 100 24.5250 50 136 41.5300 50 167 60.5350 50 168 75400 40 189 88.5450 40 216 118500 40 220 146600 40 283 208.5

Push-fit 22.5 Degree Bends

Key Dimensions



Per Unit (kg)

80 64 32 6.5100 64 35 8150 64 42 13200 64 51 20250 50 70 33300 50 70 43.5350 50 78 53400 40 92 68.5450 40 100 88500 40 110 108600 40 140 150

Available in Water and Sewer and up to DN2000. Available in Water and Sewer and up to DN2000.

Available in Water and Sewer and up to DN2000.Available in Water and Sewer and up to DN2000.

Available in Water and Sewer and up to DN2000.

Drainage – See page 145



Covers and Frames – See page 261

Chambers – See page 249

Push-Fit Fittings

Push-fit All Socket Tee

Key Dimensions

DN Branch Allowable Operating Pressure (PFA) Bar



80 DN80 64 183 92 11.5100 DN80 64 185 104 14

DN100 64 210 105 15.5150 DN80 64 165 137 18

DN100 64 190 140 20DN150 64 305 153 28

200 DN80 64 170 170 26DN100 64 195 170 28.5DN150 64 250 178 33.5DN200 64 360 180 42

250 DN80 50 234 183 42DN100 50 234 183 41.5DN150 50 251 165 46DN200 50 344 168 54.5DN 250 50 404 202 65

300 DN100 50 237 213 58DN150 50 347 195 68.5DN200 50 347 198 70.5DN250 50 467 207 85.5DN300 50 467 234 92

350 DN350 50 495 250 110400 DN400 40 560 280 128450 DN450 40 635 318 171500 DN500 40 680 340 204600 DN600 40 800 400 292

Push-fit Flange on Double Socket Tee

Key Dimensions



Weight Per Unit (kg)80 DN80 16 183 165 13100 DN80 16 185 177 15

DN100 16 210 180 17150 DN80 16 165 210 20

DN100 16 190 215 22DN150 16 305 220 30

200 DN80 16 170 240 28DN100 16 195 245 30DN150 16 250 245 35.5DN200 16 360 260 45.5

250 DN80 16 234 250 44.5DN100 16 234 270 44.5DN150 16 251 280 50.5DN200 16 344 290 61DN 250 16 404 300 70

300 DN80 16 237 298 59DN100 16 237 300 59.5DN150 16 347 310 72.5DN200 16 347 320 77DN250 16 467 305 89DN300 16 467 340 98.5

350 DN80 16 194 310 73.5DN100 16 194 330 90.5DN150 16 314 340 88.5DN200 16 314 350 92.5DN250 16 369 360 104DN300 16 485 370 119.5DN350 16 485 380 132

400 DN80 16 195 340 86.5DN100 16 195 360 86DN150 16 315 370 102.5DN200 16 315 380 107DN250 16 429 390 124.5DN300 16 429 400 136DN400 16 545 420 168.5

450 DN80 16 315 375 111DN100 16 315 395 89DN150 16 315 400 102DN200 16 315 410 115DN250 16 600 420 129.5DN300 16 600 430 155.5DN400 16 600 450 188.5DN450 16 600 460 178.5

500 DN80 16 210 415 111DN100 16 210 420 121.5DN150 16 325 430 143DN200 16 325 440 150.5DN250 16 443 450 173DN300 16 443 460 180.5DN400 16 555 480 221DN500 16 675 500 280.5

600 DN80 16 340 455 163DN100 16 340 475 190DN150 16 340 490 172DN200 16 340 500 196.5DN300 16 452 520 235DN400 16 570 540 279DN600 16 800 580 402.5



Push-Fit Fittings

Push-fit Concentric Taper

Key Dimensions




100 DN80 64 105 7.5150 DN80 64 170 11

DN100 64 130 11200 DN100 64 230 18

DN150 64 125 17250 DN150 50 225 26

DN200 50 125 25.5300 DN150 50 322 36.5

DN200 50 222 36DN250 50 123 36

350 DN200 50 335 54.5DN250 50 260 52DN300 50 187 55

400 DN250 40 335 65DN300 40 260 60DN350 40 176 62

450 DN300 40 335 85DN350 40 234 84DN400 40 166 84

500 DN350 40 378 88.5DN400 40 290 86.5DN450 40 160 80

DN 600 DN400 40 460 155DN450 40 360 125DN500 40 258 120


Flanged and Socket

Flanged Spigot

Push-fit Flange and Socket / Flange and Spigot Piece

Key Dimensions

DN (Flange) Spigot or Socket

Allowable Operating Pressure

(PFA) BarL (mm) H (mm)

Approximate Weight Per Unit (kg)

80 Socket piece 16 110 7.5Spigot piece 16 350 8

100 Socket piece 16 110 9Spigot piece 16 360 10

150 Socket piece 16 115 14Spigot piece 16 380 15.5




350 Socket piece 16 135 59.5Spigot piece 16 460 57.5





Push-fit 45 Degree Angle Branch

Key Dimensions




80 64 300 250 15

100 64 300 250 18

150 64 400 350 34

200 64 500 450 58

250 50 550 500 83

300 50 570 500 110


Push-fit Double Socket Collar

Key Dimensions




100 64 160 12150 64 165 17200 64 170 24250 50 175 30300 50 180 39350 50400 40 190 52450 40 195 69





Flanged Fittings


Flanged (PN16) Pipe/Riser Piece

Key Dimensions


L (mm)Approximate

Weight Per Unit (kg)80 16 100 7

16 150 816 200 916 250 9.516 300 10.516 350 10.516 400 12

100 16 100 8.516 150 916 200 1016 250 1116 300 12.516 350 12.516 400 15

150 16 150 1416 200 16.516 250 1716 300 19.516 350 19.516 400 23.5

200 16 150 2116 200 2116 250 23

300 25400 31.5

250 150 26250 31.5300 34

300 250 41.5300 45500 58

Flanged (PN16) 90 Degree Bends

Key Dimensions




80 16 165 10100 16 180 12150 16 220 22.5200 16 260 31250 16 350 50300 16 400 69.5350 16 450 96400 16 500 126450 16 550 221500 16 600 287600 16 700 431

Flanged (PN16) 45 Degree Bends

Key Dimensions




80 16 130 10.5100 16 140 11.5150 16 160 18.5200 16 180 27.5250 16 350 52300 16 400 74350 16 298 82400 16 326 106450 16 350 134500 16 375 174600 16 426 264

Flanged (PN16) 22.5 Degree Bends

Key Dimensions




80 16 100 11100 16 110 11.5150 16 109 18200 16 138 41250 16 190 56300 16 210 73350 16 210 83400 16 239 107450 16 349 135500 16 375 210600 16 426 267




Flanged (PN16) 11.25 Degree Bends

Key Dimensions




80 16 113 9100 16 115 16150 16 113 19200 16 132 36250 16 165 49300 16 175 62350 16 190 83.5400 16 205 116450 16 349 135500 16 375 179600 16 426 268


Flanged (PN16) 90 Degree Long Radius Bend

Key Dimensions




80 16 380 14100 16 400 18150 16 450 30200 16 500 45.5250 16 550 65300 16 600 89.5350 16 650 121400 16 700 157450 16 750 197500 16 800 252600 16 900 379

All Flanged (PN16) Radial Tee

Key Dimensions




80 16 545 380 23100 16 580 400 29.5150 16 670 450 48.5200 16 760 500 72.5250 16 900 550 106300 16 1000 600 146350 16 1100 650 204400 16 1200 700 278450 16 1300 750 368500 16 1400 800 564600 16 1600 900 732

Flanged (PN16) Duckfoot Bends

Key Dimensions




80 16 165 110 14100 16 180 125 20150 16 220 160 25.5200 16 260 190 47250 16 350 225 76300 16 400 255 108350 16 450 294 165400 16 500 324 218450 16 550 355 289500 16 600 389 373600 16 700 455 569

Flanged (PN16) 45 Degree Angle Branch DN 80-300

Key Dimensions




80 16 400 309 21100 16 430 328 27150 16 530 442 47200 16 600 509 71250 16 700 583 105300 16 800 665 149

Flanged (PN16) 45 Degree Angle Branch DN 400-600

Key Dimensions




400 16 960 145 215

500 16 1200 850 429

600 16 1300 1000 550






Flanged Fittings


Flanged (PN16) Level Invert Tee

Key Dimensions




100 DN80 16 360 195 19.5

150 DN80 16 440 220 30

200 DN80 16 520 250 43

DN100 16 520 250 44

250 DN80 16 700 275 66

DN100 16 700 275 69

DN150 16 700 275 70

300 DN80 16 800 305 92

DN100 16 800 305 96

DN150 16 800 305 99

350 DN150 16 850 340 128

400 DN80 16 900 365 153

DN100 16 900 365 156

DN150 16 900 365 162

450 DN100 16 950 380 189

DN150 16 950 380 197

500 DN100 16 1000 400 241

DN150 16 1000 400 248

600 DN100 16 1100 435 298

DN150 16 1100 450 360

DN200 16 1100 450 396



Flanged Fittings


Available in Water and Sewer and up to DN2000

Flanged (PN16) Concentric Taper

Key Dimensions



Weight Per Unit (kg)80 DN50 16 200 8.5100 DN50 16 200 8.5

DN80 16 200 9.5150 DN80 16 200 16

DN100 16 200 15200 DN80 16 300 19.5

DN100 16 300 36DN150 16 300 22

250 DN80 16 600 32DN100 16 300 40DN150 16 300 52DN200 16 300 47

300 DN80 16 700 48DN100 16 300 41DN150 16 300 61DN200 16 300 58DN250 16 300 72

350 DN150 16 600 47DN200 16 600 60.5DN250 16 300 58DN300 16 300 52.5

400 DN200 16 300 60DN250 16 300 69.5DN300 16 300 113.5DN350 16 300 70

450 DN250 16 600 87.5DN300 16 600 95DN350 16 600 104DN400 16 300 81

500 DN250 16 700 114DN300 16 600 147.5DN350 16 600 133DN400 16 600 152DN450 16 600 189

600 DN300 16 800 171DN350 16 700 167DN400 16 600 164DN450 16 600 230DN500 16 600 232

Flanged (PN16) All Flanged Tee

Key Dimensions



Weight Per Unit (kg)80 DN80 16 330 165 15.5100 DN80 16 360 175 18.5

DN100 16 360 180 19.5150 DN80 16 440 205 28.5

DN100 16 440 210 29.5DN150 16 440 220 32.5

200 DN80 16 520 235 33.5DN100 16 520 240 42.5DN150 16 520 250 48DN200 16 520 260 49

250 DN80 16 700 265 66.5DN100 16 700 275 67DN150 16 700 300 72DN200 16 700 325 73DN 250 16 700 350 80

300 DN80 16 800 290 94.5DN100 16 800 300 93DN150 16 800 325 100DN200 16 800 350 93DN250 16 800 380 108DN300 16 800 400 109.5

350 DN80 16 850 325 120DN100 16 850 325 122DN150 16 850 325 123DN200 16 850 325 141.5DN250 16 850 325 132DN300 16 850 425 144DN350 16 850 425 153

400 DN80 16 900 350 167DN100 16 900 350 154DN150 16 900 350 155DN200 16 900 350 159DN250 16 900 350 161DN300 16 900 450 177DN350 16 900 450 201.5DN400 16 900 450 194

450 DN80 16 950 375 187DN100 16 950 375 188DN150 16 950 375 190DN200 16 950 375 193DN250 16 950 375 197DN300 16 950 475 213DN350 16 950 475 221DN400 16 950 475 229DN450 16 950 475 237

500 DN80 16 1000 400 260DN100 16 1000 400 261DN150 16 1000 400 241DN200 16 1000 400 246DN250 16 1000 400 274DN300 16 1000 500 290DN350 16 1000 500 345DN400 16 1000 500 316DN450 16 1000 500 290DN500 16 1000 500 304

600 DN80 16 1100 455 349DN100 16 1100 450 350DN150 16 1100 450 398DN200 16 1100 450 408DN250 16 1100 450 358DN300 16 1100 550 369DN350 16 1100 550 385DN400 16 1100 550 436DN450 16 1100 550 404DN500 16 1100 550 409DN600 16 1100 550 447


Flanged (PN16) Flat Taper

Key Dimensions




80 DN50 16 200 7.5

100 DN50 16 300 9.5

DN80 16 200 9.5

150 DN80 16 400 16

DN100 16 300 15

200 DN80 16 600 25.5

DN100 16 600 27

DN150 16 300 22

250 DN100 16 600 34

DN150 16 600 38

DN200 16 300 29.5

300 DN150 16 600 46

DN200 16 600 51

DN250 16 300 39.5

350 DN200 16 600 60.5

DN250 16 600 67

DN300 16 300 52

400 DN200 16 600 71

DN250 16 600 77

DN300 16 600 84

DN350 16 300 67

500 DN250 16 500 140

DN300 16 500 144

DN350 16 500 151

DN400 16 500 172

600 DN300 16 500 203

DN350 16 500 245

DN400 16 500 255

DN500 16 500 268

Flanged Fittings

Flanged (PN16) “Y” Pipe

Key Dimensions




80 16 165 16

100 16 180 19.5

150 16 220 32.5

200 16 260 49

250 16 350 81

300 16 400 115

400 16 500 220

450 16 550 280

Flanged (PN16) Cross Pipe

Key Dimensions




80 16 330 165 22100 16 360 180 26.5150 16 440 220 45200 16 520 260 67250 16 700 350 110.5300 16 800 400 148400 16 900 450 234500 16 1000 500 361600 16 1100 550 523

Flanged (PN16) Bellmouth

Key Dimensions




80 16 135 190 5.0100 16 140 185 6.5150 16 155 245 10200 16 170 310 15250 16 190 370 21300 16 210 435 29350 16 225 495 39400 16 250 560 51450 16 260 620 63500 16 300 685 83600 16 300 810 122

Flanged (PN16) Loose Puddle Flange

Key Dimensions




80 16 110 260 11.5100 16 110 305 14.5150 16 130 23200 16 130 430 28250 16 130 37300 16 130 555 46350 16 150 660 50400 16 150 660 62450 16 150 725 73500 16 150 790 85600 16 165 900 120





Geotechnics – See page 291Troughing – See page 234



Flanged (PN16) Blank Flange


H (mm)Approximate Weight

Per Unit (kg)

80 Standard 16 3.5

D/T 1" 16 4

D/T 1.5" 16 4

D/T 2" 16 4

100 Standard 16 5

D/T 1" 16 5

D/T 1.5" 16 5

D/T 2" 16 5

150 Standard 16 8

D/T 1" 16 8

D/T 2" 16 8

200 Standard 16 14

D/T 1" 16 11.5

D/T 2" 16 11.5

250 Standard 16 17

D/T 1" 16 17

D/T 2" 16 17

300 Standard 16 26.5

D/T 1" 16 23.5

D/T 2" 16 23.5

350 16 37.5

400 16 46

450 16 64

500 16 84

600 16 133

Flanged Fittings

Flanged (PN16) Reducing Flange


H (mm)Approximate Weight

Per Unit (kg)

100 DN80 16 7

150 DN80 16 11

DN100 16 11

200 DN80 16 14.5

DN100 16 15

DN150 16 16.5

250 DN80 16 22.5

DN100 16 22

DN150 16 20.5

DN200 16 21.5

300 DN80 16 32

DN100 16 30

DN150 16 36

DN200 16 25

DN250 16 43



DN80-300 DN350-2000

Pick up our Hire Guide in branch now

Call now on 0344 892 1877

Blutop Range (Pipe)

The small diameter pipe without compromise Blutop is an innovative ductile iron pipe system dedicated to small diameter potable water distribution which combines the strength of ductile iron with the lightness of plastic. It is available in DN/OD 75, 90, 110, 125 and 160. Blutop is approved for potable water under regulation 31.4.a. It is also WRc approved and conforms with functional performance aspects of EN545.

Technical Details

Diameter Range DN/OD 75, 90, 110, 125 and 160.

Joint Manual push-fit

GasketBlutop non-restrained, PFA = 25 bar

Blutop restrained Vi (self-anchored), PFA = 16 bar

Pipes – Coating and Lining

Coating: (Zinalium Zn/Al 85/15 400g/m2 plus 100 μm epoxy)

Lining: Ultramarine blue DUCTAN thermoplastic 300 μm, nominal adhesion 8MPa

Fittings – Coating and Lining Epoxy powder (EN14901 compliant)

Angular Deflection 6 degrees

Pipes

Pipes – 6m long Double Spigot Pipe – 1.6m long

DN/OD

Weight (kg/m)

DN/ODWeight (kg/m)

75 5.1 75 5.9

90 6.2 90 7.1

110 7.6 110 8.7

125 8.6 125 10

160 12.5 160 14.5

Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables.

Benefits

Lighter pipe system as there is no cement mortar lining

Compatible with plastic pipes

Easy to assemble, new push fit joint with low insertion force

Better hydraulic capacity than plastics thanks to an increased internal diameter allowing: - Downsizing of pipe - Lower carbon emissions - Reduced pumping requirements

Lower requirement for imported/exported bedding materials, thanks to the use of excavated material as backfill

Optimum water quality thanks to the innovative ‘Ductan’ lining

Self-anchoring gasket available for restrained pipes application, eliminating the need for concrete thrust blocks

Eco friendly product designed to be environmentally sustainable: - Recycled and infinitely recyclable - Reduction in energy consumption linked to transport

- Reduction in energy consumption for pumping.

Gasket Anchor Gasket

DN/ODWeight (kg/m)

DN/ODWeight (kg/m)

75 0.058 75 0.066

90 0.06 90 0.095

110 0.075 110 0.115

125 0.09 125 0.13

160 0.171 160 0.22

Collect visit your local branch

Click www.keyline.co.uk/hire

Call 0344 892 1877



Ductile Iron Special Applications Ductile Iron Special Applications

In certain soils and under specific conditions, Natural/Integral Plus and Large DN Water Pipe/Integral, may not offer sufficient protection. For these instances, Keyline Utilities can offer various alternative protection systems.

This thick organic coating system for extreme environments, already widely used across Europe as the toughest external protection system for ductile iron pipelines, is now available in the UK. This coating system provides a total barrier, completely separating the buried pipe from the surrounding soil.

The new TT Coating maintains all the installation advantages of ductile iron – easy to joint, easy to cut, under pressure tapping and self-anchoring.

Zinc + PE Sleeving How Sleeving Works

“The principal function of the polyethylene sleeving is to separate the pipe from contact with the soil environment thus preventing non-uniform contact with the soil solids. The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is caused however, repairs must be carried out before laying.”

Application of PE Sleeving

Polyethylene sleeving may be obtained from Keyline Utilities for application on site. Polyethylene sleeving can be fitted on site and no special equipment is needed other than that necessary to lift the pipes and fittings.

Zinc + TT (PEC and PUX Coating)Keyline Utilities is also able to supply an external protective system called TT (Total Terrain). The TT external coating system comprises thick organic coatings. (Extruded polyethylene PEC DN80-700 and sprayed polyurethane PUX DN800-2000.)

How TT Works

The TT external coating system uses thick organic coatings. These coatings provide a complete barrier between the pipe and the surrounding soil. The TT coating system is suitable for use in highly aggressive soils.

Application of TT

DN80-700 pipes are supplied with a nominally 2mm thick polyethylene coating, which is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes are supplied with a sprayed polyurethane coating, 900 microns thick. The TT coating system minimises risk of damage during transportation and installation.

Zinc + Tape Wrap Tape Wrapping

In highly aggressive soils a more robust type of protection may be necessary. Keyline Utilities is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic and pressure sensitive adhesive, laminated to a flexible PVC backing.

How Tape Wrap Works

The tape exhibits high resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance.

Application of Tape Wrap

Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil.Available sizes DN75-DN2000 for both Water and Sewerage pipe.

TT Coating System

Installation and Handling

Epoxy Coated Fittings DN80-2000All ductile iron fittings in the sizes DN80-2000 are supplied with an epoxy coating conforming to BS EN 14901.

Potable water fittings are coated internally and externally with blue epoxy. The blue epoxy is approved to BS 6920.

Coated products are also approved by the Secretary of State under Regulation 31.4.a of the Water Supply (Water Quality) Regulations 2000. These are listed as “PAM Natural Pipeline Components” in the DWI list of approved products.

Sewerage fittings are internally and externally coated with a red epoxy.

Compatibility withPipe SystemsThe tough epoxy is able to cope with aggressive soil conditions without the need for additional protection and PAM epoxy coated fittings are therefore suitable for use in conjunction with any pipe coating systems offered by Keyline Utilities.

Extruded Polyethylene – PEC Coating Sprayed Polyethylene – PUX CoatingEffective even in the most aggressive soil conditions

Saline environments

Peaty acid soils

Soils polluted with industrial waste

Soils polluted with mining waste

Soils with uncontrolled stray currents.

TT Coating system benefits include:

Highly-efficient PEC or PUX coating

Available for use in highly aggressive soils

Easy push-fit jointing

Easy joint protection

Minimises damage during transportation or installation

Available for both water (BS EN 545) and sewer (BS EN 598) applications

Uses existing epoxy coated fittings for both water and sewer systems.

DN Pipe ClassAllowable

Operating Pressure (PFA)

Allowable Deflection (Degree)

Pipe Length (mm)

Spigot OD mm (ODE)

Socket OD mm (OB)

Weight (kg/m)

80 C40 40 5 6000 98 167 13.5

100 C40 40 5 6000 118 188 16.5

150 C40 40 5 6000 170 242 25

200 C40 40 5 6000 222 295 35

250 C40 40 5 6000 274 352 46

300 C40 40 5 6000 326 409.2 58.5

350 C30 30 4 6000 378 464.2 71.5

400 C30 30 4 6000 429 516.2 83.5

450 C30 30 4 6000 480 574.2 98.5

500 C30 30 4 6000 532 629.2 115

600 C30 30 4 6000 635 738.5 115.5

700 C25 25 4 6000 738 863 223

800 C25 25 4 6950 842 974 233

900 C25 25 4 6950 945 1082 283.5

1000 C25 25 4 6960 1048 1191 339

1200 C25 25 4 8190 1255 1412.5 467

1400 C25 25 3 8170 1462 1592.1 641

1600 C25 25 3 8160 1668 1815.9 815.5

1800 C25 25 2.5 8150 1875 2032.2 1004

2000 C25 25 2 8130 2082 2259 1220

TT Water Pipe, Rapid Joint

Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables. Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: PMA = PFA x 1.2, PEA = PMA + 5 bar.

TT Pipe



DNAllowable

Operating Pressure (PFA)

Allowable Deflection (Degree)

Pipe Length (mm)

Spigot OD mm (ODE)

Socket OD mm (OB)

Weight (kg/m)

80 40 5 6000 98 167 13.5100 40 5 6000 118 188 19150 40 5 6000 170 242 23.5200 40 5 6000 222 295 32.5250 38 5 6000 274 352 42300 35 5 6000 326 409.2 53350 32 4 6000 378 464.2 69400 30 4 6000 429 516.2 81.5450 29 4 6000 480 574.2 95500 28 4 6000 532 629.2 111600 26 4 6000 635 738.5 141700 29 4 6000 738 863 206800 28 4 6950 842 974 243.5900 27 4 6950 945 1082 2961000 26 4 6960 1048 1191 3481200 29 4 8190 1255 1412.5 5131400 28 3 8170 1462 1592.1 6861600 27 3 8160 1668 1815.9 8591800 27 2.5 8150 1875 2032.2 10452000 26 2 8130 2082 2259 1252

Ground ConditionsBluetop (OD 75-

160)

Natural (DN 80-

800)

Zinc and Bitumen

(DN 900 – 2000)

Integral Plus (DN 80 – 800)

Integral (DN 80 –

2000)

TT Coating

Tape Wrap 25mm

Overlap

Tape Wrap 55%

Overlap

PE Sleeving

PE Sleeving + Imp.

Bed and Surround

Natural soils with resistivity above 2500 ohm / cm R R R A R a a a a a

Natural soils with resistivity between 1500 – 2500 ohm / cm without water table R R R A R a a a a a

Natural soils with resistivity between 1500 – 2500 ohm / cm with seasonal water table or permanent water-logging R R R a a a A a

Natural soils with resistivity between 500-1500 ohm / cm without water table R R R a a a A a

Natural soils containing coal, ironstone or peat R A a A

Natural soils with resistivity below 500 ohm / cm R A a A

Natural soils with resistivity between 500 and 1500 ohm / cm with seasonal water table or permanent waterlogging R R R R A a A

Made up ground with light chemical contamination. E.g Refuse sites. Farmyard waste without water table R A a A

Made up ground with light chemical contamination. E.g Refuse sites. Farmyard waste with water table R A a

Stray electrical currents. E.g. Crossing cathodically protected pipelines and DC traction systems R A a

Stray electrical currents. E.g. Parallel cathodically protected pipelines and DC traction systems A A a R

Natural soils with a pH< 5 without water table R A a A

Natural soils with a pH< 5 with water table or permanent water-logging R A a

Made up ground with flints, clinker etc material likely to cause mechanical damage with or without water table R A A

Made up ground with solid chemical contamination. Ex-industrial or chemical sites R A A

Made up ground with liquid chemical contamination. Ex-industrial or chemical sites R A

Tidal waters. e.g. estuarine conditions R A

TT Sewer Pipe, Rapid Joint

The Recommended Protection System

Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables. Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: PMA = PFA x 1.2, PEA = PMA + 5 bar.

Ductile Iron Special Applications

R = Recommended coating A = Alternative recommended coating option a = Technically acceptable (but not recommended) coating option.

Ductile to Ductile NP16

Nominal Diameter (mm)

PN16 No x Dia x Length

50 4 M16 x 6580 8 M16 x 65100 8 M16 x 65150 8 M20 x 70200 12 M20 x 70250 12 M24 x 90300 12 M24 x 90350 16 M24 x 90400 16 M27 x 100450 20 M27 x 100500 20 M30 x 110600 20 M33 x 130700 24 M33 x 130800 24 M36 x 140900 28 M36 x 140

1000 28 M39 x 1601100 32 M39 x 1601200 32 M45 x 1801400 36 M45 x 1801600 40 M52 x 2002000 48 M56 x 240

Ductile to PE NP16




1000 28 M39 x 280





1000 28 M33 x 1301100 32 M33 x 1301200 32 M36 x 1401400 36 M39 x 1501600 40 M45 x 160





Bolt Sets and Gaskets

Keyline offer a wide range of Bolt sets and gaskets, which includes:

1. NP10, NP25, NP40

2. Imperial Flange Kits

3. Isolation Kits

4. Studded Flange Kits to suit notched flange adaptors

5. Special cut Bolts to screw into tapped holes in flanges

6. Joint Sets to suit knife gates and butterfly valves.

Material finishes include: Galvanised, Rilsan, Stainless Steel, Sheraplex, Zinc Plated, Sheradished, Cadmium, Dacromet, Self Colour, Zinc and Yellow.

Extensive range kits to suit: High pressure pipes, Ductile, Steel, Plastic and Stainless Steel.

All kits come complete with gaskets as required: EPDM Gaskets Full Faced, EPDM Gaskets IBC, EPDM Gaskets Lugged, Novus, Klingersil. We also offer a various range of fibre gaskets to suit all applications.

AccessoriesDenso Tape is a cold applied tape which remains elastic and is highly impermeable. It is non-hardening and non-cracking. It is highly resistant to mineral acids, alkalis, salts and micro-organisms and highly impermeable to water, water vapour and gases. Used for the protection from corrosion of buried or exposed pipes, rods, cables, valves and metal fittings.



UK gas operating pressures have historically been limited to 7bar for PE100 pipe – this is the result of the UK rating system for charges on pipelines at higher pressure.PE80 (MDPE) water pipelines 355mm and greater in diameter should be de-rated if significant amounts of air are present – see the UK water industry’s IGN 4-32-18 March 2003.PE80(MDPE) gas pipe pressures must be further de-rated for temperatures below 0ºC.The values in the above table do not address any other safety-related issues associated with pipeline design.

PE Pipe

Maximum Continuous Operating Pressures at 20°C for Standard PE Pipes

MaterialsThe numbers relate to the MRS (Minimum Required Strength) values of the material.

MDPE = PE80 – This is the term used to denote the polyethylene material which has been widely used for gas, water and industrial applications for many years. The terms MDPE and HDPE were commonly used to describe this material, although MDPE PE80 has a much higher long term stress crack resistance than traditional HDPE PE80.

HPPE = PE100 – This is a term used to denote high performance polyethylene. PE100 is a higher performance material than PE80 and demonstrates exceptional resistance to rapid crack propagation as well as to long-term stress cracking. Moreover, the higher strength of PE100

permits thinner pipe walls than PE80 for the same operating pressure. PE100 uses less polymer and provides a larger bore and increased flow capacity for a given nominal pipe size. This can result in significant cost savings at certain sizes and pressure ratings.

PE80 and PE100 are not recommended for continuous pressure operation at temperatures above 60°C for liquids, including sewerage and industrial effluents, or 30°C for gaseous fluids. PE100 has advantages over PE80 at low temperatures, since it is extremely crack resistant down to -30°C. When considering applications which exceed the limits stated above, please contact us for further information.

The advantages of polyethylene pressure pipe systems have been appreciated in the gas and water regulatory bodies for many years. The estimated service life for Polethylene is 100 years or more and once it has reached the end of its life, it can be recycled. Polyethylene pipe systems are manufactured to meet exacting standards imposed by the gas and water bodies.

BenefitsToughness Flexibility Resistance to corrosion Chemical resistant and lightweight

Wide choice of systems Up to 16 bar rated at 20 degrees when carrying water and other liquids Up to 7 bar rated at 20 degrees when carrying natural gas

No requirement for anchor or thrust blocks Ease of useThree jointing methods – electrofusion, butt-fusion and mechanical fittings.

PE PipePE Pipe for Potable and Non-Potable Water Full list of diameters: Standard pipe: Blue, Black.

Size (mm) Material SDRPressure Rating

(Bar)Coil Lengths

(m)Straight Lengths (m)

25 PE80 11 12.5 25/50/100/ 150

32 PE80 11 12.5 25/50/100/ 150

50 PE80 11 12.5 25/50/100/ 150

63 PE80 11 12.5 25/50/100/ 150 6

90PE100 11 16 50/100 6/12

PE100 17 10 50/100 6/12

110PE100 11 16 50/100 6/12

PE100 17 10 50/100 6/12

125PE100 11 16 50/100 6/12

PE100 17 10 50/100 6/12

160PE100 11 16 50/100 6/12

PE100 17 10 50/100 6/12

180PE100 11 16 50/100 6/12

PE100 17 10 50/100 6/12

225PE100 11 16 6/12

PE100 17 10 6/12

250PE100 11 16 6/12

PE100 17 10 6/12

280PE100 11 16 6/12

PE100 17 10 6/12

315PE100 11 16 6/12

PE100 17 10 6/12

355PE100 11 16 6/12

PE100 17 10 6/12

400PE100 11 16 6/12

PE100 17 10 6/12

450PE100 11 16 6/12

PE100 17 10 6/12

500PE100 11 16 6/12

PE100 17 10 6/12

560PE100 11 16 6/12

PE100 17 10 6/12

630PE100 11 16 6/12

PE100 17 10 6/12

710PE100 11 16 6/12

PE100 17 10 6/12

800 PE100 17 10 6/12

900 PE100 17 10 6/12

1000 PE100 17 10 6/12

1200 PE100 17 10 6/12

Water Water Water Water Water WaterWater

Pipe Size / OD (mm) SDR11 SDR13.6SDR17.6 (Gas) / SDR 17 (Water)

SDR17 SDR21 SDR26

*Pipes specifically sized for insertion lining applications

PE80 PE100 PE80 PE80 PE100 PE100 PE100Gas Gas Gas Gas

20 5.5 12.525 5.5 12.532 5.5 12.550 5.5 12.563 5.5 12.5 7 16 4 3 875 490 5.5 12.5 7 16 3 8 10

110 12.5 16 3 8 10125 5.1 12.5 7 16 3 8 10160 5.1 12.5 16 3 8 10 8 6180 4.1 12.5 7 16 3 8 10 8 6213*225 12.5 16 3 8 10 8 6250 4 12.5 7 16 3 8 10 8 6268*280 12.5 16 3 8 10 8 6315 3.4 12.5 7 16 2.7 8 10 8 6355 3.1 12.5 7 16 2.5 8 10 8 6400 12.5 7 16 2.3 8 10 8 6450 12.5 7 16 2.2 8 10 8 6469*500 12.5 7 16 2.1 8 10 8 6560 7 16 2 10 8 6630 7 16 1.8 10 8 6710 16 10 8 6

800 – 1200 10 8 6

Kiosks and Cages – See page 286



Pipe dimensions – Water Applications (BS EN 12201-2)

PE Pipe

SDR11 SDR17

Nom OD (mm)

Max OD (mm)

Min t (mm) Max t (mm)Mean Weight

(kg/m)Mean Bore

(mm)Min t (mm) Max t (mm)

Mean Weight (kg/m)

Mean Bore (mm)

20* 20.3 2.3 2.7 0.1 15.2

25 25.3 2.3 2.7 0.2 20.2

32 32.3 3 3.4 0.3 25.8

40 40.4 3.7 4.2 0.4 32.3

50 50.4 4.6 5.2 0.7 40.4

63 63.4 5.8 6.5 1 50.9

75 75.5 6.8 7.6 1.5 60.9 4.5 5.1 1 65.7

90 90.6 8.2 9.2 2.1 72.9 5.4 6.1 1.5 78.8

110 110.7 10 11.1 3.2 89.3 6.6 7.4 2.2 96.4

125 125.8 11.4 12.7 4.1 101.3 7.4 8.3 2.8 109.7

160 161 14.6 16.2 6.7 129.7 9.5 10.6 4.6 140.4

180 181.1 16.4 18.2 8.5 146 10.7 11.9 5.8 158

200 201.2 18.2 20.2 10.5 162.2 11.9 13.2 7.1 175.5

225 226.4 20.5 22.7 13.3 182.5 13.4 14.9 9 197.4

250 251.5 22.7 25.1 16.3 203 14.8 16.4 11.1 219.6

280 281.7 25.4 28.1 20.5 227.4 16.6 18.4 13.9 245.9

315 316.9 28.6 31.6 25.9 255.8 18.7 20.7 17.6 276.6

355 357.2 32.2 35.6 32.9 288.3 21.1 23.4 22.4 311.6

400 402.4 36.3 40.1 41.8 324.8 23.7 26.2 28.3 351.3

450 452.7 40.9 45.1 52.9 365.4 26.7 29.5 35.9 395.2

500 503 45.4 50.1 65.2 406 29.7 32.8 44.3 439

560 563.4 50.8 56 81.7 454.9 33.2 36.7 55.5 491.8

630 633.8 57.2 63.1 103.6 511.6 37.4 41.3 70.3 553.2

710 716.4 64.5 71.1 131.5 577.6 42.1 46.5 89.1 624.6

800 807.2 72.6 80 167.1 651 47.4 52.3 113.1 703.9

900 908.1 53.3 58.8 142.9 792

1000 1009 59.3 65.4 176.5 879.8

1200 1210.8 71.1 78.4 254.5 1055.9

* SDR9 only. Wall thickness increased to give a lower SDR and more resistance to damage.

SDR21 SDR26

Nom OD (mm)

Max OD (mm)


(kg/m)Mean Bore


Mean Weight (kg/m)

Mean Bore (mm)

75 75.5 3.6 4.1 0.8 67.6

90 90.6 4.3 4.9 1.2 81.1 3.5 4 1 82.8

110 110.7 5.3 6 1.8 99.1 4.2 4.8 1.4 101.4

125 125.8 6 6.7 2.3 112.7 4.8 5.4 1.9 115.2

160 161 7.7 8.6 3.7 144.2 6.2 7 3.1 147.3

180 181.1 8.6 9.6 4.7 162.4 6.9 7.7 3.8 166

200 201.2 9.6 10.7 5.8 180.3 7.7 8.6 4.7 184.3

225 226.4 10.8 12 7.4 202.9 8.6 9.6 5.9 207.5

250 251.5 11.9 13.2 9 225.7 9.6 10.7 7.4 230.5

280 281.7 13.4 14.9 11.4 252.6 10.7 11.9 9.2 258.3

315 316.9 15 16.6 14.3 284.4 12.1 13.5 11.7 290.4

355 357.2 16.9 18.7 18.2 320.5 13.6 15.1 14.8 327.4

400 402.4 19.1 21.2 23.2 360.9 15.3 17 18.7 368.9

450 452.7 21.5 23.8 29.3 406.1 17.2 19.1 23.7 415.1

500 503 23.9 26.4 36.1 451.2 19.1 21.2 29.2 461.2

560 563.4 26.7 29.5 45.2 505.5 21.4 23.7 36.6 516.6

630 633.8 30 33.1 57.1 568.8 24.1 26.7 46.4 581.1

710 716.4 33.9 37.4 72.6 641.9 27.2 30.1 58.9 655.9

800 807.2 38.1 42.1 92.1 723.4 30.6 33.8 74.7 739.2

900 908.1 42.9 47.3 116.4 813.9 34.4 38.3 94.8 831.4

1000 1009 47.7 52.6 143.8 904.2 38.2 42.2 116.5 924.1

1200 1210.8 57.2 63.1 207.4 1085.1 45.9 50.6 167.8 1108.9

PE Pipe for Gas Applications

PE Pipe

Size (mm) Material SDRPressure Rating

(Bar)Coil Lengths

(m)Straight Lengths (m)

20 PE80 9 5.5 25/50/100/ 150

25 PE80 11 5.5 25/50/100/ 150

32 PE80 11 5.5 25/50/100/ 150

50 PE80 11 5.5 25/50/100/ 150

63 PE80 11 5.5 25/50/100/ 150 6/12

PE80 13.6 4 50/100/150 6

PE80 17.6 3 6

75 PE80 13.6 4 50/100 6

90 PE80 11 5.5 50/100 6/12

PE80 17.6 3 50/100 6/12

125 PE80 11 5.1 50/100 6/12

PE80 17.6 3 50/100 6/12

140 PE80 17.6 3 50/100 6/12

180 PE80 11 4.1 50/100 6/12

PE80 17.6 3 50/100 6/12

250 PE80 11 4 6/12

PE80 17.6 3 6/12

315 PE80 11 3.4 6/12

PE80 17.6 2.7 6/12

355 PE80 11 3.1 6/12

PE80 17.6 2.5 6/12

400 PE80 17.6 2.3 6/12

450 PE80 17.6 2.2 6/12

500 PE80 17.6 2.1 6/12

560 PE80 17.6 2 6/12

Pipe Dimensions – Gas Applications (GIS/PL2-2)


SDR11 SDR17.6 SDR13.6

Nom OD (mm)

Max OD (mm)

Min t (mm)

Max t (mm)

Mean Weight (kg/m)

Mean Bore (mm)

Min t (mm)

Max t (mm)

Mean Weight (kg/m)

Mean Bore (mm)

Min t (mm)

Max t (mm)

Mean Weight (kg/m)

Mean Bore (mm)

20* 20.3 2.3 2.7 0.1 15.2

25 25.3 2.3 2.7 0.2 20.2

32 32.3 3 3.4 0.3 25.8

40 40.4 3.7 4.2 0.4 32.3

50 50.4 4.6 5.2 0.7 40.4 3.7 4.3 0.5 42.2 2.9 3.3 0.4 44

63 63.4 5.8 6.5 1 50.9 4.7 5.3 0.9 53.2 3.6 4.1 0.7 55.5

75 75.5 6.8 7.6 1.4 60.9 5.6 6.3 1.2 63.35 4.3 4.9 1 66.1

90 90.6 8.2 9.2 2.1 72.9 5.2 5.9 1.4 79.2

110 110.7 10 11.1 3.1 89.3 6.3 7.1 2 97

125 125.8 11.4 12.7 4 101.3 7.1 8 2.6 110.3

140 140.9 12.7 14.1 5 113.7 8 8.9 3.2 123.6

160 161 14.6 16.3 6.5 129.6 9.1 10.1 4.2 141.3

180 181.1 16.4 18.2 8.2 146 10.3 11.5 5.4 158.8

250 251.5 22.7 25.1 15.8 203 14.2 15.8 10.3 220.8

280 281.7 25.4 28.1 19.8 227.4 15.9 17.6 12.9 247.4

315 316.9 28.6 31.6 25 255.8 17.9 19.8 16.3 278.3

355 357.2 32.3 35.7 31.9 288.1 20.2 22.4 20.7 313.5

400 402.4 36.4 40.2 40.5 324.6 22.8 25.2 26.3 353.2

450 452.7 40.9 45.1 51.1 365.4 25.6 28.3 33.3 397.5

500 503 45.5 50.2 63.2 405.8 28.4 31.4 41 441.7

560 563.4 50.9 56.1 79.1 454.7 31.9 35.2 51.5 494.6

630 633.8 57.3 63.2 100.2 511.4 35.8 39.5 65.1 556.6



PE Fittings – ElectrofusionCouplers – 39.5 VoltFittings (including Electrofusion Couplers, Black and Yellow)

PE Pipe

Size (mm) SDR20 1125 1132 1140 1150 1163 1175 1190 11110 11125 11140 11160 11180 11200 11225 11250 11280 11315 11355* 17400* 17

* Size: available in SDR17 only.


SDR21 SDR26Nom OD

(mm)Max OD (mm)


(kg/m)Mean Bore


Mean Weight (kg/m)

Mean Bore (mm)

20* 20.325 25.332 32.340 40.450 50.463 63.475 75.590 90.6

110 110.7125 125.8140 140.9160 161 6.2 7 3 147.3180 181.1 7 7.8 3.7 165.8250 251.5 11.9 13.2 8.7 225.7 9.6 10.7 7.1 230.5280 281.7 13.3 14.8 10.3 252.8 10.7 11.9 8.9 258.3315 316.9 15 16.6 13.8 284.4 12.1 13.5 11.3 290.4355 357.2 16.9 18.7 17.5 320.5 13.7 15.2 14.4 327.2400 402.4 19 21 22.2 361.2 15.4 17.1 18.2 368.7450 452.7 21.4 23.7 28.1 406.3 17.3 19.2 23 414.9500 503 23.8 26.3 34.7 451.4 19.2 21.3 28.3 461560 563 26.7 29.5 43.6 505.5 21.5 23.9 35.6 516.3630 633.8 30 33.1 55.1 568.8

Couplers – 79 Volt – Black and Yellow

Couplers with Excess Flow Limiters – 39.5 Volt (gas applications only)

Reducers with Excess Flow Limiters – 39.5 Volt (gas applications only)

PE80 32mm Top Loading Ranged Tapping Tees – 39.5 Volt (gas applications only)

PE Fittings – Electrofusion

Size (mm) SDR315 11355* 17/17.6400* 17/17.6450* 17500* 17

* Size: available in SDR17 only.

* Product code: available where applicable.


Supplied complete with a 12mm hexagon drive cutter.

* Size: available in SDR17/17.6 only.

Size (mm) SDR A (mm) B (mm) h (mm) Z (mm) Weight (kg)

315 11 389 291 192 8 10.1

355* 17 / 17.6 405 295 218 4 9

400* 17 / 17.6 458 335 239 4 12

450* 17 519 355 280 4 15

500* 17 576 355 308 4 18

B

A

h

B

h

Add1

Size (mm)SDR11

Yellow CodeA (mm) B (mm) h (mm) Weight (kg)

32 * 44 81 39 0.1

Size d x d1 (mm)

SDR11 Yellow Code

A (mm) B (mm) h (mm)Weight

(kg)

32 x 25 * 44.5 83.5 38 0.1

Size d x d1 (mm) A (mm) B (mm) Z1 (mm) Z2 (mm) Weight (kg)

63/2" x 32 98 109 79 58 0.390/3" x 32 98 109 79 71 0.3

110-140/4" x 32 98 109 79 81-96 0.3160-213/6"-8" x 32 98 109 79 106-133 0.3

225-315 x 32 138 109 96 141-186 0.520-63mm 225-400mm

75-200mm



Reducers – 39.5 Volt

32mm Top Loading Tapping Tees – 39.5 Volt



* Product code: available where applicable.Supplied complete with a 12mm hexagon drive cutter.

B

L2L1

hA

Z

dd1

Size (mm) d x d1

A (mm) B (mm) L1 (mm) L2 (mm) h (mm) Z (mm) Weight (kg)

25 x 20 37 80 35.5 37 36 7.5 0.132 x 20 44.5 83 36.5 40.5 39 5.5 0.132 x 25 44.5 84 38 41 38 4.5 0.140 x 32 56 112 47 53 46 11.5 0.163 x 32 81 121 41 59 56 19 0.263 x 40 81 129 48 59 56 21.5 0.263 x 50 79 131 52 61 59.5 18 0.275 x 63* 95 119 39 47.5 62 32 0.490 x 63 113 175 54.5 80 73.5 40.5 0.6

110 x 90 136 189 72 85 83 32 0.9125 x 63* 155 191 39 78 87 58 1125 x 90 155 210 67 90 91 53 1.2

125 x 110 156 201 73.5 95 93 32.5 1.3160 x 110 195 254 72 101 114 81 2.2180 x 125 214 276 83 110 124 83 2.6

Size d x d1 (mm)

SDR11 Black Code A (mm) B (mm) Z1 (mm) Z2 (mm) Weight (kg)

63 x 32 * 98 109 79 60 0.375 x 32 * 98 109 79 66 0.390 x 32 * 98 109 79 72 0.3110 x 32 * 98 109 79 84 0.3125 x 32 * 98 109 79 91 0.3140 x 32 * 98 109 79 99 0.3160 x 32 * 98 109 79 109 0.3180 x 32 * 98 109 79 119 0.3200 x 32 * 138 109 94 129 0.5

225-315 x 32 * 138 109 94 141 – 186 0.5

Inno 3 Under Clamp Tapping – 39.5 Volt

PE80 63mm Loading Tapping Tees – 39.5 Volt


Supplied complete with a 10mm hexagon drive cutter.

Supplied complete with a 12mm hexagon drive cutter.Hole tapped into main: = 32mm for Black = 43mm for Yellow

Size (mm) d x d1 A (mm) B (mm) Z1 (mm) Z2 (mm) Weight (kg) Clamp Type

90 x 32 140 108 125 65 0.6 B125 x 32 140 108 135 83 0.6 B180 x 32 140 108 135 110 0.6 B

Note: These fittings have 4mm terminal pins, 4mm-4.7mm adaptors are required.

Size (mm) d x d1 A (mm) B (mm) Z1 (mm) Z2 (mm) Weight (kg)

90 x 63 184 160 116 102 1.3110 x 63 184 160 116 112 1.3125 x 63 184 160 116 120 1.3160 x 63 184 160 116 137 1.3180 x 63 184 160 116 147 1.3200 x 63 184 160 116 157 1.3225 x 63 184 160 116 170 1.3250 x 63 184 160 116 182 1.3315 x 63 184 160 116 218 1.3

B

A

dZ2d1

Z1 B

A

dZ2d1

Z1



PE80 63mm Top Loading Branch Saddles – 39.5 Volt

PE80 Top Loading Purge Saddles – 39.5 Volt

PE100 Under Clamp Branch Saddles – 39.5 Volt


Size d x d1 (mm)

A (mm) B (mm) Z (mm) Weight (kg)

63 x 63 93 138 125 0.390 x 63 98 160 143 0.3110 x 63 97 160 152 0.3

Size D1 x D2 (mm)

L1 (mm) Weight (kg) Clamp Type

40 x 20 50 0.2 A50 x 32 59 0.2 A63 x 32 60 0.3 B63 x 40 59 0.2 B75 x 40 64 0.3 B75 x 50 64 0.3 B90 x 32 64 0.3 B90 x 40 64 0.3 B90 x 50 64 0.3 B90 x 63 85 0.4 B110 x 32 64 0.3 B110 x 40 64 0.3 B110 x 50 64 0.3 B110 x 63 85 0.4 B125 x 32 64 0.3 B125 x 40 64 0.3 B125 x 50 64 0.4 B125 x 63 85 0.4 B160 x 32 64 0.3 B160 x 50 64 0.4 B160 x 63 85 0.4 B180 x 63 70 0.5 B200 x 32 64 0.3 B200 x 40 64 0.4 B200 x 63 85 0.4 B

A

d1

B

Z

dA

d1

B

Z

d

D2

D1

TYPE AMoulded Clamp

PE Underclamp

L1

TYPE AMoulded Clamp

TYPE BStrap Clamp

Strapunderclamp

Size (mm) A (mm) B (mm) Weight (kg)

63 100 118 0.390 100 118 0.3125 100 118 0.3180 100 118 0.3

B

A

PE80 Top Loading High Velocity Purge Saddles – 39.5 Volt

Equal Tees – 39.5 Volt

Flanged Branch Tees – 39.5 Volt


Dimension Z is an approximate value, based on the dimensions of the component parts. The nature of the fabrication process is such that the final dimension may be slightly less than the Z value quoted.



Size (mm) A (mm) B (mm) Weight (kg)

180 102 159 2.8250 102 159 2.8315 102 159 2.8

BZ1

Z2

B

Z

B

A

Size (mm) B (mm) Z1 (mm) Z2 (mm) Weight (kg)

20 75 15 62 0.125 99 22 68 0.132 110 30 77 0.140 118 32 89 0.250 137 43 102 0.263 169 58 118 0.475 171 61 124 190 211 83.5 150 1.1

110 240 107.5 171 1.7125 280 118.5 177 2.3160 314 150 227 4.4180 365 161 225 5.8

Size (mm) B (mm) Z (mm) Weight (kg)

90 x 80 PN16 219 296 2.6125 x 80 PN16 264 532 4.7180 x 80 PN16 383 834 7.990 x 100 PN16 219 534 3.2125 x 100 PN16 264 301 4.3180 x 100 PN16 383 671 9.2180 x 150 PN16 383 415 5.2




A

CZ

A

CZ

L

Z

90° Elbows – 39.5 Volt

45° Elbows – 39.5 Volt

Size (mm) A (mm) C (mm) Z (mm) Weight (kg)Black

Fusion Time (sec)

Cooling Time (mins)

25 36 53.5 16 0.1 33 732 43 58.2 19 0.1 34 740 53 68.9 23 0.1 50 750 65.3 74.5 27 0.2 42 763 81.5 88 35 0.4 50 775 96 95 40 0.5 100 890 114.5 118 49 0.9 120 10110 137 130 60 1.3 160 10125 155.5 143 67 1.8 180 12160 199 171 87 2.6 300 16180 222 185 98 4.4 400 18

Size (mm) A (mm) C (mm) Z (mm) Weight (kg)

25 35 45 7 0.132 42 48 8 0.140 53 55 10 0.150 66 57 12 0.263 81 65 15 0.275 96 73 18 0.590 114.5 89 20 0.8

110 136 97 27 1125 156 105 30 1.4160 198 120 36 2.6180 223 128 40 3.4

End Caps

Duck Foot Bends

Size (mm) Z (mm) L (mm) Weight (kg)Black

Fusion Time (sec)

Cooling Time (mins)

20 89 28 0.1 25 525 104 28 0.1 30 732 96 15 0.1 26 750 140 42 0.2 42 763 142 31 0.3 50 790 189 62 0.9 120 8125 230 83 1.8 180 12160 262 98 2.9 300 14180 285 118 3.9 400 16250 330 195 5.3 600 20315 507 216 18.2 980 30

Size (mm) A (mm) B (mm)C x C1 (mm)

D x D1 (mm)

Weight (kg)

63 x 80 PN16 230 270 200 x 230 160 x 180 4.190 x 80 PN16 200 270 200 x 230 160 x 180 4125 x 80 PN16 250 270 200 x 230 160 x 180 4.7180 x 80 PN16 490 270 200 x 230 160 x 180 8.1

Kit Comprises of: -1 x Base1 x Electrofusion Tee1 x Pupped Full Faced Stub Flange assembly

(0.5m pup approx.)1 x Reducer/expander to suit input size– Bolts NOT includedOther sizes made to order upon request subject to minimum order values/quantities.Available in kit form only.

Code Diameter (mm)7610CC0 207610DD0 257610EE0 327610FF0 407610GG0 507610HH0 6387610JJ0 7587610KK0 9087610LL0 1107610MM0 125

7010 – Coupler

7050 90° Elbow

7020 Male Adaptor BSP Thread

7030 Female Adaptor BSP Thread

7460 45° Elbow

7110 – Reducing Coupler

7610 – Repair Slip Coupler

7040 90° Tee

Code Diameter (mm)7010BB0 167010CC0 207010DD0 257010EE0 327010FF0 407010GG0 507010HH0 6387010JJ 75

87010KK0 9087010LL0 1107010MM0 12517010P0 160

Code Diameter (mm)7110CB0 20 x 167110DB0 25 x 167110DC0 25 x 207110EC0 32 x 207110ED0 32 x 257110FD0 40 x 257110FE0 40 x 327110GD0 50 x 257110GE0 50 x 327110GF0 50 x 407110HD0 63 x 257110HE0 63 x 327110HF0 63 x 407110HG0 63 x 5087110JG0 75 x 5087110JH0 75 x 6387110KH0 90 x 6387110KJ0 90 x 7587110LK0 110 x 90

PE Fittings – CompressionFittings for Metric PE Pipe

Code Diameter (mm)7040CCC 207040DDD 257040EEE 327040GGG 507040HHH 63

Code Diameter (mm)7050CC0 207050DD0 257050EE0 327050GG0 507050HH0 63

Code Diameter (mm)7460EE0 327460GG0 507460HH0 63

7950 Pipe LinerCode Diameter (mm)

7950C00 207950D00 257950E00 327950G00 507950H00 63

CodeDiameter

(mm x inch)7020C10 20 x ½7020D20 25 x ¾7020E30 32 x 17020G50 50 x 1½7020H60 63 x 2

CodeDiameter

(mm x inch)7030C10 20 x ½7030D20 25 x ¾7030E30 32 x 17030G50 50 x 1½7030H60 63 x 2

36 Utilities | Pressure PipelinesThe information in this brochure is to the best of our knowledge true and accurate, but all recommendations or suggestions are made without guarantee. Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities | Pressure Pipelines 37


PE Fittings – CompressionConnecting PE Pipe to Others

7478 – Metric to Imperial 90° Elbow

CodeDiameter

(inch x mm)74781C0 ½ x 2074781D0 ½ x 2574782D0 ¾ x 2574783EO 1 x 32

7418 – Metric to Imperial Slip Coupler

CodeDiameter

(inch x mm)74181C0 ½ x 2074181CC 3⁄8 x 2074181D0 ½ x 2574181DC 3⁄8 x 2574182D0 ¾ x 2574183EO 1 x 3274184E0 1¼ x 3274184G0 1¼ x 5074185G0 1½ x 5074185H0 1½ x 6374186H00 2 x 63

Code Diameter (mm)1001CU020015 20 x 151001CU025015 25 x 151001CU025022 25 x 221001CU032028 32 x 28

1001C PE to Copper/PB/PEX Coupler

7438 Copper Adaptor for Table X and Y

Code Diameter (mm)7438015 20 x 157438016 25 x 157438022 25 x 227438028 32 x 287438035 40 x 357438042 50 x 427438054 63 x 54

Remove nut from fitting and discard white split ring (except 35, 42 and 54mm fittings, where split ring is used as spacer). Push black rubber seal into fitting body and assemble components in the nut in the order shown above.

Replace nut onto fitting body without tightening. Mark pipe at ‘A’ in order that pipe end reaches flange on body of fitting ‘B’, as shown above.

Push pipe through nut adaptor and metal ring into body of fitting to ‘A’ mark on pipe as shown. Tighten firmly with Plasson wrench. For reuse replace grip ring.

Copper Adaptor Set (Table X and Y) Fitting Instructions

77017 Plass4 Universal Coupler

6101 Protective Tapes for use with PlasShield

7400 PlasShield Adaptor Kitto Adapt Standard Fittings

Code Diameter (mm)77017251 25 x 15-2277017252 25 x 20-2777017253 25 x 27-3577017323 32 x 27-3577017500 32 x 20-2777017504 50 x 35-50

Code Diameter (mm)7400000 257400005 26.8

7400 27.47400001 327400006 33.57400002 34.57400003 63

77057 Plass4 universal Elbow

Code Diameter (mm)77057251 25 x 15-2277057252 25 x 20-2777057253 25 x 27-35

CodeDiameter (mm x m)

6101 (aluminium)

50 x 45

6102 (waterproof)

50 x 10

6103 (petrolatum)

50 x 10

A B A Visit www.keyline.co.uk to find out more information on specialist utilities

products now in stock.

Utilities Stock Range



Our range of traditional gunmetal pipe fittings for threaded pipe is robust and contains a wide variety of product types and sizes. The fittings’ threads are to BS EN 10226-1 (BS21) and products are available in sizes ¼" to 4".

Sizes: ¼" to 4" Threads: BS EN 10226-1 (BS21) Materials: Gunmetal to BS EN 1982:2008 CC491K

British Standard Pipe thread (BSP) is a family of standard screw thread types that has been adopted internationally for connecting and sealing pipe ends by mating an external (male) with an internal (female) thread.

Two types of thread are distinguished:

Parallel threads, which have a constant diameter

Taper threads, with increasing / decreasing diameters along the length of the thread.

Jointing threads: These are pipe threads for joints made pressure-tight by the mating of the threads. They use a taper external (male) thread, and a parallel internal (female) thread. Best practice is to always use a jointing compound on the threads. Minimum order quantities may apply.

Benefits:

Made from corrosion resistant gunmetal, threaded pipe fittings will provide years of trouble free service in even the most arduous of ground conditions

The extensive range of threaded pipe fittings will cover the majority of operational needs.

Safety: As with all industrial products it is important to take adequate safety precautions such as the use of protective clothing like gloves, overalls, eye protection and safety footwear during installation and maintenance of this product.

Gunmetal Fittings

Technical Data

90° Equal Elbow Female x Female

Reducing Cross Female All Ends

Reducing Socket Female x Female

Plain Plug Male

90° Reducing Elbow Female x Female

Equal Socket Female x Female

Equal Hexagon Nipple

45° Equal Elbow Female x Female

Equal Tee Female All Ends

BSP Locknut

Solid Plain Plug Male

45° Elbow Male x Female

Reducing Tee Female All Ends

Reducing Hexagon Bush

Blank Cap

90° Elbow Male x Female

Equal Cross Female All Ends

Straight Union (flat Joint) Female x Female

Reducing Hexagon Nipple

5

7

10

13

7

10

13

6

8

11

15

6

9

12

15

5

8

11

14

Equal Hexagon Nipple

Plain Plug Male

Part No. Size (inch) A (inch) B (inch) C (inch)Product Weight

(kg each)

BSPP01M *¼ 0.41 0.37 0.28 0.02BSPP015M *³⁄8 0.41 0.43 0.31 0.03BSPP02M ½ 0.54 0.56 0.38 0.05BSPP03M ¾ 0.55 0.62 0.44 0.07BSPP04M 1 0.69 0.81 0.5 0.12BSPP05M 1¼ 0.71 0.93 0.56 0.17BSPP06M 1½ 0.73 1.12 0.62 0.26BSPP08M 2 0.76 1.31 0.68 0.34BSPP10M 2½ 1.07 1.5 0.74 0.6BSPP12M 3 1.13 1.68 0.8 0.86BSPP16M 4 1.22 2.25 0.92 1.45


(kg each)

BSPN01 ¼ 1.34 0.67 0.47 0.03BSPN015 ³⁄8 1.42 0.83 0.51 0.05BSPN02 ½ 1.77 1.06 0.73 0.08BSPN03 ¾ 1.89 1.26 0.77 0.13BSPN04 1 2.09 1.5 0.85 0.2BSPN05 1¼ 2.21 1.89 0.91 0.28BSPN06 1½ 2.36 2.17 0.95 0.35BSPN08 2 2.76 2.76 1.1 0.52BSPN10 2½ 2.99 3.35 1.22 1.08BSPN12 3 3.31 3.94 1.34 1.52BSPN16 4 3.74 5.12 1.52 2.21

Gunmetal Fittings

Reducing Hexagon Bush


(kg each)

BSPB01005 ¼ x ¹⁄8 0.44 0.26 0.14 0.01BSPB015005 ³⁄8 x ¹⁄8 0.48 0.25 0.16 0.03BSPB01501 ³⁄8 x ¼ 0.48 0.4 0.16 0.02BSPB02005 ½ x ¹⁄8 0.56 0.25 0.19 0.05BSPB0201 ½ x ¼ 0.56 0.32 0.19 0.04BSPB02015 ½ x ³⁄8 0.56 0.41 0.19 0.04BSPB0301 ¾ x ¼ 0.63 0.32 0.22 0.07BSPB03015 ¾ x ³⁄8 0.63 0.36 0.22 0.07BSPB0302 ¾ x ½ 0.63 0.53 0.22 0.06BSPB0401 1 x ¼ 0.75 0.32 0.3 0.11BSPB04015 1 x ³⁄8 0.75 0.36 0.3 0.1BSPB0402 1 x ½ 0.75 0.43 0.25 0.12BSPB0403 1 x ¾ 0.75 0.5 0.25 0.1BSPB0501 1¼ x ¼ 0.8 0.32 0.3 0.15BSPB05015 1¼ x ³⁄8 0.8 0.36 0.34 0.13BSPB0502 1¼ x ½ 0.8 0.43 0.34 0.16BSPB0503 1¼ x ¾ 0.8 0.5 0.28 0.21BSPB0504 1¼ x 1 0.8 0.58 0.28 0.15BSPB0601 1½ x ¼ 0.83 0.32 0.34 0.13BSPB06015 1½ x ³⁄8 0.83 0.36 0.34 0.2BSPB0602 1½ x ½ 0.83 0.43 0.37 0.23BSPB0603 1½ x ¾ 0.83 0.5 0.37 0.23BSPB0604 1½ x 1 0.83 0.58 0.31 0.27BSPB0605 1½ x 1¼ 0.83 0.71 0.31 0.19BSPB08015 2 x ³⁄8 0.88 0.36 0.3 0.43BSPB0802 2 x ½ 0.88 0.43 0.41 0.3BSPB0803 2 x ¾ 0.88 0.5 0.41 0.33BSPB0804 2 x 1 0.88 0.58 0.41 0.37BSPB0805 2 x 1¼ 0.88 0.67 0.34 0.42BSPB0806 2 x 1½ 0.88 0.7 0.34 0.32BSPB1002 2½ x ½ 1.07 0.43 0.41 0.49BSPB1003 2½ x ¾ 1.07 0.5 0.41 0.5BSPB1004 2½ x 1 1.07 0.58 0.44 0.54BSPB1005 2½ x 1¼ 1.07 0.67 0.44 0.76BSPB1006 2½ x 1½ 1.07 0.75 0.37 0.58BSPB1008 2½ x 2 1.07 0.75 0.37 0.54BSPB1204 3 x 1 1.13 0.58 0.41 0.74BSPB1206 3 x 1½ 1.13 0.75 0.48 0.9BSPB1208 3 x 2 1.13 0.75 0.48 1.18BSPB1210 3 x 2½ 1.13 0.92 0.4 0.9BSPB1606 4 x 1½ 1.22 0.75 0.6 1.28BSPB1608 4 x 2 1.22 0.75 0.6 1.43BSPB1610 4 x 2½ 1.22 0.92 0.6 1.61BSPB1612 4 x 3 1.22 0.98 0.5 1.53



Gunmetal Fittings

Manifold (without Meter Valve)

2 Port Manifold

4 Port Manifold

Manifold (without Meter Valve)

Part Number

Inlet x 1 Outlet x 2Valve Size

Head Works

Blanking Plug

A (mm) B (mm)Product Weight

(kg each)

MANI22 1" Female1" Female

Swivel108 214 1.34

Part Number

Inlet x 1 Outlet x 2Valve Size

Head Works

Blanking Plug

A (mm) B (mm)Product Weight

(kg each)

MANI4 1½" Female ¾" Female 69 434 2.03

MANI43 1½" Female¾" Female

Swivel115 434 2.7

MANI44 1½" Female1" Female

Swivel104 434 2.71

Manifold (Kit Form)

Manifold (Assembled)

Part Number

Inlet x 1 Outlet x 2Valve

Size (inch)Head

WorksBlanking

PlugA

(mm)B

(mm)

Product Weight

(kg each)

MANI401 1½" Female ¾" Male ½" Crutch Head Dust Cap 287 434 7.26MANI402 1½" Female ¾" Male ½" Crutch Head Full Flow 287 434 7.42MANI403 1½" Female ¾" Male ½" Crutch Head Trickle Flow 287 434 7.46MANI410 1½" Female ¾" Female ¾" Crutch Head Dust Cap 276 434 9.12MANI411 1½" Female ¾" Female ¾" Crutch Head Full Flow 276 434 9.28MANI450 1½" Female ¾" Female ¾" ¼ Turn Dust Cap 342 434 8.55MANI451 1½" Female ¾" Female ¾" ¼ Turn Full Flow 342 434 8.71MANI451S 1½" Female ¾" Female ¾" ¼ Turn Full Flow 265 434 7.23

Part Number

Inlet x 1 Outlet x 2Valve

Size (inch)Head

WorksBlanking

PlugA

(mm)B

(mm)

Product Weight

(kg each)

MANI420 1½" Female ¾" Female ¾" Crutch Head Full Flow 276 434 9.28MANI408 1½" Female 25mm BPF ¾" ¼ Turn Full Flow 404 434 9.43MANI452 1½" Female ¾" Female ¾" ¼ Turn Full Flow 342 434 8.71

Boundary and Gas Meter BoxesSingle Unsealed Telescopic Boundary Box Plastic Raised ManifoldBelow Ground Boundary Boxes 25/32mm PE Connections Class 1.S.C

Connections Shut OffManifold

StyleLid

25mm PF ¼ TurnRaised/ ¾" Gunmetal

SSSH

32mm PF ¼ TurnRaised/ ¾" Gunmetal

SSSH

25mm PF ¼ TurnRaised/ ¾"

PlasticSSSH

A [min/max] (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

565/860 40 208 251 220 178 145

Feature Specification

Frame and Cover

Plastic Grade C pluck lid and swivel square plate assembly Size – 227mm by 227mm frame support Integral rubber retaining collar to allow 6Deg adjustment throughout 360Deg plane

Guard Tube Material

PVC

Guard Tube Profile Telescopic 200mm/188mm diameterHeight Range Telescopic guard tube format adjustable to suit levels.

Maximum Adjusted height

810mm – minimum adjusted height: 540mm

Frost Protection In accordance with WIS 4.37.01Water Byelaws Designed for installation in compliance with Water Regulations

WatertightnessClass 2 non-watertight box as defined in WIS 4.37.01 (Class 2.S.B )

Control Valve Plastic ¼ turn spherical valve. WIS 4-23-04Non Return Valve WIS 5-11-01

ManifoldPreplumbed using materials approved under the Water Supply Regulations 1989 Sections 25 and 26

Meter Connection1½" BSP to WIS 4.37.01, designed to accept currently available standard concentric meters including encoded and radio read types

HeadlossHeadloss of 2.6m at a flow rate of 25L/min. (Using Kent QN 1.5 MSM Meter)

Inlet 25mm PF for use with 25mm MDPE. (¾" F available)Outlet 25mm PF for use with 25mm MDPE. (¾" F available)

Blanking PlugsFull flow (standard) + trickle flow (yellow) or no flow (red) – as spares

Pallet Quantity 20/40

C C

D

ØB

A

Key to Table AcronymsSSSH: Snap Shut / Sealed / Hinged

Covers and Frames – See page 261

Valves – See page 87



Boundary and Gas Meter BoxesFlow Boundary Boxes Telescopic Boundary Boxes

Below Ground Sealed Telescopic Gunmetal Base ManifoldBelow Ground Boundary Boxes ¾" BSP Female and 22mm Copper Connections Class 1.S.C


StyleLid*

¾" Female ¼ TurnBase / ¾"

Gunmetal Long Base

SSSH

¾" Female ¼ TurnBase / ¾"

Gunmetal Long Base

LSH

22mm copper ¼ TurnBase / ¾"

Gunmetal Long Base

SSSH

25mm Type A ¼ TurnBase / ¾"

Gunmetal Long Base

LSSH

A [min/max] (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm)

475/770 40 240 251 220 178 145


Frame and Cover

Universal 6° tilt. Rectangular frame and lid. Sealed, hinged with snap shut lid or lockable lid. 30mm of final height adjustment.Glass filled polypropylene. Grade C load bearing according to WIS 4-37-01

Guard Tube Material PVC

Guard Tube Profile/ Thickness

Cylindrical with 188/200mm diameter / 4mm

Height Adjustment (approx)

475mm to 770mm (inc. surface box height adjustment and 25mm guard tube overlap)

Frost Protection As standard in accordance with WIS 4-37-01Water Tightness WatertightShut Off Device ¼ turn with fan headNon Return Valve In accordance with WIS 5-11-01Manifold Base style; ¾" gunmetal longMeter Connection 1½" BSP concentric meters up to Qn 2.5 m³/hrHead Loss < 3 metres @ 25 l/min flowrate with meterInlet ¾" BSP female or 22mm copperOutlet ¾" BSP female or 22mm copper

Blanking Plugs

Plastic dust cap (standard), acetal full flow1 (optional), gunmetal full flow2 (optional), acetal trickle flow3 (optional), acetal no flow3 (optional). 1 27/28mm tapered A/F hexagonal upstand. 2 24mm A/F hexagonal upstand. 3 28mm A/F hexagonal upstand

Product Weight (approx)

5.8 kg

Pallet Quantity 40 per pallet

Tools

APC00598: Lid pluck tool WMB78: Key for lockable lid BOP77011: 27mm socket for meter plug and NRV BOP77008: Short T bar 400mm long BOP77009: T bar extension 500mm long

Boundary and Gas Meter Boxes

Below Ground Sealed Telescopic Plastic Raised Manifold

A

B

C

F

D E

25mm PE ConnectionsClass 1.S.C12 Bar Pressure Rating Grade C Load Bearing

ATPLAS Below Ground Boundary Boxes 25mm Push Fit Class 1.S.C.


StyleLid*

25mm PE ¼ Turn Raised / Plastic TPSS25mm PE Rising Spindle Raised / Plastic TPSS25mm PE Rising Spindle Raised / Plastic TPR25mm PE Rising Spindle Raised / Plastic TSSS

Key to Table AcronymsTPSS: Tilt / Pluck / Swivel / Square TPR: Tilt / Pluck / RoundTSSS: Tilt / Screw / Swivel / Square

Key to Table AcronymsSSSH: Snap Shut / Sealed / Hinged LSSH: Locking Snap Shut Hinged

LSH: Locking Sealed Hinged

A [min/max] (mm) B (mm) C (mm) D (mm) E (mm) F (mm)

500/865 45 215 155 210 122

* Lid marked ‘WATER’


Frame and Cover

Universal 6° tilt. Pluck or screw lid. Round rim or square swivel plate. Lid tether as standard except for screw lid. Glass filled polyester DMC. Grade C load bearing according to WIS 4-37-01

Guard Tube Material

Glass filled polyester DMC

Guard Tube Profile Stadium profile with 150 x 122mm openingHeight Adjustment (approx)

500mm to 865mm (inc. 25mm final height adjustment in surface box and 25mm guard tube overlap)

Frost Protection As standard in accordance with WIS 4-37-01Water Tightness WatertightShut Off Device ¼ turn or rising spindle with keyNon Return Valve In accordance with WIS 5-11-01Manifold Raised style; plastic (acetal co-polymer)Meter Connection 1½" BSP concentric meters up to Qn 2.5m3/hrHead Loss < 3 metres @ 25 l/min flowrate with meterInlet 25mm push fit for PE pipe in accordance with WIS 4-32-11Outlet 25mm push fit for PE pipe in accordance with WIS 4-32-11

Blanking PlugsFull flow (standard), trickle flow (optional), no flow (optional). 27/28mm tapered A/F hexagonal upstand


7.0kg


Tools

APC00598: Lid pluck tool BOP77011: 27mm socket for meter plug and NRV BOP77008: Short T bar 400mm long BOP77009: T bar extension 500mm long APC00118: Rising spindle key APC00902: ¼ turn stop tap key




410/845 70 735 197 202 748 160


410/845 70 735 197 202 748 160

Boundary and Gas Meter Boxes Boundary and Gas Meter Boxes

Below Ground Unsealed Rigid Plastic Base 4 Port Multi-Manifold

Multi-Manifold Boundary Boxes Multi-Manifold Boundary Boxes

Below Ground Unsealed Rigid Plastic Base 6 Port Multi-Manifold

2" BSP Female and 25mm PE Connections Class 2.R.C

A A

F EF G

B B

D DC C

D F

2" BSP Female and 25mm PE Connections Class 2.R.C


Frame and Cover

Rectangular telescopic sliding head with 75mm of final height adjustment and 6° of long and 3° of short tilt. Pluck lid with twin retractable lift handles. Glass Filled Polyester DMC. Grade C load bearing according to WIS 4-37-01

Chamber Material Glass Filled Polyester DMCChamber Profile Stadium profile with 704mm x 160mm opening

Height (approx)410mm to 845mm (inc. surface box height adjustment). Height further adjustable by using 180mm riser sections (available separately)

Frost Protection In accordance with WIS 4-37-01 or not availableWater Tightness Non-WatertightShut Off Device ¼ turn or rising spindle with keyNon Return Valve In accordance with WIS 5-11-01Manifold Base style; Plastic (Acetal Co-Polymer)Meter Connection 1½" BSP concentric meters up to Qn 2.5m3/hrHead Loss < 3 metres @ 25 l/min flowrate with meterInlet 1 x 2" BSP femaleOutlet 4 x 25mm push fit for PE pipe in accordance with WIS 4-32-11

Blanking PlugsFull Flow (standard), Trickle Flow (optional), No Flow (optional).27/28mm tapered A/F hexagonal upstand


32kg to 44kg


Tools / Spare Parts

APC01005: 180mm riser sectionBOP77011: 27mm socket for meter plug and NRVBOP77008: Short T bar 400mm longBOP77009: T bar extension 500mm longAPC00118: Rising spindle keyAPC00902: ¼ turn stop tap key

Inlet Outlet Ports Shut Off Manifold Style Height Insulation 2" Female 25mm PE 4 Rising Spindle Base / Plastic 590-665mm* No 2" Female 25mm PE 4 ¼ Turn Base / Plastic 590-665mm* Yes 2" Female 25mm PE 4 ¼ Turn Base / Plastic 590-665mm* No 2" Female 25mm PE 4 ¼ Turn Base / Plastic 770-845mm† Yes

Inlet Outlet Ports Shut Off Manifold Style Height Insulation 2" Female 25mm PE 6 Rising Spindle Base / Plastic 590-665mm* No 2" Female 25mm PE 6 ¼ Turn Base / Plastic 590-665mm* Yes 2" Female 25mm PE 6 ¼ Turn Base / Plastic 590-665mm* No 2" Female 25mm PE 6 ¼ Turn Base / Plastic 770-845mm† Yes

* 1 x 180mm riser section fitted as standard. † 2 x 180mm riser sections fitted as standard. Lid marked ‘Water’ and incorporates metal detector plate.

* 1 x 180mm riser section fitted as standard. † 2 x 180mm riser sections fitted as standard. Lid marked ‘Water’ and incorporates metal detector plate.


Frame and Cover

Rectangular telescopic sliding head with 75mm of final height adjustment and 6° of long and 3° of short tilt. Pluck lid with twin retractable lift handles. Glass Filled Polyester DMC. Grade C load bearing according to WIS 4-37-01

Chamber Material Glass Filled Polyester DMCChamber Profile Stadium profile with 704mm x 160mm opening

Height (approx)410mm to 845mm (inc. surface box height adjustment). Height further adjustable by using 180mm riser sections (available separately)

Frost Protection In accordance with WIS 4-37-01 or not availableWater Tightness Non-watertightShut Off Device ¼ turn or rising spindle with keyNon Return Valve In accordance with WIS 5-11-01Manifold Base style; Plastic (Acetal Co-Polymer)Meter Connection 1½” BSP concentric meters up to Qn 2.5m3/hrHead Loss < 3 metres @ 25 l/min flowrate with meterInlet 1 x 2” BSP femaleOutlet 6 x 25mm push fit for PE pipe in accordance with WIS 4-32-11

Blanking PlugsFull Flow (standard), Trickle Flow (optional), No Flow (optional).27/28mm tapered A/F hexagonal upstand


35kg to 47kg


Tools / Spare Parts

APC01005: 180mm riser sectionBOP77011: 27mm socket for meter plug and NRVBOP77008: Short T bar 400mm longBOP77009: T bar extension 500mm longAPC00118: Rising spindle keyAPC00902: ¼ turn stop tap key



Boundary and Gas Meter Boxes

Gas Meter Box: Semi Concealed

Gas Meter Box

Standard Recessed Gas Meter Box

An unobtrusive brown meter box that is designed to be partially buried in the ground. This meter box is fully approved to National Grid Gas specifications.

The standard recessed gas meter box houses all domestic U6 and G4 meters and is designed to mirror the standard recessed electric meter box. This box is fully approved to National Grid Gas specifications.

Key Features

Weather resistant

Will not rot or corrode

Meter box key included.

Specification

Manufactured in glass reinforced plastic (GRP)

Conforms to BS8499

Fire retardant to BS476 Part 7, class 2.

Key Features

Weather resistant

Will not rot or corrode

Suitable for all domestic U6/G4 meters

Meter box key included.

Specification

Manufactured in glass reinforced plastic

Fitted meter bracket

Conforms to BS8499

Fire retardant to BS476 Part 7, class 2.

Box Dimensions (mm) Brickwork Dimensions (mm)Width: 434 Width: 365Depth: 216 Depth: 155Height: 600 Height: 527

Chambers – See page 249

PE AccessoriesStop Taps/Stop Tap Chambers3407 Stop Tap Above and Below GroundBS5433 Type

9050 Universal Stop TapBS 5433/1010 Type

3511 Manifold Assembly for Meter Boxc/w Screw Down Valve, Plug and Seal

9048A Below Ground DZR Stop Tap Poly x Poly

9053 Below Ground Gun Metal Stop Tap BS5433 with BSP Threaded Ends

3610 Stop Tap Chamber Complete

3517 Internal Meter Mount Kit

Available with cast iron or plastic lids.

Code Lid3610 Plastic Lid

Code Diameter (mm)3407CC0 203407DD0 253407EE0 32

Code Diameter (mm)9050020 209050025 259050032 32

Code Diameter (mm)9048A 50

9048A63 63

Code Diameter (inch)9053500 1½9053600 2

Code Diameter (mm)3517015 25 x 15

Code Diameter (mm)3511015 25

Multiport ManifoldsThe Plasson Manifold system is available in a number of configurations for applications such as multi-occupancy premises and caravan parks. The 25mm outlets can then be fitted with a meter manifold assembly or quite simply with a stop valve.



PE AccessoriesWater Meters 6800 Mini Stainless Steel Repair Clamps

(76mm – 1 Bolt)

6800 Stainless Steel Repair Clamps(200mm – 3 bolt)

6800 Stainless Steel Repair Clamps(300mm – 4 bolt)

6801 Ductile Repair Clamps(200mm – 4 bolt)

3513 Standard Meter Box

3543 Adjustable Meter Box

3544 Contaminated Land Meter Box

9001 Concentric Water Meter (1½” BSP)

Available with Cast Iron or Plastic lids includes 3511 manifold assembly.

25mm PlassOne push fit connection.Height adjustable 500mm – 800mm.

Brass ¾” threaded connection. Height adjustable 500mm – 800mm.

Code Diameter (mm)9001 15

Code Lid3513 c/w cast lid

Code3543

Code3544

Code Diameter (mm)6800200 21-25 x 766800300 26-30 x 766800400 33-37 x 766800500 42-45 x 766800600 48-51 x 766800700 60-65 x 76

Code Diameter (mm)6800750 78-88 x 2006800800 88-98 x 2006800850 92-103 x 2006800900 114-126 x 2006800100 168-182 x 200

Code Diameter (mm)6800110 210-223 x 3006800120 222-234 x 3006800130 243-255 x 3006800140 273-285 x 3006800150 285-297 x 300

Code Diameter (mm)6801B00 92-103 x 200

6801CC00 115-125 x 2006801D00 141-154 x 2006801E00 166-181 x 2006801F00 216-226 x 200

Barrier Pipe

Barrier pipe is used to prevent the permeation of ground contaminents into the water supply. The use of high quality PE pipe combined with an aluminium barrier layer provides a flexible and well tested solution. With the increased use of brownfield sites the need for a cost effective yet reliable and robust system is imperative. Keyline is able to offer barrier pipe ranging from 25mm up to and including 630mm.

Protecta-Line SLA

Size (mm) SDRPressure Rating

(Bar)Coil Lengths (m) Straight Lengths (m) Coil Lengths (m) Straight Lengths (m)

25 11 12.5 25/50/100 25/50/10032 11 12.5 25/50/100 25/50/10063 11 12.5 25/50/100 6 25/50/100 690 11 16 50/100 6/12 50/100 6/12

11011 16 50/100 6/12 50/100 6/1217 10 6/12

12511 16 50/100 6/12 50/100 6/1217 10 50/100 6/12 50/100 6/12

16011 16 6/1217 10 50/100 6/12 50/100 6/12

18011 16 50/100 6/12 50/100 6/1217 10 50/100 6/12 50/100 6/12

22511 16 6/1217 10 6/12 6/12

25011 16 6/1217 10 6/12 6/12

28011 16 6/1217 10 6/12 6/12

31511 16 6/1217 10 6/12 6/12

35511 16 6/1217 10 6/12 6/12

40011 16 6/1217 10 6/12

45011 16 6/1217 10 6/12

50011 16 6/1217 10 6/12

63011 16 6/1217 10 6/12



Barrier Pipe Fittings – SLA

BPA – Barrier Pipe Type A

Connectors BPA x BPA

Adaptor BPA x Male Threaded

Connectors BPA x Female Threaded

Size (mm)

2525

Tees, Equal BPA x BPA x BPA

Size (mm)

2525

Self Tapping Ferrule Strap Accessories

Elbows (90°) BPA x BPA

Size (mm)

2532

Size (mm x inch)

25 x ¾32 x 132 x ¾

Compression Fitting Self Tapping Ferrule Straps Female Threaded Fitting Self Tapping Ferrule Straps

Size (mm x inch)

25 x ¾32 x 1

Reducing Connectors BPA x BPA

Size (mm)

32 x 25

Please note: All Pushfit fittings above have WRAS approval for components only, with full WRAS approval pending.

Pushfit and STFSs for Contaminated Ground

Size (mm x inch)

25/¾ Cutting Key32/1 Cutting Key

Size (mm)

63 BPA x 25

90 BPA x 25

110 BPA x 25

125 BPA x 25

160 BPA x 25

180 BPA x 25

63 BPA x 25

90 BPA x 25

110 BPA x 25

125 BPA x 25

160 BPA x 25

180 BPA x 25

Size (mm x inch)

63 BPA x ¾

90 BPA x ¾

110 BPA x ¾

125 BPA x ¾

160 BPA x ¾

180 BPA x ¾

63 BPA x 1

90 BPA x 1

110 BPA x 1

125 BPA x 1

160 BPA x 1

180 BPA x 1

Coupler BPA x BPA

Adaptor BPA x Female Threaded

Adaptor BPA x Male Threaded

Barrier Pipe Fittings – SLA

Size (mm)

253263

Tees, Equal BPA x BPA

Size (mm)

253263

Elbows (90°) BPA x BPA

Size (mm)

253263

Size (mm x inch)

25 x ¾32 x 163 x 2

Size (mm x inch)

25 x ¾32 x ¾32 x 163 x 2

Reducing Coupler BPA X BPA

Size (mm)

32 x 25

63 x 32

Gunmetal Compression Fittings, Manifolds and Contaminated Ground Meterbox

Gunmental Manifolds

Boundary Boxes – Contaminated Land Box (Below Ground Installation)

Size

4 x ¾" Female Outlets6 x ¾" Female Outlets

Description

Telescopic, contaminated land, sealed meter box

¾" female threaded ¼ turn gunmetal manifold, telescopic [520mm to 800mm], including surface box

25mm BPA ¼ turn gunmetal manifold, telescopic [520mm to 800mm], including surface box

Telescopic, contaminated land, unsealed meter box

¾" female threaded ¼ turn gunmetal manifold 710mm x 200mm guard tube, less surface box

2 x 1" male inlet ¼ turn gunmetal manifold double outlet 2 x 1" male

¾" female ¼ turn gunmetal manifold double outlet 2 x ¾" female



Barrier Pipe Fittings – SLA/Protecta-lineFluid Hydraulic Compression Fittings – to suit SLA and Protecta-line Barrier Pipe

Description

Duckfoot Bend Kit

63mm x 80mm NP16

90mm x 80mm NP16

110mm x 80mm NP16

Couplers

63mm coupler

90mm coupler

110mm coupler

Stub Flange

63mm x 50mm NP16

63mm x 80mm NP16

90mm x 80mm NP16

110mm x 100mm NP16

90 Deg Elbows

63mm x 90 deg

90mm x 90 deg

110mm x 90 deg

45 Deg Elbows

63mm x 45 deg

90mm x 45 deg

110mm x 45 deg

Equal Tees

63mm

90mm

110mm

Flange Branch Tee

63mm x 80mm NP16

90mm x 80mm NP16

110mm x 80mm NP16

Repair Couplers

63mm

90mm

110mm

Reducers

90mm x 63mm

110mm x 90mm

Fluid Oil (5 litres)

SLA Pump

Description

Couplers

125mm coupler

160mm coupler

180mm coupler

Stub Flange

125mm x 100mm NP16

160mm x 150mm NP16

180mm x 150mm NP16

90 Deg Elbows

125mm x 90 deg

160mm x 90 deg

180mm x 90 deg

45 Deg Elbows

125mm x 45 deg

160mm x 45 deg

180mm x 45 deg

Equal Tees

125mm

160mm

180mm

Flange Branch Tee

125mm x 80mm NP16

180mm x 80mm NP16

180mm x 100mm NP16

180mm x 150mm NP16

Repair Couplers

125mm

160mm

180mm

Reducers

125mm x 110mm

160mm x 125mm

180mm x 125mm

Fluid Hydraulic Compression Fittings (SDR11) Fluid Hydraulic Compression Fittings (SDR17)

Accessories

Description

E10 Denso Tape (12.5m Roll)

Aluminium Tape (50m Roll)

M10 Peeling Tool

Barrier Pipe Fittings – Protecta-lineMechanical Compression FittingsFor use on Protecta-line applications and for connecting to standard PE pipe.

PE to PE Couplers

Size (mm) A (mm) L (mm) Weight (kg)

25 x 25 51 93 0.1

32 x 32 60 99 0.2

63 x 63 105 155 0.7

PE to PE Reducing Couplers

Size (mm) A (mm) B (mm) L (mm) Weight (kg)

32 x 25 60 51 100 0.2

63 x 25 105 81 155 0.6

63 x 32 105 105 155 0.8

PE to Copper Couplers


25 x 15 51 93 0.1

25 x 22 51 93 0.1

32 x 28 60 93 0.2

Equal Tees

Size (mm) A (mm) C (mm) L (mm) Weight (kg)

25 x 25 51 64 134 0.2

32 x 32 60 68 146 0.3

63 x 63 105 100 216 1.3

90° Elbows

Size (mm) A (mm) C (mm) L (mm) Weight (kg)

25 51 68 93 0.1

32 60 71 97 0.2

63 105 105 158 0.9



Barrier Pipe Fittings – Protecta-lineMechanical Compression FittingsFor use on protecta-line pipes.

End Connectors – PE x Male Iron BSP Tapered

Size (mm x inch) A (mm) L (mm) Weight (kg)

25 x ¾ 51 64 0.1

32 x ¾ 60 74 0.1

32 x 1 60 77 0.1

63 x 1½ 105 100 0.4

63 x 2 105 105 0.4

End Connectors – PE x Female Iron BSP Tapered

Size (mm x inch) A (mm) L (mm) Weight (kg)

25 x ¾ 51 67 0.1

32 x 1 60 75 0.1

63 x 2 105 100 0.4

90° Elbows – PE x Female Iron BSP Tapered

Size (mm x inch) A (mm) C (mm) L (mm) Weight (kg)

25 x ¾ 51 35 73 0.1

32 x 1 60 39 80 0.2

63 x 2 105 62 145 0.6

Reducing Sets – to allow easy Protecta-Line diameter changes


32 x 25 44 42 0.1

63 x 32 80 51 0.2

Stop Cocks – BS 5433 Type

* Includes 22m copper Type A insert.** Includes 28mm copper Type A insert.


25* 140 135 0.9

32** 165 170 1.7

C

L

A

L

A

Open-Trench Installation with Sand Bed

Specialist PE Pipe Systems

Open-Trench Installation without Sand Bed

Trenchless Installation and Renovation

Reference Projects

PE 100 / 90 10® PE 100

90 10® RCPlus SLM® RCPlus / SLM® KKS

Swagelining a 1200m sewage pressure pipe, dimension 1030 x 60, 6mm.

24.107m potable water pipes: A double water transport pipeline in dimensions 500 x 45.5mm and 560 x 50.8mm.

Europe´s greatest PE-Pipe Project: Double-Pipeline of 38.000m with PE-Pipes OD 500mm for potable water installed.

Substantial renewal instead of reparation: Timeworn iron pipelines were replaced by pipes made from polyethylene. 3997m without sand bed with 90 10®-RCplus potable water pipes, 794m t SLM®-RCplus potable water pipes for directional drilling, 389m SLA® Barrier Pipes for installation close to sewers.

Building a double water supply line in an area which is difficult to access because of very stony ground: potable water-pipes (outer diameter 250 and 315mm) were installed without sand bed.

Renewal of a 572m GFK pipeline with SLM® RCplus potable water pipes (dimension 315 x 18,7mm) by pipe bursting.

Substantial renewal instead of reparation: Timeworn iron pipelines were replaced by pipes made from polyethylene. 3997m without sand bed with 90 10®-RCplus potable water pipes, 794m SLM®-RCplus potable water pipes for directional drilling.

Construction of a sewer pipeline dimension 560 x 50,8mm, with pale-coloured inside layer. Landscaped sensitive areas were protected by trenchless installation technique horizontal drilling.



Detecting the Installed Pipeline and Checking Integrity

Specialist Pipe Systems

Protecting Potable Water in Contaminated Soil

Safeguarding the Environment via Continuous Leak Monitoring

Reference Projects

SLM® DCT SLA® Barrier Pipe 3L Leak Control

Pipe with protective outer layer and specialised skills: Connection of an industrial client to the gas supply with SLM® DCT-pipes, outer diameter 125mm.

Horizontal directional drilling of an SLM® DCT pipe, dimension 160 x 9,5mm.

Potable water pipelines in contaminated soil: with SLA® barrier pipes. A bunched circuit of SLM® and SLA® barrier pipes was horizontal directional drilled.

Renewal of the potable water supply using 1240m bunched circuit of SLA® barrier pipes, SLM® sewer pipes and cable conduit.

5200m left until safe water supply is assured: SLA® potable water pipes, dimension 180 x 10,7mm – an area, which is in danger of contamination.

Sewage under pressure through the potable water protection area: continuously on leakage supervised, ploughed sewage pipe 3L leak control, dimension OD 180mm.

Even sensitive areas can be crossed with 3L leak control.

Constructing a leakage-controlled waste water collection system.

Mechanical Couplings, Flange Adaptors and Repair Clamps – Viking Johnson

Quick Reference Guide

FlexLock: Page 59

Wall Couplings: Page 69

MaxiFit: Page 72

Easi range “repair clamps and under pressure tees”: Page 84

Large Diameter: Page 61

AquaFast: Page 70

MegaFit: Page 80

Also available: Marine Couplings and Adaptors, Quick Fit Couplings and Adaptors, Liner Grips, HandiRange Steel Repair Clamps and Under Pressure Tees.

Dismantling Joint: Page 66

AquaGrip: Page 71

UltraGrip: Page 81

Keyline offer a full and extensive range of couplings, flange adaptors and pipe repair solutions to suit water, wastewater, gas and industrial applications. We can offer a range of products that can be used

to connect and repair many types of pipe material such as Ductile Iron, Steel and Polyethylene. Fittings can be supplied which are dedicated to specific pipe outside diameters or with a wide tolerance to suit a

range of pipe materials and sizes. These fittings can be supplied from 40mm to 5000mm diameter with the standard range of fittings being supplemented with bespoke project solutions.



Mechanical Couplings, Flange Adaptors and Repair Clamps – Viking Johnson

Mechanical Fittings and Repair Clamps – Viking Johnson Pipe Materials Product SelectorStandard Outside Diameter Chart

Product groupsNominal

Size Range (mm)

Ductile Iron

Cast Iron Steel Stainless

Steel PVC HEP30 Polypropylene MDPE/ PE100

HDPE/ PE100 GRP ABS Clay Concrete Asbestos

Cement Copper Lead

Dedicated

FlexLock (A,B)Coupling 50 – 300 • •

Flange Adaptor 50 – 300 • • • • • 6 • • 1 •

QuickFit (A, C)Coupling 40 – 300 • • • • • • 6 • • 1 •

Flange Adaptor 40 – 300 • • • • • • 6 • • 1

Large Diameter Unfitted (A, C)

Coupling 350 and greater • • • • • • 6 • • 1

Flange Adaptor 350 and greater • • • • • • 6 • • 1

Step Coupling 350 and greater • • • • • • • 1

Dismantling Joints (A, B) 50 and greater • • • • • • •

Wall Couplings (A, B, C) 80 and greater • • • • • • • • • • • • • •

PE Solutions

AquaFast (A, B)Coupling 63 – 315 • • • • •

Flange Adaptor 63 – 315 • • • • •

AquaGrip (A, B)

Coupling 63 – 180 • • •Flange Adaptor 63 – 180 • • •Flange Adaptor 225 – 800 • •

Flange Adaptor 900 and greater • •

LinerGrip (A, D)Flange Adaptor 350 – 1600 • • •

Wide Tolerance

MaxiFit (A, C)Coupling 40 – 700 • • • • • • 8 8 8 6 • 1 • 6 • 1

Flange Adaptor 40 – 700 • • • • • • 8 8 8 6 • 1 • 6 • 1Step Coupling 40 – 700 • • • • • • 8 8 8 6 • 1 • 6 • 1

MegaFit (A, C)Coupling 50 – 300 • • • • • • 6 • 1 • 6 • 1

Flange Adaptor 50 – 300 • • • • • • 6 • 1 • 6 • 1Step Coupling 50 – 300 • • • • • • 6 • 1 • 6 • 1

UltraGrip (A, B)

Coupling 50 – 400 • • • • • 3 3 3 2 2Flange Adaptor 50 – 400 • • • • • 3 3 3 2 2

Reducers 50 – 300 • • • • • 3 3 3 2 2End Caps 50 – 300 • • • • • 3 3 3 2 2

Pecat 80 – 200 • • • • •

Pipe Repairs

EasiRange (A)

EasiClamp/ Tap 50 – 600 • • • 4 4 4 4 4 5Universal EasiTee 80 – 300 • • •Matt Seal EasiTee 350 – 600 • • •Ring Seal EasiTee 350 – 1200 • • • •

EasiCollar 300 – 1200 • • • •

HandiRange (A)HandiBand 15 – 50 • • • • •

HandiClamp/Tee 50 – 600 • • • • • • 7 7 7 • • • • •

(A) Pipe material is suitable within Viking Johnson product OD tolerance range.(B) Restrained Products – accommodate end load forces due to internal

pressure in pipe.(C) Flexible Products – do not accommodate end load and adequate external

support must be provided.(D) Restrained Products – accommodate end load forces in accordance with

PE liner unrestrained pressure capability.

(1) Please contact Keyline Utilities department for further details.(2) Only as flex version.(3) Only as gripping version.(4) Available up to DN200 (limited performance).(5) Available up to DN300.(6) May require reduced bolt torque.(7) Limited performance.(8) Short length up to and including 1m of PE.

Note: A Viking Johnson product is suitable up to a stated working pressure rating for a given pipe material

Nominal Bore

Imperial Cast Iron and Asbestos Cement

(turned end)

Steel ISO/4200 (1991) PVC-U ABS Ductile Iron GRP Metric Asbestos Cement (turned end)

(mm) (inches)

BS486 (1990)

Class AB

Only

Class CD

Only

Non STD

Ser 1 Ser 2 Ser 3 Ser 3BS1387 (1990)

BS3600 (1997) and BS3601

(1993) (pipe ends to BS534 1990)

API 5L (2000) and BS1600

(2000) UTI 36* NB

BS3505 (1998)

BS3506 (1969)

BS5391 (1976)

BS EN 545 (2002) BS EN 598 (1995)

BS4772 (1988)Din 28601,

28602, 28603, 28605

BS5480 (1990)(typical

UK sizes)

Class 15

Class 20

Class 25

150.5 21.3 21.3 21.4 21.4 21.4 21.4 21.4

200.75 26.9 25 25.4 26.9 26.8 26.7 26.6 26.8 26.8

251 33.7 32 30 35 33.7 33.6 33.4 33.6 33.6 33.6

321.25 42.4 40 44.5 42.4 42.3 42.2 42.3 42.3 42.3

401.5

55.92.20

55.92.20

57.02.25 48.3 57 54 48.3 48.3 48.3 48.3 48.3 48.3 56

502

69.12.72

69.12.72 60.3 63.5 60.3 60.4 60.3 60.4 60.4 60.4 66 69

652.5

82.33.24

82.33.24

82.53.25 76.1 70 73 76.1 76.1 73 75.2 82

803

95.53.76

95.53.76 88.9 82.5 88.9 88.9 88.9 88.9 88.9 88.8 98 96

903.5 101.6 101.6 101.6

1004

121.94.80

121.94.80 114.3 127 108 114.3 114.3 114.3 114.3 114.3 114.3 118 122

1255

149.95.90

149.95.90 139.7 133 141.3 152.4 139.7 139.7 141.3 140.2 140.2 144

1506

177.36.98

177.36.98 168.3 159 177.8 165.1 168.3 168.3 168.3 168.3 168.3 170 177 177

1757

204.78.06

204.78.06 193.7 193.7 193.8

2008

232.29.14

232.29.14 219.1 219.1 219.1 219.1 219.1 219.1 222 220 232 232 240

2259

259.110.20

259.110.20 244.5 244.5 244.5 259 259 268

25010

286.011.26

286.011.26 273 273 273.1 273 273 274 272 286 286 295

30012

333.813.14

345.413.60 323.9 323.9 323.9 323.9 323.9 326 324 334 345 356

35014

387.015.22

399.315.72 355.6 355.6 355.6 355.6 355.5 378 376 392 405 419

37515

413.016.26

426.216.78

40016

439.017.30

453.117.84 406.4 406.4 406.4 406.4 406.4 429 427 448 463 478

45018

492.019.38

506.919.96 457 457 457.2 457.2 457.2 480 478 498 515 532

50020

545.021.46

560.322.06 508 508 508 508 508 532 530 568 586 605

52521

572.022.50

587.223.12

55022

598.023.54

613.724.16 559 559 559 558.8

60024

650.025.60

667.026.26 610 610 609.6 609.6 609.6 635 633 654 672 691

65026

703.027.66

720.328.36 660 660 660.4

67527

729.028.70

746.829.40

70028

755.029.72

773.230.44 711 711 711.2 738 718 761 780 801

75030

807.031.78

826.032.52 762 762 762 808 830 852

80032

860.033.84

879.334.62 813 813 812.8 842 820 882 904 915

82533

886.034.88

905.835.66

85034

912.035.92 864 864 863.6 927 952 977

90036

964.037.96

984.538.76 914 914 914.4 945 924 970 996 1024

100040

1068.042.06

1090.242.92 1016 1016 1016 1048 1027

105042

1121.044.12

1143.045.00 1067 1168 1067 1066.8

110044

1172.046.16 1118 1117.6 1152 1144

120048

1277.050.26

1300.551.20 1219 1219 1219.2 1255 1228

130052 1321 1320.8 1350

140056 1422 1422 1422.4 1462 1449

160064 1626 1626 1625.6 1668 1640

180072 1829 1829 1828.8 1875 1844

200080 2032 2032 2032 2802 2048



Mechanical Fittings and Repair Clamps – Viking Johnson

FlexLock Couplings

1. Sleeve2. End Ring3. Gasket4. Gripper Teeth5. Bolt

1. Flange Adaptor2. End Ring3. Gasket4. Gripper Teeth5. Stud

FlexLock Flange Adaptor

FlexLock bolt torques: M12 = 55-65Nm M16=95-120Nm.

FlexLock bolt torques: M12 = 55-65Nm M16 = 95-120Nm. * Working pressure rating is less than flange rating.

Pipe Nom Pipe ODPipe

MaterialBolt Size

No.-Dia x LengthOverall

Length (L)End Ring

OD (A)

Sleeve Length x

Thickness (mm) (S)

Setting Gap Working pressure

(Bar)

Gasket Mould

Coupling Weight (kg)

Min MaxDN50/2" 60.3 Steel 2-M12 x 145 157 135 80 x 5.5 15 30 16 1375 2.7

DN65/2.5" 76.1/77 Steel 2-M12 x 160 170 152 100 x 6.0 20 40 16 1394 3.2DN80/3" 88.9 Steel 4-M12 x 160 170 163 100 x 6.0 20 40 16 1382 4.2DN80/3" 98 Ductile Iron 4-M12 x 195 203 181 115 x 6.4 20 40 16 1630 5.2

DN100/4" 114.3 Steel 4-M12 x 170 188 195 100 x 6.0 20 40 16 1367 6.1DN100/4" 118 Ductile Iron 4-M12 x 195 203 200 115 x 6.4 20 40 16 1618 5.6DN150/6" 165.1 Steel 6-M12 x 170 188 254 100 x 7.2 20 40 16 1369 9.2DN150/6" 168.3 Steel 6-M12 x 170 188 256 100 x 7.2 20 40 16 1369 9.3DN150/6" 170 Ductile Iron 6-M12 x 170 178 256 100 x 7.2 20 40 16 1369 9.2DN200/8" 219.1 Steel 8-M12 x 170 188 310 100 x 7.2 20 40 16 1370 11.9DN200/8" 222 Ductile Iron 6-M16 x 195 206 316 115 x 6.4 20 40 16 1631 12

DN250/10" 273 Steel 12-M16 x 275 286 376 178 x 8.5 20 40 10 1737 32.2DN200/8" 274 Ductile Iron 12-M16 x 275 286 376 178 x 8.5 20 40 10 1737 32.2

DN300/12" 323.9 Steel 12-M16 x 275 286 436 178 x 6.0 20 40 10 7667/8 33.7DN300/12" 326 Ductile Iron 12-M16 x 275 286 436 178 x 6.0 20 40 10 7667/8 33.7

Pipe Nom Pipe ODPipe

MaterialBolt Size

No.-Dia x LengthFlange OD (A)

Overall Length (L)

Flange Thickness (mm) (F)

Sleeve Length

(mm) (S)

Flange Nomincal Drilling BS EN

1092-1

Working pressure

(Bar)

Setting Gap Gasket Mould

FA Weight

(kg)Min MaxDN50/2" 60.3 Steel 2-M12 x 115 160 123 16 75 50 PN10/16 16 10 30 1375 2.3

DN65/2.5" 76.1 Steel 2-M12 x 115 180 123 16 75 60/65 PN10/16 16 10 30 1394 2.6DN80/3" 88.9 Steel 4-M12 x 115 195 123 16 75 80 PN10/16 90 PN6 16 10 30 1382 3.4DN80/3" 98 Ductile Iron 4-M12 x 115 195 123 16 75 80 PN10/16 90 PN6 16 10 30 1630 4

DN100/4" 114.3 Steel 4-M12 x 115 215 123 16 75100 PN10/16

110PN616 10 30 1367 4.5

DN100/4" 118 Ductile Iron 4-M12 x 115 215 123 16 75 100 PN10/16 16 10 30 1618 4.4

DN150/6" 165.1 Steel 8-M12 x 115 285 127 25 75150PN10/16 6"E

6ANSI 15016 10 30 1369 9.3

DN150/6" 168.3 Steel 8-M12 x 115 286 123 19 75 150 PN10/16 16 10 30 1369 8DN150/6" 170 Ductile Iron 8-M12 x 115 286 123 19 75 150 PN10/16 16 10 30 1369 8DN200/8" 219.1 Steel 8-M12 x 115 341 123 19 75 200 PN10 16 10 30 1370 9.7DN200/8" 219.1 Steel 8-M12 x 115 340 127 25 75 200 PN16 16 10 30 1370 15.2DN200/8" 222 Ductile Iron 6-M16 x 125 341 137 19 75 200 PN16 10 10 30 1631 10.6DN200/8" 222 Ductile Iron 8-M16 x 125 340 137 25 75 200 PN10 8"E 10 10 30 1631 13.9DN250/10" 273 Steel 12-M16 x 125 405 137 19 90 250 PN10/16* 10 10 30 1737 16.4DN250/10" 274 Ductile Iron 12-M16 x 125 405 137 19 90 250 PN10/16* 10 10 30 1737 16.4DN300/12" 323.9 Steel 12-M16 x 125 467 137 19 90 300 PN10/16* 10 10 30 7667/8 22.7DN300/12" 326 Ductile Iron 12-M16 x 125 467 137 19 90 300 PN10/16* 10 10 30 7667/8 22.7

Mechanical Fittings and Repair Clamps – Viking Johnson Large Diameter Couplings OD355.6-738 – SpecificationsViking Johnson manufacture couplings to any pipe OD and working pressure, with those tabled being the more popular products.

Pressure - Working Pressure = As noted in table (Test Pressure = 1.5 x W.P.).

Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large diameter dedicated coupling products.

ODs - If the product required is not in the table contact Viking Johnson who can provide relevant information.

Dedicated Couplings DO NOT resist end load – adequate restraint must be provided.

Pipe OD (mm)

Pipe Material

Tolerance for Distance (mm) L

Coupling Section

TypeNo. Bolts

Bolt Dia x Length (mm)

Working Pressure

(bar)

Dimensions (mm) Min Setting Gap

(mm) X

Max Setting Gap

(mm) X

Gasket Mould No.

Weight (kg)Diameter

AOverall

Length C+ -

355.6 Steel 1.6 1.6 L02 6 M12 x 235 23.2 446 243 25 50 J51LS 19.6

355.6 uPVC 1.6 1.6 L02 6 M12 x 235 23.2 446 243 25 50 J51LS 19.6

358.6Coated Steel

1.6 1.6 L02 6 M12 x 235 23 450 243 25 50 J51LS 19.7

378 DI 2.7 3.5 L02 8 M12 x 235 29.2 469 243 25 50 J52LS 21.1

406.4 Steel 1.6 1.6 L02 8 M12 x 235 27.2 497 243 25 50 J53LS 22.4

406.4 uPVC 1.6 1.6 L02 8 M12 x 235 27.2 497 243 25 50 J53LS 22.4

408.4Coated Steel

1.6 1.6 L02 8 M12 x 235 27 499 243 25 50 J53LS 22.5

409.4Coated Steel

1.6 1.6 L02 8 M12 x 235 27 500 243 25 50 J53LS 22.6

429 DI 2.8 4 L02 8 M12 x 235 25.8 520 243 25 50 J54LS 23.6

457 Steel 1.6 1.6 L02 8 M12 x 235 24.2 548 243 25 50 J55LS 24.9

457 uPVC 1.6 1.6 L02 8 M12 x 235 24.2 548 243 25 50 J55LS 24.9

460Coated Steel

1.6 1.6 L02 8 M12 x 235 24.1 551 243 25 50 J55LS 25

480 DI 2.9 4 L02 8 M12 x 235 23.1 571 243 25 50 J56LS 26

480 DI 2.9 4 L02 10 M12 x 235 28.9 571 243 25 50 J56LS 26.5

508 Steel 1.6 1.6 L02 10 M12 x 235 27.4 598 243 25 50 J57LS 27.8

508 uPVC 1.6 1.6 L02 10 M12 x 235 27.4 598 243 25 50 J57LS 27.8

511Coated Steel

1.6 1.6 L02 10 M12 x 235 27.2 602 243 25 50 J57LS 27.9

532 DI 3 4 L02 10 M12 x 235 26.1 624 243 25 50 J58LS 29

559 Steel 1.6 1.6 L02 10 M12 x 235 24.9 649 243 25 50 J59LS 30.2

559 uPVC 1.6 1.6 L02 10 M12 x 235 24.9 649 243 25 50 J59LS 30.2

610 Steel 1.6 1.6 L02 10 M12 x 235 22.9 700 243 25 50 J60LS 32.7

610 uPVC 1.9 1.6 L02 10 M12 x 235 22.9 700 243 25 50 J60LS 32.7

613Coated Steel

1.6 1.6 L02 10 M12 x 235 22.8 703 243 25 50 J60LS 32.8

635 DI 3.2 4.5 L02 10 M12 x 235 22 726 243 25 50 J61LS 33.9

635 DI 3.2 4.5 L02 12 M12 x 235 25.2 726 243 25 50 J61LS 34.3

660 Steel 1.6 1.6 L02 12 M12 x 235 24.3 751 243 25 50 J61LS 35.5

711 Steel 1.6 1.6 L02 12 M12 x 235 22.6 802 243 25 50 J63LS 37.9

714Coated Steel

1.6 1.6 L02 12 M12 x 235 22.4 805 243 25 50 J63LS 38.1

738 DI 3.4 4.5 L02 12 M12 x 235 21.7 830 243 25 50 J63LS 39.3



Mechanical Fittings and Repair Clamps – Viking Johnson Large Diameter Couplings OD738-2032 – SpecificationsViking Johnson manufacture couplings to any pipe OD and working pressure, with those tabled being the more popular products.

Pressure - Working Pressure = As noted in table (Test Pressure = 1.5 x W.P.).

Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large diameter dedicated coupling products.

ODs - If the product required is not in the table contact Viking Johnson who can provide relevant information.


Pipe OD (mm)

PipeMaterial

Tolerance for Distance (mm) L

Coupling Section

TypeNo. Bolts

Bolt Dia x Length (mm)

Working Pressure

(bar)

Dimensions (mm) Min Setting Gap

(mm) X

Max Setting Gap

(mm) X

Gasket Mould No.

Weight (kg)Diameter

AOverall

Length C+ -

738 DI 3.4 4.5 YF2 10 M16 x 265 28.2 849 276 38 76 J63LS 69.3

762 Steel 1.6 1.6 L02 12 M12 x 235 21 852 243 25 50 J64LS 40.4

813 Steel 1.6 1.6 L02 14 M12 x 235 19.8 903 243 25 50 J65LS 43.3

816Coated Steel

1.6 1.6 L02 14 M12 x 235 19.7 906 243 25 50 J65LS 43.4

842 DI 1 4.5 L02 14 M12 x 235 18.9 931 243 25 50 J65LS 44.6

842 DI 1 4.5 YF2 12 M16 x 265 25 950 276 38 76 J65LS 78.7

842 DI 1 4.5 A2E 14 M16 x 265 29.1 965 276 38 76 J116M 103.4

864 Steel 1.6 1.6 L02 14 M12 x 235 17.9 955 243 25 50 J66LS 45.7

914 Steel 1.6 1.6 L02 14 M12 x 235 16 1005 243 25 50 J67LS 48.2

916Coated Steel

1.6 1.6 L02 14 M12 x 235 16 1007 243 25 50 J67LS 48.3

945 DI 1 5 YF2 12 M16 x 265 22 1054 276 38 76 J70LS 87.5

945 DI 1 5 A2E 14 M16 x 265 25.9 1069 276 38 76 J118M 115

1016 Steel 1.6 1.6 YF2 14 M16 x 265 19.6 1125 276 38 76 J71LS 94.3

1019Coated Steel

1.6 1.6 YF2 14 M16 x 265 19.4 1129 276 38 76 J71LS 94.6

1048 DI 1 5 YF2 14 M16 x 265 18.4 1156 276 38 76 J71LS 96.9

1048 DI 1 5 A2E 16 M16 x 265 26.8 1171 276 38 76 J119M 127.1

1067 Steel 1.6 1.6 YF2 14 M16 x 265 17.7 1177 276 38 76 J72LS 98.6

1118 Steel 1.6 1.6 YF2 14 M16 x 265 16.2 1227 276 38 76 J73LS 102.9

1152 DI 1 6 A2E 16 M16 x 265 24.4 1275 276 38 76 J121M 138.7

1219 Steel 1.6 1.6 A2E 16 M16 x 265 23 1343 276 38 76 J121M 146.3

1222Coated Steel

1.6 1.6 A2E 16 M16 x 265 23 1347 276 38 76 J121M 146.6

1255 DI 1 6 A2E 18 M16 x 265 25.2 1378 276 38 76 J122M 151

1422 Steel 1.6 3 A2E 20 M16 x 265 24.5 1546 276 38 76 J125M 170.5

1462 DI 1 7 A2E 20 M16 x 265 23.8 1585 276 38 76 J125M 174.8

1620 Steel 3 3 A2E 24 M16 x 265 20.3 1745 276 38 76 J127M 192.4

1626Coated Steel

3 3 A2E 24 M16 x 265 20.2 1751 276 38 76 J127M 194.2

1668 DI 1 7 A2E 24 M16 x 265 19.2 1791 276 38 76 128M 199.4

1829 Steel 3 3 A2E 24 M16 x 265 16 1954 276 38 76 J130M 217.5

2032 Steel 3 3 XSXG 36 M16 x 400 22.1 2167 411 57 114 J186H 418.6

Mechanical Fittings and Repair Clamps – Viking Johnson Large Diameter Stepped Couplings OD355.6-1220 – SpecificationsIf the product required is not in the table contact Viking Johnson who can provide relevant information.Pressure - Working Pressure = As noted in table

(Test Pressure = 1.5 x W.P.)Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large

diameter dedicated stepped coupling productsODs - If the product required is not in the table contact Viking Johnson

who can provide relevant information.


Expanded Sleeve Stepped Couplings

Stepped Coupling with Make Up Ring

Pipe

Pipe OD (mm)

Material 1

Tolerance for

Distance (mm) L

Material 2

Tolerance for

Distance (mm) L

Coupling Section

Type

No. Bolts

Bolt Dia x Length

(mm)

Working Pressure

(bar)

Dimensions (mm)Min

Setting Gap

(mm) X

Max Setting

Gap (mm) X

Gasket Mould

No.

Weight (kg)Diameter

ADiameter

A1

Overall Length

C+ – + –

355.6 378 Steel 1.6 1.6 DI 2.7 3.5 L02 8 M12 x 235 29.2 446 469 243 25 50J51LS / J52LS

20.7

406.4 429 Steel 1.6 1.6 DI 2.8 4 L02 8 M12 x 235 25.7 497 520 243 25 50J53LS / J54LS

23.1

457 480 Steel 1.6 1.6 DI 2.9 4 L02 8 M12 x 235 23.1 548 571 243 25 50J55LS / J56LS

25.6

480 508 DI 2.9 4 Steel 1.6 1.6 L02 10 M12 x 235 27.3 571 598 243 25 50J56LS / J57LS

27.3

508 532 Steel 1.6 1.6 DI 3 4 L02 10 M12 x 235 26.1 598 624 243 25 50J57LS / J58LS

28.6

610 635 Steel 1.6 1.6 DI 3.2 4.5 L02 10 M12 x 235 22 700 726 243 25 50J60LS / J61LS

33.6

711 738 Steel 1.6 1.6 DI 3.4 4.5 L02 12 M12 x 235 21.7 802 830 243 25 50J63LS / J63LS

39

738 747 DI 3.4 4.5Cast Iron

CD3.3 3.3 L02 12 M12 x 235 21.3 830 839 243 25 50

J63LS / J63LS

39.4

738 755 DI 3.4 4.5Cast Iron

AB3.3 3.3 L02 12 M12 x 235 21.2 830 847 243 25 50

J63LS / J63LS

39.9

813 842 Steel 1.6 1.6 DI 1 4.5 L02 14 M12 x 235 18.8 903 931 243 25 50J65LS / J65LS

44.4

826 842Cast Iron

CD3.3 3.3 DI 1 4.5 L02 14 M12 x 235 18.8 918 931 348 25 150

J65LS / J65LS

44.3

842 886 DI 1 4.5Cast Iron

AB3.3 3.3

LO3 (Long Sleeve)

14 M12 x 340 17 931 978 276 38 76J65LS / J65LS

62.7

906 945Cast Iron

CD3.3 3.3 DI 1 5 YF2 12 M16 x 265 22 1017 1054 276 38 76

J67LS / J70LS

86.5

914 945 Steel 1.6 1.6 DI 1 5 YF2 12 M16 x 265 22 1024 1054 276 38 76J67LS / J70LS

86.5

945 964 DI 1 5Cast Iron

AB3.3 3.3 YF2 12 M16 x 265 21.6 1054 1075 276 38 76

J70LS / J70LS

88.3

1016 1048 Steel 1.6 1.6 DI 1 5 YF2 14 M16 x 265 18.3 1125 1156 276 38 76J71LS / J71LS

95.9

1121 1152Cast Iron

CD3.3 3.3 DI 1 6 A2E 16 M16 x 265 24.3 1247 1275 276 38 76

J120M / J121M

137.6

1220 1255 Steel 1.6 1.6 DI 1 6 A2E 18 M16 x 265 25.2 1344 1378 276 38 76J120M / J121M

150.1



Mechanical Fittings and Repair Clamps – Viking Johnson Large Diameter Flange Adaptors OD355.6-457 – SpecificationsIf the product required is not in the table contact Viking Johnson who can provide relevant information.

Pressure - In accordance with rating for flange drilling.Notes - The prices for these products DO NOT include flange

connecting bolts and flange gasket. When ordering Dedicated FAs, ensure Pipe O.D./ Flange Nominal Size/Flange Drilling are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted.

ODs - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products.

Dedicated Flange Adaptors DO NOT resist end load – adequate restraint must be provided.

Key to End Ring NotchingTied Rods - Certain pipe ODs and flange drilling require the notching of

end rings to accommodate tie rods – see table for details.None = Standard product without notches – Tie rods will clash with end ring.Not Required = Tie rods clear end ring – Notching not required.X Notches = End ring notched to accommodate “X” no. tie rods

The number of notches stated assumes the use of high tensile strength tie rods. Min yield = 725 N/mm2.

Pipe OD

(mm)

Pipe Material

Tolerance for

Distance (mm) L

FA Section

Type

Flange Details BS EN 1092-1

Number of

Notches in End Ring if

Required

No. Bolts

Bolt Dia x

Length (mm)

Dimensions Diameter (mm) A

Flange OD A1

Overall Length C

Flange Thickness

T

Flange Holes No.

Flange Holes

Diameter (mm)

Min Setting

Gap (mm) X

Max Setting

Gap (mm) X

Gasket Mould

No.

Weight (kg)

+ - Nominal Drilling

355.6 Steel 1.6 1.6 L02 350 PN10 4 8 M12 x 140 446 505 148 18 16 23 25 50 J51LS 22.8

355.6 uPVC 1.6 1.6 L02 350 PN10 4 8 M12 x 140 446 505 148 18 16 23 25 50 J51LS 22.8

355.6 Steel 1.6 1.6 L02 350 PN16 4 8 M12 x 140 446 520 148 18 16 28 25 50 J51LS 24.1

355.6 uPVC 1.6 1.6 L02 350 PN16 4 8 M12 x 140 446 520 148 18 16 28 25 50 J51LS 24.1

355.6 Steel 1.6 1.6 L02 350 PN25 8 M12 x 140 446 555 155 25 16 34 25 50 J51LS 34.4

358.6Coated Steel

1.6 1.6 L02 350 PN16 4 8 M12 x 140 450 520 148 18 16 28 25 50 J51LS 23.9

378 DI 2.7 3.5 L02 350 PN10 8 8 M12 x 140 469 505 148 18 16 23 25 50 J52LS 21.3

378 DI 2.7 3.5 L02 350 PN16 8 8 M12 x 140 469 520 148 18 16 28 25 50 J52LS 22.5

378 DI 2.7 3.5 L02 350 PN25 8 8 M12 x 140 469 555 155 25 16 34 25 50 J52LS 32.2

406.4 Steel 1.6 1.6 L02 400 PN10 4 8 M12 x 140 497 565 148 18 16 28 25 50 J53LS 26.3

406.4 uPVC 1.6 1.6 L02 400 PN10 4 8 M12 x 140 497 565 148 18 16 28 25 50 J53LS 26.3

406.4 Steel 1.6 1.6 L02 400 PN16 4 8 M12 x 140 497 580 148 18 16 31 25 50 J53LS 27.9

406.4 uPVC 1.6 1.6 L02 400 PN16 4 8 M12 x 140 497 580 148 18 16 31 25 50 J53LS 27.9

406.4 Steel 1.6 1.6 L02 400 PN25 8 M12 x 140 497 620 155 25 16 37 25 50 J53LS 40.7

409.4Coated Steel

1.6 1.6 L02 400 PN16 4 8 M12 x 140 500 580 148 18 16 31 25 50 J53LS 27.7

429 DI 2.8 4 L02 400 PN10 8 8 M12 x 140 520 565 148 18 16 28 25 50 J54LS 24.5

429 DI 2.8 4 L02 400 PN16 8 8 M12 x 140 520 580 148 18 16 31 25 50 J54LS 26.2

429 DI 2.8 4 L02 400 PN25 8 8 M12 x 140 520 620 155 25 16 37 25 50 J54LS 38.2

451 PVC 1.6 1.6 L02 450 PN16 10 M12 x 140 541 640 155 25 20 31 25 50 J55LS 45.2

451 Hep30 0 1 L02 450 PN16 10 M12 x 140 541 640 155 25 20 31 25 50 J55LS 45.2

457 Steel 1.6 1.6 L02 450 PN10 5 10 M12 x 140 548 615 153 23 20 28 25 50 J55LS 33.5

457 uPVC 1.6 1.6 L02 450 PN10 5 10 M12 x 140 548 615 153 23 20 28 25 50 J55LS 33.5

457 Steel 1.6 1.6 L02 450 PN16 10 M12 x 140 548 640 153 23 20 31 25 50 J55LS 37.5

457 uPVC 1.6 1.6 L02 450 PN16 10 M12 x 140 548 640 153 23 20 31 25 50 J55LS 37.5

457 Steel 1.6 1.6 L02 450 PN25 10 M12 x 140 548 670 155 25 20 37 25 50 J55LS 44.4

If the product required is not in the table contact Viking Johnson who can provide relevant information.

Pressure - In accordance with rating for flange drilling.Notes - The prices for these products DO NOT include flange

connecting bolts and flange gasket. When ordering Dedicated FAs, ensure Pipe O.D./ Flange Nominal Size/Flange Drilling are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted.

ODs - Viking Johnson manufacture flange adaptors to any pipe OD and flange drilling, with those tabled being the more popular products.

Dedicated Flange Adaptors DO NOT resist end load – adequate restraint must be provided.

Key to End Ring NotchingTied Rods - Certain pipe ODs and flange drilling require the notching of

end rings to accommodate tie rods – see table for details.None = Standard product without notches – Tie rods will clash with end ring.Not Required = Tie rods clear end ring – Notching not required.X Notches = End ring notched to accommodate “X” no. tie rods

The number of notches stated assumes the use of high tensile strength tie rods. Min yield = 725 N/mm2.

Mechanical Fittings and Repair Clamps – Viking Johnson Large Diameter Flange Adaptors OD450-711 – Specifications

Pipe OD

(mm)

Pipe Material

Tolerance for

Distance (mm) L

FA Section

Type

Flange Details BS EN 1092-1

Number of

Notches in End Ring if

Required

No. Bolts

Bolt Dia x

Length (mm)

Dimensions Diameter (mm) A

Flange OD A1

Overall Length C

Flange Thickness

T

Flange Holes No.

Flange Holes

Diameter (mm)

Min Setting

Gap (mm) X

Max Setting

Gap (mm) X

Gasket Mould

No.

Weight (kg)

+ - Nominal Drilling

460Coated Steel

1.6 1.6 L02 450 PN16 5 10 M12 x 140 551 640 153 23 16 31 25 50 J51LS 37.2

480 DI 2.9 4 L02 450 PN10 10 10 M12 x 140 571 615 153 23 16 28 25 50 J56LS 30.7

480 DI 2.9 4 L02 450 PN16 10 10 M12 x 140 571 640 153 23 16 31 25 50 J56LS 34.7

480 DI 2.9 4 L02 450 PN25 10 10 M12 x 140 571 670 153 25 16 37 25 50 J56LS 41.4

500 Metric PVC 1.6 1.6 L02 500 PN16 - 10 M12 x 140 590 715 153 25 16 34 25 50 J57LS 49.3

508 Steel 1.6 1.6 L02 500 PN10 5 10 M12 x 140 598 670 153 23 16 28 25 50 J57LS 37.7

508 uPVC 1.6 1.6 L02 500 PN10 5 10 M12 x 140 598 670 153 23 16 28 25 50 J57LS 37.7

508 Steel 1.6 1.6 L02 500 PN16 - 10 M12 x 140 598 715 153 23 16 34 25 50 J57LS 45.5

508 uPVC 1.6 1.6 L02 500 PN16 - 10 M12 x 140 598 715 153 23 16 34 25 50 J57LS 45.5

508 Steel 1.6 1.6 L02 500 PN25 - 10 M12 x 140 598 730 155 25 16 37 25 50 J57LS 50.9

511Coated Steel

1.6 1.6 L02 500 PN10 5 10 M12 x 140 602 670 153 23 16 28 25 50 J57LS 37.3

511Coated Steel

1.6 1.6 L02 500 PN16 - 10 M12 x 140 602 715 153 23 16 34 25 50 J57LS 45.1

532 DI 3 4 L02 500 PN10 10 10 M12 x 140 624 670 153 23 16 28 25 50 J58LS 34.3

532 DI 3 4 L02 500 PN16 10 10 M12 x 140 624 715 153 23 16 34 25 50 J58LS 42.2

532 DI 3 4 L02 500 PN25 10 10 M12 x 140 624 730 155 25 16 37 25 50 J58LS 47.4

610 Steel 1.6 1.6 L02 600 PN10 5 10 M12 x 140 700 780 153 23 16 31 25 50 J60LS 45.9

610 uPVC 1.9 1.6 L02 600 PN10 5 10 M12 x 140 700 780 153 23 16 31 25 50 J60LS 45.9

610 Steel 1.6 1.6 L02 600 PN16 - 10 M12 x 140 700 840 153 23 16 37 25 50 J60LS 58.5

610 uPVC 1.9 1.6 L02 600 PN16 - 10 M12 x 140 700 840 153 23 20 37 25 50 J60LS 58.5

610 Steel 1.6 1.6 L02 600 PN25 - 10 M12 x 140 700 845 155 25 20 40 25 50 J60LS 62.7

613Coated Steel

1.6 1.6 L02 600 PN16 - 10 M12 x 140 703 840 153 23 20 37 25 50 J60LS 58

635 DI 3.2 4.5 L02 600 PN10 10 10 M12 x 140 726 780 153 23 20 31 25 50 J61LS 41.6

635 DI 3.2 4.5 L02 600 PN16 - 10 M12 x 140 726 840 153 23 20 37 25 50 J61LS 54.5

635 DI 3.2 4.5 L02 600 PN25 10 10 M12 x 140 726 845 155 25 20 40 25 50 J61LS 58.3

711 Steel 1.6 1.6 L02 700 PN10 - 12 M12 x 140 802 895 153 23 24 31 25 50 J63LS 56.1



Mechanical Fittings and Repair Clamps – Viking Johnson Dismantling Joint DN40 to DN300 (PN2.5*, 6*, 10, 16, 25, 40, 64*)

Dismantling Joint

Flange Details Flange to Flange Details Tie Rod Details

Flange Adaptor

Method of Construction

Cast / Fabricated

Nom Drilling

Flange Thickness Flange OD

Nominal Length

Minimum Length

Maximum Length Steel Tie Rod Stainless Steel Tie Rod

Flange Adaptor E (mm)

Spigot E (mm) A (mm) B (mm) C (mm) D (mm)

Dia x Length (mm)

No.Total

Weight of DJ (kg)

Dia x Length (mm)

No.Total

Weight of DJ (kg)

40PN10.

16.25.4018 18 150 187 167 207 M16 x 300 4 7.8 M16 x 300 4 7.8 Fabricated

50PN10.

16.25.4017 18 165 194 175 213 M16 x 300 4 8.2 M16 x 300 4 8.2 Cast

65 PN10,16 17 18 185 194 175 213 M16 x 300 4 9.4 M16 x 300 4 9.3 Cast

80PN10,

16,25,4017 18 200 194 175 213 M16 x 300 4 10.4 M16 x 300 4 10.4 Cast

100 PN10,16 17 18 220 194 175 213 M16 x 300 4 11.6 M16 x 300 4 11.6 Cast100 PN25,40 25 25 235 194 174 214 M20 x 320 4 19.2 M20 x 320 4 19.2 Fabricated125 PN10,16 17 18 250 194 175 213 M16 x 300 4 13.5 M16 x 300 4 13.5 Cast125 PN25,40 25 25 270 194 174 214 M24 x 330 4 26.2 M24 x 330 4 26.2 Fabricated150 PN10,16 17 18 285 194 175 213 M20 x 310 4 17.7 M20 x 310 4 17.7 Cast150 PN25 25 25 300 194 174 214 M24 x 330 4 28.9 M24 x 330 4 28.9 Fabricated150 PN40 25 25 300 194 174 214 M24 x 330 4 28.8 M24 x 330 4 28.8 Fabricated200 PN10 20 18 340 194 175 213 M20 x 310 4 24.3 M20 x 310 4 24.3 Cast200 PN16 20 18 340 194 175 213 M20 x 310 4 24.1 M20 x 310 4 24.1 Cast200 PN25 25 25 360 194 174 214 M24 x 340 4 37.5 M24 x 340 4 37.5 Fabricated200 PN40 25 25 375 194 174 214 M27 x 350 4 42.6 M27 x 350 4 42.6 Fabricated250 PN10 19 18 395 194 175 213 M20 x 310 4 29.6 M20 x 310 4 29.6 Cast250 PN16 19 18 405 194 175 213 M24 x 330 4 32.8 M24 x 330 4 32.8 Cast250 PN25 25 25 425 194 174 214 M27 x 350 4 49.1 M27 x 350 4 49.1 Fabricated250 PN40 25 25 450 194 174 214 M30 x 370 4 57.9 M30 x 370 4 57.9 Fabricated300 PN10 19 18 445 194 175 213 M20 x 310 4 36.2 M20 x 310 4 36.2 Cast300 PN16 19 18 460 194 175 213 M24 x 330 4 40 M24 x 330 4 40 Cast300 PN25 25 25 485 194 174 214 M27 x 350 4 57.1 M27 x 350 4 57.1 Fabricated300 PN40 25 25 515 194 174 214 M30 x 380 4 69.8 M30 x 380 4 69.8 Fabricated

Mechanical Fittings and Repair Clamps – Viking Johnson Dismantling Joint DN350 to DN2400 (PN10)

Dismantling Joint


Nom Drilling

Flange Thickness

Flange OD

Nominal Length

Minimum Length


E (mm) A (mm) B (mm) C (mm) D (mm)Dia x

Length (mm)

No.Total

Weight of DJ (kg)

Dia x Length (mm)

No.Total

Weight of DJ (kg)

350 PN10 18 505 295 270 320 M20 x 430 4 57.7 M20 x 430 4 57.7400 PN10 18 565 295 270 320 M24 x 440 4 68.9 M24 x 440 4 68.9450 PN10 23 615 300 275 325 M24 x 450 5 87.2 M24 x 450 5 87.2500 PN10 23 670 300 275 325 M24 x 460 5 97.1 M24 x 460 5 97.1550 PN10 23 730 300 275 325 M27 x 470 5 112 M27 x 470 5 112600 PN10 23 780 300 275 325 M27 x 470 5 120 M27 x 470 5 120650 PN10 23 835 300 275 325 M27 x 480 6 132 M27 x 480 6 135700 PN10 23 895 300 275 325 M27 x 480 6 146 M27 x 480 6 146800 PN10 23 1015 300 275 325 M30 x 500 6 167 M30 x 500 8 169900 PN10 25 1115 307 277 337 M30 x 520 7 211 M30 x 520 8 215.6

1000 PN10 25 1230 307 277 337 M33 x 530 7 246 M33 x 530 8 2511100 PN10 25 1340 307 277 337 M33 x 540 8 276 M33 x 540 10 2861200 PN10 38 1455 320 290 350 M36 x 570 8 414 M36 x 570 10 4261300 PN10 38 1575 320 290 350 M39 x 590 8 475 M39 x 590 10 4911400 PN10 38 1675 320 290 350 M39 x 600 9 509 M39 x 600 12 5331500 PN10 38 1785 320 290 350 M39 x 610 9 606 M39 x 610 12 6311600 PN10 38 1915 320 290 350 M45 x 630 10 731 M45 x 630 10 7311800 PN10 38 2115 320 290 350 M45 x 650 11 829 M45 x 650 14 8662000 PN10 38 2325 440 390 490 M45 x 810 12 997 M45 x 810 16 10482200 PN10 38 2550 440 390 490 M52 x 840 13 1699 M52 x 930 14 17172400 PN10 60 2760 462 412 512 M52 x 880 14 1878 M52 x 970 18 2032



Mechanical Fittings and Repair Clamps – Viking Johnson Dismantling Joint DN350 to DN2400 (PN16)

Dismantling Joint


Nom Drilling

Flange Thickness

Flange OD

Nominal Length

Minimum Length


E (mm) A (mm) B (mm) C (mm) D (mm)Dia x

Length (mm)

No.Total

Weight of DJ (kg)

Dia x Length (mm)

No.Total

Weight of DJ (kg)

350 PN16 18 520 295 270 320 M24 x 450 4 63.4 M24 x 450 4 63.4400 PN16 18 580 295 270 320 M27 x 460 4 75.2 M27 x 460 4 75.2450 PN16 23 640 300 275 325 M27 x 470 5 99 M27 x 470 5 99500 PN16 23 715 300 275 325 M30 x 480 5 121 M30 x 480 5 121550 PN16 23 775 300 275 325 M30 x 490 5 134 M30 x 490 5 134600 PN16 23 840 300 275 325 M33 x 500 5 154 M33 x 500 5 154650 PN16 23 860 300 275 325 M33 x 510 6 153 M33 x 510 6 153700 PN16 23 910 300 275 325 M33 x 520 6 162 M33 x 520 6 162750 PN16 23 970 300 275 325 M33 x 530 6 177 M33 x 530 8 182800 PN16 23 1025 300 275 325 M36 x 540 6 184 M36 x 540 8 190.5900 PN16 25 1125 307 277 337 M36 x 570 7 232 M36 x 570 10 251

1000 PN16 25 1255 307 277 337 M39 x 590 7 282 M39 x 590 10 306.51100 PN16 38 1355 320 290 350 M39 x 610 8 406 M39 x 610 12 4381200 PN16 38 1485 320 290 350 M45 x 640 8 505 M45 x 640 10 5291300 PN16 38 1585 320 290 350 M45 x 650 8 533 M45 x 650 12 5821400 PN16 38 1685 320 290 350 M45 x 660 9 583 M45 x 660 14 6441500 PN16 38 1820 320 290 350 M52 x 690 9 760 M52 x 770 12 8291600 PN16 38 1930 320 290 350 M52 x 710 10 850 M52 x 800 12 9031800 PN16 38 2130 320 290 350 M52 x 730 11 962 M52 x 810 16 10752000 PN16 60 2345 462 412 512 M56 x 930 12 1662 M56 x 1020 18 18992200 PN16 60 2555 462 412 512 M56 x 950 13 1871 M56 x 1040 20 21452400 PN16 60 2765 462 412 512 M56 x 980 16 2144 M56 x 1070 24 2468

Mechanical Fittings and Repair Clamps – Viking Johnson

The Viking Johnson Wall Coupling is available in nine variations:

Wall Couplings – Specifications

Type 1 Coupling/Coupling

Type 4 Coupling/Bellmouth

Type 7 Flange/Bellmouth

Type 2 Coupling/Plain End

Type 5 Flange/Flange

Type 8 Harnessing

Type 3 Coupling/Flange

Type 6 Flange/Plain End

Type 9 Man Entry

Materials and Relevant StandardsThe materials of construction vary according to size and wall coupling type, with the following being those typically used in their manufacture:

Body/Centre Sleeve/ End Ring: DN80 to DN300 Carbon steel to BS EN 10025:2004 Ductile iron to BS EN 1563:1997 DN350 to DN1800 Carbon steel to BS EN 10025:2004

Bolts/Nuts/Washer: Tee Bolts or Stud – BS EN ISO 898-1:2009 Property Class 4.8 Washers – BS 1449: PT2 : 1983: Grade 304515

Gasket Standard gaskets – EPDM to BS EN 681 Part 1 Type WA for water and sewage applications, with an operating temperature range of -40°C to +90°C.

Product coating Wall coupling bodies and end rings: coated in black Rilsan Nylon 11. Optional, Scotchkote 206N fusion bonded epoxy. Studs, ‘T’ bolts and nuts: either zinc plated to BS EN 12329:2000 followed by Rilsan Nylon 11 for double protection against corrosion or Sheraplex coated to WIS 3-52-03.

Water contact materials All materials in contact with potable water have full WRAS approval.



Mechanical Fittings and Repair Clamps – Viking Johnson AquaFast Couplings – Specifications

AquaGrip Couplings and Flange Adaptors up to 180mm – Specifications

AquaFast Flange Adaptors – Specifications

Coupling

AquaGrip Coupling Assembly Joins PE Pipe to PE Pipe

AquaGrip Flange Adaptor Assembly Joins PE Pipe to Flanged Equipment

Flange Adaptor

Pipe ODBolt Size

No.-Dia x LengthDimensions (mm) Setting Gap

(mm)Max Gap

(mm)Weight

(kg)A Max B Dia63 2-M12 x 250 257 141.5 20 30 375 2-M12 x 250 257 153.5 20 30 3.3

89.9/90 2-M12 x 250 257 170 20 30 3.9110 2-M12 x 250 257 190.5 20 30 4.7125 2-M12 x 250 257 207 20 30 5.2140 4-M12 x 250 257 222 20 30 6.2160 4-M12 x 250 257 242 20 30 9.5180 4-M12 x 375 382 264 30 50 13.6200 4-M12 x 375 382 292 30 50 14.8225 4-M16 x 385 395 323 30 50 18.4250 6-M16 x 385 395 351 30 50 24.1315 6-M16 x 385 395 417 30 50 29.2

Pipe OD

Flange Drillings

Tee Bolt Size No.-Dia x Length

Dimensions Bore C (mm)

Flange Thickness D

(mm)

Setting Gap

(mm)

Max Gap

(mm)

Weight (kg)

A Max B Dia63 50/65 PN10,16 2-M12 x 135 144 185 50 17 20 25 3.775 65/80 PN10,16 2-M12 x 135 144 200 65 17 20 25 4.375 60 PN10,16 2-M12 x 135 144 200 65 17 20 25 4.390 65/80 PN10,16 2-M12 x 135 144 200 80 17 20 25 4.4

110 100 PN10,16 2-M12 x 135 144 229.5 100 17 20 25 5.4

125100/125 PN10,16

2-M12 x 135 144 250 100 17 20 25 6.3

140 125 PN10,16 4-M12 x 135 144 250 125 17 20 25 6.4160 150 PN10,16 4-M12 x 135 144 285.5 150 17 20 25 7.3180 150 PN10,16 4-M12 x 185 195 285.5 150 17 25 35 10.2200 200 PN10,16 4-M12 x 185 195 343 190 18 25 35 13225 200 PN10,16 4-M16 x 195 205 342.5 190 18 25 35 14.5250 250 PN10, 16 6-M16 x 195 208 406 240 20 25 35 19.5315 300 PN10, 16 6-M16 x 195 209 483 300 21.5 25 35 24.6

All flange drilled to BS EN 1092-1 (formerly BS 4504) /BS EN ISO 7005 PN10 and PN16.

AquaGrip couplings and flange adaptors up to 180mm are currently manufactured for SDR17 and SDR11 PE pipe.SDR26 is also available on AquaGrip couplings 125mm and 160mm.

Pipe ODDimensions (mm)

No. of BoltsBolts size

(mm)Gasket

Mould No.Weight (kg)

A C63 144 208 2 M12 x 200 6001 2.490 167.5 208 4 M12 x 200 1785 3.8

110 188 208 4 M12 x 200 1786 5.4125 203 208 4 M12 x 200 1787 5.8160 240 223 8 M12 x 215 1788 9180 257.5 223 8 M12 x 215 1789 9.8

Pipe ODDimensions (mm)

No. of Bolts Bolts size (mm)

Flange specification

nom (mm)

Gasket Mould No. Weight (kg)

A C63 200 123 2 M12 x 115 50/80 PN10/16 6001 3.690 200 123 4 M12 x 115 80 PN10/16 1785 3.8

110 220 123 4 M12 x 115 100 PN10 and 16 1786 4.2125 220 123 4 M12 x 115 100 PN10 and 16 1787 4.3160 285 129 8 M12 x 115 150 PN10 and 16 1788 8.1180 285 129 8 M12 x 115 150 PN10 and 16 1789 8.5

Mechanical Fittings and Repair Clamps – Viking Johnson AquaGrip Flange Adaptor 225mm to 1600mm – Specifications

✔ Product installation requires heating mats at all temperatures. ✔ Product installation requires heating mats if temperature of bore to the pipe falls below -5°C. ✘ PE pipe wall too thick – do not have a product.

Pipe ODSDR Rating* Flange

Drilling**Pressure Rating

DimensionsNo. of Bolts Bolt Size

Weight (approx)

(kg)

Gasket – 13022/

11 17/17.6 21 26/33 A (mm) C (mm) 11 17/17.6 21 26/33

225 ✔ ✔ ✘ ✔ 200 PN16 340 4 M16x130 15 1763 1685 1685 1685250 ✔ ✔ ✘ ✔ 200 PN16 340 4 M16x130 24 1655 1686 1686 1686250 ✔ ✔ ✘ ✔ 250 PN16 405 4 M16x130 23 1685 1686 1686 1686280 ✔ ✔ ✔ ✔ 250 PN16 405 4 M16x130 32 1686 1713 1713 1687315 ✔ ✔ ✔ ✔ 250 PN16 405 170 4 M20x120 48 4 24 6 6355 ✔ ✔ ✔ ✔ 300 PN16 460 138 6 M20x120 65 6 32 34 8355 ✔ ✔ ✔ ✔ 350 PN16 520 138 6 M20x120 65 6 32 34 8400 ✔ ✔ ✔ ✔ 400 PN16 580 134 9 M20x120 95 34 9 25 25450 ✔ ✔ ✔ ✔ 400 PN16 580 134 9 M27x150 160 25 11 12 12450 ✔ ✔ ✔ ✔ 450 PN16 640 134 9 M27x150 186 25 11 12 12500 ✔ ✔ ✔ ✔ 400 PN16 580 175 9 M27x150 169 11 26 27 13500 ✔ ✔ ✔ ✔ 450 PN16 640 134 9 M27x150 169 11 26 27 13500 ✔ ✔ ✔ ✔ 500 PN16 715 134 9 M27x150 199 11 26 27 13560 ✔ ✔ ✔ ✔ 450 PN16 640 235 12 M27x150 200 27 28 14 14560 ✔ ✔ ✔ ✔ 500 PN16 715 180 12 M27x150 248 27 28 14 14630 ✔ ✔ ✔ ✔ 600 PN16 840 220 12 M27x150 311 14 15 15 29710 ✘ ✔ ✔ ✔ 700 PN16 910 310 12 M27x150 311 16 35 35/36800 ✘ ✔ ✔ ✔ 700 PN16 910 270 15 M27x150 470 31 18 19800 ✘ ✔ ✔ ✔ 800 PN16 1025 270 15 M27x150 497 31 18 19

900 ✘ ✔ ✔ ✔ 900 PN16 1125 Available on Request 15 M33x160 800 36 20 37

1000 ✘ ✘ ✔ ✔ 1000 PN16 1255 18 M33 x 160 1107 20 20 201200 ✘ ✘ ✘ ✔ 1200 PN16 1485 18 M33x180 1127 221400 ✘ ✘ ✘ ✔ 1400 PN16 1685 18 M33x180 1582 231600 ✘ ✘ ✘ ✔ 1600 PN16 1930 24 M33x180 1808



Mechanical Fittings and Repair Clamps – Viking Johnson MaxiFit and MaxiFit Xtra Couplings and End Caps – Specifications

MaxiStep Reducing Couplings – Specifications

Coupling

Reducing Coupling

Coupling – Standard Sleeve (MaxiFit)

Nominal Size (mm)

Size Range (mm)Diameter

(mm)

Overall Length (mm)

Sleeve Length x

Thickness

Setting Gap (mm) Bolts No.

-Dia x Length

Gasket Mould

No.

Weight (kg)

MaxiCap Available

Maximum Threaded

OutletMin Max M L (A) x (T) Min Max

DN40 47.9 59.5 149.5 190 100 x 4.5 20 40 2-M12 x 180 1637 3.1DN50 57 74 154.5 190 95 x 4.5 20 40 4-M12 x 180 12392/1 3 ✔ 1"DN65 63 85 173.5 190 95 x 4.5 20 40 4-M12 x 180 12392/2 3.6 ✔ 1"DN80 85 107 195.5 190 95 x 4.5 20 40 4-M12 x 180 12392/3 4.1 ✔ 2"

DN100 107 132 224.5 190 95 x 4.5 20 40 4-M12 x 180 12392/4 4.8 ✔ 2"DN125 132 158 254.5 190 95 x 5 20 40 4-M12 x 180 12392/6 6 ✔ 2"DN150 158 184 280.5 190 95 x 5 20 40 4-M12 x 180 12392/7 6.9 ✔ 2"DN175 189 212 306.5 230 130 x 5 25 50 4-M12 x 220 12392/9 9.4 ✔ 2"DN200 218 244 342.5 230 130 x 5 25 50 4-M12 x 220 12392/10 10.9 ✔ 2"DN225 243 269 367.5 230 130 x 5 25 50 6-M12 x 220 12392/11 12.4 ✔ 2"DN250 266 295 399.5 230 130 x 5 25 50 6-M12 x 220 12392/12 14.6 ✔ 2"DN300 315 349 462.5 230 130 x 5 25 50 6-M12 x 220 12392/14 19.4 ✔ 2"

DN50 57 74 154.5 285 200 x 5.5 20 140 4-M12 x 275 12392/1 4.6 ✔ 1"DN65 63 85 173.5 285 190 x 5.5 20 130 4-M12 x 275 12392/2 5.2 ✔ 1"DN80 85 107 195.5 285 200 x 5.5 20 140 4-M12 x 275 12392/3 6.3 ✔ 2"

DN100 107 132 224.5 285 190 x 5.5 20 130 4-M12 x 275 12392/4 7.2 ✔ 2"DN125 132 158 254.5 285 190 x 6 20 130 4-M12 x 275 12392/6 9 ✔ 2"DN150 158 184 280.5 285 190 x 6 20 130 4-M12 x 275 12392/7 10.3 ✔ 2"DN175 189 212 306.5 285 190 x 6 25 110 4-M12 x 275 12392/9 12.1 ✔ 2"DN200 218 244 342.5 285 190 x 6 25 110 4-M12 x 275 12392/10 14.1 ✔ 2"DN225 243 269 367.5 350 250 x 6 25 165 6-M12 x 340 12392/11 18.6 ✔ 2"DN250 266 295 399.5 350 250 x 6 25 165 6-M12 x 340 12392/12 21.4 ✔ 2"DN300 315 349 462.5 350 240 x 6 25 155 8-M12 x 340 12392/14 27 ✔ 2"

Coupling – Long Sleeve (MaxiFit Xtra)

Nom Size

Size Range (mm) Diameter (mm)

Overall Length (mm)

Sleeve Length x

Thickness

Setting Gap (mm) Bolts No.-Dia x

LengthGasket Mould No. Weight

(kg)Small End Large End

Min Max Min Max Ai B L (A) x (T) Min Max Small End Large End50/65 57 74 63 85 154.5 173.5 210 110 x 4.5 20 40 4-M12 x 200 12392/1 12392/2 3.550/80 57 74 85 107 154.5 195.5 210 110 x 4.5 20 40 4-M12 x 200 12392/1 12392/3 3.965/80 63 85 85 107 173.5 195.5 210 110 x 4.5 20 40 4-M12 x 200 12392/2 12392/3 4.2

80/100 85 107 107 132 195.5 224.5 210 110 x 4.5 20 40 4-M12 x 200 12392/3 12392/4 4.8100/125 107 132 135 158 224.5 254.5 220 120 x 4.5 20 40 4-M12 x 210 12392/4 12392/6 6.2125/150 132 158 158 184 254.5 280.5 220 120 x 5 20 40 4-M12 x 210 12392/6 12392/7 7.2150/175 158 184 189 212 280.5 306.5 230 130 x 5 25 50 4-M12 x 220 12392/7 12392/9 8.8175/200 189 212 218 244 306.5 342.5 230 130 x 5 25 50 4-M12 x 220 12392/9 12392/10 10.4200/225 218 244 243 269 342.5 367.5 230 130 x 5 25 50 6-M12 x 220 12392/10 12392/11 12.2225/250 243 269 266 295 367.5 399.5 230 130 x 5 25 50 6-M12 x 220 12392/11 12392/11 13.7

Working Pressure = 16 bar (water) 6 bar (gas)


Mechanical Fittings and Repair Clamps – Viking Johnson MaxiDaptor Flange Adaptors – Specifications


Flange Adaptor

Nom Size

Size Range (mm)

Diameter (mm)

Bores (mm)

Overall Length (mm)

Sleeve Length x

Thickness Flange DrillingSetting Gap

(mm) Bolts No.-Dia x Length

Gasket Mould

No.

Weight (kg)

Min Max M S L (A) x (T) Min Max

50 57 74 163.4 59 124 75 x 4.550 PN10:16, 2.5" BS10 Table ADE,

2" ANSI12520 40 4-M12 x 115 12392/1 2.7

65 63 85 196.9 75 124 75 x 4.560 PN10:16, 65 PN10: 16, 80 PN10: 16,

3" BS10 Table ADE, 2.5" ANSI125, 3" ANSI125 80 AS2129 CD, 80 AS4087 E

20 40 4-M12 x 115 12392/2 3.5

80 85 107 202.5 101 124 75 x 4.580 PN10:16, 3"ANSI125 3.5" BS10 Table

AD, 3.5" BS10 Table E20 40 4-M12 x 115 12392/3 3.7

100 107 132 228 121 134 75 x 4.5100 PN 10:16, 4" BS10 Table AD, 4" BS10 Table E, 4" AWWA C207 D, 100

AS2129 CD, 100 AS4087 E20 40 4-M12 x 125 12392/4 4.4

125 132 158 281.5 150 134 75 x 5

125 PN10: 16, 150 PN10: 16 5" BS10 Table A, 5" BS10 Table DE, 6" BS10

Table A, 6" BS10 Table D, 6" BS10 Table E, 6" AWWA C207 D, 125 AS2129 CD,

150 AS2129 CD, 125 AS4087 E, 150 AS4087 E

20 40 4-M12 x 125 12392/6 5.6

150 158 184 281.2 173 134 75 x 5150 PN10:16, 6" BS10 Table A, 6" BS10 Table D, 6" AWWA, C207 D, 150 AS4087 E, 150 AS2129 CD

20 40 4-M12 x 125 12392/7 6

175 189 212 336.5 202 133 75 x 5200 PN10:16, 8" BS10 Table AD,

8" AWWA C207 D, 200 AS2129 CD, 200 AS4087 E

25 40 4-M12 x 125 12392/9 8.3

200 218 244 337.8 225 134 75 x 5200 PN10:16, 8" BS10 Table AD,

8" AWWA C207 D, 200 AS2129 CD25 40 4-M12 x 125 12392/10 8.3

225 243 269 401.5 252 144 85 x 5 250 PN10:16, 250 AS4087 E 25 50 6-M12 x 135 12392/11 10.9

250 266 295 402.1 277 146 85 x 5 250 PN10:16, 250 AS4087 E 25 50 6-M12 x 135 12392/12 11.4

300 315 349 457.8 329 155 100 x 5300 PN10:16, 12" BS10 Table D,

300 AS2129 CD25 60 6-M12 x 145 12392/14 14.8



Mechanical Fittings and Repair Clamps – Viking Johnson MaxiFit Large Diameter Couplings – Specifications

Coupling


1 = Sleeve 2 = End Ring3 = Gasket 4 = Bolts, Nuts and Washer

OD Range DimensionsGasket Mould No. Bolts No.-Dia x Length Weight (kg)

Min (mm) Max (mm)End Ring Diameter A

(mm)

351 368 478 6002 8-M12 x 340 30.1374.5 391.5 501.5 1659 8-M12 x 340 31.9386 403 513 6035 8-M12 x 340 32.6

394.3 411.3 521.5 1766 8-M12 x 340 33.2404.8 421.8 532 1767 8-M12 x 340 34412 429 539 6023 10-M12 x 340 35.1

418.2 435.2 545 1784 8-M12 x 340 34.9425 442 552 1662 8-M12 x 340 35.5

434.5 451.5 561.5 1768 10-M12 x 340 37439 456 566 6036 10-M12 x 340 37.3

447.2 464.2 574 1769 10-M12 x 340 37.9455 472 582 6003 10-M12 x 340 38.5467 484 594 6073 10-M12 x 340 39.3476 493 603 1770 10-M12 x 340 39.9487 504.3 614.5 1771 10-M12 x 340 40.7492 509 619 6037 10-M12 x 340 41.1

501.9 518.9 629 1772 10-M12 x 340 41.8510 527 637 6004 10-M12 x 340 42.3515 532 642 6024 10-M12 x 340 42.8527 544 654 1773 12-M12 x 340 44.1

540.1 557.1 667 1774 10-M12 x 340 44.5546 563 673 6038 12-M12 x 340 45.5

555.3 572.3 682.5 1775 12-M12 x 340 46.1565 582 692 1776 10-M12 x 340 46.8

582.2 599.2 709 1777 12-M12 x 340 48593 610 720 6021 12-M12 x 340 48.8601 618 728 6020 10-M12 x 340 49.4613 630 740 6019 12-M12 x 340 50.3618 635 745 6025 12-M12 x 340 50.6630 647 757 1778 14-M12 x 340 52

645.2 662.2 772 1779 14-M12 x 340 53654 671 781 6039 14-M12 x 340 53.8662 679 789 1780 14-M12 x 340 54.3675 692 802 6005 14-M12 x 340 55.2689 706 816 10511/49 14-M12 x 340 56.3695 712 822 6063 14-M12 x 340 56.7710 727 837 6075 14-M12 x 340 57.7

Mechanical Fittings and Repair Clamps – Viking Johnson MaxiStep Large Diameter Expanded Sleeve Stepped Couplings – Specifications

Expanded Sleeve Stepped Coupling


1 = Sleeve 2 = End Ring3 = Gasket 4 = Bolts, Nuts and Washer

OD Range Gasket Mould No.

Bolts No. -Dia x Length

Dimensions

Weight (kg)Small End Large End Small End

Large End

End Ring Diameter

Min (mm)

Max (mm)

Min (mm)

Max (mm)

Small End A (mm)

Large End B (mm)

374.5 391.5 394.3 411.3 1659 1766 8-M12 x 340 501.5 521.5 32.1374.5 391.5 404.8 421.8 1659 1767 8-M12 x 340 501.5 532 32.4374.5 391.5 418.2 435.2 1659 1784 10-M12 x 340 501.5 545 33.1386 403 412 429 6035 6023 10-M12 x 340 213 539 33.6

394.3 411.3 418.2 435.2 1766 1784 10-M12 x 340 521.5 545 34.1404.8 421.8 418.2 435.2 1767 1784 10-M12 x 340 532 545 34.7404.8 421.8 425 442 1767 1662 10-M12 x 340 532 552 34.8425 442 434.5 451.4 1662 1768 10-M12 x 340 552 561.5 36.3425 442 447.2 464.2 1662 1769 10-M12 x 340 552 574 36.5425 442 455 472 1662 6003 10-M12 x 340 552 582 36.6439 456 467 484 6036 6073 10-M12 x 340 566 594 37.8455 472 467 484 6003 6073 10-M12 x 340 582 594 38.7476 493 487.3 504.3 1770 1771 10-M12 x 340 603 614.5 40.1476 493 501.9 518.9 1770 1772 10-M12 x 340 603 629 40.4476 493 510 527 1770 6004 10-M12 x 340 603 637 40.5492 509 510 527 6037 6004 10-M12 x 340 619 637 41.4492 509 527 544 6037 1773 12-M12 x 340 619 654 42.2

501.9 518.9 527 544 1772 1773 12-M12 x 340 629 654 42.8510 527 527 544 6004 1773 12-M12 x 340 637 654 43.1527 544 540.1 557.1 1773 1774 12-M12 x 340 654 667 44.3527 544 555.3 572.3 1773 1775 12-M12 x 340 654 682.5 44.6527 544 566.5 583.5 1773 1776 12-M12 x 340 654 693.5 44.8527 544 573 590 1773 6129 12-M12 x 340 654 700 44.9527 544 582.2 599.2 1773 1777 12-M12 x 340 654 709 45.1546 563 590.5 607.5 6038 6074 12-M12 x 340 673 717.5 46.3598 615 630 647 6130 1778 14-M12 x 340 725 757 50.3601 618 630 647 6020 1778 14-M12 x 340 728 757 50.4601 618 645.2 662.2 6020 1779 14-M12 x 340 728 772 50.7618 635 630 647 6025 1778 14-M12 x 340 745 757 51.3630 647 645.2 662.2 1778 1779 14-M12 x 340 757 772 52.3630 647 654 671 1778 6039 14-M12 x 340 757 781 52.4630 647 662 679 1778 1780 14-M12 x 340 757 789 52.6630 647 675 692 1778 6005 14-M12 x 340 757 802 52.8654 671 710 727 6039 6075 14-M12 x 340 781 837 54.7733 750 741 758 10511/46 10511/51 16-M12 x 340 860 868 60.1



Mechanical Fittings and Repair Clamps – Viking Johnson MaxiStep Large Diameter Make Up Ring Stepped Couplings – Specifications

Make Up Ring Stepped Couplings


1 = Make Up Ring Sleeve 2 = End Ring 3 = Gasket 4 = Stud, Nuts and Washer

OD Range Gasket Mould No. Studs Dimensions

Weight (kg)Small End Large EndSmall End Large End

Small End No. -Dia x Length

Large End No. -Dia x Length

Overall Diameter B

(mm)

Overall Length L

(mm)Min (mm) Max (mm) Min (mm) Max (mm)

315 332 351 368 1738 6002 8-M12 x 125 8-M12 x 205 478 326 39.3315 332 367 384 1738 6097 8-M12 x 125 8-M12 x 190 494 316 45.6315 332 374.5 391.5 1738 1659 8-M12 x 125 8-M12 x 205 502 335 47.3315 332 404.8 421.8 1738 1767 8-M12 x 125 8-M12 x 205 532 335 53.1315 332 418.2 435.2 1738 1784 8-M12 x 125 10-M12 x 205 545 337 58.6

322.9 339.4 374.5 391.5 1657 1659 8-M12 x 125 8-M12 x 205 502 331 46.7351 368 367 384 6002 6097 8-M12 x 205 8-M12 x 205 494 410 43.7351 368 374.5 391.5 6002 1659 8-M12 x 205 8-M12 x 205 502 410 44.9351 368 394.3 411.3 6002 1766 8-M12 x 205 8-M12 x 205 522 410 48.1351 368 527 544 6002 1773 8-M12 x 205 12-M12 x 205 654 423 96367 384 374.5 391.5 6097 1659 8-M12 x 205 8-M12 x 205 502 410 44.2

374.5 391.5 412 429 1659 6023 8-M12 x 205 10-M12 x 205 539 410 54374.5 391.5 425 442 1659 1662 8-M12 x 205 10-M12 x 205 552 411 56.6394.3 411.3 404.8 421.8 1766 1767 8-M12 x 205 8-M12 x 205 532 410 47.1394.3 411.3 425 442 1766 1662 8-M12 x 205 10-M12 x 205 552 410 50.8394.3 411.3 447.2 464.2 1766 1769 8-M12 x 205 10-M12 x 205 574 415 59.6404.8 421.8 434.5 451.5 1767 1768 8-M12 x 205 10-M12 x 205 562 420 51.9404.8 421.8 439 456 1767 6036 8-M12 x 205 10-M12 x 205 566 415 56.9404.8 421.8 447.2 464.2 1767 1769 8-M12 x 205 10-M12 x 205 574 415 58.6404.8 421.8 467 484 1767 6073 8-M12 x 205 10-M12 x 205 594 415 62.8412 429 425 442 6023 1662 10-M12 x 205 10-M12 x 205 552 410 50

418.2 435.2 434.5 451.5 1784 1768 10-M12 x 205 10-M12 x 205 562 411 51.3418.2 435.2 455 472 1784 6003 10-M12 x 205 10-M12 x 205 582 415 59.4425 442 476 493 1662 1770 10-M12 x 205 10-M12 x 205 603 411 63.2425 442 487 504 1662 1771 10-M12 x 205 10-M12 x 205 615 411 65.7425 442 527 544 1662 1773 10-M12 x 205 12-M12 x 205 654 392 81.6425 442 555.3 572.3 1662 1775 10-M12 x 205 12-M12 x 205 683 421 92.3425 442 565 582 1662 1776 10-M12 x 205 12-M12 x 205 692 422 95.9439 456 527 544 6036 1773 10-M12 x 205 12-M12 x 205 654 419 78.7

447.2 464.2 476 493 1769 1770 10-M12 x 205 10-M12 x 205 603 410 56.7447.2 464.2 487 504.3 1769 1771 10-M12 x 205 10-M12 x 205 615 415 63.7447.2 464.4 455 472 1769 6003 10-M12 x 205 10-M12 x 205 582 411 52.9476 493 527 544 1770 1773 10-M12 x 205 12-M12 x 205 654 415 69.7492 509 555.3 572.3 6037 1775 10-M12 x 205 12-M12 x 205 683 416 76.1

501.9 518.9 540.1 557.1 1772 1774 10-M12 x 205 12-M12 x 205 667 411 69.7527 544 598 615 1773 6130 12-M12 x 205 12-M12 x 205 725 413 83.9527 544 601 618 1773 6020 12-M12 x 205 12-M12 x 205 728 417 85.2527 544 630 647 1773 1778 12-M12 x 205 14-M12 x 205 757 422 101527 544 645.2 662.2 1773 1779 12-M12 x 205 14-M12 x 205 772 423 108527 544 675 692 1773 6005 12-M12 x 205 14-M12 x 205 802 412 122565 582 582.2 599.2 1773 1777 12-M12 x 205 12-M12 x 205 709 401 67565 582 601 618 1773 6020 12-M12 x 205 12-M12 x 205 728 415 76.5

566.5 583.5 601 618 1773 6020 12-M12 x 205 12-M12 x 205 728 415 76.5582.2 599.2 601 618 1777 6020 12-M12 x 205 12-M12 x 205 728 410 69.1582.2 599.2 630 647 1777 1778 12-M12 x 205 14-M12 x 205 757 421 83.2598 615 630 647 6130 1778 14-M12 x 205 14-M12 x 205 757 411 80601 618 630 647 6020 1778 14-M12 x 205 14-M12 x 205 757 411 79.5601 618 675 692 6020 6005 14-M12 x 205 14-M12 x 205 802 419 99630 647 689 706 1778 10511/49 14-M12 x 205 14-M12 x 205 816 418 94.9630 647 710 727 1778 6075 14-M12 x 205 14-M12 x 205 837 420 106

Mechanical Fittings and Repair Clamps – Viking Johnson MaxiDaptor Large Diameter Flange Adaptor PN10 – Specifications

Flange Adaptor PN10



OD Range Flange Details

Gasket Mould No.

Studs No.-Dia x Length

Setting Gap

Weight (kg)Min

(mm)Max (mm)

Nom DrillingFlange

Diameter OD (mm)

Flange Bore

S (mm)

Flange Thickness

T (mm)Type

Sleeve Length A

(mm)

Overall Length L

(mm)

Min(mm)

Max(mm)

351 368 300 PN10 478 300 18 3 205 298 6002 6-M12 x 290 130 153 36.6

351 368 350 PN10 505 350 18 1 120 218 6002 8-M12 x 205 45 68 27.4

351 368 350 PN10 505 370 18 1 120 218 6002 8-M12 x 205 45 68 28.9

367 384 300 PN10 494 300 18 3 235 313 6097 6-M12 x 305 160 183 41.4

367 384 350 PN10 505 350 18 1 120 213 6097 8-M12 x 205 45 68 29.5

374.5 391.5 300 PN10 501 300 18 3 205 298 1659 6-M12 x 290 130 153 41.2

374.5 391.5 350 PN10 505 350 18 1 120 213 1659 8-M12 x 205 45 68 29.8

374.5 391.5 350 PN10 505 393.5 18 1 120 218 1659 8-M12 x 205 45 68 26.2

374.5 391.5 400 PN10 565 393.5 25 1 120 218 1659 8-M12 x 205 45 68 39.4

394.3 411.3 350 PN10 522 350 18 2 205 303 1766 8-M12 x 290 130 153 37.4

394.3 411.3 350 PN10 505 397.5 18 2 205 303 1766 8-M12 x 290 130 153 33.5

394.3 411.3 400 PN10 565 400 25 1 120 220 1766 8-M12 x 205 45 68 39.3

394.3 411.3 400 PN10 565 413.5 25 1 120 220 1766 8-M12 x 205 45 68 37.6

404.8 421.8 350 PN10 532 350 18 3 235 313 1767 8-M12 x 305 160 183 44.3

404.8 421.8 400 PN10 565 400 18 1 120 213 1767 8-M12 x 205 45 68 33.4

404.8 421.8 400 PN10 565 424 18 1 120 218 1767 8-M12 x 205 45 68 31.2

418.2 435.2 400 PN10 565 400 18 1 120 213 1784 8-M12 x 205 45 68 33.8

418.2 435.2 400 PN10 565 437 18 1 120 218 1784 8-M12 x 205 45 68 30.4

425 442 350 PN10 552 350 18 3 235 313 1662 8-M12 x 305 160 183 48.5

425 442 400 PN10 565 400 18 1 120 218 1662 8-M12 x 205 45 68 34.1

425 442 400 PN10 565 444 18 1 120 218 1662 8-M12 x 205 45 68 30

434.4 451.4 400 PN10 565 400 18 2 205 298 1768 8-M12 x 290 130 153 40.4

434.4 451.4 400 PN10 565 448 18 2 205 298 1768 8-M12 x 290 130 153 35.9

447.2 464.2 400 PN10 575 400 18 2 205 298 1769 8-M12 x 290 130 153 41.9

447.2 464.2 400 PN10 575 448 18 2 205 298 1769 8-M12 x 290 130 153 37.4

455 472 400 PN10 582 400 18 3 240 298 6003 8-M12 x 325 165 188 48.7

455 472 450 PN10 615 450 23 1 120 333 6003 10-M12 x 205 45 68 42

455 472 450 PN10 615 474 23 1 120 213 6003 10-M12 x 205 45 68 38.9

467 484 400 PN10 594 400 23 3 205 218 6073 8-M12 x 290 130 153 54.7

467 484 450 PN10 615 450 23 1 120 303 6073 10-M12 x 205 45 68 42.4

476 493 400 PN10 603 400 23 3 240 218 1770 8-M12 x 325 170 193 60.6

476 493 450 PN10 615 450 23 1 120 338 1770 10-M12 x 205 45 68 42.7

476 493 450 PN10 615 495 23 1 120 218 1770 8-M12 x 325 45 68 36.7

476 493 500 PN10 670 495 25 1 120 218 1770 10-M12 x 205 45 68 49

487.3 504.3 400 PN10 615 400 23 3 245 218 1771 8-M12 x 325 170 193 63.8

487.3 504.3 450 PN10 615 450 23 2 205 338 1771 10-M12 x 290 130 153 49.8

487.3 504.3 450 PN10 615 499 23 2 205 303 1771 10-M12 x 290 130 153 43.2



Mechanical Fittings and Repair Clamps – Viking Johnson MaxiDaptor Large Diameter Flange Adaptor PN10 Continued – Specifications

Flange Adaptor PN10




Gasket Mould No.


Setting Gap

Weight (kg)Min

(mm)Max (mm)

Nom DrillingFlange

Diameter OD (mm)

Flange Bore

S (mm)

Flange Thickness

T (mm)Type

Sleeve Length A

(mm)

Overall Length L

(mm)

Min(mm)

Max(mm)

487.3 504.3 500 PN10 670 500 23 1 120 218 1771 10-M12 x 205 45 68 46.4

492 509 500 PN10 670 511 23 1 120 218 6037 10-M12 x 205 45 68 45

501.9 518.9 450 PN10 630 450 23 2 205 303 1772 10-M12 x 290 130 153 52.3

501.9 518.9 450 PN10 615 485.5 23 2 205 303 1772 10-M12 x 290 130 153 47.6

501.9 518.9 500 PN10 670 500 23 1 120 218 1772 10-M12 x 205 45 68 47

501.9 518.9 500 PN10 670 521 23 1 120 218 1772 10-M12 x 205 45 68 43.9

510 527 450 PN10 637 450 23 2 205 303 6004 10-M12 x 290 130 153 53.9

510 527 450 PN10 637 494 23 2 205 303 6004 10-M12 x 290 130 153 48

510 527 500 PN10 670 500 23 1 120 220 6004 10-M12 x 205 45 68 47.2

527 544 500 PN10 670 500 23 1 120 218 1773 10-M12 x 205 45 68 47.8

527 544 500 PN10 670 546 23 1 120 218 1773 10-M12 x 205 45 68 47.1

540.1 557.1 450 PN10 667 450 23 3 250 338 1774 10-M12 x 325 175 198 71.2

540.1 557.1 500 PN10 670 500 23 2 205 303 1774 10-M12 x 290 130 153 55

540.1 557.1 500 PN10 670 550 23 2 205 303 1774 10-M12 x 290 130 153 47.6

555.3 572.3 500 PN10 684 500 23 2 205 303 1775 10-M12 x 290 130 153 58.2

555.3 572.3 500 PN10 684 550 23 2 205 303 1775 10-M12 x 290 130 153 50.8

566.5 583.5 500 PN10 694 500 23 2 205 303 1776 10-M12 x 290 130 153 60.5

566.5 583.5 500 PN10 694 550 23 2 205 303 1776 10-M12 x 290 130 153 53.1

582.2 599.2 500 PN10 709 500 23 3 205 303 1777 10-M12 x 290 130 153 72.6

582.2 599.2 500 PN10 670 540 23 3 205 303 1777 10-M12 x 290 130 153 64.5

582.2 599.2 600 PN10 780 600 25 1 120 218 1777 10-M12 x 205 45 68 59.1

601 618 500 PN10 728 500 23 3 255 338 6020 10-M12 x 325 180 203 81.3

601 618 600 PN10 780 600 25 1 120 218 6020 10-M12 x 205 45 68 59.8

618 635 600 PN10 780 600 23 1 120 218 6025 10-M12 x 205 45 68 57.5

630 647 600 PN10 780 600 23 1 120 218 1778 10-M12 x 205 45 68 58

630 647 600 PN10 780 649 23 1 120 218 1778 10-M12 x 205 45 153 49.4

645.2 662.2 600 PN10 780 600 23 2 205 303 1779 10-M12 x 290 130 153 66.8

645.2 662.2 600 PN10 780 649 23 2 205 303 1779 10-M12 x 290 130 153 58.1

662 679 600 PN10 790 600 23 2 205 298 1780 10-M12 x 290 130 153 69.3

662 679 600 PN10 790 653 23 2 205 303 1780 10-M12 x 290 130 153 60

675 692 600 PN10 802 600 23 2 205 303 6005 10-M12 x 290 130 153 72.3

675 692 600 PN10 802 653 23 2 205 303 6005 10-M12 x 290 130 153 63

689 706 600 PN10 816 600 23 3 260 338 10511/49 10-M12 x 325 185 210 90.3

695 712 700 PN10 895 714 23 1 120 218 6063 12-M12 x 205 45 68 66.1

699 716 700 PN10 895 718 23 1 120 218 10511/50 12-M12 x 205 45 68 65.5

Mechanical Fittings and Repair Clamps – Viking Johnson MaxiDaptor Large Diameter Flange Adaptor PN16 – Specifications

Flange Adaptor PN16




Gasket Mould No.


Setting Gap

Weight (kg)Min

(mm)Max (mm)

Nom DrillingFlange

Diameter OD (mm)

Flange Bore

S (mm)

Flange Thickness

T (mm)Type

Sleeve Length A

(mm)

Overall Length L

(mm)

Min(mm)

Max(mm)

348.5 365.5 350 PN16 520 367.5 18 2 120 218 6008 8-M12 x 205 45 68 28.5

351 368 300 PN16 478 300 18 3 240 333 6002 6-M12 x 325 165 188 38.5

351 368 300 PN16 478 329 18 3 240 333 6002 6-M12 x 325 165 188 36.5

351 368 350 PN16 520 370 18 1 120 218 6002 8-M12 x 205 45 68 28.6

374.5 391.5 300 PN16 502 300 18 3 240 333 1659 6-M12 x 325 160 183 43.1

374.5 391.5 350 PN16 520 350 18 1 120 218 1659 8-M12 x 205 45 68 31

374.5 391.5 350 PN16 520 393.5 18 1 120 218 1659 8-M12 x 205 45 68 27.5

374.5 391.5 400 PN16 580 393.5 25 1 120 218 1659 8-M12 x 205 45 68 41.6

394.3 411.3 350 PN16 522 350 18 2 205 298 1766 8-M12 x 290 130 153 37.1

394.3 411.3 350 PN16 520 397.5 18 2 205 303 1766 8-M12 x 290 130 153 33.1

394.3 411.3 400 PN16 580 413.5 25 1 120 220 1766 8-M12 x 205 45 68 39.8

404.8 421.8 400 PN16 580 400 18 1 120 213 1767 8-M12 x 205 45 68 34.9

404.8 421.8 400 PN16 580 424 18 1 120 218 1767 8-M12 x 205 45 68 32.8

418.2 435.2 400 PN16 580 437 18 1 120 218 1784 8-M12 x 205 45 68 32

425 442 400 PN16 580 400 18 1 120 218 1662 8-M12 x 205 45 68 35.7

425 442 400 PN16 580 444 18 1 120 218 1662 8-M12 x 205 45 68 31.6

434.4 451.4 400 PN16 580 448 18 2 205 303 1768 8-M12 x 290 130 153 37.4

447.2 464.2 400 PN16 580 400 18 2 205 303 1769 8-M12 x 290 130 153 42.2

447.2 464.2 400 PN16 580 448 18 2 205 303 1769 8-M12 x 290 130 153 37.7

455 472 400 PN16 582 400 18 2 205 298 6003 8-M12 x 290 130 153 42.6

455 472 450 PN16 640 450 23 1 120 218 6003 10-M12 x 205 45 68 46

455 472 450 PN16 640 474 23 1 120 218 6003 10-M12 x 205 45 68 42.8

462.5 479.5 400 PN16 590 440 25 2 205 303 10511/40 8-M12 x 290 130 153 45.7

467 484 450 PN16 640 486 23 1 120 218 6073 10-M12 x 205 45 68 41.6

476 493 400 PN16 603 400 23 3 255 338 1770 8-M12 x 325 180 203 60.8

476 493 450 PN16 640 495 23 1 120 218 1770 10-M12 x 205 45 68 40.7

487.3 504.3 450 PN16 640 506.5 23 1 120 218 1771 10-M12 x 205 45 68 39.4

487.3 504.3 500 PN16 715 506.5 23 1 120 218 1771 10-M12 x 205 45 68 53.2

501.9 518.9 450 PN16 640 485.5 23 2 205 303 1772 10-M12 x 290 130 153 48.7

501.9 518.9 500 PN16 715 500 23 1 120 218 1772 10-M12 x 205 45 68 54.7

501.9 518.9 500 PN16 715 521 23 1 120 218 1772 10-M12 x 205 45 68 51.7

510 527 450 PN16 640 494 23 2 205 303 6004 10-M12 x 290 130 153 47.9

510 527 500 PN16 715 500 23 1 120 218 6004 10-M12 x 205 45 68 54.9

527 544 500 PN16 715 500 23 1 120 218 1773 10-M12 x 205 45 68 55.6

527 544 500 PN16 715 546 23 1 120 218 1773 10-M12 x 205 45 68 48.8

540.1 557.1 500 PN16 715 559 23 1 120 218 1774 10-M12 x 205 45 68 47.2

555.3 572.3 500 PN16 715 550 23 2 205 303 1775 10-M12 x 290 130 153 56

555.3 572.3 600 PN16 840 649.5 25 1 120 218 1775 10-M12 x 205 45 68 62.3



Mechanical Fittings and Repair Clamps – Viking Johnson MegaFit Couplings – Specifications

MegaDaptor Flange Adaptors – Specifications

Couplings

Flange Adaptor


A = End Ring Diameter T = Sleeve Thickness


Flange adaptors designed to join pipesof various materials and outside diametersto flanges of the same nominal size*.

A = End Ring DiameterB = Flange DiameterT = Sleeve Thickness

DNOD Range Bolts No.-Dia x

LengthA (mm) C (mm)

Sleeve Length x Thickness L

x T (mm)

Setting Gap Gasket Mould No.

Weight (kg)

Min (mm) Max (mm) Min (mm) Max (mm)50 43.5 63.5 4-M12 x 235 151 242 144 x 5 18 60 6010 4.565 63 83.7 4-M12 x 235 171 242 144 x 5 18 60 6011 5.280 85.7 107 4-M12 x 260 192 267 170 x 5 18 100 6012 6.3100 107.2 133.2 4-M16 x 290 231 300 180 x 5 18 110 6013 9125 132.2 160.2 4-M16 x 290 265 300 180 x 5.5 18 110 6014 11.3150 158.2 192.2 4-M16 x 340 308 350 213 x 5.5 18 130 6015 15.4175 192.2 226.9 4-M16 x 340 344 350 215 x 7 18 130 6030 21.7200 218.1 252.1 4-M16 x 340 369 350 220 x 8 18 135 6016 24.3250 266.2 300.2 6-M16 x 420 417 430 300 x 8 18 215 6017 34.7300 315 349 6-M16 x 420 466 430 300 x 8 18 215 6018 39.4

Bolt Torques Nm

M12 55 – 65

M16 95 – 110

Bolt Torques Nm

M12 55 – 65

M16 95 – 110

DNOD Range Flange

NominalFlange Drilling

Flange Thickness

(mm)

Bolts No. -Dia x Length

A (mm)

B (mm)

C (mm)

Sleeve Length x

Thickness (L) x (T)

Setting GapType

Gasket Mould

No.

Weight (kg)

Min (mm)

Max (mm)

Min (mm)

Max (mm)

50 43.5 63.5 50 PN10/PN16 17 4-M12 x 125 151 167 131 80 x 6 25 35 1 6010 4.465 63 83.7 65 PN10/PN16 17 4-M12 x 125 171 185 132 80 x 6 25 35 1 6011 5.180 85.7 107 80 PN10/PN16 17 4-M12 x 145 192 200 154 100 x 6 30 60 1 6012 5.8

100 107.2 133.2 100 PN10/PN16 18 4-M16 x 180 231 234 191 130 x 6 57 85 2 6013 8.6125 132.2 160.2 125 PN10/PN16 18 4-M16 x 160 265 268 171 111 x 6 28 65 1 6014 9.8150 158.2 192.2 150 PN10/PN16 18 4-M16 x 210 303 317 220 150 x 6 70 100 2 6015 14.17175* 192.2 226.9 200 PN10/PN16 18 4-M16 x 190 344 344 201 132 x 7 25 800 1 6030 17.2200 218.1 252.1 200 PN10/PN16 18 4-M16 x 230 369 374 241 180 x 7 75 130 2 6016 20.4250 266.2 300.2 250 PN10/PN16 20 6-M16 x 270 417 424 281 212 x 7 80 160 2 6017 27.5300 315 349 300 PN10/PN16 21.5 6-M16 x 270 466 472 281 211 x 8 80 160 2 6018 34.3

* DN175 MegaDaptor supplied with DN200 flange.

Mechanical Fittings and Repair Clamps – Viking Johnson Next Generation UltraGrip Couplings – Specifications

Couplings (up to 8° angular deflection)

Working Pressure and Temperature Ratings

Bolt Torques Nm

M12 55 – 70

M16 95 – 120

Nominal Size

Gripping Product Flex Product Operating TemperatureGas Water Gas Water

DN40 to DN300

5 bar 16 bar 5 bar 16 bar-20°C to + 30°C

DN350 to DN400

5 bar 10 bar 5 bar 10 bar

Notes:1) Site Test Pressure – 1.5 times working pressure.2) Factory Test Pressure – The minimum requirement in European Standards

is 1.5 times working pressure plus 5 bar (e.g. 29 bar for 16 bar working pressure), but in many cases Viking Johnson reaches substantially higher levels – up to 36 bar.

3) All water contact components are approved for use with potable water.

Application NotesPipe MaterialsGripping product – works on the following pipe materials Steel/Ductile iron/Grey cast iron/ PE/PVC

Flex product – works on the following pipe materials Steel/Ductile iron/Grey cast iron/ PVC/Asbestos cement / GRP

Restrained couplings for buried application only – since it is not possible to safely predict the additional loads in above ground pipework, due to thermal expansion and other external influences, Viking Johnson restricts the use of restrained couplings to buried applications only. Support Liners – PE and PVC pipesA close fit support liner is required when used on all PE pipes and thin walled PVC pipes.

When used on thick walled PVC pipes a support liner is not required.

Nom SizeSize Range Insertion Depth (D)

Dimensions (mm)Bolts

Weight (kg)Overall SleeveMin (mm) Max (mm) Min (mm) Max (mm) A B L T No.-size Type

40 43.5 63.5 65 95 168 262 144 7 6-M12x70 HRH 5.2

50 48 71 65 110 178 296 180 5 6-M12x70 CSX 5.6

65 63 83.7 65 95 189 262 144 7 6-M12x70 HRH 6.1

80 85.7 107 65 110 212 288 170 7 6-M12x70 HRH 7.7

100 107.2 133.2 90 125 280 342 180 7 6-M16x93 CSX 13.4

125 132.2 160.2 90 125 305 342 180 6 6-M16x93 CSX 14.3

150 158.2 192.2 90 135 339 386 213 6.5 8-M16x93 CSX 19.9

175 192.2 226.9 125 165 403 393 220 6.5 10-M16x93 CSX 32.8

200 218.1 256 125 165 432 393 220 6.5 10-M16x93 CSX 35

250 266.2 310 125 165 476 524 300 8 12-M16x120 CSX 52.3

300 315 356 125 200 522 524 300 8 16-M16x120 CSX 63.2

350 352.2 396 125 200 577 525 300 7.5 18-M16x120 CSX 73.9

400 398.2 442 125 200 623 525 300 7.5 20-M16x120 CSX 81.9

There are several parts to these standards to suit different flange materials:1. BS EN 1092 PT1: 2007 2. BS EN 1092 PT2: 1997 3. BS EN 1092 PT3: 2003 4. BS EN 1092 PT4: 2002 5. ISO 7005-1: 1992 6. ISO 7005-2: 1988 7. ISO 7005-3: 1988.



Mechanical Fittings and Repair Clamps – Viking Johnson Next Generation UltraGrip Flange Adaptors – Specifications

Flange Adaptors (up to 4° angular deflection)


Bolt Torques Nm

M12 55 – 70

M16 95 – 120

Nominal Size


DN40 to DN300


DN350 to DN400









Full flange sealing face, can be used on wafer-type butterfly valves Flange Drilling – All flanges are drilled to BS EN 1092 (formerly BS 4504) 7005* with the rating as per table *There are several parts to these standards to suit different flange materials:1. BS EN 1092 PT1: 2007 2. BS EN 1092 PT2: 1997 3. BS EN 1092 PT3: 2003 4. BS EN 1092 PT4: 2002 5. ISO 7005-1: 1992 6. ISO 7005-2: 1988 7. ISO 7005-3: 1988 ** CSX bolts can be reversed HRH can't.

Nom SizeSize Range Flange

Nom SizeFlange Drilling

Type **Insertion Depth (D) Dimensions (mm) Bolts Weight

(kg)Min (mm) Max (mm) Min Max C A B T No.-size Type

40 43.5 63.5 50 PN10,16 1 65 110 165 168 164 17 3-M12x70 HRH 4.5

50 48 71 50 PN10,16 1 65 110 165 178 163 17 3-M12x70 CSX 4.5

65 63 83.7 65 PN10,16 1 65 110 185 189 164 17 3-M12x70 HRH 5.4

80 85.7 107 80 PN10,16 1 65 110 200 212 164 17 3-M12x70 HRH 6.3

100 107.2 133.2 100 PN10,16 2 90 125 200 280 212 17 3-M16x90 HRH 10

125 132.2 160.2 125 PN10,16 1 90 135 257 305 193 17 3-M16x90 HRH 10.7

150 158.2 192.2 150 PN10,16 2 90 125 285 339 232 17 4-M16x90 HRH 14.4

175 192.2 226.9 200 PN10,16 2 125 165 340 403 263 18 5-M16x93 CSX 23.9

200 218.1 256 200 PN10,16 2 125 165 340 432 263 18 5-M16x93 CSX 25.3

250 266.2 310 250 PN10,16 2 125 165 404 476 323 20 6-M16x120 HRH 35.7

300 315 356 300 PN10,16 2 125 200 469 522 324 21.5 8-M16x120 HRH 43.7

350 352.2 396 350 PN10,16 2 125 200 520 577 333 21.5 9-M16x120 CSX 51.2

400 398.2 442 400 PN10,16 2 125 200 580 623 333 21.5 10-M16x120 CSX 57.7

Mechanical Fittings and Repair Clamps – Viking Johnson Next Generation UltraGrip End Caps – Specifications

End Caps (up to 4° angular deflection)


Bolt Torques Nm

M12 55 – 70

M16 95 – 120

Nominal Size


DN40 to DN300


DN350 to DN400









Optional – Drilled and Tapped Bosses Available:Axial – to act as inlet/drainage point (Min=½", Max=2" – all sizes).

Radial – to act as air release/bleed hole (Min=½", Max=2" – depending on diameter).

End caps supplied with Sheraplex coated steel bolts to allow repeated use without the need to lubricate threads. Stainless steel bolts are optional.

There are several parts to these standards to suit different flange materials:1. BS EN 1092 PT1: 2007 2. BS EN 1092 PT2: 1997 3. BS EN 1092 PT3: 2003 4. BS EN 1092 PT4: 2002 5. ISO 7005-1: 1992 6. ISO 7005-2: 1988 7. ISO 7005-3: 1988.

Nom Size

Size Range Insertion Depth (D)Boss

Dimensions (mm) BoltsType

Weight (kg)

Axial RadialMin (mm) Max (mm) Min (mm) Max (mm) Min BSP Max BSP Min BSP Max BSP A B No.-size

40 43.5 63.5 65 95 ½" 2" ½" ¾" 168 150 3-M12x70 CSX 3.1

65 63 83.7 65 95 ½" 2" ½" ¾" 189 150 3-M12x70 CSX 3.6

80 85.7 107 65 110 ½" 2" ½" ¾" 212 166 3-M12x70 CSX 4.4

100 107.2 133.2 90 125 ½" 2" ½" 1" 280 197 3-M16x93 CSX 8.4

125 132.2 160.2 90 135 ½" 2" ½" 1" 305 215 3-M16x93 CSX 10

150 158.2 192.2 90 135 ½" 2" ½" 1" 339 219 4-M16x93 CSX 12.5

175 192.2 226.9 125 165 ½" 2" ½" 1" 403 235 5-M16x93 CSX 19.2

200 218.1 256 125 165 ½" 2" ½" 1½" 432 237 5-M16x93 CSX 21.1

250 266.2 310 125 165 ½" 2" ½" 2" 476 309 6-M16x120 CSX 32.2

300 315 356 125 200 ½" 2" ½" 2" 522 310 8-M16x120 CSX 38.9



Mechanical Fittings and Repair Clamps – Viking Johnson Remote EasiClamp and EasiTap D&T Boss – Specifications

Remote EasiTap D&T Outlet – Specifications

Remote EasiClamp

Remote EasiTap D&T Outlet

Remote EasiTap D&T Boss

Working Pressure = 16 bar (water)

Working Pressure = 16 bar (water)

Nominal Diameter

OD Range Overall Dimensions Bolt Size No. -Dia x Length

Gasket Mould No.

Weight (kg)Min (mm) Max (mm) X (mm) Y (mm) Z (mm) A (mm)

3" 92.3 103 182 175 212 347 2-M16 x 165 13094 4.8

4" 115 125.6 207 186 212 395 2-M16 x 165 13095 5.3

6" 166 181.2 264 233 212 512 2-M16 x 185 13096 6.9

Nominal Diameter

OD Range Overall Dimensions Bolt Size No.-Dia x Length

Gasket Mould No.

Weight (kg)

Standard BSP

Threaded Boss Size

Non Standard BSP Threaded Boss

SizeMin (mm) Max (mm) X (mm) Y (mm) Z (mm) A (mm)

3" 92.3 103 182 175 212 347 2-M16 x 165 13094 4.8 0.75" BSP 0.5" BSP

4" 115 125.6 207 186 212 395 2-M16 x 165 13095 5.3 1" BSP 0.5" BSP 0.75" BSP

6" 166 181.2 264 233 212 512 2-M16 x 185 13096 6.9 1" BSP 0.5" BSP 0.75" BSP

Nominal Diameter

OD Range Overall Dimensions Bolt Size No. -Dia x Length

Gasket Mould No.

Weight (kg)Outlet – BSP

Threaded SizeMin (mm) Max (mm) X (mm) Y (mm) Z (mm) A (mm)

3" 92.3 103 182 185 212 347 2-M16 x 165 13094 5 2" BSP

4" 115 125.6 207 200 212 395 2-M16 x 165 13095 5.5 2" BSP

6" 166 181.2 264 247 212 512 2-M16 x 185 13096 7.1 2" BSP

Mechanical Fittings and Repair Clamps – Viking Johnson EasiClamp and EasiTap D&T Boss – Specifications

EasiClamp and EasiTap D&T Boss

Nominal DiameterOD Range Dimensions Bolt Size

No.-Dia x LengthWeight (kg)

Outlet BSP Threaded Size

Min (mm) Max (mm) X (mm) Y (Max) (mm) Z (mm)2" DN50 66 75 150 110 200 4-M12 x 65mm 4.1 ¾"

2½" DN65 75 84 159 119 200 4-M12 x 65mm 4.4 ¾"5" DN125 141 153.9 239 182 200 4-M16 x 95mm 7.5 ¾" or 1"7" DN175 200 210 296 238 200 4-M16 x 95mm 9 ¾" or 1"8" DN200 216.5 226 313 269 200 4-M16 x 95mm 9.5 1"8" DN200 230.2 243.5 328 281 200 4-M16 x 95mm 10.8 ¾" or 1"9" DN225 243 267 362 307 212 4-M16 x 120mm 13.6 ¾" or 1"

10" DN250 269 294 395 322 250 6-M16 x 120mm 18.5 ½", ¾" or 1"12" DN300 323 349 450 389 300 8-M16 x 120mm 25.2 ½", ¾" or 1"

EasiTap – D&T Outlet – Specifications

EasiTap D&T Outlet

Nominal Diameter

OD Range Dimensions Bolt Size No.-Dia x Length

Weight (kg)Outlet BSP

Threaded SizeMin (mm) Max (mm) X (mm) Y (Max) (mm) Z (mm) A (mm)

5" 141 153.9 239 210 200 120 4-M16 x 95mm 7.5 2" BSP7" 200 210 296 266 200 146 4-M16 x 95mm 9 2" BSP

200 216.5 226 313 292 200 153 4-M16 x 95mm 10 2" BSP8" 230.2 243.5 332 309 200 161 4-M16 x 95mm 10.8 2" BSP9" 243 267 362 330 212 180 4-M16 x 120mm 13.7 2" BSP10" 269 294 395 347 250 194 6-M16 x 120mm 18.7 2" BSP12" 323 349 450 412 300 221 8-M16 x 120mm 25.4 2" BSP

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