press brake productivity summary - wallace · pdf filepress brake productivity summary$ wila...

PRESS BRAKEPRODUCTIVITYSUMMARY$

WILA USA

PHONE: 301-490-9652 FAX: 301-490-3991 E -MAIL: [email protected]

PRESS BRAKE PRODUCTIV ITY S ITES$ : WWW.WILA.NL WWW.WILAUSA.COM

ADDRESS: 9135 GUILFORD ROAD COLUMBIA, MD 21046 USA

January 2006

Wila is totally focused on providing a line of products

and support systems to maximize the productivity of

your press brakes. For over 70 years, Wila has spe-

cialized in Clamping Systems, Crowning Systems,

Tooling, and Accessories to reduce set-up time and

improve accuracy on the press brake. Offering all

three of the world’s major Tooling Systems: Wila New

Standard, American Style, and European Style, Wila

can supply you for your particular requirements.

Through strong partnerships with the world’s leading

press brake manufacturers, an extensive and trained

dealer network, long experienced regional managers,

applications support, and engineering staff, Wila is

always close at hand to support your needs.

WILA IS DEDICATED TO MAXIMIZINGYOUR PRESS BRAKE PRODUCTIVITY

2

Press Brake Builders Throughout the

World Partner with Wila

Press Brake OEMs across the globe have select-

ed Wila for their Clamping, Crowning, and

Tooling Systems. Wila Tooling Systems are

available on practically any brand or model of

press brake, new or retrofit.

Accurpress

Adira

Allsteel

Amada

Baykal

Bystronic

Cincinnati

Darley

Durmazlar

Ermaksan

Finn-Power

Gasparini

Haco

Piranha

Safan

Standard

Strippit LVD

Trumpf

UMV Pullmax

Warcom

Yawei

Extensive Dealer Network

Local Dealers supported by Wila Regional

Managers cover every industrial market across

North America. They are ready to evaluate your

particular bending requirements at your location

and to help select the best value bending solu-

tions for you.

Head OfficeRegional Offices (4)Distributors

3

Application Engineering Support

Our Application Engineering Departments in

Columbia, Maryland and The Netherlands are

ready to answer your technical questions and to

select the best tooling solutions for forming

your parts.

Fast Deliveries from Inventory

We maintain a large inventory of Clamping

Systems, Crowning Systems, Precision Lower

Tool Holders, New Standard Tooling, American

Tooling, European Tooling and Accessories for

immediate delivery from our Columbia, Maryland

headquarters.

Special Solutions

Wila’s extensive program of products and univer-

sal designs means that there is almost always a

standard product solution available. However, if

a special solution is needed, we are ready to

design and build it to meet your specifications,

be it a special size Clamping or Crowning

System or a special Tool.

Wila Hydraulic Clamping Systems feature:

$ Precision ground load bearing clamping

surfaces to provide a precision holder

for precision tooling.

$ Clamp / unclamp all tools in seconds

with push of a single button for ultra-

fast set-ups.

$Clamping via individualized hardened

pins applying 75 PSI for perfect align-

ment of tool segments ranging from as

small as 10mm / 0.394” to machine

length allow you complete flexibility in

combining tools for any needed bending

length while providing a perfect bending

line.

$ Compact profile of the clamping systems

provides minimal part interference.

$ Available with CNC-Deephardened

clamping surfaces for long lasting

precision.

$ All Clamping Systems include vernier

scales for fast and precise tool place-

ment.

$ Manufactured to machine length allow-

ing you to easily place tools at any posi-

tion along the Clamping surface.

$ Available for all makes and models of

press brakes providing total tooling

portability, on new or retrofit machines.

Photos:

Top half of NSCL II page 49 of

Guide (large photo)

4

CLAMPING$

n Wila offers complete bending solutionsbetween the ram and bed of the press brake

n A complete line of Clamping Systems to mount onthe Universal Press Brake ram

n Clamping systems toretrofit to your current ram

Wila Tooling features:

$ Patented Safety-Click system allows ultra-fast

vertical loading and unloading of tooling any-

where along the length of the machine.

$ Patented V-notches in the top tool tang pro-

vide automatic self-seating when utilized

with a Wila clamping system – No need to

stroke the machine to seat the Tooling!

$ Custom formulated alloy steel that is CNC-

Deephardened at the workingsurfaces to

Rockwell 60 C to a depth of 3mm / .118”

provides unequalled accuracy and durability.

$ Unique tooling profiles provide maximum

versatility allowing you to produce more

parts with less tooling.

$ Multiple tooling heights available as standard

items allowing for the maximum utilization oF

your press brakes open height and stroke

length.

$ All punches are reversible making it possi-

ble to precisely load them with relief area

facing forward or to the rear of the machine.

$ All punches and dies are available in solid

and sectionalized versions providing maxi-

mum flexibility in making any bending

length and for easy operator handling.

5

TOOLING$

n Sectionalized Tooling allows you to quickly make any required bending length

n Vertical loading andunloading of Tooling withSafety-Click system forultra-fast set-up

Wila Crowning Systems feature:

$ Patented “Wila Wave” technology pro-

vides the correct amount of deflection

compensation over the full length of

the machine.

$ Centralized adjustment from a single

point via manual hand crank assembly

or automatically via CNC Motor inter-

faced to the press brake controller.

$ Localized adjustment dials every

200mm/8” allow for fine tuning if

required.

$ Available with Hydraulic Clamping Pins

for automatic clamping and alignment

of sectionalized dies, manual clamping

bars, or manual set screws.

$ Available with CNC-Deephardened

clamping surfaces for maximum accura-

cy and durability.

$ Can be purchased in configurations to

accommodate single V-dies, European

style 2-V dies, 4-Way dies, and heavy

plate bending applications.

$ Available for new and existing

machines, 6 ft to 60 ft length.

6

CROWNING$

n Crowning adjustment from a single point via man-ual hand crank or automatic with CNC motor

n Localized adjustments with scaled dialsevery 8” for fine tuning

n Optional hydraulic clampingseats and aligns v-die segmentsin seconds

7

Clamping

New Standard Clamping 8 - 9European Style Clamping 10American Clamping 9 - 11Hydraulic Power Packs 12

Tooling

Tooling Specification Overview 13Tooling Segmentation 14

New Standard Top Tools 15 - 18New Standard Bottom Tools 19 - 26New Standard Adapters and Extenders 27New Standard Offset Tools 28New Standard Hemming Tools 29New Standard Non-marking accessories 29New Standard Radius Tools 30New Standard Tooling Cabinet 30

European Top Tools 31 - 33European Bottom Tools 34 - 35European Radius Tools 36European Hemming Tools 36European Offset Tools 36European Extenders and Holders 37

American Top Tools 38 - 40American Bottom Tools 41 - 44American Radius Tools 45American Hemming Tools 45American Offset Tools 46American Bottom Tool Holders 47American Extenders 47American Tooling Cabinet 47

Bottom Tool Holders, Precision Ground

Bottom Holders, with Hydraulic Clamping 48Bottom Holders, with Clamping Bars 49Bottom Holders, with Set Screws 49

Crowning

New Standard Crowning Systems 50 - 51American Style Crowning 52 - 53Custom Crowning for Large Dies 53

Additional Information

Special Tooling 54 - 55Air Bending Tonnage Chart 57

TABLE OF CONTENTS

8

CLAMPING$

New Standard Clamping II$

For universalupper beam

Note: Lengths are partly built up out of modules and therefore can differ slightly from the above lengths. Other lengths onrequest.

www.wilausa.com 1-888-696-9452 www.wilausa.com 1-888-696-9452

Tx

77/3.03"

80/3.15"

37

NSCL II HYDRAULIC CLAMPING SYSTEM

Hydraulic clamping system Length: Order no.:with X-alignment (TX). 1190 mm/4ft W 29179Tooling adaptation completely hardened. 1530 mm W 29185Length built up out of modules. 1785 mm/6ft W 29188

2040 mm W 29191Delivered with: 2380 mm/8ft W 29194- Cover strip. 2550 mm W 29197- Guard left and right, 30 mm thick. 3060 mm/10ft W 29200- Scale. 3655 mm/12ft W 29209

4080 mm W 292124250 mm/14ft W 29215

NSCL II with Top Tool with Safety Click$

Note: Lengths are built up out of modules and therefore can differ from the above lengths. Other lengths on request.Required hole patterns as per drawing nr. 31364.

New Standard Clamping Basic $

For universalupper beam 80

/3.15"

37

60/2.36"

Tx

NSCL Basic MECHANICAL CLAMPING SYSTEM

Mechanical clamping system with x-alignment (Tx) for mounting directlyto the universal upper beam.

Delivered with:- Cover strip.- Scale.

Length: Order no.:1190 mm/4ft W 381341530 mm W 381361785 mm/6ft W 381372040 mm W 381382380 mm/8ft W 381402550 mm W 381413060 mm/10ft W 381433655 mm/12ft W 381464080 mm W 381474250 mm/14ft W 38148

* Requires hydraulic power pack, connection ø 10 mm.

NSCLBasic with Top Tool with Safety Click$

9

www.wilausa.com 1-888-696-9452

New Standard Clamping $

For American Style

upper beam

Note: Lengths are partly built up out of modules and therefore can differ from the above lengths. Other lengths on request.Required hole patterns as per drawing nr. 31364.

* Requires hydraulic power pack, connection ø 10 mm, see page 137.

37

62/2.44"

VAR

87/3.43"

SX-5 US

NCL-011 HYDRAULIC CLAMPING SYSTEM

37

95/3.74"

125

87/3.43"

TSX-105

SX-7

13 20

NCL-012 HYDRAULIC CLAMPING SYSTEM

New Standard Clamping $

For European Style II

upper beam

NCL-011 with Top Tool with Safety Click$

Hydraulic clamping system* forAmerican Style upper beam adaptation.


Hydraulic clamping system* forEuropean Style II upper beam adapta-tion.


10


Note: Lengths are partly built up out of modules and therefore can differ slightly from the above lengths. Other lengths on request.Required hole patterns as per drawing nr. 31364.

European Style Clamping $For universal upper beam

13

45/1.77"

7

59

14

80/3.15"

ECL 602

80/3.15"

14

59

2013

60/2.36"

ECL 603Mechanical clamping system with x-alignment (Tx), mounting directly tothe universal upper beam.Suitable for European Style I adaptationand with clamping plate TK-031.


Mechanical clamping system with x-alignment (Tx), mounting directly tothe universal upper beam.Suitable for European Style II adaptationand with clamping plate TK-031.



American Style Clamping $For universalupper beam 80

/3.15"

80/3.15"

ASCL I HYDRAULIC CLAMPING SYSTEM

Hydraulic clamping system* with x-alignment (Tx) for mounting directlyto the universal upper beam.

Delivered with:- Cover strip.- Guard left and right, approx. 10 mm

thick.- Scale.



ASCL 1 with Top Tool with Safety Click$

11


AmericanStyle

Clamping $For universal and

existing upperbeam

40.6/1.6"

75/2.95"

SX-5 US

ACL-811Hydraulic clamping system* forAmerican Style I upper beam adapta-tion.


Tx

57/2.24"

80/3.15"

ACL-802Mechanical clamping system with x-alignment (Tx) for mounting directlyto the universal upper beam.


103.6

73.6/2.90"

75/2.95"

40.6

2013

SX-7

TSX-105

ACL-812Hydraulic clamping system* forEuropean Style II upper beam adapta-tion.


Note: Lengths are partly built up out of modules and therefore can differ slightly from the above lengths. Other lengths on request.Required hole patterns for ACL-802 as per drawing nr. 31364.


ACL-811 with Top Tool with Safety Click$

ACL-811 with Top Tool with safetytang

12


Item No. Type Can be used for Comments

W 37370 HM6-230/460-H top or bottom clamping 230/460V-60Hz-3ph, dual voltage supplied at 230V

W 37325 HM6-230/460-H top or bottom clamping 230/460V-60Hz-3ph, dual voltage supplied at 460V

W 38395 HM8-230/460-H top or bottom clamping 230/460V-60Hz-3ph,dual voltage supplied at 460V

W 38396 HM8-230/460-H top or bottom clamping 230/460V-60Hz-3ph,dual voltage supplied at 230V

W 38397 HM9-230/460-H top or bottom clamping only for press brake manufacturers, dual voltage 460V-60Hz-3ph, valve 24 V supplied at 460V

W 38444 Manual pump top or bottom clamping manual operation

W 41377 Hose top or bottom clamping hose L=2.5 meters equipped with straight insertion for Ø 10 mm

HYDRAULIC POWER PACKS FOR CLAMPING, CROWNING, BOT-TOM TOOL HOLDERS AND (A3) CLAMPING BARS

Max. 50 bar (650 PSI) working pressure

n HM6/HM8

n Manual pump

6

OZU-

OZU-

OZU-

OZU-

13


TOOLING SPECIFICATIONS OVERVIEW

NS I (New Standard I

adaption)

NS II (New Standard II

adaption)

40

Safety-Click$

Security pins

Safety-Clicks for vertical insertion of American tools

ES I (European Style I

adaption Amada/Promecam)

30

8,4

13

3

13 7

ES II (European Style I I

adaption Amada/Promecam)

20

30

8,4

13

3

13

6BIU

BIU BIU

BIU

6

OZU-

OZU-

OZU-

OZU-

19

12.7

.500"

.748

"

AS II(American St yle II

adaption)

Tool Segmentation

American Style

European Style

New Standard Style

14


Wila segmented tooling provides complete flexibility

Make any desired tooling length from 20mm (.787”) to machine length in 5mm (.2”) increments bycombining tool segments.

Tool segment combinations for various machine lengths

+ =xxx-xxx/2 xxx-xxx/6 xxx-xxx/1

550mm/21.654” 200mm/7.874” 515mm/20.276”Segmented Set

6

66

4 ft1265mm

49.8”

6 ft1780mm

70.1”

8 ft2495mm

98.2”

10 ft3125mm

123”

12 ft3640mm143.3”

14 ft4355mm171.5”

66

6

6666

6

66

6

6

66

66

66

6

66

66

66

6

+ =

+ =

=

=

+ =

Section Widths:20mm/.787”, 25mm/.984”, 30mm/1.181”, 35mm/1.378”, 40mm/1.575”, 100mm/3.937”,200mm/7.874”, 515mm/20.276”

+

+

+

+

+

+

6

6

6

6

6

1 x 200 2 x 515

6

2 x 200 3 x 515

5 x 515

1 x 200 7 x 515

6 x 515

15


NEW STANDARD TOOLING$

NewStandard$Top tools

α

overall height

work height

BIU-015

25

R0.6

.024" α=90°

120/4.724"

90

8

BIU-016

α=90°

20

120/4.724"

R1.2

.047"

BIU-035

α=90°

25

R0.6

.024"

200/7.874"

136

8

BIU-036

α=90°

20

200/7.874"

R1.2

.047"

Wt./Mtr. 21 kgMax. load/Mtr. 60T/20T ft

BIU-015/1 Order No. W 24139(L=515 mm)

BIU-015/2 Order No. W 24140(L=550 mm - sectioned)


BIU-015/6 Order No. W 36740( L=200 mm)


BIU-016/1 Order No. W 24142(L=515 mm)



BIU-016/6 Order No. W 36741( L=200 mm)


BIU-035/1 Order No. W 24145(L=515 mm)*



BIU-035/6 Order No. W 36742( L=200 mm)


BIU-036/1 Order No. W 24148(L=515 mm)*



BIU-036/6 Order No. W 36743( L=200 mm)

28-16 Ga 28-16 Ga 28-12 Ga 28-12 Ga

16


BIU-012

α=80°

25

10

120/4.724"

81

R1

.039"

BIU-013

α=86°

55

8

120/4.724"

84

R1

.039"

BIU-022

α=80°

3010

163/6.417"

116

R1

.039"

BIU-023

α=86°

55

8

163/6.417"

127

R1

.039"

Wt./Mtr. 21 kg Max. load/Mtr. 100T/33T ft

BIU-012/1 Order No. W 24109(L=515 mm)



BIU-012/6 Order No. W 36730( L=200 mm)


BIU-013/1 Order No. W 24112(L=515 mm)*



BIU-013/6 Order No. W 36731( L=200 mm)

Wt./Mtr. 31,5 kgMax. load/Mtr. 80T/27T ft

BIU-022/1 Order No. W 24118(L=515 mm)*



BIU-022/6 Order No. W 36733( L=200 mm)


BIU-023/1 Order No. W 24121(L=515 mm)*



BIU-023/6 Order No. W 36734( L=200 mm)

BIU-002

α=80°

25

10

98/3.858"

67

R1

.039"

BIU-003

α=86°

50

8

98/3.858"

67

R1

.039"


BIU-002/1 Order No. W 24097(L=515 mm)



BIU-002/6 Order No. W 36726( L=200 mm)


BIU-003/1 Order No. W 24100(L=515 mm)



BIU-003/6 Order No. W 36727( L=200 mm)

BIU-033

α=86°

55

8

200/7.874"

164

R1

.039"


BIU-033/1 Order No. W 24130(L=515 mm)*



BIU-033/6 Order No. W 36737( L=200 mm)

28-12 Ga28-10 Ga28-10 Ga28-10 Ga

28-10 Ga28-8 Ga28-8 Ga

R1.039"

200/7.874"

30

141

237

10α=80°

28-10 Ga

BIU-032Wt./Mtr. 38.4 kg Max. load/Mtr. 80T/27T ft

BIU-032/1 Order no. W 37905(L=515 mm)*

BIU-032/2 Order no. W 37906(L=550 mm - sectioned)


BIU-032/6 Order no. W 37908(L=200 mm)

R1.039"

200/7.874"

30

141

237

10α=80°

28-10 Ga28-10 Ga

α

overall height

work height

17


BIU-014Wt./Mtr. 23.7 kg Max. load/Mtr. 160T/53T ft

BIU-014/1 Order no. W 38372(L=515 mm)



BIU-014/6 Order no. W 38375(L=200 mm)

BIU-034

α=60°

20

200/7.874"

R3

.118"

Wt./Mtr. 36.9 kgMax. load/Mtr. 160T/53T ft

BIU-034/1 Order No. W 37732(L=515 mm)*



BIU-034/6 Order No. W 37735( L=200 mm)

BIU-011

24

R1

.039" α=28°

157

120/4.724"

9222

BIU-021

24

R1

.039" α=28°

163/6.417"

127

22

BIU-024

α=60°

20

163/6.417"

R3

.118"

BIU-031

24

R1

.039" α=28°

200/7.874"

152

22

Wt./Mtr.18,5 kgMax. load/Mtr. 100T/33T ft

BIU-011/1 Order No. W 24106(L=515 mm)



BIU-011/6 Order No. W 36729( L=200 mm)


BIU-021/1 Order No. W 24115(L=515 mm)



BIU-021/6 Order No. W 36732( L=200 mm)


BIU-024/1 Order No. W 24124(L=515 mm)*



BIU-024/6 Order No. W 36735( L=200 mm)


BIU-031/1 Order No. W 24127(L=515 mm)*



BIU-031/6 Order No. W 36736( L=200 mm)

BIU-001

20

R1

.039α=28°

98/3.858"

7322

Wt./Mtr. 14,5 kgMax. load/Mtr. 100T/33T ft

BIU-001/1 Order No. W 24094(L=515 mm)



BIU-001/6 Order No. W 36725( L=200 mm)

16 Ga -1/2" 16 Ga -1/2"

28-8 Ga 28-8 Ga 28-10 Ga 28-10 Ga

BIU-004

α=60°

20

98/3.858"

R3

.118"

Wt./Mtr. 20,5 kg Max. load/Mtr. 160T/53T ft

BIU-004/1 Order No. W 24103(L=515 mm)



BIU-004/6 Order No. W 36728( L=200 mm)

16 Ga -1/2" 16 Ga -1/2"

120/4.724"

R3.118"

20

α=60°

18


SAFETY-CLICK® SAFETY PINBIU top tools weighing up to12,5 kg (28 Lbs) are equippedwith a patented safety mechanism,known as Safety-Click®. With thisdevice, the tools can be vertical-ly interchanged at any time inthe NSCL I and NSCL II.

BIU top tools sections weighingmore than 12,5 kg (28 Lbs),indicated by (*), are equippedwith fixed security pins, allowing for horizontal inter-change only.

BIU-063

25

R1

.039" α=28°

200/7.874"

58

6


BIU-063/1 Order No. W 37891(L=515 mm)*



BIU-063/6 Order No. W 37894(L=200 mm)

BIU-053

25

R1

.039" α=28°

200/7.874"

58


BIU-053/1 Order No. W 24136(L=515 mm)*



BIU-053/6 Order No. W 36739(L=200 mm)

28-8 Ga28-8 Ga

BIU-051

25

R1

.039" α=28°

120/4.724"

58

BIU-061

25

6

R1

.039" α=28°

120/4.724"

58Wt./Mtr. 22 kg Max. load/Mtr. 100T/33T ft

BIU-051/1 Order No. W 24133(L=515 mm)



BIU-051/6 Order No. W 36738( L=200 mm)

Wt/Mtr. 20,1 kgMax. Load /Mtr.50T/17T ft

BIU-061/1 Order No. W 36891(L=515 mm)

BIU-061/2 Order No. W 36892(L=550 mm- sectioned)

BIU-061/3 Order No. W 36893(L=200 mm-sectioned)

BIU-061/6 Order No. W 36894(L=200 mm)

28-8 Ga 28-8 Ga

BIU-025Wt./Mtr. 53 kg Max. load/Mtr. 130T/43T ft

BIU-0251/1 Order No. W 38729(L=515 mm)*



BIU-025/6 Order No. W 38732( L=200 mm)

16 Ga -1/2"

163/6.417"

60

R6.236" 20

.5α=80°

19


R1

.039"

6/.236"

55/2.165"

16

25

α=90°

R1

.039"

8/.315"

55/2.165"

16

25

α=90° 10/.394"

55/2.165"

20

25

α=90°

R1

.039"

12/.472"

55/2.165"

20

25

α=90°

R1

.039"

NewStandard$

Bottom tools

OZU-041 OZU-042 OZU-043 OZU-044

16/.630"

55/2.165"

30

α=90°

R1.5

.059"

OZU-04525

6/.236"

100/3.937"

16

R2.078"

α=90°

OZU-341

8/.315"

100/3.937"

16

25

R2.5.098"

α=90°

OZU-34225

100/3.937"

20

10/.394"

R2.5.098"

α=90°

OZU-343


OZU-041/1 Order no. W 24232(L=515 mm)

OZU-041/2 Order no. W 24233(L=550 mm - sectioned)


OZU-041/6 Order no. W 29975(L=200 mm)


OZU-042/1 Order no. W 24235(L=515 mm)



OZU-042/6 Order no. W 29976(L=200 mm)


OZU-043/1 Order no. W 24238(L=515 mm)



OZU-043/6 Order no. W 29977(L=200 mm)


OZU-044/1 Order no. W 24241(L=515 mm)



OZU-044/6 Order no. W 29978(L=200 mm)


OZU-045/1 Order no. W 24244(L=515 mm)



OZU-045/6 Order no. W 29979(L=200 mm)

Wt./Mtr. 15.1 kg Max. load/Mtr. 40T/13T ft

OZU-341/1 Order no. W 37857(L=515 mm)



OZU-341/6 Order no. W 37860(L=200 mm)


OZU-342/1 Order no. W 37861(L=515 mm)



OZU-342/6 Order no. W 37864(L=200 mm)


OZU-343/1 Order no. W 37865(L=515 mm)


OZU-343/3 Order no. W 37867(L=200 mm sectioned)

OZU-343/6 Order no. W 37868(L=200 mm)

workheigh

t

overallheigh

t

α

22 Ga 20 Ga 18 Ga 16Ga

14 Ga 22 Ga 20 Ga 18 Ga

20


25

100/3.937"

20

12/.472"

R3

α=90°

.118"

OZU-344100/3.937"

16/.630"

30

R3.5

α=90°

.137"

OZU-345

20/.945"

100/3.937"

35

R4

α=90°

.156"

OZU-346 OZU-021

OZU-010 OZU-022


OZU-344/1 Order no. W 37869(L=515 mm)



OZU-344/6 Order no. W 37872(L=200 mm)


OZU-345/1 Order no. W 37873(L=515 mm)



OZU-345/6 Order no. W 37876(L=200 mm)


OZU-346/1 Order no. W 37877(L=515 mm)



OZU-346/6 Order no. W 37880(L=200 mm)


OZU-021/1 Order no. W 24169(L=515 mm)



OZU-021/6 Order no. W 29954(L=200 mm)


OZU-010/1 Order no. W 24172(L=515 mm)



OZU-010/6 Order no. W 29955(L=200 mm)


OZU-022/1 Order no. W 24175(L=515 mm)



OZU-022/6 Order no. W 29956(L=200 mm)


OZU-011/1 Order no. W 24178(L=515 mm)



OZU-011/6 Order no. W 29957(L=200 mm)


OZU-012/1 Order no. W 24181(L=515 mm)



OZU-012/6 Order no. W 29958(L=200 mm)

12/.472"

α=86°

R1

.039"

25

20

55/.2.165"

16/.630"

α=86°

R1.5

.059"

25

55/2.165"

R1

.039"

8/.315"

55/2.165"

16

25

α=86° α=86°

R1

.039"

10/.394"

25

20

55/2.165"

R1

.039"

6/.236"

55/2.165"

16

25

α=86°

16 Ga 14 Ga 13Ga 22 Ga

20 Ga 18 Ga 16 Ga 14 Ga

21


OZU-02325

6/.236"

100/3.937"

16

R2.078"

α=86°

OZU-321

8/.315"

100/3.937"

16

25

R2.5.098"

α=86°

OZU-31025

100/3.937"

20

10/.394"

R2.5.098"

α=86°

OZU-322

25

100/3.937"

20

12/.472"

R3.118"

α=86°

OZU-311

100/3.937"

16/.630"

25

R3.5.137"

α=86°

OZU-312

20/.787"

100/3.937"

30

R4.156"

α=86°

OZU-323 OZU-013


OZU-023/1 Order no. W 24184(L=515 mm)



OZU-023/6 Order no. W 29959(L=200 mm)

Wt./Mtr. 15.4 kgMax. load/Mtr. 40T /13T ft

OZU-321/1 Order no. W 37833(L=515 mm)



OZU-321/6 Order no. W 37836(L=200 mm)


OZU-310/1 Order no. W 37801(L=515 mm)



OZU-310/6 Order no. W 37804(L=200 mm)


OZU-322/1 Order no. W 37837(L=515 mm)



OZU-322/6 Order no. W 37840(L=200 mm)


OZU-311/1 Order no. W 37805(L=515 mm)



OZU-311/6 Order no. W 37808(L=200 mm)


OZU-312/1 Order no. W 37809(L=515 mm)



OZU-312/6 Order no. W 37812(L=200 mm)


OZU-323/1 Order no. W 37841(L=515 mm)



OZU-323/6 Order no. W 37844(L=200 mm)


OZU-013/1 Order no. W 24187(L=515 mm)



OZU-013/6 Order no. W 29960(L=200 mm)

20/.787"α=86°

R2

.079"

30

55/2.165"

24/.945"

α=80°

R2.5

.098"

35

55/2.165"

22Ga 20 Ga 18 Ga

16 Ga 14 Ga 13 Ga

13Ga

11 Ga

workheigh

t

overallheigh

t

α

22


OZU-014 OZU-015 OZU-035 OZU-017

OZU-018

100/3.937"

24/.945"

35

R5

.197"

α=80°

OZU-31340

30/1.181"

100/3.937"

R6

.236"

α=80°

OZU-324

40/1.575"

100/3.937"

55

R8.315"

α=80°

OZU-325

Wt./Mtr. 17 kgMax. load/Mtr. 100T /33T ft

OZU-014/1 Order no. W 24190(L=515 mm)



OZU-014/6 Order no. W 29961(L=200 mm)


OZU-015/1 Order no. W 24193(L=515 mm)



OZU-015/6 Order no. W 29962(L=200 mm)


OZU-035/1 Order no. W 24196(L=515 mm)



OZU-035/6 Order no. W 29963(L=200 mm)


OZU-017/1 Order no. W 36899(L=515 mm)

OZU-017/6 Order no. W 36902(L=200 mm)


OZU-018/1 Order no. W 36903(L=515 mm)

OZU-018/6 Order no. W 36906(L=200 mm)


OZU-313/1 Order no. W 37813(L=515 mm)



OZU-313/6 Order no. W 37816(L=200 mm)

Wt./Mtr. 32.1 kgMax. load/Mtr.100T/33T ft

OZU-324/1 Order no. W 37959(L=515 mm)



OZU-324/6 Order no. W 37962(L=200 mm)

Wt./Mtr. 41.9 kgMax. load/Mtr.100T/33Tft

OZU-325/1 Order no. W 37963(L=515 mm)



OZU-325/6 Order no. W 37966(L=200 mm)

α=80°

R3

.118"

40

30/1.181"55/2.165"

α=80°

R8

.315"

80/3.15"

65/2.559"

100

40/1.575"α=80°

R4

.157"

50

55/2.165"

50/1.969"α=80°

R5

.197"

75

55/2.165"

α=80°

R10

.394"

100/3.937"

85/3.347"

125

3/16” 1/4” 3/8”

1/2” 11 Ga 10 Ga 3/16”

10 Ga

23


50/1.969"

100/3.937"

65

R10.394"

α=80°

OZU-326

80/3.15"100/3.937"

105

R16.630"

α=80°

OZU-317

130

100/3.937"

100/3.937"

R20.787"

α=80°

OZU-318

120/4.724"

105/4.134" R12

α=70°

150

.472"

OZU-070

160/6.299"

200

140/5.512" R16

.630"

α=70°

OZU-071 OZU-016

60/2.362"

100/3.937"

80

R12.472"

α=60°

OZU-327 OZU-031


OZU-326/1 Order no. W 37967(L=515 mm)



OZU-326/6 Order no. W 37969(L=200 mm)


OZU-317/1 Order no. W 37829(L=515 mm)

OZU-317/6 Order no. W 37830(L=200 mm)


OZU-318/1 Order no. W 37831(L=515 mm)

OZU-318/6 Order no. W 37832(L=200 mm)


OZU-070/1 Order no. W 38376(L=515 mm)

OZU-070/6 Order no. W 38377(L=200 mm)


OZU-071/1 Order no. W 38378(L=515 mm)

OZU-071/6 Order no. W 38379(L=200 mm)


OZU-016/1 Order no. W 24199(L=515 mm)



OZU-016/6 Order no. W 29964(L=200 mm)


OZU-327/1 Order no. W 37971(L=515 mm)



OZU-327/6 Order no. W 37974(L=200 mm)


OZU-031/1 Order no. W 24202(L=515 mm)



OZU-031/6 Order no. W 29965(L=200 mm)

1/4” 3/8” 1/2”

3/4” 5/16” 5/16” 10 Ga

60/2.362"α=60°

R6

.236"

80

65/2.559"

30/1.181"α=40°

R3

.118"

40

55/2.165"

workheigh

t

overallheigh

t

α5/8”

24


40/1.575"α=40°

R4

.157"

50

55/2.165"

OZU-032

30/1.181"

45100/3.937" R6

.236"

α=40°

OZU-328

40/1.575"

100/3.937"

55

R8

.315"

α=40°

OZU-329

OZU-061 OZU-051 OZU-062


OZU-032/1 Order no. W 24205(L=515 mm)



OZU-032/6 Order no. W 29966(L=200 mm)


OZU-328/1 Order no. W 37975(L=515 mm)



OZU-328/6 Order no. W 37978(L=200 mm)


OZU-329/1 Order no. W 37979(L=515 mm)



OZU-329/6 Order no. W 37982(=200 mm)


OZU-061/1 Order no. W 24208(L=515 mm)



OZU-061/6 Order no. W 29967(L=200 mm)


OZU-051/1 Order no. W 24211(L=515 mm)



OZU-051/6 Order no. W 29968(L=200 mm)


OZU-062/1 Order no. W 24214(L=515 mm)



OZU-062/6 Order no. W 29969(L=200 mm)

OZU-052Wt./Mtr. 10 kgMax. load/Mtr. 40T/13T ft

OZU-052/1 Order no. W 24217(L=515 mm)



OZU-052/6 Order no. W 29970(L=200 mm)

3/16” 3/16”10Ga

22 Ga 20 Ga 18 Ga 16 Ga

8/.315"

α=30°

R1

.039"

25

16

55/2.165"

6/.236"

α=30°

R1

.039"

25

16

55/2.165"

10/.394"

α=30°

R1

.039"

25

20

55/2.165"

12/.472"

α=30°

R1

.039"

25

20

55/2.165"

25


OZU-353

OZU-063 OZU-054 OZU-361

OZU-351 OZU-362 OZU-352


OZU-063/1 Order no. W 24223(L=515 mm)



OZU-063/6 Order no. W 29972(L=200 mm)


OZU-054/1 Order no. W 24226(L=515 mm)



OZU-054/6 Order no. W 29973(L=200 mm)


OZU-361/1 Order no. W 24247(L=515 mm)



OZU-361/6 Order no. W 29980(L=200 mm)


OZU-351/1 Order no. W 24250(L=515 mm)



OZU-351/6 Order no. W 29981(L=200 mm)


OZU-362/1 Order no. W 24253(L=515 mm)



OZU-362/6 Order no. W 29982(L=200 mm)


OZU-352/1 Order no. W 24256(L=515 mm)



OZU-352/6 Order no. W 29983(L=200 mm)


OZU-353/1 Order no. W 24259(L=515 mm)



OZU-353/6 Order no. W 29984(L=200 mm)

OZU-053Wt./Mtr. 13.5 kgMax. load/Mtr. 55T/18T ft

OZU-053/1 Order no. W 24220(L=515 mm)



OZU-053/6 Order no. W 29971(L=200 mm)

16/.630"α=30°

R1.5

.059"

30

55/2.165"

24/.945"α=30°

R2.5

.098"

40

55/2.165"

20/.787"α=30°

R2

.079"

55/2.165"

6/.236"

100/3.937"

16

25

α=30°

R2

.079"

8/.315"

100/3.937"

16

25

α=30°

R2.5

.098"

12/.472"

100/3.937"

20

25

α=30°

R3

.118"

16/.630"

100/3.937"

30

α=30°

R3.5

.138"

20 Ga 18 Ga 16 Ga 14 Ga

14 Ga 13 Ga 11 Ga 22 Ga

10/.394"

100/3.937"

20

25

α=30°

R2.5

.098"

workheigh

t

overallheigh

t

α

26


OZU-363 OZU-354 OZU-082

R1

.039"

60

10/.394"

79/3.110"

59

OZU-083

100/3.937"

60

60

10/.394"

R1

.039"

OZU-381

100/3.937"

60

60

6/.236"

R=1.039"

OZU-382


OZU-363/1 Order no. W 24262(L=515 mm)



OZU-363/6 Order no. W 29985(L=200 mm)


OZU-354/1 Order no. W 24265(L=515 mm)



OZU-354/6 Order no. W 29986(L=200 mm)

Wt./Mtr 27 kgMax. load/Mtr. 50T/17T ft

OZU-082/1 Order no. W 36895(L=515 mm)

OZU-082/6 Order no. W 36898(L=200 mm)


OZU-083/1 Order no. W 38360(L=515 mm)

OZU-083/6 Order no. W 38361(L=200 mm)


OZU-381/1 Order no. W 37881(L=515 mm)

OZU-381/6 Order no. W 37884(L=200 mm)


OZU-382/1 Order no. W 37885(L=515 mm)

OZU-382/6 Order no. W 37886(L=200 mm)

24/.945"

100/3.937"

40

α=30°

R5

.197"

20/.787"

100/3.937"

35

α=30°

R4

.157"

R1

.039"

80/3.150"

60

6/.236"

60

13 Ga 11 Ga 22 Ga 16 Ga

16 Ga 22 Ga

27


34/1.339"

73/2.874"

73/2.874"

73/2.874"

New Standard$ to AmericanStyle. Adapter, top provided withNew Standard$ tang and securitypins. Bottom provided withAmerican Style I adaptation and 1 clamping screw every 100 mm.Work height 34 mm.Max. load/Mtr. 100T/33T ft.TSU-023/4 length 150 mm,order no. W 25130.TSU-023/1 length 515 mm,order no. W 25131.

New Standard$ to EuropeanStyle. Adapter, top provided withNew Standard$ tang and securitypins. Bottom provided withEuropean Style I adaptation andwith clamping plate type TK-031.(see TSU-020)Max. load/Mtr. 100T/33T ft.Work height 73 mm.TSU-024/4 length 150 mm,order no. W 25135.TSU-024/1 length 515 mm,order no. W 25136.

New Standard$ to EuropeanStyle. Adapter, top provided withNew Standard$ tang and securitypins. Bottom provided withEuropean Style I adaptation andwith clamping plate type TK-033. (see TSU-022)Work height 73 mm.Max. load/Mtr. 100T/33T ft.TSU-025/4 length 150 mm,order no. W 25140.TSU-025/1 length 515 mm,order no. W 25141.

New Standard$ to EuropeanStyle. Adapter, top provided withNew Standard$ tang and securitypins. Bottom provided withEuropean Style I adaptation andwith clamping plate type TK-032. (see TSU-021)Work height 73 mm.Max. load/Mtr. 100T/33T ft.TSU-026/4 length 150 mm,order no. W 25145.TSU-026/1 length 515 mm,order no. W 25146.

NewStandard

Accessories$Adapters and

Extenders

73/2.874"

New Standard$ to EuropeanStyle with Safety-Clicks.Adapter, top provided with NewStandard$ tang and Safety-Clicks. Bottom European Style Iadaptationand provided with clampingplate type TK-035.Work height 73 mm.Max. load/Mtr. 100T/33T ft.TSU-028/4 length 150 mm,order no. W 25155.Note: max. allowable weight (tooling incl.) 12,5 kg/28 Lbs!

100/3.937" 13

7

55

137

100/3.937"

55

Extender, top and bottom provided with New Standard$tang and adaptation.Top side, tang provided withsecurity pins.Bottom side with clamping bar.Work height 100 mm.Max. Load./Mtr. 100T/33T ft.TSU 029/4 Length 150 mm,Order no. W 25153TSU 029/1 Length 515 mm,Order no. W 25154.

Extender, top and bottom provided with New Standard$tang/adaptation.Top side, tang provided withSafety-Clicks.Bottom side with clamping bar.Work height 100 mm.Max. Load./Mtr. 100T/33T ft.TSU 030/4 Length 150 mm,Order no. W 25157.

28


TOOL HOLDERHolders suitable for variousinserts, advantages:• easy to use • no more time-consuming

alignment • can be used for several

applications.For sizes see HU-001, HU-002and HU-003. HU-001 can beused in combination with HU-002 or HU-003.

98/3.858"

HU-001Holder, top provided with New Standard$ tang and security pins.Bottom suitable for inserts typeINZU.Work height 98 mm incl. inserts.Max. load/Mtr. 100T/33T ft.HU-001/1 length 515 mm,order no. W 25160.

74/2.913"

60

HU-005Holder, bottom provided with theOZU adaptation, 13x20 mm(WxH).Top suitable for inserts typeINZU.Working height 74 mm incl.inserts.Max. load/Mtr. 100T/33T ft.HU-005/1 length 515 mmOrder no. W 38392

100/3.937"

60

HU-006Holder, bottom provided with theOZU adaptation, 13x20 mm(WxH).Top suitable for inserts typeINZU.Working height 100 mm incl.inserts.Max. load/Mtr. 100T/33T ft.HU-006/1 length 515 mmOrder no. W 38393

Set of inserts, top andbottom, for making offsets.Suitable for use incombination with holders HU-001– HU-006Max. load/Mtr. 100T/33T ft.INZU-002/1 length 515 mm

Order no. α ZW 25179 90° 3,0 mmW 25180 90° 3,5 mmW 25181 90° 4,0 mmW 25182 90° 4,5 mmW 25183 90° 5,0 mmW 25184 90° 5,5 mmW 25185 90° 6,0 mmW 25186 90° 6,5 mmW 25187 90° 7,0 mmW 25188 90° 7,5 mmW 25189 90° 8,0 mmW 38727 90° 10,0 mmW 38728 90° 13,0 mm

INZU-003Inserts to complete a hem. Max. sheetthickness 2 mm.Suitable for use in combination withholders HU-001–HU-006. see INZU-004.Max. load/Mtr. 100T/33T ft.INZU-003/1 length 515 mmOrder no. W 25225(1 insert needed for top holder and 1 insert needed for bottom holder)

Set of inserts, top and bottom,for making offsets.Suitable for use in combinationwith holdersHU-001–HU-006.Max. load/Mtr. 100T/33T ft.INZU-001/1 length 515 mm Order no. α ZW 25175 160° 1,0 mmW 25176 160° 1,5 mmW 25177 150° 2,0 mmW 25178 140° 2,5 mm

1.417"

1.417"

1.417"

1.417"

2.953"/4.724"

5.315"

1.417"

.905"

NewStandard

Accessories$

Offset tools

29


New StandardAccessories$

Hemming andNon-marking

α

overallheigh

t

workheigh

t

6-30° .236"

60

101/3.976"

≤121

13

DDU-001Bending and flatteningtool,provided with V=6 mm-30°.Max. sheet thickness 1 mm.Flattening part operated byspring action, stroke 13 mm.Closed working height 88 mm.Max. load/Mtr. 40T/13T ft.DDU-001/1 length 515 mmOrder no. W 38405

10-30° .394"

60

101/3.976"

≤121

13

DDU-002Bending and flattening tool.provided with V=10 mm-30°.Max. sheet thickness 2 mm.Flattening part operated byspring action, stroke 13 mm.Closed working height 88 mm.Max. load/Mtr. 46T/15T ft.DDU-002/1 length 515 mmOrder no. W 38409

60

72/2.835"

DDU-003Flattening bottom tool formaterial S=2-4 mm. Suitable foruse in combination withflattening top tool.Working height 72 mm.Max. load/Mtr. 100T/33T ft.DDU-003/1 length 515 mmOrder no. W 38410

56/2.205"

120

0,2

120/4.7"

0.2/.008"

Protective cloth for bendingmaterial without marking.Use dependent on material,type, thickness, angles, radiussize and bending method.Length unlimited.Thickness 0.2 mm/.008”.Order no. W 29510*.

* Specify desired length whenordering.

56/2.205"

Adiprene inserts for bendingmaterial without marking. To be used in bottom tools typeOZU-016. Use dependent onmaterial type, thickness, anglesand radius size.K-001/5 length approx. 2100 mm/82.6”.Hardness 85 Shore A,order no. W 25235.Hardness 95 Shore A,order no. W 25236.

30


New StandardAccessories$

Radius toolsand Cabinet

Protects tools from damage andprovides organized storage.Clearly organized.Five deep drawers for tools.One top shallow drawer formeasuring tools, with a plasticsurface. Easy to move.Additional information availableon request.

Cabinet, suitable for NewStandard$, BIU en OZU tools.Bestelnr. W 30034

Dimensions of cabinet: 1120x717x750 mm. (HxWxD).Color black (Ral 9011).

PRESS BRAKE PRODUCTIVITY CABINET

HU-004Holder suitable for variousradius and flattening tools.Topprovided with New Standardadaptation, with securitypins.Working height dependenton the radius tools to be used.Max. load/Mtr. 100T/33T ft.HU-004/1 length 515 mmOrder no. W 25195

HU-024Holder suitable for variousradius and flattening tools.Topprovided with New Standardadaptation, with securitypins.Working height dependenton the radius tools to be used.Max. load/Mtr. 100T/33T ft.HU-024/1 length 515 mmOrder no. W 37736

H

RU-001Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-001/1 length 515 mm.Order no. R HW 25201 7.0 mm/.276" .453”W 25201 7.5 mm/.295” .453”W 25202 8.0 mm/.315” .512”W 25203 9.0 mm/.354” .630”W 25204 10.0 mm/.394” .630”

H

RU-002Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-002/1 length 515 mm.Order no. R HW 25205 12.5 mm/.492” .630”W 25206 15.0 mm/.591” .787”W 25207 17.5 mm/.689” .866”W 25208 20.0 mm/.787” .945”

H

RU-003Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-003/1 length 515 mm.Order no. R HW 25209 25.0 mm/.984” 1.142”W 25210 30.0 mm/1.181” 1.339” W 25211 40.0 mm/1.575” 1.772”W 25212 50.0 mm/1.969” 2.126”

RU-004Flattening tool, to be used incombination with holder HU-004/024/604/804.Max. sheet thickness 2 mm.RU-004/1 length 515 mmOrder no. W 25220

88/3.465"

153/6.024"

19"

0.866"

31

EUROPEAN STYLE TOOLING$ (AMADA/PROMECAM)


BIU-601

α=90°

66.6

/2.

622"

R0.8

.031"9

26

BIU-604

α=90°

26

R0.25

.010"9

66.6

/2.

622"


BIU-601/1 Order no. W 36755(L=515 mm)

BIU-601/2 Order no. W 36756(L=550 mm- sectioned)

BIU-601/3 Order no. W 36757(L=200 mm-sectioned)

BIU-601/6 Order no. W 36758(L=200 mm)

Wt/Mtr. 13,1 kgMax. Load /Mtr. 100T/33T ft

BIU-604/1 Order no. W 36767(L=515 mm)



BIU-604/6 Order no. W 36770(L=200 mm)

EuropeanStyle

Top tools

wor

k hei

ght

over

all h

eigh

t

α

BIU-605

α=90°

26

R1.5

.059" 9

66.3

/2.

610"

BIU-606

α=90°

26

R0.25

.010"8

40.

7

69.9

/2.

752"

Wt/Mtr. 13,1 kg Max. Load /Mtr.100T/33T ft

BIU-605/1 Order no. W 36771(L=515 mm)



BIU-605/6 Order no. W 36774(L=200 mm)


BIU-606/1 Order no. W 36775(L=515 mm)



BIU-606/6 Order no. W 36778(L=200 mm)

28-22 Ga 24-18 Ga 20-16 Ga 28-22 Ga

32


BIU-614

α=88°

75

R0.8

.031" 10.5

145/

5.70

9"


BIU-614/1 Order no. W 36807(L=515 mm)



BIU-614/6 Order no. W 36810(L=200 mm)

BIU-607

α=88°

26

R0,8

.031"9

66.6

/2.

622"

BIU-609

α=88°

26

R0.25

.010"9

66.6

/2.

622"

BIU-610

α=88°

56

R0.8

.031" 9

89.6

/3.

528"

BIU-611

α=88°

26

R1.5

.059" 9

66.3

/2.

610"

BIU-612

α=88°

26

R0.25

.010" 4

67/2.

638"


BIU-607/1 Order no. W 36779(L=515 mm)



BIU-607/6 Order no. W 36782(L=200 mm)


BIU-609/1 Order no. W 36787(L=515 mm)



BIU-609/6 Order no. W 36790(L=200 mm)


BIU-610/1 Order no. W 36791(L=515 mm)



BIU-610/6 Order no. W 36794(L=200 mm)


BIU-611/1 Order no. W 36795(L=515 mm)



BIU-611/6 Order no. W 36798(L=200 mm)


BIU-612/1 Order no. W 36799(L=515 mm)



BIU-612/6 Order no. W 36802(L=200 mm)

wor

k hei

ght

over

all h

eigh

t

αBIU-602

α=90°

56

104,6

/4.11

8"

R0.8

.031"

9

BIU-603

α=90°

56

R0.25

.010"9

104.9

/4.13

0"

Wt/Mtr. 27 kgMax. Load /Mtr. 55T/18T ft

BIU-602/1 Order no. W 36759(L=515 mm)



BIU-602/6 Order no. W 36762(L=200 mm)

Wt/Mtr. 27 kgMax. Load /Mtr.55T/18T ft

BIU-603/1 Order no. W 36763(L=515 mm)



BIU-603/6 Order no. W 36766(L=200 mm)

28-22 Ga 24-18 Ga 28-22 Ga 28-22 Ga

24-18 Ga 28-10 Ga 28-10 Ga 28-10 Ga

33


BIU-613

α=30°

26

R3

.118"

97.7

/3.

846"

BIU-615

α=30°

26

R0.8

.031"

20

104/4.0

94"

BIU-616

α=30°

26

R0.8

.031"

18.2

65.5

/2.

579"

95.5

BIU-617

α=35°

36

R5

.197"

65/2.

559"

95

BIU-618

α=28°

26

R1

.039"

10

58 104/4.0

94"

134

BIU-619

α=28°

26

R1

.039"

6

58 104/4.0

94"


BIU-613/1 Order no. W 36803(L=515 mm)



BIU-613/6 Order no. W 36806(L=200 mm)


BIU-615/1 Order no. W 36811(L=515 mm)



BIU-615/6 Order no. W 36814(L=200 mm)


BIU-616/1 Order no. W 36815(L=515 mm)



BIU-616/6 Order no. W 36818(L=200 mm)


BIU-617/1 Order no. W 36819(L=515 mm)



BIU-617/6 Order no. W 36822(L=200 mm)


BIU-618/1 Order no. W 36823(L=515 mm)



BIU-618/6 Order no. W 36826(L=200 mm)


BIU-619/1 Order no. W 36827(L=515 mm)



BIU-619/6 Order no. W 36830(L=200 mm)

BIU-608

α=88°

27

R0.25

.010" 6

95/3.

740"


BIU-608/1 Order no. W 36783(L=515 mm)



BIU-608/6 Order no. W 36786(L=200 mm)

28 Ga- 1/2” 16 Ga- 1/4” 28-14 Ga 28-14 Ga

28-22 Ga 28-12 Ga 28-8 Ga

34


OZU-601

α=90° 28-22Ga34.5

4/.157" 7/.276"

45.

9/1.8

07"

9 15

3,5 5

R0.3.012"

R0.5.02"


OZU-601/1 Order no. W 36831(L=515 mm)

OZU-601/2 Order no. W 36832(L=550 mm- sectioned)

OZU-601/3 Order no. W 36833(L=200 mm-sectioned)

OZU-601/6 Order no. W 36834(L=200 mm)

OZU-602

α=90° 24-18Ga

6/.236" 10/.394"

R0.4.016"

R0.6.024"

37

45.

9/1.8

07"

10 15

4.5 6,5

OZU-603

α=90° 20-16Ga

8/.315" 12/.472"

R0.5.02"

R0.8.031"

45.

9/1.8

07"

39

11 15

5.5 7.5

α=88° 20-16Ga

45.

9/1.8

07"

5.5 7.5

R0.5.02"

R0.8.031"

8/.315" 12/.472"39

11 15

OZU-605

45.

9/1.8

07"

α=88° 16-12Ga

14/.551" 18/.709"

R1.25.049"

R1.5.059"

45

14 15

8.5 10.5

OZU-606

45.

9/1.8

07"

α=88° 16-12Ga

12/.472" 20/.787"

R0.8.031"

R1.75.069"

45.5

13 15

7.5 12

OZU-607

45.

9/1.80

7"

α=88° 14Ga-1/8"

16/.63" 25/.984"

R1.5.059"

R1.75.069"

50

15 15

9.5 14.5


OZU-602/1 Order no. W 36835(L=515 mm)



OZU-602/6 Order no. W 36838(L=200 mm)


OZU-603/1 Order no. W 36839(L=515 mm)



OZU-603/6 Order no. W 36842(L=200 mm)

Wt/Mtr. 13 Max. Load /Mtr. 55T/18T ft

OZU-604/1 Order no. W 36843(L=515 mm)



OZU-604/6 Order no. W 36846(L=200 mm)


OZU-605/1 Order no. W 36847(L=515 mm)



OZU-605/6 Order no. W 36850(L=200 mm)


OZU-606/1 Order no. W 36851(L=515 mm)



OZU-606/6 Order no. W 36854(L=200 mm)


OZU-607/1 Order no. W 36855(L=515 mm)



OZU-607/6 Order no. W 36858(L=200 mm)

EuropeanStyle

Bottomtools

OZU-612

60

35/1.3

78"

85°

85°

50/1.9

69"

14Ga-1/4"60

22/.866"

88°

88° 16

.63"

R2.079"

R2.079"

R3.118"

R2.079"

Wt/Mtr. 20,2 kgMax. Load /Mtr. 60 T/20T ft

OZU-612/1 Order no. W 36875(L=515 mm)

α

wor

k hei

ght=

ov

eral

l hei

ght

α

35


OZU-610

α=85° 3/8"

R6.236"

95

60/2.

362"

60

80/3.15"

OZU-611

R8.315"

α=85° 1/2"

100/3.937"

120

75/2.

953"

60

OZU-613

55/2.

165"

α=85° 5/16"

63/2.480"

80

R5.197"

60

OZU-614

6080

/3.

15"

16Ga

10/.394"60

R1

.039"

OZU-615

6080

/3.

15"

22Ga

6/.236"60

R1

.039"


OZU-610/1 Order no. W 36867(L=515 mm)

OZU-610/6 Order no. W 36870(L=200 mm)


OZU-611/1 Order no. W 36871(L=515 mm)

OZU-611/6 Order no. W 36874(L=200 mm)


OZU-613/1 Order no. W 36879(L=515 mm)

OZU-613/6 Order no. W 36882(L=200 mm)


OZU-614/1 Order no. W 36883(L=515 mm)

OZU-614/6 Order no. W 36886(L=200 mm)


OZU-615/1 Order no. W 36887(L=515 mm)

OZU-615/6 Order no. W 36890(L=200 mm)

OZU-609

45.

9/1.8

07"

α=30° 20-16Ga

8/.315" 12/.472"

R0.8.031"

R1.5.059"

50

15 15

9.5 14.5


OZU-609/1 Order no. W 36863(L=515 mm)



OZU-609/6 Order no. W 36866(L=200 mm)

OZU-608

45.

9/1.8

07"

α=30° 24-18Ga

6/.236" 10/.394"

R0.6.024"

R1.039"

45

12.5 15

7 12


OZU-608/1 Order no. W 36859(L=515 mm)



OZU-608/6 Order no. W 36862(L=200 mm)

α

wor

k hei

ght=

ov

eral

l hei

ght

α

36


DDU-601

.236"

6-30°

101/

3.97

6" 13

60

Bending and flattening tool,provided with V=6 mm-30˚.Max. sheet thickness 1 mm/20 ga.Flattening part operated byspring action, stroke 13 mm.Closed work height 88 mm.Max. load/Mtr. 30T/10T ft.DDU-601/1 length 515 mm,Order no. W 37028.

EuropeanStyle

Accessories$Radius,

Hemming, andOffset tools

DDU-602

.394"

10-30°

101/

3.97

6" 13

60

Bending and flattening tool,provided with V=10 mm-30˚.Max. sheet thickness 1.5 mm/16 ga.Flattening part operated byspring action, stroke 13 mm.Closed work height 88 mm.Max. load/Mtr. 30T/10T ft.DDU-602/1 length 515 mm,Order no. W 37029.

RU-001H

RU-002

H

Radius tools with various radii.To be used in combination with holder type HU-604.RU-001/1 length 515 mm.Order no. R HW 25200 7.0 mm/.276" .453"W 25201 7.5 mm/.295" .453"W 25202 8.0 mm/.315" .512"W 25203 9.0 mm/.354" .630"W 25204 10.0 mm/.394" .630"

Radius tools with various radii.To be used in combination with holder type HU-604.RU-002/1 length 515 mm.Order no. R HW 25205 12.5 mm/.492" .630"W 25206 15.0 mm/.591" .787"W 25207 17.5 mm/.689" .866"W 25208 20.0 mm/.787" .945"

RU-003

H

Radius tools with various radii.To be used in combination with holder type HU-604.RU-003/1 length 515 mm.Order no. R HW 25209 25.0 mm/.984" 1.142"W 25210 30.0 mm/1.181" 1.339"W 25211 40.0 mm/1.575" 1.772"W 25212 50.0 mm/1.969" 2.126"

HU-604

13 727

14

67/2.

638"

Holder suitable for various radius and flattening tools.Top provided with European Style I tang.Work height dependent on the radius tools to be used.Max. load/Mtr. 100T/33T ft.HU-604/1 length 515 mm,Order no. W 37027.

HU-601

78/3.

071"

6413 7

43

23.146

HU-60260

72/2.

835"

23.1

60

Holder, top provided withEuropean Style I adaptation.Bottom suitable for inserts type INZU.Work height 78 mm incl. Inserts.Max. load/Mtr. 100T/33T ft.HU-601/1 length 515 mm,Order no. W 37075.

Note: See page 28 for OffsetInserts for HU-601 and HU-602Holders.

Holder, top suitable for insertstype INZU.Work height 72 mm incl. Inserts.Max. load/Mtr. 100T/33T ft.HU-602/1 length 515 mm,Order no. W 37076.

37


TSU-604

220/8.661"

11413 20

Extender, top with EuropeanStyle II tang, bottom providedwith European Style I adaptation. Work height 220 mm.Bottom provided with clampingplate type TK-031. Max. load/Mtr. 50T/17T ft.TSU-604/4 length 150 mm,Order no. W 37074.

THU-601

39/1.535"

13.5

36

60

European Style bottom tool holder. Suitable for use in combination with bottom toolholder THU-603.Work height 39 mm.Max. load/Mtr. 100T/33T ft.THU-601/1 length 515 mm,Order no. W 37060.

THU-602

15 9.5

60

20 .787"

25

THU-603

15

50

10.394"

14.7

THU-604

20

60 15

15

THU-605

55/2.165"

60

TK-034 TK-036

European Style bottom tool holder.Work height 20 mm.Max. load/Mtr. 100T/33T ft.THU-602/1 length 515 mm,Order no. W 37061.

European Style bottom tool holder. Suitable for use in combination with bottom toolholder THU-601.Work height 10 mm.Max. load/Mtr. 100T/33T ft.THU-603/1 length 515 mm,Order no. W 37062.

European Style bottom toolclamp. Suitable for use in combination with bottom toolholder THU-602 and 603.THU-604 length 15 mm,Order no. W 37063.

European Style bottom tool holder.Work height 55mm.Top provided with on one sideclamping plate type TK 034,other side clamping plate TK 036. Max. load/Mtr. 100T/33T ft.THU-605/1 length 515 mm,Order no. W 37064.

HOLDER EXAMPLE

H

60

bottom tool

bottom tool

holder

HOLDER EXAMPLE

bottom tool

bottom tool holder

20/.787"

60

European StyleAccessories$Extenders and

Bottom tool holders

38


AMERICAN STYLE TOOLING$

BIU-801

50

100.6

α=90°

28-22Ga 30

6.4

R0.4.016"

/3.961"

BIU-802

100.6

28-14Ga

R0.8.031"

/3.961"

50

12.7

35

α=90°

BIU-803

α=88°

28-10Ga

50

100.6/3.961"

45

R1.5.059" 19

BIU-804

100.6/3.961"

α=90°

28-16Ga65

R0.8.031 12.7


BIU-801/1 Order no. W 36907(L=515 mm)



BIU-801/6 Order no. W 36910(L=200 mm)


BIU-802/1 Order no. W 36911(L=515 mm)



BIU-802/6 Order no. W 36914(L=200 mm)


BIU-803/1 Order no. W 36915(L=515 mm)



BIU-803/6 Order no. W 36918(L=200 mm)


BIU-804/1 Order no. W 36919(L=515 mm)*



BIU-804/6 Order no. W 36922(L=200 mm)

AmericanStyle

Top tools

work heigh

t

overall heigh

t

α

39


BIU-805

50.5

98.6/3.882"

α=28°

28-8Ga30

22R1.039"

BIU-806

50

100.4/3.953"

α=86°

28-8Ga30

R1.039" 10

BIU-807

67.8

100.4/3.953"

α=86°

28-10Ga54

R1.039" 8

BIU-808

100.6/3.961"

α=60°

16Ga-1/2"30

R3.118"

BIU-809

58

127/5.000"

α=28°

28-8Ga30

10

R1.039"

BIU-810

58 127

α=28°

28-12Ga30

6

R1.039"

/5.000"


BIU-805/1 Order no. W 36923(L=515 mm)



BIU-805/6 Order no. W 36926(L=200 mm)


BIU-806/1 Order no. W 36927(L=515 mm)



BIU-806/6 Order no. W 36930(L=200 mm)


BIU-807/1 Order no. W 36931(L=515 mm)



BIU-807/6 Order no. W 36934(L=200 mm)


BIU-808/1 Order no. W 36935(L=515 mm)



BIU-808/6 Order no. W 36938(L=200 mm)


BIU-809/1 Order no. W 36939(L=515 mm)



BIU-809/6 Order no. W 36942(L=200 mm)


BIU-810/1 Order no. W 36943(L=515 mm)



BIU-810/6 Order no. W 36946(L=200 mm)

BIU-817Wt/Mtr. 34 kgMax. Load /Mtr.65T/22T ft

BIU-817/1 Order no. W 37724(L=515 mm)*



BIU-817/6 Order no. W 37727(L=200 mm)

BIU-825

α=80°

65

152.4/6.000"

20.5R6.236"


BIU-825/1 Order no. W 38733(L=515 mm)*



BIU-825/6 Order no. W 38736(L=200 mm)

a=86°

28-10 Ga 16 Ga- 1/2”

40

www.wilausa.com 1-888-696-9452work heigh

t

overall heigh

t

α

BIU-815

152.4/6.000"

127

R1

.039"

22

3028-8 Ga

SAFETY-CLICK® SAFETY PINWt/Mtr. 18,7 kgMax. Load /Mtr. 100T/33T ft

BIU-815/1 Order no. W 37720(L=515 mm)



BIU-815/6 Order no. W 37723(L=200 mm)

BIU top tools weighing up to12,5 kg (28 Lbs) are equippedwith a patented safety mecha-nism, known as Safety-Click®.With this device, tools can bevertically interchanged at anytime in ASCL I and ACL 811.

BIU top tools sections weighingmore than 12.5 kg (28 Lbs),indicated by (*), are equippedwith fixed security pins, allowingfor horizontal interchange only.

a=28°

BIU-818

152.4/6.000"

α=60°

30

R3.118"


BIU-818/1 Order no. W 37728(L=515 mm)*



BIU-818/6 Order no. W 37731(L=200 mm)

16 Ga- 1/2”

work heigh

t

α

41


OZU-801

R1/.039"

6/.236"

55/2.165"

16

25

α=90° 22Ga

OZU-823

R1/.039"

8/.315"

55/2.165"

16

25

α=90° 20Ga


OZU-801/1 Order no. W 36947(L=515 mm)



OZU-801/6 Order no. W 36950(L=200 mm)


OZU-823/1 Order no. W 37193(L=515 mm)



OZU-823/6 Order no. W 37196(L=200 mm)

OZU-802

10/.394"

55/2.165"

20

25

α=90° 18Ga

R1/.039"

OZU-803

12/.472"

55/2.165"

20

25

α=90° 16Ga

R1/.039"


OZU-802/1 Order no. W 36951(L=515 mm)



OZU-802/6 Order no. W 36954(L=200 mm)

Wt/Mtr. 11 kg Max. Load /Mtr.60T/20T ft

OZU-803/1 Order no. W 36955(L=515 mm)



OZU-803/6 Order no. W 36958(L=200 mm)

OZU-824

16/.63"

55/2.165"

30

α=90° 14Ga

R1.5/.059"


OZU-824/1 Order no. W 37197(L=515 mm)



OZU-824/6 Order no. W 37200(L=200 mm)

OZU-817

16/.63"

α=88° 14Ga

R1.5/.059"

25

55/2.165"

OZU-818

20/.787"α=88° 13Ga

R2/.079"

30

55/2.165"

OZU-819

24/.945"

α=88° 11Ga

R2.5/.098"

35

55/2.165"


OZU-817/1 Order no. W 37011(L=515 mm)


OZU-817/3 Order no. W 37013(L=200 mm-sectioned

OZU-817/6 Order no. W 37014(L=200 mm)


OZU-818/1 Order no. W 37015(L=515 mm)



OZU-818/6 Order no. W 37018(L=200 mm)


OZU-819/1 Order no. W 37019(L=515 mm)



OZU-819/6 Order no. W 37022(L=200 mm)

American StyleBottom

tools

42


OZU-804

α=86°

R1

.039"

10/.394"

25

20

55/2.165"


OZU-804/1 Order no. W 36959(L=515 mm)



OZU-804/6 Order no. W 36962(L=200 mm)

OZU-805

12/.472"

α=86°

R1

.039"

25

20

55/2.165"

OZU-806

16/.63"

α=86°

R1.5

.059"

25

55/2.165"


OZU-805/1 Order no. W 36963(L=515 mm)



OZU-805/6 Order no. W 36966(L=200 mm)


OZU-806/1 Order no. W 36967(L=515 mm)



OZU-806/6 Order no. W 36970(L=200 mm)

OZU-820

α=88°

R3

.118"

40

30/1.181"

55/2.165"


OZU-820/1 Order no. W 37023(L=515 mm)



OZU-820/6 Order no. W 37026(L=200 mm)

OZU-807

20/.787"α=86°

R2

.079"

30

55/2.165"

OZU-808

24/.945"

α=80°

R2.5

.098"

35

55/2.165"

Wt/Mtr. 15 kg Max. Load /Mtr.85T/28T ft

OZU-807/1 Order no. W 36971(L=515 mm)



OZU-807/6 Order no. W 36974(L=200 mm)

Wt/Mtr. 16 kgMax. Load /Mtr. 90 T/30T ft

OZU-808/1 Order no. W 36975(L=515 mm)



OZU-808/6 Order no. W 36978(L=200 mm)

10 Ga 18 Ga

16 Ga 14 Ga 13 Ga 11 Ga

R1

.039"

6/.236"

55/2.165"

16

25

α=86°

OZU-829

R1

.039"

8/.315"

55/2.165"

16

25

α=86°


OZU-829/1 Order no. W 38380(L=515 mm)



OZU-829/6 Order no. W 38383(L=200 mm)


OZU-830/1 Order no. W 38384(L=515 mm)


OZU-830/3 Order no. W 38386(L=200 mm - gedeeld)

OZU-830/6 Order no. W 38387(L=200 mm)

20 Ga22 Ga

43


OZU-809

6/.236"

α=30° 22Ga

R1/.039"

25

16

55/2.165"


OZU-809/1 Order no. W 36979(L=515 mm)



OZU-809/6 Order no. W 36982(L=200 mm)

OZU-821

α=80° 1/2"

R10

.394"

100/3.937"

85/3.346"

125

OZU-822

α=80° 3/8"

R8

.315"

80/3.15"

65/2.559"

100


OZU-821/1 Order no. W 37185(L=515 mm)

OZU-821/6 Order no. W 37188(L=200 mm)


OZU-822/1 Order no. W 37189(L=515 mm)

OZU-822/6 Order no. W 37192(L=200 mm)

OZU-825

50/1.969"α=80°

R5

.197"

75

55/2.165"


OZU-825/1 Order no. W 37334(L=515 mm)



OZU-825/6 Order no. W 37337(L=200 mm)

OZU-826

60/2.362"α=60°

R6

.236"

80

65/2.559"


OZU-826/1 Order no. W 37338(L=515 mm)



OZU-826/6 Order no. W 37341(L=200 mm)

work height

α

5/16"1/4"

8/.315"

α=30°

R1

.039"

25

16

55/2.165"


OZU-831/1 Order no. W 38388(L=515 mm)



OZU-831/6 Order no. W 38391(L=200 mm)

OZU-827

α=80°

R3

.118"

40

30/1.181"

55/2.165"

OZU-828

40/1.575"α=80°

R4

.157"

50

55/2.165"


OZU-827/1 Order no. W 37326(L=515 mm)



OZU-827/6 Order no. W 37329(L=200 mm)


OZU-828/1 Order no. W 37330(L=515 mm)



OZU-828/6 Order no. W 37333(L=200 mm)

10 Ga 3/16”

20 Ga

44


OZU-813

20/.787"α=30° 12Ga

35

R2/.079"

55/2.165"


OZU-813/1 Order no. W 36995(L=515 mm)



OZU-813/6 Order no. W 36998(L=200 mm)

OZU-814

24/.945"α=30° 11Ga

R2.5

.098"

40

55/2.165"


OZU-814/1 Order no. W 36999(L=515 mm)



OZU-814/6 Order no. W 37002(L=200 mm)

OZU-816

R1

.039"

60

80/3.150"

60 6/.236"

22Ga


OZU-816/1 Order no. W 37007(L=515 mm)

OZU-816/6 Order no. W 37010(L=200 mm)

OZU-815

R1

.039"

60 10/.394"

16Ga

80/3.150"

60


OZU-815/1 Order no. W 37003(L=515 mm)

OZU-815/6 Order no. W 37006(L=200 mm)

OZU-810

10/.394"

α=30° 18Ga

R1/.039"

25

2055/2.165"

OZU-811

12/.472"

α=30° 16Ga

R1/.039"

25

20

55/2.165"

OZU-812

16/.63"α=30° 14Ga

R1.5/.059"

30

55/2.165"


OZU-810/1 Order no. W 36983(L=515 mm)



OZU-810/6 Order no. W 36986(L=200 mm)


OZU-811/1 Order no. W 36987(L=515 mm)



OZU-811/6 Order no. W 36990(L=200 mm)


OZU-812/1 Order no. W 36991(L=515 mm)



OZU-812/6 Order no. W 36994(L=200 mm)

45


HU-814

136.8/5.386"

30

DDU-801

6-30° .236"

60

101/3.976"

≤ 121

13

DDU-802

10-30° .394"

60

101/3.976"

≤ 121

13

Holder suitable for various radius and flattening tools. Top provided withAmerican Style II tang.Working height dependent onthe radius tools to be used.Max. load/Mtr. 100T/33T ft.HU-814/1 length 515 mm,Order no. W 37807.

Bending and flattening tool,provided with V=6 mm-30˚.Max. sheet thickness 1 mm/20ga.Flattening part operated byspring action, stroke 13 mm.Closed work height 88 mm.Max. load/Mtr. 40T/13T ft.DDU-801/1 length 515 mm,Order no. W 37081

Bending and flattening tool,provided with V=10 mm-30˚.Max. sheet thickness 1,5 mm/16ga.Flattening part operated byspring action, stroke 13 mm.Closed work height 88 mm.Max. load/Mtr. 46T/15T ft.DDU-802/1 length 515 mm,Order no. W 37082.

RU-001H

RU-002

H

Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-001/1 length 515 mm.Order no. R HW 25201 7.0 mm/.276" .453”W 25201 7.5 mm/.295” .453”W 25202 8.0 mm/.315” .512”W 25203 9.0 mm/.354” .630”W 25204 10.0 mm/.394” .630”

Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-002/1 length 515 mm.Order no. R HW 25205 12.5 mm/.492” .630”W 25206 15.0 mm/.591” .787”W 25207 17.5 mm/.689” .866”W 25208 20.0 mm/.787” .945”

RU-003

H

Radius tools with various radii.To be used in combination with holder type HU-804/HU-814.RU-003/1 length 515 mm.Order no. R HW 25209 25.0 mm/.984” 1.142”W 25210 30.0 mm/1.181” 1.339” W 25211 40.0 mm/1.575” 1.772”W 25212 50.0 mm/1.969” 2.126”

RU-004

0.866"

Flattening tool,to be used incombination with holder type HU-804/HU-814.Max. sheet thickness 2 mm/14ga.RU-004/1 length 515 mm.Order no. W 25220

AmericanStyle

Accessories$Radius and

Hemming tools

work heigh

t

overall heigh

t

α

HU-804

86/3.386"

30

Holder suitable for various radius and flattening tools. Top provided withAmerican Style II tang.Working height dependent onthe radius tools to be used.Max. load/Mtr. 100T/33T ft.HU-804/1 length 515 mm,Order no. W 37080.

46


HU-801

50

9619

108/4.252"

HU-802*

≤ 63

55/2.165"

50

Holder, top provided withAmerican Style II tang.Bottom suitable for inserts type INZU.Work height 108 mm/4.252" incl. Inserts.Max. load/Mtr. 100T/33T ft.HU-801/1 length 515 mm,Order no. W 37137.

Holder, top suitable for insertstype INZU.Work height 55 mm incl. Inserts.Max. load/Mtr. 100T/33T ft.HU-802/1 length 515 mm,Order no. W 37138.*Will be replaced by HU-805

INZU-001

1.417"

1.417"

Set of inserts, top and bottom,for making offsets.Suitable for use in combination with holders HU-801 and 802.Max. load/Mtr. 100T/33T ft. INZU-001/1 length 515 mm.

Order no. a ZW 25175 160° 1.0 mmW 25176 160° 1.5 mmW 25177 150° 2.0 mmW 25178 140° 2.5 mm

INZU-002

1.417"

1.417"

Set of inserts, top and bottom,for making offsets. Suitable for use incombination with holders HU-801and 802.Max. load/Mtr. 100T/33T ft. INZU-002/1 length 515 mm.Order no. a ZW 25179 90° 3.0 mmW 25180 90° 3.5 mmW 25181 90° 4.0 mmW 25182 90° 4.5 mmW 25183 90° 5.0 mmW 25184 90° 5.5 mmW 25185 90° 6.0 mmW 25186 90° 6.5 mmW 25187 90° 7.0 mmW 25188 90° 7.5 mmW 25189 90° 8.0 mmW 38727 90° 10.0 mmW 38728 90° 13.0 mm

AmericanStyle

Accessories$Offset and

flattening tools

DDU-803

60

72/2.835"

Flattening bottom tool for material S=2-4 mm.Suitable for use in combinationwith flattening top tool.Work height 72 mm/2.835".Max. load/Mtr. 100T/33T ft.DDU-803/1 length 515 mm,Order no. W 37083

74/2.913

60

HU-805Holder, top suitable for insertstype INZU.Working height 55 mm incl.inserts.Max. load/Mtr. 100T/33T ft.HU-805/1 length 515 mmOrder no. W 38394

INZU-003Inserts to complete a hem. Max. sheetthickness 2 mm.Suitable for use in combination with hold-ers HU-001–HU-006. see INZU-004.Max. load/Mtr. 100T/33T ft.INZU-003/1 length 515 mmOrder no. W 25225(1 insert needed for top holder and 1 insert needed for bottom holder)

2.953"/4.724"

5.315"

1.417"

.905"

47


THU-801

40 1.575"

60

TK-034 TK-036

THU-802

15 9.525

20/.787"

41

13

60

American to European Style bottom tool holder .Work height 40 mm.Suitable for use in combinationwith 1 V-bottom tool.Top provided with on one sideclamping plate type TK 034,other side clamping plate TK 036. Max. load/Mtr. 100T/33T ft.THU-801/1 length 515 mm,Order no. W 37125.

American to European Style bottom tool holder.Suitable for use in combinationwith 2-V bottom tool.Work height 20 mm.Max. load/Mtr. 100T/33T ft.THU-802/1 length 515 mm,Order no. W 37126.

PRESS BRAKE PRODUCTIVITY CABINETProtects tools from damage and provides organizedstorage.Clearly organized.Five deep drawers for tools.One top shallow drawer for measuring tools, with aplastic work surface.Easy to move.Additional information available on request.

Cabinet,Suitable for American Style BIU and OZU tools.Order no. W 37653

Dimensions of cabinet: 1120x717x750 mm/44"x28"x30". (HxWxD)Color black (Ral 9011)

AmericanStyle

Accessories$Bottom tool

holders, Extenders and

Cabinet

TSU-802 TSU-803Extender, American to American,Top side supplied with AmericanStyle II tang.Bottom side with clamping bar.Work height 100 mmMax. Load/Mtr. 100T/33T ftTSU-802/4 Length 152 mm,Order no. W 38750TSU-802-1 Length 515 mmOrder no. W 38749

Extender, American to American,Top side supplied with AmericanStyle II tang and provided withSafety-Clicks.Bottom side with clamping bar.Work height 100 mmMax. Load/Mtr. 100T/33T ftTSU-803/4 Length 152 mm,Order no. W 38751

43

15

100/3.937"

43

15

100/3.937"

48


OB-957

87/3.43"

13.583/3.27"

72/2.83"

Tx

OB-613

60/2.36"

87/3.43"

13.5

66/2.60"

OB-813

87/3.43"

13.5

66/2.60"

Bottom tool holder with hydraulic clamping*and tang 13x17 mm (WxH) in the bottom.Surface of tool adaptation hardened to 56 HRc. Usable for American Style or NewStandard single V-tools.Work height 66 mm.1190 mm/4ft W 382271530 mm W 382291785 mm/6ft W 382302040 mm W 382312380 mm/8ft W 382332550 mm W 382343060 mm/10ft W 382363655 mm/12ft W 382394080 mm W 382404250 mm/14ft W 38241

OB-956

75/2.953"

13.5

76/2.99"

M16H.O.H. 200

Tx

Bottom tool holder with hydraulic clamping*.Usable for American Style or New Standardsingle V-tools.Work height 75 mm.Length Order no.1190 mm/4ft W 384321530 mm W 384331785 mm/6ft W 384342040 mm W 384352380 mm/8ft W 384362550 mm W 384373060 mm/10ft W 384383655 mm/12ft W 384394080 mm W 384404250 mm/14ft W 38441

OB-614

20

13.5

76/2.99"

55/2.165"

60/2.36"

OB-81420

13.5

76/2.99"

55/2.165"

Bottom tool holder with hydraulic clamping*.Usable for American Style or New Standardsingle V-tools.Work height 55 mm.Length Order no.1190 mm/4ft W 382491530 mm W 382511785 mm/6ft W 382522040 mm W 382532380 mm/8ft W 382552550 mm W 382563060 mm/10ft W 382583655 mm/12ft W 382614080 mm W 382624250 mm/14ft W 38263

Bottom tool holder with hydraulic clamping*and tang 13x17 mm (WxH) in the bottom.Usable for American Style or New Standardsingle V-tools.Work height 55 mm.Length Order no.1190 mm/4ft W 382711530 mm W 382731785 mm/6ft W 382742040 mm W 382752380 mm/8ft W 382772550 mm W 382783060 mm/10ft W 382803655 mm/12ft W 382834080 mm W 382844250 mm/14ft W 38285

Bottom tool holder with hydraulic clamping*.Surface of tool adaptation hardened to 56 HRc. Useable for American Style or NewStandard single V-tools. Work height 66 mm.Length Order no.1190 mm/4ft W 382051530 mm W 382071785 mm/6ft W 382082040 mm W 382092380 mm/8ft W 382112550 mm W 382123060 mm/10ft W 382143655 mm/12ft W 382174080 mm W 382184250 mm/14ft W 38219

Bottom tool holder with hydraulic clamping*. Surface of tool adaptation hardened to 56 HRc. Useable for American Style or NewStandard single V-tools. Work height 83 mm.Length Order no.1190 mm/4ft W 384221530 mm W 384231785 mm/6ft W 384242040 mm W 384252380 mm/8ft W 384262550 mm W 384273060 mm/10ft W 384283655 mm/12ft W 384294080 mm W 384304250 mm/14ft W 38431

Note: Lengths are partly built up out of modules and therefore can differ slightly from the above lengths. Other lengths on request.


Bottom toolholders

with HydraulicClamping

49

OB-953

13.5

35/1.378"

60/2.36"

Bottom tool holder, useable for AmericanStyle or New standard single V tools.Work height 35 mm.Length Order no.:1190 mm/4ft W 383351530 mm W 383371785 mm/6ft W 383382040 mm W 383392380 mm/8ft W 383412550 mm W 253893060 mm/10ft W 383433655 mm/12ft W 383464080 mm W 383474250 mm/14ft W 38348

OB-951

55/2.165"

13.560/2.36"

OB-952

13.5

55/2.165"

60/2.36"

Bottom tool holder, useable for AmericanStyle or New standard Sngle V tools.Work height 55 mm.Length Order no.:1190 mm/4ft W 382931530 mm W 382951785 mm/6ft W 382962040 mm W 382972380 mm/8ft W 382992550 mm W 253893060 mm/10ft W 383013655 mm/12ft W 383044080 mm W 383054250 mm/14ft W 38306

Bottom tool holder with tang 13x17 mm(WxH) in the bottom. Usable for AmericanStyle or New Standard single V-tools.Work height 55 mm.1190 mm/4ft W 383141530 mm W 383161785 mm/6ft W 383172040 mm W 383182380 mm/8ft W 383202550 mm W 253983060 mm/10ft W 383223655 mm/12ft W 383254080 mm W 383264250 mm/14ft W 38327

OB/S-4

95/3.74"

1360/2.36" Ty

Tx

Bottom tool holder with manual clampingand adjusting wedge to correct localvariations in parallel alignment (Ty). Usablefor American Style or New Standard singleV-tools.Work height 95 mm.Length Order no.:1190 mm/4ft W 384121530 mm W 384131785 mm/6ft W 384142040 mm W 384152380 mm/8ft W 384162550 mm W 384173060 mm/10ft W 384183655 mm/12ft W 384194080 mm W 384204250 mm/14ft W 38421

OB-958

60/2.36"

10/.39"

Bottom tool holder.Makes the crowning with a cover stripsuitable for European Style bottom toolswith a width of 60 mm.Work height 10 mm.Length Order no.:1190 mm/4ft W 383981530 mm W 383991785 mm/6ft W 384002040 mm W 384012380 mm/8ft W 384022550 mm W 384033060 mm/10ft W 384043655 mm/12ft W 384054080 mm W 384064250 mm/14ft W 38407

OB-811

55/2.165"

A113.5

76/3"

Bottom tool holder with tang 13x20 mm (Wx H) in the bottom and manual clampingbar type A1. Useable for American Style or New Standard single V tools. Work height 55 mmLength: Order no.: 1550 mm W 375351836 mm/6ft W 375362050 mm W 375372550 mm/8ft W 371433100 mm/10ft W 375383672 mm/12ft W 375394100 mm W 375404300 mm/14ft W 37541


Bottom Tool holders

with ManualClamping

50


NEW STANDARD CROWNING$

NSCR II CROWNING WITH HYDR. CLAMPING SYSTEM

95/3.74"

95/3.74"

TyTxNew Standard

Crowning II$For universal lower beam

Centrally adjustable crowning* with x and y alignment. Localized y-alignment(Ty) is adjusted, in front of the Coverstrip. Surface of the tool adaptationhardened (apprx. 56 HRc.)Delivered with:- Cover strip.- Guard on the left hand side, approx.

35 mm thick.- Scale.

Length:1190 mm/4ft1530 mm1785 mm/6ft2040 mm2380 mm/8ft2550 mm3060 mm/10ft3655 mm/12ft4080 mm4250 mm/14ft


* Requires hydraulic power pack, connection ø 10 mm, see page 12.Available in CNC model only.

NSCR II with OZU bottom tool

NewStandard CrowningFor existing lower beam

51

www.wilausa.com 1-888-696-945295/3.74"

90/3.54"

B1

TyTx

NCR 011 CROWNING WITH HYDR. CLAMPING SYSTEM

Centrally adjustable crowning* with yalignment (Ty) and B1 mounting plate.

95/3.74"

90/3.54"

B2

TyTx



95//3.74"

90/3.54"

B3

TyTx



Length:1190 mm/4ft1530 mm1785 mm/6ft2380 mm2550 mm/8ft3060 mm3655 mm/10ft4080 mm4250 mm/14ft



Note: Lengths are partly built up out of modules and therefore can differ slightly from the above lengths. Other lengths on request.


Ty

95/3.74"

90/3.54"

B2

A1

T10-A1-B2 CROWNING WITH MANUAL CLAMPING BARS

Length:Centrally adjustable crowning 1836 mm/6ftsystem with manual clamping. 2550 mm/8ftA1 manual clamping bars, and 3100 mm/10ftB2 mounting plate. 3672 mm/12ftLocalized adjustment Ty at every 8”. 4300 mm/14ft

52


AMERICAN STYLECROWNING$

Ty

95/3.74"

90/3.54"

Length: Order no.: Centrally adjustable crowning 1836 mm/6ft W 29148system with manual clamping, and 2550 mm/8ft W 29149localized adjustment Ty at every 8”. 3100 mm/10ft W 29150

3672 mm/12ft W 291514300 mm/14 ft W 29152

Ty

95/3.74"

90/3.54"

Length: Order no.: Centrally adjustable crowning 1836 mm/6ft W 29694system with manual clamping, 2550 mm/8ft W 29695CNC drive unit, dual voltage 3100 mm/10ft W 29696230/460 V-3Ph delivered on 460 V, 3672 mm/12ft W 29697and localized adjustment Ty at every 8”. 4300 mm/14ft W 29698

57/70/82/95/108

40

2.25"-4.25"

4-Way die clamp set Order no.:Makes the crowning suitable W 29153for 4-way dies with block sizes (includes 8 clamps)21/4 ; 23/4; 31/4 ; 33/4 ; 41/4 .

CVB/D-E3

Other lengths available on request.

CVB/D-E4

4-WAY DIE CLAMP SET

53


Custom StyleCrowning$Wila crowningsystem styleCVB-CVB/D

for standard or specialmachined

lower beamCVB-P

Centrally adjustable crowning system modelP designed for holding larger 4-way dies.

CVB-Q CVB-Q”-HY-A3*Centrally adjustable crowning system modelQ designed for large single V-dies and large4-way dies. Comes with standard slot.Specify largest width die block being used.

Centrally adjustable crowning systemmodel Q with flat top. Designed forholding larger single V-dies. Hashydraulic clamping of die option. Specifylargest die width being used.

Tyspecify

A3

90/3.543"

Ty

83/3.268"HOH 100

M8

specify

CVB/D-E WIDE

67/2.638"

specify

CVB/D-E PLUSCentrally adjustable crowning system modelE PLUS with bolt-down base (hole pattern12” from each end and every 24”). Has slotwith set screws and localized adjustmentdials with reference scales. Comes withhand crank assembly with digital counter(right hand mount).

Centrally adjustable crowning system model E WIDE with 6” width to hold larger dies. Hasslot with set screws every 4”and tang on bottom. Localized adjustment dials with referencescales. Comes with hand crank assembly with digital counter; CNC Motor driven optional.Hydraulic clamping of single V-dies optional.

Remark:

For all CVB type crowning, specify type and size of largest dies being used.

Crowning units for dies weighing more than 2000kg/4500 lbs. require a hydraulic cylinderto adjust crowning at additional cost.

CVB crowning units can be supplied with tang if desired for bed slot mounting.

54


We have taken great care in our design of standard

top tooling to provide a limited number of universal

shapes that maximize part clearance and load

capacity to allow you to form a very large variety of

parts with the same tool. These universally shaped

top tools are available off-the-shelf in a number of

different heights to maximize the utilization of your

press brake’s open height and ram stroke.

We also recognize that there are cases where special

tooling is required to properly form a part. At Wila,

we have recently taken steps to provide special

radius punches and single V-dies with front or rear

relief faster and more economically.

New Standard and American Style Top Tools with

Special Tip Radii

We offer any of our New Standard or American Style

Top Tools with a series of made-to-order nose radii.

These special nose radii are precision ground to the

same tolerance as our standard tools; i.e. +/-

.01mm/.0004” for New Standard and +/-

.02mm/.0008” for American. These made-to-order

tools will also be CNC-Deephardened to a minimum

depth of 2.54mm/.100” for maximum durability.

Furthermore, we guarantee that subsequent orders

for the same punch style nose radius will match up

to the initial order.

Made-to-order tools with special tip radii will be CNC

Laser marked with full tool specifications like our

standard tools.

Made-To-Order Nose Radius Top Tools:

New Standard

28° models: R = 1.5mm, R = 2mm

60° models: R = 4mm, R = 5mm

80 thru 90° models: R = 2mm, R = 3mm, R = 4mm, R

= 5mm, R = 6mm

American

28° models: R = .062”, R = .079”

60 thru 90° models: R = .079”, R = .125”, R = .156”,

R = .187”, R = .218”

Delivery of these made-to-order Top Tools with

special tip radii is 2 – 3 weeks to manufacture +

transit time.

New Standard and American Single V-Dies with

Step Down Relief

We offer any of our New Standard or American OZU

Single V-Dies with V-openings of 6mm/.236” through

12mm/.472”, with an extra step down (cut away) on

the front and/or the back side of the die. The step

down (cut away) on the front and/or rear side of the

die is 2mm/.078” on each side.

Delivery on these made-to-order Single V-Dies with

step down relief is 2 – 3 weeks to manufacture +

transit time.

Other Specials

We can, of course, offer other Special Tooling as per

your requirements. Please contact our Application

Engineering department with your particular

requirements.

SPECIAL TOOLING$

55

TOP TOOLS BMS WITH SPECIAL TIP RADIINew BIU BMS (modified standard) American BIU BMS (modified standard)

Standard StyleStandard Modified Working Standard Modified radius Working height

radius radius height radius in mm in inch in mm in inch28º 1.0 1.5 -1.5 28º 1.00 1.570 .062 -1.7 -0.07

1.0 2.0 -3.1 1.00 2.000 .079 -3.1 -0.1260º 3.0 4.0 -0.9 60º 3.00 3.175 .125 -0.1 0.00

3.0 5.0 -1.9 3.00 3.960 .156 -0.9 -0.043.00 4.740 .187 -1.7 -0.073.00 5.530 .218 -2.5 -0.10

80º 1.0 2.0 -0.5 80º 1.00 2.000 .079 -0.5 -0.021.0 3.0 -1.0 1.00 3.175 .125 -1.1 -0.041.0 4.0 -1.6 1.00 3.960 .156 -1.6 -0.061.0 5.0 -2.2 1.00 4.740 .187 -2.0 -0.081.0 6.0 -2.7 1.00 5.530 .218 -2.4 -0.09

86º 1.0 2.0 -0.4 86º 1.00 2.000 .079 -0.4 -0.021.0 3.0 -0.9 1.00 3.175 .125 -0.9 -0.041.0 4.0 -1.3 1.00 3.960 .156 -1.3 -0.051.0 5.0 -1.8 1.00 4.740 .187 -1.7 -0.071.0 6.0 -2.3 1.00 5.530 .218 -2.0 -0.08

88º 1.50 2.000 .079 -0.2 -0.011.50 3.175 .125 -0.7 -0.031.50 3.960 .156 -1.0 -0.041.50 4.740 .187 -1.4 -0.061.50 5.530 .218 -1.7 -0.07

90º 0.6 2.0 -0.5 90º 0.40 2.000 .079 -0.6 -0.020.6 3.0 -0.9 0.40 3.175 .125 -1.1 -0.040.6 4.0 -1.3 0.40 3.960 .156 -1.4 -0.060.6 5.0 -1.8 0.40 4.740 .187 -1.7 -0.070.6 6.0 -2.2 0.40 5.530 .218 -2.1 -0.08

90º 1.2 2.0 -0.3 90º 0.80 2.000 .079 -0.4 -0.021.2 3.0 -0.7 0.80 3.175 .125 -0.9 -0.041.2 4.0 -1.1 0.80 3.960 .156 -1.2 -0.051.2 5.0 -1.5 0.80 4.740 .187 -1.6 -0.061.2 6.0 -1.9 0.80 5.530 .218 -1.9 -0.07

2mm/.079"

R5mm/.197"R3mm/.118"

R1mm/.039"

R6mm/.236"R4mm/.157"

R2mm/.079"

BMS-XXXTop Tools BMS withspecial tip radii

Single V-Dies OMSwith front and/orrear step downrelief

214

AIR BENDING TONNAGE CHARTRequired press force at 90° air bending, force in ton/mtr./tons/foot

Force to Air-Bend Mild Steel (45-50 kg/mm2)

(F = Tons per meter of workpiece)

v(mm) 4 6 7 8 10 12 14 16 18 20 22 25 32 40 50 63 80 100 125 160

f(mm) 2.8 4.2 4.9 5.6 7.0 8.6 10.1 11.5 13.0 14.4 15.8 18.0 24.0 30.0 37.5 47.3 60.0 75.0 96.3 123.2

r(mm) 0.7 1.0 1.2 1.3 1.7 2.0 2.3 2.7 3.0 3.3 3.7 4.2 5.3 6.7 8.3 10.5 13.3 16.7 20.8 26.7

t(mm)

0.5 4.5 2.8

0.6 6.0 4.2 3.3 3.2

0.8 8.0 7.2 5.6 4.4

1.0 11.0 10.0 9.0 7.0 5.5

1.2 T 14.0 13.2 10.8 8.4 7.5 6.6

1.4 O 15.4 14.0 12.6 9.8 8.8 7.7

1.6 N 17.6 16.0 14.4 11.2 10.0 8.8

2.0 S 22.0 20.0 18.0 16.0 14.0 12.5 11.0

2.3 25.3 23.0 20.7 18.4 16.1 14.4 12.7

2.6 P 28.6 26.0 23.4 20.8 18.2 14.3

3.0 E 33.0 30.0 28.5 27.0 21.0 16.5

3.2 R 35.2 32.0 28.8 22.4 17.6 14.4

3.5 38.5 35.0 28.0 21.9 15.8 14.0

4.0 M 44.0 36.0 28.1 20.3 18.0

4.5 E 45.0 36.0 28.1 20.3

5.0 T 55.0 45.0 35.0 26.3 22.5

6.0 E 60.0 54.0 37.5 31.5 24.0

7.0 R 56.0 43.8 31.5 28.0

9.0 72.0 56.3 40.5

10.0 90.0 70.0 52.5 45.0

12.0 108.0 84.0 63.0

16.0 144.0 112.0

Force to Air-Bend Mild Steel (60,000 psi)

(F = Tons per foot of workpiece)

Reference v(mm) 4 6 7 8 10 12 14 16 18 20 22 25 32 40 50 63 80 100 125 160

v(in) 0.157 0.236 0.276 0.315 0.394 0.472 0.551 0.630 0.709 0.787 0.866 0.984 1.260 1.575 1.969 2.480 3.150 3.937 4.921 6.299

f(in) 0.110 0.165 0.193 0.221 0.276 0.340 0.397 0.454 0.510 0.567 0.624 0.708 0.945 1.181 1.477 1.860 2.363 2.953 3.789 4.850

r(in) 0.026 0.039 0.046 0.053 0.066 0.079 0.092 0.105 0.118 0.131 0.144 0.164 0.210 0.263 0.328 0.413 0.525 0.656 0.820 1.050

Guage In.

20 0.036 T 5.4 3.6 3.0 2.5 2.0 1.7

18 0.048 O 7.2 5.8 4.8 3.7 2.7 2.4 2.0

16 0.060 N 7.8 6.0 5.0 4.2 3.5 3.1 2.7

14 0.075 S 11.3 7.5 7.1 5.6 4.8 4.1 3.6 3.2

12 0.105 15.8 13.0 10.5 9.5 7.5 6.3 5.6 4.0

11 0.120 P 16.1 13.1 10.1 8.4 7.2 5.0 3.8

10 0.135 E 12.0 10.8 8.1 6.2 4.7 3.5

3/16 0.188 R 24.1 15.0 11.3 7.5 5.8

1/4 0.250 30.0 20.0 15.0 10.5 8.5

5/16 0.313 F 37.6 25.0 18.8 13.1 10.0

3/8 0.375 O 38.3 28.1 22.5 15.0 11.3

1/2 0.500 O 52.0 39.0 30.0 22.0 16.0

5/8 0.625 T 70.0 52.5 37.5 27.5

Metric

Inch

AIR BENDING TONNAGE CHARTS

The charts below give the appropriate tonnage to air bend mild steel.Bending force for other metals:

Soft aluminum Tons per unit length x 50%Aluminum alloys heat treated Tons per unit length x 100%

Stainless Tons per unit length x 150%Coining: Tonnage requirements are three to five times greater than for air bending.

t = Material thicknessr = Inside radius of formed partv = V-die openingf = Minimum flange

press brake productivity summary - wallace · pdf filepress brake productivity summary$ wila...

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