presenter: chris d acosta mr. d’acosta was born and raised ... · 1/26/2015 · mr. d’acosta...
TRANSCRIPT
Presenter: Chris D’Acosta
Mr. D’Acosta was born and raised in Fort Worth, Texas. He graduated with a BS Industrial Engineering from Texas Tech University.
Mr. D’Acosta has worked in the oil & gas industry for over 30 years. His career began as a consultant for Andersen Consulting serving major international clients in US, Europe and Latin America.
Mr. D’Acosta was then hired by Koch Industries in Wichita Kansas serving in various senior management positions including Operations Reengineering, Regulatory Compliance Auditing and Mergers, Acquisitions & Divestitures. He also ran the Global Logistics & Supply Chain operation for a wholly-owned international petrochemical business.
In 2012, Mr. D’Acosta joined Swift Fuels, LLC as CEO. Swift Fuels is a global leader in the development of unleaded aviation gasoline products. The company is committed to delivering next generation high-performance aviation gasoline to the piston-engine fleet, while striving for operational excellence in all areas of health, safety, quality and regulatory compliance. The company is located in the Purdue University Research Park in West Lafayette, Indiana.
Swift Fuels Briefing
Airport Commission Workshop
Transition to Unleaded Aviation Gasoline
January 26, 2015
Chris D’Acosta
https://www.youtube.com/watch?v=tTpGj7ZGL-M
https://www.youtube.com/watch?v=Zmt0Zks1K9s https://www.youtube.com/watch?v=j6USPtdQG4A
https://www.youtube.com/watch?v=dhWwPPJhG_8&list=UUOrQgpZTgC15mVVdccSUy6Q&feature=player_detailpage http://www.wdsu.com/news/local-news/new-orleans/iteam-source-of-lead-contamination-found-flying-under-the-radar/29928388
Unleaded High-Performance Aviation Gasolines
http://vimeo.com/66586884
3
-
50,000,000
100,000,000
150,000,000
200,000,000
250,000,000
300,000,000
350,000,000
400,000,000
450,000,000
19
83
19
84
19
85
19
86
19
87
19
88
19
89
19
90
19
91
19
92
19
93
19
94
19
95
19
96
19
97
19
98
19
99
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
US 100LL Avgas Sales (gallons / year)
US Demand for 100LL Avgas
200+ Million Gallons/Yr Avgas 167,000+ Piston Aircraft 19,000+ FBO/Airports/HP’s
EPA lowered the NAAQS standard for lead from 1,500 ng/m3 (90-day average) to 150 ng/m3 in 2008, citing new evidence that serious health effects occur
at much lower levels of lead in blood than previously Identified.
http://www.wdsu.com/news/local-news/new-orleans/iteam-source-of-lead-contamination-found-flying-under-the-radar/29928388
4
31,136
15,715
9,850
6,218
3,383
1203
1000
754656
Aircraft
Cessna
Piper
Beech
Mooney
Cirrus
Robinson
Diamond
Grumman
Bellanca
Over 75,000 US Commercial Aircraft Require > 102 Octane Fuel Consuming > 75% of All US Avgas
31,136
15,715
9,850
6,218
3,383
1203
1000
754656
Aircraft
Cessna
Piper
Beech
Mooney
Cirrus
Robinson
Diamond
Grumman
Bellanca
Cost Efficient Performance: Firefighting Police Patrol Crop Dusting Pipeline Surveys Pilot Training Corporate Business Commercial Transport Alaska Couriers Others…
Aircraft Demand for Avgas
5
1993 DOT/FAA/CT-93/65 MTBE MMT TAME ETBE
2004 DOT/FAA/AR-04/25 ETBE Ethanol Toluene M-Toluidine MMT
2008 DOT/FAA/AR-08/40 ETBE Tert-Butyl-Benzene Toluene M-Toluidine
Between 1993 and 2008, research using 245 avgas fuel formulations was conducted by FAA Technical Center and Coordinating Research Council, however,
“none of the fuels could satisfy all the performance requirements of 100LL.”
FAA’s Prior Industry Research Has Led to New Efforts: Creation of PAFI
1970/90 CAA -- Swift Fuels
Source: FAA UAT ARC Final Report Part I Body
6
OXYGENATES
HYDROCARBONS METALS
AMINES
UL102 100LL 100/130
RACE FUELS AUTO GAS
JET FUEL
FAA’s Prior Industry Research Has Led to New Efforts: Creation of PAFI
7
Challenges Using Auto Gas in Aviation
Generally, No Ethanol allowed in FAA certificated aircraft use… Caution: Motor Octane Number (MON) used in aviation engines is not R+M/2 (AKI) RVP in auto gas varies by state / area by month; FAA / OEM restrictions may apply Oxidation of autogas can cause severe gumming in storage / wet wings Non-standard distribution outside aviation standards of product control / liability
ASTM D4814 – United States Auto Gas RVP Specifications
8
UNLEADED “All Hydrocarbon” Avgas 102+ Octane (MON)
Meets ASTM D7719 Specification Improves Range up to 8-13% per gallon
Pricing “On-Par” with 100LL Avgas
Swift Fuels: UL102 Avgas Solution
Transitioning from leaded avgas to UNLEADED is a global challenge Swift Fuels has a unique, viable and proprietary global solution
2009 FAA Tech Center Results - ‘Favorable’
LEADED Avgas100-Octane
Meets ASTM D910 Specification
Aviation Gasoline Subcommittee
9
Cessna Piper Cirrus Beechcraft Robinson Others
Lycoming Continental Motor Rotax Pratt & Whitney Others
ExxonMobil Shell Air BP Chevron Phillips 66 Others
SWRI Dixie Services Fuels Experts Others
ASTM Research Report
ASTM Production Specification
FAA / Purdue Engine Tests Independent Flight Tests Environmental Toxicology
Material Compatibility Independent Laboratory Tests 4-years Analysis & Test Spec
ASTM International Industry Assessment of UL102
INDEPENDENT TESTING: FAA Tech Center Purdue University Lewis University Embry-Riddle University Clemson University Univ. of Dayton Research Inst. Baere Aerospace Lycoming Cirrus GAMI Dixie Services / Intertek Others
The first unleaded, 100+ octane avgas production specification approved by ASTM Swift will also ballot 102AA fuel for test specification soon
10
Regulatory Environment
http://www.epa.gov/otaq/aviation.htm http://www.faa.gov/about/initiatives/avgas/
FAA / Industry Sponsored PAFI Effort Underway 2014 - 2018 Transitioning to 102-Octane Unleaded Avgas
EPA can set exhaust emissions standards under CAA section 231 – States are preempted under CAA
PAFI
11
Piston Alternative Fuels Initiative (PAFI) 2014 - 2018
PAFI Structure Funded by Congress Co-chaired by FAA and Industry Liaison In-Kind expertise and resources provided from US engine and airframe OEM’s Overseeing Phase-1 and Phase-2 Fuel Testing program
Broad Industry Participation AOPA – Aircraft Owners and Pilots Association API – American Petroleum Institute EAA – Experimental Aircraft Association GAMA – General Aviation Manufacturers Association NATA – National Air Transportation Association NBAA – National Business Aircraft Association FAA – Federal Aviation Administration
12
PHASE 1
Of the 17 unleaded fuel formulations initially submitted to FAA in July 2014, only 4 were accepted for the Phase-1 PAFI testing program:
https://www.faa.gov/news/press_releases/news_story.cfm?newsId=16975
PAFI - Fuel Selection for Phase-1 Test
Key Criteria for Evaluating Fuels
ANTI-DETONATION
COST
MATERIAL COMPATIBILITY
AVAILABILITY
WEIGHT
ENERGY DENSITY
TOXICOLOGY EMISSIONS
ENVIRONMENTAL IMPACT
vs. 100LL
13
PAFI - Fuel Evaluation Criteria
14
Swift Fuels Industry Collaborators Cross-Industry Testing, Mentors & Experts
15
FAA Tech Center: Engine Detonation Testing
FAA Tech Center: Engine Performance Testing
FAA Tech Center: UL102 + 100LL Comingled Fuels Testing
Lycoming Engine / Fuel Pump Inspection
Embry Riddle University Inflight Cold-Soak Restart Test
Approved ASTM Research Report – Part I
200+ Hours Experimental Flight Testing
Beare Aerospace Material Compatibility Testing
Univ. Dayton Research Institute Material Compatibility Testing
Cirrus Aircraft Composites Material Compatibility Testing
Clemson University Environmental & Toxicology Assessment
Approved ASTM Research Report – Part II
Approved ASTM Production Specification
ASTM D7719 Issued Nov 2013
PAFI & OEM TC’s w/FAA Approvals Now In-Progress
The Transition to Unleaded Avgas is Underway Swift Fuels’ UL102 Fuel
16
Swift Fuels - Avgas Blending Facility Lafayette, Indiana
Fire-Safe Outdoor Blend Station with Mass Flow Meters 130,000 Gallons Unleaded Fuel Storage Capacity 6,000 sq. ft. office, fuel test center and warehouse onsite 24-hour surveillance and onsite security EPA, IDEM Permits and SPCC Plans on-file Top avgas distribution companies in close collaboration
17
Visit Our New Business Office Location Purdue Research Park
Swift Fuels, LLC 1435 Win Hentschel Boulevard, Suite 205
West Lafayette, IN 47906 (765) 237-3195
www.swiftfuels.com