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SMART LAB
Full lab equipment packageComplete range of tests performed to all major standard requirements
SMART LAB
Over 250 tests may be conducted with the Smart Lab instruments to European (EN), American (ASTM)and Japanese (JIS) standards, as well as many others.The software incorporates parameters such as line speed, power consumption, resin addition ratesand production factors for the on-line process.The platform for launching the “smart” concept into the wood-based panels industry may beconstructed through an integrated data collection, as well as being able to measure the degree ofsustainability of the production process.
The IMAL Smart Lab is apackage of equipment whichmay be tailored to suit thecustomer’s requirements, a setof testing instruments whichcombine and communicate witheach other by means of adedicated management software.
List of equipment:• SMC100 Sand, mark and cut• SCREENCAM100 - FIBERCAM100 optical screen• VU100 sonic sifter• VM100 vibrating sifter• DPX300 - DPX300-LTE density profile analyser• IB700 board property tester• IBX700 board property tester and density profile analyser• SW317 swelling test EN317• BT1087 boil test EN1087• GA717-2 formaldeyde tester• Furnace for sand content• UM2000 moisture meter• GELTIMER glue mix gel timer control• Glassware and chemicals• Water bath and spectophotometer• Climatic chamber• PL100 laboratory press• LGB laboratory glue blender
LAB EQUIPMENT
SMC100Sand, mark and cut
Zone A
A2
Main features:• Sands, marks and cuts the
sample• Cutting range: 25…1050 mm• Fully automatic
SCREENCAM100Optical screen for particles
A3
Main features:• Fully automatic tester• Optical method for true particle dimensions• Capable of simulating any kind of sieve• Sample remains intact• Short test cycle• High measuring precision• High repeatability
Zone A
FIBERCAM100Fiber optical screen
A3
Zone A
Main features:• Fully automatic tester• Optical method for true fibre dimensions• Capable of simulating any kind of sieve.• Sample remains intact• Full slenderness test (ratio between both
axes)• Short test cycle• High measuring precision• Complete with automatic cleaning system• High repeatability
VU100Sonic sifter
A4
Main features:• Suitable for fibre• Single oscillating
column• Acoustic vibration
to prevent fibre accumulation
• No screen wear
Zone A
VM100Vibrating sifter
Main features:• Suitable for PB or chips• Sifting time can be set
from 0 to 999 minutes• Variable vibrating
intensity• Sieves up to a maximum
diameter of 315 mm
DPX300Density profile analyser
B1
Main features:• Excellent reliability with automatic
sample loader• Very fast testing capacity (0.6
mm/sec)• Highly accurate results• Full control of sample dimensions
and weight• Solid and compact structure• Additional sample loader• Advanced software technology
Zone B
DPX300-LTEDensity profile analyser
B1
Zone B
Main features:• Low cost density profile analyzer• Very fast testing capacity: 0.6
mm/sec• Highly accurate results• Manual control of sample
dimensions and weight• Advanced software technology• Compact structure
IB700Board property tester
B4
Tests performed:• Tensile strength EN319• Surface soundness EN311• Bending strength and modulus of elasticity EN310• Screw pull EN320• Thickness• Weight• Density• Tests in conjunction with other equipment i.e.:
- Swelling test EN317- Boil test EN1087
• Optional for pallet block
Zone B
IBX700Board property tester
B4
Tests performed:• Tensile strength EN319• Surface soundness EN311• Bending strength and modulus of elasticity EN310• Screw pull EN320• Thickness• Weight• Density• Density profile• Tests in conjunction with other equipment i.e.:
- Swelling test EN317- Boil test EN1087
• Optional for pallet block
Zone B
SW317 - BT1087Swelling and boil tester
B5
Main features:Complete basin with rack and accessories for EN317 test (water at 20 °C), and thermostat for EN1087 test (water at 100 °C)
Zone B
2/GA717-2 formaldehyde tester2 test chambers: test results every 2 hours
B8
Main features:• EN717-2 European standard and
CARB approval• Possibility of controlling multiple test
chambers with one device• Gas collection times and
temperature regulation may be configured
• Expandable to 4 testing chambers
Zone B
4/GA717-2 formaldehyde tester4 test chambers: test results every hour
B8
Main features:• EN717-2 European standard and
CARB approval• Possibility of controlling multiple test
chambers with one device• Gas collection times and
temperature regulation may be configured
Zone B
Furnacefor sand content
B11
Main features:• Heats up rapidly• Low power requirements• Ceramic fibre insulation• Maximum temperature: 1100 °C• Internal dimensions: 210 x 280 x 145 mm
Zone B
UM2000 / UM2000-LTEmoisture meter
B13
Tests performed:• Moisture measurement• Weight distribution• Screening residue percentage
Main features:• Moisture measurement• Scale accuracy 0.001 g• Moisture repeatability 0.1%
Zone B
GELTIMERglue mix gel time control
B14
Main features:• Comparison between glue mixes• Highly accurate measurement• Elevated test repeatability• Short test cycle• Easy to use
Zone B
Climatic chamber
C2
Zone C
Main features:• Interior of the machine made in stainless steel• Sturdy housing of the machine in stainless steel• Digital timer• Setting of 3 calibration values of temperature• Double doors: the external one is made in stainless steel
and fully insulated, the internal one is made of glass• Internal volume: 40…720 l• Working temperature: 0 °C… +70 °C• Moisture range: rh 10…90%
PL100laboratory press
D1
Main features:• Equipped with integrated hydraulic unit and touch screen
computer• Wide platen opening (400 mm)• Platen size 600x600 mm• HMI for controlling different cycles and simulating
multiopening, single-opening press and conti-press cycles• Specific pressure: 55 kg/cm2 (option: 90 kg/cm2)
Zone D