presentation title second line jvd.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63...

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Page 1: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

0

JVD LineKessales

N. Amimi

Page 2: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

1

Agenda

1. What is JVD?

2. Which advantages?

3. Applications

4. General Layout & Illustrations

5. Few numbers…

6. Current developments and next

7. Questions

Page 3: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

What is JVD ?

The industrial line

Page 4: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

3

JVD – Zn coating process

Principle for industrial use

Feeding pipe

Regulating valveEjector

Steel strip

Evaporator

Vacuum chamber

Melting fumace

Zn ingot

Zn liquid

Zn vapor

Zn liquid

Zn vapor

• Reactive vapor flow regulation (heating power + valve) → Coating weight regulation but also flexibility

→ Low coating, differential coating

• Application of zinc vapor allow coating of any surface → Every substrate can be coated

• Vaporisation process, no chemical reaction → Environmental friendly

Page 5: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

4

JVD – Zn route

Ejector

Steel strip

Page 6: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

Which advantages?

Page 7: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

6

Climate-friendly technology

JVD technology has the lowest global warming potential

of any industrial steel coating process

0% 50% 100% 150% 200%

Relative contribution of coating step to Global Warming indicator

Hot dip coating (GI)

Electrolytic galvanization (EG)

JetskinTM

JetskinTM demonstrates significant environmental benefits

set as a

reference at

100%

Page 8: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

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JVD → A GREEN Technology▪ Yield of zinc coating is almost at 100%

▪ No wasted zinc → All zinc is deposited on the strip

▪ Zinc scrap from furnace (zinc oxyde) is a high value product → recycling

▪ Possibility to stop quickly the coating→ good for the consumption

▪ No chemical products for zinc deposition

Page 9: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

8

JetskinTM

Microscope views (5000x)

EG (electrogalvanised)

Surface quality

Page 10: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

9

JetskinTM surface has a very homogeneous aspect

JetskinTM

+ pre-phosphatation

Surface quality

Page 11: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

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High homogeneity of the coatingPreliminary Assessment of the coating regularity vs width

Coating mass

g/m²

Page 12: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

11

Good precision of the coating

weigth and flexible PROCESS

example of one production coil

Page 13: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

Applications

Page 14: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

13

Applications (JetskinTM and

JetgalTM Products)

Interior doors

Ceiling

Cupboards, metallic furniture

Washing machine, dryers

Drums

Hinges

Automotive Market for Body structure (AHSS)

Page 15: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

General Layout &

illustrations

Page 16: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

15

JVD – Layout

JVD LINE CAPABILITIES• Maximum Coil Weight: 30 tons• Thickness: from 0,4 mm to 3 mm• Width: from 750 mm to 1650 mm• Maximum line speed: 180 m/min• Zinc Coating Thickness: from 0,5 µm to 10 µm• Total Line Length: 1100 m

Page 17: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

JVD line: Chemical section

Feb. 201716

Page 18: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

17

JVD line: Vacuum chamber

Page 19: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

18

JVD line: vacuum pumps

18

Page 20: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

19

JVD line: General Layout

19

Page 21: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

Few numbers…

Page 22: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

21

Major industrial achievements

End of

April19

Extrapolation for 2019

Page 23: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

22

Major industrial achievementsSomme de PoidsCalcule2 Étiquettes de colonnes

Étiquettes de lignes 2017 2018 2019 Total général

AKAA STEEL OY 62 153 215

ALFUN, A.S. 219 244 463

AM DISTRIBUTION SOLUTIONS 604 403 1.006

AM LIEGE 1.855 1.117 2.972

AMCDI S.R.L. 331 561 892

AMEREX LIMITED STEEL STOC 316 223 539

AMICA S.A. 27 41 68

ANTOLIN-PSA 63 63

ARCELOR AMDS PROC 79 79

ARCELOR FCS LUX LUXEMBOUR 66 66

ARCELOR STEEL BEL.LIEGE 42 6.137 6.179

ARCELORMITTAL AMDS PROCES 1.687 19 1.706

ARCELORMITTAL BE GROUP SS 119 368 487

ARCELORMITTAL BELGIUM SA 10.827 5.456 16.283

ARCELORMITTAL CENTRES DE 8.996 3.961 12.957

ARCELORMITTAL CLN DISTRIB 1.150 564 1.714

ARCELORMITTAL DISTRIBUTIO 23 23

ARCELORMITTAL ESP NV 563 560 1.123

ARCELORMITTAL FLAT CARBON 20 46 66

ARCELORMITTAL GONVARRI SS 338 338

ARCELORMITTAL SSC DEUTSCH 571 151 722

ARCEO ENGINEERING SA 47 47

AT2T - USINE TARGE 1.469 856 2.325

AVIS STEEL MANCHESTER 76 71 147

BAMESA RANK1 630 630

BE GROUP OY AB 69 69

BECKER STAHL-SERVICE GMBH 69 69

BEYCELIK 54 54

BEYCELIK GESTAMP KALP V O 109 159 268

BOECKER HAGEN 341 25 366

BOSCH-SIEMENS TRAUNREUT 51 51

BRANDT ALGERIE 107 107

C J UPTON 4.008 1.202 5.210

C.M.I. SRL 25 25

CHONGQING 16 16

CISATOL WOIPPY/AUTO 45 77 121

CITROEN VIGO 38 38

COMAT METAL INDUSTRIE S.A 27 27

COMAT MONTREUIL-JUIGNE 144 144

DELTA STAHL BARSINGHAUSEN 48 48

DOP POUR ESSAI INTERNE 407 407

EISEN + STAHL SERVICE CEN 1.410 1.262 2.672

EISEN MANHEIM 21 21

EMW STAHL SERVICE GMBH 6.985 6.147 13.133

EMWNEUNKIRCHEN 3.739 2.771 6.510

ESP GEEL 468 468

FAVOR AS 12 98 110

FINCO-STAL SERWIS SP. Z O 31 31

FLACHSTAHL WERL 52 20 72

FORMING AG 48 48

FOWLE & CO LTD 2.871 2.647 5.519

FOWLE ST LEONARDS 118 85 203

GALVAPRIME SA DE CV 71 71

GANS EBANGE 517 517

GEBHARDT STAHL GMBH 50 50

GEBHARDT WERL 1.053 96 1.148

GEST. LINARES - RENAULT 34 33 67

GEST. LINARES - RENAULT D 635 444 1.079

GESTAMP LINARES 10 11 22

GESTAMP NOURY S.A GRETZ 277 277

GESTAMP TOLEDO - PSA DUMM 356 73 430

HALL & PICKLES 1812 LTD T 23 208 231

HELSINGIN TUKKUMYYNTI OY 21 21

HFS HAGENER FEINBLECH 2.848 2.865 5.713

HFS HAGENER FEINBLECH SER 2.564 1.069 3.633

HOERMANN KG 8 8

HOERMANN WERNE 13 13

HOLVOET HEULE 27 71 98

HOLVOET NV 80 81 161

HTM YHTIOT OY 44 68 112

ISOCAB FRANCE PERPIGNAN 18 18

KBH AKORD HERNAS, KOMOROW 27 27

KIDELTASTAHL 459 459

KLOECKNER METALS UK OCS 23 23

KNAUF INTERFER SSC GMBH W 26 26

KONSORCJUM STALI S.A. 534 566 1.100

KOVONA SYSTEM, A.S. 112 112

LAMFER SRL 676 43 719

LAMPRE SRL 40 40

LAMPRE USMATE 134 134

LINDE OPEL ST DUMMY ENDUS 25 25

LUDWIG ELKUCH AG STAHL SE 398 398

LYTAGRA JSC 66 66

MA POLSKA S A 82 82

MA RESALE DUMMY ENDUSER 47 552 599

MA SRL 34 449 483

MAARS PARTITIONING 338 338

MAARS PARTITIONING SYSTEM 324 395 719

MALERBA DUGELET COURS LA 76 96 172

MALERBA DUGELET S.A. 477 477

MCB NEDERLAND B.V. 7.061 2.059 9.120

MCB NLD VALKENSWAARD 39 3.508 3.548

MERLONI PIANELLO DI GENGA 25 25

METAL DEPLOYE 25 25

METAL SOLUTIONS UAB 105 110 215

METAL TRADE COMAX, A.S. 254 215 469

METAL UNION CZESTOCHOWA 18 18

METAL UNION SP. Z O.O. 38 38

METALFUTS BARCHON 24 24

METALL SERVICE MENZIKEN A 24 24

NINZ S.P.A. 19 596 723 1.338

NOISEENNE D'OUTIL.ET PRES 23 23

NORSK STAL GAMLE FREDRIKS 14 14

PANASONIC ENERGY BELGIUM 24 24

PEUGEOT CITROEN AUTOMOBIL 87 23 111

PEUGEOT CITROEN AUTOMOVIL 153 225 378

PRAGMET, A.S. 48 44 92

PSA AUTOMOBILES S.A. C/O 479 1.372 1.850

PSA ST DUMMY END-USER 36 36

PUM STEEL SERVICE CENTRE 17.301 7.195 24.496

RBB-STAL S.A. 573 573

ROBA IJSSELSTEIN 21 138 159

ROBA METALS BV 1.200 1.109 2.309

ROBERT LE THILLAY 3.769 80 3.849

ROBERT S.A 3.219 27 3.246

SAEY NV 488 488

SALZGITTER MANNESMANN STA 1.184 530 1.713

SAMPLING PLATFORM ESP 146 155 301

SAMSUNG 29 29

SAMSUNG ELECTRONICS SLOVA 28 746 774

SAVAL BV 18 13 31

SCOI?T? ERIBEL 45 45

SEBDEN STEEL SOUTHERN 201 201

SHANGHAI GENERAL MOTORS 75 52 127

SMITH SCANCOIL AS VAT NO. 40 40

SMSKARLSRUHE 125 421 545

SNOP CZ AS POHORELICE 49 18 67

SNOP ETUPES STE NOISEENNE 13 13

SNOP OTHER 20 20

SOCIETE NOUVELLE WM GERAR 358 1.742 2.100

SPA BRANDT ALG?RIE 11 11

SPAETER KARLSRUHE 98 98

TARGE LA GRAND CROIX 334 527 861

TEAM INDUSTRIES 433 770 224 1.427

TESKO STEEL SP. Z O.O. 9 9

TOFAS 12 15 27

TRANSFORMADOS PANCORBO 19 19

ULAMO COATING BV 204 204

VARCOLOR QUINTO VICENTINO 22 68 90

VARCOLOR S.R.L. 45 45

VERGALLE NV 18.723 7.427 26.151

VERGALLE OUDENAARDE 27.575 7.746 35.321

VRIKO SA 30 30

WORTHINGTON ARMSTRONG VEN 58 593 651

Total général 62.337 118.866 48.823 230.026

End of

April19

Page 24: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

Current development

and next

Page 25: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

24

JetskinTM for pre-painting

applications

JetskinTM is particularly well suited for

pre-painting applications such as appliances

– home equipment devices conductive parts

These applications have very high

requirements in terms of

aesthetics and forming

Page 26: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

25

Organic coating Lines of ArcelorMittal....

Page 27: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

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JetskinTM for Tabstocks

applications

JetskinTM is particularly well suited for

small weigth coating thanks to its very

flexible process

These applications have very high

requirements in terms of

surface quality

Page 28: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

27

JetgalTM for exposed Automotive

Market

The advantage of JetGal is the quality of the

surface before painting thanks to its small

zinc structure

These applications have very high

requirements in terms of

surface quality

Page 29: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

28

First campaigns of exposed products

Page 30: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

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JVD line:Industrial annealing + coating combined layout

Non coupled :

• Safe for the ramp up of this innovative process

• Niche products by other source coils feeding than CAL

• Run during CAL CR material production

First industrialization as a world first

• Combined with a continuous annealing line

• Specialized for AHSS grades

• Leveler in-between for flatness control of UHSS

2 working modes:

Coupled :

• Efficient, preserving surface condition

• Reduced lead time

CoilersDecoilers Degreasing

Degreasing

Post treatment

JVD

Leveler

Coiler

DecoilerCoupling – Decoupling point

HOWAQ / TWICE

Continuous Annealing

CAL - JVD

Page 31: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

JetskinTM

Promotion tools at your disposal

• Leaflet EN (intranet/internet)

• http://www.arcelormittal.com/fce/repo/fce/Brochures/Jetskin_l

eaflet_EN.pdf

• Promotion kit for customers (intranet)

• https://industryproductdocumentcentre.myarcelormittal.com/d

occentre/prg2/countlink.pl?link=../repository/transfer/Jetskin_e

xternalpresentation_EN.pptx

• 2 Posters with physical samples

for customer events/tradeshows

(under request to Carine Bouichou)

Page 32: Presentation title second line JVD.pdf · 2019. 5. 19. · amica s.a. 27 41 68 antolin-psa 63 63 arcelor amds proc 79 79 arcelor fcs lux luxembour 66 66 arcelor steel bel.liege

Any Questions?

Thank you for

your attention