presentation title - sclg summit...godrej & boyce manufacturing co ltd 28 nov 2018 11th global...
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Presentation Title
OPTIMUM WAREHOUSE DESIGN
Presented by:
Krishna RajGeneral Manager & Head of Operations, Godrej & Boyce Manufacturing Co Ltd
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
• Intralogistics• Purpose of ideal warehousing• Material flow • Usage • Good layout & Bad Layout• Value additions
Points of Discussion
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Intralogistics
Art of optimizing, integrating, automating, and managing the logistical flow of information and material goods within the walls of a fulfillment or distribution center
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Intralogistics
Systems involved in Intralogistics
• Warehousing & Storageo Raw material Storageo Fulfillment warehouseso FG warehouses
• Marshalling • AS/RS (Automated Storage/Retrieval Systems)• Material handling• Softwares & WMS Applications
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
9 Feb 2011
VALUE ADDITIONS IN A WAREHOUSE
Dense Storage Area of scalability Specialized Equipment's
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
How is your warehouse design?
Good Warehouse Bad Warehouse
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Storage system Design
Points to be considered for the design of Storage system• Order picking
• Dense storage
• Material movement
• Understand your picking profiles
• Type of Material Handling Equipment’s
• SEISMIC Zones
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
How this investment will help in achieving the end objective ?
Be clear about the end objective and tryto build a connect in the design ofstorage system
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Design with a foreseeable timeframe in mind
Let temporary benefits not become long term compromises and business issues, availability , quality & types
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Let purpose take precedence over other parameters
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Paradigm of Customization vs flexibility
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Designing inside vs outside
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Pillars Pillars Pillars
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Vertical Space Utilization
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Warehouse Floor quality Warehouse Safety
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Yes of course, not for fortunate incidents
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Regulatory Frameworks Green Practices
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Seismic activityPay attention to changing conditions
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Storage Purpose
Ground support & stability
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
• Pay attention to working condition and worker competency
• Design for fool proofing
• Trolley movements
• Possibility of empty space being loaded
• Marshalling area usage
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28 Nov 2018 11th Global Supply Chain and Logistics Summit www.sclgsummit.org
Define the purpose
Periodic Inspection & maintenance