Molding and Injection

OverviewStart Up date : 2005

Location : Bizerte – Tunisia

Capital: 3,2 M€

80% One TECH Group; 20% TBI France

100% Export

Number of employees : 440Certifications

ISO 9001 v 2015 (AFAQ-AFNOR)IATF 16949 V 2016 (AFAQ-AFNOR) ISO 14001 V2015 (AFAQ-AFNOR) OHSAS 18001 V2007 (AFAQ-AFNOR)

Techniplast Key Figures

Factory extension From 6.500 to 10.000 m²

From 36 Molding presses to 60

New subsidiary in Morocco : 5500 m²

Mold study catiaV6,MoldFlow for Tooling study and design (DFM) Mold Development in House:Staff : 1 Project Manager , 8 project engineers,3 quality engineers ,2 designer and 1 experimented Chinese engineer located in china with more than 13 years in mold design and manufacturingMold Maintenance and modification in house

Mold Realization Optimized Dev- Time line, Metrology in house

Injection and AssemblingTechniplast :60 injection machines With capacity increase to 72 machinesMono- material : from 25T to 550T ,injection of V0 rawmaterial and UL certified final parts,2k( Bi material ) ,160T2K,320T2k80T vertical machines for overmolding,Tampography and laser marking in houseOTMA : Mono- material : from160T to 1000T ,2k from 350 2k to 1500 2/3k,Metallization of molded parts for Lighting ,Wireharnesses assembly in house

Final parts Mono Material injection,2K injection overmolding ,assembly , 100% automatic Mold process for Automotive and industry ,leisure ;TampographyDeliveries: Export over the world ;Europe, USA, china,,,,

TPI’s capabilities

TPI ‘s Growth Path (Tunisia)

Capacity increase to 72 molding presses in 2023 Mono- material : from 25T to 550T2k( Bi matrial ) : 150T2K ,160T2K,320T2kInvestement plan6,5M€ from 2019 to 2023

TPI – Focus

TPI – Focus

TPI Injection Workshop

Injection Machines are connected to The Centralised feeding Process

TPI’s Competitive Edge : Mould Design & Maintenance

Mould Dev:Staff : 1 Project Manager ,8 project engineers,3 quality engineers ,2 designer engineer . and 1 experimented Chinese engineer located in china with more than 13 years in mold design and manufacturing,

Technology : Catia V6, Mold Flow for mold study and design (DFM)

Maintenance :300 m² for new mold tuning and maintenanceStaff :1 Engineer experimented with more than 7 years in mold design and maintenance13 technicians (preventive, curative and modifications) CNCTopSolid Cleaning machine U.S. Sinking machine RoboForm 20 and 40Two conventional milling machinesLaser weldingTwo wire robots Robofil 200 and 4020Fast-change machine Two flat grinders and a cylindrical one Two classic tours

TPI’s Competitive Edge : Metrology Lab

3D Machine• control by camera• scanning and digitilization objects of all shapes• comparison with a reference parts or CAD file• testing and validation of plastic parts

Spectrophotometer• control of the color or the parts• measuring tool with vertical column for geometrics measurements• measures perpendicularity and parrallalism

Specific machine to test• compression• tensile• tear

TPI’s Competitive Edge: Laboratory

Lab equipment

• Moisture rate measurement machine• Viscometer• Melting Temperature measurement machine• Charge Mineral measurement machine

Product Examples

Product Examples

Product Examples

Example of Aspect Parts : Steering Wheel Switches

Example of Aspect Parts : Levers Switches

References

Thank you For your attention