présentation des workshops

Introduction Peter Koninckx

Siemens Turbine Day – June 3rd 2015

Managing Board

Customer-oriented organization

Setup as of October 1, 2014

Global presence and go-to-market of our businesses Americas

Europe and

Africa C.I.S.1 and Middle East

Asia and

Australia

Power

and Gas

Wind

Power and

Renewables

Energy

Management

Building

Technologies

Mobility Digital Factory Process

Industries and

Drives

Power Generation

Services

Corporate Core Corporate Services

Healthcare

(separately

managed with

global supply

chain)

Financial

Services

1 Commonwealth of Independent States.

Power and Gas Division

Organizational structure as of March 15th, 2015

Power and Gas | Steam Turbines March 2015

Div

isio

n

Bu

sin

ess

Un

its

B

usin

ess F

ield

s

* Combined heat and power ** Integrated gasification combined cycle *** After closing of acquisition from Rolls-Royce Energy. Regulatory approval pending.

Turbo compressors for

- Oil & Gas

- Industrial applications

Compressor packages incl. drives

Gas turbines

from 100 to

400 MW

Electrical

generators from

25 up to

2,235 MVA

Fuel gasifiers

Industrial gas

turbines from

5 to 50 MW

Aero derivative

gas turbines

from 4 to

64 MW***

Steam turbines

from 45 kW to

1,900 MW

Steam turbines

for industrial

applications &

power

generation

50 HZ and

60 HZ Gas

turbine power

plant solutions

CHP*

IGCC**

Repowering

Integrated solar

combined cycle

Instrumentation

and Electrical Compressors

Large Gas

Turbines,

Generators

Distributed

Generation Steam Turbines

Energy

Solutions

Control

solutions

Electrical

solutions

Energy

management

solutions

Solutions for

distributed and

hybrid power

generation

Power and Gas

CEO Willibald Meixner

(PG GT) (PG DG) (PG SU) (PG CP) (PG ES) (PG IE)

Acquisition ongoing, subject to authorities approval

Siemens in Belgium

Siemens Belgium Lead Country for BeLux,

Maghreb and West & Central Africa

Benin

Burkina Faso

Burundi

Cameroon

Central African Republic

Chad

Congo

Congo, the Democratic Republic of the

Côte d'Ivoire

Equatorial Guinea

Gabon

Western Sahara

Belgium

Luxembourg

Morocco

Algeria

Tunisia

Assigned Countries without own setup

Assigned Countries

Gambia

Guinea

Guinea Bissau

Liberia

Mali

Mauritania

Niger

Rwanda

Senegal

Sierra Leone

Togo

Employees in R&D Ranking in patent applications

R&D spending as % of revenue Partnerships

28,800

13,200

15,600

R&D employees

worldwide

R&D employees

in Germany

R&D employees in approximately

30 other countries worldwide

FY 2014

€4.1 billion

5.7 5.5

FY 2014 FY 2013

Siemens currently holds approximately 56,100 patents

granted worldwide

partnerships with universities, research

institutes and other organizations around the

world 1,000

No. 4 Germany

(2013) No. 13 USA

(2013)

No. 2 Europe

(2013)

…by continuous investment in innovation

Our dedication is to grow your business


Availability Flexibility Performance

Less outage Higher reliability

Less start-up time Flex. start-up modes

Add. start up features

Higher efficiency Less degradation

Trusted Partner

…by continuous improvement of your economic value

Power and Gas | Steam Turbines

Steam Turbine Technology

Efficiency and reliability for all applications

Proven technology

for nuclear power plants

High flexibility

in biomass applications

Modernization

and upgrades

High efficient

steam power plants

Customized process

steam solutions

Combined cycle power plant

- world record

March 2015

Concentrated Solar Power: turbine applications

Solar Power Tower

(Water / Direct Steam)

3 plants, 392 MW(e) in total

3 x Siemens SST-900

Power output: 3 x123 MW(e)

Inlet steam pressure: 160 bar

Inlet steam temperature: 540°C

IVANPAH SOLAR POWER

COMPLEX,

California, USA

Parabolic trough (Oil)

2 plants, 50 MW(e) each

2 x Siemens SST-700

Power output: 2 x 50 MW(e)

Inlet steam pressure: 100 bar

Inlet steam temperature: 377°C

ANDASOL 1 + 2,

Granada, Spain

Concentrated Solar Power

Our R&D Investment

Directly linking Development to Operation

Operational Productivity

Increasing

monitored

units

IT Platform

Ensuring

performance,

database integrity,

and cyber security

Analytic Prognostic Capabilities for early Detection of Failures

Embedding our OEM product know-

how

Improving early

prediction

methodology

The Power Generation Sales team

POWER & GAS

(PG)

Head: Peter Koninckx

STEAM & GAS TURBINES

(PG SU / DG)

Head: Francois-Xavier Dubois

Sales: - Wim Van Den Mosselaer (BeLux)

INTRUMENTATION & ELECTRICITY (PG IE)

Head: Wouter Van Parijs

Sales: - Hugo Cautaers

- Gauthier Cogels

ENERGY SOLUTIONS

(PG ES)

Head: Piet Van der Biest

POWER GENERATION SERVICES

(PS)


POWER & GAS (PS PG)


Sales: Johan Schautteet

WIND POWER (PS WP)

Head: Didier Ollevier

DISTRIBUTED GEN & COMPRESSORS (PS DGC)

Head: Didier Ollevier

Sales: - Pierre Dal

- Stef Lauwers

- Koen Van Cutsem

- Wim Van Den Mosselaer

WIND POWER & RENEWABLES

(WP)


ONSHORE

(WP ON)

Head: An Stroobandt

OFFSHORE

(WP OF)

Head: An Stroobandt

Business Development Africa: Olivier De Block

Business Development & Sales WC Africa: Habib Ben Farhat

The agenda

Questions?

Siemens Steam Turbines François-Xavier Dubois


Steam Turbines

Alstom Industrial Turbines

Industrial Steam Turbines

Large Steam Turbines

2004 ABB AEG Kanis

ASEA STAL 1990 1980

1960 1970 1990 1980 2000 20th century

Görlitzer Maschinenbau-Anstalt

1992

Demag Delaval 2002

KK&K 2007

AEG Steam Turbines

1969

2010

Siemens Steam Turbines

Inheritage of 100 years of technology


World wide presence

Manufacturing

Global Steam Turbine Organization

Finspong

16 locations

~ 6.000 employees

Vadodara

Cilegon

Gurgaon

Huludao

Bandung

Charlotte

Jundiai

Orlando

Budapest

Brno

Newcastle

Erlangen

Muelheim

Frankenthal

Goerlitz/ Nuremberg

Pulp & paper

Chemical

Oil & gas

Biomass & WtE

Solar CSP

Food & Beverage

Metals & Mining

Heat & power Geothermal


Market segments

Steam Turbines Portfolio

Products for all applications

12 MW

8 MW

0.75 MW

0.3 MW

7 MW

8.5 MW

1,200 MW

1,900 MW

1,900 MW

Po

wer

Ge

ne

rati

on

(5

0/6

0 H

z)

Ind

us

tria

l G

en

era

tio

n

Co

mp

act

ap

p.

SST-6000

SST-900

SST-8000

SST-9000

SST-5000

SST-4000*

SST-3000

SST-700

SST-800

SST-600

SST-500

SST-400

SST-300

SST-200

SST-150

SST-111

SST-110

SST-100

SST-070

SST-050

SST-040

750 MW

250 MW

250 MW

175 MW

380 MW

50 MW

10 MW

20 MW

100 MW

65 MW

250 MW

150 MW

*) currently no development

Single stage

Frankenthal

Multi stage

Steam turbines

Comparaison single stage | multi stage

Design

Details

Efficiency

& Focus

Single-Stage Multi-Stage

1-2 stages Impulse blades

Overhung design Integrated gearbox

Controlled extraction Bleed/admission

steam

Quick start-up capability

Limited efficiency Availability

flexibility Easy maintenance

Multiple stages Impulse/reaction

blades

Between bearings Separate gearbox


steam

Preheating and turning device necessary

Up to 15% higher

than single stage

High efficiency


steam

Quick start-up capability


blades


steam

Availability

Flexibility Easy maintenance

Up to 15% higher

than single stage

High efficiency

Single stage turbines <12MWe

Nozzle group control


Power range

SST-040 0.3

SST-111 12

SST-050 0.75

SST-060 6

SST-110 7

Type Power Output (MWe) 10 1 2 3 4 5 6 7 8 9 0,5 12 11

Easy integration in plant and

process

Minimal foundation work due

Operation with ordinary steam

parameters / minimized

peripheral equipment necessary

to small and compact design

Pre-tested and ready for use

with only short times for erection

and commissioning

High reliability

Simple operation which results

in low operating costs

Competitive price in relation

to power output

Standardized

Plug & Play

turbine


SST-040: 75-300kWe


SST-040: 75-300kWe

Biomass wood CHP: Mini turbine 300kWe

Installation:

• Wood pallets manufacturer.

• Waste wood from production burned in boiler

to produce steam for:

dryers

building heating/cooling (absorption chiller)

• Mini steam turbine: 265 kWe

Advantages

• reliable

• plug & play design short on site works

• compact solution

PBT < 2 years

Live steam

28bara 245°C

3,4T/h

1bara

265 kWe


SST-040: key project in Belgium: Trigeneration


Power range

SST-040 0.3

SST-111 12

SST-050 0.75

SST-060 6

SST-110 7


Power output: up to 6MWe


SST-060


SST-060: key project: Rousselot

1.150 kWe

Live Steam

36bara 380°C

11T/h

2,5bara

Installation:

• Gelatine fabrication for food and pharma

industry

• Project: energy optimization of the plant by

replacement of old boiler and steam turbine by

Vanparijs Engineers

• Heat supply to the process

• SST-060 counter pressure steam turbine

Advantages

• reliable

• compact solution


Power range

SST-040 0.3

SST-111 12

SST-050 0.75

SST-060 6

SST-110 7




SST-110

Boiler

Boiler Feed Water Pump

Main Condensate Pump

Steam to Process / District heating

Main Feed Water Tank

Deaerator

HP

G

LP

SST-110 Turbo-Gen-Set

Condenser

Applications:

- Biomasse

- Cogénération industrielle


SST-110 for cogeneration

Waste to Energy (IVAGO)

Installation: Gent

• Combustion of 100.000 Ton/year waste

• Steam turbine for maximum electrical output

of 4,2 MWe

• Heat supplied to hospital (UZ Gent)

Advantages:

• Optimizing energy recuperation from waste

• Steam turbine designed for island mode and

black start

• Saving 30.000 Ton CO2/year

• PBT investment < 2 years

SST-110 Key Projects in Belgium:

Waste to Energy Cogeneration

Energy Recuperation after bio-engine: Electrawinds 1 + 2

Installation:

• Oostende

• Vegetal and animal fat burned in 17MWe

diesel engine

• Recuperation from exhaust gasses heat

partially used in processes

partially recuperated in steam turbine

• Maximum electrical output:

• turbine 1 (2008): 1.200kWe

• turbine 2 (2011): 1.600kWe

Advantages

• Maximization of energy recuperation

• Saving from ST: 4.000 + 6.000 Ton

CO2/year

• use of saturated steam in steam turbine

PBT < 2 years

Turbine 1:

Turbine 2:


Biofuel Cogeneration

Installation: Liège

• Combustion of 16.300 T/y wood

pellets

• Steam turbine for maximum

electrical output of 2,6 MWe

• Heat supplied to University (ULG)

and hospital.

Advantages:


Reduction of 2/3 of CO2

emissions of the district heating

plant, 1/3 of total Ulg emissions


• Cash flow from green certificates

Sart Tilman ULG biomass plant


Biomass Cogeneration

Recybois by Vyncke NV

Installation: Luxemburg

Production of 45.000T/y wood pellets

• Steam turbine for maximum electrical output of

2,7 MWe

• 11,5MWth heat supplied to

wood pellets drying

Cooling of a data center

Advantages:

• Tri-generation project

• Saving 350.000 Ton CO2/year (14,2% of

Luxemburg Kyoto goal)

SST-110 Key Projects in Luxemburg:

Biomass Trigeneration


Power range

SST-040 0.3

SST-111 12

SST-050 0.75

SST-060 6

SST-110 7


SST-111: Filling the multistage gap

The best compromise for power

generation from 5 to 12MWe

Availability Flexibility

High efficiency on multi stage level


blades


steam

Quick start-up

capability Easy maintenance

Availability Flexibility

High efficiency on multi stage level


blades


steam

Quick start-up

capability Easy maintenance


SST-111: hybrid single/multistage


SST-111: hybrid single/multistage


Biomass (2 extract.)


SST-111: biomass application

Tandem

Tandem

Power

(MW)

Tandem

1 2 3 4 5 6 7 8 9 10

classical multi-stage turbine

• Mechanical drives

• Cogen

• Biomass

• Waste-to-energy

• Heat-recovery

SST-050 / SST-060

SST-110 SST-040

SST-111


Standard flexible solutions

Availability Flexibility Economical

• Robust

• Limited maintenance

• Standard spares

• Start-up time <5’

• Island mode capability

• Saturated steam op.

• Reduced investment

• Compact solution

• Low maintenance cost

• Easy operation




Summary



12 MW

8 MW

0.75 MW

0.3 MW

7 MW

8.5 MW

1,200 MW

1,900 MW

1,900 MW

Po

wer

Ge

ne

rati

on

(5

0/6

0 H

z)

Ind

us

tria

l G

en

era

tio

n

Co

mp

act

ap

p.

SST-6000

SST-900

SST-8000

SST-9000

SST-5000

SST-4000*

SST-3000

SST-700

SST-800

SST-600

SST-500

SST-400

SST-300

SST-200

SST-150

SST-111

SST-110

SST-100

SST-070

SST-050

SST-040

750 MW

250 MW

250 MW

175 MW

380 MW

50 MW

10 MW

20 MW

100 MW

65 MW

250 MW

150 MW


Single stage

Frankenthal

Multi stage

Multistage turbines >10MWe

Industrial Steam Turbine Applications

Electrical Power Generation Biomass power plants

Waste combustion power plants

Combined cycle power plants

Heat and Power plants

Solar power plants

Steam Conditioning Pulp and Paper industry

Mining industry

Chemical and petrochemical industry

Mechanical Drives Pumps

Blower

Compressors

Steam Turbines

Alstom Industrial Turbines

Industrial Steam Turbines

Large Steam Turbines

2004 ABB AEG Kanis

ASEA STAL 1990 1980

1960 1970 1990 1980 2000 20th century

Görlitzer Maschinenbau-Anstalt

1992

Demag Delaval 2002

KK&K 2007

AEG Steam Turbines

1969

2010


Inheritage of 100 years of technology


Enhanced Platform Motivation

External requirements

High degree of

flexibility to realize

optimal turbine

solutions according

customer needs

Optimized start-up time

Number of extractions

Increased efficiency

Improved economical

solutions

Standard customizable

installation

arrangements

Internal drivers

Acquisition history led to

overlap in product

portfolio and power range

Huge variation of Steam

Turbine Types incl. the

maintenance of the tools

Implementation of

advantages of all families

into one product

Incorporation of new state

of the art features

Enhanced Platform


Enhanced Platform Building Block Approach

Using predefined components to

cover different turbine solutions

and applications

The Enhanced Platform is not a product line

The Enhanced Platform is a technology platform

allowing to realize different product lines such as

customized and standardized turbine configurations as

single and multi casing solutions

Combination of benefits from all Siemens product lines

considering state of the art developments/technologies

Based on the Enhanced Platform technology the

Siemens product lines will be improved and extended in

their application fields


Enhanced Platform Modularization

Maximum flexibility due to standardization at sub-part level

Steam

Admission

Section

Intermediate

Section

Exhaust

Section


Enhanced Platform Key Parameters

Power output 5 – 250 MW

Speed 3000 – 18000 rpm

Live steam

Inlet pressure/temp ≤ 165 bar / ≤ 565 ºC

Inlet pressure/temp ≤ 2393 psi / ≤ 1049 ºF

Controlled extractions (up to 2)

Pressure, ext. valve ≤ 72 bar / 1044 psi

Pressure, int. valve ≤ 55 bar / 798 psi

Temperature ≤ 480 ºC / 895 ºF

Bleeds (up to 6) ≤ 85 bar / 1233 psi

Exhaust conditions

Back-pressure ≤ 80 bar / 1160 psi

Condensing ≤ 1.0 bar / 15 psi

District heating ≤ 3.0 bar / 43 psi


Enhanced Platform Exhaust Constructions

Extended range of exhausts

allows larger condensing stages

and higher back-pressures

Radial and axial exhaust casings for

condensing applications

Exhaust pressure up to 1.0 bar in combination

with air- or water-cooled condensers

Last stage blade sizes up to 8.7 m² (fixed

speed) respectively 4.5 m² (geared or

mechanical drives)

Various possibilities for bleeds

Customer Benefits

Optimized

Performance

Higher steam parameter

Improved design for reduced start-up times

Improved flexibility for optimized customer solutions

Best technology features under common umbrella

Improved efficiency (up to 2 %)

Long life cycle – increased life time

Extensive tested and verified first turbine

Improved CO2 footprint (15 % reduction of CO2 emissions)

Availability Flexibility Performance

• Less outages

• High reliability

• Long life cycles

• Flex. start-up modes

• Flex. design to meet industrial processes

• High efficiency

• Less degradation

Multi stage turbines >10MWe

Summary



Electrawinds 1.200 kWe 1.600 kWe

Brussels

IVAGO Gent 4.200 kWe

Coretec - Saupont 265 kWe

Burgo Ardennes 20.000 kWe 35.000 kWe

Indaver 20.000 kWe

Fabricom Ulg Liège 2.600 kWe

Advachem 1.700 kWe

SIEMENS INDUSTRIAL TURBINES

FLEET:

• Steam turbines: 257

- Single stage (KK&K): 157

mechanical & generator drives

- Multi stages: 100

mechanical & generator drives

• Gas turbines: 6

• Compressors: 100

Vyncke Kiowatt 2.600 kWe

ALCO BioFuels 12.900 kWe

Celanese 2 x SST-060

IVBO Brugge 4.200 kWe


References 2009 - 2015

Vanparijs Eng. - Rousselot 1.200 kWe


Key Projects: Cogeneration

BioWanze (Crop Energies) - Wanze

Siemens Energy delivers

the bio-CHP turbine

the electrical distribution part (Low and Medium voltage)

The control system for the full plant

Customer benefit

Reduction of the energetical dependence thanks to the use of biomass rejects as

fuel for the energy production

Project description

Construction of a new plant for the

production of bioethanol (near the

sugar refinery of “Raffinerie

Tirlemontoise”)

Construction of a CHP

steamturbine to supply electrical

power for the plant and heat for the

production process

The power plant uses biomass : the

waste of the bioethanol plant


Key Projects: Biomass

Project description

Construction of a new CHP

steamturbine of 30 MW

The installation uses biomass: the wood

waste (bark) produced by Burgo

Burgo Ardennes - Virton

Siemens Energy delivers

the turbo generator

the expert system for the optimization

of the biofuel consumption

Customer benefit

The new turbine produces a supplement of 3,5 MWe with the same heat production

With the same biomass consumption, less energetical dependence

The autoproduction of energy will cover more than 80% of electricity for the mill.


Key Projects: Biomass

Burgo Ardennes - Virton

Project description Delivery of a second cogen turbine SST-400 (35MWe)

for a biomass application on the site of the paper

producer Burgo, in Virton

Erection & commissioning of the turbine under the

responsibility of Siemens Belgium

Option for

The delivery of a DCS system for the coordination of

the 2 turbines

Modification of the first turbine for power’s

optimization during the next maintenance shut down

Success factors Customer’s satisfaction after the first project in

2006

Thanks to the installation of the first turbine, the

factory of Virton is one of the most productive of

the Burgo group

Good preparation of the second project with the

customer


Key Projects: Waste to Energy

Indaver - site Doel Project description

Delivery of a condensing steam turbine

SST-300 (24 MWe) for waste to energy

application in Beveren (Indaver - site

‘Doel’)

Erection & commissioning of the

turbine under the responsibility of

Siemens Belgium

Success factors

Customer’s satisfaction about two existing steam turbines from Siemens (SLECO –

Electrabel)

Close collaboration with the customer

Highest performance of the steam turbine leading to highest gains in electricity

production



12 MW

8 MW

0.75 MW

0.3 MW

7 MW

8.5 MW

1,200 MW

1,900 MW

1,900 MW

Po

wer

Ge

ne

rati

on

(5

0/6

0 H

z)

Ind

us

tria

l G

en

era

tio

n

Co

mp

act

ap

p.

SST-6000

SST-900

SST-8000

SST-9000

SST-5000

SST-4000*

SST-3000

SST-700

SST-800

SST-600

SST-500

SST-400

SST-300

SST-200

SST-150

SST-111

SST-110

SST-100

SST-070

SST-050

SST-040

750 MW

250 MW

250 MW

175 MW

380 MW

50 MW

10 MW

20 MW

100 MW

65 MW

250 MW

150 MW


Single stage

Frankenthal

Multi stage

Questions?

Siemens Gas Turbines John Roberts


Siemens gas turbine portfolio In

du

str

ial

Gas T

urb

ines

50

Hz SGT5-8000H

SGT5-4000F

SGT5-2000E

307 MW

172 MW

400 MW

SGT6-8000H

114 MW

SGT6-5000F

SGT6-2000E

286 MW

232 MW

60

Hz

La

rge-s

ca

le

Ga

s T

urb

ine

s

50

/60

Hz

47/50 MW

33 MW

24 MW

8 MW

7 MW

SGT-800

5 MW

37 MW

19 MW

13/14 MW

SGT-800

SGT-750

SGT-700

SGT-600

SGT-500

SGT-400

SGT-300

SGT-200

SGT-100

27/32 MW

5/6 MW

54/66 MW Ind. Trent 60

Ind. RB211

Industrial 501

Ae

ro-

de

riva

tive

Ga

s T

urb

ine

s

50

/60

Hz

Market industrial power generation

World class innovative solutions with

strong footprint in all industries

Chemicals

Pulp & Paper

Manufacturing

Food & Beverage,

etc.

Electric Power Utility

Independent Power

Producer

Municipality

Installed fleet [units] ~ 1,700 ~ 950

Industrial Power Generation

Up-Stream

Mid-Stream

Down-Stream

Oil & Gas

~ 1,400

Our gas turbine portfolio with complementary

technologies for a broad range of applications

Current gas turbine portfolio

GT model Max. electrical power output (MW)

53 MW

37 MW

33 MW

24 MW

19 MW

13 MW

8 MW

7 MW

5 MW

SGT-800

SGT-750

SGT-700

SGT-600

SGT-500

SGT-400

SGT-300

SGT-200

SGT-100

66 MW

32 MW

6 MW

Ind. Trent 60

Ind. RB211

Industrial 501

Complementary technology strengths

Customers can choose from different technologies in the full output range

Good gas fuel flexibility

Stable proven DLE

systems

Designed for a wide range

of industrial applications

(e.g. combined cycle

power plants)

Main application:

Industrial power generation

Light cores with a

generally

smaller package footprint

Quality level inherited

from aero engines

Designed for high number

of cycles with high single

cycle efficiency Main application:

Offshore production platforms

Technology leader with best gas turbines technology

Industrial gas turbines (IGT’s)

• Significant inno-

vation potential

in reliability, life

cycle, efficiency,

flexibility (via

materials, aero

dynamics,

combustion,

manufacturing,

etc.)

• Combined

technology

know-how to

develop ‘best of

breeds’ future

gas turbines

Application of aero

technology to IGTs:

Improved

competitiveness

through advanced aero

technologies.

Application of industrial

technology to ADGTs:

Improved

competiveness through

industrial techniques

and technologies

Aero-derivative gas turbines (ADGT’s)

Significant innovation potential of combining leading technologies

Combination of leading technologies

• Focus on

ADGT

innovation

• Leverage

industrial

technologies

• Focus on IGT

innovation

• Leverage

aero IP

access

0

25

50

75

100

125

150

175

200

0 5 10 15 20 25 30 35 40 45 50

Power (MWe)

Ste

am

(to

nn

es/h

r) [

12 b

ar

satu

rate

d]

Unfired

Fired

SG

T-1

00

SG

T-3

00

SG

T-4

00

SG

T-5

00

SG

T-6

00

SG

T-7

00

SG

T-8

00

Steam Raising Capabilities for Gas Turbine

Co-Generation Plant

Notes:

1. Steam values are indicative only. Actual values depend on site configuration

2. Firing to 850ºC only. Higher firing is available

DLE Combustion

First DLE unit introduced early ’90’s

Scaled common design

>450 DLE units in service

~20,000,000 DLE running hours

Easy to maintain and service

Ease of assembly and installation

Can Combustor Design

Igniter in each Combustion Can

Wide Fuel Flexibility

CT1 Nozzles

Compressor

Exit Diffuser

Combustion Zone

Pre-Chamber Air

& Fuel Mixing

Zone

Combustion Can

Pilot

Burner

Main Burner

Transition Duct

DLE combustion system

SGT-100 performance and application overview

Power Generation

Power output [MW(e)] 5.40

Fuel Natural Gas / liquid, dual fuel

Frequency [HZ] 50 / 60Hz

(electrical) Efficiency 30.2% / 31.0%

Heat rate [kJ/kWh / Btu/kWh] 11,613 / 11,008

Turbine speed [rpm] 17,384

Compressor pressure ratio 14.0:1 / 15.6:1

Exhaust gas flow [kg/s] / Temperature [ºC] 20.6 / 531

NOx Emissions (with DLE, corrected to

15% O2 dry) ≤25ppmV

Field of application

• Power generation for the oil and

gas industry,

• Combined heat and power (CHP)

Strengths

• High availability and security of supply

• References for all applications

• Reliable operation in all applications

• Dual-fuel, intelligent low emissions combustion

system,

• On-site maintenance or core engine exchange

• Wide fuel flexibility

Fleet (411 units ordered as of Dec. 2014)

• Industrial Power Generation

• 203 units ordered

• Oil & Gas

• 129 units ordered for PG

SGT-100 package design

• Factory assembled package

• Easily transported, installed and maintained

Combustion

air intake

On-skid

controls

Generator

Gas Turbine

acoustic

enclosure of

• Core engine

• Gearbox

• Fuel

modules

• Lube oil

module

Exhaust

Single

underbase

SGT-100-1S Power Generation N Package

Main Design Features

4

1

3

Common Ventilation System

for Gas Turbine Enclosure

and AC Generator. Sized to

be shipped as an ‘in-gauge

load’ or in a container to

reduce transportation and

storage costs

Single Acoustic Enclosure

for both Gas Turbine and AC

Generator

Maintenance Platform

included as standard

Fire Protection Cylinder

Cabinet supported by

Package Underbase

therefore no foundation

requirements

2

1

2

3

4

SGT-100-1S Power Generation N Package

Main Design Features

Combined UCP, GCP and

DC distribution in one

junction box

AC Generator with through

flow ventilation cooling

configuration

Oil Coalescer mounted

within the enclosure –

Reduces number of site lifts

Package Junction Box for

site cabling – Reduces I&C

time

Bundled main customer

mechanical interfaces, page

6

Reduced amount of external

piping and wiring – Reduces

I&C time

Roof mounted Lube Oil

Cooler

5

6

7

8

9

5

6

7

8

10

11

10 9

11



Power Generation


Fuel

Natural gas / liquid fuel / dual

fuel and other fuels capability on

request

Frequency [Hz] 50/60

(electrical) Efficiency 30.6%



Compressor pressure ratio 13.7:1



15% O2 dry) ≤15 ppmV

Strengths

• High availability record in PG

• References for all PG applications

• Gas fuel flexibility with intelligent combustion and

low emissions

• High CHP efficiency for high flow/quality steam

applications

• On-site maintenance or core exchange

• Power generation for the oil and

gas industry,





• Oil & Gas



• Factory assembled package

• Easily transported, installed and maintained

Combustion

air intake

On-skid

controls

Generator

Gas Turbine

Acoustic

Enclosure:

• Core engine

• Gearbox

• Fuel

Modules

• Lube Oil

module

Single

underbase

Exhaust



• Pumping and compressor apps

• Power generation for the O&G industry

• Simple / combined cycle applications


Power Generation

Power output [MW(e)] 13.40 14.33

Fuel Natural gas / dual fuel and other

fuels capability on request

Frequency [Hz] 50 / 60

(electrical) Efficiency 34.8% / 35.4%

Heat rate [kJ/kWh ] 10,355 / 10,178


Compressor pressure ratio 16.8:1 / 18.9:1


44.3 / 540



Strengths

• High availability

• Good O&G reference list

• High simple cycle efficiency

• High CHP efficiency

• Wide gas fuel flexibility including Coke Oven Gas

Fleet (304 units as of Dec. 2014)



• Oil & Gas


SGT-400 package design for O&G PG

Air intake

Controls Core Engine

AC-generator

Exhaust

Underbase

Auxiliary systems

Main gear

Common modular package design concept for Power Generation

Pre-designed options, easily transported, installed and maintained at site

Acoustic treatment to reduce noise levels to 85 dB(A) as standard (lower levels available as options)

SGT-400 Power Generation Mechanical Drive

SGT-100 Mechanical Drive

SGT-300 Power Generation

Standard Modules Generic Packages

SGT-100 Power Generation O&G Power Generation

SGT Gas Turbine Family

Package Technology Platform

First Build

2008

2010

2011

2012

SGT-300 Mechanical Drive

2013

Power Generation


Fuel



request / HFO




Power Turbine speed [rpm] 3,600

Compressor pressure ratio 13:1



15% O2 dry) ≤ 42 ppmV



• Onshore power generator for oil

field service, refineries etc.

• Power generation for the O&G

industry


• Heavy fuel oil and crude

capability


Industrial Power Generation


Oil & Gas (including offshore / FPSO1) references)


• 21 units operating on crude oil or HFO, 26 units

offshore

Strengths

• Can operate on heavy fuel oil, heavy crude oil and

bio fuel oils

• Fuel changeover on load and bi-fuelling (liquid and

gas) capability

• 48 h core engine exchange concept, long TBO 2) and

low maintenance cost

1) Floating product storing and offloading 2) Time between overhauls

SGT-500 package – compact and robust

• Modular system for maximum

flexibility with proven equipment

high availability at low cost

• Electric generator on separate skid

• 3 point mounting and Single lift

Exhaust

Air intake

GT room

Generator

Auxiliary room

• Package weight: ~215 tons

(engine ~22 tons)

• Footprint: 20,6 x 4.0 x 4,0 (m)

Power Generation


Fuel



request








15% O2 dry) ≤ 15 ppmV



• Simple / combined cycle

applications



field service, refinery app

Strengths

• Long time between major overhaul (60,000

equivalent operating hours)

• Rapid load changes

• High fuel flex both on DLE and conventional

• On site maintenance or gas generator removal to

workshop. 24 hour gas generator exchange.

• A simple fuel flexible DLE system with excellent

emissions




• Oil & Gas


Power Generation


Fuel



request







Nox Emissions (with DLE, corrected to 15%

O2 dry) ≤15 ppmV




applications



field service, refinery

applications

Strengths

• Long time between Major Overhaul (60,000

equivalent operating hours)

• On site maintenance or gas generator removal to

workshop with 24 hour gas generator exchange.

• Best in class fuel flexibility on DLE

• Only engine in its class with DLE on liquid fuel

• Rapid load changes




• Oil & Gas


SGT-600 / 700 package

Ready to drive, dimensions

• GT Driver on steel base frame for Power

Generation

• Auxiliary systems mounted on base frame

• Lubricating oil tank located in GT Driver

base frame

• Single lift of GT Driver or Complete single-

lift

• Small footprint for GT

Air intake

AC-generator Auxiliary room

GT room

Exhaust

• All GT systems pre-tested in workshop

• Designed for 24 hour gas generator

exchange for increased availability

• Same package for SGT-600 and SGT-700,

equipment familiarity

Weight 1) Size

GT-module dry

(incl. GT)

63 11,7x4,0

Gen-module

(incl. gear)

106 7,1x4,6

Weight depending on configuration

1) Dry weight and size; weight in mtonnes; size in meters

Power Generation


Fuel Natural Gas


(electrical) Efficiency 39.5 %










applications



field service, refinery

applications

Strengths

• Long time between Major Overhaul (68,000

equivalent operating hours) – maximized uptime 17

days / 17 years

• In situ maintenance or gas generator removal to

workshop. 24 hour gas generator exchange.

• High efficiency

• Low Emissions – Single digit NOx capability

• Fast start time <10 min, suitable for peaker

application

• Rapid load changes Fleet (2 units ordered as of Dec. 2014)


• 1 units ordered

• Oil & Gas


SGT-750 package layout – power generation

• Power Generation use driver:

• Compact

• Self supporting

• Pre assembled

• Modular design

Air intake Auxiliary room

GT room

AC1)-generator

Exhaust

Maintenance crane

Maintenance door

Main gear

Foot print

Power generation

20.3 x 4.8 m

• Flexible design

• Single lift available

• Built in Serviceability

• Small footprint and lightweight

construction 1) Alternating current

• High efficiency in combined cycle and cogeneration

applications

• Flexible and robust industrial design with high

reliability and long time between overhaul (60,000

EOH)

• A simple fuel flexible DLE system with excellent

emission levels

• In situ maintenance or spare core engine removal to

workshop. 48 hour core exchange with single lift

package


Power Generation 47.5 MW Version 50.5 MW Version 53 MW Version

Power output [MW(e)] 47.5 50.5 53

Fuel Natural gas and other gases within specification / Diesel no2

Frequency [Hz] 50 / 60 50 / 60

(Electrical) Efficiency 37.7% 38.3%

Heat rate [kJ/kWh /

Btu/kWh] 9,557 / 9,058 9,407 / 8,916

Turbine speed [rpm] 6,608 6,608

Compressor pressure

ratio 20.4:1 21.1:1

Exhaust gas flow [kg/s] / Temperature [ºC]

132.8 / 541 134.2 / 553

NOx Emissions (with

DLE, corrected to 15% O2

dry)

≤15 ppmV ≤15 ppmV


• Simple cycle baseload


• Combined cycle applications

• Power generation for the O&G

industry

Strengths



• 212 units ordered (of which 158 in CC application)

• Oil & Gas

• 38 units ordered for PG application

Single lift package (about 60 days E&C) Classic package (about 80 days E&C)

Short base frame with gear box

directly on foundation with generator

Medium base frame with gear

box on base frame with core

engine

Option 1: Short skid package

Option 2: Medium skid package

Reduced erection and commissioning time on

customer site to about 60 working days

Reduced customer site manpower requirements

Reduced footprint with 4.5 m enclosure width

New maintenance options maximizing

availability

– 48 hour core engine exchange

Fulfils oil & gas industry requirements


Industrial RB211 performance and application

overview


• Off-shore power generation

• Industrial power generation /

cogeneration

Strengths

• Proven track record

• Qualified in oil &gas

• High simple cycle efficiency

• High power density

• High cycle capability

• High inert fuel capability

• No hot lock outs

• No EOH counters


• 180 – Units Power generation

331 – Units Offshore

Over 35 millions service hours accumulated

Power Generation

Power output [MW(e)] 27.2 - 32.1

Fuel Gas & Liquid (dual fuel)

Frequency [HZ] Gearbox required for

electrical generation

(Electrical) Efficiency 34.8%–38.1%

Heat rate [(kJ / kWh)] 9,160–9,900

Turbine speed [rpm] 4800–4850 (100% rated

speed)

Compressor pressure ratio 20.6–22.1

Exhaust gas flow [kg / s] / Temperature [C] 91.3–96.1 kg/s / 500–510ºC

NOx Emissions (with DLE, corrected to 15%

O2 dry) ≤25 ppmV

Industrial RB211 package layout

Air intake

Exhaust system

Enclosure ventilation

GT enclosure

Power Turbine

Base plate with space

for GT Fuel and Lube Oil

systems

Driver for power generation with baseline variants for onshore and offshore.

Industrial Trent performance and application

overview

Strengths • High simple cycle efficiency • High cycle capability • High power density • Fast start and restart • High torque (no helpers) • Proven in power generation • Less stress on stream cycle components

Fleet (96 units as of Dec. 2014) • Power Generation

• >70 units operational • ~26 units on order or in commissioning

Variants • TRENT 60 DLE 50/60 Hz PG • TRENT 60 DLE 50/60 Hz ISI PG • TRENT 60 WLE DF 50/60 Hz PG • TRENT 60 WLE DF 50/60 Hz ISI PG

1) Source Gas Turbine World Handbook 2013

DLE : dry-low emissions, WLE: water-injected low emissions, DF: Dual Fuel, ISI: Inlet Spray Intercooling,

Power MW 54.0 - 65.6

SC Efficiency (AC), iso, % 41–43.4

CC Efficiency (AC), iso, % 50–54.5

Exhaust temperature, Deg C 409–444

Exhaust mass flow, kg / s 151–179

PRICE, USD / kW 1) 300-336

Compressor pressure ratio 35:1

Industrial Trent – package basics

Sliding doors

Mechanical

Handling

Skid

Enclosure

Ventilation

Intake

Control Panel

Fire and

Gas

Panel

Access Door

ISI Skid

Combustion air inlet filter

(chilling coil ducting

included)

GT Exhaust Enclosure

Ventilation

Exhaust

Water

Injection Skid

Liquid Fuel Skid

Access Ladders and Platforms

Package weight installed (without driven equipment) 220 metric tons (incl. gen. and aux.)

Package size installed (without driven equipment) (L x W x H) 21.3 x 5.0 x 15.3 m

Power & Gas Division

Key project: gas turbine cogeneration

Alco Bio Fuels

Harbor of Ghent

production of bio-ethanol

Cogeneration by installing gas turbine:

combined production of heat and electricity

saving of primary energy compared to

standard separate production

Gas Turbine

Siemens SGT-400

12,9 MW rating and not 15 MW rating because

of grid connection limitation

DLE Combustion System lower emissions

High electrical efficiency of gas turbine 34,5%

combined with high steam production

efficiency (28,3 T/h without post combustion)

Questions?

Modernization & optimization of power

generation units Gautier Cogels

Caroline Davidovic

Wouter Van Parys

Siemens Turbine Day – June 3rd

Siemens Offers a Wide Range of I&C Systems,

Products and Services for Power Plants

Automation and Control System

Turbine Controller and Generator Electricals

Solutions for Plant Optimization

Electrical Equipment

Innovations for the future

From small to large – SPPA-T3000 provides uniform

I&C technology for all plant sizes

Siemens is market leader in power generation control systems, with a 29 %

market share worldwide*

State-of-the-art control system: SPPA-T3000

Originally designed for large power plants…

Multiple references in Belgium

…and now fit for small plants

System functionalities remain identical

Hardware scaled to small applications

*Source: ARC Advisory Group; Distributed Control Systems Worldwide Outlook, 2013

What do you expect from a DCS system?

A reliable system... ...to increase availability of your power plants

... to reduce overall

cost for DCS and

to protect the

investment

A comprehensive

solution provider

“beyond DCS”...

... to improve

efficiency as well

as profitability

… and why What you want ...

A DCS optimized

for efficient trouble

shooting, fault

analysis and user

guidance ...

A DCS for a plant

life cycle …

... for shortest outage times and minimized risks

SPPA-T3000 – Intrinsically integrated data ensures

data consistency at all times

All data available from one source

All data intrinsically embedded

in every object

Different views possible for different

user roles

All the information is available,

at a glance

Reliable for in-build data consistency

SPPA-T3000 – Uniform system for all tasks -

operation, engineering and diagnostics

Operation

Alarm

Diagnostics

Field

Archive Engineering

A single user interface for optimum and safe handling

SPPA-T3000 – Minimal system complexity reduces

operational risks

Flat system architecture

with fewer components

and interfaces

No sub-system

boundaries, less

administration efforts

required

Easy online upgrade and

extension of components

Hardware assignment SPPA-T3000 architecture

Thin Clients

Server Products

IO Modules

Minimal system

complexity

less components

less interfaces

less risk

User Interfaces

Po

wer

Serv

ices

Power Server

Process Interfaces

SPPA-T3000 – Hardware-independent software

platform

Save money and ensure

availability by avoiding

a complete modernization

No additional

outage time

No new commissioning

No re-engineering

No new

optimizations

No new certifications

costs

Plant life time

Complete

modernization

Initial investment

Complete

modernization

100%

200%

300%

400%

Best-in-class SIMATIC S7 Automation Servers

High Available Application Server Components

High Quality SIMATIC Network

Proven IO (incl HART capability)

SPPA-T3000 – Reliable by using best-in-class

components

SPPA-T3000 – A platform beyond a

control system

SPPA-D3000 Diagnostic Suite

SPPA-E3000 Electrical Solutions

SPPA-S3000 Simulator

SPPA-I3000 Instrumentation&Fields Solutions

SPPA-T3000 Control System

SPPA-M3000 Energy Management Suite

SPPA-P3000 Process Optimization

SPPA-R3000 Turbine Controls

Service

Extensive service and maintenance portfolio

Remote Expert Center for

24/7 support

Local service team for fast

troubleshooting on site

• Remote Expert Center

• On-call Services

• Preventive Maintenance

• Spare Parts Logistics

Spare parts delivery for assured long-term plant operation

Periodic inspection and maintenance

Advanced solutions for all turbines

All types and manufactures from 1 to 1600 MW

for Siemens turbines for third party turbines

Siemens

Westinghouse

Allis Chalmers

Parsons

AEG

Fiat Avio

Alstom/BBC/ABB

Industrial Turbines

LMZ

Skoda

MHI

Alstom/BBC/ABB utility turbines

STC (Shanghai Turbine Works)

GE

Franco Tosi

…

Steam Turbines and

Gas turbines

Compact innovative solution for industrial steam

turbines

Steam Turbine Governor System Integrated Generator Electrical Solution

Cost optimized small footprint product based on technology and concepts proven in large scale applications

Siemens concepts for industrial applications –

turbine governor and protection

Standard package:

Turbine controller

AS3000 & AddFEM PoCo

HMI

Simatic Touch Panel PC

Optional package:

Control of auxiliaries

realized in AS3000 & ET200M

Vibration monitoring

with VIB3000 or a very cheap

transmitter solution

Overspeed & protection

with Braun E16

Integrated SPPA-T3000

Engineering

Overspeed &

Protection Braun E16

Vibration

Monitoring VIB3000

HMI Touch Panel

Governor AddFEM

PoCo

Controller AS3000

SPPA-R3000 Compact for industrial ST

compact = scalable and modular solution

I&C part (SPPA-R3000)

€

Basic Package

• Ready product for GOV

• No redundancy

• Parameterization by

customer 3)

• Independently running

• Only local HMI

Medium Package

• Optional redundancy

• Optional Siemens

engineering support

• Optional packages

• Independently running

• Additional HMI station

Large Package

• Redundancy

• Engineering / adaption of

concepts by Siemens

• Interfaced to main control

system

• Additional HMI stations in

central control room

1) with TCS release 2.0 / 2) with TCS release 3.0 / 3) with TCS release 4.0 For

release planning please refer BACKUP.

Overspeed protection &

6 x SIL digital protection

circuits

VIB3000

Vibration Monitoring

ET200M

I/O 2oo3,

auxiliaries, DCS

Thin Clients

Engineering / Operation

Printer

CAG Router

Remote Access

SPPA-T3000

Touch Panel PC 2)

AS3000

Automation System 1)

ET200M

(for transducer supply)

AddFEM Poco Plus

(governor I/O)

Turbine modernization concept – electronic governor

and protection

E

Control valves

H

Stop- valves

Tripping Unit

Speed Sensors

Turbine Governor

Overspeed protection

Lube oil tank

Protection Channel 1



2v3

• Electronic turbine governor

• 2oo3 electronic protection with 2oo3 tripping unit

• Independent 3-channel electronic over speed trip according to SIL3

• Simplified hydraulic only used for valve actuating

- no hydraulic/mechanical governors

- no hydraulic/mechanical protection

SPPA-R3000 Electronic turbine protection

The safe solution

Trip Ch. 2

Trip Ch. 3

Trip Ch. 1

Measurement

Speed Sensor 1

Speed Sensor 2

Speed Sensor 3

Output Modul

Output Modul

Output Modul

I/O Modul

I/O Modul

I/O Modul

Channel 3 Transducer 3

Channel 2 Transducer2

Channel 1 Transducer 1

2 out of 3 Logic with redundant Automation Server

SIMATIC S7-400H

Over-speed Ch. 1

Over-speedCh. 2

Over-speed Ch. 3

• Three channel, fail safe

principle from sensor to

hydraulic

• Equal trip logic in each

channel

• Additional CPU redundancy

(Master/Slave)

• Triple sensors for all

important protection

measurements

• Independent SIL 3 electronic

overspeed protection

(testable during turbine

operation)

• 3-channel SIL 3 fail safe trip

system

• 2oo3 hydraulic voting

of 3 electronic trip channels

offers online test capability

from sensor to hydraulic of

all trip channels including

trip block via incorporated

test program.

Redundant electronic turbine protection

Speed measurement

Electronic over speed protection

Trip signals e.g.: • Boiler protection • Gen. protection • Manual trip

3 Channel failsafe Turbine trip system

2 out of 3 hydraulic turbine trip block

VIB3000 combines the I/O level and the machinery

protection system

Less hardware, less cabling = lower cost, fewer faults

VIB3000 Machinery Protection

Classical machinery protection system

Decentralized I/O level (signal conversion to Profibus)

SPPA-D3000 Machinery Protection

Characteristics and benefits

System with fully redundant configuration for vibration and

expansion monitoring with Profibus interface and option for

operation from the control room

For the first time, Siemens is offering a

continuous chain from the machine to the

main I&C and extends its technological and

benefit leadership to machinery protection

Characteristics:

Benefits: The most highly available system on the world market. Ultra-modern

instrumentation with assurance of highest plant availability

What does a protection system do?

Sense – Process – Transmit

Machinery monitoring

SPPA-T3000 visualization

Module redundancy

Profibus redundancy

Reliable transmission of results

• Redundant Profibus

• Safety relay

• Analog signals

Reliable processing of signal data

• Derivation of overall readings

• Limit comparison

• Logic gating

• Self-monitoring

Reliable sensing of signal data

• Vibration

• Pressure fluctuations

• Expansion and positions

• Speed/direction of rotation

• Differential pressure

• etc.

Siemens concepts for industrial applications –

generator electricals

Standard package:

Excitation System

including Automatic Voltage

Regulation (AVR)

Generator Protection

SIPROTEC 7UM

Synchronisation

SIPROTEC 7VE

Optional package:

Unit and grid protection

Electrical metering

MV & LV switchgears

UPS

Startup Frequency

Converter (SFC)

Excitation AVR

Synchronisation SIPROTEC 7VE

Protection SIPROTEC 7UM

SPPA-R3000 Compact TGS –

the solution product for all industrial turbines

SPPA-R3000 Compact TGS is our governor solution for following industrial applications:

Category – number of stages:

• One-stage industrial steam turbine (HP)

• Two-stage industrial steam turbine (HP, LP)

• Three-stage industrial steam turbine (HP, IP,

LP)

Category – exhaust pressure:

• Condensation industrial steam turbines

• Back pressure industrial steam turbines

Category – drive:

• Industrial steam turbines used for generators

• Industrial steam turbines used for driving

engines

Category – extraction lines:

• Industrial steam turbines with one extraction

line

• Industrial steam turbines with two extraction

lines

Turbine categories Process Functions*

Closed loop functions:

• speed controller / frequency control

• load controller

• up to 5 auxiliary controller (auxiliary = load, initial

pressure, back pressure and wheel chamber

pressure)

• steam extraction map

• integrated valve position controller for up to 4

valves

• valve split range control for second HP control

valve

Start-up functions:

• manual / automatic start-up with start-up permissive

logic

• automatic start-up with maximum five fixed curves

• acceleration limiter / casing temp protection

• avoidance of critical speed ranges

• auto / manual synchronization with external /

internal

commands

* for detailed description please refer

product portfolio brochure

SPPA-R3000 Compact TCS –

scalable and future proof

ready product – easy adoption to plant by specific parameters

no changes or adoption of control algorithm needed

proven Siemens HW technology: standardised, scalable and extendable

easy integration into an overall Siemens SPPA-T3000 plant I&C concept

common operation and monitoring with the plant DCS

same design and engineering tools with the plant DCS

same spare parts and world-wide Siemens service

Safe and economic operation of your plant

High availability

Low emissions

A power plant unit needs to be operated at the most profitable operating point at

all times. This generally calls for greater flexibility, higher efficiency, better

availability and lower emissions.

High flexibility High efficiency

No changes to

mechanical equipment

SPPA-P3000 – Process optimization solutions

SPPA-P3000 – Modern control concepts form the

basis for high profitability

Optimum operating behavior

Modern control principles State space control

Predic- tive control

Intrinsic stability

High profitability High

flexibility

High

efficiency

High

availability

Low

emissions

High control quality

High stability

Model-based feed forward

control

High repeatability

Decoup- ling

Neural networks

Based on modern control concepts:

• Model-based, predictive feed forward

structures

• Exploitation of inherently stable

processes

• Decoupling of highly intermeshed

subprocesses

• State space control

• Neural networks and fuzzy logic

The resulting operating behavior is extremely stable, while providing a flexible and fast response

Fuzzy logic

SPPA-P3000 – Process optimization for steam power

plants

High efficiency

High availability

High flexibility

Low emissions

Runback Plus

Life Time Plus

No changes to

mechanical equipment

Fast Start

Fast Ramp

Frequency Control

Dispatch Control

Minimum Load Reduction

Maximum Load Plus

NOx Reduction

CO2 Reduction

LoI Reduction

Low Loss Start

Combustion

Optimizer

Temperature

Optimizer

Low Throttling

Best Point

Higher profitability through intelligent solutions

Optimization operating regime in case of multiple

turbines

Scenario analysis of different operating regimes based on

thermodynamic calculations

Sensitivity analysis for different parameters

Optimized load dispatch schedule

Determination of optimum operational conditions

Special Case : Hybrid controller for waste incineration plants

Increase steam mass flow and waste

throughput

• Controlling setpoints of process

parameters (e.g. primary & secudary

air)

• by real-time measurement of process

indicators (e.g. steam flow,

temperature)

• and optimization using a hybrid

controller (model-based + fuzzy logic)

Special Case : Hybrid controller for waste

incineration plants

Grid Connection and Electrical Equipment

High Voltage Transformers Medium Voltage Components, switchgear and turnkey

projects for AC and DC power

technology for power transmission

≤ 52 kV.

Components, switchgear and turnkey

projects for AC and DC power

technology for power transmission

> 52 kV.

Power transformers, distribution

transformers with oil or cast-resin

insulation.

From plant to fleet level services

Plant

Fleet

Process Optimization

Remote Monitoring &

Diagnostics Center

Asset integration for

optimal resource use and

power dispatch

Early detection of fault

patterns and predictive

maintenance

Remote monitoring of

assets’ performance and

general KPIs

Optimization of

processes and resources

for high profitability

Reliability Optimization

Power Plant pooling

Asset & Process

Diagnostics

Integration of

production &

business

processes

Combining Siemens portfolio into future

district heating network

Questions?

It’s time for lunch!

Maintenance Patrick De Jode

Didier Ollevier


Presentation of the service team.

Remote Diagnostic System.

Maintenance concept.

Introduction / Content

• RDS Benefits

• RDS as Part of LTP

• Reliability & Availability

• Proactive & Reactive Support

• RDS Building Blocks

RDS at a Glance

1

• Data Collection

• Data Transfer

• Data Processing

• Data Analysis

• Proactive Notifications

Core Functions

2

Remote Diagnostic System

Benefits of Remote Diagnostic Service

• Increase of reliability & availability through

proactive support

• Continuous information flow between

Customers’ operational and OEM engineering

know-how

• Benchmark on fleet KPIs with industry peer

group

• Participation in Siemens continuous R&D

activities in the area of failure pattern

recognition & advanced diagnostic algorithm

and tools

• Improved responsiveness in case of an event

through advanced remote troubleshooting

Identify a potential failure before it impacts operation

RDS is an integral part of Siemens high value Long Term Programs

• Maintenance

programs can

help with your

long-term

operational

planning

• Various levels of

LTP contracts can

be tailored to the

requirements of

your specific

equipment

Long Term

Programs Options

Corrective Contract

Preventive Contract

Remote Diagnostic Services (RDS) Proactive technical expert advice to minimise risk of forced outage events

Support Contract

Framework / Call off Agreements

Siemens Long Term

Programs (LTP)

RDS as part of Siemens Long Term Programs (LTP)

Protection System action

tP

RDS

tF

TRIP

P

0h-24h

P = Potential Failure F = Functional Failure

F

Re

lia

bil

ity o

r P

erf

orm

an

ce

of

Eq

uip

me

nt

Time

Optimizing reliability by avoiding trips & forced outages

Increase of Reliability

• Advanced pattern

recognition and deviation

of normal behaviour

techniques support

detection at an early stage

• Shifting unplanned

outages into planned

maintenance activities &

reducing forced outages

24h-72h

DEGRADATION

MODES (efficiency & power)

Proactive

Notifications

FAST DYNAMICS

MODES

Optimising availability by optimising planned outages,

within the LTP contract frame

Increase of Availability

• Possibility of reducing

maintenance activities

• Shortening of major

outages by defining

corrective actions in

advance, providing pre-

outage reports and the

right tools

• Higher flexibility on time

between scheduled

outages due to historic

data analysis & daily

monitoring

RDS provides Daily Monitoring of equipment

Daily Monitoring

• Proactive support

• Assigned Siemens engineer

• Proactive notification in cases of

deviation

• Quarterly report

24/7 Operational

Service Desk • Fast reactive support

• Online trouble shooting

Common Remote

Service Platform (cRSP) • Connection via VPN and inhouse

Siemens technology

• Available 24/7

• Bidirectional data exchange

• High level of security (CERT)

• RDS Benefits

• RDS as Part of LTP

• Reliability & Availability

• Proactive & Reactive Support

• RDS Building Blocks

RDS at a Glance

1

• Data Collection

• Data Transfer

• Data Processing

• Data Analysis

• Proactive Notifications

Core Functions

2

Executive Summary

Siemens Customer

Customer

Intranet

Customer

Firewall

Siemens

Firewall

cRSP

Servers

2. Data Transfer (cRSP)

3. Central Data Storage / Admin

Siemens

STA-RMS

Servers

5. Final Data Analysis Siemens Expert

4. Automated Data Processing Agents, Dashboard

6. Proactive Notifications

Quarterly Reports

7. Real Time Troubleshooting

HMI

Interaction

Streaming

Data

RDS Core Functions

1. Data Collection at Site

Customer Access Gateway

Siemens Customer

Customer

Intranet

Customer

Firewall

Siemens

Firewall

cRSP

Servers



Siemens

STA-RMS

Servers




Quarterly Reports


HMI

Interaction

Streaming

Data



Critical Deviation

Attention

Status ok

STA-RMS = Siemens Turbo Application - Remote Monitoring System

5. Data Analysis

Visualisation of Data in STA-RMS Platform

https://sta-rms.siemens.com/dashboard/

Siemens Customer

Customer

Intranet

Customer

Firewall

Siemens

Firewall

cRSP

Servers



Siemens

STA-RMS

Servers




Quarterly Reports


HMI

Interaction

Streaming

Data



STA-RMS = Siemens Turbo Application - Remote Monitoring System

5. Data Analysis

RDS Cockpit for Daily Monitoring (example)

Red: Units in a critical state (tripped , agent alerts etc.), not yet looked at by the RDS

Orange: The machine status has been acknowledged by an RDC engineer, interactions are ongoing

(Factfinding, Notification...)

Industrial Steam Turbine Maintenance

Contents

• Basics

• Objectives

• Causes

• Strategies

• Intervals

• Categories

• Interventions

• TMS

• Revamping

• Footprints


Basic points to consider

• Familiarize yourself with your equipment and its testing posibilities

• Apply the preventive maintenance schedule

• Record and quantify all maintenance actions in a log

• Obtain recommended spare parts

• Keep your equipment clean and tidy

• Make sure inspection points are safe and practical to reach


Maintenance objectives

• Prevent breakdown of the

equipment and guarantee

availability

• Maintain optimum

efficiency

• Provide the lowest possible

maintenance cost


Maintenance causes

• Normal wear

• Steam inpurity

• Ageing

• Erosion and corrosion

• Random failure

• Secondary damage


Normal wear


Steam impurity


Ageing


Erosion


Random failure


Secondary damage


Secondary

damage

Before


Secondary

damage

After


Maintenance strategies


Time based maintenance


Intervention types


Organising interventions – Points to consider

• Workscope

• Standard

• Incorporate improvements

• Revamp

• Subcontract or not

• Tools – Equipment – Consumables

• Spare parts

• Manpower – Shiftwork

• Accomodation - Facilities

• Intervention – plant shut down

• Available repair capacity

• Balancing

• Environmental considerations


TMS – Total Maintenance Service


Revamping of steam turbines

Optimization of the rotor and stator to operate with 60 % less live steam flow



Turbine nozzle optimization



Steam consumption graphs


Footprints

Questions?

It’s time for a coffee!

Energy audits Walter Hüwels


Siemens?

• XXXX

Over 15 years of energy efficiency

consulting experience

Siemens has the largest environmental

portfolio in the world

Broad industry know-how

A name synonymous with high quality

products and solutions

Siemens own sustainability program

delivered 26% primary energy savings

and a 22% CO2 emissions reduction.

Efficiency

Strategy

Operations

(Production, Maintenance, etc.)

Management

(Processes &

Organization)

Awareness – can you

create a culture of saving

energy to achieve the

greatest benefits at the

least cost?

Transparency – can you

elevate operational

information to develop

greater organisational

intelligence and

opportunity generation?

Efficiency – can you

maximise energy and

environmental

performance of your

organisation while

bettering past production

levels?

Supporting Pillars

Implementation Concept

Concept Assessment Implementation

Opportunity Report

Service

Project Handover

Obtain ISO50001

certification

Develop a strategy,

tools and processes

Management

review

Implement an energy

data management

system

Develop data

gathering concept

Data transparency

review

Implement technical

optimization

measures

Develop an

implementation

concept

Technical

energy audit

Maintain a culture of

awareness

Extract value through

managed services

Maintain for savings

endurance

Awareness

Transparency

Efficiency

Methodology

Awareness

1 2 3 4 5

•Workshop

•Assess and activate management at the start of the

program

•Plant manage r& production-, finance-, HR- and

maintenance managers

•Takes arround 3 hours

•Areas covered :

Leadership, Understanding, Planning, People,

Financial, Supply, Operations&Maintenance,

Plant&equipment, Monitoring&Reporting,

Achievement

•Are they as good as they think they are ?

•Is energy taken in account in all decisions and

processes?

•Overall score from 1 to 5 with 5 being best in class

•But score 1 = Huge potential !

Awareness

0,00

1,00

2,00

3,00

4,00

5,00

1.1 - Demonstrated corporate commitment 2.1 - Understanding of performance and

opportunities 3.1 - Targets, performance indicators (KPI)

and motivation

3.2 - Plans

4.1 - Accountabilities

4.2 - Awareness and training

4.3 - Resourcing

5.1 - Criteria/Budgets for capital expenditure (CAPEX)

5.2 - Energy operating budgets

6.1 - Purchasing procedures and alternative energy options

6.2 - Quality and reliability of supply

6.3 - Optimizing purchasing with supply agreement

7.1 - Operating procedures

7.2 - Maintenance procedures

8.1 - Efficiency of existing plant design

8.2 - Procedures - plant design/retrofit, purchasing/replacement

8.3 - Innovation and new technology

9.1 - Metering and monitoring

9.2 - Reporting, feedback and control systems

9.3 - Documentation and records

10.1 - Energy cost performance in the past 12 months

10.2 - Auditing process

Average Industry Practice Site Practice

Transparency

• Metered data available ?

• Quality of metered data ?

• What is metered / monitored ?

• Definition of KPI’s

• Visualisation of energy distribution

• Availability of reports

• Accessibility of data

• Situational monitoring (before & after implementation

of a project)

Transparency

Installed Meters

Local monitoring system

(Bdata)

Reporting

Remote monitoring system

(Energy Analytics)

Reporting

OR

OR

ISO 50001 requirement

Efficiency

• Collaboration between auditor and plant engineers

• Max.1 week on site

• Report contains as is overview and measures per area :

• Steam, Compressed air, Heating, Cooling,

Processes …

• Measures : description, savings potential (Energy &

GHG), ROI.

• Accuracy :+/- 25% (depending on figures available)

Efficiency

Report

Questionnaire

Approx. 5-6 weeks

Onsite Telco

Approx. 2-3 weeks

Check

Plant

Common

Siemens

1 wk

Europe : EED

Subject matter and scope (Art.

1)

Energy efficiency targets (Art.

3)

Energy efficiency obligation

schemes (Art. 7)

Target Setting

Building renovation (Art. 4)

Exemplary role of public

bodies’ buildings (Art. 5)

Energy efficiency obligation

schemes (Art. 7)

Increasing Energy Efficiency

Energy audits and energy

management systems (Art. 8)

Metering (Art. 9)

Billing information (Art. 10,

11)

Promotion of efficiency in

heating and cooling (Art. 14)

Energy transformation,

transmission and

distribution (Art. 15)

Availability of qualification,

accreditation and certification

schemes (Art. 16)

Information and training (Art.

17)

Energy services (Art 18)

Horizontal

Other measures to promote

energy efficiency (Art. 19)

Energy Efficiency National

Fund, Financing and Technical

Support (Art. 20)

Energy audits and energy

management systems (Art. 8)

Europe : EED

Article 8

Large enterprises have to conduct an energy audit (EA) every 4 years and are

exempted from this requirement if they are implementing an energy

or environmental management system (EnMS) by 5 December 2015

Energy Management System (EnMS) Energy Audit

ISO50001 compliant EnMS include annual Technical Analyses as part of the Energy Planning Procedure

Nonconformities,

correction, corrective

and preventive actions

Checking

Internal audit

Monitoring,

measurement

and analysis

Management

review

Continual

improvement

Implementation

and operation

Energy planning

Energy policy

Europe : EED

Energy Audits shall be based on the following guidelines:’ (Annex VI)

Energy or Environmental Management System (Art. 8)

up-to-date, measured, traceable

operational data on energy

consumption (and load profiles)

detailed review of the energy

consumption profile of buildings

or groups of buildings, industrial

operations or installations,

including transportation

life-cycle cost analysis (LCCA) instead of Simple

Payback Periods in order to take account of long-

term savings, residual values of long-term

investments and discount rates

be proportionate, and sufficiently representative

to permit the drawing of a reliable picture of

overall energy performance and identify

opportunities for improvement

Energy audits shall allow detailed and validated calculations for the proposed measures so as to provide clear information on potential savings.

certified by an independent body

according to the relevant European

or International Standards

include an energy audit on the basis of

the minimum criteria

+ Reference to EN16247

(ISO 50001)

Energy use in :

•Industrial Processes

•Offices/Buildings

•Transport

Large enterprise :

> 249 full-time employees

OR

> € 50 mio. annual turnover

AND

> € 43 mio. annual balance sheet

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.istockphoto.com/illustrations/certificate&ei=NgFRVMedCdPeapfsgtgP&bvm=bv.78597519,d.d2s&psig=AFQjCNF5wfHUJ0d--NZJk6405yQk-xYBsg&ust=1414681255450860

Energy project list (1)

Paper production technology

2003-2005 2006 2007 2008 2009

http://images.google.be/imgres?imgurl=http://www.vtk.ugent.be:81/rap_media/rap/company_logos/BASF3.bmp&imgrefurl=http://www.vtk.ugent.be:81/rap/bedrijvengids/basf-antwerpen-nv/&h=358&w=709&sz=745&hl=nl&start=1&tbnid=yeoK8-WJ3hn5iM:&tbnh=71&tbnw=140&prev=/images?q=BASF&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.etcplays.org/images/JTEKT-Logo.gif&imgrefurl=http://www.etcplays.org/sponsors.html&h=70&w=250&sz=5&hl=nl&start=14&tbnid=xN81IBd25wIAiM:&tbnh=31&tbnw=111&prev=/images?q=jtekt&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.automatdenbosch.nl/images/Audi_Logo.gif&imgrefurl=http://www.automatdenbosch.nl/index.php?cPath=215&osCsid=qjmu1k8kgsu61kn5l08fj4ge65&h=380&w=669&sz=34&hl=nl&start=7&tbnid=m3ylVRfzCdghAM:&tbnh=78&tbnw=138&prev=/images?q=Audi+logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.infoserve365.com/new/img/photAmcorLogo.jpg&imgrefurl=http://www.infoserve365.com/new/InfoServe365.aspx?KeyFunk_Journal&h=50&w=142&sz=27&hl=nl&start=4&tbnid=ZWW6GbHM-82UfM:&tbnh=33&tbnw=94&prev=/images?q=+amcor++logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.hillleighglazing.co.uk/images/pilkington_logo.jpg&imgrefurl=http://www.hillleighglazing.co.uk/glass.htm&h=126&w=236&sz=7&hl=nl&start=4&tbnid=glaaVpjgiHwJnM:&tbnh=58&tbnw=109&prev=/images?q=+pilkington++logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.bbbsofanti.com/site-bbbs/media/bbbsantigonish/Stora Enso logo color.bmp&imgrefurl=http://www.bbbsofanti.com/en/Home/Sponsorship/bfkssponsors.aspx&h=216&w=576&sz=365&hl=nl&start=1&tbnid=byThH-EQlL76lM:&tbnh=50&tbnw=134&prev=/images?q=storaenso+logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.bbbsofanti.com/site-bbbs/media/bbbsantigonish/Stora Enso logo color.bmp&imgrefurl=http://www.bbbsofanti.com/en/Home/Sponsorship/bfkssponsors.aspx&h=216&w=576&sz=365&hl=nl&start=1&tbnid=byThH-EQlL76lM:&tbnh=50&tbnw=134&prev=/images?q=storaenso+logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.iwva.be/images/links_aquafin.jpg&imgrefurl=http://www.iwva.be/page.jsp?ref=Links&h=600&w=800&sz=69&hl=nl&start=1&tbnid=6_cC7tqrM18B7M:&tbnh=107&tbnw=143&prev=/images?q=aquafin&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://perego.webprofessional.it/site/perego_webprofessional_it/favini_logo.jpg&imgrefurl=http://www.peregocarta.it/default.php?t=ecomm&el1=primo&el2=cartone&el3=nero&h=110&w=300&sz=11&hl=nl&start=3&tbnid=1DH9bq5CJYCjnM:&tbnh=43&tbnw=116&prev=/images?q=favini+logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.aximax.nl/catalog/images/fabrikantenlogos/siemens_logo.jpg&imgrefurl=http://www.aximax.nl/catalog/siemens-kd24vv00-koelvrieskast-dubbeldeurs-p-105561.html?manufacturers_id=43&h=240&w=300&sz=8&hl=nl&start=1&tbnid=wtHlqze1_m3voM:&tbnh=93&tbnw=116&prev=/images?q=siemens&gbv=2&hl=nl&sa=G

http://www.emin-leydier.com/index.htm

http://images.google.be/imgres?imgurl=http://www.roberto-plus.hr/UserFiles/Image/slike/Gryson(1).jpg&imgrefurl=http://www.roberto-plus.hr/modules/content/index.php?id=25&h=54&w=150&sz=3&hl=nl&start=32&sig2=F9GpKZx4GaJMKLmXK835GA&tbnid=mdTxTl959ZLDcM:&tbnh=35&tbnw=96&ei=9YRNSLrnMY-Y0QSd6bGrCQ&prev=/images?q=+gryson++tobacco+-bag&start=20&gbv=2&ndsp=20&hl=nl&sa=N

http://images.google.be/imgres?imgurl=http://www.theodora.com/flags/new14/nato_flag.jpg&imgrefurl=http://www.theodora.com/flags_12b.html&h=396&w=500&sz=19&hl=nl&start=3&sig2=87F54-PHNlAPWtiGuQ2v0Q&tbnid=fGgF6LOo_Ds3EM:&tbnh=103&tbnw=130&ei=PYVNSLLJDZSo0gS-w9GrCQ&prev=/images?q=+nato&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.ligbrabant.com/Fotos/Coca-Cola.jpg&imgrefurl=http://www.ligbrabant.com/Sponsor/IndexNL.htm&h=223&w=453&sz=33&hl=nl&start=9&tbnid=vVEtXpMmYkZgbM:&tbnh=63&tbnw=127&prev=/images?q=coca+cola&gbv=2&hl=nl



http://images.google.be/imgres?imgurl=http://www.cenim.csic.es/downloadzone/grupos/giftes0904/GIFTES0904/source/acerinox.jpg&imgrefurl=http://www.cenim.csic.es/downloadzone/grupos/giftes0904/GIFTES0904/source/collaboration.html&usg=__VhAnNB1cGig9Szj3rvnWYd1ofDA=&h=221&w=225&sz=26&hl=nl&start=6&sig2=7lzM4SgApoSuk8GJbcuO8g&tbnid=UH5gpFiem6ry7M:&tbnh=106&tbnw=108&ei=lUkgSb2_KYz8eaLq4eEG&prev=/images?q=acerinox&gbv=2&hl=nl&sa=X

http://images.google.be/imgres?imgurl=http://www.finatvittel2008.com/sponsor/norske skog logo colour horizon.jpg&imgrefurl=http://www.finatvittel2008.com/pages/partenaires.php&usg=__uzP89TDt3YMFozN_YlpasOc4DkM=&h=188&w=640&sz=12&hl=nl&start=4&sig2=T8oYUGD2TyB0VmfZbEm3tQ&tbnid=d6S9jBiDPm3txM:&tbnh=40&tbnw=137&ei=zEkgSfigFYeKeezn7a8G&prev=/images?q=norske+skog&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.glasswebsite.com/divisions/laminating/images/saintgobain-logo.png&imgrefurl=http://www.glasswebsite.com/divisions/laminating/profiles/saintgobain.asp&usg=__Dy9igAtiPEOl9WAFkF5pRDwPA7U=&h=150&w=407&sz=7&hl=nl&start=1&sig2=7YpsxWTjTO_2p4aOuMYSQQ&tbnid=FPIUAXns0-Gr_M:&tbnh=46&tbnw=125&ei=HUogSeTMD5mMevu_2ckG&prev=/images?q=saint+gobain+glass&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.worldstainless.org/NR/rdonlyres/8A64C4B1-80A5-450D-8CD6-F457544AC947/3392/ArcelorMittal.jpg&imgrefurl=http://www.worldstainless.org/About+ISSF/Company+Members/arcelor-mittal-stainless-europe.htm&usg=__j8uM4Tyk4NwOZAXEdONjNcQH01s=&h=76&w=197&sz=4&hl=nl&start=15&sig2=SGpGzucME8BcmIkv5yh9UA&tbnid=vfLCzyhtSWofOM:&tbnh=40&tbnw=104&ei=a9YyScKBJZKwwQGghPC2Ag&prev=/images?q=+arcelor++Mittal++Genk&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.polyvel.nl/upload/QuickUpload/Image/A_schulman.gif&imgrefurl=http://www.polyvel.nl/activities/&usg=__ka816vbtNvtP5PEWTz6X0MSO5CQ=&h=52&w=91&sz=2&hl=nl&start=2&sig2=8mAbFCZdO_M6TsPS5KvtfA&tbnid=SUxXfR-BANgAaM:&tbnh=45&tbnw=79&ei=tyB7Sa2QPNOR_ga3r4itAQ&prev=/images?q=+A++schulman++logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.torfs-leon.be/new/images/guylian-logo.gif&imgrefurl=http://www.torfs-leon.be/new/References.htm&usg=__CdAg8vkQu_G46epXV94EKcWzWIQ=&h=164&w=389&sz=18&hl=nl&start=1&sig2=vK-a_y6fboXCip8pfPRUIw&tbnid=0bFspCZpYtP4rM:&tbnh=52&tbnw=123&ei=4CB7SaTXNI6g_gbV8sS3AQ&prev=/images?q=+guylian++logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://www.emeraldwest.com/images/spicer_logo_2.gif&imgrefurl=http://www.emeraldwest.com/about/DANAdealer.html&usg=__Uv35hnt2HWiJ7BH-kJha7mSw4Eo=&h=48&w=200&sz=3&hl=nl&start=9&sig2=DurdBOtMM7HlIrINq1lQWg&tbnid=YjweJ4UUajuSNM:&tbnh=25&tbnw=104&ei=aCF7SYqeLcSg_gbJ8PmwAQ&prev=/images?q=+dana+spicer+off+highway+logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://canadianimport.nl/bombardier_logo.gif&imgrefurl=http://canadianimport.nl/index.html&usg=__fQTxLJLXTgVl1TrSeG0Gyq1GQB4=&h=502&w=512&sz=7&hl=nl&start=1&sig2=QAMnd__CceUjzQhDakklYg&tbnid=AnYNNqaINUSdjM:&tbnh=128&tbnw=131&ei=4yF7SbiQJ6O1jAfewpi3AQ&prev=/images?q=+bombardier++logo&gbv=2&hl=nl

http://images.google.be/imgres?imgurl=http://media.graytvinc.com/images/exxon-mobil+logo.JPG&imgrefurl=http://www.kwtx.com/nationalnews/headlines/19311314.html&usg=__4pPTaYMAZq7DA-obPgj1dZlx1wY=&h=178&w=272&sz=21&hl=nl&start=12&sig2=uVuzNfJeFXmE8qE0w81BNA&tbnid=xd9TZBBDyGlPkM:&tbnh=74&tbnw=113&ei=8CCVSfLSFsrBmQePuayMCg&prev=/images?q=exxon+mobile+logo&gbv=2&hl=nl&sa=X









http://images.google.be/imgres?imgurl=http://www.repmanblog.com/photos/uncategorized/2007/05/16/kraft.jpg&imgrefurl=http://www.repmanblog.com/repman/2007/05/index.html&usg=__mHAayJk46AktLBY8GiuV_BjxRWc=&h=443&w=800&sz=44&hl=nl&start=1&sig2=ujcQBo5QVcbKi64ZTzuOFQ&tbnid=F1sWIs1LChTHJM:&tbnh=79&tbnw=143&ei=cUogSfGvEYeKeezn7a8G&prev=/images?q=kraft&gbv=2&hl=nl



http://images.google.be/imgres?imgurl=http://www.kitry.lu/rf/ugine-alz.gif&imgrefurl=http://www.kitry.lu/klanten-referenties-kitry.html&h=40&w=169&sz=3&hl=nl&start=1&tbnid=KsmFFOrvkl_WbM:&tbnh=23&tbnw=99&prev=/images?q=+Ugine++ALZ&gbv=2&hl=nl&sa=G

http://sabdel.freehostia.com/sabdelblog/wp-content/uploads/2008/07/avtovaz_logo.jpg


2010 2011 2012 2013 2014



http://www.dana.com/









http://www.doncasters.com/



http://www.derbigum.be/nl

http://images.google.be/imgres?imgurl=http://www.torfs-leon.be/new/images/guylian-logo.gif&imgrefurl=http://www.torfs-leon.be/new/References.htm&usg=__CdAg8vkQu_G46epXV94EKcWzWIQ=&h=164&w=389&sz=18&hl=nl&start=1&sig2=vK-a_y6fboXCip8pfPRUIw&tbnid=0bFspCZpYtP4rM:&tbnh=52&tbnw=123&ei=4CB7SaTXNI6g_gbV8sS3AQ&prev=/images?q=+guylian++logo&gbv=2&hl=nl

http://www.metricschampion.org/Public Image Library/Pfizer logo blue_hg.jpg






http://www.derbigum.be/fr



2015 2016 2017 2018 2019

Questions?

Support for Project Development:

Government Support / Project Financing Wim Van Den Mosselaer


Support for project development – Government Support

PRIMARY ENERGY SAVINGS

Source: WKK-Handboek Cogen Vlaanderen v2015.1_finaal


waste heat recovery

expansion energy

recovery


Federal Support:

• Increased investment-related tax discount

• Exemption from energy tax for CHP

• Exemption from federal tax

Regional Support (Flanders):

• “WarmteKracht”- and “GroeneStroom” certificates (WKC & GSC)

• Ecologiepremie

Regional Support (Wallonia):

• Certificats Verts

• Aide à l’investissement Utilisation durable de l’énergie (UDE)

Government Support – Federal

Increased investment-

related tax discount

• Basic tax-discount for

investments related to

assessmentyear 2016: 3,5%

• The basic tax-discount is

increased with 10% when it

concerns fixed assets which

are intended for rational

energy consumption, for

improving industrial

processes from an energy

perspective and, especially,

for recovering energy within

industry.

Exemption from energy tax

for CHP

• Energy products which are

used in a cogeneration

installation are exempted

from energy tax.

• In order to acquire the

exemption one has to send a

declaration of honour to the

Administration of Customs

and Tax.

Exemption from federal tax

• The amount of gas which is

used to generate electricity

that is injected onto the grid

is exempted from federal tax.

Government Support – Regions

Flanders

CHP installation

owner

Electricity

supplier Regulator

or penalty

certificates

Assigning

certificates

Free

Market

Obligation: quota

Government Support – Flanders Region

“WKC” : “WarmteKrachtCertificaten” Market Principle:


Government Support – Flanders Region

“WKC” : “WarmteKrachtCertificaten” Market Principle:

CHP installation

owner

Electricity

supplier Regulator

or penalty

certificates

Assigning

certificates

Open

Market

Obligation: quota

Free

Market

Gridoperator

Guaranteed

compensation


Government Support – Flanders Region – WKC

• Directive 2008/4/EG: “CHP Directive”

Definition quality CHP

≥ 1 MW: RPE ≥ 10%

< 1 MW: RPE > 0%

Calculation RPE:

αQ: Thermal efficiency CHP αE : Electrical efficiency CHP ηQ: Thermal efficiency reference value (EU) ηE : Electrical efficiency reference value (EU)




≥ 1 MW: RPE ≥ 10%

< 1 MW: RPE > 0%

Calculation RPE:

36/136 26% > 10%


• Acquiring WKC certificates:

Precondition: quality CHP (RPE > 0% / 10%)

Based on “warmtekrachtbesparing”:

WKB = 40/0,5 + 50/0,9 - 100 = 136 - 100 = 36

Government Support – Flanders Region – WKC & GSC

Onrendabele Top (OT)

Source: Cogen Vlaanderen


• Bandingfactor (Bf)

Conversion OT to certificates:

via Bandingfactor =

• Bandingdeler = Marketvalue certificate

35 euro / WKC

97 euro / GSC

Onrendabele top Bandingdeler


• Real financial support:

Combined Heat and Power:

WKBnetto x bandingfactor x marketvalue

31€/WKC certificate = minimumprice (grid operator)

Green Electricity:

GSCnetto x bandingfactor x marketvalue

93€/GSC certificate = minimumprice (grid operator)

VEA – “Ontwerprapport

Onrendabele Toppen 2016”

Reduction bandingfactors?

VEA – Ontwerprapport Onrendabele Toppen 2016

VEA – “Ontwerprapport

Onrendabele Toppen 2016”

Reduction bandingfactors?

• Project startdate fixes the bandingfactor.

• Project startdate remains valid for 3 years.

• Project startdate = the date when the construction permit and environmental permit is granted OR

the date when the request for certificates is sent to VREG (whichever is last).

•If the project does not require a construction and environmental permit, the start date equals the

date of commissioning.

Government Support – Flanders Region - ecologiepremie

Source: LIMITATIEVE TECHNOLOGIEËN LIJST

Government Support – Regions

Wallonia

Government Support – Wallonia Region

“Certificats Verts” Market Principle:

CHP installation

owner

Electricity

supplier Regulator

or penalty

certificates

Assigning

certificates

Open

Market

Obligation: quota

Free

Market

Gridoperator

Guaranteed

compensation


Government Support – Wallonia Region – Certificats Verts



≥ 1 MW: RPE ≥ 10%

< 1 MW: RPE > 0%

Calculation RPE:

αQ: Thermal efficiency CHP αE : Electrical efficiency CHP ηQ: Thermal efficiency reference value (EU) ηE : Electrical efficiency reference value (EU)

• CO2 reduction compared to reference values:

CO2 reduction: [kgCO2/MWhe]

with Eref: CO2 of the reference electricity production [kgCO2/MWh]

Q: CO2 of the reference heat production

Qf: CO2 of the reference cold production

F: CO2 emission of the CHP unit

• Number of Green Certificates:

CV = tCV x Eenp

tCV = min (2,5 ; kCO2 x kECO)


FQQEG fref

Source: COMMISSION WALLONNE POUR L’ÉNERGIE


• Number of Green Certificates:

CV = tCV x Eenp

tCV = min (2,5 ; kCO2 x kECO)

Eenp = électricité nette produite exprimée en MWh

kCO2 = coefficient de performance réelle CO2 du projet envisagé

kECO = coefficient économique par filière s’appliquant sur 10 ou 15 ans fixé par la

CWaPE en concertation avec l’Administration, de manière à garantir un niveau de

rentabilité de référence déterminé par filière

65€/CV certificate = minimumprice (grid operator)

Source: COMMISSION WALLONNE POUR L’ÉNERGIE

Government Support – Wallonia Region – Aide à

l’investissement Utilisation durable de l’énergie (UDE)

Source: BROCHURE EXPLICATIVE Aide à l’investissement Environnement et Utilisation durable de l’énergie Version mai

2015

Government Support – Wallonia Region – Aide à

l’investissement Utilisation durable de l’énergie (UDE)

Source: BROCHURE EXPLICATIVE Aide à l’investissement Environnement et Utilisation durable de l’énergie Version mai

2015

• Conditions:

Excluded activity sectors:

Extraction of energy products, nuclear, production and distribution of power and

water, healthcare, leisure and culture, product distribution.

Quality CHP

Investment = minimum 25.000€

Investment support limited to the extra costs:

Compared to a reference production installation

Support:

Small & Medium Scale Enterprises (PME): 50%

Large Scale Enterprises: 20% (+5% if in development zone (+10% in Hainaut))

Calculation example Siemens SGT-100 5.4

Project: Siemens SGT-100 5.4

Projectvalue (including gasturbine,

HRSG, electrical & mechanical): 10.000.000 €

Annual running hours (h) 8.500

Annual price indexation (elec) 2%

Annual price indexation (gas) 2%

Price per WKC certificate (Flanders) 31 €

Price per CV certificate (Wallonia) 65 €

Electricity price (€/MWh) 75 €

Gas price (€/MWh) 30 €

Evaluation period (year) 10

Flanders

Annual certificates (connection 0,4-15kV)

872.167,02 €

NPV (WACC = 8%): 4.605.808,61 €

IRR: 17,9%

Wallonia

Annual certificates

654.537,09 €

NPV (WACC = 8%): 3.253.665,52 €

IRR: 15,1%

Calculation example Siemens SGT-100 5.4

Flanders (2015)


872.167,02 €

NPV (WACC = 8%): 4.605.808,61 €

IRR: 17,9%

Flanders (2016)


313.980,12 €

NPV (WACC = 8%): 1.137.772,03 €

IRR: 10,6%

Financial Services

1997 in Munich, Germany

SFS is a division of Siemens AG

Munich, Germany

Offering of international financial solutions in the business-to-business area

Foundation

Siemens Group

Headquarter

Business

Siemens AG – Divisions

Power

and Gas

Wind

Power

& Renew-

ables

Power

Gene-

ration

Services

Energy

Management

Building

Techno-

logies

Mobility Digital

Factory

Process

Industries

& Drives

Healthcar

e

[separately

managed

business]

Financial

Services

Imaging

& in-vitro

diagno-

stics

Power generation

Power

transmission,

power distri-

bution and

smart grid Energy application

We create value for Siemens by enabling new technology models through our financial expertise

Under the roof of Financial Services we provide

an extensive portfolio of financial solutions

Commercial

Finance

Entities

Financial Services (SFS)

Financial Solutions Business

Units/Activities

Project &

Structured Finance

E.g. Siemens Bank GmbH

Venture

Capital

Insurance

Investment

Management

E.g. Siemens Financial

Services GmbH

E.g. Siemens Financial

Services Inc.

Treasury

E.g. Siemens Project

Ventures GmbH

E.g. Siemens Finance

& Leasing GmbH

• Equipment Finance & Leasing

• Vendor Finance

• Financial Advisory & Structuring

• Debt

• Equity

• Working Capital Finance

• Leveraged Finance

• Private Equity

• Trade Finance Advisory

• Insurance Solutions

• Private Finance Solutions

• Investment Management & Services

• Pension Management

• Treasury

Setup combined project approach

Customer

EPC

Investor

SIEMENS

Operation & Maint.

Information Sources

http://www.cogenvlaanderen.be/

http://www.cwape.be/

http://www.agentschapondernemen.be/sites/default/files/documenten/ep_ltl-epplus-2014-11-

type.pdf

http://www.energiesparen.be/verhoogdeinvesteringsaftrek

http://eemnesser.nl/wp-content/uploads/2015/01/CO2-reductie-IndustrieBlogjpg.jpg

http://www.ethosgen.com/wp-content/uploads/2013/09/139875.jpg

https://oecotextiles.files.wordpress.com/2011/05/biomass3.jpg

http://www.spilling.info/images/gasexpansion/Gasexpansion_Titel.jpg

http://www.cogenvlaanderen.be/

http://www.cwape.be/

http://www.agentschapondernemen.be/sites/default/files/documenten/ep_ltl-epplus-2014-11-type.pdf









http://www.energiesparen.be/verhoogdeinvesteringsaftrek











https://oecotextiles.files.wordpress.com/2011/05/biomass3.jpg

http://www.spilling.info/images/gasexpansion/Gasexpansion_Titel.jpg

Questions?

Wrap up

Let’s have a drink!

présentation des workshops

Documents