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Control Loop

Heat Exchanger Process

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Recording InstrumentationCircular Chart Recorder

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ControllersDisplacerType Local Level Controller

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Control Valves

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Analog Instrumentation Loop

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The Digital Instrument Loop

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Smart Transmitters

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Functional Diagram of a Smart Transmitter

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Simple Proportional Control

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Moment Balance Pneumatic Proportional Controller

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Controller Output vs. Process Variable

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Proportional Plus Reset Controller

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Rate Contribution to Controller Output

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Proportional Plus Reset Plus Rate Controller

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Manual Feedforward Control

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Feedforward Model

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Feedforward Control with Feedback Trim

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Feedforward of a Level Process

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Temperature Control Loop

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Feedback Control Loop

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Typical Process Supply and Demand

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Simple Feedback Loop

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Response to Supply Upsets

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Simple Cascade Control Loop

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Relative Loop Performance to Supply Upsets

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Basic Ratio Process

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Typical Split-Range Control Loop

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Direct and Reverse Acting Valves

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Auto-Select Cut Back Control

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Multiple use of an End Device

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Interlocks

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Pneumatic Shutdown

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Local Control Loop

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Analog Field Panel

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DCS System Consoles

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Digital Control Screen

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Digital Controller Display

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Distributed and Logic ControlAnalog Control System

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Distributed Control System with Data Highway

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DCS System

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Graphic Display

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Digital Controller Display

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Trend Display

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Inputs / Outputs of a Typical PLC

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Connection of a PLC Programmer to a PLC

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Electrical Schematic Symbols.

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Ladder Logic Diagram

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Simplified SCADA System

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Integrated Production Control System

~ A new system of CENTUM CS family ~

Control ExecutionERP (Enterprise Resource Planning)Production Planning

Asset Management

BUSINESS DOMAIN

MES (Manufacturing Execution System)Scheduling Maintenance Management Operation Assistance Modeling Simulation

CONTROL DOMAINOptimization Advanced Control

Safety Management

Control Execution

Field Communication Sensors, Actuators, Analyzers, ... Subsystems

Open System ArchitectureTo Internet Enterprise Resource Planning Training System & SimulationICS Computer FCS Simulation

Production Information Management Management System & SchedulingWS/PC WS/PC

Process Model

APS

Ethernet Local Area Network and Wide Area NetworkOptical Fiber

HIS

HIS

LIMS

V netAnalytical Instruments Optical Fiber

V net FCSENG HIS ENG PC

Controller

Controller

Laboratory

RIO

Engineering Environment Plant A Plant B

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ConsortiumSub-systems IntegrationAdvanced Control

Major Features of CS3000

Easy Expansion & Scaling

High Reliability

User Friendly HMI

Single Window

Efficient Engineering

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Why NT ? 1 -Time requires NT

Computer technology waves on control systemsUNIX Micro processor

NT and Microsoft

Distributed object

Agent

V 1st CENTUM

XL

CS

CS 3000

time

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Functional superiority to UNIX- NT is only one (diverse types of UNIX are present) -Low-price platform - Open technology - Diverse peripheral devices - De fact standard NT is demanded by times

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System Configuration

Basic System ConfigurationHISHIS

V net

V net

SFCSDiscrete I/O Analog I/O NIU Subsystem NODE IOU

LFCS

Straight Forward Architecture Masterless V-Net Communication Limited no. of Spare Parts LFCS = Standard Field Control Station SFCS = Compact Field Control Station HIS = Human Interface Station RIO = Remote I/O bus NIU = Node Interface Unit IOU = I/O Unit

RIO

Discrete I/O Analog I/O Subsystems Fieldbus

System Scale DetailsMin. ConfigurationMax. Domain Configuration

Tag Number : 16-characterMax. System Configuration

Max. No. of Tags : 100,000 per HIS Max. No. of Stations : 64 Total Length of V-net : 500 m or 20 km Max. Length of RIO bus : 20 km per Max. No. of Domains LFCS

: 100,000 per HIS : 256 : 500 m or 20 km : 20 km per LFCS

: 16

NetworkingAPC Router Printer HIS Console Type HIS HIS

Ethernet EthernetENG for Builder

Redundant V net

LFCS

SFCS

V net: high performance process data transfer Ethernet (Internal System Bus): file server network Sharing of external devices Sharing of trend / graphic and OPC Server Ethernet: Standard Interface with Computer Systems

Domain HierarchyFrame mode Computer Gateway Unit ACGISDN

HISHIS

Domain 1 BCV BCV

Public Line ACGHIS LFCS

LFCS HIS LFCS

SFCS

Domain 4

SFCS

Integration of Remote Locations Domain 3 Provides High Capacity Integration of existing DCS

Domain 2

Console Type HIS

System BusesV net

V net: Protocol : IEEE 802.4 Access Control : Token Passing Trans. Speed : 10 Mbps

LFCSRIO bus

Remote I/O bus: Communication Polling Trans. Speed Mbps

: :2

System Buses : Extension DetailsT T

HIS

HIS

HIS

V net

OpticalR R R R

OpticalR R R T

Co-axial CableR T

500m

15 km

500m

15 km

500m

LFCS

750m RIO bus

15 kmR R R R

750m

15 kmR R R R

750mTwisted Pair

Optical

Optical

Maximum length of V net = 20 Km Maximum length of RIO Bus= 20 Km

NIU

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Human Interface Station Open Industry Standards Windows-NT Ethernet (TCP/IP) Etc. Single Window Concept Process Windows Half-sized Windows 100,000 Tags Management Information Functions Data gathering & Data processing Reporting, Logging, Long Term Trending Etc..

*ALARM 01 X

88.06.29 3Time (min.)PEN PLOTPRINT NOTES ZOOM VIEW TREND OPTIONS CANCEL HELPNEW

BATCH REACTOR

100

75

50

25

850

950

1050

1150

1250

1350

1450

CLS

FIT1001

FIT1002

FIT2001

FIT2002

FIT3001

FIT3002

FIT3003

FIT3004

TUNING

(VIEWTREN.WPG)

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Operator Identification Operator Identification by Key and/or by User Name and Password Operation Log File (Time, User Name, Batch ID etc.): Audit Trail (Log in and out) Process Alarms Operator Actions Operator Authority and Station Authority can both be active

Operation and Monitoring Windows (1) Window calling up by mouse clickingControl Group Window

Navigator Window

Overview Window

Operation and Monitoring Windows (2) CS3000 inherited the operation of CENTUM CSCustom Graphic Window Trend Window

Tuning Window

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Operation and Monitoring Windows (3)Process Alarm Window

Operator Guide Window 40 Message / HIS Process Alarm Window 200 Alarm / HIS

Process Report Window

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Window Operation

Multi-Window operation Call up of window without erasing current displays Effective use of monitor by half-size window All Panels can be displayed in half-size windows

SecurityCheck user name

User User Group Check operation Permission operation Checkand monitoring scope and monitoring authority

Function block operation and monitoring Windows operation and monitoring Receipt of messages

User in

Operation History

Tag Basis Operation MarkImportant (Major Tag Alarm) Ordinary Tag(Medium Alarm)PVCONTROL 0007 PV PV PVPVPV PVPV PVPV SV SV SVSVSV SVSV SVSV FIC001

Key Access Windows NT user security

Auxiliary (Minor Tag1 Alarm) Auxiliary (Logging Tag2 Alarm)

Operation and Monitoring AreaExample of operator A1 and A2A1 HIS30 HIS31 HIS32 A2

Example of Operator A3, A4 and A5A3 HIS30 A4 HIS31 A5 HIS32

Monitoring Only

FCS 1

FCS 2

FCS 3

FCS 4

FCS 5

FCS 1

FCS 2

FCS 3

FCS 4

FCS 5

Each operator has their own operation and monitoring area The operation level can be defined by the security function

Web Technology in CS3000

HIS Graphic browsed by Internet Explorer 4.0

Standard Alarm Generation and IndicationProcess Alarm Occurs Indication ...Any Panel

...

Alarm Window

Alarm Summary LED

Alarm Summary

Any Panel

Overview Key

#PF-Key LED

Overview Display

Voice OutputPrinter

Historical Message File

Alarm Buzzer

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Field Control Station

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Field Control Station Two Sizes of Field Control Stations Standard FCS Compact FCS Standard Function Blocks (PID, SFC, etc.) High Reliability & Data Integrity Pair and Spare (for LFCS) ECC Direct Connection of Subsystems Hybrid Faceplate Blocks Complex Control Strategies

RISC

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Standard Field Control Station (LFCS) High capacity because of RISC Processor (R3000) Reduced wiring costs through Remote I/O High Reliability and Data Integrity Pair and Spare redundancy ECC Standard Function Blocks (PID, SFC, etc.) User Definable Function Blocks Direct Connection of Subsystems

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LFCS Architecture

LFCS

RIO bus

Remote I/O Dual Redundant Reduction of wiring costs through Remote I/O

NIUAnalog Input/Output Contact Input/Output

YS100 PLC Foundation FieldBus, etc.

Standard FCU ChassisPower Supplies Node Communication Cards Processor Cards Duplex

Redundant V net Couplers

Power Supply Redundant RIO Bus Couplers

I/O Modules (1)Analog I/O Module Analog I/O Unit

Current/Voltage In mV, Thermocouple, RTD Input Pulse Input Multiplexer Module (16 pt.) Voltage Input mV Input Current/Voltage Thermocouple Input Out RTD Input 2-wire transmitter input 4-20 mA Output

Multiplexer Unit

I/O Module (2)Terminal Type digital I/O Module 16 -pt. Input (isolated)

Terminal Type I/O Unit

16 -pt Output (isolated) 32 -pt. Input 32 -pt. Output

Relay I/O Module 16 -pt. Input 16 -pt. Output

Relay I/O Unit

I/O Module (3)Connector Type digital I/O Module 16 -pt. Input (isolated)

Connector Type I/O Unit

16 -pt Output (isolated) 32 -pt. Input 32 -pt. Output

Communication Module RS-232C RS-422 RS-485

Communication Unit

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DCS SystemsControl Side

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Pair and Spare Redundancy Guaranteed Integrity of Calculated Data Bumpless Transfer

Standby Side

BUFFER

BUFFER

CPU SYNC CPU

CPU SYNC CPU

COMP

COMP BUFFER

Independent Memory and ECC

BUFFER

OUTPUT

Integration of Subsystems

OperationHIS HIS HISV net LFCS LFCS RIO bus SFCS Discrete I/O Analog I/O PLC

Control, Sequence & Interlocking

PLC

YS 100

H1 Field bus

Discrete I/O Analog I/O

Plug-in Communication Cards Various types of Protocol Drivers available

Fieldbus CommunicationCONTROL ROOMF0123 MAINTENANCE REQUIRED AL 4/10 23:04 TRCA

TDA 37.5C

HIS

Engineering HIS

23: 04Fieldbus Device Configuration MODEL # EJ110 TAG No INSTRUMENT ID FB ID DD ID LOC DESC CONFIG PAR ID CONFIGURATION RECORD LAST CONFIGURED: LAST CALIBRATED: NEXT SCHEDULED: YOKOGAWA DP HARP F0123 YEJ94012900384 N02 AA08 DA01 YEJ110-03 BOILER 02 INLET COOLANT FLOW 1 BOIL01_COOL_ FLOW 93/02/21 SCHEDULED 93/08/02 95/08/02

FCS with ACF11 Fieldbus Communication Card

51.7C LICA

FIC 25.4

Control Drawing 41.4

FIC

LICA 36.2

Field Maintenance

Distributed Control System Network V net

FIELDBUSFBI FBI FBI

PSFBI

FBI

PID

P

Loop based Control will migrate into the fieldFBI: Fieldbus Interface 111

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Engineering Functions

EngineeringOff line Engineering without Target Hardware by using Hardware Simulation Technology Off line Testing and Hardware Simulation CAEComputer Aided EngineeringHIS ENG with Builder

On line Engineering

Concurrent Engineering

Electronic Media Input

V net

LFCS

Order

Start-up

Engineering can start direct after ordering Engineering up to Configuration Testing can be

Control DrawingSequenceTIC 102

Control, Sequence and Interlocking Engineering Corresponding to P&ID

X 103

FIA 100

FIC 10

Sequence Logic Diagram

PID TIC102 IN 1 CALCU X103 SV

PV T1 IN

IN 2

F1 IN

F2 IN

IN 1 CALCU FIA100 IN 2 IN 3 T2 IN

PV

PID FIC103MV

P IN

V OUT

Modular Engineering

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Configuration TestingClassical MethodHISWS

Basic MethodHISWS

Off line TestingWS

Off line TestingWS

LFCS

LFCS

Simulated I./O

Virtual Wiring

LFCS Simulator Virtual Wiring

Virtual Test LFCS Simulator I/O List Plant Simulator Phase Plan

Exatif

Complete Off Line Testing of the Configuration

REMOTE MAINTENANCE SUPPORT (RMS) Detailed Maintenance Information Acquisition & Analyzing by Service Center Specialists Hardware and Software Revision Management Initiation of Test Programs

Remote Analysis, Support and Advise Customer Local Service Engineer Etc.